Thanks to visit codestin.com
Credit goes to www.scribd.com

Scribd
Upload
219 views3 pages

Week 7 Assignment: Answer

The document provides calculations to determine: 1) The maximum force a spot welded joint between an aluminum bus bar and cell terminal can withstand. The calculation determines the force is 487N. 2) The voltage sensed by an 8-bit ADC connected to a 5V sensor, given an ADC reading of 200. The calculation finds the sensed voltage is 3.92V. 3) The head drops across pipes in a series circuit. The head drops are 6/7, 15/7, and 3 m respectively. 4) The head drops across pipes in a parallel circuit. The head drops are both 8m.

Uploaded by

sc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
219 views3 pages

Week 7 Assignment: Answer

The document provides calculations to determine: 1) The maximum force a spot welded joint between an aluminum bus bar and cell terminal can withstand. The calculation determines the force is 487N. 2) The voltage sensed by an 8-bit ADC connected to a 5V sensor, given an ADC reading of 200. The calculation finds the sensed voltage is 3.92V. 3) The head drops across pipes in a series circuit. The head drops are 6/7, 15/7, and 3 m respectively. 4) The head drops across pipes in a parallel circuit. The head drops are both 8m.

Uploaded by

sc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

Week 7 Assignment

1) After assembling the 60V battery pack, it is now required to spot weld the bus bar and cell
terminal together to avoid any mis-contact during the use.
Cell terminal and bus bar is of 6061T6 aluminium metal and has thickness of 1mm and 0.2mm
respectively. The spot-welding machine generate spots of 1.5mm diameter. 2 spot welds are made.
Calculate the Force (N), the weld can withstand. (𝜎𝑎𝑙𝑙𝑜𝑤𝑎𝑏𝑙𝑒, 𝐴𝑙 = 276𝑀𝑃𝑎 & 𝑆ℎ𝑒𝑎𝑟 𝑆𝑡𝑟𝑒𝑠𝑠 = 0.5 ∗
𝑇𝑒𝑛𝑠𝑖𝑙𝑒 𝑆𝑡𝑟𝑒𝑠𝑠)
4∗𝐹
𝑆ℎ𝑒𝑎𝑟 𝑠𝑡𝑟𝑒𝑠𝑠, 𝜏 =
𝑖 ∗ 𝜋 ∗ 𝑑2
Where, ‘i’ is no. of spot welds.

Answer:
𝜎
𝜏= = 138 ∗ 106
2
𝑆𝑏𝑢𝑠𝑏𝑎𝑟 = 0.2𝑚𝑚
𝑆𝑡𝑎𝑏 = 1𝑚𝑚
(𝑆𝑏𝑢𝑠𝑏𝑎𝑟 + 𝑆𝑡𝑎𝑏 )
𝑆𝑎𝑣𝑓 = = 0.6𝑚𝑚
2
𝑑 = 1.5𝑚𝑚
𝑖=2
Calculate F:
F1: We know that for shear loading,
4 ∗ 𝐹1 𝜏1 ∗ 𝑖 ∗ 𝜋 ∗ 𝑑2 138 ∗ 106 ∗ 2 ∗ 3.14 ∗ 0.00152
𝜏1 = 𝑜𝑟 𝐹1 = = = 487𝑁
𝑖 ∗ 𝜋 ∗ 𝑑2 4 4
we find that the force of 487N is sustainable by the welded joint.

Valid Answer: 485N to 490N


2) An 8-bit ADC is used for reading the Voltage across a 5V Sensor. If the ADC feeds a value of
200 to the Microprocessor, find out what was the voltage in V (correct upto 2 decimal
places), sensed by ADC across the Sensor.
Answer:
𝐴𝐷𝐶 𝑅𝑒𝑎𝑑𝑖𝑛𝑔 = 200
𝑆𝑒𝑛𝑠𝑖𝑛𝑔 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 𝑅𝑎𝑛𝑔𝑒 = 5𝑉
𝑁𝑜. 𝑜𝑓 𝐷𝑖𝑠𝑐𝑟𝑒𝑡𝑒 𝑙𝑒𝑣𝑒𝑙𝑠 𝑜𝑓 𝐴𝐷𝐶 = 28 − 1 = 256 − 1 = 255

We know that:
𝐴𝐷𝐶 𝑅𝑒𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 𝐴𝐷𝐶 𝑅𝑒𝑎𝑑𝑖𝑛𝑔 256−1 200
𝑆𝑦𝑠𝑡𝑒𝑚 𝑉𝑜𝑙𝑡𝑎𝑔𝑒
= 𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝐴𝑛𝑎𝑙𝑜𝑔 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 ⇒ 5
= 𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝐴𝑛𝑎𝑙𝑜𝑔 𝑉𝑜𝑙𝑡𝑎𝑔𝑒

Solving for:
200
𝑀𝑒𝑎𝑠𝑢𝑟𝑒𝑑 𝐴𝑛𝑎𝑙𝑜𝑔 𝑉𝑜𝑙𝑡𝑎𝑔𝑒 = ∗ 5 = 𝟑. 𝟗𝟐𝟏𝑽
255

Valid Answer: 3.89V to 3.93V


3) In the series circuit below, the head-drop (in
m) across the pipes R1, R2 AND R3 is respectively

(a) 3/7, 18/7, 3


(b) 6/7,15/7, 3
(c) 6/7, 19/7, 17/7
(d) None of the above

Answer: (b)
Solution: hB – hA = q * 7+2 =-q*2 +8 -q*5
Figure 1
2+7q = 8 -2q-5q => 14 q = 6
q = 6/14 = 3/7
H=q*R. Hence, h1 = 6/7; h2 = 15/7; h3 = 3

4) In the parallel circuit below, the head-drop (in m) across R1


and R2 respectively is

(a) 4 and 4
(b) 6 and 2
(c) 2 and 6
(d) 8 and 8

Answer: (d)
Solution: Figure 2
Right away, since R1 and R2 are connected in parallel across
a pump of head 8m, it is apparent that the head drop across each of them is 8m

Alternatively, hB – hA = 6q2 = 12q1 = 0+8-0. Hence,

q1 = 8/12 = 2/3
q2 = 8/6 = 4/3
q1+q2 = q = 2
h1 = q1*R1 = 8
h2 = q2*R2 = 8

You might also like