Technical Information

π×Dm×n
Vc=
R1~R42
General Information R2~R15
SI Unit Conversion Table / Cutting Symbol R2
Surface Roughness R3
Heat Treatment and Hardness Expression R4
Vickers Hardness Conversion Chart R5
Material List (JIS) R6
Material Cross Reference Table R7

Various Cross Reference Tables R16~R23

Insert Grades Cross Reference Table R16
Molded Chipbreaker Cross Reference Table R21
Milling Insert Description Cross Reference Table R22

Trouble shooting R24~R27

Cutting Edges Figuration and Countermeasures R24
Turning R25
Milling R26
Drilling R27

Terms and Angles of Toolholder R28~R29

Terms and Angles of Turning Toolholder R28
Terms and Angles of Milling Cutter R29

Basic Formulas R30~R33

Basic Formulas (Turning) R30
Basic Formulas (Milling) R32
Basic Formulas (Drilling) R33

Tooling Examples of Small Tools R34~R41

Tooling Example R34 R
Automatic Lathe List by Manufacturer R36
List of Instruments and Applicable Small Tools and Toolholders R41
π×Dm×n
Vc=

Parts Compatibility of Lever Lock Toolholders R42

Information
Technical

R1
 SI Unit Conversion Table / Cutting Symbol
¢ SI Derived Units Conversion Chart
(Bold lined units are the ones by SI Derived Unit.) (Extracted from JIS Handbook "Steel")

l Force
N kgf dyn

1 1.019 72×10-1 1×105

9.806 65 1 9.806 65×105
-5 -6
1×10 1.019 72×10 1

l Stress 1Pa=1N/m2,1MPa=1N/mm2
2 2 2 2
Pa or N/m MPa or N/mm kgf/mm kgf/cm kgf/m2
1 1×10-6 1.019 72×10-7 1.019 72×10-5 1.019 72×10-1
6 -1
1×10 1 1.019 72×10 1.019 72×10 1.019 72×105
9.806 65×106 9.806 65 1 1×102 1×106
4 -2 -2
9.806 65×10 9.806 65×10 1×10 1 1×104
9.806 65 9.806 65×10-6 1×10-6 1×10-4 1

l Pressure 1Pa=1N/m2

Pa kPa MPa bar kgf/cm2

-3 -6 -5
1 1×10 1×10 1×10 1.019 72×10-5
3 -3 -2
1×10 1 1×10 1×10 1.019 72×10-2
1×106 1×103 1 1×10 1.019 72×10
1×105 1×102 1×10-1 1 1.019 72
4 -2 -1
9.806 65×10 9.806 65×10 9.806 65×10 9.806 65×10 1

¢ Symbol of cutting conditions

l Cutting conditions below are indicated by the new symbols listed in 2nd column.
1) Turning 3) Drilling
Cutting conditions Symbol (Previous Symbol) Unit Cutting conditions Symbol (Previous Symbol) Unit

Cutting Speed Vc V m/min Cutting Speed Vc V m/min

Feed Rate f f mm/rev Feed Speed Vf F mm/min

Depth of Cut ap d mm Feed Rate f f mm/rev

Edge Width W W mm Drill Dia. Dc D (Ds) mm

Workpiece Dia. Dm D mm Required Power Pc Pkw kW

Required Power Pc Pkw kW Specific cutting force kc Ks MPa

Specific cutting force kc Ks MPa Depth of hole H d mm

Theoretical surface roughness h Rz μm Revolution n N min-1

Corner Radius rε R mm

R Revolution n N min-1

Note: 'rε' is read as 'r epsilon'

Vc=
π×Dm×n
2) Milling
Cutting conditions Symbol (Previous Symbol) Unit
Information

Cutting Speed Vc V m/min

Technical

Feed Speed Vf F mm/min

Feed per tooth fz f mm/t

Feed Rate f f mm/rev

No. of Inserts Z Z teeth

Depth of Cut ap d mm

Width of Cut ae w mm

Pick feed Pf Pf mm

Required Power Pc Pkw kW

Specific cutting force kc Ks MPa

Chip Removal Volume Q Q cm3/min

Revolution n N min-1

R2
 Surface Roughness (JIS B 0601-2001)
¢ Theoretical (Geometrical) Surface Roughness
Theoretical Surface Roughness for Turning indicates the minimum roughness
value from the cutting conditions and it is shown by the formula as follows.
f

Rz(h)
f2
Rz(h)= ×10
3

8R(rH) R
(rH)
Rz(h): Theoretical Surface Roughness [μm]
f: Feed Rate [mm/rev]
R(rε): Corner Radius of Insert [mm]

How to Obtain Surface Roughness Values Relationship with Triangle Symbol

Arithmetical Ten Points
Type Symbol How to Obtain Explanation Mean
Max. Height
Mean *
Roughness (Relationship
Roughness Roughness with Triangle)
Rz is a mean value in micron meter obtained Rz(μm)
Ra(μm) RzJIS(μm)
from the distance of the highest peaks and
Max. Height Roughness

the lowest valleys within the range of 0.025 0.1 0.1

sampled reference length ("ℓ") in the 0.05 0.2 0.2
m ssss
direction of the center line of the roughness Rp 0.1 0.4 0.4

Rz
curve. 0.2 0.8 0.8
Rz

Rv
Note) When calculating Rz, extraordinarily
high or low threads are considered as
ℓ
0.4 1.6 1.6
damages and excluded from the 0.8 3.2 3.2 sss
calculation, and only standard lengths 1.6 6.3 6.3
are used.
Rz=Rp+Rv
3.2 12.5 12.5
ss
6.3 25 25
m
12.5 50 50
Yp1

Yp4
Yp3

Yv5
Yp2

s
Ten Points Mean Roughness

25 100 100
Yv3

RzJIS is a mean value in micron meter

Yv2

Yv5
Yv1

Yv4

obtained from the distance of 5 highest ℓ * Finishing symbol (Triangle s and wave~) was removed
peaks (Yp) and the 5 lowest valleys (Yv) from JIS standard in the 1994 Revision.
Yp1,Yp2,Yp3,Yp4,Yp5:
measured from the center line of the
Distance from the mean line to the highest 5 · How to Indicate
RzJIS roughness curve within the range of sampled
peaks in the range of sampled reference (1) When Ra is 1.6μm " 1.6μmRa
reference length "ℓ".
length "ℓ"
(2) When Rz is 6.3μm " 6.3μmRz
Yv1,Yv2,Yv3,Yv4,Yv5:
(Yp1+Yp2+Yp3+Yp4+Yp5)+(Yv1+Yv2+Yv3+Yv4+Yv5) (3) When RzJIS is 6.3μm " 6.3μmRzJIS
RzJIS= Distance from the mean line to the lowest 5
5
valleys in the range of sampled reference
length "ℓ"

Ra is obtained from the following formula in

micron meter, the roughness curve is
Arithmetical Mean

expressed by y=f(x), the X-axis is in the Y

Roughness

direction of the center line and the Y-axis is m

the vertical magnification of the roughness
Ra
Ra

curve in the range of sampled reference X

length "ℓ". ℓ

1
∫ {f(x)}dx
ℓ
Ra= ℓ
0

Indication in JIS Standard R

Example of Ra Indication Example of Rz Indication
(1) When indicating the upper limit only (1) When indicating the upper limit only indicate
Rz6.3
π×Dm×n

6.3
Vc=

(when upper limit is 6.3μmRa) surface roughness following the parameter

symbol.
Information
Technical

(2) When indicating both lower and upper limit (2) When indicating both lower and upper limit
(when upper limit is 6.3μmRa, lower limit is 1.6μmRa) 6.3 indicate surface roughness as (upper limit ~ Rz6.3~1.6
1.6
lower limit) following the parameter symbol.

Note: The indications of Ra and Rz are different.

¢ Caution-Symbols for Surface Roughness

The above information is based on JIS B 0601-2001. Symbol of Symbol of
However, some symbols were revised as shown in the right table in Type
JIS B 0601-1994 JIS B 0601-2001
accordance with ISO Standard from JIS B 0601-2001 version.
Max. Height Roughness Ry " Rz
Ten Points Mean Roughness (Rz) was eliminated from 2001 version but
it still remains as RzJIS reference, since it was popular in Japan. Ten Points Mean Roughness Rz " (RzJIS)
Arithmetical Mean Roughness Ra " Ra

R3
 Heat Treatment and Hardness Expression
¢ Heat Treatment
One of the ways to determine the hardness of steel is the heat treatment and it is classified to 3 types.

Heat Treatment

(1) Quenching(Tempering) (2) Normalizing (3) Annealing

∙ Quenching After heating to over 727°C, cool rapidly Quenching makes steel hard
(Tempering) down to 550°C in water or oil. because it cools down red-hot steel very rapidly in water or oil,
Temperature

but it may promote internal stress.

Ve
ry

727℃ In order to remove such internal stress, tempering is used.

Sl
Rapidly Quenching Slo

ow

(After cooled down once, reheat it to 200°C~600°C)

ly

600℃
Nor

Annealing
m

∙ Normalizing After heating to over 727°C, cool down It miniaturizes the crystals. (Steel is also composed of small
aliz

(1) (2) (3)

ing

rapidly to 600°C and then to normal cells.) It is used to improve the mechanical character or
Rather Ra

550℃
Slo

temperature. machinability.
wly
ly w

pidly

Time ∙ Annealing After heating to over 727°C, cool down very It miniaturizes the crystals like the process of normalizing, but the
Heat Treatment Method slowly to 600°C, then to normal temperature. crystal size is bigger than that of normalizing.
It targets machinability improvement and distortion correction.

¢ Hardness Value

Hardness Reference Standard Example Explanation of Example

250HB Hardness Value : 250, Hardness Symbol : HB

Brinell Hardness JIS Z 2243:1992
200~250HB When the hardness has the range

Vickers Hardness JIS Z 2244:1998 640HV Hardness Value : 640, Hardness Symbol : HV

Rockwell Hardness JIS Z 2245:1992 60HRC Hardness Value : 60, Hardness Symbol : HRC

Shore Hardness JIS Z 2246:1992 50HS Hardness Value : 50, Hardness Symbol : HS

π×Dm×n
Vc=
Information
Technical

R4
Vickers Hardness Conversion Chart
Brinell Hardness Brinell Hardness
Vickers Hardness (HV)

Vickers Hardness (HV)

Shore Hardness (HS)

Shore Hardness (HS)

10mm Dia. Ball 10mm Dia. Ball
Rockwell Hardness2) Rockwell Hardness2)
Load: 3,000kgf Load: 3,000kgf
(HB) Tensile (HB) Tensile
Strength Strength
A Scale B Scale C Scale A Scale B Scale C Scale
Load: 60kgf Load: 100kgf Load: 150kgf MPa1) Load: 60kgf Load: 100kgf Load: 150kgf MPa1)
Standard Tungsten Standard Tungsten
Diamond 1.6mm Diamond Diamond 1.6mm Diamond
Ball Carbide Ball Ball Carbide Ball
Point (1/16in) ball Point Point (1/16in) ball Point
(HRA) (HRB) (HRC) (HRA) (HRB) (HRC)

940 − − 85.6 − 68.0 97 320 303 303 66.4 (107.0) 32.2 45 1005
920 − − 85.3 − 67.5 96 310 294 294 65.8 − 31.0 − 980
900 − − 85.0 − 67.0 95 300 284 284 65.2 (105.5) 29.8 42 950
880 − (767) 84.7 − 66.4 93 295 280 280 64.8 − 29.2 − 935
860 − (757) 84.4 − 65.9 92 290 275 275 64.5 (104.5) 28.5 41 915

840 − (745) 84.1 − 65.3 91 285 270 270 64.2 − 27.8 − 905
820 − (733) 83.8 − 64.7 90 280 265 265 63.8 (103.5) 27.1 40 890
800 − (722) 83.4 − 64.0 88 275 261 261 63.5 − 26.4 − 875
780 − (710) 83.0 − 63.3 87 270 256 256 63.1 (102.0) 25.6 38 855
760 − (698) 82.6 − 62.5 86 265 252 252 62.7 − 24.8 − 840

740 − (684) 82.2 − 61.8 84 260 247 247 62.4 (101.0) 24.0 37 825
720 − (670) 81.8 − 61.0 83 255 243 243 62.0 − 23.1 − 805
700 − (656) 81.3 − 60.1 81 250 238 238 61.6 99.5 22.2 36 795
690 − (647) 81.1 − 59.7 − 245 233 233 61.2 − 21.3 − 780
680 − (638) 80.8 − 59.2 80 240 228 228 60.7 98.1 20.3 34 765

670 − 630 80.6 − 58.8 − 230 219 219 − 96.7 (18.0) 33 730
660 − 620 80.3 − 58.3 79 220 209 209 − 95.0 (15.7) 32 695
650 − 611 80.0 − 57.8 − 210 200 200 − 93.4 (13.4) 30 670
640 − 601 79.8 − 57.3 77 200 190 190 − 91.5 (11.0) 29 635
630 − 591 79.5 − 56.8 − 190 181 181 − 89.5 (8.5) 28 605

620 − 582 79.2 − 56.3 75 180 171 171 − 87.1 (6.0) 26 580
610 − 573 78.9 − 55.7 − 170 162 162 − 85.0 (3.0) 25 545
600 − 564 78.6 − 55.2 74 160 152 152 − 81.7 (0.0) 24 515
590 − 554 78.4 − 54.7 − 2055 150 143 143 − 78.7 − 22 490
580 − 545 78.0 − 54.1 72 2020 140 133 133 − 75.0 − 21 455

570 − 535 77.8 − 53.6 − 1985 130 124 124 − 71.2 − 20 425
560 − 525 77.4 − 53.0 71 1950 120 114 114 − 66.7 − − 390
550 505 517 77.0 − 52.3 − 1905 110 105 105 − 62.3 − − −
540 496 507 76.7 − 51.7 69 1860 100 95 95 − 56.2 − − −
530 488 497 76.4 − 51.1 − 1825 95 90 90 − 52.0 − − −

520 480 488 76.1 − 50.5 67 1795 90 86 86 − 48.0 − − −

510 473 479 75.7 − 49.8 − 1750 85 81 81 − 41.0 − − −
500 465 471 75.3 − 49.1 66 1705 ∙ Extracted from JIS Handbook “Iron & Steel” (SAE J 417)
490 456 460 74.9 − 48.4 − 1660 Note 1) 1MPa = 1N/mm2
2) Value in ( ) is not in practical use, but reference only. R
480 448 452 74.5 − 47.7 64 1620

470 441 442 74.1 − 46.9 − 1570 Vc=

π×Dm×n

460 433 433 73.6 − 46.1 62 1530

450 425 425 73.3 − 45.3 − 1495
Information

440 415 415 72.8 − 44.5 59 1460

Technical

430 405 405 72.3 − 43.6 − 1410

420 397 397 71.8 − 42.7 57 1370

410 388 388 71.4 − 41.8 − 1330
400 379 379 70.8 − 40.8 55 1290
390 369 369 70.3 − 39.8 − 1240
380 360 360 69.8 (110.0) 38.8 52 1205

370 350 350 69.2 − 37.7 − 1170

360 341 341 68.7 (109.0) 36.6 50 1130
350 331 331 68.1 − 35.5 − 1095
340 322 322 67.6 (108.0) 34.4 47 1070
330 313 313 67.0 − 33.3 − 1035

R5
 Material List (JIS)
¢ Ferrous Materials ¢ Non-Ferrous Metals
Classification Name of JIS Standard Symbol Classification Name of JIS Standard Symbol
Rolled Steel for Welded Structure SM CxxxxP
Copper and Copper Alloy Sheet /
Re-Rolled Steel SRB CxxxxPP
Strip
Structural Rolled Steel for General Structure SS CxxxxR
Copper
Steel Light Gauge Steel for General Structure SSC CxxxxBD
Copper and Copper Alloy Rod and
Hot-Rolled Steel Plate, Sheet and Strip for CxxxxBDS
SAPH Bar
Automobile Structural Use CxxxxBE
Steel Cold-Rolled Steel Plate, Sheet and Strip SPC AxxxxP
Aluminum and Al. Alloy Sheet / Strip
Sheet Hot-Rolled Soft Steel Plate, Sheet and Strip SPH AxxxxPC
Carbon Steel Pipe for Ordinary Piping SGP Aluminum AxxxxBE
Carbon Steel Pipe for Boiler / Heat Exchanger STB Alloys AxxxxBES
Seamless Steel Pipe for High Pressure Gas Cylinder STH and Aluminum and Al. Alloy AxxxxBD
Carbon Steel Pipe for General Structural Use STK Aluminum Rod, Bar, and Wire AxxxxBDS
Carbon Steel Pipe for Machine Structural Use STKM Alloys AxxxxW
Alloy Steel Pipe for Structural Use STKS Expanded AxxxxWS
Steel Material Aluminum and Al. Alloy Extruded Shape AxxxxS
Stainless Steel Pipe for Machine Structural Use SUS-TK
Pipe AxxxxFD
Steel Square Pipe for General Structural Use STKR Aluminum and Al. Alloy Forging
Alloy Steel Pipe for Ordinary Piping STPA AxxxxFH
Carbon Steel Pipe for Pressure Service STPG Magnesium
Magnesium Alloy Sheet and Plate MP
Carbon Steel Pipe for High-Temperature Service STPT Alloy
Carbon Steel Pipe for High-Pressure Service STS Expanded
Magnesium Alloy Rod and Bar MB
Stainless Steel Pipe for Ordinary Piping SUS-TP Material
Carbon Steel for Machine Structural Use SxxC,SxxCK Nickel Copper Alloy Sheet and Plate NCuP
Nickel Alloy
Aluminium Chromium Molybdenum Steel SACM Nickel Copper Alloy Rod and Bar NCuB
SCM Titanium
Machine Chromium Molybdenum Steel Titanium Rod and Bar TB
SCr Expanded
Structural Chromium Steel
Nickel Chromium Steel SNC Material
Steel
Nickel Chromium Molybdenum Steel SNCM Brass Casting CAC20x
Manganese Steel and Manganese High Strength Brass Casting CAC30x
SMn,SMnC Bronze Casting CAC40x
Chromium Steel for Machine Structural Use
Carbon Tool Steel SK Phosphoric Bronze Casting CAC50x
Tool Steel

Hollow Drill Steel SKC Aluminum Bronze Casting CAC70x

Alloy Tool Steel SKS,SKD,SKT Casting Aluminum Alloy Casting AC
High Speed Tool Steel SKH Magnesium Alloy Casting MC
Free Cutting Carbon Steel SUM Zinc Alloy Die Casting ZDCx
Super Heat Resisting Stainless Special
Steel
Special Steel

High Carbon Chromium Bearing Steel SUJ Aluminum Alloy Die Casting ADC
Spring Steel SUP Magnesium Alloy Die Casting MD
Stainless Steel Bar SUS-B White Metal WJ
Steel

Hot-Rolled Stainless Steel Plate, Sheet and Strip SUS-HP,SUS-HS

Cold-Rolled Stainless Steel Plate, Sheet and Strip SUS-CP,SUS-CS
Heat-Resisting Steel Bar SUH-B,SUH-CB
Alloy Steel

Heat-Resisting Steel Plate and Sheet SUH-HP,SUH-CP

Corrosion-Resisting and Heat-Resisting Superalloy Bar NCF-B
R Corrosion-Resisting and Heat-Resisting Superalloy Plate and Sheet NCF-P
Carbon Steel Forging SF
Forged
Chromium Molybdenum Steel Forging SFCM
Vc=
π×Dm×n
Steel
Nickel Chromium Molybdenum Steel Forging SFNCM
Gray Cast Iron FC
Information

Spheroidal Graphite Cast Iron FCD

Technical

Cast
Blackheart Malleable Cast Iron FCMB
Iron
Whiteheart Malleable Cast Iron FCMW
Pearlitic Malleable Cast Iron FCMP
Carbon Cast Steel SC
High Tensile Strength Carbon Cast Steel &
SCC
Low Alloy Cast Steel
Cast Stainless Cast Steel SCS
Steel Heat-Resisting Cast Steel SCH
High Manganese Cast Steel SCMnH
Cast Steel for High Temperature and
SCPH
High Pressure Service

R6
 Material Cross Reference Table
l Steel
Classification

Japan China USA UK Germany France Russia

JIS GB AISI/SAE BS DIN NF ГОСТ
040A10
08 C10E
S10C 1010 045A10 XC10
10 C10R
045M10
S12C 1012 040A12 XC12
C15E
S15C 15 1015 055M15
C15R
S17C 1017 XC18
070M20
C22 C22
C22
S20C 20 1020 C22E C22E
C22E
C22R C22R
C22R
S22C 1023
C25 C25 C25
S25C 25 1025 C25E C25E C25E
C22R C25R C25R
S28C 1029 25Г
080A30
080M30 C30 C30
S30C 30 1030 C30 C30E C30E 30Г
C30E C30R C30R
C30R
Carbon Steel for Machine Structural Use

S33C 30Г
C35 C35 C35
S35C 35 1035 C35E C35E C35E 35Г
C35R C35R C35R
S38C 1038 35Г
080M40
C40 C40
1039 C40
S40C 40 C40E C40E 40Г
1040 C40E
C40R C40R
C40R
1042
S43C 080A42 40Г
1043
C45 C45 C45
1045
S45C 45 C45E C45E C45E 45Г
1046
C45R C45R C45R
S48C 080A47 45Г
080M50
R
C50 C50
C50
S50C 50 1049 C50E C50E 50Г
C50E Vc=
π×Dm×n

C50R C50R
C50R
Information

1050
Technical

S53C 50Г
1053
070M55
C55 C55
C55
S55C 55 1055 C55E C55E
C55E
C55R C55R
C55R
C60 C60 C60
1059
S58C 60 C60E C60E C60E 60Г
1060
C60R C60R C60R
045A10
S09CK C10E XC10
045M10
S15CK 15F C15E XC12
S20CK XC18

R7
 Material Cross Reference Table
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB AISI/SAE BS DIN NF ГОСТ

SNC236 36NiCr6 40ХН
Nickel Chromium

SNC415 12CrNi2 14NiCr10

Steel

SNC631 30CrNi3 36NiCr10 30ХН3А

SNC815 12Cr2Ni4 655M13 15NiCr13
SNC836 37CrNi3 31NiCr14
8615 805A20
8617 805M20 20NiCrMo2
SNCM220 20CrNiMo 20NCD 2
8620 805A22 20NiCrMoS2
Nickel Chromium Molybdenum Steel

8622 805M22
8637
SNCM240 40NiCrMo2-2
8640
SNCM415
20ХН2М
SNCM420 18CrNiMnMoA 4320 17NiCrMo6-4
(20ХHМ)
SNCM431 30CrNiMo8
SNCM439 40CrNiMoA 4340 40NiCrMo6
SNCM447 34CrNiMo6
SNCM616
SNCM625
SNCM630
SNCM815
15Cr 17Cr3 15Х
SCr415
15CrA 17CrS3 15ХА
SCr420 20Cr 5120 20Х
5130 34Cr4 34Cr4 34Cr4
Chromium Steel

SCr430 30Cr 30Х

5132 34CrS4 34CrS4 34CrS4
37Cr4 37Cr4 37Cr4
SCr435 35Cr 5132 35Х
37CrS4 37CrS4 37CrS4
530M40
41Cr4 41Cr4
SCr440 40Cr 5140 41Cr4 40Х
41CrS4 41CrS4
41CrS4
45Cr
SCr445 45Х
50Cr
SCM415 15CrMo 15CrMo4
18CrMo4
SCM418 20CrMo 20ХМ
R 18CrMoS4
SCM420 708M20 20CrMo5 20ХМ
Chromium Molybdenum Steel

π×Dm×n
SCM421
Vc=

30CrMo 30ХМ
SCM430 4130
30CrMoA 30ХМА
Information
Technical

SCM432
34CrMo4 34CrMo4 34CrMo4
SCM435 35CrMo 4137 35ХМ
34CrMoS4 34CrMoS4 34CrMoS4
708M40
4140 709M40 42CrMo4 42CrMo4
SCM440 42CrMo
4142 42CrMo4 42CrMoS4 42CrMoS4
42CrMoS4
4145
SCM445
4147
SCM822

R8
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB AISI/SAE BS DIN NF ГОСТ

SMn420 20Mn2 1522 150M19 20Mn5
Manganese Chromium Steel

30Mn2 30Г2
SMn433 1536 150M36 34Mn5
35Mn2 35Г2
Manganese Steel

35Г2
SMn438 40Mn2 1541 150M36 36Mn5
40Г2
40Г2
SMn443 45Mn2 1541
45Г2
SMnC420 15CrMn 5115 16MnCr5
SMnC443 40CrMn 5140
SMn420H 1522H
SMn433H
SMn438H 1541H
SMn443H 1541H
SMnC420H
SMnC443H
17Cr3
Structural Steel with Specified Hardenability Band (H-Shape Steel)

SCr415H 15CrH 15Х

17CrS3
SCr420H 20Cr1H 5120H 17Cr3 20Х
5130H 34Cr4 34Cr4 34Cr4
SCr430H 30Х
5132H 34CrS4 34CrS3 34CrS4
37Cr4 37Cr4 37Cr4
SCr435H 5135H 35Х
37CrS4 34CrS4 37CrS4
41Cr4 41Cr4 41Cr4
SCr440H 40CrH 5140H 40Х
41CrS4 41CrS4 41CrS4
SCM415H 15CrMoH 4118H 15CrMo5
18CrMo4
SCM418H
18CrMoS4
SCM420H 20CrMoH 4118H 708H20 18CrMo4
4135H 34CrMo4 34CrMo4 34CrMo4
SCM435H
4137H 34CrMoS4 34CrMoS4 34CrMoS4
4140H 42CrMo4 42CrMo4 42CrMo4
SCM440H 42CrMoH
4142H 42CrMoS4 42CrMoS4 42CrMoS4
4145H
SCM445H
4147H
SCM822H
SNC415H R
SNC631H
SNC815H 12Cr2Ni4H 655H13 15NiCr13 Vc=
π×Dm×n

8617H 805H17
SNCM220H 20CrNiMoH 8620H 805H20 21NiCrMo2 20N CD 2
Information
Technical

8622H 805H22
SNCM420H 20CrNi2MoH 4320H 20NiCrMoS6-4

R9
 Material Cross Reference Table
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB UNS AISI BS DIN NF ГОСТ

SUS 201 1Cr17Mn6Ni5N S20100 201 Z12CMN17-07Az
SUS 202 1Cr18Mn8Ni5N S20200 202 284S16 12Х17Г9АН4
1Cr18Mn10Ni5Mo3N
SUS 301 S30100 301 301S21 X12CrNi17 7 Z11CN17-08 07Х16Н6
1Cr17Ni7
SUS 301L S30153 X2CrNiN18-7
SUS 301J1 X12CrNi17 7
SUS 302 1Cr18Ni9 S30200 302 302S25 Z12CN18-09 12Х18Н9
SUS 302B S30215 302B
SUS 303 Y1Cr18Ni9 S30300 303 303S21 X10CrNiS18 9 Z8CNF18-09
SUS 303Se Y1Cr18Ni9Se S30323 303Se 303S41 12Х18Н10Е
SUS 304 0Cr18Ni9 S30400 304 304S31 X5CrNi18 10 Z7CN18-09 08Х18Н10
SUS 304L 00Cr18Ni10 S30403 304L 304S11 X2CrNi19 11 Z3CN19-11 03Х18Н11
SUS 304N1 0Cr18Ni9N S30451 304N Z6CN19-09Az
SUS 304N2 0Cr19Ni10NbN S30452
SUS 304LN 00Cr18Ni10N S30453 304LN X2CrNiN18 10 Z3CN18-10Az
SUS 304J1
SUS 304J2
SUS 304J3 S30431 S30431
SUS 305 1Cr18Ni12 S30500 305 305S19 X5CrNi18 12 Z8CN18-12 06Х18Н11
SUS 305J1
SUS 309S 0Cr23Ni13 S30908 309S Z10CN24-13
SUS 310S 0Cr25Ni20 S31008 310S 310S31 Z8CN25-20 10Х23Н18
SUS 316 0Cr17Ni12Mo2 S31600 316 316S31 X5CrNiMo17 12 2 Z7CND17-12-02
Stainless Steel

SUS 316F X5CrNiMo17 13 3 Z6CND18-12-03

SUS 316L 00Cr17Ni14Mo2 S31603 316L 316S11 X2CrNiMo17 13 2 Z3CND17-12-02
X2CrNiMo17 14 3 Z3CND17-13-03 03Х17Н14М3
SUS 316N 0Cr17Ni12Mo2N S31651 316N
SUS 316LN 00Cr17Ni13Mo2N S31653 316LN X2CrNiMoN17 12 2 Z3CND17-11Az
X2CrNiMoN17 13 3 Z3CND17-12Az
SUS 316Ti S31635 X6CrNiMoTi17 12 2 Z6CNDT17-12 08Х17Н13М2Т
SUS 316J1 0Cr18Ni12Mo2Cu2
SUS 316J1L 00Cr18Ni14Mo2Cu2
SUS 317 0Cr19Ni13Mo3 S31700 317 317S16
SUS 317L 00Cr19Ni13Mo3 S31703 317L 317S12 X2CrNiMo18 16 4 Z3CND19-15-04

R SUS 317LN S31753 Z3CND19-14Az

SUS 317J1 0Cr18Ni16Mo5
SUS 317J2
π×Dm×n

SUS 317J3L
Vc=

SUS 836L N08367

Information
Technical

SUS 890L N08904 N08904 904S14 Z2NCDU25-20

1Cr18Ni9Ti
SUS 321 S32100 321 321S31 X6CrNiTi18 10 Z6CNT18-10 08Х18Н10Т
0Cr18Ni10Ti
SUS 347 0Cr18Ni11Nb S34700 347 347S31 X6CrNiNb18 10 Z6CNNb18-10 08Х18Н12Б
SUS 384 S38400 384 Z6CN18-16
SUS XM7 0Cr18Ni9Cu3 S30430 304Cu 394S17 Z2CNU18-10
SUS XM15J1 0Cr18Ni13Si4 S38100 Z15CNS20-12
SUS 329J1 0Cr26Ni5Mo2 S32900 329
SUS 329J3L S39240 S31803 Z3CNDU22-05Az 08Х21Н6М2Т
SUS 329J4L S39275 S31260 Z3CNDU25-07Az

R10
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB UNS AISI BS DIN NF ГОСТ

0Cr13Al
SUS 405 S40500 405 405S17 X6CrAl13 Z8CA12
0Cr13
SUS 410L 00Cr12 Z3C14
SUS 429 S42900 429
SUS 430 1Cr17 S43000 430 430S17 X6Cr17 Z8C17 12Х17
SUS 430F Y1Cr17 S43020 430F X7CrMoS18 Z8CF17
SUS 430LX S43035 X6CrTi17 Z4CT17
SUS 430J1L X6CrNb17 Z4CNb17
SUS 434 1Cr17Mo S43400 434 434S17 X6CrMo17 1 Z8CD17-01
SUS 436L S43600 436
SUS 436J1L
SUS 444 S44400 444 Z3CDT18-02
SUS 447J1 00Cr30Mo2 S44700
SUS XM27 00Cr27Mo S44627 Z1CD26-01
SUS 403 1Cr12 S40300 403
SUS 410 1Cr13 S41000 410 410S21 X10Cr13 Z13C13
Stainless Steel

SUS 410S S41008 410S 403S17 X6Cr13 Z8C12 08Х13

SUS 410F2
1Cr13Mo
SUS 410J1 S41025 X12CrS13
1Cr12Mo
SUS 416 Y1Cr13 S41600 416 416S21 Z11CF13
SUS 420J1 2Cr13 S42000 420 420S29 X20Cr13 Z20C13 20Х13
SUS 420J2 3Cr13 S42000 420 420S37 X30Cr13 Z33C13 30Х13
SUS 420F Y3Cr13 S42020 420F Z30CF13
SUS 420F2
SUS 429J1
SUS 431 1Cr17Ni2 S43100 431 431S29 X20CrNi17 2 Z15CN16-02 20Х17Н2
SUS 440A 7Cr17 S44002 440A Z70C15
SUS 440B 8Cr17 S44003 440B
9Cr18
SUS 440C 11Cr17 S44004 440C Z100CD17 95Х18
9Cr18Mo
SUS 440F Y11Cr17 S44020 S44020
SUS 630 0Cr17Ni4CuNb S17400 S17400 X5CrNiCuNb16-4 Z6CNU17-04
SUS 631 0Cr17Ni7Al S17700 S17700 X7CrNiAl17 7 Z9CNA17-07 09Х17Н7 Ю
SUS 632J1

l Representative Classification of Stainless Steel

l Stainless Steel l Stainless Steel l Stainless Steel
(Austenitic related) (Ferritic related) (Precipitation Hardening related)
JIS JIS JIS
SUS201 SUS309S SUS405 SUS630
SUS202 SUS310S SUS429 SUS631
SUS301 SUS316 SUS430 R
SUS302 SUS316L SUS430F
SUS302B SUS316N SUS434
SUS303 SUS317 SUSXM27 π×Dm×n
Vc=

SUS303Se SUS317L
SUS304 SUS321 l Stainless Steel
(Martensitic related)
Information

SUS304L SUS347
Technical

SUS304N1 SUS384 JIS

SUS304N2 SUSXM7 SUS403
SUS305 SUSXM15J1 SUS410
SUS308 SUS410S
SUS416
SUS420J1
SUS420F
SUS431
SUS440A
SUS440B
SUS440C
SUS440F

R11
 Material Cross Reference Table
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB UNS AISI BS DIN NF ГОСТ

SUH 31 331S42 Z35CNWS14-14 45Х14Н14В2М
SUH 35 349S52 Z52CMN21-09Az
SUH 36 5Cr21Mn9Ni4N S63008 349S54 X53CrMnNi21 9 Z55CMN21-09Az 55Х20 Г 9AН4
SUH 37 2Cr21Ni12N S63017 381S34
SUH 38
SUH 309 2Cr23Ni13 S30900 309 309S24 Z15CN24-13
SUH 310 2Cr25Ni20 S31000 310 310S24 CrNi2520 Z15CN25-20 20Х25Н20С2
Heat Resisting Steel

SUH 330 1Cr16Ni35 N08330 N08330 Z12NCS35-16

SUH 660 0Cr15Ni25Ti2MoAlVB S66286 Z6NCTV25-20
SUH 661 R30155
SUH 21 CrAl1205
SUH 409 S40900 409 409S19 X6CrTi12 Z6CT12
SUH 409L Z3CT12
SUH 446 2Cr25N S44600 446 Z12C25 15Х28
SUH 1 4Cr9Si2 S65007 401S45 X45CrSi9 3 Z45CS9
SUH 3 4Cr10Si2Mo Z40CSD10 40Х10С2М
SUH 4 8Cr20Si2Ni 443S65 Z80CSN20-02
SUH 11 40Х 9С2
SUH 600 2Cr12MoVNbN 20Х12ВНМБФР
SUH 616 2Cr12NiMoWV S42200

l Representative Classification of Heat Resisting Steel

l Heat-Resisting Steel (Austenitic related) l Heat-Resisting Steel (Ferritic related)
JIS JIS
SUH31 SUH21
SUH35 SUH409
SUH36 SUH446
SUH37 l Heat-Resisting Steel (Martensitic related)
SUH38
JIS
SUH309
SUH1
SUH310
SUH3
SUH330
SUH4
SUH660
SUH11
SUH661
SUH600
SUH616

π×Dm×n
Vc=
Information
Technical

R12
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB AISI/ASTM BS DIN NF ГОСТ

SK140
T13 C140E3U Y13
(SK1)
SK120
T12 W1-111/2 C120E3U Y12
(SK2)
Carbon Tool Steel

SK105
T11 W1-10 C105W1 C105E2U Y11
(SK3)
SK95
T10 W1-9 C90E2U Y10
(SK4)
SK85 T8Mn C90E2U Y8Г
W1-8 C80W1
(SK5) T9 C80E2U Y9
SK75 C80E2U
T8 C80W1 Y8
(SK6) C70E2U
SK65
T7 C70W2 C70E2U Y7
(SK7)
SKH2 W18Cr4V T1 BT1 HS18-0-1 Р18
SKH3 W18Cr4VCo5 T4 BT4 S18-1-2-5 HS18-1-1-5 P18K5Ф2
SKH4 W18Cr4V2Co8 T5 BT5 HS18-0-2-9 P18K5Ф
SKH10 W12Cr4V5Co5 T15 BT15 S12-1-4-5 HS12-1-5-5
High Speed Tool Steel

SKH51 W6Mo5Cr4V2 M2 BM2 S6-5-2 HS6-5-2 P6M5

CW6Mo5Cr4V2
SKH52 M3-1 P6M5Ф3
W6Mo5Cr4V3
SKH53 CW6Mo5Cr4V3 M3-2 S6-5-3 HS6-5-3 P6M5Ф3
SKH54 M4 BM4 HS6-5-4
W6Mo5Cr4V2Co5 M35
SKH55 BM35 S6-5-2-5 HS6-5-2-5HC Р6М5К5
W7Mo5Cr4V2Co5 M41
SKH56 M36
SKH57 BT42 S10-4-3-10 HS10-4-3-10
SKH58 W2Mo9Cr4V2 M7 HS2-9-2
SKH59 W2Mo9Cr4VCo8 M42 BM42 S2-10-1-8 HS2-9-1-8
SKS11 F2 ХВ4
SKS2 105WCr6 105WCr5 ХВГ
SKS21 W
SKS5
SKS51 L6
SKS7
SKS8 Cr06 C140E3UCr4 13Х
5CrW2Si 6XB2C
SKS4 S1
6CrW2Si 5XB2CФ
SKS41 4CrW2Si S1 4XB2C
SKS43 W2-91/2 BW2 100V2
SKS44 W2-8
SKS3 9CrWMn 9ХВГ
Alloy Tool Steel

SKS31 CrWMn 105WCr6 105WCr5 ХВГ

SKS93
SKS94
SKS95 8MnSi
SKD1 Cr12 D3 BD3 X210Cr12 X200Cr12 Х12
R
SKD10 Cr12Mo1V1 D2 X153CrMoV12 X12MФ
SKD11 Cr12MoV D2 BD2 X153CrMoV12 X160CrMoV12 π×Dm×n
Vc=

SKD12 Cr5Mo1V A2 BA2 X100CrMoV5

SKD4 X32WCrV3
Information

SKD5 3Cr2W8V H21 BH21 X30WCrV9-3 X30WCrV9

Technical

SKD6 4Cr5MoSiV H11 BH11 X38CrMoV51 X38CrMoV5 4Х5МФС

SKD61 4Cr5MoSiV1 H13 BH13 X40CrMoV51 X40CrMoV5 4Х5МФ1С
SKD62 H12 BH12 X35CrWMoV5 3Х3М3Ф
SKD7 4Cr3Mo3SiV H10 BH10 X32CrMoV33 32CrMoV12-18
SKD8 H19 BH19
SKT3 55CrNiMoV4
SKT4 5CrNiMo BH224/5 55NiCrMoV6 55NiCrMoV7 5ХНМ

R13
 Material Cross Reference Table
l Steel
Japan China USA UK Germany France Russia
Classification

JIS GB AISI/ASTM BS DIN NF ГОСТ

75
1075
SUP3 80
1078
85
SUP6 55Si2Mn 56SiCr7 60Si7 60С2
60Si2Mn
Spring Steel

SUP7 9260 61SiCr7 60Si7 60С2Г

60Si2MnA
SUP9 55CrMnA 5155 55Cr3 55Cr3
SUP9A 60CrMnA 5160 55Cr3 60Cr3
SUP10 50CrVA 6150 735A51, 735H51 50CrV4 51CrV4 ХФА50ХГФА
SUP11A 60CrMnBA 51B60 51CrV4 50ХГР
SUP12 9254 685A57, 685H57 54SiCr6 54SiCr6
SUP13 60CrMnMoA 4161 705A60, 705H60 60CrMn3-2 60CrMo4
SUM11 1110
SUM12 Y12 1108
SUM21 1212
SUM22 Y15 1213 (230M07) 9SMn28 S250
SUM22L Y12Pb 12L13 9SMnPb28 S250Pb
Free Cutting Carbon Steel

SUM23 1215
SUM23L
SUM24L Y15Pb 12L14 9SMnPb28 S250Pb
SUM25 9SMn36 S300
SUM31 1117 15S10
SUM31L
SUM32 Y20 210M15, 210A15 (13MF4)
Y30
SUM41 1137 (35MF6)
Y35
SUM42 Y40Mn 1141 (45MF6.1)
SUM43 1144 (226M44) (45MF6.3)
SUJ1 GCr4 51100
High Carbon Chromium

SUJ2 GCr15 52100 100Cr6 100Cr6 ЩХ15

Bearing Steels

ASTM A 485
SUJ3 GCr15SiMn
Grade 1
SUJ4 GCr15SiMo
SUJ5 GCr18Mo

π×Dm×n
Vc=
Information
Technical

R14
l Cast Iron
Japan China USA UK Germany France Russia
Classification

JIS GB AISI/SAE BS DIN NF ГОСТ

FC100 HT100 NO.20 100 GG10 СУ10
FC150 HT150 NO.30 150 GG15 FGL150 СУ15
Gray Cast Iron

FC200 HT200 NO.35 200 GG20 FGL200 СУ20

FC250 HT250 NO.45 250 GG25 FGL250 СУ25
FC300 HT300 NO.50 300 GG30 FGL300 СУ30
FC350 HT350 NO.60 350 GG35 FGL350 СУ35
GG40 FGL400 СУ40
FCD400 QT400-18 60-40-18 400/17 GGG40 FGS370-17 ВУ40
Nodular Cast Iron

FCD450 QT450-10 65-45-12 420/12 FGS400-12 ВУ45

FCD500 QT500-7 70-50-05 500/7 GGG50 FGS500-7 ВУ50
FCD600 QT600-3 80-60-03 600/7 GGG60 FGS600-2 ВУ60
FCD700 QT700-2 100-70-03 700/2 GGG70 FGS700-2 ВУ70
FCD800 QT800-2 120-90-02 800/2 GGG80 FGS800-2 ВУ80
QT900-2 900/2 ВУ100

l Non-ferrous Metals
Japan China USA UK Germany France Russia
Classification

JIS GB ASTM BS DIN NF ГОСТ

1A99 1199 A199.99R A99
1A97 A199.98R A97
1A95 A95
A1080 1A80 1080(1A) A199.90 1080A A8
A1050 1A50 1050 1050(1B) A199.50 1050A A5
A5052 5A02 5052 NS4 AlMg2.5 5052 Amg
AMg3
Aluminum Alloys

5A03 NS5
A5056 5A05 5056 NB6 AlMg5 AMg5V
A5556 5A30 5456 NG61 5957
A2117 2A01 2036 AlCu2.5Mg0.5 2117 D18
A2017 2A11 HF15 AlCuMg1 2017S D1
A2024 2A12 2124 AlCuMg2 2024 D16AVTV
2B16 2319
A2N01 2A80 AK4
A2018 2A90 2218 AK2
A2014 2A14 2014 AlCuSiMn 2014 AK8
A7075 7A09 7175 AlZnMgCu1.5 7075 V95P R
AC4C ZAlSi7Mn 356.2 LM25 G-AlSi7Mg
Aluminum Alloy Casting

AC3A ZAlSi12 413.2 LM6 G-Al12 A-S12-Y4 AL2

π×Dm×n
Vc=

ZAlSi5Cu1Mg 355.2 AL5

AC8A ZAlSi2Cu2Mg1 413.0 G-Al12(Cu)
Information
Technical

ZAlCu5Mn AL19
ZAlCu5MnCdVA 201.0
ZAlMg10 520.2 LM10 G-AlMg10 AG11 AL8
ZAlMg5Si G-AlMg5Si AL13

R15
 Insert Grades Cross Reference Table
¢ CVD Coated Carbide (Turning) ·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.

Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol
HG8010 UE6105 KCP05
CA510 GC4005 TP0500 AC700G T9005 IC8150
P01 JC110V HC5000 UE6005 KCK05
CA5505 GC4205 TP1000 AC810P T9105 IC9150
HG3305 UE6015 KC9105
UE6105 GC4205
CA510 GM10 AC700G T9005 KCP10
UE6110 CP2 GC4015 TP1000 IC8150
CA515 JC110V GM20 AC2000 T9105 KCM15
P10 UE6005 CP5 GC3115 TP1500 IC9150
CA5505 JC215V GM8015 AC810P T9015 KC9010
UE6010 CP7 GC4215 TP100 IC9250
CA5515 HG8010 AC820P T9115 KC9110
UE6020 GC4315
GC4025
CA525 MC6025 AC2000 T9015 KCP25 IC8250
P (Steel)

GM20 CP2 GC4215 TP2000

CA5515 JC110V UC6010 AC3000 T9115 KC9125 IC9125
P20 GM8020 CP5 GC4220 TP2500
CA5525 JC215V UE6110 AC820P T9025 KC9225 IC9250
HG8025 CP7 GC4225 TP200
CR9025 UE6020 AC830P T9125 KC9325 IC9350
GC4325
CA525
MC6025 GC4225 TP2500 AC3000 T9125 KCP30
CA5525 GM25 IC635
JC215V UE6020 GC4230 TP2000 AC630M T9035 KCM25
P30 CA530 GM8035 IC8350
JC325V UE6035 GC4235 TP3500 AC830P T9135 KC9040
CA5535 HG8025 IC9350
UH6400 GC2135 TP200 ACP100 T3130 KC9140
CR9025
JC325V AC630M KCP40
CA530 UE6035 GC4235 T9035
P40 JC450V GX30 TP40 AC830P KC9140 IC635
CA5535 UH6400 GC4240 T3130
JC540V ACP100 KC9240
KCM15
IC8250
US7020 CP2 TP1500 T9015 KC9010
M10 CA6515 JC110V GM10 GC2015 AC610M IC9250
MC7015 CP5 TP100 T9115 KC9110
IC9350
KC9210
M (Stainless Steel)

AC6030M T6020 KCM25 IC6015

GC1515
JC110V GM8020 US7020 CP2 TM2000 AC610M T6120 KC9025 IC8350
M20 CA6525 GC2015
JC215V HG8025 MC7025 CP5 TP200 AC630M T9115 KC9125 IC9250
GC2025
AC830P T9125 KC9225 IC9350
IC6025
JC215V AC6030M T6030 KCP40
GM25 MC7025 GC2040 TM4000 IC8350
M30 JC325V AC630M T6130 KCM35
GM8035 US735 GC235 TP300 IC9350
JC525X AC830P T9125 KC9240
IC4050
KC9045
M40 JC525X GX30 US735 TP40 IC635
KC9245
JC105V HG3305 IC428
CA4010 MC5005 TK1000 AC300G KC9105
JC605X HG3315 GC3205 T5105 IC5010
K01 CA4505 UC5105 CP1 TH1000 AC405K KC9315
JC605W HX3505 GC3210 T5010 IC9007
CA5505 UC5015 TK1001 AC410K KCK05
JC050W HX3515 IC9150
CA4010 JC050W UC5015 KCP10
GM8015 GC3205 TK1000 IC418
CA4115 JC110V UC5105 CP1 AC700G T5105 KC9110
HX3515 GC3210 TK2000 IC428
K (Cast Iron)

K10 CA4505 JC605X UC5115 CP2 AC410K T5115 KC9120

HG8010 GC3215 TK2001 IC9015
R CA4515 JC605W
HG3315
UE6010 CP5
GC3115 MK1500
AC415K T5010 KC9315
IC9007
CA5505 JC610 MC5015 KCK15
JC110V KCP25
Vc=
π×Dm×n
CA4115 JC215V MC5015 GC4225 TK2000 AC700G T5115 KC9125
GM8020 CP2 IC418
K20 CA4120 JC605X UE6010 GC3215 TX150 AC820P T5125 KC9320
HG8025 CP5 IC9015
CA4515 JC605W UC5115 GC3220 TP200 AC420K T5020 KC9325
Information

JC610 KCK20
Technical

JC215V TP2500 T5125

K30 GM25 GC3040 KC9320
JC610 TP200 T9125

R16
¢ PVD Coated Carbide (Turning) ·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.

Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol

P01 PR1005 JC5003 ACZ150 KC5510

PR930
VM1
PR1005
TM1
PR1025 CY15 ACZ150 KC5010 IC507
JC5003 TA1
P10 PR1115 CY150 VP10MF GC1025 CP200 ACZ310 AH710 KC5510 IC807
JC5030 TAS
PR1215 IP2000 AC520U KU10T IC907
DT4
PR1425
DM4
PR1225
PR930
P (Steel)

VP10RT KC5025
PR1025 QM1 GC1020 AH710
JC5015 VP15TF ACZ310 KC5525 IC507
PR1115 CY150 VM1 GC1025 AH725
P20 JC5030 VP20MF CP250 ACZ330 KC7215 IC907
PR1215 IP2000 TA1 GC4125 AH730
JC5040 UP20M AC520U KC7315 IC908
PR1425 TAS GC1125 SH730
VP20RT KU25T
PR1225
CY250 VP10RT GC1125 KC7015
ZM3 ACZ330 GH330 IC328
PR1025 JC5015 CY9020 VP15TF GC1145 KC7020
P30 QM3 CP500 ACZ350 AH120 IC928
PR1225 JC5040 HC844 VP20MF GC1115 KC7235
TAS AC530U AH740 IC3028
IP3000 UP20M GC1105 KU25T
ZM3 AH140 KC7030
CY250 GC1145 IC328
P40 JC5040 QM3 CP500 ACZ350 AH740 KC7040
HC844 GC2145 IC3028
TAS J740 KC7140
GC1005 KC5010 IC507
PR1025 VM1 TS2000 EH510Z
VP10MF GC1025 KC5510 IC520
M10 PR1215 JC5003 IP050S TM1 CP200 ACZ150 AH710
VP10RT GC1105 KC6005 IC807
PR1225 TA1 CP250 AC510U
GC15 KCU10 IC907
PR930 QM1 AH630
VP10RT GC1025 KC5025 IC308
PR1025 JC5015 VM1 TS2500 EH520Z AH725
M (Stainless Steel)

VP15TF GC1115 KC5525 IC507

PR1125 JC5030 TA1 CP200 ACZ150 AH730
M20 IP100S VP20MF GC4125 KC7020 IC907
PR1215 JC5040 TAS CP250 ACZ310 GH330
UP20M GC1125 KC7025 IC908
PR1425 JC8015 DT4 CP500 AC520U GH730
VP20RT GC30 KCU25 IC3028
PR1225 DM4 SH730
VP15TF ACZ330 IC908
JC5015 ZM3 GC1020
PR1125 CY250 VP20MF ACZ350 AH120 KC7030 IC1008
M30 JC5030 QM3 GC2035 CP500
PR1535 CY9020 UP20M AC530U AH725 KC7225 IC1028
JC5040 TAS GC2030
MP7035 AC6040M IC3028
ZM3 J740 IC228
GC2145 AC6040M
M40 MP7035 QM3 AH140 IC928
GC1145 ACZ350
TAS AH645 IC328
K01 JC5003 EH10Z AH110 KC5515 IC910

EH10Z
IC807
R
PR905 JC5003 CY100H TA1 TS2000 GH110 KC5010 IC910
K10 VP05RT GC1010 EH510Z
PR1215 JC5015 CY10H TM1 CP200 AH110 KC7210 IC507
K (Cast Iron)

AC510U
IC908 Vc=
π×Dm×n

KC5025
EH20Z
VP10RT TS2500 KC5525
PR905 IP2000 QM1 GC1020 ACZ310 AH120 IC508
Information

K20 JC5015 VP15TF CP200 KC7015

Technical

PR1215 CY9020 TA1 GC1120 AC520U AH725 IC908

VP20RT CP250 KC7215
AC530U
KC7315
VP15TF QM3 IC508
K30 GC1030 CP500 ACZ310 KC7225
VP20RT TA3 IC908

R17
 Insert Grades Cross Reference Table
¢ Cermet (Turning) ·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.

Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol
AP25N T3N NS520 KT1120
P01 TN6010 LN10 CH350 VP25N T15 T110A GT530 KT125 IC20N
PV7010 CX50 NX1010 Q15 T1000A GT720 HTX IC520N
J530
TN620
TN60 LN10 NS9530
TN6010 CX50 NX2525 T15 TP1020 T1500Z NS520 KT315 IC20N
P10 TN6020 CX75 CH350 AP25N C7Z CT5015 CM T2000Z GT9530 KT175 IC520N
PV7010 NIT CZ25 VP25N Z15 CT525 CMP T1200A GT530 HT2 IC530N
P (Steel)

PV720 PX75 T1500A GT730 IC75T

PV7020
PV7025
TN620 CX50 MP3025 T1200A
TN90 CH550 NS9530 IC20N
TN6020 CX75 CH7030 NX2525 T15 CT525 TP1020 T1500A
NS530/730 PS5 IC520N
P20 PV720 CX90 CZ1025 NX3035 C7X CT530 C15M T1500Z IC530N
NAT AP25N C7Z GC1525 TP1030 T2000Z GT9530 KT5020 IC75T
PV7020 PX90 CZ25 VP45N T3000Z GT530/730
PV7025 IC30N
CX90 NX4545 N40 CT530 T3000Z IC75T
P30 CX99 VP45N C7X GC1525 TP1030 T250A NS740 IC30N
SUZ
TN620
TN60 NX2525 T15 T110A KT1120
M10 TN6020 LN10 CH350 AP25N C7X CT5015 CM T1000A NS520 KT315 IC20N
PV720 VP25N C7Z CT525 CMP T2000Z J530 KT125 IC520N
PV7020 Z15
M (Stainless Steel)

PV7025
TN620 CX50
TN90 CX75 CH550 NX2525 C7X NS530 KT175
M20 TN6020 PX75 CH7030 NX3025 C7Z CT530 TP1020 T1500A NS730 HT2 IC30N
PV720 NIT CZ1025 AP25N Q15 GC1525 C15M T2000Z GT530 PS5 IC530N
PV7020 NAT VP25N GT730 KT5020
PV7025
CX75
CX90 T3000Z
M30 PX90 CZ25 NX4545 C7X TP1030 T250A NS740
CX99
SUZ
AP25N T3N T110A
K01 PV7005 LN10 VP25N T15 T1000A NS520 KT1120
Q15
K (Cast Iron)

TN60 NX2525 T15 T1200A NS530

K10 TN6010 LN10 CH350 AP25N C7X CT5015 T1500A NS730 KT315
PV7005 VP25N C7Z T2000Z GT530 HTX
PV7010 Z15 GT730
NX2525
K20 NIT CZ25 AP25N T3000Z KT5020
VP25N
∙ Boldface grade shows PVD Coated Cermet.

¢ Carbide
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol
P10 SRT WS10 STi10T S1P ST10P TX10S K2885 IC70
R SRT STi20 TX20 IC70
P20 DX30 EX35 UTi20T SMA S10M ST20E TX25 K125M IC50M
P (Steel)

SR30 EX35 A30N TX30 IC50M

Vc=
π×Dm×n P30 DX30 EX40 UTi20T SM30 S25M A30 UX30 KMF IC54
DX35 ST30E
P40 SR30 EX45 S6 S60M ST40E TX40 PVA IC54
Information

DX35
Technical

K01 KG03 WH02 HTi05T H1P H1 TH03 K68 IC04

WH05 H2 KS05F K10
H1P G1F KMI
K (Cast Iron)

K10 KW10 KG10 WH10 HTi10 KM1 H10 890 EH10 TH10 K8735 IC20
GW15 KT9 HM EH510 H10T K313
CR1 HTi20T 883 G10E G2F IC20
K20 GW25 KG20 WH20 UTi20T KM3 H13A 890 EH20 KS15F KMF IC10
HX EH520 KS20
K30 KG30 883 G3 G3 THR IC10
G10E UX30 IC28
G5
V(Wear and Shock Resistant Tool)

V40 GD195 WH50 GTi30 G5 D40

MH3 GTi35
V50 VW50 MH4 WH60 GTi40 G6 D50
GD174 GTi30S
GD201
MH5
V60 MH7 WB60 GTi40S G7 D60
MH8 GTi50S G8
GD206

R18
¢ Coated Carbide (Milling) ·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.

Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol

PR830 JC5003
JX1020 GC1025
P10 PR1025 JC5030 ACP100 KC715M
JP4005 GC1010
PR1225 JC8003

PR1525 JS4045
JC730U GC1030 MP1500 IC250
PR830 JP4020 TM1 KC522M
JC5015 F7030 GC4220 T250M T313W IC520M
P20 PR1025 TB6020 DT4 ACP200 KC525M
JC5030 UP20M GC4020 T25M AH725 IC950
PR1225 JX1015 DM4 KCPM20
JC8015 GC4030 T20M IC5400
P (Steel)

PR1230 GX2140
CY250
MP2500 T3130 KC994M IC328
CY9020
F7030 T250M GH330 KC725M IC635
JC5015 TB6045 GC4040 AC230
P30 PR1230 VP15TF ZM3 T25M AH120 KC792M IC830
JC5040 JX1045 GC4230 ACP300
VP30RT F25M AH330 KC530M IC908
JM4060
F30M AH730 KCPK30 IC928
GX2160
CY250 MP3000
AC230 IC635
HC844 GC4040 T350M
P40 JC5040 VP30RT ACZ330 AH140 KC735M IC928
TB6060 GC4240 T60M
ACZ350 IC4050
JX1060 T25M
CY9020
PR1025 GC1025
M10 JX1020 EH10Z KC522M
PR1225 GC1030
JP4020
M (Stainless Steel)

JC730U JM4160 F7030 MP2500

GH330
JC1341 JM4060 UP20M T250M
PR1525 AH330
JC5015 CY150 VP15TF DT4 T25M ACP200 KC730M IC908
M20 PR1025 GC2030 AH120
JC5030 TB6020 VP20RT DM4 F20M EH20Z KC525M IC928
PR1225 AH130
JC5040 JX1015 MP7030 F25M
AH725
JC7560 CY250 MP7130 F30M
JC5015 TB6045 F7030 T350M KC994M
CA6535 GC1040 ACP300 T3130 IC328
M30 JC5030 JX1045 VP30RT ZM3 T250M KC725M
PR1535 GC2040 ACZ350 AH130 IC330
JC5040 GX2160 MP7140 F40M KCPK30
M40 JC8050 VP30RT MM4500 ACZ350 AH140 IC830
K01 JC8003 TB6005 MH1000 AH110 IC4100
JP4005
PR1510 JC600 MP8010 GC1010 MK1500 T1015 IC4010
CY10H ACK200 KCK15
K10 PR905 JC610 MC5020 GC3220 T150M T1115 IC910
CY100H AC211 KC915M
K (Cast Iron)

PR1210 JC605W VP10RT K15W F15M AH110 DT7150

CY9020
MP1500
JC605X GC1020 KC520M
CA420M CY150 T150M EH20Z
JC610 VP15TF GC3020 AH120 KC920M IC910
K20 PR905 TB6020 T250M ACZ310
JC5015 VP20RT K20W/K20D AH725 KC925M IC928
PR1210 JX1015 MK2000 ACK300
JC8015 GC3330 KC992M
MK2050
GC3040 MK3000
K30 JC5080 GH130 KC930M IC928
GC4040 T250M

¢ Cermet (Milling)
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar R
Classification Symbol
NIT NS530 KT530M
P10 TN60 CH550 NX2525 C15M
CX75 NS730 KT195M Vc=
π×Dm×n

NAT CH570 NS530 HT7

P (Steel)

TN60 C7X C15M T250A

P20 CX75 CH7030 NX2525 CT530 NS730 KT530M IC30N
Information

TN100M C7Z MP1020 T1500A

CX90 MZ1000 NS740 KT605M
Technical

CX90
P30 CX99 CH7035 NX4545 T4500A NS540 IC30N
SC30
M10 TN60 NX2525 C15M
K (Cast Iron) M (Stainless Steel)

NIT CH550 KT7

TN60
M20 CX75 CH570 NX2525 CT530 C15M T250A NS530 KT530M IC30N
TN100M
NAT CH7030 KT605M
CX75
CX90 NS740
M30 NX4545 T4500A
CX99 N308
SC30
K01 LN10
LN10
K10 CH550 NX2525 IC30N
CX75
CH7030
K20 NIT NX2525
CH7035

R19
 Insert Grades Cross Reference Table
¢ Ceramic ·This table is Kyocera's own estimation based on publications and is not authorized by companies mentioned in it.

Classification Nippon
Kyocera Dijet Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol Tungsten
SE1
KA30 HC1
NB90S KW80
A65 KT66 NPC-H2 HC2 CC620
K01 NB90M KY1615
PT600M NPC-A2 HC5 CC650
WX120 AC5
CS7050 HC6
K (Cast Iron)

HW2
KYK10
A65 KT66
NX WA1 KYK25
A66N CC6090
NXA HC2 WX120 LX11 KB90
K10 PT600M CC6190
Whiskal HC6 NS260C LX21 KY1320
CS7050 GC1690
WIN HC7 KY3000
KS6050
KY3400
SX6 CC6090 WG300 KYK35
K20 KS6050 SX9 CC6190 WX120 FX105 KY3400
SP9 GC1690 CX710 KY3500
S01 CC650 KY2100
S (Difficult-to-
Cut Material)

KYS25
CF1 WA1 CC670
Whiskal KY4300
S10 KS6030 CA200 WA5 CC6060 WX120 WG300
WIN KY1525
KS6040 SX9 CC6065
KY1540
S20 WX120 KYS30
A65
H (Hard Materials)

HC4 CC650
KT66 LX11
H01 NPC-A2 HC7 CC670 NB100C KY4400
A66N LX21
ZC7 CC6050
PT600M
A65
NPC-A2 ZC7
KT66
H10 Whiskal WA1 CC670 WG300 KY4300
A66N
WIN WA5
PT600M
· Boldface grade shows PVD Coated Ceramic.

¢ CBN
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol
B20 CB7525 BX910
CBN050C BN500 IB50
K01 KBN475 JBN795 MB710 B22 CB50 BX930
CBN300P BNC500 IB85
K (Cast Iron)

B30 CB7050 BX950

MB710 CBN20 BN600 BX950
KBN60M B22 CB50 KB1630 IB55
K10 JBN330 BH200 MB5015 CBN200 BN700 BXC90
KBN900 B23 CB7050 KB9610 IB90
MB4020 CBN300 BN7000 BX470
MB730 CBN350 BX950
B16 BN7000
K20 KBN900 BH250 MBS140 CBN500 BXC90 KB9640
B40 BNS800
BC5030 CBN600 BX90S
BN1000
CBN050C BXA30
KBN510 BC8110 BNX10 IB20H
B24 CBN010 BX310
H01 KBN05M MBC010 CB20 BNC100 KB1610 IB25HC
B52 CBN10 BXC30
KBN10M MB810 BNC160 IB50
H (Hard Materials)

CBN100 BXM10
BNC2010
BNC160 BXM10
MBC020 B24 CBN150 KB1615
KBN525 CB7015 BNX20 BXA40
JBN300 BC8020 B36 CBN060K KB1625
R H10 KBN05M
KBN25M
JBN500
BH200
MB8025 B54
CB7050
CB50
CBN200
BN2000
BNC200
BX330
BX360
KB5610
IB50
MB825 B52 CBN160C KB9610
BNC2020 BXC50
CBN350
KBN30M MBC020 BNX25 BX380 KB1340
π×Dm×n
B22 CB7025 CBN300P IB55
H20 KBN35M BC8020 BXC50 KB5625
Vc=

JBN245 BH250 BN350

B36 CB7525 CBN400C IB25HA
KBN900 MB8025 BNC300 BXM20 KB9640
CBN500
Information

KBN65B
Sintered
Technical

BN350 BX450
Steel

KBN570 JBN795
- MB4020 BN7000 BX470
KBN65M JBN500
BN7500 BX480
KBN70M
· Boldface grade shows PVD Coated CBN.

¢ PCD
Classification
Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Classification Symbol
DA90 PD100
JDA30 CD05 PCD05 DX180
N (Non-ferrous Metals)

N01 KPD001 MD205 PD1 DA1000 KD1400

JDA735 CD10 PCD10 DX160
DA2200 KD1405
KPD001
DA150 KD100
KPD010 JDA40 PCD10
N10 MD220 CD10 DA1000 DX140 KD1400 ID5
KPD230 JDA745 PCD20
DA2200 KD1415
KPD250
KPD001
KPD010 JDA10 PCD30 DA1000 DX110
N20 MD230 KD1425
KPD230 JDA715 PCD30M DA2200 DX120
KPD250

R20
¢ Molded Chipbreaker Cross Reference Table ·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.
l Negative Inserts
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Sticky Material /
Chipbreaker
Soft Steel
Finishing WP - - - SW - WL WF W-MF2 LUW AFW FW -
(With Wiper Edge)
Finishing - Medium WQ - - - MW -
WM W-M3
GUW ASW MW WG
(With Wiper Edge) WMX W-M5
DP XF F FH UL FP TF 01 FF
F1 FA BE BH XF F3P
Finishing GP PP XP
FT PF FE
FS FY WM
QF
FF1 SP FA AS UF
SF
VF XP-T PK ZF1 FL LU TSF FS
Carbon Steel / Alloy Steel

SU
TS NS
HQ PQ AB B SH C EX GU
UA WV LC FF2 CB RP
Finishing - Medium CQ XQ
UT
CE SA
WR PF MF2
SK SJ
11 17 FN
NF
CJ CT LP SY SX UJ
27 ZF
SE
PG XM NM
AE MV MP UA
GS UR Z5 QM M3 DM M3P
Medium - Roughing HS
XS
UB
DE MA
ZW1 SM SMC MF3
UG
TM
MN
TF
AH MH GE
PS PM ZM
PT M5 MU
Medium - Roughing GT -
GC AR GH
GS
MR
MR5 UX
TH 32Y RP R3P
High Feed Rate HT
PQ AY RP XMR
MR6 ME
32 37 RN NR
Standard GG LG MT Standard MC MU 31 33
Roughing PH
-
GQ
RE
Standard
G
23
MR7
MX UZ F-K
PR MG GN
Roughing GS RM
H HX
HV HX QR PR
R4 R5
HG HP TU RH
One Side PX -
UC UP
HE TE
HZ HXD
-
HR
R6 R7 RR6
MP 57 65 RM
TNM
High Feed Rate UE RP
GU BH FS SH
Finishing - SF ZF1 MF - SU SF SS FP -
Cast Iron Stainless Steel

MQ MP FJ LM
MS MA GM MF1 MF3 HMM
MS DE MM MMC TF
GP MJ MM A3 A5 EX MU SM SA P MP
Medium - Roughing MU -
SZ
SE
ES MH
ZP WS MR XMR
M5 56 UP EM S MS
PP
TK PV SMR M3M
GH GJ RM R8 RR9 SH
C AH VA LK MF KF UZ UX Standard
Medium Standard
- -
VY Standard
-
KM
-
UJ 33 CF
FN -
GC GH CM
Roughing ZS
- - -
RK
- KR KRR - GZ
CH
RP UN -
Non-ferrous

GP
Metals

Medium - Roughing AH - - - - - AL 95 AG P
MS
PP

l Positive Inserts
Kyocera
Cutting Range Chipbreaker for Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
General
Sticky Material /
Chipbreaker
Soft Steel
Minute ap CF - - - - - - - - 01 - -
Carbon Steel / Alloy Steel

FB
DP GP FV SQ AZ3 AMX PF PF PSF 11 GF PF
Finishing PP VF
XP ASF -
FP SMG AZ7 UF XF
FF1 FC FK
23 UF FP SM
FP LU
ACB MQ MV PM LB SF PS PSS
Finishing - Medium (1) HQ XQ
FT
JE
LP
AF1
UM SMC
F1
SU 24
LF 14

Finishing - Medium (2) GK - BM JQ

No
QD CL
PF
MF2 - - - -
R
Indication PM XM
MP PR UR MU GM
Medium Standard - - J
Standard
AM3
KM XR
F2
SC
PM
MP MR
Standard
π×Dm×n
Vc=
Non-ferrous Stainless

FM FV PF FW FP
Metals Steel

Finishing MQ - - MP
SV
- MF MMC - LU
PSF MW
WF
Information

AG AF
Technical

Finishing - Medium AH - ALU - AZ - AL AL

AW
AL HP
AS

l Positive Inserts (For Automatic Lathe)

Cutting Range Kyocera Dijet Hitachi Mitsubishi NTK Sandvik Seco Sumitomo Tungaloy Kennametal Iscar
Carbon Steel / Alloy Steel

Minute ap CF - - - - - - - 01 - -
CK FP FV AZ7 AMX SI 11 PF
Finishing GF
ASF JQ
SMG ZR
PF XF FF1
FC
PF
UF FP SM
GQ ACB LP AM AM3 F1
Finishing - Medium SK FT
JE
MV YL
PM XM
MF2
SU PS LF 14
MP
Medium GK - J
Standard
QD CL PR F2 SC PM MF MP Standard
Non-ferrous Stainless

FM FV PF FW FP
Metals Steel

Finishing MQ - MP
SV
- MF - LU
PSF MW
WF

AG AF
Finishing - Medium AH ALU - AZ - AL AL
AW
AL HP
AS

R21
 Milling Insert Description Cross Reference Table
¢ Milling Insert Description Cross Reference Table ·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.

Kyocera Class Applications Hitachi Mitsubishi Sandvik Sumitomo Tungaloy Iscar

SDMR1203AETN-MJ
SDKR1203AESR-MJ
SDMR1203AUER-H M SDMR1203AEEN SDKR1203AETN-MJ SDKR1203AUTR-HS
SDKR42TN (SDNR1203AEEN-JS)
SDKR1203AUEN-S K SDMR1203AETN SDKR1203AEPN-MS SDKR1203AUN-76
SDKR42ZSR-MJ
SDKR42ZPN-MS
Steel SDCN1203AETN-12
SDCN42ZTN
SDCN1203AUTN C (SDE42TN-C9)
(SDEN1203AETNCR)
(SDEN42ZTNCR)
SDKN1203AEN
SDKN42MT SDKN1203AETN-12
SDKN1203AUTN K SDK42TN-C9 SDKN1203AETN SDKN1203AETN
(SDNN1203AETN) SDKN42ZTN
(SDNN1203AETN1)
Cast SDKN42M SDKN1203AEFN-12
SDK42FN-C9
Iron (SDNN1203AEEN) SDKN42ZFN
SDKN1203AUFN K
Non- (SDCN1203AEFN-D)
ferrous SDKN42M
Metals (SDCN42ZFN-DIA)

SDCN1504AETN
SDCN1504AUTN C SDC53TN-C9
SDCN53ZTN
Steel
SDKN1504AEN SDKN1504AETN
SDKN1504AUTN K SDK53TN-C9 SDKN53MT SDKN1504AETN
SDKN1504AETN SDKN53ZTN
SEMR1203AFTN-MJ SEKR1203AFTR-HS
SEMR1203AFER-H M SEKR1203AZ-WM SEMR1203AFEN SEKR1203AFSR-MJ SEKR1203AFR-HS
SEKR42TN (SEER1203AFEN-JS)
SEKR1203AFEN-S K (SEER1203AZ-WL) (SEER1203AFEN) SEKR1203AFTN-MJ SEKR1203AFN-76
SEKR1203AFPN-MS SEKR1203AFN-42
(SEKR1204AZ-WM) SEMR1204AFEN (SEKR1204AFTR-HS)
SEMR1204AFER-H M
Steel (SEER1204AZ-WL) (SEER1204AFEN) (SEKN1204AFTN)
SEEN1203AFTN E SEE42TN-C9 SEEN1203AFTN1 SEEN42MT SEEN1203AFTNCR-14
SEKN1203AFTN
SEKN1203AFTN1 SEKN1203AZ SEKN42MT SEKN1203AFTN-16
SEKN1203AFTN K SEK42TN-C9
(SENN1203AFTN1) (SEMN1203AZ) (SENN1203AFTN) SEKN42AFTN
SEKN42AFTN16
Cast SEKN1203AZ SEKN42M SEKN1203AFFN
SEKN1203AFFN K SEK42FN-C9 (SEEN1203AFFN1)
Iron (SEMN1203AZ) (SENN1203AFEN) SEKN42AFFN
Non-
SEEN1203AFFN E ferrous SEE42FN-C9 (SECN1203AFFR1)
Metals
SEKN1203EFTR
(SECN1203EFTR)
SEKN1203EFTR K Steel SEK42TR-G3 SEKN1203EFTR1 (SECN1203EER) (SEEN1203EFTR)
(SECN42EFTRCR)
(SEEN42EFTRCR)
SEKN1504AFTN K Steel SEK53TN-C9 SEKN1504AZ SEKN53MT SEKN1504AFTN
SPEN42EFSR1
Cast SPEN1203EESR1
SPEN1203EESR E (SPK42FR-A3E)
Iron SPEN1203EEER1
(SPNN1203EEER1)

SPMR1203EDER-H M SPKR1203EDSR-MJ SPKR1203EDR-76

(SPER1203EDER-JS) SPKN1203EDR-WH
SPKR1203EDER-S K SPKR42SSR-MJ SPKR1203EDTR-HS

R
SPCN1203EDTR
SPCN1203EDTR C Steel (SPAN1203EDR) SPCH42TR-R
SPCN42STR
π×Dm×n

SPKN1203EDTR
Vc=

(SPCH42TR) SPKN42STR SPKN1203EDTR

SPKN1203EDTR K SPK42TR-A3 SPKN1203EDR SPKN1203EDR
(SPCH42TR-R) (SPEN1203EDTR) SPKN1203EDTR-42
Information

(SPEN42STR)
Technical

Cast SPKN1203EDFR
SPKN1203EDFR K SPK42FR-A3 SPKN1203EDR (SPCH42R) SPKN1203EDFR
Iron SPKN42SFR

SPKN1504EDTR
SPKN53STR
SPKN1504EDTR K Steel SPK53TR-A3 SPKN1504EDR SPKN1504EDR (SPCH53TR-R) SPKN1504EDTR
(SPCN1504EDTR)
(SPCN53STR)

Cast (SPCH53R-R) SPKN1504EDFR

SPKN1504EDFR K SPK53FR-A3 SPKN1504EDFR
Iron (SPCH53TR-R) SPKN53SFR

Note 1. Tolerance is different for description in ( ).

2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.

R22
¢ Milling Insert Description Cross Reference Table ·This table is Kyocera's own estimation based on publications
and is not authorized by companies mentioned in it.

Kyocera Class Applications Hitachi Mitsubishi Sandvik Sumitomo Tungaloy Iscar

SPCN1203ZPTR
SPCN1203XPTR C SPC42TR-A5
SPCN42ZTR

SPKN1203ZPTR
Steel
SPKN42ZTR
SPKN1203XPTR K SPK42TR-A5
(SPEN1203ZPTR)
(SPEN42ZTR)

Cast SPKN1203ZPFR
SPKN1203XPFR K SPK42FR-A5
Iron SPKN42ZFR
SPKN1504XETR K Steel SPK53C2SR
TPMR1603PDER-H M (TPER1603PPER-JS) (TPKN1603PPR-WH) (TPKR1603PPTR-HS)
Steel TPK32TR-E0
TPKN1603PDTR K TPKN1603PPR TPKN1603PPR TPKN32TR TPKN1603PPTR
TPK32TR-G0
TPKN1603PDFR K Cast Iron TPKN1603PPR TPKN32R TPKN1603PPFR
TPMR2204PDSR-MJ
TPMR2204PDER-H M TPKR2204PDTR-HS
(TPER2204PDER-JS) TPKN2204PDR-WH TPKR2204PDSR-MJ
TPKR2204PDER-S K TPKR2204PDR-76
TPKR43ZSR-MJ
Steel TPKN2204PPTR
TPK43TR-E0 TPKN43ZTR TPKN2204PDTR
TPKN2204PDTR K TPKN2204PDR TPKN2204PDR (TPCH43TR)
TPK43TR-G0 (TPCN2204PPTR) TPKN2204PDTR-42
(TPCN43ZTR)

TPKN2204PPFR
TPKN43ZFR
Cast (TPCN2204PPFR)
TPKN2204PDFR K TPK43FR-E0 TPKN2204PDR (TPCH43R) TPKN2204PDFR
Iron (TPCN43ZFR)
(TPEN2204PPTR-16)
(TPEN43ZTR)

TEMR1603PTER-H M (TEER1603PEER-JS) (TEKR1603PEPR-MS)

(TECN1603PETR)
Steel TEK32TR-G0 (TEEN1603PETR)
TEKN1603PTTR K (TEEN1603PETR1) TEKN32TR
(TEE32TR-G0) (TECN32ZTR)
(TEEN32ZTR)

Cast TEK32FR-G0 (TEEN1603PEFR)

TEKN1603PTFR K (TEEN1603PEFR1) TEKN32R
Iron (TEE32FR-G0) (TEEN32ZFR)
Non-
(TECN1603PEFR-D)
TEEN1603PTFR E ferrous (TECN1603PEFR1) TEEN32R
(TECN32ZFR-DIA)
Metals
TEMR2204PTER-H M
(TEER2204PEER-JS) TEKR2204PEPR-MS
TEKR2204PTER-S K

TEEN2204PETR
(TECN2204PETR)
TEEN2204PTTR E (TEK43TR-G0E) TEEN2204PETR1 TEEN43TR
TEEN43ZTR
Steel
(TECN43ZTR)
R
(TEEN2204PETR)
(TECN2204PETR)
TEKN2204PTTR K TEK43TR-G0E TEKN2204PETR1 TEKN43TR
(TEEN43ZTR) π×Dm×n
Vc=

(TECN43ZTR)

Cast (TEEN2204PEFR)
Information

TEK43FR-G0E (TEEN2204PEFR1) TEKN43R

Iron (TEEN43ZFR)
Technical

TEKN2204PTFR K Non-
(TECN2204PEFR-D)
ferrous (TECN2204PEFR1) (TEEN43R)
(TECN43ZFR-DIA)
Metals
SNCN1204ZNTN
SNCN1204XNTN C SNC43TN-D5 SNC43B2S (CSN43MT)
SNCN43ZTN
Steel
SNKN1204ZNTN
SNKN1204XNTN K SNK43TN-D5 SNK43B2S (CSN43MT)
SNKN43ZTN
SNCN1204ENTN C Steel (SNKN1204EN) (SNKN1204ENN)
(SNKF1204ZNTN)
SNMF1204XNTN M Steel (SNKF43TN-D5) (SNKF43B2S) (CSNB43MT)
(SNKF43ZFN)
Note 1. Tolerance is different for description in ( ).
2. Since edge shape of Milling insert is slightly different by each maker, please adjust edges (Z axis direction) during operation.

R23
 Trouble shooting
¢ Cutting Edges Figuration and Countermeasures
Typical Cutting Edge Figuration Observation Causes Countermeasures

· Deterioration of surface · Too high Vc · Reduce Vc

roughness and · End of tool life · Change to higher wear
Nose wear
dimensional accuracy resistant grade

· Burr formation · Too high f and Vc · Sharper cutting performance

· Cutting force increase · Reduce Vc
Notching
· Change to higher heat
resistant grade

· Chip control deterioration · Too high Vc · Reduce Vc

· Surface finish deterioration · Change to high speed type
Crater wear
(peeled surface) like Cermet or Al2O3 coated
insert grade

· Workpiece dimension's · Too high cutting load · Change to harder grade

Plastic change · Inappropriate tool grade · Reduce f and ap
Deformation · Crack at nose

· Surface finish's sudden · Too high Vc · Change the tool earlier

Crack from deterioration · Change to higher wear
Wear · Workpiece dimension resistant grade
changes

· Cutting force increase · Too high f · Reduce f and ap

· Surface roughness · Chattering · Change to more rigid
Chipping
deterioration · Lack of insert toolholder
toughness · Change to tougher grade

· Surface finish · Too low Vc · Increase Vc

Crack from
deterioration · Improve sharp cutting
Welding or
· Cutting force increase performance
Built-up Edge
(rake angle, chamfer)
R
· Sudden cracking · Too high f and ap · Change to tougher grade
Vc=
π×Dm×n Mechanical · Unstable tool life · Chattering · Enlarge chamfer
Fracture · Enlarge Corner-R(rε)
· Change to more rigid
Information
Technical

toolholder

· Cracking by heat cycle · Too high Vc and f · Reduce f

Fracture from · Possible in interrupted · Reduce Vc
Thermal Crack machining and milling · Change to dry cutting

· Possible in high-hardness · Lack of insert · Change to tougher grade

material machining toughness (TiC-base ceramic to CBN.)
Flaking
· Possible in machining · Lack of toolholder's · Change to more rigid
with chattering rigidity toolholder
· Change edge preparation

R24
¢ Turning
Check Item Insert Grades Cutting Conditions Tool geometry Setting Machine

Change to More Thermal Shock Resistant

Change to More Welding Resistant Grade

Coolant

Change to Higher Tolerance (MG)

Edge Strength / Honing

Workpiece / Tool Installation

Change to Tougher Grade

Approach Angle
Change to Harder Grade

Corner-R (rε)
Countermeasures

Rake Angle
Chipbreaker Review

Toolholder Rigidity

Overhang Length
Tool Path Review

Power, Rigidity
Vc f ap

Grade

Wet

Dry
Trouble Higher (Larger) # Larger #
Trouble
Item Lower (Smaller) $ Smaller $

Unsuitable Insert
N
Unstable Workpiece Tolerance
Unstable Dimension

Dimension Tool and Workpiece

N N# N$ N$ N N N N
Evacuation

Flank Wear Increase N N#

Frequent Offset during Unsuitable Cutting
N$ N#
Machining Conditions

Built-up Edge N N#
Poor Cutting by Tool
N N N$ N N N# N# N$ N
Wear

Chipping N N$ N$ N N# N# N N N
Surface Roughness

Welding, Built-up Edge N N# N N N# N$ N

Poor Surface Roughness
Unsuitable Cutting
N# N$ N$ N
Conditions
Unsuitable Insert Grades
N N# N$ N
and Tool Geometry
*1
Vibration, Chattering N N$ N$ N N# N$ N$ N$ N N N N
N$
Unsuitable Cutting
N$ N$ N$ N
Deterioration of Accuracy or Conditions
Heat

Tool Life by Cutting Heat Unsuitable Tool

N N N# N$
Geometry
Unsuitable Cutting
Burr, Workpiece Chip Off and Scuffing

N$ N# N N
Conditions
Burr
Unsuitable Insert Grades
N N N# N$ N$ N$
and Tool Geometry
Unsuitable Cutting
N$ N$ N
Conditions
Workpiece Chip Off
Unsuitable Insert Grades
N N N# N# N# N$ N N N N
and Tool Geometry
Unsuitable Cutting *2
N# N
Conditions N$
Scuffing
Unsuitable Insert Grades
N N N N# N$
and Tool Geometry

Flank Wear N N$ N N N# N# N$
Wear Increase at Relief
Face, Rake Face
Rake Face Wear N N$ N$ N$ N N N# N#

Notching Notching N N$ N
R
Edge Damage

Chipping Vibration, Chattering N N$ N$ N N# N# N N N N

Unsuitable Insert Grades
Crack N N N$ N$ N N# N# N# N N N N
and Cutting Conditions π×Dm×n
Vc=

Work Hardness, Unsuitable Insert

Thermal Crack N N$ N$ N$ N N N# N$
Grades and Cutting Conditions
Edge Nose Deformation
Information

Edge Nose Deformation N N$ N$ N$ N N$ N# N# N#

during Interrupted machining
Technical

Work Hardness, Unsuitable Insert

Built-up Edge N N# N# N N N# N$ N
Grades and Cutting Conditions
Unsuitable Cutting *3
N# N# N N
Conditions N$
Long, Tangling Chips
Chip Control

Unsuitable Tool
N N$ N$
Geometry
Unsuitable Cutting
N$ N$ N
Conditions
Chips scattering
Unsuitable Tool
N N# N#
Geometry

*1) To prevent chattering, the higher f may be suitable.

*2) To prevent scuffing, the higher f may be suitable.
*3) When using X-chipbreaker insert for soft steel and low carbon steel, the higher Vc cuts chips short.

R25
 Trouble shooting
¢ Milling
Check Item Insert Grades Cutting Conditions Tool geometry Setting Machine

Change to More Thermal Shock Resistant Grade

Change to More Welding Resistant Grade

Coolant

Wiper Edge (Relief Angle) Review

Edge Strength / Honing
Cutter Dia. Cutting Width Review

Workpiece / Tool Installation

Number of insert
Change to Tougher Grade
Change to Harder Grade

Insert with Chipbreaker

Corner Angle
Countermeasures

Relief Angle

Chip pocket

Insert Runout Check

Overhang Length
Tool Path Review

Power, Rigidity
Cutter Rigidity
Vc fz ap

Usage of Mist

Dry
# #
Trouble Higher (Larger) # Larger # More Larger
Trouble Smaller $ Less Smaller
Item Lower (Smaller) $
$ $
Unsuitable Cutting
N$ N
Conditions
Flank Wear Increase
Unsuitable Tool
N N# N$ N
Geometry
Unsuitable Cutting
N$ N$ N$ N
Conditions
Rake Face Wear Increase
Unsuitable Tool
N N# N# N$
Geometry
Edge Damage

Unsuitable Cutting
N$ N$ N N
Conditions
Chipping, Cracking
Unsuitable Tool
N N$ N# N# N N N N N N
Geometry
Unsuitable Cutting
Edge Breakage by Thermal Conditions N$ N$ N$ N

Shock Unsuitable Tool

N N# N$
Geometry
Unsuitable Cutting
N# N# N
Conditions
Built-up Edge
Unsuitable Tool
N N# N$
Geometry
Unsuitable Cutting
N# N$ N$ N
Conditions
Poor Surface Finish
Unsuitable Tool
N N N$ N$ N N N N N
Geometry
Unsuitable Cutting
N$ N$ N$ N N
Conditions
Cutting Accuracy

Burr formation
Unsuitable Tool
N# N$ N$ N
Geometry
Unsuitable Cutting
N$ N$ N
Conditions
Workpiece Chip Off
Unsuitable Tool
N# N# N$ N# N
Geometry

Poor Planeness / Tool and Workpiece *5

N$ N$ N N# N$ N$ N$ N N N N N N
Parallelness Evacuation N

Unsuitable Cutting *1 *2 *4
Heavy Chattering, Vibration N$ N N N# N$ N$ N$ N N N N
Conditions, Installation N$ N$ N
Others

Unsuitable Cutting *3 *6
N# N N
Conditions N$ N
Damaging Chips
Unsuitable Tool
N N# N$ N#
R Geometry

*1) To prevent chattering, the higher fz may be suitable.

*2) To prevent chattering, the larger ap may be suitable.
*3) Higher fz may be suitable.
π×Dm×n

*4) Down-cut method is recommended for Helical Endmilling.

Vc=

*5) If the surface is warped by cutting heat.

*6) Compressed air is recommended.
Information
Technical

R26
¢ Drilling
Check Item Insert Grades Cutting Conditions Tool geometry Setting Machine

Inner Edge's Center Height Check

Tool Rigidity Improvement (Short Type)

(Core Dia. Check)
Coolant Discharge Condition

Workpiece / Tool Installation

Change to Tougher Grade

Adjustable Sleeve Usage

Change to Harder Grade
Countermeasures

Chipbreaker Review

Insert Installation

Power, Rigidity
Offset Check
Vc f

Trouble Higher (Larger) # Larger #

Trouble
Item Lower (Smaller) $ Smaller $

Unsuitable Cutting
N N$
Speed (too high)
Unsuitable Cutting Speed
N N#
(too low)
Unsuitable Coolant
N
Discharge
Unusual Wear
Poor Rigidity of Machine /
N N
Workpiece
*1
Small Hole Dia. N
N
Unsuitable Tool Grade N

No core, Too Small Core N#

Poor Rigidity of Machine /
N N N
Edge Damage

Workpiece

Unstable Drilling Start N$

Inner Edge Cracking
High Hardness Workpiece N N$ N$

Clogged Chips N# N$
Unstable Insert
N
Installation
Poor Rigidity of Machine /
N N
Workpiece

Unstable Drilling Start N$

High Hardness
Outer Edge Cracking N N$ N$
Workpiece

Poor Chip Control N N#

Unstable Insert
N
Installation
Poor Rigidity of Machine /
N N
Workpiece
Inaccurate Tool *1
N
Installment N
Scratches on Tool Body
Clogged Chips N# N$

Unstable Drilling Start N$

Poor Rigidity of Machine /
N N
Workpiece
Poor Rigidity of
R
N N
Toolholder
Toolholder, Others

Inaccurate Tool *1
N
Installment N
π×Dm×n
Vc=

Poor Hole Dia. Accuracy /

Clogged Chips N# N$ N$
Surface Finish

N$
Information

Large Core Dia.

Technical

Unstable Drilling Start N$

Unsuitable Coolant
N
Discharge
Unsuitable Cutting
Large Vibration / Chattering N# N$ N N N
Conditions, Installation
Unsuitable Cutting
N#
Conditions
Long Chips
Unsuitable Chipbreaker N

Machine Failure Lack of Machine Power N$ N$ N N

*1) For lathe operation

R27
 Turning
Terms and Angles of Toolholder
¢ Terms and Angles of Turning Toolholder

Side Rake Angle

Side Relief Angle Total Length

Minor Cutting
Edge Angle

Shank Width

Corner Radius Approach Angle

Cutting Edge
Angle

Cutting Edge Height

Inclination Angle

Shank Height

Front Relief Angle

¢ Function of Tool Angle

Tool Angle Name Function Effect

· If it is positive (+) angle, sharper cutting performance is obtained.

Side Rake Angle (less cutting force, less edge strength)
· Affects cutting force, cutting
· Positive (+) angle is recommended for easy to machine workpieces or thin
Rake Angle heat, chip evacuation and tool
workpieces.
life.
Inclination Angle · Smaller rake angle or negative (-) angle is recommended when a stronger
edge is required like scale machining or interrupted machining.

· Prevents the tool's contact to

Front Relief Angle · When it is small, the cutting edge becomes strong, but the wear at relief
Relief Angle the workpiece surface, except
Side Relief Angle faces may shorten the tool life.
the cutting edge.

· Affects chip control and the

Cutting Edge Angle · When it is large, chip thickness becomes thick and chip control improves.
direction of cutting force.

· When it is large, chip thickness becomes thin and chip control worsens,
· Affects chip control and the
Cutting Edge Approach Angle but cutting force is dispersed and edge strength improves.
direction of cutting force.
Angle · When it is small, chip control ability improves.

· Prevents friction between

Minor Cutting Edge Angle cutting edge and workpiece · When it is large, edge strength deteriorates.
surface.

R
¢ Toolholder Rigidity
Vc=
π×Dm×n
1. Flexure of Toolholder 2. Flexure of Boring Bar
3 3 Symbol Name Unit Symbol Name Unit
4×F×L 4 × k × ap × f × L
Information

(Delta) Deflection mm (Delta) Deflection mm

Technical

3 3
E×b×h E×b×h b Shank Width mm
3 3
D Shank Dia. mm
h Shank Height mm 64 × F × L 64 × k × ap × f × L E Young ratio N/mm2
2
Incorrect E Young ratio N/mm ap Depth of Cut mm
3×E×π×D 3×E×π×D
4 4
ap Depth of Cut mm f Feed Rate mm/rev
f Feed Rate mm/rev k Specific cutting force N/mm2
k Specific cutting force N/mm2 L Over hang mm
L Over hang mm Clamp Screw F Cutting force N
F Cutting force N (F = k × ap × f )
Over hang
(F = k × ap × f ) Cutting force F
D

Load
The flexural strength of toolholder will decrease by increasing of shank
height by third root and will decrease of reducing over hang by third root.
Minimizing toolholder shank over hang as much as possible is important
Supporting point
as well as shank's sectional square measure. Amount of
Over hang L Sleeve displacement

R28
 Milling

¢ Terms and Angles of Milling Cutter · Lead Angle and chip thickness
fz
A:Axial Rake Angle (A.R.)
(+) Insert 45°
ap

Cutter Height
(Corner Angle)
C:Approach Angle Chip's thickness
0.7×fz
Cutting Edge Angle fz
75°
T:True Rake I :Inclination Angle
Angle Insert
Cutter Dia. (Diameter at Edge Point) ap

R:Radial Rake Angle

(R.R.) Chip's thickness
(-) 0.97×fz

fz
90°

Insert
ap

1.00×fz
Chip's thickness

¢ Function of Tool Angle

Symbol Name Function Effect

Axial Rake Angle Controls chip flow direction and When it is positive ··· Good cutting performance
A
(A.R.) cutting force and less chip welding

Radial Rake Angle Controls chip flow direction and

R When it is negative ··· Good chip evacuation
(R.R.) cutting force

Controls chip thickness and chip flow When it is large ··· Thinner chip thickness
C Approach Angle
direction Lower cutting load
When it is positive ··· Good cutting performance and less chip
T True Rake Angle Actual rake angle welding, but lower edge strength
When it is negative ··· Higher edge strength but easier to weld
When it is positive ··· Good chip evacuation
I Inclination Angle Controls chip flow direction Less cutting force
Lower edge stability of the corner part

tanT=tanR × cosC + tanA × sinC

tan =tanA × cosC - tanR × sinC

¢ Notes: Number of inserts (Z) R

1) If the number of stage is one 2) If the number of stages is more than two
If the number of stage is one, it is not indicated If the number of stages is more than two, it is indicated Vc=
π×Dm×n

on the catalogue. on the catalogue.

Please use "No. of inserts" of the catalogue for Please use "No. of Flutes" of the catalogue for "Z" of the
Information

"Z" of the formula to calculate cutting conditions. formula to calculate cutting conditions.
Technical

„ MECX End Mill „ MSR

+0
ID -0.2 φD1 φD1
φd φd
b ｂ

S
a
a

1 stage
E
E

H
H

S
S

type
φd2 φd1
0° 0°
φd1 φD
φD

φD1
φｄ
φD1
φｄ
Fig.1 Fig.2
ｂ ｂ
+0
ID -0.2
a

a
E

φD1
φd
φD1 b
φd
S b φd3
a
H

E
S

G
E

2 stage
S

φd2 φｄ1 φd4

0° 0° φC φC
φd1 φD 0°
φD

type
φD
φD

Fig.5 Fig.6 Fig.7

z Toolholder Dimensions
NToolholder Dimensions (Bore Id: Inch)
No. of No. of No. of No. of
Description Std. Description Std.
Inserts Inserts Flutes Stages ID ID1 Id
ϕD
MSR 063R-1 N 4 1
4 63 50 25.4
MECX 08-S10-07-1T N 1 8 063R-2 N 8 2
14-S12-07-2T N 2 14 080R-1 N 4 1
17-S16-07-3T N 17 4 stage 080R-2 N
55 25.4
No. of Inserts

d Shank

3 8 2
type
andard

18-S16-07-3T N 18 080R-2-31.75 N 4 80 70 31.75

20-S16-07-4T N 20 080R-4 N 55 25.4
4 16 4
21 S20 07 4T N 21 080R 4 31 75 N 70 31 75

Vf Vf
Vf n Vf n
n n

R29
 Basic Formulas
¢ Turning
l Cutting speed
n
π×Dm×n

IDm
Vc=
1,000 Vc : Cutting speed [m/min]

Dm : Workpiece Dia. [mm]

n : Spindle Revolution [min-1] L

l Power Requirement
Ks Figure
Ks×Vc×ap×f Pc : Power Requirement [kW]
Pc = Low Carbon Steel 190
6,120 × η PHP : Power Requirement (Horse Power) [HP]
Medium Carbon Steel 210
Vc : Cutting speed [m/min] High Carbon Steel 240
Ks×Vc×ap×f ap : Depth of Cut [mm] Low Alloy Steel 190
PHP= High Alloy Steel 245
4,500 × η f : Feed Rate [mm/rev]
Cast Iron 93
KS : Specific Cutting Force [kgf/mm2]
Malleable Cast Iron 120
η : Mechanical Efficiency (0.7~0.8)
Bronze, Brass 70

l Theoretical Surface Roughness

Rz(h) : Theoretical Surface Roughness [μm]

f2
Rz(h)= × 1,000 f : Feed Rate [mm/rev]

Rz(h)
8×R(rH)
H)
R(r f
R(rH) : Corner Radius of Insert [mm]

l Chip Removal Volume

Q : Chip Removal Volume [cm3/min=cc/min]
Q=Vc×ap×f Vc : Cutting speed [m/min]

ap : Depth of Cut [mm]

f : Feed Rate [mm/rev]

l Edge Position Compensation

R
D Z D
cos ( 2 + (E-90°) )
{ {
E
X= (R-R')× -1
sin D R(rH)
π×Dm×n
Vc=

2
D
sin ( 2 + (E-90°) )
{ {
Information

X
Technical

Z= (R-R')× -1
sin D
2 R'(rH')
X : X-axis Direction Edge Position Compensation [mm] Toolholder Type Insert Corner Angle α Cutting Edge Angle β X Z
Z : Z-axis Direction Edge Position Compensation [mm] DCLN/PCLN 80° 95° 0.100×(R-R’) 0.100×(R-R’)
DTGN/PTGN 60° 91° 0.714×(R-R’) 0.030×(R-R’)
R : Corner-R before Change [mm] DDJN/PDJN 55° 93° 0.866×(R-R’) 0.099×(R-R’)
R' : Corner-R after Change [mm] DDHN/PDHN 55° 107.5° 0.531×(R-R’) 0.531×(R-R’)
DVLN/PVLN 35° 95° 2.072×(R-R’) 0.273×(R-R’)
D : Insert Corner Angle [° ] DVPN/PVPN 35° 117.5° 1.351×(R-R’) 1.351×(R-R’)
E : Toolholder's Cutting Edge Angle [° ] DSBN/PSBN 90° 75° 0.225×(R-R’) -0.293×(R-R’)
Example: Compensation when changing corner-R from 0.8 to 0.4,
using PCLN type toolholder,
X=0.100×(0.8-0.4)=0.04(mm)
Z=0.100×(0.8-0.4)=0.04(mm)

R30
¢ Turning (Cutting Time)
l Cutting Time (External Turning Case 1: 1 Pass machining)

• At Constant Revolution T : Cutting Time [second] L

L : Cutting Length [mm]
60 × L
T= f : Feed Rate [mm/rev]
f×n

IDm
n : Spindle Revolution [min-1]
• At Constant Cutting Speed Dm : Workpiece Dia. [mm]
60 × π × L × Dm Vc : Cutting speed [m/min]
T=
1,000 × f × Vc

l Cutting Time (External Turning Case 2: Multi-Pass machining)

T : Cutting Time [second]
L
L : Cutting Length per Pass [mm]

• At Constant Revolution ap : Depth of Cut per Pass [mm]

f : Feed Rate [mm/rev]
60 × L

ID2

ID1
T= ×N n : Spindle Revolution [min-1]
f×n D1 : Max. Dia. of Workpiece [mm]
• At Constant Cutting Speed D2 : Min. Dia. of Workpiece [mm]
60 × π × L × (D1 + D2) Vc : Cutting speed [m/min]
T= ×N N : Number of Passes = (D1 - D2) / ap / 2
2 × 1,000 × f × Vc
(if it is indivisible, obtain integer by rounding up one place of decimals.)

l Cutting Time (Facing) T : Cutting Time [second]

T1 : Cutting Time before reaching
Max. Spindle Revolution [second] L
• At Constant Revolution
L : Cutting Length [mm]
60 × (D1 - D2) ap : Depth of Cut per Pass [mm]
T= ×N
2×f×n f : Feed Rate [mm/rev]

ID2

ID1
• At Constant Cutting Speed n : Spindle Revolution [min-1]
60 × π × (D1 + D2) × (D1 - D2) D1 : Max. Dia. of Workpiece [mm]
T1 = ×N D2 : Min. Dia. of Workpiece [mm]
4,000 × f × Vc
Vc : Cutting speed [m/min]
N : Number of Passes = L / ap
(if it is indivisible, obtain integer by rounding up one place of decimals.)

l Cutting Time (Grooving) T : Cutting Time [second]

T1 : Cutting Time before reaching
• At Constant Revolution
Max. Spindle Revolution [second]
60 × (D1 - D2) L : Cutting Length [mm]
T= R
2×f×n f : Feed Rate [mm/rev]
ID2

ID1

-1
• At Constant Cutting Speed n : Spindle Revolution [min ]
D1 : Max. Dia. of Workpiece [mm]
60 × π × (D1 + D2) × (D1 - D2) Vc=
π×Dm×n

T1 = D2 : Min. Dia. of Workpiece [mm]

4,000 × f × Vc Vc : Cutting speed [m/min]
Information
Technical

l Cutting Time (Cut-Off) T : Cutting Time [second]

T1 : Cutting Time before reaching
• At Constant Revolution
Max. Spindle Revolution [second]
60 × D1 T3 : Cutting Time when reaching
T=
2×f×n
(ID3)

Max. Spindle Revolution [second]

• At Constant Cutting Speed f : Feed Rate [mm/rev]

ID1

n : Spindle Revolution [min-1]

60 × π × (D1 + D3) × (D1 - D3)
T1 = nmax : Max. Spindle Revolution [min-1]
4,000 × f × Vc D1 : Max. Dia. of Workpiece [mm]
60 × D3 D3 : Diameter when reaching
T3 = T1 +
2 × f × nmax Max. Spindle Revolution [mm]
Vc : Cutting speed [m/min]

R31
 Basic Formulas
¢ Milling
l Cutting speed

Vc : Cutting speed [m/min]

π × DC × n
Vc = DC : Cutter Dia. [mm]
1,000
n : Spindle Revolution [min-1] Dc Dc
Cutter Dia. Cutter Dia.
(Diameter at Edge Point) (Diameter at Edge Point)

l Table Feed & Feed per Tooth

fz : Feed per Tooth [mm/t]
Vf Vf : Table Feed [mm/min] Vf
f Z=
Z×n Z : Number of Inserts

n : Spindle Revolution [min-1] fz

l Power Requirement
Pc : Power Requirement [kW]
KS × Q KS × ae × Vf × ap PHP : Power Requirement (Horse Power) [HP]
Pc = = Ks Figure
6,120 × η 6,120,000 × η ae : Width of Cut [mm]
Low Carbon Steel 190
KS × ae × fZ × Z × n × ap Vf : Table Feed [mm/min] Medium Carbon Steel 210
=
6,120,000 × η fz : Feed per Tooth [mm/t] High Carbon Steel 240
Low Alloy Steel 190
Z : Number of Inserts
High Alloy Steel 245
n : Spindle Revolution [min-1]
6,120 Cast Iron 93
PHP = × Pc
4,500 ap : Depth of Cut [mm] Malleable Cast Iron 120
KS : Specific Cutting Force [kgf/mm2] Bronze, Brass 70

η : Mechanical Efficiency (0.7~0.8)

Q : Chip Removal Volume [cm3/min=cc/min]

l Chip Removal Volume

Q : Chip Removal Volume [cm3/min=cc/min]
ae×Vf×ap ae×fZ×Z×n×ap ae : Width of Cut [mm]
Q= =
1,000 1,000 Vf : Table Feed [mm/min]

fz : Feed per Tooth [mm/t]

R Z : Number of Inserts

n : Spindle Revolution [min-1]

ap : Depth of Cut [mm]

π×Dm×n
Vc=
Information
Technical

l Cutting Time
T : Cutting Time [second]

L' : Total Table Transfer Length [mm]

60×L' 60×L'
T= = (=L+Ds+2α)
Vf fZ×Z×n Vf
L : Workpiece Length [mm]
DS
DS : Cutter Dia. [mm] D D
L
L'
α : Idling Distance [mm]

Vf : Table Feed [mm/min]

fz : Feed per Tooth [mm/t]

Z : Number of Inserts

n : Spindle Revolution [min-1]

R32
l True Rake Angle
C
tanT = tanR×cosC+tanA×sinC
I
l Inclination Angle
T

tanI = tanA×cosC-tanR×sinC A (+)

A : Axial Rake Angle (A.R.) [° ] (-90°<A<90°)

R : Radial Rake Angle (R.R.) [° ] (-90°<R<90°)

R (-)
C : Approach Angle [° ] (0°<C<90°)

T : True Rake Angle [° ] (-90°<T<90°)

I : Inclination Angle [° ] (-90°< I <90°)

l Ball-Nose End Mill Cutting Speed & Revolution n

1,000 × Va
n=
2× π × a(2R-ap)
n : Revolution [min-1]

R : Radius of Ball-Nose End Mill (Ball Part's radius [mm])

ap : Depth of Cut [mm]

Va : Cutting Speed at Point "a" [m/min]

ap
a

¢ Drilling
l Cutting speed

Vc : Cutting speed [m/min]

π × Dc × n
Vc = Dc : Drill Dia. [mm]
L n
1,000
n : Spindle Revolution [min-1]

Dc
l Feed Rate (Milling)

Vf : Table Feed [mm/min]

Vf = fz × Z × n
fz : Feed per Tooth [mm/t]

Z : No. of Inserts (Number of Insert = 1)

R
n : Spindle Revolution [min-1]
π×Dm×n
Vc=

l Cutting Time l Power Requirement (Reference Value)

Information
Technical

T : Cutting Time [second]

60 × L 60 × π × Dc× L L : Drilling Depth [mm] Dc Vc 2.5 × f

T= = Pc = × × 1+
f×n 1,000× Vc× f 20 100 0.1
f : Feed Rate [mm/rev]
Pc : Power Requirement [kW]
n : Spindle Revolution [min-1]
Dc : Drill Dia. [mm]
Dc : Drill Dia. [mm]
Vc : Cutting speed [m/min]
Vc : Cutting speed [m/min]
f : Feed Rate [mm/rev]

R33
 Tooling Examples of Small Tools
¢ Tooling example (1) CNC Automatic lathe (Gang Type)

Cut-Off Back Turning Grooving External Threading Boring

(Chapter H) (Chapter E) (Chapter G) (Chapter E) (Chapter J) (Chapter F)

Tools installed on Gang Type Automatic Lathe

¢ Tooling Example (2) CNC Automatic Lathe (Gang Type)

Solid
End Mill
(Chapter L)

Boring
(Chapter F)

Drilling
(Chapter K)

π×Dm×n
Vc=

Tools installed on gang tool post + milling toolholder

Cut-Off Back Turning Grooving External External Threading
Information

(Chapter H) (Chapter E) (Chapter G) (Chapter E) (Chapter E) (Chapter J)

Technical

R34
¢ Tooling Example (3) CNC Automatic Lathe (Opposed Gang Type)
■External / Facing

(Chapter E)

■External / Copying

(Chapter E)

■Grooving

(Chapter G)

■Threading

(Chapter J)

■Boring

(Chapter F)

¢ Tooling Example (4) CNC Automatic lathe (Turret Type)

Boring
(Chapter F)

Drilling R
(Chapter K)

π×Dm×n
Vc=
Information
Technical

Cut-Off Back Turning External External Grooving Threading

(Chapter H) (Chapter E) (Chapter E) (Chapter E) (Chapter G) (Chapter J)

Ref. to Page R34~R41 for Tooling Layout and Automatic Lathe List by Manufacturer.

R35
 Automatic Lathe List by Manufacturer
¢ Citizen Machinery (Cincom Products)
Sleeve Dia. Max.
Toolholder Dimensions Number Toolholder Dimensions Number Number
Model (Horizontal/ Cutting Remarks
(Gang-Type) of tools (Turret-Type) of tools of tools
Opposed) Dia.
A12/16 10×10×100 5 φ19.05 / φ20 φ12 / φ16
12(13)×12(13)×120
A20 6 φ25.4 φ20
Cut-off toolholder : 16mm
12(13)×12(13)×120
A20VII 6 φ25.4 φ20
Cut-off toolholder : 16mm
A32 16×16×150 6 φ25.4 φ32
B12 10×10×100 5 φ19.05 / φ20 φ12
B12E/B16E 10×10×120(60) 5 OP
φ19.05(φ20 ) φ12 / φ16
B20 12(13)×12(13)×120 6 φ19.05 / φ20 φ20
BL12 10×10×60~120 5 φ20(φ19.05) φ12
BL20/25 12(13)×12(13)×120 4~7 φ20(φ19.05) φ20 / φ25
C12/16 10×10×120 6 φ19.05 φ12 / φ16
C32 16×16×130 5 φ25.4 φ32
E16 10×10×60 20 φ19.05 φ16
E20 16×16×90 20 φ25.4 φ20
E25 16×16×90 20 φ25.4 φ25
E32 16(19)×16(13)×90 20 φ25.4 φ32
F10 10×10×60 10 φ19.05 φ10
F12 10×10×60 10 φ19.05 φ12
F16 10×10×60 10 φ19.05 φ16
F20 16(19)×16(13)×90 10 φ25.4 φ20
F25 16(19)×16(13)×90 10 φ25.4 φ25
FL25 16×16×90 12 φ16 φ25
FL42 16×16×90 12 φ16 φ42
G32 16(19)×16(19)×90 10 - φ32
K12/16 12(10)×12(10)×100 6(7) φ19.05 / φ20 φ12 / φ16
K12E/K16E 12×12×120 6 φ19.05 / φ20 φ12 / φ16
L10 8×8×100~130 5 φ15.875 φ10
L12 10×10×100 6 φ19.05 φ12
L16 12(10)×12(10)×130 5 φ19.05 φ16
12×12×130
L20,L20E 5 φ19.05 φ20
Cut-off toolholder : 16mm
12(13,16)×12(13,16)×120
L20X,L220 5~7 φ19.05 / φ25 φ20
Cut-off toolholder : 16mm
L25 16×16×130 5 φ25.4 φ25
L32 16×16×130 5 φ25.4 φ32
M212, M312 10×10×120 5 10×10×60 10+α φ19.05 φ12
M216, M316 10×10×120 5 10×10×60 10+α φ19.05 φ16
R M220, M320 16×16×130 5 16×16×90 10+α φ25.4 φ20
M232, M332, M432 16×16×130 5 16×16×90 10+α φ25.4 φ32
M416 10×10×100 5 10×10×60 10+α φ19.05 φ16
Vc=
π×Dm×n
M20 13(12)×13(12)×130 5 10×10×60 10+α φ19.05 φ20
MC20 12×12×120, 13×13×120 2+2+2 φ19.05 / φ31.0 φ20.0
Information

MSL12 10×10×120 - φ12

Technical

R04 8×8×120 5 φ15.875 φ4

R07 8×8×120 5 φ15.875 φ7
RL01 10(8)×10(8)×90 φ16(φ20) φ10
RL02 16×16×90 φ20 φ20
RL21 10(12)×10(12)×90 φ19.05 φ35
· Manufacturers are in no particular order.

R36
¢ Citizen Machinery (Miyano Products)
Sleeve Dia. Max.
Toolholder Dimensions Number Toolholder Dimensions *Number Number
Model (Horizontal/ Cutting Remarks
(Gang-Type) of tools (Turret-Type) of tools of tools
Opposed) Dia.
ABX-51SY2 20×20×125(100) 24 φ25 48 φ51
ABX-51SYY2 20×20×125(100) 24 φ25 48 φ51
ABX-51TH5 20×20×125(100) 36 φ25 72 φ51
ABX-51THY2 20×20×125(100) 36 φ25 72 φ51
ABX-64SY2 20×20×125(100) 24 φ25 48 φ64
ABX-64SYY2 20×20×125(100) 24 φ25 48 φ64
ABX-64TH5 20×20×125(100) 36 φ25 72 φ64
ABX-64THY2 20×20×125(100) 36 φ25 72 φ64
BNA-34C 20×20×125(100) 8(16) φ25 24 φ34
BNA-34C2 20×20×125(100) 8(16) φ25 24 φ34
BNA-34DHY 20×20×125(100) 14(22) φ25 27 φ34
BNA-34DHY2 20×20×125(100) 14(22) φ25 27 φ34
BNA-34S 20×20×125(100) 8(16) φ25 24 φ34
BNA-34S2 20×20×125(100) 8(16) φ25 24 φ34
BNA-42C 20×20×125(100) 8(16) φ25 24 φ42
BNA-42C2 20×20×125(100) 8(16) φ25 24 φ42
BNA-42DHY 20×20×125(100) 14(22) φ25 27 φ42
BNA-42DHY2 20×20×125(100) 14(22) φ25 27 φ42
BNA-42GTY 20×20×125(100) 3 20×20×125(100) 8(16) φ25 24(7) φ42
BNA-42MSY2 20×20×125(100) 8(16) φ25 24 φ42
BNA-42S 20×20×125(100) 8(16) φ25 24 φ42
BNA-42S2 20×20×125(100) 8(16) φ25 24 φ42
BNC-42C7 20×20×125(100) 8(16) φ25 24 φ42
BND-51C2 20×20×125(100) 12 φ25 24 φ51
BND-51S2 20×20×125(100) 12 φ25 24 φ51
BND-51SY2 20×20×125(100) 12 φ25 24 φ51
BNE-34S6 20×20×125(100) 24 φ25 48 φ34
BNE-34SY6 20×20×125(100) 24 φ25 48 φ34
BNE-42S6 20×20×125(100) 24 φ25 48 φ42
BNE-42SY6 20×20×125(100) 24 φ25 48 φ42
BNE-51S6 20×20×125(100) 24 φ25 48 φ51
BNE-51SY6 20×20×125(100) 24 φ25 48 φ51
BNJ-34S3 20×20×125(100) 18 φ25 30 φ34
BNJ-34S5 20×20×125(100) 18 φ25 30 φ34
BNJ-34SY3 20×20×125(100) 18 φ25 30 φ34
BNJ-34SY5 20×20×125(100) 18 φ25 30 φ34
BNJ-42S3 20×20×125(100) 18 φ25 30 φ42
BNJ-42S5 20×20×125(100) 18 φ25 30 φ34
BNJ-42SY3 20×20×125(100) 18 φ25 30 φ42 R
BNJ-42SY5 20×20×125(100) 18 φ25 30 φ42
BNJ-51S3 20×20×125(100) 18 φ25 30 φ51 Vc=
π×Dm×n

BNJ-51S5 20×20×125(100) 18 φ25 30 φ51

BNJ-51SY3 20×20×125(100) 18 φ25 30 φ51
Information

BNJ-51SY5 20×20×125(100) 18 φ25 30 φ51

Technical

GN-3200 12(16)×12(16)×70~120 4~5 φ20 4~5 φ40

GN-3200W 12(16)×12(16)×70~120 4~5 φ20 4~5 φ40
GN-4200 12(16)×12(16)×70~120 7~8 φ20 7~8 φ40
LX-06E2 20×20×125(100) 8 φ32 8 φ31
LX-08C 25×25×150 10 φ40 10 φ51
LX-08E2 25×25×150 8 φ40 8 φ51
LX-08R 20×20×125(100) 10 φ25 20 φ51
LZ-01R2 20×20×125(100) 12 φ25 24 φ31
LZ-01RY2 20×20×125(100) 12 φ25 24 φ31
LZ-02R2 20×20×125(100) 10 φ25 20 φ51
LZ-02RY2 20×20×125(100) 10 φ25 20 φ51
RL01III 10×10×70~120 2~3 φ16 2~3 φ10
RL01V 10×10×70~120 2~3 φ16 2~3 φ10
RL03 12(16)×12(16)×70~120 4~5 φ20 4~5 φ40
* Number of tools shown in parentheses is the maximum number of toolholder mountable including φ25 sleeves. · Manufacturers are in no particular order.

R37
 Automatic Lathe List by Manufacturer
¢ Star Micronics
Sleeve Dia. Max.
Toolholder Dimensions Number Toolholder Dimensions Number Number
Model (Horizontal/ Cutting Remarks
(Gang-Type) of tools (Turret-Type) of tools of tools
Opposed) Dia.
ECAS-12 10×10×95~150 6 φ22 φ13
12×12×80~150
ECAS-20 6 φ22 φ20
16×16×80~144
16×16×60~78
ECAS-20T φ22 / φ32 φ20
16×16×80~88
16×16×60~78 10
ECAS-32T φ22 / φ32 φ32
16×16×80~88 10
JNC-10 8×8×65 6 φ10
JNC-16 10×10×80 6 φ16
JNC-25/32 10×10×78~120 10 φ22 φ25 / 32
KJR-16B/25B 16×16×78 12/16 φ22 / φ32
KNC-16/20 16×16×68 16 φ22
KNC-25II/32II 16×16×78 20 φ22 / φ32
RNC-10 10×10×80~120 5 φ22
RNC-16 10×10×80~120 5 φ22
SA-16R 10×10×95~120 6 φ22
12×12×95~130 5 4/4 Only D/E for
SB-16 12×12×95~130 6 4/4 back clamp
(A/C/D/E)
10×10×95~130 6 4/4 sleeves
SB-12II (C/E) 12×12×95~130 6 4/4 Only E for
12×12×95~130 6 4/4 back clamp
SB-16II (C/E) sleeves
10×10×95~130 6 4/4
φ22(Front & Rear)
SB-20 A/C/E 12×12×95~130 6
/ (φ22)
4/4
12×12×95~130 6 4/4
SB-12R typeG φ13
10×10×95~130 7 4/4
12×12×95~130 6 4/4
SB-16R/20R typeN φ16 / φ23
10×10×95~130 7 4/4
12×12×95~130 6 4/4
SB-16R/20R typeG φ16 / φ23
10×10×95~130 7 4/4
12×12×95~130 5 φ22 / - 4
SC20
10×10×95~130 6 4/4
SE-12B/16B 10×10×95~120 5 φ22 φ13 / 16
16×16×84~88
SG-42 16×16×71~82 φ22 / φ32 φ42
20×20×84~88
SH-7 8×8×95~120 5 φ22 φ7
SH-12/16 10×10×95~120 5 φ22 φ13 / 16
SI-12/12C 10×10×80~130 6 φ22 φ13
8×8×67~110
SR-10J (Spacer is needed)
6 φ16 4
SR-20RII 12×12×100~135 6 4 φ22 6/8 φ23 Toolpost for
SR-20III 12×12×95~135 6 φ22 6/8 φ23 2 toolholders
R SR-20IVtypeA 12×12×100~130 7 φ22(Front & Rear) / φ22 6/8 φ23 (deep boring)
SR-20IVtypeB on the front side
12×12×100~130 7 φ22(Front & Rear) / φ22 6/8 φ23
SR-25J/32J 16×16×95~155 6 4 φ22+φ32(Front & Rear) / φ22 φ32
Vc=
π×Dm×n
SW-12RII 10×10×95~115 7 φ16(Front & Rear) / φ22 4/8 φ13
12×12×73~79
12×12×65~73(Cut-Off)
ST-20 φ22 / φ32 φ20
Information

16×16×64~73
Technical

16×16×65~73(Cut-Off)
16×16×83~88
16×16×71~82
ST-38 16×16×84~88(Cut-Off) φ22 / φ32 φ32 / φ38
20×20×84~88
20×20×84~88(Cut-Off)
16×16×105~135 4 16×16×84~88
SV-38R 20×20×115~135(Cut-Off) 1 16×16×71~82 φ22 / φ32 -/8 φ32 / φ38
20×20×84~88
12×12×95~135 5 12×12×70~78
SV-12/20 φ22 / 32
16×16×95~135 4 16×16×65~70
16×16×60~78
SV-32 16×16×95~135 4 φ22 / 32
16×16×80~88
SW-7 8×8×80~120 6 φ7
· Manufacturers are in no particular order.

R38
¢ Tsugami
Sleeve Dia. Max.
Toolholder Dimensions Number Toolholder Dimensions Number Number
Model (Horizontal/ Cutting Remarks
(Gang-Type) of tools (Turret-Type) of tools of tools
Opposed) Dia.
B0123-III 12×12×85 9 - - φ20 / - 4/- φ12
B0124/125/126-III 12×12×85 9 - - φ20 / φ20 4/4 φ12
B0203-III 12×12×85 9 - - φ20 / φ20 4/4 φ20
B0204/205/206-III 12×12×85 9 - - φ20 / φ20 4/4 φ20
B020M-II - - - - - / φ20 -/1 φ20
B0265/265B/266-II 16×16×100 12 - - φ25 / φ25 5/4 φ26
B0325/325B/326-II 16×16×100 12 - - φ25 / φ25 5/4 φ32
B0385/385L 20×20×125 8 - - φ32 / φ32 3/5 φ38
B038T - - 20×20×125 St.8 φ32 / φ25 φ38
B073/074-II 8×8×85 9 φ20 4 φ7
BH20/BH20Z 12×12×85 4 12×12×85 St.12 φ25 / φ32 φ20
BH38 16×16×125 5 20×20×125 St.12 φ25 / φ32 φ38.1
BM163-III 12×12×85 9 - - φ20 / - 4/- φ16
BM164/165-III 12×12×85 9 - - φ20 / φ20 4/4 φ16
C150/CH154 12×12×60~100 4~6 - - - φ80
C180 12×12×60~100 4~6 - - - φ120
C220/220T 12×12×60~100 6~8 - - - φ120
C300-IV 16×16×100~130 6~10 - - - φ165
C300H 16×16×100~130 6~10 - - - φ165
P013 8×8×100~120 6 - - φ16 / - 3/- φ1
P013-II 8×8×100~120 6 - - φ16 / - 3/- φ1
P014 8×8×100~120 6 - - φ16 / φ16 3/3 φ1
P014-II 8×8×100~120 6 - - φ16 / φ16 3/3 φ1
P033 8×8×100~120 6 - - φ16 / - 3/- φ3
P033-II 8×8×100~120 6 - - φ16 / - 3/- φ3
P034 8×8×100~120 6 - - φ16 / φ16 3/3 φ3
P034-II 8×8×100~120 6 - - φ16 / φ16 3/3 φ3
S205/206/SS207 12×12×100 8 - - φ22 / φ20 5/4 φ20
SS26 16×16×100 7 - - φ22 / φ20 5/4 φ26
SS32/32L 16×16×100 7 - - φ22 / φ20 5/4 φ32
SS20M - - - - - / φ20 -/1 φ20
SS267 16×16×100 7 - - φ22 / φ20 5/4 φ26
SS327 16×16×100 7 - - φ22 / φ20 5/4 φ32
MB25 - - 20×20×90 2×St.8 φ20 / φ32 5/4 φ25
M42J/M42SD - - 20×20×125 St.12 φ25 / φ32 φ42
M50J/M50SY-III - - 20×20×100 St.12 φ20 / φ32 φ51
M06JC - 20×20×125 St.8 φ25 φ220 / φ42
M06J - 25×25×150 St.8 φ32 / φ40 φ260 / φ51
M08J - 25×25×150 St.8 φ32 / φ40 φ280 / φ65
M06D - 25×25×150 St.12 φ40 φ260 / φ51
M08D - 25×25×150 St.12 φ40 φ280 / φ65
M06SD - 25×25×150 St.12 φ40 φ260 / φ51
M08SD - 25×25×150 St.12 φ40 φ280 / φ65
M06SY - 25×25×150 St.12 φ40 φ260 / φ51
M08SY - 25×25×150 St.12 φ40 φ280 / φ65
TMU1 20×20×100~125 1 20×20×125 St.16 φ32 / φ32 φ38 R
TMB2 20×20×100~125 1 20×20×125 St.16 φ32 / φ32 φ51
TMA8-IV 20×20×100~125 1 φ32 / φ32 φ65
TMA8J 20×20×100~125 1 φ32 / φ32 φ65
TMA8H
π×Dm×n

20×20×100~125 1 φ32 / φ32 φ65

Vc=

· Manufacturers are in no particular order.

Information
Technical

R39
 Automatic Lathe List by Manufacturer
¢ Amada Machine Tools
Sleeve Dia.
Toolholder Dimensions Number Toolholder Dimensions Number of Number Max. Cutting
Model (Horizontal/ Remarks
(Gang-Type) of tools (Turret-Type) tools of tools Dia.
Opposed)
G05 16×16 φ20 φ50×40
G06 16×16 φ20 φ60×60
G07 16×16 φ20 φ100×100
G07M 20×20 φ20 φ100×100
G07F 16×16 φ20 φ120×120
GG5 16×16 φ20 φ50×40
GS04 16×16 φ20 φ30×20
J1 20×20 8 φ25 φ120×120
J3 25×25 8 φ32 φ170
J5 25×25 8 φ32 φ240
JJ1 20×20 8 φ32 φ50×50
JJ3 25×25 8 φ32 φ100×100
JJ3M 25×25 12 φ32 φ100×100
Ai8 20×20 8 φ25 φ50×50
A12 16×16 12 φ25 φ80×50
A18S 20×20 18 φ25 φ80×50
AD12 16×16 9 φ25 φ80×50
AD18S 20×20 15 φ25 φ80×50
AA1 20×20 8 φ25 φ50×50
Mi8 16×16 5 φ20 φ70×70
S10 20×20 12 φ25 φ250×150
V8G 20×20 15 φ32 φ220×450
V10T 20×20 30(15×2) φ32 φ250×450

¢ Nomura DS
Sleeve Dia.
Toolholder Dimensions Number Toolholder Dimensions Number of Number Max. Cutting
Model (Horizontal/ Remarks
(Gang-Type) of tools (Turret-Type) tools of tools Dia.
Opposed)
NN-10C 10×10×130 6 φ17 φ10
NN-10CS 10×10×130 5 φ17 4 φ10
NN-10SII 10×10×130 5 φ23 φ10
NN-10SB5 10×10×130 5 φ23 φ13
NN-10T 10×10×130 7 φ23 φ10
NN-16HIII 12×12×130 6 φ23 φ16
NN-16J 12.7×12.7×130 6 φ23 φ16
NN-16SB5 10×10×130 5 φ23 φ16
NN-16SB6 Type1 12.7×12.7×130 7 φ17(φ22) 4 φ16
R
NN-16SB6 Type2 12.7×12.7×130 5 φ17(φ22) 4 φ16
NN-16SB6 Type2.5 12.7×12.7×130 6 φ17(φ22) 5 φ16
Vc=
π×Dm×n NN-16SB6 Type3 12.7×12.7×130 5 φ17(φ22) 4 φ16
NN-16SB7 12.7×12.7×130 5 φ16 4 φ16
NN-16UIII 12×12×130 5 φ23 φ16
Information
Technical

NN-16UB5 12×12×130 5 φ23 φ16

NN-20CS 12.7×12.7×130 5(6) φ22 4 φ20(φ25)
NN-20HIII 12×12×130 6 φ23 φ20
NN-20J 12.7×12.7×130 6 φ23 φ20
NN-20J2 12.7×12.7×130 6 φ22 4 φ20
NN-20UIII 12×12×130 5 φ23 φ20
NN-20U5 12.7×12.7×150 5(6) φ22 4 φ20(φ25)
NN-20UB5 12×12×130 5 φ23 φ20
NN-20UB7 12×12×130 6 φ23 φ20
NN-20UB8 12.7×12.7×150 5(6) φ22 4 φ20(φ25)
NN-20YB 12×12×130 8 φ23 φ20
NN-25YB/32YB 16×16×130 8 φ23 / φ32 φ25 / φ32
NN-32YB2 16×16×130 5 φ22 / φ32 4 φ32
· Manufacturers are in no particular order.

R40
¢ Eguro
Sleeve Dia. Max.
Toolholder Dimensions Number Toolholder Dimensions Number Number
Model (Horizontal/ Cutting Remarks
(Gang-Type) of tools (Turret-Type) of tools of tools
Opposed) Dia.
SANAX-6 12×12 5(Max.) 5 φ16 φ15
16×16 5(Max.) 5 φ25 / φ30 φ20
SANAX-8
12×12 7(Max.) 5 φ25 / φ30 φ20
SANAX-10 16×16 5(Max.) 5 φ25 / φ30 φ25.5
EBN-10EX 12×12 6(Max.) φ20 φ25.5
NUCBOY-8EX 12×12 6(Max.) φ20 φ20
NUCLET-10EX 16×16 10(Max.) φ20 φ25.5
NUCPAL-10EX 16×16 10(Max.) φ20 φ25.5
· Manufacturers are in no particular order.

List of Instruments and Applicable Small Tools and Toolholders

¢ List of Instruments and Applicable Small Tools and Toolholders
Models of major machine tool manufacturers
Total Length Corresponding
Toolholder of Attached Toolholder No.
Manufacturer Model (Automatic Lathe)
Size Toolholder
(MAX.)
A12,A16,B12,L12,M416,RL01,RL21 10×10 …1010F- · ·
K12,K16 12×12 100 …1212F- · ·
RL02 16×16 …1616H- · ·
B12E,B16E,BL12,C12,C16,M212,M216
10×10 …1010JX- · ·
M312,M316,MSL12
Citizen Machinery 120
A20,A20VII,B20,BL20,BL25,K12E,K16E
12×12 …1212JX- · ·
L20X,L220
L16,L20,L20E 12×12 …1212JX- · ·
C32,L25,L32,M20,M220,M232 130
16×16 …1616JX- · ·
M320,M332,M432
RNC-10,RNC-16,SA-16R,SE-12B/16B
10×10 120 …1010JX- · ·
SH-12/16
SI-12,SI-12C 10×10 130 …1010JX- · ·
SB-16A,SB-16C,SB-16D,SC20 12×12 130 …1212JX- · ·
Star Micronics SR20RII,SR20III,SV12,SV20 12×12 …1212JX- · ·
135
SV32,SV32J,SV32JII 16×16 …1616JX- · ·
ECAS-12 10×10 …1010JX- · · R
ECAS-20 12×12 150 …1212JX- · ·
SR25J,SR32J 16×16 …1616JX- · ·
B007 10×10 …1010F- · ·
π×Dm×n
Vc=

B0,BA,BC,BH20,BM,BU12,BU20 85
12×12 …1212F- · ·
Information

Tsugami BS12,BS18,BS20
Technical

C004,C150,C180,C220 12×12 …1212F- · ·

100
BH38,BS26,BS32,BU26,BU38 16×16 …1616H- · ·
NN-10C,NN-10CS,NN-10SII
10×10 …1010JX- · ·
NN-10SB5,NN-10SII,NN-10T,NN-16SB5
Nomura DS NN-16HIII,NN-16UB5,NN-16UIII,NN-16J 130
12×12 …1212JX- · ·
NN-20HIII,NN-20UIII,NN-20UB5,NN-20YB
NN-25YB 16×16 …1616JX- · ·
· Manufacturers are in no particular order.

R41
 Parts Compatibility of Lever Lock Toolholders
¢ Parts Compatibility of Lever Lock Toolholders
1) For better usability of lever lock toolholders, some levers, lock screws and shims are modified.
2) It is highly recommended to use only new parts. However, they are compatible with conventional parts and can be
used together with them.
3) It is possible to use new parts only with a toolholder which has been in use.
4) When purchasing replacements, order them stating the new numbers.
5) Some of the shims remain unmodified.
Spare Parts
Ref. to
Classification Toolholder Description Lever Lock Screw Shim
Page
New No. Conventional New No. Conventional New No. Conventional
PCLN& · · · · -09 LL-1N LL-1 LS-1N LS-1 LC-32N LC-32
D8 · · · · -12 LL-2N LL-2 LS-2N LS-2 LC-42N LC-42
· · · · -16 LL-5N LL-5 LS-4N LS-4 LC-53N LC-53
PDJN& · · · · -11 LL-1DN LL-1D LS-1N LS-1 LD-32N LD-32
D11
· · · · -15 LL-3N LL-3 LS-2N LS-2 LD-42
PSBN& · · · · -09 LL-1N LL-1 LS-1N LS-1 LS-32
· · · · -12 LL-2N LL-2 LS-2N LS-2 LS-42
D12
PSKN& · · · · -09 LL-1N LL-1 LS-1N LS-1 LS-32
· · · · -12 LL-2N LL-2 LS-2N LS-2 LS-42
PSSN& · · · · -09 LL-1N LL-1 LS-1N LS-1 LS-32
· · · · -12 LL-2N LL-2 LS-2N LS-2 LS-42
External Toolholder

D13
PSDNN · · · · -09 LL-1N LL-1 LS-1N LS-1 LS-32
· · · · -12 LL-2N LL-2 LS-2N LS-2 LS-42
PTGN& 1212F-11 LL-03N LL-03 LS-03N LS-03 -
· · · · -11 LL-03TN LL-03T LS-03SN LS-03S -
· · · · -16 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
· · · · -22 LL-2N LL-2 LS-2N LS-2 LT-42N LT-42
D14
PTFN& 1212F-11 LL-03N LL-03 LS-03N LS-03 -
· · · · -11 LL-03TN LL-03T LS-03SN LS-03S -
· · · · -16 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
· · · · -22 LL-2N LL-2 LS-2N LS-2 LT-42N LT-42
PRGC& · · · · -12
LL-1CN LL-1C LS-1N LS-1 LR-12C
PRXC& · · · · -12
D19
PRGN& · · · · -09 LL-1N LL-1 LS-1N LS-1 LR-80
· · · · -12 LL-2N LL-2 LS-2N LS-2 LR-81
PWLN& · · · · -06 LL-1N LL-1 LS-1N LS-1 LW-32N LW-32
D20
· · · · -08 LL-2N LL-2 LS-2N LS-2 LW-42N LW-42
16M- PCLN& 09-20 LL-03SN LL-03S LS-03SN LS-03S -
20Q- 09-27
F66 LL-1N LL-1 LS-1SN LS-1S LC-32N LC-32
25R- 09-32
· · · ·- PCLN& 12- · · LL-2N LL-2 LS-2N LS-2 LC-42N& LC-42&
F67 · · · ·- PDUN& 11- · · LL-1DN LL-1D LS-1SN LS-1S LD-32N LD-32
Boring Bars

R · · · ·- PTUN& 11- · · LL-03TN LL-03T LS-03SN LS-03S -

S25R- PTUN& 16-30 LL-03SN LL-03S LS-03SN LS-03S -
F73
S32S- 16-40
LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
Vc=
π×Dm×n
S40T- 16-50
16M- PWLN& 06-20 LL-03SN LL-03S LS-03SN LS-03S -
F74 06-27
Information

20Q-
LL-1N LL-1 LS-1SN LS-1S LW-32N LW-32
Technical

25R- 06-32
F76 · · · ·- PWLN& 08- · · LL-2N LL-2 LS-2N LS-2 LW-42N& LW-42&
T63H- PCLN& -DX12
LL-2N LL-2 LS-2N LS-2 LC-42N LC-42
N5 T63H- PCMNN -12
Turning Mill

T63H- PDJN& -DX15

LL-3N LL-3 LS-2N LS-2 LD-42
T63H- PDNNN -15
N6
T63H- PTGN& -DX16 LL-1N LL-1 LS-1N LS-1 LT-32N LT-32
N7 T63H- PWLN& -DX08 LL-2N LL-2 LS-2N LS-2 LW-42N LW-42

R42