344 Bloor Street W, Suite 607, Toronto, ON Canada M5S 3A7

www.lprglobal.com | www.uskoreahotlink.com
Tel.: +1 416-423-5590
E-Mail: [email protected]
 About U-Jin Tech
A leader in designing and building friction welding equipment in South Korea, U-Jin Tech has
provided friction welding equipment and solutions to many manufacturing clients in the automotive,
construction and oil and gas industries since 2000. Its tireless efforts for innovation brought to the
market its first CNC friction welding equipment in 2012. U-Jin Tech’s CNC friction welding equipment
is widely used by the manufacturers in different countries for efficiency, cost saving, short cycle time
and environmental reasons. U-Jin Tech continues to strive for technical development, innovation and
quality control for trusted quality and reputation.

Certificates

ISO9001:2008 Promising Export Firm Green Technology CE Certification Promising S&M Enterprise Patent Invention

Friction Welding Process

1. Contact & Rotate 2. Friction Weld

3. Forge pressed 4. Complete

1 2 3 4

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 Friction Welding Joint Designs

Welding Welding Welding

Design Design Design
Interface Interface Interface

Bar + Bar Bar + Bar Pipe + Pipe

Considering
the shape of
Pipe + Bar Bar + Plate
the heat
balance

Detail showing
method of
Pipe + Pipe Pipe + Bar
upset
concealment

Friction Welding Combinations

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 Hydraulic Friction Welding Machine Spindle Motor
(AC Motor/Servo
Motor) controls Self-Centering
Hydraulic Unit spindle rotation and Clamps
Benefits of Hydraulic Friction Welding + Servo valve stroke

 Improve Productivity
- Shorten welding cycle time and increase efficiency
- Minimize human errors with a simple, easy to use design
- Automated welding allows for redeployment of skilled labor

 Enhance Quality
- Keep consistent welding quality with high strength welded areas
- Minimize heat-affected zones and weld porosity
- Provide greater precision
Hydraulic Cylinder
controlled by hydraulic
 Save Costs control valve generates Flash Removal
thrust Lineal scale
Unit
- No need for filler materials, flux or shield gas
- Ability to weld dissimilar metals and non-ferrous materials
with the high cost material used in only the required locations
- Reduced costs for materials, forging and machining

 Green Technology
- Low energy consumption
- Clean environment with no arcs, sparks, smoke or flames
Welding cycle graphics (Touch screen PC)

Hydraulic Friction Welding Machine

SF (Single Spindle) DF (Double Spindle)

Technical Data 8SF/DF 15SF/DF 50SF/DF 60SF/DF 80SF/DF 125SF/DF

Nominal forge load ton 8 15 50 60 80 125

Nominal forge pressure KN 80 150 500 600 800 1250

Typical spindle power KW 15 18 37 45 60 112

Max Tube Diameter (mild steel) mm 40 60 110 140 250 180

Range weldable (mild steel) mm 4~25 8~36 20~70 25~75 35-90 50~125

Max weld area (mild steel) mm2 500 1000 4000 4500 6500 11,500

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 Hydraulic Friction Welding Machine

MODEL 6SF
 Work : Battery Terminal
 Material : Copper, Aluminum

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

6SF 2,500 rpm 6 Ton Ø 20 mm 450 ㎟ 22KW

MODEL 6SFH-CA2
 Work : Battery Terminal
 Material : Copper, Aluminum

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

6SF 2,500 rpm 6 Ton Ø 22.5 mm 400 ㎟ 18.5KW

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 Hydraulic Friction Welding Machine

MODEL 8SF
 Work : Cam shafts
 Material : S45C, STKM

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

8SF 1,700 rpm 8 Ton Ø 28 mm 600 ㎟ 17.5KW

MODEL 10SF
 Work : Electrical Connector
 Material : Aluminum and Copper

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

10SF 2,700 rpm 10 Ton Ø 32 mm 800 ㎟ 17.5KW

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 Hydraulic Friction Welding Machine

MODEL 10DF
 Work : Intermediate Shaft
 Material : S45C, STKM13

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

10DF 2,000 rpm 10 Ton Ø 32 mm 800 ㎟ 30KW

MODEL 12DF
 Work : Drive shaft, CV. Joint
 Material : S45C , STKM13

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

12 DF 1,500 rpm 12 Ton Ø 50 mm 2,000 ㎟ 60KW

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 Hydraulic Friction Welding Machine

MODEL 15DF
 Work : Propeller Shaft
 Material : S45C, STKM13

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

15DF 2,300 rpm 15 Ton Ø 60 mm 1,100 ㎟ 60KW

MODEL 50SF
 Work : Aluminum blank for fracturing balls
 Material : Aluminum

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

50SF 1,500 rpm 50 Ton Ø 100 mm 4,000 ㎟ 90KW

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 Hydraulic Friction Welding Machine
MODEL 60DF
 Work : Drill Pipe
 Material : S45C, STKM13

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

60DF 1,500 rpm 60 Ton Ø 145 mm 5,000 ㎟ 83KW

MODEL 100SF
 Work : Track Roller
 Material : S45C

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

100SF 1,000 rpm 100 Ton Ø 180 mm 7,850 ㎟ 108KW

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 CNC Friction Welding Machine (Angle control)

Benefits of CNC Friction Welding Friction

Servo Motor+
Ball Screw Welding
 Improve Productivity
Servo motor
- Reduce cycle time due to precisely control speed using servo motors (Main Spindle)
controlled by CNC
- Increase operational stability without oil temperature change generates thrust Auto Stopper

- Reduce setup time using servo that automatically adjusted to

the length of the material

 Enhance Quality
Feeding Feeding
- Result in precise weld with the servo motor and ball screw control
- Minimize quality variance due to oil temperature change
- Achieve highly precise angle control with servo motor control
- Servo stopper precisely controls the automatic stopper.

 Save Costs
- Reduce cycle time with minimized machine idle time Flash Removal Self-Centering
Unit Clamps
- Small footprint required due to compact design

 Green Technology
- Reduced CO2 gas
- Reduced noise and oil waste with a small sized hydraulic unit

CNC Friction Welding Machine Welding cycle graphics (Touch screen PC)

CNC SF (Single Spindle) CNC DF (Double Spindle)

Technical Data CNC 5 SF/DF CNC 8 SF/DF CNC 12 SF/DF CNC 22 SF/DF

Nominal Forge Load ton 5 8 12 22

Nominal Forge Pressure KN 50 80 120 220
Stop Angle Accuracy Angle ±0.5°
Range Weldable (Mild Steel) mm 6~20 8~25 10~30 15~45

Spindle Rotation rpm 3000 2500 2000 2000

Spindle Stroke mm 250 300 300 400

Max Weld Area (Mild Steel) mm2 350 500 800 1500

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 CNC Friction Welding Machine (Angle control)

MODEL CNC 8DF – 2Axis Flash Removal

 Work : Shock Absorber

 Material : Steel

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

CNC 8DF 2,000 rpm 8 Ton Ø 28 mm 500 ㎟ 38.5KW

MODEL CNC 12DF-P

 Work : Propeller Shaft
 Material : S45C , STKM

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

CNC 12DF-P 2,000 rpm 12 Ton Ø 80 mm 800 ㎟ 60KW

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 CNC Friction Welding Machine (Angle control)

MODEL CNC 12DF-D – 2Axis Flash Removal

 Work : Drive Shaft
 Material : S45C , STKM

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

CNC12DF-D 2,000 rpm 12 Ton Ø 80 mm 800 ㎟ 60KW

MODEL CNC 12DF

 Work : Propeller Shaft
 Material : S45C , STKM

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Tube Diameter Area Motor

CNC 12DF 1,800 rpm 12 Ton Ø 80 mm 800 ㎟ 60KW

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 CNC Friction Welding Machine (Angle control)

MODEL CNC 22SF

 Work : Angle Control Parts
 Material : Steel, Copper, Aluminum, etc

Spindle MAX. Forge MAX. MAX. Weld Spindle Drive

Model
Speed Force Solid Diameter Area Motor

CNC 22SF 2,000 rpm 22 Ton Ø 45 mm 1,500 ㎟ 60KW

Automatic Ultrasonic Testing

 Work : Drive Shaft
 Material : S45C , STKM

Ultrasonic Flaw MAX. Tube MAX. Tube Ultrasonic Testing

Detector Length Diameter Probe Time

USPC71710/Socomate 1,000 mm Ø 60 mm 4 Points 45 sec

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 Options

Process monitoring

• Displays important parameters

• Data from every weld is stored and easily retrieved

Information Displayed

 Machine status and diagnostics

 Welding parameter database
 Record of each welding cycle
 Alarm conditions

Flash Removal

 Turning
- Applicable to spinning machines only (1 and 2 axis NC)

 Shearing
- I.D or O.D flash can be sheared off directly
- Applicable to non-spinning machines only

Angle Control

• Mechanically or electrically controls angles on both ends

of the product after welding when certain angles are
required for applications such as propeller shafts

Auto Stopper

• Reduce setup time using servos that automatically

adjusted to the length of the material

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 Friction Welding - Example

Dissimilar metals can be joined

Weld
- Steel + Stainless steel
Dissimilar
- Steel + Powder metal
Metals
- Cu, Al + Stainless steel

Non-ferrous metal can be joined Weld

- Al + Cu Non-Ferrous
- Al + Al or Cu + Cu Metals

F.W
Reduces
Material S45C SUS304
Costs
Substitution with less costly materials

F.W
Reduces
S45C S45C
Scrap Parts

No need to dispose machine chips

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 Friction Welding - Example

Forged parts

Reduces F.W
Weight

Use pipe

Solid forging

Reduces
Forging
Forged parts + Cost
Friction welding

Gun drilling
Improves
Process F.W
Pipe welding

Elimination
Enhanced air tightness of leak
at joining section inspection
process

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 Friction Welded Components

Automotive Components

Propeller Shaft Cam Shaft

Intermediate Shaft Universal Joint

Drive Shaft Constant Velocity joint

Absorber Rod Worm Gear Drive Shaft

Torque Converter Turbo Chargers Engine Valves Engine Piston Compressor Piston

Rear Axle Shaft S-Cam Brake Yoke Shaft

Rear Axle Housing Torque Rod

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 Friction Welded Components

Construction Equipment Components

HYD. Piston Rod Track Roller Bushing Track Roller

Electric Components

Cable Connector Battery Terminal Motor Shaft

Machine Components & Ect.

Print Roller Hose Coupling Pipe Flange

Drill Pipe Tool Holder Gear Shaft

HYD. Pump Piston Steel Ball Flange Oriented Steel Hex

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 Friction Welding Machine Clientele

Model Customer Q’TY Application Delivery date Remarks

1 15DF (15 Ton) Dae –Seung 3 Propeller Shaft 2009.02 - 2014.03 Double head

2 60DF (60 Ton) Central DTS 1 Propeller Shaft 2009.06 Double head

Jin Sung T.E.C

3 100SF (100 Ton) 1 Track Roller 2010.08 Single head
(China)

4 8SF (8 Ton) Seo Jin Cam 10 Cam Shaft 2010.02 - 2011.09 Flash removal

5 8SF (8 Ton) Hanwha 1 Inflator 2011.01 Flash removal

6 25SF (25 Ton) Posco 1 Copper Roller 2012.01 Single head

7 15DF (15 Ton) Veri-Tek 3 Retrofit 2010.07 - 2011.09 Double head

8 CNC22SF (22 Ton) R&D 1 Angle Control 2012.04 Flash removal

9 CNC 12DF (12 Ton) Central DTS 5 Drive Shaft 2012.06 - 2016.02 Flash removal

Intermediate
10 10DF (10 Ton) SI Automotiv 1 2012.10 Double head
Shaft

11 CNC 12DF (12 Ton) Central DTS 1 Propeller Shaft 2013.05 Double head

12 10SF (10 Ton) KEDALI (China) 1 Battery Terminal 2013.07 Flash removal

13 8SF (8 Ton) R&D 1 Sample Test 2014.05 Single head

14 NC6SF-SP (6 Ton) KEDALI (China) 22 Battery Terminal 2014.11 - 2015.06 Vertical head

Zulion Eng.
15 100SF (100 Ton) 1 Track Roller 2014.11 Single head
(China)

Compressor
16 NC6DF (6 Ton) ATK 1 2015.02 Double head
Piston

17 60DF YKE Inc. 1 Drill Pipe 2015.08 Double head

18 NC6FW-CA (6 Ton) Zhenyu (China) 7 Battery Terminal 2015.10 Single head

Total 62

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 Friction Welding Machine Clientele

Application Delivery
Model Customer Q’TY Remarks
part date

Jigtech Technology
19 6SF (6 Ton) 1 Battery Terminal 2015.10 Single head
(China)

20 50SF (50 Ton) Packers Plus (USA) 1 Al + Al 2015.11 Single head

Automotive Tier 1
21 CNC8DF (8 Ton) 1 Absorber Rod 2015.12 Double head
(USA)

22 NC6FW-CA (6 Ton) YOSUN (China) 2 Battery Terminal Single head

2015.12

Jigtech Technology
23 NC6FW-CA (6 Ton) 4 Battery Terminal 2015.12 Single head
(China)

SHENZHEN
24 NC6FW-CA (6 Ton) 1 B/ Terminal 2016.11 Single head
Technology (China)

25 12DF (12 Ton) Sungwoo Engineering 1 Drive Shaft 2016.03 Double head

Suzhou Chuangneng
26 NC6FW-CA (6 Ton) 2 B/ Terminal 2016.04 Single head
(China)

Jingjiang Dongda
27 NC6FW-CA (6 Ton) 2 B/ Terminal 2016.04 Single head
(China)

28 5SFH-CA1 JCI Trading (China) 1 B/ Terminal 2016.05 Single head

29 5SFH-SP1(6) KEDALI (China) 10 B/ Terminal 2016.09 Single head

30 5SFH-SP2(7) KEDALI (China) 10 B/ Terminal 2016.12 Single head

31 CNC 12DF-P(2) Central DTS 1 Propeller Shaft 2017.01 Double head

32 5SFH-CA2(3) Zhenyu (China) 1 Battery Terminal 2017.02 Single head

33 12DF-D Hyolim Industrial 1 Drive Shaft 2017.04 Double head

34 CNC 12DF (12 Ton) Dae –Seung 1 Propeller Shaft 2013.05 Double head

Automotive Tier 1
35 CNC8DF (2) 1 Absorber Rod 2017.05 Double head
(USA)

TOTAL 103

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Your connection to Korean manufacturing and industrial equipment

LPR GLOBAL Inc.

344 Bloor Street West, Suite 607, Toronto, ON M5S 3A7
www.lprglobal.com | www.uskoreahotlink.com/friction-welding-machines
Tel.: +1 416-423-5590
E-Mail: [email protected]