NOV- Fiber Glass Systems

Oil & Gas applications

NOV Fiber Glass
Systems
 NOV Fiber Glass Systems

Markets
Manufacturing
 NOV Fiber Glass Systems

Manufacturing Facilities
 NOV Fiber Glass Systems

Features

Ease of Zero
Reduce Cost Energy Savings
Installation Maintenance

Complete Customer Worldwide

Piping System Support Approval
 Manufacturing

Filament Winding – Jointed pipe

 Manufacturing

Filament Winding
• Resin-impregnated glass fibers are wound onto a
mandrel in a predetermined pattern under
controlled tension
• Repeated passes create a strong layered wall of the
desired thickness
• This process produces a pipe that is at least 75%
glass reinforced for optimum internal pressure
capability
• Internal pressure rating as high as 250bars psi can be
achieved
 manufacturing

Filament winding –Spoolable pipe

 manufacturing

API 15HR Design

Regression Curve per ASTM 2992 at 95°C
100.000
Hoop Stress (psi)

ASTM D-2992 Data

LTHS of Test Data
97.5% LCL of LTHS

10.000
1 10 100 1.000 10.000 100.000 1.000.000
Time (h)
 Manufacturing

Raw Materials
Components

Glass Roving Epoxy Resin

Curing Agents
Type E Epiclorohydrine

Single End Anhydride Amine

Aliphatic

Cyclo Aliphatic

Aromatic
Chemical Resistance
 Chemical Resistance

Chemical Resistance

Chemical Anhydride Aliphatic Amine Aromatic Amine

Acids Concentration
°F °C °F °C °F °C

Acetric Acid <20%* NR NR NR NR 150 66

Citric Acid <25% 150 65 200 93 210 99
Hydrochloric Acid 1-3% 75 25 150 65 75 24
Hydrochloric Acid 4-15% NR NR 150 65 NR NR
Hydrochloric Acid 16-36% NR NR 75 25 NR NR
Hydrochloric Acid Any NR NR NR NR NR NR
Mud Acid (containing HF) NR NR NR NR NR NR
Sulfuric Acid 1-3% 75 25 75 25 75 24
Sulfuric Acid 4-10% NR NR 75 24 NR NR
Sulfuric Acid >10% NR NR NR NR NR NR
 Chemical Resistance

Chemical Resistance

Chemical Anhydride Aliphatic Amine Aromatic Amine

Alcohols Concentration
°F °C °F °C °F °C

Ethanol 100% 75 25 150 65 120 49

Ethylene Glycol 150 65 150 65 210 99
Isopropanol 10%* 100 38 200 93 120 49
Methanol 20% 100 38 200 93 100 38

Caustics

Ammonium Hydroxide 28% NR NR 75 25 100 38

Sodium Hydroxide ≤1% NR NR NR NR NR NR
Sodium Hydroxide >1% NR NR NR NR NR NR
 Chemical Resistance

Chemical Resistance

Chemical Anhydride Aliphatic Amine Aromatic Amine

Gases Concentration
°F °C °F °C °F °C

Air, wet or dry 150 65 200 93 210 99

Carbon Dioxide, dry, <800 psi 150 65 175 80 210 99

Carbon Dioxide, dry, >800 psi NR NR 150 65 150 66

Carbon Dioxide, wet, <800 psi 150 65 175 80 150 66

Carbon Dioxide, wet, >800 psi NR NR 150 65 150 66

Hydrogen Sulfide, dry 150 65 175 80 150 66

Methane, Natural Gas 150 65 200 93 210 99

Sour Gas (w/H2S), wet, <500 psi ≤5% H2S 125 50 150 65 150 66
 Chemical Resistance

Chemical Resistance

Chemical Anhydride Aliphatic Amine Aromatic Amine

Hydrocarbons Concentration
°F °C °F °C °F °C

Air, wet or dry 150 65 200 93 210 99

Carbon Dioxide, dry, <800 psi 150 65 175 80 210 99

Carbon Dioxide, dry, >800 psi NR NR 150 65 150 66

Carbon Dioxide, wet, <800 psi 150 65 175 80 150 66

Carbon Dioxide, wet, >800 psi NR NR 150 65 150 66

Solvents

Benzene <10% 75 25 75 25 120 49

Heptane 125 50 150 65 200 93

Hexane 75 25 150 65 150 66

Methylene Chloride NR NR NR NR NR NR

Toluene 100 38 150 65 100 38

Xylene 125 50 150 65 150 66

 Chemical Resistance

Chemical Resistance

Chemical Anhydride Aliphatic Amine Aromatic Amine

Waters Concentration
°F °C °F °C °F °C

Water, Brine / Salt / KCl / Hard 150 65 200 93 210 99

Water, Chlorinated 100 ppm 100 38 150 65 150 66

Water, Demineralized / Distilled 100 38 200 93 200 93

Water, Produced, sweet (CO2) or sour (H2S) 150 65 200 93 210 99

Water, Sea 150 65 200 93 210 99

Quality Assurance /
Quality Control
 QA/QC

Quality Control Process

QA/QC: per ISO 9001 and API Q1
Inspection Performance on All Pipe Manufactured
• Visual Inspection • Unique Identification
• Measurements (OD, Wall thickness, ) • Raw Material Traceability
• Weight Measurements • 100% Hydrotest
• Thread Gauging • Destructive Hydrotest every 5000 ft
 QA/QC

Quality Control Process

QA/QC: Testing Capabilities
Testing Performed as Required
• Differential Scanning Calorimeter • Complete Tensile
• Acoustic Emission • Collapse Chamber
• Strain Gauge • Burst Measurement
• Dye Penetration • Hydrostatic Test
• Thread Gauging • Pneumatic Test
• Thread Profile • Glass-to Resin Ratio
 QA/QC

Laboratory tests - Spoolable

•QC Samples
• Burst Test
• Compression Test
• DSC Scan
• Ring Crush Test
• Over 15 years of Data

•Random Test Samples

•Hydro test of entire

manufacturing run to 1.5x
MAOP
Applications
 Applications

Line Pipe
• Production Gathering Flow Lines
• Gas Collection Flow Lines
• Water Injection Lines
• Fire Water Lines
• CO2 Injection, LP & Super Critical
• Tank Battery Hook-Ups
• Water Disposal Lines
Pipe Products
 Pipes

STAR™ 8rd Advanced Composite Thread (ACT/PGT)

• Resin System:
+ Anhydride Epoxy
+ Aliphatic Amine Epoxy
+ Aromatic Amine Epoxy
• Available Sizes:
+ 2” – 8” (50-200 mm)
• Maximum Static Pressure Rating:
+ 3,500 psig
• Maximum Rated Temperature:
+ 212 ˚F (100°C)
• Design:
+ Standard and API 15HR
Product Line - Connections

• Connections
+ Advanced Composite Threads (ACT)
• Premium molded thread surfaces
• Precision thread tolerances
• Contains graphite and ceramic to enhance connection make-up and breakout
• Higher thread shear and chemical resistance than cut threads
• API EUE 10rd, EUE 8rd and OD 8rd
+ Precision Ground Thread (PGT)
• Superior thread tolerances, no Teflon tape required
• Produced with numerical controlled grinding equipment
• API EUE 10rd, EUE 8rd and OD 8rd
• Integral joint line pipe connection
ACT - molded threads
PGT – Ground threads
 Pipes

Bondstrand™
• Resin System:
+ Aromatic Amine Epoxy
• Available Sizes:
+ 2” – 36” (50-900 mm)
• Maximum Static Pressure Rating:
+ 2,500 psig
• Maximum Rated Temperature:
+ 212˚F (100°C)
• Design:
+ API 15HR
 Joining Systems

Bondstrand -Taper/Taper
• Tapered to match formed taper of pipe bell or fitting
• 2-part adhesive is applied to both bonding surfaces
• Thin bond-line assures high performance joint
 Joining Systems

Bondstrand - Key-Lock™
• Integral filament-wound male and female mechanical joint assembled
with spiral locking key
• Hydrostatic seal by means of an elastomeric o-ring
 Pipes

Fiberspar™ LPS – Spoolable LinePipe

• Resin System:
+ Anhydride Epoxy
• Available Sizes:
+ 2” – 6” (50-300 mm)
• Maximum Static Pressure
Rating:
+ 2,500 psig
• Maximum Rated
Temperature:
+ 203˚F (90°C)
• Design:
+ API 15S
 Joining Systems

Fiberspar Connectors)
• Weld Prep – Suitable for welding to existing steel lines
• Pipe to pipe connectors and service end connectors
 Pipes

STAR™ Super Seal

• Resin System:
+ Anhydride Epoxy
+ Aliphatic Amine Epoxy
+ Aromatic Amine Epoxy
• Available Sizes:
+ 2” – 12” (50-300 mm)
• Maximum Static Pressure Rating:
+ 3,000 psig
• Maximum Rated Temperature:
+ 212 ˚F (100°C)
• Design:
+ API 15HR
 Joining Systems

O-ring (SP, SPH, SS, SS HP)

• SP, SHP - 4 threads per inch
• SS, SS HP – 2 threads per inch
 Joining Systems

Fittings
Fiber Glass Systems manufactures a complete line of fittings –
to match your piping systems requirements.
• Elbows (90-11.25 deg)
• Tees (Straight, Branched Reducing)
• Flanges (ANSI 150-1500)
• Bushing
• Coupling
• Swage Nipples
• Adaptors
• Nipples
 Installation

Storage and Transport

• Loose Loading • Crates
̶ Insertion or Sea worthy

• Container Loading
 Installation

Tools - Bonded
• Tapering Tool • Hydraulic Come-A-Long
 Installation

Tools - Threaded
• Wrenches • Lubricants

Strap Wrench STARtec™

Friction Wrench Hi-Pro Plus

 Installation

STAR threaded pipe installation

 installation

Spoolable pipe transport

 Installation

Fiberspar LPS
 Installation

Fiberspar LPS
 Installation

Fiberspar -Remediation
 Installation

Fiberspar connectors