3 x 660 MW TALWANDI SABO POWER LIMITED (TSPL)

U # 3 AOH Duration From-26/12/19, 00:00 hrs To 24/01/20, 24:00hrs

Activity Schedule
Resource required
Activity ID Activity Name
Duration in
Start Finish
day SPARE
Generator & auxilary
Generator Current Transformers

Generator CTs terminal box tightness check and cleaning 4 27-Dec-19 30-Dec-19 NA

Generator CTs Testing

Total CTs: 24 nos.
3 29-Dec-19 31-Dec-19 NA
Ratio: 25000/5 A,
Class: TPY (12 nos.), 0.2S: (09 nos.), 5P20 (03 nos.)
Generator IPBD

IPBD Inspection, Cleaning & Bus Connection Tightness check

3 29-Dec-19 31-Dec-19 NA
IPBD air supply system Routine Maintenance

IPBD Testing 2 31-Dec-19 1-Jan-20 NA

Generator LA-PT Panel & NGT
LA-PT Panel Inspection, Cleaning & Tightness check 2 31-Dec-19 1-Jan-20 NA

Generator LAs & PTs Testing

PTs: Total: 9 nos.
1VT/2VT/3VT: Ratio: (22/V3)/(0.11/V3, 0.11/V3, 0.11/3 KV, 1 1-Jan-20 1-Jan-20 NA
100/50/100 VA, Cl: 3P/0.2/3P
LAs: Total 03 nos.

NGT panel Inspection, Cleaning & Tightness check 2 1-Jan-20 2-Jan-20 NA

NGT Testing 1 1-Jan-20 1-Jan-20 NA
LA PT fuse replacement 1 2-Jan-20 2-Jan-20 FUSE
Excitation Transformer
Excitation Transformer Routine Maintenance 2 2-Jan-20 3-Jan-20 NA
Excitation Transformer Testing 2 2-Jan-20 3-Jan-20 NA

Excitation Transformer CTs Testing

HV CTs: total: 9 nos. Ratio: 300/5 A, Cl: 5P30, 5P30, 0.5, VA:
30, 30, 50 2 3-Jan-00 4-Jan-00 NA
MV CTs: total: 9 nos. Ratio: 5000/5 A, Cl: 0.5, 5P30, 5P30,
VA: 50, 30, 30

HT Switchgear (Breaker, busbar & relay check)

11KV Unit Board (Section A) Routine Maintenance. Busbar 2 28-Dec-19 29-Dec-19

11KV Unit Board (Section B) Routine Maintenance. Busbar 2 31-Dec-19 1-Jan-20 NA

11KV Unit Board (Section A) feeders Routine Maintenance. 3 3-Jan-20 5-Jan-20 NA

11KV Unit Board (Section B) feeders Routine Maintenance. 3 7-Jan-20 9-Jan-20 NA

11KV Unit Board (Section A & B) & it's feeders Testing. 7 4-Jan-20 10-Jan-20 NA

11KV Unit Board (Section A) Relay Testing. 3 6-Jan-20 8-Jan-20 NA

11KV Unit Board (Section B) Relay Testing. 3 10-Jan-20 12-Jan-20 NA
Panels Backdoor repairing. 2 10-Jan-20 11-Jan-20 NA
Replacement of all Lightning Arresters 5 3-Jan-20 7-Jan-20 PO done
 LT Switchgear Maintenance & Testing (Routine
Maintenance, Switchgear testing, Relay testing, Standby
switching relay function check during one PCC bus
shutdown, Interface with DCS(DI/DO), Dry type
Transformer maintenance & Testing)

415V Unit PCC Sec - A & its transformers 2 28-Dec-19 29-Dec-19 Available

415V Unit PCC Sec - B & its transformers 2 31-Dec-19 1-Jan-20 Available

415V Emergency PCC Sec - A 2 2-Jan-20 3-Jan-20 Available

415V Emergency PCC Sec - B 2 5-Jan-20 6-Jan-20
Turbine MCC 2 29-Dec-19 30-Dec-19
Boiler MCC Sec - A 2 2-Jan-20 3-Jan-20
Boiler MCC Sec - B 2 5-Jan-20 6-Jan-20
ESP PCC transformer cleaning & testing 4 2-Jan-20 5-Jan-20
UPS System Distribution panel
Pre-readiness for UPS supply system 2 30-Dec-19 31-Dec-19
Dismantelling & Erection of UPS Distribution panel 2 2-Jan-20 3-Jan-20 PO done
New UPS panel inspection 1 4-Jan-20 4-Jan-20
UPS panel erection 2 5-Jan-20 6-Jan-20
Cable termination & loop checking 3 7-Jan-20 9-Jan-20 NA
Battery & battery Charger
Maintenance of Battery & charger Sec-A 2 5-Jan-20 6-Jan-20 Charger Module Availability
Maintenance of Battery & charger Sec-A 2 7-Jan-20 8-Jan-20 NA
Discharing & charging of Sec-A 1 9-Jan-20 9-Jan-20 NA
Discharing & charging of Sec-B 1 10-Jan-20 10-Jan-20 NA
ESP System
ESP field transformer and power cable bushings cleaning
2 2-Jan-20 3-Jan-20 NA
and tightness checking.
Inspection of all ERM shaft insulator. 2 3-Jan-20 4-Jan-20 NA
Inspection of all CRM 2 5-Jan-20 6-Jan-20 NA
Cleaning of all support insulator 2 7-Jan-20 8-Jan-20 NA
Cleaning of field control panel. 2 7-Jan-20 8-Jan-20 NA
Checking of thyristor and contactor 2 9-Jan-20 10-Jan-20 NA
ESP PCC transformer cleaning 2 9-Jan-20 10-Jan-20 NA
ESP PCC bus and individual breaker module cleaning 1 11-Jan-20 11-Jan-20 NA
PCC spare breaker/MCCB module checking/repair 2 12-Jan-20 13-Jan-20 NA
Testing of ESP Transformers & Secondary Feedback card
1 12-Jan-20 12-Jan-20 NA
calibration.
ESP Busr bar barrication work 1 Completed
Local Control Panels (Cleaning, Sealing and Terminal Tightness Check)
All mill lub oil & hydraulic station panel 3 2-Jan-20 4-Jan-20 NA
DC JOP 2 5-Jan-20 6-Jan-20 NA
AC LOP, DCLOP, TDBFP AOP 2 2-Jan-20 3-Jan-20 NA
APH main AC and Aux motor 2 4-Jan-20 5-Jan-20 NA
EH oil pump LCP, Oil purifier and other panels. 2 6-Jan-20 7-Jan-20 NA
Coal feeder LCP 2 8-Jan-20 9-Jan-20 NA
Improvement Project

Hopper Heater Replacement 8 5-Jan-19 12-Jan-19 PR DONE

Coal feeder panel re-location 9 Cable PR to be done Panel PR

done

Soot blower cable re-routing 8 5-Jan-19 12-Jan-19 Cable PR to be done

TDBFP LOP power souce & panel segregation work 8 2-Jan-20 9-Jan-20 Cable PR to be done Panel PR
done

CEP VFD to be taken in line 6 NA

Boiler drain pump VFD erection & readiness for charging 6 5-Jan-20 10-Jan-20
Switchyard Equipments, EHV Transformer & Testing
GT (Generator Transformer)
Transformer Routine Maintenance (Transformer Cleaning,
HV Bushing Cleaning, Tightness checking, Cooler Bank, Temp
Control Box Routine Maintenance, Local Protection test, 7 29-Dec-19 4-Jan-20 NA
Functional test of fans & pumps, Indicator calibration (OTI,
WTI))

Transformer testing including HV Bushing & LA. 5 5-Jan-20 9-Jan-20 NA

GT B phase bushing replacement 12 2-Jan-20 13-Jan-20 Available

GT painting 3 14-Jan-20 16-Jan-20 Available

UT (Unit Transformer)

Transformer Routine Maintenance (Transformer Cleaning,

Bushing Cleaning, Tightness checking, Cooler Bank, Temp
Control Box Routine Maintenance, Local Protection test, 5 28-Dec-19 1-Jan-20 NA
Functional test of fans, Indicator calibration (OTI, WTI))

Transformer testing 6 5-Jan-20 10-Jan-20 NA

UT tap changer Dismanteling & ispection 4 1-Jan-20 4-Jan-20
ST#2 (Station Transformer)

Transformer Routine Maintenance (Transformer Cleaning,

Bushing Cleaning, Tightness checking, Cooler Bank, Temp
5 2-Jan-20 6-Jan-20
Control Box Routine Maintenance, Local Protection test,
Functional test of fans, Indicator calibration (OTI, WTI))

Transformer testing 6 7-Jan-20 12-Jan-20

Switchyard
GT Bay Cleaning of switchyard insulators 3 29-Dec-19 31-Dec-19 NA

GT Bay Breakers (2 sets), Isolators (5 sets), CT (3 sets), CVT (1

4 1-Jan-20 4-Jan-20 NA
Set) & Terminal Box Panels Routine Maintenance

GT Bay Breakers (2 sets), Isolators (5 sets), CT (3 sets) & CVT

4 4-Jan-20 7-Jan-20 NA
(1 Set) Testing
GT Bay Control system check (DI/DO Check). 2 8-Jan-20 9-Jan-20 NA
GT Bay Earth pit check 2 10-Jan-20 11-Jan-20 NA
Generator GTU Panel

GTU Panel Inspection, Cleaning & Terminal Tightness check 2 31-Dec-19 1-Jan-20 NA

Testing of GTU protection Relay, Aux. Relays / devices,

6 2-Jan-20 7-Jan-20 NA
Transducers, Meters, Sysnchronizing System & Annunciation

Simulation of DI/DO interface command from DCS /

3 8-Jan-20 10-Jan-20 NA
Switchyard Relays / ETS etc.
HT & LT Motor
HT Motor Neutral CT Testing
Testing of HT Motors Neutral CTs (for >1MW rating). 7 3-Jan-20 9-Jan-20 NA
HT Motor Bearing Inspection, Cleaning, Regreasing (as
applicable) and Terminal tightness check
IDF A 1 28-Dec-19 28-Dec-19
IDF B 1 29-Dec-19 29-Dec-19
FDF A 1 30-Dec-19 30-Dec-19
FDF B 1 31-Dec-19 31-Dec-19
PAF A 1 2-Jan-20 2-Jan-20
PAF B 1 3-Jan-20 3-Jan-20
Mill A -Complete overhauling 5 2-Jan-20 6-Jan-20
Bearing & oil seal available
Mill B 1 4-Jan-20 4-Jan-20
Mill C 1 5-Jan-20 5-Jan-20
Mill D 1 6-Jan-20 6-Jan-20
Mill E 1 7-Jan-20 7-Jan-20
Mill F 1 8-Jan-20 8-Jan-20
TDBFP Booster Pump motor A 1 29-Dec-19 29-Dec-19
TDBFP Booster Pump motor B 1 30-Dec-19 30-Dec-19
OCCW Pump kotor -A 1 31-Dec-20 31-Dec-19
OCCW Pump kotor -B 1 1-Jan-20 1-Jan-20
CW pump-A 1 2-Jan-20 2-Jan-20
CW pump-A 1 3-Jan-20 3-Jan-20
CEP-3A 1 4-Jan-20 4-Jan-20
CEP-3A 1 5-Jan-20 5-Jan-20
MDBFP 1 6-Jan-20 6-Jan-20
415V LT Motor Overhauling & Bearings Replacement
Gen. Stator cooling water motor- 2nos 2 27-Dec-19 28-Dec-19 Bearing PR done
CCCW Motor-2 nos 1 29-Dec-19 29-Dec-19 Bearing PR done
EH Oil Pump Motor-2 nos 2 30-Dec-19 31-Dec-19 Bearing PR done
TDBFP A DC LOP-2 nos 3 1-Jan-20 3-Jan-20 Bearing PR done
TDBFP -A AC LOP- 4 nos 3 4-Jan-20 6-Jan-20 Bearing PR done
H2 Seal oil pump-2 nos 3 4-Jan-20 6-Jan-20 Bearing PR done
Seal oil Vacuum Pump Motor-1 nos 3 7-Jan-20 9-Jan-20 Bearing PR done
Vaccume Pump-2 nos 4 7-Jan-20 10-Jan-20 Bearing PR done
Barring Gear-1nis 4 7-Jan-20 10-Jan-20 Bearing PR done
Main TG LOP-1 nos 2 11-Jan-19 12-Jan-19 Bearing PR done
DC seal oil p/p motor- 1nos 2 11-Jan-19 12-Jan-19 Bearing PR done
ID fan bearing cooling motor-4 nos 3 1-Jan-20 3-Jan-20 Bearing PR done
ID fan LOP-4 nos 3 4-Jan-20 6-Jan-20 Bearing PR done
FD fan A, HP LOP-2 nos 3 4-Jan-20 6-Jan-20 Bearing PR done
FD fan A,LP LOP-2 nos 3 7-Jan-20 9-Jan-20 Bearing PR done
PA fan LP LOP-4 nos 3 10-Jan-20 12-Jan-20 Bearing PR done
PA fan HP LOP-4 nos 2 13-Jan-20 14-Jan-20 Bearing PR done
APH Main Motor-2nos 2 13-Jan-20 14-Jan-20 Bearing PR done
APH Aux Motor-2 nos 2 15-Jan-20 16-Jan-20 Bearing PR done
Seal air fan-2nos 4 10-Jan-20 13-Jan-20 Bearing PR done
Coal Feeder Motor -12 nos 4 1-Jan-20 4-Jan-20 Bearing PR done
COC motor-12 4 4-Jan-20 7-Jan-20 Bearing PR done
Scrapper chain conveyor motor-1 nos 1 4-Jan-20 4-Jan-20 Bearing PR done
Clinker grinder- 1nos 1 7-Jan-20 7-Jan-20 Bearing PR done
ESP FF seal Air Fan-4 nos 5 10-Jan-20 14-Jan-20 Bearing PR done
Preventive maintenance of motors ( Body cleaning, TB
cleaning & tightining,IR,WR value )
APH Soot blower motor 2 2-Jan-20 2-Jan-20 NA
Scanner Air Fan-2 nos 1 3-Jan-20 3-Jan-20 NA
BLR drain p/p-A 2 2-Jan-20 3-Jan-20 NA
TDBFP-A OVEF-2 nos 3 4-Jan-20 4-Jan-20 NA
Mill-Motor LOP-12 4 5-Jan-20 5-Jan-20 NA
Grith gear motor-6 nos 3 6-Jan-20 6-Jan-20 NA
Mill inching motor-6 nos 3 7-Jan-20 7-Jan-20 NA
BA- Slurry agitator-3 nos 2 8-Jan-20 9-Jan-20 NA
Genarator Testing
Generator terminal cleaning & tightness check 2 4-Jan-20 5-Jan-20 NA
Wedge inspection & Replacement 3 6-Jan-20 8-Jan-20 PO done
Testing of Generator 4 10-Jan-20 13-Jan-20 NA

Pre Activities

Installation of Maintenance box 8 10-12.19 18-Dec-19 PO done for Maintenance Box

Cable laying for Mainteance box 8 12-Dec-19 20-Dec-19 Cables Received

Termination & charging 3 20-Dec-19 22-Dec-19
Focussed Lighting arrangeent at boiler & ESP arae 5 20-Dec-19 25-Dec-19
Shifting of Oil tanker for bushing replacement 3 19-Dec-19 21-Dec-19
Arrangement of Filtarion machine 2 24-Dec-19 25-Dec-19
Crane arrangement for Bushing Replacemet 2 27-Dec-19 28-Dec-19
Installation of Maintenance box in transformer yard 2 20-Dec-19 21-Dec-19
Readiness of hoist 15 7-Dec-19 22-Dec-19
 Material code Material description Stock PR/PO Service Responsibility

External manpower agency Prashant

External Testing agency Prashant

External manpower agency Prashant

External Testing agency Prashant

External manpower agency Prashant

External Testing agency Prashant

External manpower agency Prashant

External Testing agency Prashant
MEL391216270135 LAPT fuse 0 6500062985 Internal manpower Prashant

External manpower agency Harish

 External Testing agency Harish

External Testing agency Harish

External manpower agency Prateek

FUSE CRTRG;PN:XRNM-
MEL391216060168 41 External manpower agency Prateek
12/160;HGH VLTG;HRC

FUSE CRTRG;PN:XRNM-
MEL391216060169 39 External manpower agency Prateek
12/80;HGH VLTG;HRC

FUSE CRTRG;PN:XRNM1-
MEL391216060526 18 External manpower agency Prateek
12/63;HRC,12KV,63A

FUSE CRTRG;PN:XRNM-
MEL391216060164 12/100;HGH VLTG;HRC 13 external testing agency Prateek

external testing agency Prateek

external testing agency Prateek
external testing agency Prateek
MEL391216340022 11 KV LA 0 5000002757 Internal manpower Prateek
 Knobs and handle External manpower agency Sudip
Transformer cooling fan 90 each of 6201 and
External manpower agency Sudip
bearings 6200 bearing
LT swgr spares External manpower agency Sudip
External manpower agency Sudip
External manpower agency Sudip
External manpower agency Sudip
External manpower agency Sudip
External manpower agency Nilanjan

Prateek
Prateek
Prateek
In the scope of UPS supplier
Prateek
Prateek

Battery chargers spares 0 6500062234 External manpower agency Prateek

External manpower agency Prateek
External manpower agency Prateek
External manpower agency Prateek

External manpower agency Nilanjan

MAC401018310025 SHAFT HEATER 12 External manpower agency Nilanjan

6500063129
MAC401018310016 HOPPER HEATER 36 External manpower agency Nilanjan
External manpower agency Nilanjan
External manpower agency Nilanjan
 External manpower agency Nilanjan
External manpower agency Nilanjan
External manpower agency Nilanjan
External manpower agency Nilanjan

External manpower agency Nilanjan

Nilanjan

Internal manpower Ritesh

Internal manpower Ritesh
Internal manpower Ritesh
Internal manpower Ritesh
Internal manpower Ritesh
Internal manpower Ritesh

PNL CNTRL;415 VAC, 50

MEL391211000059 0 Nilanjan
HZ 3000074782
PNL CNTRL;ELECL
MEL391211120006 PWR,415V 0
AC,60A,5.5KW,WD 3000077567
Sudip
PNL CNTRL;ELECL
MEL391211120007 PWR,415V 0 Ritesh
AC,53A,32KW,WD 3000077567

Ritesh
 external manpower agecny Ashish

External testing agency Ashish

Internal manpower/ Crane
Gorakhnath
required
PNT;EPXY,STRCTR,FRZ
MAG312115000024 2320 ltr Ashish
BLE;SURFACE

external manpower agecny Ashish

External testing agency Ashish

Gorakhnath

external manpower agecny Ashish

External testing agency Ashish

external manpower agecny Muthu

external manpower agecny Muthu

External testing agency Muthu

 External testing agency Muthu
External testing agency Muthu

Internal manpower Muthu

Internal manpower Muthu

Internal manpower Muthu

External testing agency Prateek

Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
External testing agency / Motor
Prateek
service vendor
Prateek
Prateek
Prateek
Prateek
Prateek
Prateek
 Prateek
Prateek
Prateek
Prateek

External testing agency / Motor

service vendor
Internal manpower 4
Internal manpower 2
Internal manpower 2
Internal manpower 2
Internal manpower 12
Internal manpower 6
Internal manpower 6
Internal manpower 3

External Agency Prashant

External agency Prashant
External Agency Prashant

Varinder

Varinder
Varinder
Rahul
Gorakhnath
Naveen Gupta
Naveen Gupta
Muthu
Remarks

Scaffoldling required

Scaffolding required

Completed
CW-A,BFP,Mill A,C,E,CEP-A,ID-A,PA-A,FD-
A,Unit tarfo-A,ESP trafo -A,TDEB-A,OCCW-
A,BA Sluury A,Lighting trafo-A

CW-B,Mill B,D,F,CEP-B,ID-B,PA-B,FD-B,Unit
tarfo-B,ESP trafo -B,TDEB-B,OCCW-B,BA
Sluury B,Lighting trafo-B

CW-A,BFP,Mill A,C,E,CEP-A,ID-A,PA-A,FD-
A,Unit tarfo-A,ESP trafo -A,TDEB-A,OCCW-
A,BA Sluury A,Lighting trafo-A

CW-B,Mill B,D,F,CEP-B,ID-B,PA-B,FD-B,Unit
tarfo-B,ESP trafo -B,TDEB-B,OCCW-B,BA
Sluury B,Lighting trafo-B
Not planned

Not planned
 2
2
2
2
3
2
1
2
1
1
1
4
4
2
2
4
4
2
2
2
12
12
1
1
4
 HT Motor Bearing Inspection, Cleaning, Regreasing (as applicable) and
Terminal tightness check
S.No. Equipments Remark
1 IDF A
2 IDF B
3 FDF A
4 FDF B
5 PAF A
6 PAF B
7 Mill A -Complete overhauling
8 Mill B
9 Mill C
10 Mill D
11 Mill E
12 Mill F
13 TDBFP Booster Pump motor A
14 TDBFP Booster Pump motor B
15 OCCW Pump kotor -A
16 OCCW Pump kotor -B
17 CW pump-A
18 CW pump-A
19 CEP-3A
20 CEP-3A
21 MDBFP

Preventive maintenance of motors ( Body cleaning, TB

cleaning & tightining,IR,WR value )
1 APH Soot blower motor
2 Scanner Air Fan-2 nos
3 BLR drain p/p-A
4 TDBFP-A OVEF-2 nos
5 Mill-Motor LOP-12
6 Grith gear motor-6 nos
7 Mill inching motor-6 nos
8 BA- Slurry agitator-3 nos
 415V LT Motor Overhauling & Bearings Replacement

S.No. Equipments Remark

1 Gen. Stator cooling water motor-A
2 Gen. Stator cooling water motor-B
3 CCCW Motor-A
4 CCCW Motor-B
5 EH Oil Pump Motor-A
6 EH Oil Pump Motor-B
7 TDBFP A DC LOP
8 TDBFP B DC LOP
9 TDBFP -A AC LOP A
10 TDBFP -A AC LOP B
11 TDBFP -B AC LOP A
12 TDBFP -B AC LOP B
13 H2 Seal oil pump A
14 H2 Seal oil pump B
15 Seal oil Vacuum Pump Motor
16 Vacuum Pump Motor A
17 Vacuum Pump Motor B
18 Vacuum Pump Motor C
19 GSC fan Motor A
20 GSC fan Motor B
21 Barring Gear Motor
22 Main TG LOP
23 H2 Seal oil vapour exhaust fan A
24 H2 Seal oil vapour exhaust fan B

25 DC seal oil p/p motor

26 ID fan A bearing cooling motor A
27 ID fan A bearing cooling motor B
28 ID fan B bearing cooling motor A
29 ID fan B bearing cooling motor B
30 ID fan A LOP A
31 ID fan A LOP B
32 ID fan B LOP A
33 ID fan B LOP B
34 FD fan A LOP A
35 FD fan A LOP B
36 FD fan B LOP A
37 FD fan B LOP B
38 PA fan A LP LOP-A
39 PA fan A LP LOP-B
40 PA fan B LP LOP-A
 415V LT Motor Overhauling & Bearings Replacement

S.No. Equipments Remark

41 PA fan B LP LOP-B
42 PA fan A HP LOP-A
43 PA fan A HP LOP-B
44 PA fan B HP LOP-A
45 PA fan B HP LOP-B
46 APH A Main Motor
47 APH A Aux Motor
48 APH B Main Motor
49 APH B Aux Motor
50 Seal air fan A
51 Seal air fan B
52 Scrapper chain conveyor motor
53 Clinker grinder Motor
54 Coal Feeder Motor A1
55 Coal Feeder Motor A2
56 Coal Feeder Motor B1
57 Coal Feeder Motor B2
58 Coal Feeder Motor C1
59 Coal Feeder Motor C2
60 Coal Feeder Motor D1
61 Coal Feeder Motor D2
62 Coal Feeder Motor E1
63 Coal Feeder Motor E2
64 Coal Feeder Motor F1

65 Coal Feeder Motor F2

66 Coal Feeder COC Motor A1
67 Coal Feeder COC Motor A2
68 Coal Feeder COC Motor B1
69 Coal Feeder COC Motor B2
70 Coal Feeder COC Motor C1
71 Coal Feeder COC Motor C2
72 Coal Feeder COC Motor D1
73 Coal Feeder COC Motor D2
74 Coal Feeder COC Motor E1
75 Coal Feeder COC Motor E2
76 Coal Feeder COC Motor F1
77 Coal Feeder COC Motor F2
78 ESP FF seal Air Fan-A
79 ESP FF seal Air Fan-B
80 ESP FF seal Air Fan-C
81 ESP FF seal Air Fan-D
SN Package Name Broad scope Additional Job
Equipment testing-
GT,UAT,11KV SWGR,415
1 Testing Agency SWGR,400 KV switchyard no
HT/LT motor-23 HT motor,76
LT motor no
HT motor replacement- 4 HT
2 Motor overhauling motor Yes
3 Supply of manpower Manpower - 40 nos no
Soot blower- Cable & tray
shifting Yes
Hopper heater- 2 nos panel
replacement Yes
Cable re-routing/ Panel Unused Power Cable removal
4 replacement from Mill area no

TDBFP LOP power segregation Yes

5 Panel shifting Coal feeder VFD shifting yes

Bushing replacement-Oil
drainge,Filtration,testing,oil
6 Transformer Bushing top up no
7 UPS erection vendor UPS installation Yes

Gen- rotor thread-out,thread-

8 Generator overhauling in ,inspection & testing Yes
Installation of boiler VFD erection, cable
9 drain pump laying,termination yes

Maintenance box MB installation,Cable

10 installation laying,tray work,scaffolding Yes
 Estimated
Remarks cost in lacs

Laxhmi Associates

Precision

Not to be done Precision

JS Engg

As per PO

As per PO

Not to be done

Supply & service break up 0.75

Not to be done 3.3

In house
On hold 0.95

Scope to be clubbed with

mechnical part

0.6

2.45
 Deputation Deputation Utilization from
Sl. No. Summary for Manpower in AOH Req. Nos. from Steag from Steag current setup at Difference Remarks
Hazira Vizac Steag TSPL

1 Estimated Total No of Engineers 15 9 7 To be arranged from another sites

2 Estimated Total No of Testing Engineers 10 0 0 0 10 In scope of Testing Agency
3 Estimated Total No of Techician #REF! 0 0 15 #REF! In scope of Additional Manpower Vendo
4 Estimated Total No of Helper 33 0 0 0 33 In scope of Additional Manpower Vendo
5 Estimated total no of safety supervisor 2 0 0 0 2 In scope of Additional Manpower Vendo

Additional Manpower Planning for OH

E EMD Maintenance Remarks
Manpow Manpow
I HT & LT Switchgear Enginner/S Steag in Steag other Manpower Technicians Steag in Steag other site er supply Helper Steag in Steag er supply Remarks
upervisor house site supply package house house other site
package package
1 Generator Current Transformers 3
2 Generator IPBD 1 0 0 2 2
1 4 3
3 Generator LA-PT Panel & NGT 0 0
4 Excitation Transformer
5 HT Switchgear (Breaker, busbar & relay check) 1 1 0 0 4 2 2 1 1 0 2
LT Switchgear Maintenance & Testing (Routine Maintenance,
Switchgear testing, Relay testing, Standby switching relay function
6 check during one PCC bus shutdown, Interface with DCS(DI/DO), Dry 1 1 0 0 5 2 2 1 2 2
type Transformer maintenance & Testing)
7 Local Control Panels (Cleaning, Sealing and Terminal Tightness Check) 1 1 1 1

8 UPS System (2 nos. UPS) 0 0

HT Team shall be engaged after

completion of HT switchgear work
1 1

9 Unit DC System (Battery, Battery Charger)

HT Team shall be engaged after

completion of HT switchgear work
10 ESP System 1 1 0 0 3 1 2 2 2
11 Improvement Project

11.1 UPS Replacement (Refurbishment) Additional Work - Seprate Manpower

for erection activities

11.2 Soot Blower Cable Rerouting 2 1 1 Additional Work - Seprate Manpower

for erection activities, Manpower
considered for supervision and cable
termination
11.4 TDBFP LOP power cable segregation work 1 1 2 2 2 2 LT motor engineer
11.5 Boiler Drain pump replacement work 1 1 2 2 2 2 Transformer yard engineer

11.6 CEP VFD to be taken in line 1 1 2 2 2 2 Additional manpower shall be

provided by service provider.
11.8 GT transformerBushing replacement 2 2 2 2 Transformer yard engineer
Total 17
II Switchyard Equipments, EHV Transformer & Testing
1 GT (Generator Transformer)
3 ST - 2 (Station Transformer - 2) 1 1 2 2 2 2
4 UT (Unit Transformer)
5 Switchyard 1 1 2 2 2 2
6 Generator GTU Panel 1 2 2
Total 4
III HT & LT Motor
1 HT Motor Neutral CT Testing
2 HT Motor Overhauling & Testing 1 1 2 2 2 2 Schedule activity shall be executed by
AOH agency, Manpower is considered
HT Motor Bearing Inspection, Cleaning, Regreasing (as applicable) for supervison and support activities.
3 and Terminal tightness check Also testing is in the scope of vendor
4 415V LT Motors
4.1 415V LT Motor Overhauling & Bearings Replacement
4.1.1 Turbine Schedule activity shall be executed by
AOH agency, Manpower is considered
4.1.2 Boiler 1 1 2 2 2 2 for supervison and support activities.
4.2 415V LT Motor Inspection & Routine Maintenance Also testing is in the scope of vendor
4.2.1 Turbine
4.2.2 Boiler
Total 4
V Support Activity
1 Lighting,Hoist,Checking Activity (Electrical Appliance 2 2 4 4 4 4
Total 4
VI Safety
1 Electrical Safety Supervisor
Total Manpower 15 8 6 0 45 8 7 27 #REF! #REF! #REF! 33
 IN house job to be done during U#3 AOH
SN Activity QTY Manpower Required
1 Overhauling of Coal feeder motor 12 4
2 Overhauling of COC motor 12 4
3 Switchyard Bay Relay testing 4 3
4 Station transformer #2 relay testing 9 4
5 Generator relay testing 6 3
6 UT#3 OLTC inspection & rectification 1 4
7 GT bushing replacement 1 4

Required AMC/ARC- AOH

Required
SN Activity manpower OEM / Service provider

1 Continous availblity of Lift engineer 1 OEM- M/s ECE

2 AVR Engineer for PM 1 OEM- ABB
3 FCB engineer 1 OEM-Secheron
4 UPS engineer for commissioning 1 OEM-EMERSON
5 Oil filtartion Job 1 Service provider-Powertech

6 Additional Boom lifter for switchyard work 1 Service provider-Boomlift

7 Scaffolding job 8 Service provider-JSE

8 Cable laying Job 10 Service provider-JSE

9 Crane for GT bushing replacement 1 Service provider
Remarks

HMEL TEAM
HMEL TEAM
HMEL TEAM

Proposed Scheduled
Duration date
Contnous
during AOH 26th Decmber
2 Days 30th December During AOH + Synchronisation
2 Days 16th Jan
3 days 12th jan
10 days 28th December
Contnous
during AOH 26th Decmber
Contnous
during AOH 10th december
Contnous
during AOH 10th december
3 days 28th December