FOR : PT PERTAMINA Tbk DATE :

SITE : TBBM DUMAI PREP. BY :

PUMP CALCULATION UNIT : PERTAMINA DEX LOADING PUMP CHECKED BY :
SERVICE : PERTAMINA DEX
TAG NUM. :
DWG NUM. :

FLOW SCHEMATIC

Section : mm ft Section : mm ft
1. 201000 659.3 8 1. 209000 685.5
2. 45000 147.6 6 2. 230000 754.4
3. 2000 6.6 4 3. 2500 8.2

P-PDXL-1 A

248000 mm 441500 mm Jetty 2

813.44 ft 1448.12 ft

Pump Capacity (Normal) 51474 BPD = 341 m3/hr

OPERATING CONDITIONS
1. Pump Capacity (Normal) 1500.00 GPM
2. Operation hours 24.00 Hours
3. No of operation pumps 1.00 Units
4. Fluid Name Pertamina DEX 10. Line Capacity 51,474 BPD
5. Normal Temperature 95.00 oF 1500.00 GPM
6. Normal Specific Gravity 0.86 11. Capacity Overdesign 5.00 %
7. Density 53.69 lb/ft3 12. Capacity Design (Rated) 54,048 BPD
8. Maximum Vapor Pressure 0.10 psia 1,575.00 GPM
9. Normal Viscosity 3.8700 cP 13. Roughness Factor 0.04600
10. Roughness Factor 0.04600 Commercial steel
500
SUCTION CONDITIONS DISCHARGE CONDITIONS
1. Pipe Size (Inside Diameter) Length Velocity 1. Pipe Size (Inside Diameter) Length Velocity
6 6.000 inchi 29.52 ft 17.87 fps 6 6.000 inch 822.62 ft 17.87 fps
8 8.000 inchi 177.12 ft 10.05 fps 8 8.000 inch 905.28 ft 10.05 fps
4 4.000 inchi 7.87 ft 40.21 fps 4 4.026 inch 9.84 ft 39.69 fps
inchi ft fps - inchi - ft - fps
2. Pressure Loss
2. Suction Line Pressure psig a. Line Loss 57.78 psi
b. Valve & Fittings 37.44 psi
c. Flow Metering 4.00 psi
3. Static Head 1.97 ft 0.60 d. psi
0.734 psig Sub total (a-d) 99.22 psi
4. Pressure Loss 3. Maximum Destination Pressure 14.5 psig
a. Line Loss 7.49 psi 4. Elevation 19.68 ft 6.00
b. Valve and Fittings 3.79 psi 7.34 psig
c. Strainer 1.5 psi 5. Discharge Pressure 121.07 psig
5.Suction Pressure -12.05 psig 6. Discharge Head 323.78 ft
6.Suction Head (32.22) ft

DIFFERENTIAL PRESSURE BRAKE HORSEPOWER

1. Discharge Pressure 121.07 psig 8.51 kg/cm2g Efficiency (EST) 60%
2. Suction Pressure -12.05 psig -0.85 kg/cm2g Hydraulic Power 134.5 hp
3. Differential Pressure 133.11 psi 9.36 kg/cm2 BHP (EST) 224.2 hp 167.22 kW
4. Safety Factor 13.31 psi BHP Per Pump (EST) 224.2 hp 164.93 kW
5. Required differential pressure 146.42 psi
6. Head 391.60 ft 119.36 m
MAXIMUM SHUT OFF PRESSURE
NET POSITIVE SUCTION HEAD 1. Maximum Suction Pressure 0 psig
1. Suction Pressure 2.65 psia 2. Maximum Liquid Static Pressure 0.734 psig ###
2. Vapor Pressure 0.10 psia 3. Design Suction Pressure 0.73 psig ###
3. Net 2.56 psi 4. Shut off Pressure 160.47 psig 11.28 kg/cm2g
4. NPSH Available 6.85 ft 2.09 m
5. NPSH Required (Note 1) ft
Shut Off Pressure Suction Pressure + 1.2 x Dif Pressure ###
Note :
(1) To be confirmed by pump vendor ###
 5 10 20 30 STD 40 X-S 80 160 XX-S 10S 40S 80S
Temperature Density Specific Weight
1/8 0.000 0.000 0.000 0.000 0.269 0.269 0.215 0.215 0.000 0.000 0.307 0.269 0.215
1/4 0.000 0.000 0.000 0.000 0.364 0.364 0.302 0.302 0.000 0.000 0.410 0.364 0.302 - t - - ρ - - γ -
3/8 0.000 0.000 0.000 0.000 0.493 0.493 0.423 0.423 0.000 0.000 0.545 0.493 0.423 (oC) (kg/m3) (kN/m3)
1/2 0.000 0.000 0.000 0.000 0.622 0.622 0.546 0.546 0.464 0.252 0.674 0.622 0.546 0 999.8 9.806
3/4 0.000 0.000 0.000 0.000 0.824 0.824 0.742 0.742 0.612 0.434 0.884 0.824 0.742 4 1000.0 9.807
1 0.000 0.000 0.000 0.000 1.049 1.049 0.957 0.957 0.815 0.599 1.097 1.049 0.957 10 999.7 9.804
1 1/4 0.000 0.000 0.000 0.000 1.380 1.380 1.278 1.278 1.160 0.896 1.442 1.380 1.278 20 998.2 9.789
1 1/2 0.000 0.000 0.000 0.000 1.610 1.610 1.500 1.500 1.338 1.100 1.682 1.610 1.500 30 995.7 9.765
2 0.000 0.000 0.000 0.000 2.067 2.067 1.939 1.939 1.687 1.503 2.157 2.067 1.939 40 992.2 9.731
2 1/2 0.000 0.000 0.000 0.000 2.469 2.469 2.323 2.323 2.123 1.769 2.635 2.469 2.323 50 988.1 9.690
3 0.000 0.000 0.000 0.000 3.068 3.068 2.900 2.900 2.624 2.300 3.260 3.068 2.900 60 983.2 9.642
3 1/2 0.000 0.000 0.000 0.000 3.548 3.548 3.364 3.364 0.000 0.000 3.760 3.548 3.364 70 977.8 9.589
4 0.000 0.000 0.000 0.000 4.026 4.026 3.826 3.826 3.438 3.152 4.260 4.026 3.826 80 971.8 9.530
5 0.000 0.000 0.000 0.000 5.047 5.047 4.813 4.813 4.313 4.063 5.295 5.047 4.813 90 965.3 9.467
6 0.000 0.000 0.000 0.000 6.065 6.065 5.761 5.761 5.187 4.897 6.357 6.065 5.761 100 958.4 9.399
8 0.000 0.000 8.125 8.071 7.981 7.981 7.625 7.625 6.813 6.875 8.329 7.981 7.625
10 0.000 0.000 10.250 10.136 10.020 10.020 9.750 9.562 8.500 8.750 10.420 10.020 9.750 for interpolation
12 0.000 0.000 12.250 12.090 12.000 11.938 11.750 11.374 10.126 10.750 12.390 12.000 11.750
14 13.500 13.500 13.376 13.250 13.250 13.124 13.000 12.500 11.188 0.000 13.624 0.000 0.000 20 998.2
16 15.500 15.500 15.376 15.250 15.250 15.000 15.000 14.312 12.812 0.000 15.624 0.000 0.000 30 995.7
18 17.500 17.500 17.384 17.124 17.250 16.876 17.000 16.124 14.437 0.000 17.624 0.000 0.000
20 19.500 19.500 19.250 19.000 19.250 18.812 19.000 17.938 16.062 0.000 19.564 0.000 0.000 25 996.95
22 21.500 21.500 21.250 21.000 21.250 0.000 21.000 19.750 17.750 0.000 21.564 0.000 0.000
24 23.500 23.500 23.250 22.875 23.250 22.624 23.000 21.560 19.312 0.000 23.500 0.000 0.000
26 25.376 25.376 25.000 0.000 25.250 0.000 25.000 0.000 0.000 0.000 0.000 0.000 0.000
28 27.376 27.376 27.000 26.750 27.250 0.000 27.000 0.000 0.000 0.000 0.000 0.000 0.000
30 29.376 29.376 29.000 28.750 29.250 0.000 29.000 0.000 0.000 0.000 29.376 0.000 0.000
32 31.376 31.376 31.000 30.750 31.250 30.624 31.000 0.000 0.000 0.000 0.000 0.000 0.000
34 33.376 33.376 33.000 32.750 33.250 32.624 33.000 0.000 0.000 0.000 0.000 0.000 0.000
36 35.376 35.376 35.000 34.750 35.250 34.500 35.000 0.000 0.000 0.000 0.000 0.000 0.000
38 0.000 0.000 0.000 0.000 37.250 0.000 37.000 0.000 0.000 0.000 0.000 0.000 0.000
40 0.000 0.000 0.000 0.000 39.250 0.000 39.000 0.000 0.000 0.000 0.000 0.000 0.000
42 0.000 0.000 0.000 0.000 41.250 0.000 41.000 0.000 0.000 0.000 0.000 0.000 0.000
44 0.000 0.000 0.000 0.000 43.250 0.000 43.000 0.000 0.000 0.000 0.000 0.000 0.000
46 0.000 0.000 0.000 0.000 45.250 0.000 45.000 0.000 0.000 0.000 0.000 0.000 0.000
48 0.000 0.000 0.000 0.000 47.250 0.000 47.000 0.000 0.000 0.000 0.000 0.000 0.000
52 0.000 0.000 0.000 0.000 51.250 0.000 51.000 0.000 0.000 0.000 0.000 0.000 0.000
56 0.000 0.000 0.000 0.000 55.250 0.000 55.000 0.000 0.000 0.000 0.000 0.000 0.000
60 0.000 0.000 0.000 0.000 59.250 0.000 59.000 0.000 0.000 0.000 0.000 0.000 0.000

Piping Specification
e= 0.045 mm
NPS Sch ID e/D
1/8 40 0.269 0.006589
1/4 40 0.269 0.006589
3/8 40 0.269 0.006589
1/2 40 0.269 0.006589
3/4 40 0.269 0.006589
1 40 1.049 0.001689
 1 1/4 40 1.380 0.001284
1 1/2 40 1.610 0.001101
2 40 2.067 0.000857
2 1/2 40 2.469 0.000718
3 40 3.068 0.000577
3 1/2 40 3.548 0.000499
4 40 4.026 0.000440
5 40 5.047 0.000351
6 40 6.065 0.000292
8 20 8.125 0.000218
10 20 10.250 0.000173
12 20 12.250 0.000145
14 20 13.376 0.000132
16 20 15.376 0.000115
18 20 17.384 0.000102
20 20 19.250 0.000092
22 20 21.250 0.000083
24 20 23.250 0.000076
26 10 25.376 0.000070
28 10 27.376 0.000065
30 10 29.376 0.000060

Fluid Data Pipe Data Output Calculation

Criteria
Fluid Volumetri Mass Flowrate Density Viscosity Line Size Criteria ∆P ∆P per Vmax Remarks
Name Phase c Flowrate (kg/hr) (kg/m3) (cP) ID (inch) (inch) Sch. # Re f V (ft/s) V (m/s) Vmax (psi/100 100 m Checking
(kL/hr) (m/s) ft) (kPa)

12 11,963 997 1.00 3.068 3 40 54,684 0.0225 2.31 0.70 4.57 0.313 7.079 YES
15 14,954 997 1.00 #N/A 0 40 #N/A #N/A #N/A #N/A 4.57 #N/A #N/A #N/A
12 11,963 997 1.00 3.068 3 40 54,684 0.0225 2.31 0.70 4.57 0.313 7.079 YES
- - 997 1.00 #N/A 0 40 #N/A #N/A #N/A #N/A 4.57 #N/A #N/A #N/A
- - 997 1.00 #N/A 0 40 #N/A #N/A #N/A #N/A 4.57 #N/A #N/A #N/A
- - 997 1.00 #N/A 0 40 #N/A #N/A #N/A #N/A 4.57 #N/A #N/A #N/A
- - 997 1.00 #N/A 0 40 #N/A #N/A #N/A #N/A 4.57 #N/A #N/A #N/A
 Ref: http://en.wikipedia.org/wiki/Moody_chart
http://en.wikipedia.org/wiki/Fanning_friction_factor
Thanks Also to: http://www.eng-tips.com/faqs.cfm?fid=1237 0.1
1000 10000 100000 1000000 10000000 100000000
Re 2E+03 Reynold's Number in the tubing 0.0003
\epsilon/D 6E-05 Relative Roughness
A 5.24E+17 Churchill coefficient "A"
B 2.53E+19 Churchill coefficient "B"
f_{M} 0.031 Moody Friction Factor

Excel Moody Diagram

Re A B f_{M}
2300 5.24E+17 2.52587E+19 0.031
2500 6.58E+17 6.65299E+18 0.035
3E+03 1.07E+18 3.59846E+17 0.043
5E+03 3.01E+18 5.47844E+14 0.039
7E+03 7.91E+18 8.34059E+11 0.035
1E+04 1.97E+19 1269803502 0.031
2E+04 4.63E+19 1933198.1708 0.028
2E+04 1.04E+20 2943.1759813 0.025
3E+04 2.23E+20 4.4808054279 0.023
5E+04 4.59E+20 0.0068217522 0.021
8E+04 9.05E+20 1.03857E-05 0.019
1E+05 1.71E+21 1.581159E-08 0.018
2E+05 3.09E+21 2.407218E-11 0.016
3E+05 5.32E+21 3.664843E-14 0.015 0.01
4E+05 8.72E+21 5.579499E-17 0.014
6E+05 1.36E+22 8.494446E-20 0.014
9E+05 1.99E+22 1.293227E-22 0.013 This work is licensed under a Creative Commons Attribution-ShareAlike 3.0 Unported License.
1E+06 2.76E+22 1.96886E-25 0.013
2E+06 3.62E+22 2.997469E-28 0.012
3E+06 4.50E+22 4.563463E-31 0.012
4E+06 5.33E+22 6.947593E-34 0.012 Re f
7E+06 6.06E+22 1.057728E-36 0.011
1E+07 6.66E+22 1.610327E-39 0.011
1E+07 7.14E+22 2.451624E-42 0.011 3E+03 0.04302
2E+07 7.51E+22 3.732448E-45 0.011 5E+03 0.03920
3E+07 7.79E+22 5.682424E-48 0.011 7E+03 0.03474
5E+07 7.99E+22 8.651143E-51 0.011 1E+04 0.03100
8E+07 8.13E+22 1.317084E-53 0.011 2E+04 0.02785
1E+08 8.23E+22 2.005179E-56 0.011 2E+04 0.02517
3E+04 0.02288
5E+04 0.02091
8E+04 0.01921
1E+05 0.01774
2E+05 0.01648
3E+05 0.01539
4E+05 0.01447
6E+05 0.01369
9E+05 0.01305
1E+06 0.01253
2E+06 0.01211
3E+06 0.01179
4E+06 0.01154
7E+06 0.01136
1E+07 0.01122
1E+07 0.01113
2E+07 0.01106
3E+07 0.01101
5E+07 0.01097
8E+07 0.01095
1E+08 0.01093
 Equivalent Length of 100% Opening Valve & Fitting in meter
Enlargement Contraction

Short Rad Ell

Swing Check

Long Rad Ell

Check Valve

Angle Valve

Branch Tee
Plug/ Gate/
Globe/ Ball
NPS [inch]

Ball Valve
Sudden Standard Sudden Standard

Run Tee
45 Ell
Valve

EX-SDN14 d/D=1/4

EX-SDN12 d/D=1/2

EX-SDN34 d/D=3/4

EX-STD12 d/D=1/2

EX-STD34 d/D=3/4

RE-SDN14 d/D=1/4

RE-SDN12 d/D=1/2

RE-SDN34 d/D=3/4

RE-STD12 d/D=1/2

RE-STD34 d/D=3/4
S90E

L90E
BGV
BCV

SCV

45E
AV

RT
BT
P

P
1 1/2 16.76 7.92 3.96 0.30 0.30 0.91 0.61 2.44 0.61 1.52 0.91 0.30 1.22 0.30 0.91 0.61 0.30 0.30 0
2 21.34 10.06 5.18 0.61 0.61 1.22 0.91 3.05 0.91 2.13 1.22 0.30 1.52 0.30 0.91 0.91 0.30 0.30 0
2 1/2 24.38 12.19 6.10 0.61 0.61 1.52 0.91 3.66 0.91 2.44 1.52 0.61 1.83 0.61 1.22 0.91 0.61 0.61 0
3 30.48 15.24 7.62 0.61 0.61 1.83 1.22 4.27 1.22 3.05 1.83 0.61 2.44 0.61 1.52 1.22 0.61 0.61 0
4 39.62 19.81 9.75 0.91 0.91 2.13 1.52 5.79 1.52 3.66 2.44 0.91 3.05 0.91 1.83 1.52 0.91 0.91 0
6 60.96 30.48 14.63 1.22 1.22 3.35 2.44 8.53 2.44 5.49 3.66 1.22 4.27 1.22 2.74 2.13 1.22 1.22 0.30 0
8 79.25 38.10 19.51 1.83 1.83 4.57 2.74 11.28 2.74 7.62 4.88 1.52 5.79 1.52 3.66 2.74 1.52 1.52 0.61 0
10 100.58 48.77 24.38 2.13 2.13 5.49 3.66 14.33 3.66 9.45 6.10 2.13 7.32 2.13 4.57 3.66 1.83 1.83 0.61 0
12 121.92 57.91 28.96 2.74 2.74 6.71 4.27 16.76 4.27 11.28 7.32 2.44 8.53 2.44 5.49 4.27 2.13 2.13 0.61 0
14 137.16 64.01 32.00 3.05 3.05 7.92 4.88 18.90 4.88 12.80 7.92 2.74 6.10 4.88 2.44 0
16 152.40 73.15 36.58 3.35 3.35 8.84 5.49 21.95 5.49 14.33 9.14 3.05 7.32 5.49 2.74 0
18 167.64 85.34 42.67 3.66 3.66 10.06 6.10 24.99 6.10 16.15 10.67 3.35 7.92 6.10 3.05 0
20 198.12 91.44 47.24 4.27 4.27 10.97 7.01 27.43 7.01 18.29 11.58 3.96 9.14 7.01 3.35 0
22 209.70 102.11 51.82 4.57 4.57 12.19 7.62 30.48 7.62 19.81 12.80 4.27 9.75 7.62 3.66 0
24 228.60 112.78 56.39 4.88 4.88 13.41 8.23 33.53 8.23 21.34 14.02 4.57 10.67 8.23 3.96 0
30 6.40 16.76 12.19 42.67 12.19
36 7.62 20.12 14.33 51.82 14.33
42 9.14 23.47 16.76 60.96 16.76
48 10.67 26.82 19.81 67.06 19.81
54 12.19 30.18 21.34 76.20 21.34
60 13.72 33.53 24.38 79.25 24.38
 FOR : PT PERTAMINA Tbk DATE :
SITE : TBBM TEGAL PREP. BY : DIC
PUMP CALCULATION UNIT : SOLAR LOADING PUMP CHECKED BY : AFN / DK
SERVICE : SOLAR
TAG NUM. : P-TGL-220 A/B/C
DWG NUM. :

FLOW SCHEMATIC

T-TGL-200 A/B P-TGL-220 A/B/C

BAY 1/2
438,188 ft 711,4 ft

Pump Capacity (Normal) 45285 BPD = 300 m3/hr

OPERATING CONDITIONS
1. Pump Capacity (Normal) 1320.90 GPM
2. Operation hours 24.00 Hours
3. No of operation pumps 3 x 50% Units
4. Fluid Name Solar 10. Line Capacity 45,285 BPD
5. Normal Temperature 86.00 oF 1320.90 GPM
6. Normal Specific Gravity 0.86 11. Capacity Overdesign 10.00 %
7. Density 53.69 lb/ft3 12. Capacity Design (Rated) 49,814 BPD
8. Maximum Vapor Pressure 0.10 psia 1,452.99 GPM
9. Normal Viscosity 3.8700 cP 13. Capacity Design (Rated) per Pump 726.50 GPM
10. Roughness Factor 0.04600 Commercial steel 14. Roughness Factor 0.04600
500
SUCTION CONDITIONS DISCHARGE CONDITIONS
1. Pipe Size (Inside Diameter) Length Velocity 1. Pipe Size (Inside Diameter) Length Velocity
12 12.000 inchi 94.49 ft 4.12 fps 6 6.065 inch 26.38 ft 8.07 fps
12 12.000 inchi 314.96 ft 4.12 fps 8 7.981 inch 629.92 ft 9.32 fps
8 7.981 inchi 28.74 ft 4.66 fps 4 4.026 inch 55.12 ft 15.31 fps
inchi ft fps - inchi - ft - fps
2. Pressure Loss
2. Suction Line Pressure psig a. Line Loss 10.70 psi
b. Valve & Fittings 22.71 psi
c. Flow Metering 4.00 psi
3. Static Head 1.97 ft d. psi
0.734 psig Sub total (a-d) 37.41 psi
4. Pressure Loss 3. Maximum Destination Pressure 14.5 psig
a. Line Loss 0.60 psi 4. Elevation 19.68 ft
b. Valve and Fittings 0.81 psi 7.34 psig
c. Strainer 1.5 psi 5. Discharge Pressure 59.25 psig
5.Suction Pressure -2.18 psig 6. Discharge Head 158.46 ft
6.Suction Head (5.82) ft

DIFFERENTIAL PRESSURE BRAKE HORSEPOWER

1. Discharge Pressure 59.25 psig 4.17 kg/cm2g Efficiency (EST) 60%
2. Suction Pressure -2.18 psig -0.15 kg/cm2g Hydraulic Power 57.3 hp 28.6
3. Differential Pressure 61.43 psi 4.32 kg/cm2 BHP (EST) 95.5 hp
4. Safety Factor 6.14 psi BHP Per Pump (EST) 47.7 hp 35.59 kW
5. Required differential pressure 67.57 psi
6. Head 180.71 ft 55.08 m
MAXIMUM SHUT OFF PRESSURE
NET POSITIVE SUCTION HEAD 1. Maximum Suction Pressure 0 psig
1. Suction Pressure 12.52 psia 2. Maximum Liquid Static Pressure 0.734 psig ###
2. Vapor Pressure 0.10 psia 3. Design Suction Pressure 0.73 psig ###
3. Net 12.43 psi 4. Shut off Pressure 74.45 psig 5.23 ###
4. NPSH Available 33.28 ft 10.14 m
5. NPSH Required (Note 1) ft
Shut Off Pressure Suction Pressure + 1.2 x Dif Pressure ###
Note :
(1) To be confirmed by pump vendor ###