PT.

REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
SCRU-00/002R SUBANG 101-JAJB a-MDEA SOLUTION PUMP
Suction (Liq. Level) Discharge (Elev. mm)
101-C 101-C
Max. Elev. mm 14000 20000
Min. Elev. mm 6500

.
FV-101
DP= 0.5 K/G
102 C
FE-101
DP= 0.3 K/G

Pump Nozzle Elev.

101-JAJB 101 C
Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm (24 sch 40) 590.550
Temp. Min/Nor/Max C 70 Velocity m/s 2.047
SGr. Min/Nor/Max 1.060 Actual Length m 88.000
Vap. Press Max kgf/cm2A 1.240 Equiv. Length Total m 343.497
Vis. Nor. Max cP 1.500 Fric. Loss kgf/cm2/100m 0.051
Cap. Nor m3/h 1834.53 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.220
Cap. Design m3/h 2017.98 b. Orifice/FE 0.300
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm (26 sch 40) 641.350 d. Miscellaneous
Velocity m/s 1.735 e. Allowance 0.500
Actual Length m 33.000 Control Valve kgf/cm2 0.500
Equiv. Length Total m 142.087 Max. Desti. Press. kgf/cm2G 36.600
Friction Loss kgf/cm2/100m 0.034 Elevation kgf/cm2 2.014
Min. Drum Press. Kgf/cm2G 0.210 Disch. Press. kgf/cm2G 40.13
Min. Static Head kgf/cm2 0.636
Line Loss Kgf/cm2 0.059 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.050
Other Loss kgf/cm2 Pump Eff. % 75
Suc. Press kgf/cm2G 0.787 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 2621.481
Disch. Pressure kgf/cm2G 40.130
Suc. Pressure kgf/cm2G 0.787 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -0.004
Diff. Pressure kgf/cm2 39.343 Max. Suc. Drum. Press. Kgf/cm2G 0.210
Head m 371.160 Max. Liq. Static. Press. Kgf/cm2G 1.431
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 1.532
Suc. Pressure kgf/cm2G 0.787 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G 0.210 = Kgf/cm2G 48.743
Net kgf/cm2 0.577
NPSHA m 5.443
NPSHR m

Note
EQUIVALENT LENGTH CALCULATION

Suction Discharge
16" Sch 40 101-C
Suction's fittings Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
1. Gate Valve 1 4.57 1. Gate Valve 1 4.27
2. Reducer 16x12 0 0 2. Check Valve, 12" 1 48.00
3. Hard Tee side outlet 1 44.6 3. Hard Tee side outlet 2 80.00
4. Hard Tee side inlet 0 0 4. Hard Tee side inlet 0 0.00
5. Ellbow 90 vertical 3 45 5. Ellbow 90 vertical 8 120.00
6. Elbow 90 horizontal 2 30 6. Elbow 90 horizontal 4 60.00
7. Elbow 45 horizontal 2 5
129.17 312.27

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.003261 #DIV/0! #DIV/0!
SG = 1.0600 f3 0.003341 #DIV/0! #DIV/0!
Viscocity (cP) = 1.5000 f4 0.003336 #DIV/0! #DIV/0!
Flow (m3/hr) = 2017.9830 f5 0.003336 #DIV/0! #DIV/0!
Flow (kg/hr) = 2139061.9800 f6 0.003336 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.003336 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 641.3500
Velocity = 1.7351
Re = 786402.0344
f = 0.0033
Pressure Drop/100 m (kg/cm2) = 0.0339
Act. Length +10 % margin (m) = 33.0000
Equiv.Length + 10% margin (m) = 142.0870
Line Loss (kg/cm2) = 0.0593
Total line loss (kg/cm2) = 0.0593

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.003258 #DIV/0! #DIV/0!
SG = 1.0600 f3 0.003333 #DIV/0! #DIV/0!
Viscocity (cP) = 1.5000 f4 0.003328 #DIV/0! #DIV/0!
Flow (m3/hr) = 2017.9830 f5 0.003329 #DIV/0! #DIV/0!
Flow (kg/hr) = 2139061.9800 f6 0.003329 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.003329 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 590.5500
Velocity = 2.0465
Re = 854049.5212
f = 0.0033
Pressure Drop/100 m (kg/cm2) = 0.0510
Act. Length +10 % margin (m) = 88.0000
Equiv.Length + 10% margin (m) = 343.4970
Line Loss (kg/cm2) = 0.2202
Total line loss (kg/cm2) = 0.2202
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 103-J a-MDEA SUMP PUMP
Suction (Liq. Level) Discharge (Elev. mm)
103-F 102 F
Max. Elev. mm 0 10000
Min. Elev. mm -2850

A-115 L
DP=0.3 K/G

102 F

103- F

Pump Nozzle Elev. 113 J

Suc. Elev. mm -2850
Dis. Elev. mm -2850

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm 50.000
Temp. Min/Nor/Max C 30 Velocity m/s 1.245
SGr. Min/Nor/Max 1.040 Actual Length m 25.000
Vap. Press Max kgf/cm2A 0.036 Equiv. Length Total m 12.309
Vis. Nor. Max cP 7.500 Fric. Loss kgf/cm2/100m 0.549
Cap. Nor m3/h 8.000 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.205
Cap. Design m3/h 8.800 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 0.000 d. Miscellaneous 0.350
Velocity m/s 0.000 e. Allowance
Actual Length m 0.000 Control Valve kgf/cm2 0.100
Equiv. Length Total m 0.000 Max. Desti. Press. kgf/cm2G 1.000
Friction Loss kgf/cm2/100m 0.000 Elevation kgf/cm2 1.336
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 2.991
Min. Static Head kgf/cm2 0.000
Line Loss Kgf/cm2 0.000 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.000
Other Loss kgf/cm2 Pump Eff. % 27.9
Suc. Press kgf/cm2G 0.000 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 2.578
Disch. Pressure kgf/cm2G 3.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 0.009
Diff. Pressure kgf/cm2 3.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 28.846 Max. Liq. Static. Press. Kgf/cm2G 0.296
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 0.296
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.994 = Kgf/cm2G 3.896
Net kgf/cm2 0.994
NPSHA m 9.558
NPSHR m

Note
EQUIVALENT LENGTH CALCULATION

Suction Discharge
103-F 102 F
Suction's fittings Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
1. Globe Valve 0 0 1. Ball Valve 1 0.12
2. Venturi 0 0 2. Check Valve, 1 2.05
3. Check Valve 0 0 3. Elbow 90, Horisonta 2 2.46
4. Hard Tee 0 0 4. Ellbow 90, Vertical 2 2.46
5. Ellbow 90 18" 0 0 5. Hard Tee inlet 2 1.64
6. Reducer 10x12 0 0 6. Hard Tee outlet 1 2.46
7. Reducer 8x10 0 0 0
0 11.19

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 #DIV/0! #DIV/0! #DIV/0!
SG = 1.0400 f3 #DIV/0! #DIV/0! #DIV/0!
Viscocity (cP) = 7.5000 f4 #DIV/0! #DIV/0! #DIV/0!
Flow (m3/hr) = 8.8000 f5 #DIV/0! #DIV/0! #DIV/0!
Flow (kg/hr) = 9152.0000 f6 #DIV/0! #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 #DIV/0! #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 0.0000
Velocity = 0.0000
Re = 0.0000
f = 0.0000
Pressure Drop/100 m (kg/cm2) = 0.0000
Act. Length +10 % margin (m) = 0.0000
Equiv.Length + 10% margin (m) = 0.0000
Line Loss (kg/cm2) = 0.0000
Total line loss (kg/cm2) = 0.0000

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = 1.5 f1 0.005000 0.005000 0.005000
Nominal Size (in) = SCH 40 f2 0.008993 #DIV/0! #DIV/0!
SG = 1.0400 f3 0.008275 #DIV/0! #DIV/0!
Viscocity (cP) = 7.5000 f4 0.008370 #DIV/0! #DIV/0!
Flow (m3/hr) *1 = 8.8000 f5 0.008357 #DIV/0! #DIV/0!
Flow (kg/hr) = 9152.0000 f6 0.008359 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.008359 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 50.0000
Velocity = 1.2449
Re = 8631.6210
f = 0.0084
Pressure Drop/100 m (kg/cm2) = 0.5495
Act. Length +10 % margin (m) = 25.0000
Equiv.Length + 10% margin (m) = 12.3090
Line Loss (kg/cm2) = 0.2050
Total line loss (kg/cm2) = 0.2050
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
SCRU-00/002R SUBANG 101-JAJBJC a-MDEA SOLUTION PUMP (50% capacity)
Suction (Liq. Level) Discharge (Elev. mm)
101-C 101-C
Max. Elev. mm 14000 20000
Min. Elev. mm 6500

.
FV-101
DP= 0.5 K/G
102 C
FE-101
DP= 0.3 K/G

Pump Nozzle Elev.

101-JAJB 101 C
Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm (24 sch 40) 590.550
Temp. Min/Nor/Max C 70 Velocity m/s 2.047
SGr. Min/Nor/Max 1.060 Actual Length m 88.000
Vap. Press Max kgf/cm2A 1.240 Equiv. Length Total m 343.497
Vis. Nor. Max cP 1.500 Fric. Loss kgf/cm2/100m 0.051
Cap. Nor m3/h 917.27 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.220
Cap. Design m3/h 1008.99 b. Orifice/FE 0.300
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm (26 sch 40) 641.350 d. Miscellaneous
Velocity m/s 1.735 e. Allowance 0.500
Actual Length m 33.000 Control Valve kgf/cm2 0.500
Equiv. Length Total m 142.087 Max. Desti. Press. kgf/cm2G 36.600
Friction Loss kgf/cm2/100m 0.034 Elevation kgf/cm2 2.014
Min. Drum Press. Kgf/cm2G 0.210 Disch. Press. kgf/cm2G 40.13
Min. Static Head kgf/cm2 0.636
Line Loss Kgf/cm2 0.059 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.050
Other Loss kgf/cm2 Pump Eff. % 75
Suc. Press kgf/cm2G 0.787 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 1310.740
Disch. Pressure kgf/cm2G 40.130
Suc. Pressure kgf/cm2G 0.787 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -0.004
Diff. Pressure kgf/cm2 39.343 Max. Suc. Drum. Press. Kgf/cm2G 0.210
Head m 371.160 Max. Liq. Static. Press. Kgf/cm2G 1.431
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 1.532
Suc. Pressure kgf/cm2G 0.787 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G 0.210 = Kgf/cm2G 48.743
Net kgf/cm2 0.577
NPSHA m 5.443
NPSHR m

Note
EQUIVALENT LENGTH CALCULATION

Suction Discharge
16" Sch 40 101-C
Suction's fittings Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
1. Gate Valve 1 4.57 1. Gate Valve 1 4.27
2. Reducer 16x12 0 0 2. Check Valve, 12" 1 48.00
3. Hard Tee side outlet 1 44.6 3. Hard Tee side outlet 2 80.00
4. Hard Tee side inlet 0 0 4. Hard Tee side inlet 0 0.00
5. Ellbow 90 vertical 3 45 5. Ellbow 90 vertical 8 120.00
6. Elbow 90 horizontal 2 30 6. Elbow 90 horizontal 4 60.00
7. Elbow 45 horizontal 2 5
129.17 312.27

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.003261 #DIV/0! #DIV/0!
SG = 1.0600 f3 0.003341 #DIV/0! #DIV/0!
Viscocity (cP) = 1.5000 f4 0.003336 #DIV/0! #DIV/0!
Flow (m3/hr) = 2017.9830 f5 0.003336 #DIV/0! #DIV/0!
Flow (kg/hr) = 2139061.9800 f6 0.003336 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.003336 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 641.3500
Velocity = 1.7351
Re = 786402.0344
f = 0.0033
Pressure Drop/100 m (kg/cm2) = 0.0339
Act. Length +10 % margin (m) = 33.0000
Equiv.Length + 10% margin (m) = 142.0870
Line Loss (kg/cm2) = 0.0593
Total line loss (kg/cm2) = 0.0593

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.003258 #DIV/0! #DIV/0!
SG = 1.0600 f3 0.003333 #DIV/0! #DIV/0!
Viscocity (cP) = 1.5000 f4 0.003328 #DIV/0! #DIV/0!
Flow (m3/hr) = 2017.9830 f5 0.003329 #DIV/0! #DIV/0!
Flow (kg/hr) = 2139061.9800 f6 0.003329 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.003329 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 590.5500
Velocity = 2.0465
Re = 854049.5212
f = 0.0033
Pressure Drop/100 m (kg/cm2) = 0.0510
Act. Length +10 % margin (m) = 88.0000
Equiv.Length + 10% margin (m) = 343.4970
Line Loss (kg/cm2) = 0.2202
Total line loss (kg/cm2) = 0.2202
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
SCRU-00/004R SUBANG 104-JAJB a-MDEA SOLUTION PUMP
Suction (Liq. Level) Discharge (Elev. mm)
101-C 101-C
Max. Elev. mm 2200 22000
Min. Elev. mm 1500

.
FV-101
DP= 0.5 K/G

FE-101
DP= 0.3 K/G

101-F

Pump Nozzle Elev. 104-JAJB

102 C
Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name Water Condensate Line Size mm (4 sch 40) 102.260
Temp. Min/Nor/Max C 50 Velocity m/s 0.227
SGr. Min/Nor/Max 0.988 Actual Length m 66.000
Vap. Press Max kgf/cm2A 0.128 Equiv. Length Total m 75.097
Vis. Nor. Max cP 0.544 Fric. Loss kgf/cm2/100m 0.006
Cap. Nor m3/h 6.09 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.008
Cap. Design m3/h 6.70 b. Orifice/FE 0.300
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm (6 sch 40) 154.050 d. Miscellaneous
Velocity m/s 0.100 e. Allowance 0.500
Actual Length m 22.000 Control Valve kgf/cm2 0.500
Equiv. Length Total m 49.687 Max. Desti. Press. kgf/cm2G 0.200
Friction Loss kgf/cm2/100m 0.001 Elevation kgf/cm2 2.075
Min. Drum Press. Kgf/cm2G 0.210 Disch. Press. kgf/cm2G 3.58
Min. Static Head kgf/cm2 0.099
Line Loss Kgf/cm2 0.001 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.050
Other Loss kgf/cm2 Pump Eff. % 60
Suc. Press kgf/cm2G 0.308 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 0.912
Disch. Pressure kgf/cm2G 3.600
Suc. Pressure kgf/cm2G 0.300 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 0.025
Diff. Pressure kgf/cm2 3.300 Max. Suc. Drum. Press. Kgf/cm2G 0.210
Head m 33.401 Max. Liq. Static. Press. Kgf/cm2G 0.168
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 0.327
Suc. Pressure kgf/cm2G 0.300 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.902 = Kgf/cm2G 4.287
Net kgf/cm2 1.202
NPSHA m 12.166
NPSHR m

Note
EQUIVALENT LENGTH CALCULATION

Suction Discharge
16" Sch 40 101-C
Suction's fittings Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
1. Gate Valve 1 2.57 1. Gate Valve 1 2.27
2. Reducer 16x12 0 0 2. Check Valve, 12" 1 18.00
3. Hard Tee side outlet 1 14.6 3. Hard Tee side outlet 1 18.00
4. Hard Tee side inlet 0 0 4. Hard Tee side inlet 0 0.00
5. Ellbow 90 vertical 3 15 5. Ellbow 90 vertical 4 20.00
6. Elbow 90 horizontal 2 10 6. Elbow 90 horizontal 2 10.00
7. Elbow 45 horizontal 2 3
45.17 68.27

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.006324 #DIV/0! #DIV/0!
SG = 0.9880 f3 0.006146 #DIV/0! #DIV/0!
Viscocity (cP) = 0.5442 f4 0.006167 #DIV/0! #DIV/0!
Flow (m3/hr) = 6.6990 f5 0.006165 #DIV/0! #DIV/0!
Flow (kg/hr) = 6618.6120 f6 0.006165 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.006165 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 154.0500
Velocity = 0.0998
Re = 27922.5000
f = 0.0062
Pressure Drop/100 m (kg/cm2) = 0.0008
Act. Length +10 % margin (m) = 22.0000
Equiv.Length + 10% margin (m) = 49.6870
Line Loss (kg/cm2) = 0.0006
Total line loss (kg/cm2) = 0.0006

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = f1 0.005000 0.005000 0.005000
Nominal Size (in) = f2 0.005865 #DIV/0! #DIV/0!
SG = 0.9880 f3 0.005770 #DIV/0! #DIV/0!
Viscocity (cP) = 0.5442 f4 0.005780 #DIV/0! #DIV/0!
Flow (m3/hr) = 6.6990 f5 0.005779 #DIV/0! #DIV/0!
Flow (kg/hr) = 6618.6120 f6 0.005779 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.005779 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 102.2600
Velocity = 0.2266
Re = 42063.9657
f = 0.0058
Pressure Drop/100 m (kg/cm2) = 0.0058
Act. Length +10 % margin (m) = 66.0000
Equiv.Length + 10% margin (m) = 75.0970
Line Loss (kg/cm2) = 0.0082
Total line loss (kg/cm2) = 0.0082
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
SCRU-00/003R SUBANG 101-JAT a-MDEA HYDROULIC TURBINE
Suction (Liq. Level) Discharge (Elev. mm)
101-C 101-C
Max. Elev. mm 14000 20000
Min. Elev. mm 6500

.
FV-101
DP= 0.5 K/G
102 C
FE-101
DP= 0.3 K/G

Pump Nozzle Elev.

101-JAJB 101 C
Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm (24 sch 40) 590.550
Temp. Min/Nor/Max C 70 Velocity m/s 3.758
SGr. Min/Nor/Max 1.060 Actual Length m 88.000
Vap. Press Max kgf/cm2A 1.240 Equiv. Length Total m 343.497
Vis. Nor. Max cP 1.500 Fric. Loss kgf/cm2/100m 0.163
Cap. Nor m3/h 1852.70 Pressure Loss
Cap. Overdesign % 0.000 a. Line 0.703
Cap. Design m3/h 1852.70 b. Orifice/FE 0.300
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm (26 sch 40) 641.350 d. Miscellaneous
Velocity m/s 3.186 e. Allowance 0.500
Actual Length m 33.000 Control Valve kgf/cm2 0.500
Equiv. Length Total m 142.087 Max. Desti. Press. kgf/cm2G 36.600
Friction Loss kgf/cm2/100m 0.108 Elevation kgf/cm2 2.014
Min. Drum Press. Kgf/cm2G 0.210 Disch. Press. kgf/cm2G 40.62
Min. Static Head kgf/cm2 0.636
Line Loss Kgf/cm2 0.188 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.050
Other Loss kgf/cm2 Pump Eff. % 65
Suc. Press kgf/cm2G 0.658 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 1995.448
Disch. Pressure kgf/cm2G 10.180
Suc. Pressure kgf/cm2G 35.880 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -65.659
Diff. Pressure kgf/cm2 -25.700 Max. Suc. Drum. Press. Kgf/cm2G 0.210
Head m 242.453 Max. Liq. Static. Press. Kgf/cm2G 1.431
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 1.403
Suc. Pressure kgf/cm2G 35.880 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G 0.210 = Kgf/cm2G -29.437
Net kgf/cm2 35.670
NPSHA m 336.509
NPSHR m

Note
 EQUIVALENT LENGTH CALCULATION
Checked By
Suction Discharge
16" Sch 40 101-C
Suction's fittings Qty Eq. Length, m Discharge's fittings
1. Gate Valve 1 4.57 1. Gate Valve
2. Reducer 16x12 0 0 2. Check Valve, 12"
3. Hard Tee side outlet 1 44.6 3. Hard Tee side outlet
4. Hard Tee side inlet 0 0 4. Hard Tee side inlet
5. Ellbow 90 vertical 3 45 5. Ellbow 90 vertical
6. Elbow 90 horizontal 2 30 6. Elbow 90 horizontal
7. Elbow 45 horizontal 2 5
129.17

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = f1
Nominal Size (in) = f2
SG = 1.0600 f3
Viscocity (cP) = 1.5000 f4
Flow (m3/hr) = 3705.4000 f5
Flow (kg/hr) = 3927724.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 641.3500
Velocity = 3.1860
Re = 1443983.4717
f = 0.0031
Pressure Drop/100 m (kg/cm2) = 0.1076
Act. Length +10 % margin (m) = 33.0000
Equiv.Length + 10% margin (m) = 142.0870
Line Loss (kg/cm2) = 0.1883
Total line loss (kg/cm2) = 0.1883

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = f1
Nominal Size (in) = f2
SG = 1.0600 f3
Viscocity (cP) = 1.5000 f4
Flow (m3/hr) = 3705.4000 f5
Flow (kg/hr) = 3927724.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 590.5500
 Velocity = 3.7578
Re = 1568197.1036
f = 0.0032
Pressure Drop/100 m (kg/cm2) = 0.1629
Act. Length +10 % margin (m) = 88.0000
Equiv.Length + 10% margin (m) = 343.4970
Line Loss (kg/cm2) = 0.7027
Total line loss (kg/cm2) = 0.7027
 Qty Eq. Length, m
1 4.27
1 48.00
2 80.00
0 0.00
8 120.00
4 60.00

312.27

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.003085 #DIV/0! #DIV/0!
0.003146 #DIV/0! #DIV/0!
0.003144 #DIV/0! #DIV/0!
0.003144 #DIV/0! #DIV/0!
0.003144 #DIV/0! #DIV/0!
0.003144 #DIV/0! #DIV/0!

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.003098 #DIV/0! #DIV/0!
0.003153 #DIV/0! #DIV/0!
0.003151 #DIV/0! #DIV/0!
0.003151 #DIV/0! #DIV/0!
0.003151 #DIV/0! #DIV/0!
0.003151 #DIV/0! #DIV/0!
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 102-J a-MDEA TRANSFER PUMP
Suction (Liq. Level) Discharge (Elev. mm)
102-F
Max. Elev. mm 500 7500
Min. Elev. mm 500

201- F

201- J

Pump Nozzle Elev.

Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm 75.000
Temp. Min/Nor/Max C 30 Velocity m/s 1.729
SGr. Min/Nor/Max 1.000 Actual Length m 50.000
Vap. Press Max kgf/cm2A 0.000 Equiv. Length Total m 20.000
Vis. Nor. Max cP 0.760 Fric. Loss kgf/cm2/100m 0.399
Cap. Nor m3/h 25.000 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.279
Cap. Design m3/h 27.500 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 100.000 d. Miscellaneous
Velocity m/s 0.973 e. Allowance 1.400
Actual Length m 40.000 Control Valve kgf/cm2
Equiv. Length Total m 20.000 Max. Desti. Press. kgf/cm2G 0.000
Friction Loss kgf/cm2/100m 0.094 Elevation kgf/cm2 0.650
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 2.329
Min. Static Head kgf/cm2 0.000
Line Loss Kgf/cm2 0.056 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.000
Other Loss kgf/cm2 Pump Eff. % 50
Suc. Press kgf/cm2G -0.056 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 2.996
Disch. Pressure kgf/cm2G 2.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -0.386
Diff. Pressure kgf/cm2 2.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 20.000 Max. Liq. Static. Press. Kgf/cm2G 0.000
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G -0.056
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -1.030 = Kgf/cm2G 2.344
Net kgf/cm2 1.030
NPSHA m 10.300
NPSHR m

Note
 EQUIVALENT LENGTH CALCULATION
Checked By
Suction Discharge
102-F 0
Suction's fittings Qty Eq. Length, m Discharge's fittings
1. Gate Valve 1 1.02 1. Gate Valve
2. Venturi 0 0 2. Check Valve,
3. Check Valve 0 0 3. Elbow 90, Horisonta
4. Hard Tee 0 0 4. Ellbow 90, Vertical
5. Ellbow 90 18" 2 10.2 5. Hard Tee inlet
6. Reducer 10x12 0 0 6. Hard Tee outlet
7. Reducer 8x10 0 0
11.22

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0000 f3
Viscocity (cP) = 0.7600 f4
Flow (m3/hr) = 27.5000 f5
Flow (kg/hr) = 27500.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 100.0000
Velocity = 0.9726
Re = 127975.4659
f = 0.0049
Pressure Drop/100 m (kg/cm2) = 0.0942
Act. Length +10 % margin (m) = 6.6000
Equiv.Length + 10% margin (m) = 20.0000
Line Loss (kg/cm2) = 0.0250
Total line loss (kg/cm2) = 0.0250

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 4 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0000 f3
Viscocity (cP) = 0.7600 f4
Flow (m3/hr) *1 = 27.5000 f5
Flow (kg/hr) = 27500.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 75.0000
 Velocity = 1.7291
Re = 170633.9546
f = 0.0049
Pressure Drop/100 m (kg/cm2) = 0.3988
Act. Length +10 % margin (m) = 60.0000
Equiv.Length + 10% margin (m) = 44.5720
Line Loss (kg/cm2) = 0.4171
Total line loss (kg/cm2) = 0.4171
 0
Qty Eq. Length, m Qty Eq. Length, m Discharge's fittings
2 1.64 2 5.49 1. Ball Valve
1 5.11 1 28.96 2. Check Valve, 12"
4 12.28 4 14.63 3. Elbow 90, 10"
5 15.35 2 5.49 4. Ellbow 90, 8"
0 0.00 10 42.67 5. Ellbow 90, 12"
1 6.14 1 1.2192 6. Reducer 10x12
0 1 0.9144 7. Reducer 8x10
40.52 99.36

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.004874 #DIV/0! #DIV/0!
0.004882 #DIV/0! #DIV/0!
0.004881 #DIV/0! #DIV/0!
0.004881 #DIV/0! #DIV/0!
0.004881 #DIV/0! #DIV/0!
0.004881 #DIV/0! #DIV/0!

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.004902 #DIV/0! #DIV/0!
0.004906 #DIV/0! #DIV/0!
0.004906 #DIV/0! #DIV/0!
0.004906 #DIV/0! #DIV/0!
0.004906 #DIV/0! #DIV/0!
0.004906 #DIV/0! #DIV/0!
Qty Eq. Length, m
2 5.49
1 28.96
4 14.63
2 5.49
10 42.67
1 1.2192
1 0.9144
99.36
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 102-J FIRE WATER PUMP
Suction (Liq. Level) Discharge (Elev. mm)
102-F
Max. Elev. mm 7000 1000
Min. Elev. mm 900

102- F

102- J 101- JA/JB/JC

Pump Nozzle Elev.

Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm 254.000
Temp. Min/Nor/Max C 30 Velocity m/s 0.965
SGr. Min/Nor/Max 1.040 Actual Length m 200.000
Vap. Press Max kgf/cm2A 0.036 Equiv. Length Total m 60.000
Vis. Nor. Max cP 7.500 Fric. Loss kgf/cm2/100m 0.045
Cap. Nor m3/h 160.000 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.118
Cap. Design m3/h 176.000 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 304.800 d. Miscellaneous
Velocity m/s 0.670 e. Allowance 0.600
Actual Length m 6.600 Control Valve kgf/cm2
Equiv. Length Total m 12.342 Max. Desti. Press. kgf/cm2G 9.000
Friction Loss kgf/cm2/100m 0.019 Elevation kgf/cm2 0.000
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 9.718
Min. Static Head kgf/cm2 0.042
Line Loss Kgf/cm2 0.004 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.020
Other Loss kgf/cm2 Pump Eff. % 70
Suc. Press kgf/cm2G 0.018 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 68.490
Disch. Pressure kgf/cm2G 10.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 0.300
Diff. Pressure kgf/cm2 10.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 96.154 Max. Liq. Static. Press. Kgf/cm2G 0.676
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 0.652
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.994 = Kgf/cm2G 12.652
Net kgf/cm2 0.994
NPSHA m 9.558
NPSHR m

Note
 EQUIVALENT LENGTH CALCULATION
Checked By
Suction Discharge
102-F 0
Suction's fittings Qty Eq. Length, m Discharge's fittings
1. Gate Valve 1 1.02 1. Gate Valve
2. Venturi 0 0 2. Check Valve,
3. Check Valve 0 0 3. Elbow 90, Horisonta
4. Hard Tee 0 0 4. Ellbow 90, Vertical
5. Ellbow 90 18" 2 10.2 5. Hard Tee inlet
6. Reducer 10x12 0 0 6. Hard Tee outlet
7. Reducer 8x10 0 0
11.22

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0400 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) = 176.0000 f5
Flow (kg/hr) = 183040.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 304.8000
Velocity = 0.6700
Re = 28318.9664
f = 0.0061
Pressure Drop/100 m (kg/cm2) = 0.0189
Act. Length +10 % margin (m) = 6.6000
Equiv.Length + 10% margin (m) = 12.3420
Line Loss (kg/cm2) = 0.0036
Total line loss (kg/cm2) = 0.0036

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 4 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0400 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) *1 = 176.0000 f5
Flow (kg/hr) = 183040.0000 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 254.0000
 Velocity = 0.9648
Re = 33982.7597
f = 0.0058
Pressure Drop/100 m (kg/cm2) = 0.0454
Act. Length +10 % margin (m) = 60.0000
Equiv.Length + 10% margin (m) = 44.5720
Line Loss (kg/cm2) = 0.0474
Total line loss (kg/cm2) = 0.0474
 0
Qty Eq. Length, m Qty Eq. Length, m Discharge's fittings
2 1.64 2 5.49 1. Ball Valve
1 5.11 1 28.96 2. Check Valve, 12"
4 12.28 4 14.63 3. Elbow 90, 10"
5 15.35 2 5.49 4. Ellbow 90, 8"
0 0.00 10 42.67 5. Ellbow 90, 12"
1 6.14 1 1.2192 6. Reducer 10x12
0 1 0.9144 7. Reducer 8x10
40.52 99.36

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.006203 #DIV/0! #DIV/0!
0.006035 #DIV/0! #DIV/0!
0.006056 #DIV/0! #DIV/0!
0.006054 #DIV/0! #DIV/0!
0.006054 #DIV/0! #DIV/0!
0.006054 #DIV/0! #DIV/0!

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.005947 #DIV/0! #DIV/0!
0.005823 #DIV/0! #DIV/0!
0.005837 #DIV/0! #DIV/0!
0.005836 #DIV/0! #DIV/0!
0.005836 #DIV/0! #DIV/0!
0.005836 #DIV/0! #DIV/0!
Qty Eq. Length, m
2 5.49
1 28.96
4 14.63
2 5.49
10 42.67
1 1.2192
1 0.9144
99.36
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 102-J FIRE WATER PUMP
Suction (Liq. Level) Discharge (Elev. mm)
102-F
Max. Elev. mm 500 14000
Min. Elev. mm 500

102- F

102- J 101- JA/JB/JC

Pump Nozzle Elev.

Suc. Elev. mm 500
Dis. Elev. mm 500

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a chemical Solution Line Size mm 100.000
Temp. Min/Nor/Max C 30 Velocity m/s 1.768
SGr. Min/Nor/Max 1.040 Actual Length m 200.000
Vap. Press Max kgf/cm2A 0.036 Equiv. Length Total m 60.000
Vis. Nor. Max cP 7.500 Fric. Loss kgf/cm2/100m 2.560
Cap. Nor m3/h 3.000 Pressure Loss
Cap. Overdesign % 10.000 a. Line 6.656
Cap. Design m3/h 50.000 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 100.000 d. Miscellaneous
Velocity m/s 1.768 e. Allowance 0.600
Actual Length m 6.600 Control Valve kgf/cm2
Equiv. Length Total m 1.122 Max. Desti. Press. kgf/cm2G 9.000
Friction Loss kgf/cm2/100m 2.560 Elevation kgf/cm2 1.404
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 17.660
Min. Static Head kgf/cm2 0.000
Line Loss Kgf/cm2 0.198 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.020
Other Loss kgf/cm2 Pump Eff. % 50
Suc. Press kgf/cm2G -0.218 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 29.965
Disch. Pressure kgf/cm2G 11.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -6.877
Diff. Pressure kgf/cm2 11.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 105.769 Max. Liq. Static. Press. Kgf/cm2G 0.000
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G -0.218
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.994 = Kgf/cm2G 12.982
Net kgf/cm2 0.994
NPSHA m 9.558
NPSHR m

Note
 EQUIVALENT LENGTH CALCULATION
Checked By
Suction Discharge
102-F 0
Suction's fittings Qty Eq. Length, m Discharge's fittings
1. Gate Valve 1 1.02 1. Gate Valve
2. Venturi 0 0 2. Check Valve,
3. Check Valve 1 0 3. Elbow 90, Horisonta
4. Hard Tee 0 0 4. Ellbow 90, Vertical
5. Ellbow 90 6" 0 0 5. Hard Tee inlet
6. Reducer 10x6 0 0 6. Hard Tee outlet
7. Reducer 8x10 0 0
1.02

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0400 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) = 50.0000 f5
Flow (kg/hr) = 52000.0000 f6
Line Length (m) = 600.0000 f7
Roughness = 0.0457
ID (mm) = 100.0000
Velocity = 1.7684
Re = 24521.6505
f = 0.0064
Pressure Drop/100 m (kg/cm2) = 2.5599
Act. Length +10 % margin (m) = 6.6000
Equiv.Length + 10% margin (m) = 1.1220
Line Loss (kg/cm2) = 0.1977
Total line loss (kg/cm2) = 0.1977

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1
Nominal Size (in) = SCH 40 f2
SG = 1.0400 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) *1 = 50.0000 f5
Flow (kg/hr) = 52000.0000 f6
Line Length (m) = 600.0000 f7
Roughness = 0.0457
ID (mm) = 100.0000
 Velocity = 1.7684
Re = 24521.6505
f = 0.0064
Pressure Drop/100 m (kg/cm2) = 2.5599
Act. Length +10 % margin (m) = 60.0000
Equiv.Length + 10% margin (m) = 44.5720
Line Loss (kg/cm2) = 2.6769
Total line loss (kg/cm2) = 2.6769
 0
Qty Eq. Length, m Qty Eq. Length, m Discharge's fittings
2 1.64 2 5.49 1. Ball Valve
1 5.11 1 28.96 2. Check Valve, 12"
4 12.28 4 14.63 3. Elbow 90, 10"
5 15.35 2 5.49 4. Ellbow 90, 8"
0 0.00 10 42.67 5. Ellbow 90, 12"
1 6.14 1 1.2192 6. Reducer 10x12
0 1 0.9144 7. Reducer 8x10
40.52 99.36

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.006629 #DIV/0! #DIV/0!
0.006410 #DIV/0! #DIV/0!
0.006436 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.006629 #DIV/0! #DIV/0!
0.006410 #DIV/0! #DIV/0!
0.006436 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!
0.006433 #DIV/0! #DIV/0!
Qty Eq. Length, m
2 5.49
1 28.96
4 14.63
2 5.49
10 42.67
1 1.2192
1 0.9144
99.36
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 204-JAB RAW WATER PUMP
Suction (Liq. Level) Discharge (Elev. mm)
102-F
Max. Elev. mm 7000 600
Min. Elev. mm 900

102- F

102- J 101- JA/JB/JC

Pump Nozzle Elev.

Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm 75.000
Temp. Min/Nor/Max C 27 Velocity m/s 0.417
SGr. Min/Nor/Max 0.990 Actual Length m 200.000
Vap. Press Max kgf/cm2A 0.036 Equiv. Length Total m 60.000
Vis. Nor. Max cP 7.500 Fric. Loss kgf/cm2/100m 0.047
Cap. Nor m3/h 6.030 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.122
Cap. Design m3/h 6.633 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 100.000 d. Miscellaneous
Velocity m/s 0.235 e. Allowance 0.600
Actual Length m 6.600 Control Valve kgf/cm2
Equiv. Length Total m 12.342 Max. Desti. Press. kgf/cm2G 9.000
Friction Loss kgf/cm2/100m 0.012 Elevation kgf/cm2 -0.040
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 9.683
Min. Static Head kgf/cm2 0.040
Line Loss Kgf/cm2 0.002 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.020
Other Loss kgf/cm2 Pump Eff. % 50
Suc. Press kgf/cm2G 0.017 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 14.455
Disch. Pressure kgf/cm2G 40.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 30.335
Diff. Pressure kgf/cm2 40.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 404.040 Max. Liq. Static. Press. Kgf/cm2G 0.644
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 0.621
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.994 = Kgf/cm2G 48.621
Net kgf/cm2 0.994
NPSHA m 10.040
NPSHR m

Note
 EQUIVALENT LENGTH CALCULATION
Checked By
Suction Discharge
102-F 0
Suction's fittings Qty Eq. Length, m Discharge's fittings
1. Gate Valve 1 1.02 1. Gate Valve
2. Venturi 0 0 2. Check Valve,
3. Check Valve 0 0 3. Elbow 90, Horisonta
4. Hard Tee 0 0 4. Ellbow 90, Vertical
5. Ellbow 90 18" 2 10.2 5. Hard Tee inlet
6. Reducer 10x12 0 0 6. Hard Tee outlet
7. Reducer 8x10 0 0
11.22

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1
Nominal Size (in) = SCH 40 f2
SG = 0.9900 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) = 6.6330 f5
Flow (kg/hr) = 6566.6700 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 100.0000
Velocity = 0.2346
Re = 3096.6459
f = 0.0109
Pressure Drop/100 m (kg/cm2) = 0.0121
Act. Length +10 % margin (m) = 6.6000
Equiv.Length + 10% margin (m) = 12.3420
Line Loss (kg/cm2) = 0.0023
Total line loss (kg/cm2) = 0.0023

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3
Line Class = 4 f1
Nominal Size (in) = SCH 40 f2
SG = 0.9900 f3
Viscocity (cP) = 7.5000 f4
Flow (m3/hr) *1 = 6.6330 f5
Flow (kg/hr) = 6566.6700 f6
Line Length (m) = 100.0000 f7
Roughness = 0.0457
ID (mm) = 75.0000
 Velocity = 0.4171
Re = 4128.8612
f = 0.0101
Pressure Drop/100 m (kg/cm2) = 0.0471
Act. Length +10 % margin (m) = 60.0000
Equiv.Length + 10% margin (m) = 44.5720
Line Loss (kg/cm2) = 0.0492
Total line loss (kg/cm2) = 0.0492
 0
Qty Eq. Length, m Qty Eq. Length, m Discharge's fittings
2 1.64 2 5.49 1. Ball Valve
1 5.11 1 28.96 2. Check Valve, 12"
4 12.28 4 14.63 3. Elbow 90, 10"
5 15.35 2 5.49 4. Ellbow 90, 8"
0 0.00 10 42.67 5. Ellbow 90, 12"
1 6.14 1 1.2192 6. Reducer 10x12
0 1 0.9144 7. Reducer 8x10
40.52 99.36

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.012559 #DIV/0! #DIV/0!
0.010624 #DIV/0! #DIV/0!
0.010939 #DIV/0! #DIV/0!
0.010883 #DIV/0! #DIV/0!
0.010893 #DIV/0! #DIV/0!
0.010891 #DIV/0! #DIV/0!

Pipe 1 Pipe 2 Pipe 3

0.005000 0.005000 0.005000
0.011330 #DIV/0! #DIV/0!
0.009855 #DIV/0! #DIV/0!
0.010083 #DIV/0! #DIV/0!
0.010045 #DIV/0! #DIV/0!
0.010051 #DIV/0! #DIV/0!
0.010050 #DIV/0! #DIV/0!
Qty Eq. Length, m
2 5.49
1 28.96
4 14.63
2 5.49
10 42.67
1 1.2192
1 0.9144
99.36
 PT. REKAYASA INDUSTRI
0
Revision Date Made By Checked By
PIPING PRESSURE DROP AND PUMP DESIGN CALCULATION SHEET
P&ID No. Job Name Item No. Service
P3-EF-004R SUBANG 102-J a-MDEA TRANSFER PUMP
Suction (Liq. Level) Discharge (Elev. mm)
102-F
Max. Elev. mm 10000 6000
Min. Elev. mm 700

102- F

102- J 101- JA/JB/JC

Pump Nozzle Elev.

Suc. Elev. mm 500
Dis. Elev. mm 1000

OPERATING CONDITIONS DISCHARGE CONDITIONS

Fluid Name a MDEA Solution Line Size mm 154.050
Temp. Min/Nor/Max C 30 Velocity m/s 0.984
SGr. Min/Nor/Max 1.040 Actual Length m 60.000
Vap. Press Max kgf/cm2A 0.036 Equiv. Length Total m 44.572
Vis. Nor. Max cP 7.500 Fric. Loss kgf/cm2/100m 0.087
Cap. Nor m3/h 60.000 Pressure Loss
Cap. Overdesign % 10.000 a. Line 0.091
Cap. Design m3/h 66.000 b. Orifice/FE 0.000
SUCTION CONDITIONS c. Exchanger
Line Size (ID) mm 202.720 d. Miscellaneous
Velocity m/s 0.568 e. Allowance 0.400
Actual Length m 6.600 Control Valve kgf/cm2
Equiv. Length Total m 12.342 Max. Desti. Press. kgf/cm2G 2.000
Friction Loss kgf/cm2/100m 0.023 Elevation kgf/cm2 0.520
Min. Drum Press. Kgf/cm2G 0.000 Disch. Press. kgf/cm2G 3.011
Min. Static Head kgf/cm2 0.021
Line Loss Kgf/cm2 0.004 BRAKE HORSEPOWER
Strainer Loss Kgf/cm2 0.020
Other Loss kgf/cm2 Pump Eff. % 56.1
Suc. Press kgf/cm2G -0.004 BHP= Cap. Design x SG x Head/367.1/ Eff.
DIFFERENTIAL PRESSURE BHP kW 9.614
Disch. Pressure kgf/cm2G 3.000
Suc. Pressure kgf/cm2G 0.000 MAX. SHUT OFF PRESSURE
Special Margin kgf/cm2 -0.015
Diff. Pressure kgf/cm2 3.000 Max. Suc. Drum. Press. Kgf/cm2G 0.000
Head m 28.846 Max. Liq. Static. Press. Kgf/cm2G 0.988
NET POSITIVE SUCTION HEAD Max. Suc. Pressure Kgf/cm2G 0.964
Suc. Pressure kgf/cm2G 0.000 Shut. Off Press. = Max. Suc. P + 1.2 x Diff. P.
Vap. Pres. - 1.033 kgf/cm2G -0.994 = Kgf/cm2G 4.564
Net kgf/cm2 0.994
NPSHA m 9.558
NPSHR m

Note
EQUIVALENT LENGTH CALCULATION

Suction Discharge
102-F 0
Suction's fittings Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
1. Gate Valve 1 1.02 1. Gate Valve 2 1.64
2. Venturi 0 0 2. Check Valve, 1 5.11
3. Check Valve 0 0 3. Elbow 90, Horisonta 4 12.28
4. Hard Tee 0 0 4. Ellbow 90, Vertical 5 15.35
5. Ellbow 90 18" 2 10.2 5. Hard Tee inlet 0 0.00
6. Reducer 10x12 0 0 6. Hard Tee outlet 1 6.14
7. Reducer 8x10 0 0 0
11.22 40.52

PRESSURE DROP PER 100 m CALCULATION

Suction f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = 6 f1 0.005000 0.005000 0.005000
Nominal Size (in) = SCH 40 f2 0.007284 #DIV/0! #DIV/0!
SG = 1.0400 f3 0.006915 #DIV/0! #DIV/0!
Viscocity (cP) = 7.5000 f4 0.006964 #DIV/0! #DIV/0!
Flow (m3/hr) = 66.0000 f5 0.006957 #DIV/0! #DIV/0!
Flow (kg/hr) = 68640.0000 f6 0.006958 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.006958 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 202.7200
Velocity = 0.5680
Re = 15967.1363
f = 0.0070
Pressure Drop/100 m (kg/cm2) = 0.0235
Act. Length +10 % margin (m) = 6.6000
Equiv.Length + 10% margin (m) = 12.3420
Line Loss (kg/cm2) = 0.0044
Total line loss (kg/cm2) = 0.0044

Discharge f calculation
Pipe 1 Pipe 2 Pipe 3 Pipe 1 Pipe 2 Pipe 3
Line Class = 4 f1 0.005000 0.005000 0.005000
Nominal Size (in) = SCH 40 f2 0.006797 #DIV/0! #DIV/0!
SG = 1.0400 f3 0.006533 #DIV/0! #DIV/0!
Viscocity (cP) = 7.5000 f4 0.006566 #DIV/0! #DIV/0!
Flow (m3/hr) *1 = 66.0000 f5 0.006562 #DIV/0! #DIV/0!
Flow (kg/hr) = 68640.0000 f6 0.006563 #DIV/0! #DIV/0!
Line Length (m) = 100.0000 f7 0.006562 #DIV/0! #DIV/0!
Roughness = 0.0457
ID (mm) = 154.0500
Velocity = 0.9836
Re = 21011.7356
f = 0.0066
Pressure Drop/100 m (kg/cm2) = 0.0874
Act. Length +10 % margin (m) = 60.0000
Equiv.Length + 10% margin (m) = 44.5720
Line Loss (kg/cm2) = 0.0914
Total line loss (kg/cm2) = 0.0914
 0
Qty Eq. Length, m Discharge's fittings Qty Eq. Length, m
2 5.49 1. Ball Valve 2 5.49
1 28.96 2. Check Valve, 12" 1 28.96
4 14.63 3. Elbow 90, 10" 4 14.63
2 5.49 4. Ellbow 90, 8" 2 5.49
10 42.67 5. Ellbow 90, 12" 10 42.67
1 1.2192 6. Reducer 10x12 1 1.2192
1 0.9144 7. Reducer 8x10 1 0.9144
99.36 99.36