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55 views371 pages

Protes

Uploaded by

Angga Nugraha
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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17:00 15:00 7:00 21:00

3:00 23:00

UNIT BREAKDOWN AND REPAIR PERIODE : 01 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2198 #01 HITACHI ZX 870H -3F 32091 Quary

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

2185 #08 VOLVO EC460 27138 Workshop

10391 #43 VOLVO 480 31562 Stok Pile

2201 #52 KOMATSU PC 300 LC 13449 Quary

2191 #60 KOMATSU PC 300 LC 12414 Quary

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

2194 #07 WL CAT 966 F 28863 Workshop


10570 #29 DOZER D7G 15848 Quary

9982 #40 MG 300 11073 Workshop

2204 #41 WL CAT 980G 48131 Workshop

- #62 WL KOMATSU 450 1474 Workshop

2182 #63 WL CAT 980G 34115 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2035 #12 HD-TTMAC50A 15774 Quary

2205 #12 HD-TTMAC50A 15779 Quary

2193 #35 HD-TTMAC50A 20380 Quary

2192 #45 HD-TTMAC50A 20378 Workshop

2189 #46 HD-TTMAC50A 34433 Quary

2199 #47 HD-TTMAC50A 26265 Quary

- #56 HD-TTMAC50A 7610 Workshop

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2197 #22 DT-HOWO SINOTRUK 12151 Quary


2188 #22 DT-HOWO SINOTRUK 12146 Workshop

2196 #25 DT-HOWO SINOTRUK 15586 Workshop

2187 #26 DT-HOWO SINOTRUK 12612 Quary

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20


HM Unit #21 Start End

Morning shift 25020 25029

Night shift 25029 25036

Unit #21 Shift Pagi

fill fuel, grease, add oil 01.5207.37.54

Fill fuel tank 21, fill fuel, grease, add oil 47.13.11.67.45.57.46

Fill fuel, grease 35.41

Stanby blasting

Fill fuel, grease 02.60.49.65.16.12


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

1-Feb-21 1-Feb-21 13:00 13:10 13:24 13:24

12-Jan-21 1-Feb-21 07:00 - - -

10-Dec-20 1-Feb-21 07:00 - - -

31-Jan-21 1-Feb-21 07:00 07:20 17:00 -

18-Oct-20 1-Feb-21 07:00 - - -

1-Feb-21 1-Feb-21 15:30 15:40 17:30 17:30

1-Feb-21 1-Feb-21 07:25 07:36 10:36 10:36

21-Jul-20 1-Feb-21 07:00 - - -

1-Feb-21 1-Feb-21 08:20 08:28 09:10 09:10


2-Oct-20 1-Feb-21 07:00 - - -

27-Jul-20 1-Feb-21 07:00 07:20 15:00 -

1-Feb-21 1-Feb-21 19:50 20:00 20:30 20:30

8-Nov-20 1-Feb-21 07:00 - - -

31-Jan-21 1-Feb-21 07:00 08:40 19:20 19:20

15-Jun-20 1-Feb-21 07:00 - - -

22-Jan-21 1-Feb-21 07:20 07:30 14:00 14:00

1-Feb-21 1-Feb-21 19:00 19:20 22:00 22:00

1-Feb-21 1-Feb-21 09:07 09:15 11:08 11:08

1-Feb-21 1-Feb-21 08:12 08:17 10:54 10:54

1-Feb-21 1-Feb-21 07:40 07:50 08:00 08:00

1-Feb-21 1-Feb-21 13:05 13:10 14:00 14:00

27-Jan-21 1-Feb-21 07:00 07:30 17:00 -

1-Feb-21 1-Feb-21 13:20 13:30 14:10 14:10


1-Feb-21 1-Feb-21 07:20 07:30 08:20 08:20

1-Feb-21 1-Feb-21 11:07 13:00 15:43 15:43

1-Feb-21 1-Feb-21 11:25 - - -

5-Jan-21 1-Feb-21 07:00 - - -

10-Dec-20 1-Feb-21 07:00 - - -

15-Sep-20 1-Feb-21 07:00 - - -

23-Nov-20 1-Feb-21 07:00 - - -

27-Nov-20 1-Feb-21 07:00 07:20 17:00 -

21-Dec-20 1-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 1-Feb-21 - Engine OH plan time schadule

- 1-Feb-21 - Engine used #16 Time to OH

- 1-Feb-21 - Engine used #13 Time to OH

- 1-Feb-21 - Engine used #26 Engine sound rought


Start Time Finish Time Unit #21 Shift Malam

7:00 9:28 Prepare water and oil for unit

9:28 12:00 Fill fuel 67.35.57.13.11.50.45.12.46, fill fuel tank 21

fill fuel 46.63.06.49.07.37.39.52.01.41.60, grease


12:30 14:20
63.06.49.07.52.01.41.60.37

14:20 15:10 Prepare water and oil for unit, fill fuel 02. check oil, fuel all unit produksi

15:10 17:05
ption Breakdown Time
OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 0.23 0.17 0.00 0.40 2

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 1.83 0.17 0.00 2.00 2

0.00 3.00 0.18 0.00 3.18 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.70 0.13 0.00 0.83 2


10.00 0.00 0.00 0.00 10.00 1

0.00 7.67 2.33 0.00 10.00 1

0.00 0.50 0.17 0.00 0.67 2

10.00 0.00 0.00 0.00 10.00 1

0.00 10.67 1.67 0.00 12.33 2

10.00 0.00 0.00 0.00 10.00 1

0.00 6.50 0.17 0.00 6.67 2

0.00 2.67 0.33 0.00 3.00 2

0.00 1.88 0.13 0.00 2.02 2

0.00 2.62 0.08 0.00 2.70 2

0.00 0.17 0.17 0.00 0.33 2

0.00 0.83 0.08 0.00 0.92 2

0.00 9.50 0.50 0.00 10.00 1

0.00 0.67 0.17 0.00 0.83 1


0.00 0.83 0.17 0.00 1.00 1

0.00 2.72 1.88 0.00 4.60 1

0.00 0.00 5.58 0.00 5.58 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

70.00 62.65 34.42 0.00 167.07

0.00 0.00 10.00 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic


Start Time Finish Time

20:25 20:40

20:40 22:08

23:10 2:00

2:15 6:46
Availability unit
Estimate Completion Time
Total Time
Availability (hours) Availability (%)
Unit Operate

20.00 19.60 98.00% -

10.00 0.00 0.00% 14.01.21 mundur (OH engine)

Prediksi 19.12.20 mundur ke 28.12, mundur


10.00 0.00 0.00%
trouble engine tak hidup (OH engine)

10.00 0.00 0.00% 11.02.21

10.00 0.00 0.00% Part prediksi awal Maret

20.00 18.00 90.00% -

20.00 16.82 84.08% -

10.00 0.00 0.00% Prediksi part Mei 2021

20.00 19.17 95.83% -


10.00 0.00 0.00% Prediksi part Februari 2021

10.00 0.00 0.00% Finish estimasi 30.01.21 mundur ke 05.02.21

20.00 19.33 96.67% -

10.00 0.00 0.00% Prediksi part awal maret 2021

20.00 7.67 38.33% 02.02.21

Prediksi finish 25.01.21 mundur filter transmisi


10.00 0.00 0.00%
kosong

25.01.21 mundur, radiator bocor


20.00 10.33 51.67%
-

20.00 17.98 89.92% -

20.00 17.30 86.50% -

20.00 19.67 98.33% -

20.00 19.08 95.42% -

10.00 0.00 0.00% 3.02.21

10.00 8.17 81.67%


10.00 8.17 81.67%

10.00 5.40 54.00% -

10.00 4.42 44.17% 06.02.21

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 0.00 0.00% Waiting part belum lengkap

10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Engine low power

Oil engine leaked and Whith smoke

Oil engine leaked

Plan repair boom sticky function, temperatur hyd hight

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Hyd hose leaked

Bucket low (ngempas)

Plan workshop OH transmision, service Axle

Hose hyd leaked


Track right side not runing

Stearing heavy, gear no 4 and 5 not function

Front lamp off

Tire no 2 leaked and want to service pump bucket, pump transmision

Tire no 4 leaked (use inner tube)

If unit slow or want to stop engine vibration

Engine suddenly stop and fan radiator broken

Water radiator gushed, hose turbo loose

Tyre no 3 leaked

AC not cool

Hose radiator leaked

Control valve steering leaked

Plan workshop repair bucket

Tire no 2 leaked
Front lamp underexposed (kurang terang)

Indicator light in monitor

Joint bucket broken

Engine sound noise

Oil engine have a leaked

Start plan OH engine

Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Errow code 11193 (hyd pump low voltage) check and cleaning
CST OK
socket sensor hyd pump, test ok

Waiting part OH engine Lokal WS 085 and 086 move spore 055 CST CONTINUE

Waiting part engine WS Spore 010 CST CONTINUE

Bring unit to workshop, cleaning oil cooler hyd check cooler hyd
(banyak pecahan seal nyangkut di kisi), assembly cooler hyd fill oil CST CONTINUE
hyd, disassembly cyl boom 2 pcs

Waiting part engine MR Spore WS 378 CST CONTINUE

Replace hyd hose bucket RH 1 pc CST OK

Disassembly joystick and cleaning componen, poles plunger,


CST OK
assembly component, test ok

Waiting part Axle WS spore 345, Sunar team CONTINUE

Replace split flange cylinder lift 1 set, replace oring hose 1 pc Sunardi team OK
Waiting MR 259 Spore Sunar team CONTINUE

Balancing hole pin front wheel RH Sumito team CONTINUE

Check cable broken, repair cable Sumito team OK

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Replace new tyre no1 & 2, tyre used no 1 & 2 move to 3 & 4 Sunar team OK

Unit finish but filter transmision need to replace waiting filter


WS lokal 121 Andiyanto team CONTINUE

Vendor (kemal) tighten bolt gasket core radiator, test


running Vendor OK

Check hose radiator plug, cleaning hose radiator, install hose


replace clamp hose 2 pcs Sumito team OK

Disassembly tyre replace oring & tube valve tyre Andiyanto team OK

Replace fitting low, replace oring 2 pcs, replace nipple freon


2 pcs, refill freon Jefri team OK

Tighten clamp hose radiator Andiyanto team OK

Check oring control valve steering leaked replace new oring 1


pc Andiyanto team OK

Replace new oring tyre no 4, Put bolt pin caliper brake 1 pc, Sugianto team & Andi yanto
CONTINUE
replace new lining brake no 3 & 4 team

Replace used tyre no 2 Yulianto team OK


Replace new lamp LED 2 Pcs Aspan OK

Check sensor oil pressor broken, replace new sensor and make
Aspan OK
adator socket sensor

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

SPK OH engine 079, MR OH engine Lokal WS 1034 part arrive


21 .01.2021, continue cleaning cylinder head ALTRAK CONTINUE

SPK 04 Skrap o.50 cylinder head, Waiting part MR lokal WS


1125, MHD CONTINUE
Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03

EXCA HITACHI ZX 350H - 3F


#04

#08

EXCAVATOR VOLVO
#43

#49

#48

EXCAVATOR KOMATSU
#52

#60

#05
#06

#07

WHEEL LOADER
#37

#41

#63

#62

#29
BULDOZER D7G
#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12
#13

#35

HD DT- TTMAC50A
#45

#46

#47

#56

#57

#67

#23

#24

#25

#26

DT - HOWO SINOTRUK #27

#28

#50

#51

#58

#59

#09
#17

#18

#19

#21

#22

#31
Unit Suporting
#32

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 0.23 0.17 0.00 0.40

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.67 0.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 1.83 0.17 0.00 2.00

0.00 3.00 0.18 0.00 3.18

10.00 0.00 0.00 0.00 10.00


0.00 0.00 0.00 0.00 0.00

0.00 0.70 0.13 0.00 0.83

0.00 0.00 0.00 0.00 0.00

0.00 0.50 0.17 0.00 0.67

0.00 10.67 1.67 0.00 12.33

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 7.67 2.33 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 9.17 0.50 0.00 9.67


0.00 0.00 0.00 0.00 0.00

0.00 1.88 0.13 0.00 2.02

0.00 2.62 0.08 0.00 2.70

0.00 0.17 0.17 0.00 0.33

0.00 0.83 0.08 0.00 0.92

0.00 9.50 0.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 2.72 1.88 0.00 4.60

0.00 0.00 5.58 0.00 5.58

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 1.50 0.33 0.00 1.83

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

70.00 62.65 34.42 0.00 167.07


Availability unit
(%)

98.00%

100.00%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%

90.00%

84.08%

0.00%
100.00%

95.83%

100.00%

96.67%

38.33%

0.00%

0.00%

100.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

0.00%

100.00%

51.67%
100.00%

89.92%

86.50%

98.33%

95.42%

0.00%

100.00%

100.00%

100.00%

100.00%

54.00%

44.17%

0.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

81.67%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

73.76%
UNIT BREAKDOWN AND REPAIR PERIODE : 02 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke Waiting part OH engine Lokal WS 085 and 086 move spore 055 CST

Prediksi 19.12.20 mundur ke 28.12, mundur


991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Oil engine leaked Waiting part engine WS Spore 010 CST
trouble engine tak hidup (OH engine)

Disassembly cylinder boom left side, reseal cylinder, assembly


2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 2-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight CST
cylinder left side

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 2-Feb-21 15:00 15:20 16:10 - 0.00 0.83 1.17 0.00 2.00 1 10.00 8.00 80.00% 04.02.21 Engine can't on and boom function trouble (naik turun laju) Bleading air in FIP, bring unit to save place CST

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

2221 #06 WL CAT 966 F 1603 Primery 2 2-Feb-21 2-Feb-21 16:10 18:00 20:00 20:00 0.00 2.00 1.83 0.00 3.83 2 20.00 16.17 80.83% - Hose hyd leaked Replace hose hyd from control valve to hyd pump add hyd 20 liter Sumito team

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

2216 #39 DOZER D7G 5087 Quary 2-Feb-21 2-Feb-21 13:00 13:05 13:25 13:25 0.00 0.33 0.08 0.00 0.42 1 10.00 9.58 95.83% - Bolt shoe track lost 3 pcs Replace bolt 3 pcs Sunar team

Assembly tire front side, assembly cylinder stearing, link stearing,


9982 #40 MG 300 11073 Workshop 27-Jul-20 2-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% Finish estimasi 30.01.21 mundur ke 05.02.21 Stearing heavy, gear no 4 and 5 not function Sunar team
tierod stearing, assembly aksesoris engine

2218 #41 WL CAT 980G 48144 Stok Pile 2-Feb-21 2-Feb-21 14:19 14:22 14:39 14:39 0.00 0.28 0.05 0.00 0.33 2 20.00 19.67 98.33% - Can't starting on Jumper battrey low Rafly

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

CRAWLER DRILL (16, 30, 42, 44, 65)

1434 #16 PANTERA 1100 879 Level 15 3-Jan-21 3-Jan-21 09:20 10:00 12:00 12:00 0.00 2.00 0.67 0.00 2.67 1 10.00 7.33 73.33% - Slink drifter broken Replace slink drifter 1 pc top side Hendri team

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

Fill nitrogen accumulator stearing 2 tank, replace nipple


2206 #35 HD-TTMAC50A 20399 Level 0 2-Feb-21 2-Feb-21 13:45 14:00 16:07 16:07 0.00 2.12 0.25 0.00 2.37 2 - Emergensy stearing not function and suspention leaked
suspention front left, add oil 3 liter and adjust nitrogen Andiyanto team
20.00 15.58 77.92%

2223 #35 HD-TTMAC50A 20406 Quary 2-Feb-21 2-Feb-21 18:57 20:15 21:00 21:00 0.00 0.75 1.30 0.00 2.05 2 - Lamp front left side off Repair cabel lamp broken and replace bulb lamp 1 pc Sumito team

2213 #45 HD-TTMAC50A 25014 Stok Pile 2-Feb-21 2-Feb-21 13:00 13:11 14:00 14:00 0.00 0.82 0.18 0.00 1.00 2 20.00 19.00 95.00% - Hose brake back side leaked Replace hose brake no 4 front side Andiyanto team

2208 #47 HD-TTMAC50A 26268 Stok Pile 2-Feb-21 2-Feb-21 07:20 07:25 08:40 08:40 0.00 1.25 0.08 0.00 1.33 2 20.00 18.67 93.33% - Oil hyd leaked Replace oring valve one way stearing leak Andiyanto team

- #56 HD-TTMAC50A 7610 Workshop 27-Jan-21 2-Feb-21 07:00 07:30 10:16 10:16 0.00 2.77 0.50 0.00 3.27 2 20.00 16.73 83.67% 3.02.21 Plan workshop repair bucket Pressure tire no 6 leaked, disassembly tire, replace oring tire Andiyanto team

2209 #57 HD-TTMAC50A 25418 Stok Pile 2-Feb-21 2-Feb-21 07:13 07:20 08:55 08:55 0.00 1.58 0.12 0.00 1.70 2 20.00 18.30 91.50% - Can't starting on Replace relay start in cabin Rafly

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2211 #24 DT-HOWO SINOTRUK 11020 Workshop 2-Feb-21 2-Feb-21 08:20 08:20 08:30 08:30 0.00 0.17 0.00 0.00 0.17 1 10.00 9.83 98.33% - Tire no 6 leaked Replace used tire 1 pc Yulianto team

Check bolt spider jooint no 1 bolt loose, disassembly tongshaft,


2187 #26 DT-HOWO SINOTRUK 12612 Quary 1-Feb-21 2-Feb-21 07:00 11:22 15:02 15:02 0.00 3.67 4.37 0.00 8.03 1 10.00 1.97 19.67% 02.02.20 Spider joint bolt broken Yulianto team
repair gear (grinda), assembly and replace bolt 4 pcs

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 2-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 2-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

Check operating cylinder loose, ball joint worn out, welding and
2212 #50 DT-HOWO SINOTRUK 18960 Quary 2-Feb-21 2-Feb-21 10:36 10:40 14:15 14:15 0.00 3.58 0.07 0.00 3.65 1 10.00 6.35 63.50% - Engine suddenly stop Yulianto team
repair ball joint, adjust belting alternator loose

Disassembly, check tromol no 5, 7, 8 and tromol no 6 bolt tire broken


- #58 DT-HOWO SINOTRUK 18247 Workshop 2-Feb-21 2-Feb-21 07:00 07:20 11:20 11:20 0.00 4.00 0.33 0.00 4.33 2 20.00 15.67 78.33% - Tromol back side have a sound Yulianto team
1 pc (kepala bolt sangkut), replace bolt

2215 #59 DT-HOWO SINOTRUK 19569 Workshop 2-Feb-21 2-Feb-21 10:30 11:00 13:20 13:20 0.00 2.33 0.50 0.00 2.83 2 20.00 17.17 85.83% - AC off Replace fuse AC 1 pc 25 amper, repair cabel compressor short body Jefry team

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine 05.01.2021 Yanto team

2220 #18 DYNA 865 Workshop 2-Feb-21 2-Feb-21 15:40 15:40 16:00 16:00 0.00 0.33 0.00 0.00 0.33 1 10.00 9.67 96.67% - Rotary lamp off Replace new rotary lamp Aspan

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 70.00 47.82 32.17 0.00 149.98

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 2-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 2-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine Install guide valve stem and insert valve new ALTRAK

SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS


- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 2-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine
1125, ALTRAK

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 2-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 2-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 2-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 2-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25036 25044

Night shift 25044 25051

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

Fill fuel 48, fill fuel tank unit 21, fill fuel genset jetty, fill fuel 63, fill
fuel tank unit 21 7:00 10:55 P2H unit 21 21:00 21:15

Fill fuel 13.47.12.67.35 10:55 12:00 Fill fuel 67.56.13.57.12.46. fill fuel tank unit 21 21:15 22:10

Fill fuel 46.57.18.23.56.45.16.65, blasting, fill fuel and grease 12:30 17:00 Fill fuel 46.07.64.06.25.50.58.23.59.11.52.39.45.35.49.06.37.48.01.41, 22:30 1:40
02.41.01.60 grease 07.06.52.49.06.37.48.01.41

Prepare oil and water for unit, fill fuel and grease 02, check all unit
2:00 5:30
produksi water and oil
Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 0.00 0.00 0.00 0.00 100.00%


EXCA HITACHI ZX 870 H- 3 G
CONTINUE #02 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #03 10.00 0.00 0.00 0.00 10.00 0.00%


EXCA HITACHI ZX 350H - 3F

CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

CONTINUE EXCAVATOR VOLVO #43 10.00 0.00 0.00 0.00 10.00 0.00%

#49 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #48 0.00 0.00 0.00 0.00 0.00 100.00%

OK EXCAVATOR KOMATSU #52 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #60 0.00 0.83 1.17 0.00 2.00 80.00%

OK #05 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #06 0.00 2.00 1.83 0.00 3.83 80.83%

OK #07 0.00 0.00 0.00 0.00 0.00 100.00%

WHEEL LOADER
CONTINUE #37 0.00 0.00 0.00 0.00 0.00 100.00%

#41 0.00 0.28 0.05 0.00 0.33 98.33%

OK #63 0.00 0.00 0.00 0.00 0.00 100.00%

#62 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #29 10.00 0.00 0.00 0.00 10.00 0.00%

BULDOZER D7G
OK #39 0.00 0.33 0.08 0.00 0.42 95.83%

OK MOTOR GRADER #40 0.00 9.67 0.33 0.00 10.00 0.00%

OK #16 0.00 2.00 0.67 0.00 2.67 73.33%

OK #30 0.00 0.00 0.00 0.00 0.00 100.00%

CRAWLER DRILLING
OK #42 0.00 0.00 0.00 0.00 0.00 100.00%

OK #44 0.00 0.00 0.00 0.00 0.00 100.00%

#65 0.00 0.00 0.00 0.00 0.00 100.00%

OK #10 10.00 0.00 0.00 0.00 10.00 0.00%

OK #11 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #12 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #13 0.00 0.00 0.00 0.00 0.00 100.00%

OK #35 0.00 2.87 1.55 0.00 4.42 77.92%


HD DT- TTMAC50A

OK #45 0.00 0.82 0.18 0.00 1.00 95.00%

OK #46 0.00 0.00 0.00 0.00 0.00 100.00%

#47 0.00 1.25 0.08 0.00 1.33 93.33%

CONTINUE #56 0.00 2.77 0.50 0.00 3.27 83.67%

OK #57 0.00 1.58 0.12 0.00 1.70 91.50%

#67 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #23 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #24 0.00 0.17 0.00 0.00 0.17 98.33%

CONTINUE #25 0.00 0.00 0.00 0.00 0.00 100.00%

#26 0.00 3.67 4.37 0.00 8.03 19.67%

#27 0.00 0.00 10.00 0.00 10.00 0.00%


DT - HOWO SINOTRUK

#28 0.00 0.00 10.00 0.00 10.00 0.00%

#50 0.00 3.58 0.07 0.00 3.65 63.50%

#51 0.00 0.00 0.00 0.00 0.00 100.00%

#58 0.00 4.00 0.33 0.00 4.33 78.33%

#59 0.00 2.33 0.50 0.00 2.83 85.83%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.33 0.00 0.00 0.33 96.67%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%

Unit Suporting
#32 0.00 0.00 0.00 0.00 0.00 100.00%

#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 70.00 48.15 32.17 0.00 150.32 75.65%


UNIT BREAKDOWN AND REPAIR PERIODE : 03 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2231 #01 HITACHI ZX 870H -3F 32128 Level 15 3-Feb-21 3-Feb-21 13:40 14:00 15:12 15:12 0.00 1.20 0.33 0.00 1.53 2 20.00 18.47 92.33% - Indicator temperatur hyd aktif Cleaning cooler hyd (tembak air cooler) CST

2236 #02 HITACHI ZX 870H -3F 32758 Quary 3-Feb-21 3-Feb-21 23:30 - - - 0.00 0.00 3.50 0.00 3.50 2 20.00 16.50 82.50% 04.02.21 Oil hyd leaked Waiting vendor CST

1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 3-Feb-21 07:00 10:00 17:00 - 0.00 7.00 3.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke Cleaning cylinder head, install new seal valve CST

Prediksi 19.12.20 mundur ke 28.12, mundur


991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Oil engine leaked Waiting part engine WS Spore 010 CST
trouble engine tak hidup (OH engine)

Disassembly and reseal cylinder boom right side, assembly cylinder


2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 3-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight left side to unit, assembly cylinder boom right side to unit, replace CST
new pin under side

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

Check trouble bucket, disassembly piston joistick handle right side,


2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 3-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 04.02.21 Engine can't on and boom function trouble (naik turun laju) CST
reseal and replace oring reliv valve boom test runing still trouble

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

Replace used lamp front top side 2 pcs, disassembly and replace
2230 #07 WL CAT 966 F 28902 Workshop 3-Feb-21 3-Feb-21 08:25 08:59 11:49 11:49 0.00 2.83 0.57 0.00 3.40 2 20.00 16.60 83.00% - Brake not grip and lamp front side off Sunar team
used pump brake

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

Install new battrey G force 2 pcs, test runing, pressure pump


transmision low, disassembly pump, relair (ganjal waser sementara,
Sunar team, Sugianto team and
9982 #40 MG 300 11073 Workshop 27-Jul-20 3-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% Finish estimasi 30.01.21 mundur ke 05.02.21 Stearing heavy, gear no 4 and 5 not function part sudah order), adjust cabel coupling, test runing oke, continue
Aspan
assembly aksesoris unit, install new lamp rotary, welding and
doubling new cuting blade, install new mika glass front side

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

CRAWLER DRILL (16, 30, 42, 44, 65)

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

2227 #12 HD-TTMAC50A 15803 Stok Pile 3-Feb-21 3-Feb-21 07:20 07:40 08:00 08:00 0.00 0.33 0.33 0.00 0.67 2 20.00 19.33 96.67% - Radiator water leaked Tighten bolt gasket core test runing Andiyanto team

2228 #13 HD-TTMAC50A 31981 Stok Pile 3-Feb-21 3-Feb-21 07:20 07:40 08:00 08:00 0.00 0.33 0.33 0.00 0.67 2 - Grease hub 1 leaked Glue cover grease Andiyanto team
20.00 16.33 81.67%
Replace valve unloading brake, check nitrogen accumulator
2235 #13 HD-TTMAC50A 31991 Quary 3-Feb-21 3-Feb-21 18:00 19:40 21:00 21:00 0.00 1.33 1.67 0.00 3.00 2 - Pressure hyd sticky
brake 40 psi, add nitrogen 70 psi Sumito team

2226 #35 HD-TTMAC50A 20414 Stok Pile 3-Feb-21 3-Feb-21 07:30 07:40 10:55 10:55 0.00 3.25 0.17 0.00 3.42 2 - Hose hyd leaked Replace hose hyd from hyd pump big to tank hyd Andiyanto team
20.00 7.48 37.42%
2233 #35 HD-TTMAC50A 20418 Level -15 3-Feb-21 3-Feb-21 17:54 - - - 0.00 0.00 9.10 0.00 9.10 2 04.02.21 Spider joint broken Waiting mechanic Andiyanto team

2195 #45 HD-TTMAC50A 25027 Workshop 3-Feb-21 3-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% Prediksi 13.02.21 Start plan workshop service diverential, control valve stearing Operator wash unit Andiyanto team

Adjust reliv valve control valve bucket, tighten bolt bracket


2229 #46 HD-TTMAC50A 34473 Stok Pile 3-Feb-21 3-Feb-21 08:42 08:48 09:20 09:20 0.00 0.53 0.10 0.00 0.63 2 20.00 19.37 96.83% - Bucket late dumping
rear view mirror Andiyanto team

2225 #57 HD-TTMAC50A 25437 Stok Pile 3-Feb-21 3-Feb-21 07:30 07:40 08:00 08:00 0.00 0.33 0.17 0.00 0.50 2 20.00 19.50 97.50% - Can't starting on Replace relay starter new Rafly

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 3-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 3-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine 05.01.2021 Yanto team

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 60.00 55.65 40.77 0.00 156.42

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 3-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 3-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine Install valve insert new ALTRAK

SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS


- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 3-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine 1125, ALTRAK

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 3-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 3-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 3-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 3-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25051 25058

Night shift 25058 25066

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

Fill fuel 26.22.24.63.19, add oil transmisi 47 7:00 9:10 P2H unit 21 21:00 21:15

Fill fuel tank unit 21 9:10 10:03 Fill fuel 47.12.13.67.57.11., fill fuel tank unit 21 21:15 22:30

Fill fuel 56.46.11.39.52.06.02.07.37.63.01.41, grease


Fill fuel and grease 11.13.67.57.Strada.12.56.47.46. 10:03 12:00 22:40 1:38
52.06.07.02.37.63.01.41

Fill fuel and grease 65.16.35.41.31.01.30.63.02 12:30 17:00 Prepare oil and water for unit, check all unit produksi oil and water 1:50 5:00
Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 1.20 0.33 0.00 1.53 92.33%


EXCA HITACHI ZX 870 H- 3 G
OK #02 0.00 0.00 3.50 0.00 3.50 82.50%

CONTINUE #03 0.00 7.00 3.00 0.00 10.00 0.00%


EXCA HITACHI ZX 350H - 3F
CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

EXCAVATOR VOLVO
CONTINUE #43 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #49 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #48 0.00 0.00 0.00 0.00 0.00 100.00%

EXCAVATOR KOMATSU
#52 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #60 0.00 9.50 0.50 0.00 10.00 0.00%

OK #05 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #06 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #07 0.00 2.83 0.57 0.00 3.40 83.00%

WHEEL LOADER

CONTINUE #37 0.00 0.00 0.00 0.00 0.00 100.00%

#41 0.00 0.00 0.00 0.00 0.00 100.00%

#63 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #62 10.00 0.00 0.00 0.00 10.00 0.00%

OK #29 10.00 0.00 0.00 0.00 10.00 0.00%


BULDOZER D7G
OK #39 0.00 0.00 0.00 0.00 0.00 100.00%

OK MOTOR GRADER #40 0.00 9.67 0.33 0.00 10.00 0.00%

OK #16 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #30 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE CRAWLER DRILLING #42 0.00 0.00 0.00 0.00 0.00 100.00%

OK #44 0.00 0.00 0.00 0.00 0.00 100.00%

OK #65 0.00 0.00 0.00 0.00 0.00 100.00%

#10 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #11 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #12 0.00 0.33 0.33 0.00 0.67 96.67%

#13 0.00 1.67 2.00 0.00 3.67 81.67%

CONTINUE #35 0.00 3.25 9.27 0.00 12.52 37.42%

HD DT- TTMAC50A #45 0.00 9.67 0.33 0.00 10.00 0.00%

CONTINUE #46 0.00 0.53 0.10 0.00 0.63 96.83%

CONTINUE #47 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #56 0.00 0.00 0.00 0.00 0.00 100.00%

#57 0.00 0.33 0.17 0.00 0.50 97.50%

#67 0.00 0.00 0.00 0.00 0.00 100.00%

#23 0.00 0.00 0.00 0.00 0.00 100.00%

#24 0.00 0.00 0.00 0.00 0.00 100.00%

#25 0.00 0.00 0.00 0.00 0.00 100.00%

#26 0.00 0.00 0.00 0.00 0.00 100.00%

#27 0.00 0.00 10.00 0.00 10.00 0.00%


DT - HOWO SINOTRUK
#28 0.00 0.00 10.00 0.00 10.00 0.00%

#50 0.00 0.00 0.00 0.00 0.00 100.00%

#51 0.00 0.00 0.00 0.00 0.00 100.00%

#58 0.00 0.00 0.00 0.00 0.00 100.00%

#59 0.00 0.00 0.00 0.00 0.00 100.00%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.00 0.00 0.00 0.00 100.00%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%


Unit Suporting
#32 0.00 0.00 0.00 0.00 0.00 100.00%

#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 60.00 55.65 40.77 0.00 156.42 74.88%


UNIT BREAKDOWN AND REPAIR PERIODE : 04 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2236 #02 HITACHI ZX 870H -3F 32758 Quary 3-Feb-21 4-Feb-21 07:00 07:20 09:44 09:44 0.00 2.40 0.33 0.00 2.73 2 04.02.21 Oil hyd leaked Replace oring elbow hose plug pump 2 CST
20.00 10.77 53.83%
2249 #02 HITACHI ZX 870H -3F 32765 Level -15 4-Feb-21 4-Feb-21 15:30 15:40 22:00 22:00 0.00 6.33 0.17 0.00 6.50 2 - Temperatur oil hyd hight Check and disassembly pump fan cooler hyd, replace new CST

1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 4-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke Assembly cylinder head, Install new liner, piston CST

Prediksi 19.12.20 mundur ke 28.12, mundur


991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Oil engine leaked Waiting part engine WS Spore 010 CST
trouble engine tak hidup (OH engine)

2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 4-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight Disassembly hyd pump, wash componen CST

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

Clamp cylinder ARM, bucket, and boom broken, welding clamp,


2241 #49 VOLVO 480 20435 Level 0 4-Feb-21 4-Feb-21 07:57 08:10 16:24 16:24 0.00 8.23 0.22 0.00 8.45 2 20.00 11.55 57.75% - Clamp cylinder broken CST
tighten bolt roler track loose, tighten bolt hausing bracker loose

2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 4-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 04.02.21 Engine can't on and boom function trouble (naik turun laju) Disassembly selenoid main reliv valve, service plunger sticky CST

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

2244 #39 DOZER D7G 5099 Level 30 4-Feb-21 4-Feb-21 07:30 08:00 17:00 - 0.00 9.00 0.50 0.00 9.50 1 10.00 0.50 5.00% 10.02.21 Idler crack and gasket manipool exhaust leaked Wash unit, bring to workshop, prepare and repair idler spare Sunar team and Sugianto team

Tidy up and repair cabel alaram move back, cabel horn and cabel
9982 #40 MG 300 11073 Workshop 27-Jul-20 4-Feb-21 07:00 07:20 15:50 15:50 0.00 8.50 0.33 0.00 8.83 1 10.00 1.17 11.67% Finish estimasi 30.01.21 mundur ke 05.02.21 Stearing heavy, gear no 4 and 5 not function Sunar team and Aspan
rotary, assembly cover unit, greasing unit

Stock part empty, disassembly and assembly slip joint set from unit
2242 #41 WL CAT 980G 48177 Stok Pile 4-Feb-21 4-Feb-21 08:30 17:50 18:30 18:30 0.00 0.67 9.33 0.00 10.00 2 20.00 10.00 50.00% - Shaft spider joint broken Sumito team
#63

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

2248 #63 WL CAT 980G 34157 Workshop 4-Feb-21 4-Feb-21 17:00 - - - 0.00 0.00 0.00 0.00 0.00 1 10.00 10.00 100.00% 08.02.21 Oil engine mix fuel, if throttle low engine off Waiting mechanic and slip joint move to unit #41 Sumito team

CRAWLER DRILL (16, 30, 42, 44, 65)

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

2238 #12 HD-TTMAC50A 15822 Workshop 4-Feb-21 4-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Radiator water empty Waiting Vendor Kemal waranty radiator VENDOR

Check and replace used spare puly compressor, add oil and
2246 #13 HD-TTMAC50A 32002 Workshop 4-Feb-21 4-Feb-21 09:30 09:37 13:36 13:36 0.00 3.98 0.12 0.00 4.10 2 20.00 15.90 79.50% - AC have a sound fill preon Budi

Disassembly spider joint no 3 broken, remove bolt broken 4


2233 #35 HD-TTMAC50A 20418 Level -15 3-Feb-21 4-Feb-21 07:00 07:30 14:23 14:23 0.00 6.88 0.50 0.00 7.38 2 20.00 12.62 63.08% 04.02.21 Spider joint broken
pcs, replace 1 pc spider joint and bolt 4 pcs Andiyanto team

2195 #45 HD-TTMAC50A 25027 Workshop 3-Feb-21 4-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 13.02.21 Start plan workshop service diverential, control valve stearing Waiting mechanic doing other unit Andiyanto team

2247 #47 HD-TTMAC50A 26301 Quary 4-Feb-21 4-Feb-21 13:15 13:20 14:04 14:04 0.00 0.73 0.08 0.00 0.82 2 - Low power Check and replace hose after cooler 1 pc leak Andiyanto team

2247 #47 HD-TTMAC50A 26301 Quary 4-Feb-21 4-Feb-21 14:47 14:55 17:00 17:00 0.00 2.08 0.13 0.00 2.22 2 20.00 16.55 82.75% - Pedal brake leaked Disassembly and replace used pedal brake Andiyanto team

2253 #47 HD-TTMAC50A 26309 Quary 4-Feb-21 4-Feb-21 01:35 01:40 02:00 02:00 0.00 0.33 0.08 0.00 0.42 2 - Hose turbo leaked Install and tighten hose after cooler loose Sumito team

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2245 #24 DT-HOWO SINOTRUK 11054 Workshop 4-Feb-21 4-Feb-21 08:00 08:00 08:18 08:18 0.00 0.30 0.00 0.00 0.30 1 10.00 9.70 97.00% - Tire no 5 leaked Replace used tire 1 pc Sumarsono team

- #25 DT-HOWO SINOTRUK 15605 Quary 4-Feb-21 4-Feb-21 08:00 08:20 08:50 08:50 0.00 0.50 0.33 0.00 0.83 1 - Tire no 2 leaked Replace used tire 1 pc Sumarsono team
10.00 8.93 89.33%
- #25 DT-HOWO SINOTRUK 15609 Workshop 4-Feb-21 4-Feb-21 13:11 13:11 13:25 13:25 0.00 0.23 0.00 0.00 0.23 1 - Tire no 8 leaked Replace used tire 1 pc Sumarsono team

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 4-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 4-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine 05.01.2021 Yanto team

Disassembly FIP leak (bolt cover broken) SPK Radiator service 08,
- #32 DYNA 1603 Workshop 4-Feb-21 4-Feb-21 09:18 09:30 17:00 - 0.00 7.50 0.20 0.00 7.70 1 10.00 2.30 23.00% Waiting part Fuel leaked, whith smoke Yanto team
Service FIP 09

- #51 DT-HOWO SINOTRUK 16718 Workshop 4-Feb-21 4-Feb-21 13:11 13:20 14:56 14:56 0.00 1.60 0.15 0.00 1.75 1 10.00 8.25 82.50% - AC on belting have a sound Check and replace bolt adjuster compressor broken Budi

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 60.00 78.85 53.47 0.00 192.32

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 4-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 4-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine Cleaning cylinder head, scare valve ALTRAK

SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS


- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 4-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine 1125, ALTRAK

- #WP06 WATER PUMP 239 Pondk Lama 4-Feb-21 4-Feb-21 08:00 08:05 08:40 08:40 0.00 0.58 0.08 0.00 0.67 1 10.00 9.33 93.33% - Can't starting on Replace selenoid starter new, repair cabel switch lock Rafly

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 4-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 4-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 4-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 4-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25066 25074

Night shift 25074 25081

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

Fill fuel 26.11.13, fill fuel tank unit 21 7:00 8:55 P2H unit 21 21:00 21:15

Fill fuel genset jetty, fill fuel tank unit 21 8:55 11:28 Fill fuel 57.56.13.47.46.11.67.58, fill fuel tank unit 21 21:15 22:25

Fill fuel 35.67.26.50.25.23.24.07.52.49.37.48.41.06, grease


Fill fuel and grease 67.56.46.11 11:28 12:00 22:40 1:50
07.52.49.37.48.41.06

Prepare oil and water for unit, check all unit produksi oil and water, fill
Fill fuel and grease 59.57.24.47.WP04.13.42.16.65.02.35.01 12:30 17:00 2:15 5:30
fuel and grease 01.02
Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 0.00 0.00 0.00 0.00 100.00%


EXCA HITACHI ZX 870 H- 3 G
OK #02 0.00 8.73 0.50 0.00 9.23 53.83%

OK #03 0.00 9.50 0.50 0.00 10.00 0.00%


EXCA HITACHI ZX 350H - 3F
CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

EXCAVATOR VOLVO
CONTINUE #43 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #49 0.00 8.23 0.22 0.00 8.45 57.75%

OK #48 0.00 0.00 0.00 0.00 0.00 100.00%

EXCAVATOR KOMATSU
CONTINUE #52 0.00 0.00 0.00 0.00 0.00 100.00%

#60 0.00 9.50 0.50 0.00 10.00 0.00%

CONTINUE #05 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #06 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #07 0.00 0.00 0.00 0.00 0.00 100.00%

WHEEL LOADER
OK #37 0.00 0.00 0.00 0.00 0.00 100.00%

OK #41 0.00 0.67 9.33 0.00 10.00 50.00%

CONTINUE #63 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #62 10.00 0.00 0.00 0.00 10.00 0.00%

#29 0.00 0.00 0.00 0.00 0.00 0.00%


BULDOZER D7G
#39 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE MOTOR GRADER #40 0.00 8.50 0.33 0.00 8.83 11.67%

CONTINUE #16 0.00 0.00 0.00 0.00 0.00 100.00%

OK #30 0.00 0.00 0.00 0.00 0.00 100.00%

OK CRAWLER DRILLING #42 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #44 0.00 0.00 0.00 0.00 0.00 100.00%

OK #65 0.00 0.00 0.00 0.00 0.00 100.00%

OK #10 10.00 0.00 0.00 0.00 10.00 0.00%

OK #11 0.00 0.00 0.00 0.00 0.00 100.00%

#12 0.00 0.00 10.00 0.00 10.00 0.00%

OK #13 0.00 3.98 0.12 0.00 4.10 79.50%

OK #35 0.00 6.88 0.50 0.00 7.38 63.08%

OK #45 0.00 0.00 10.00 0.00 10.00 0.00%


HD DT- TTMAC50A

CONTINUE #46 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #47 0.00 3.15 0.30 0.00 3.45 82.75%

#56 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #57 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #67 0.00 0.00 0.00 0.00 0.00 100.00%

OK #23 0.00 0.00 0.00 0.00 0.00 100.00%

#24 0.00 0.30 0.00 0.00 0.30 97.00%

CONTINUE #25 0.00 0.73 0.33 0.00 1.07 89.33%

CONTINUE #26 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #27 0.00 0.00 10.00 0.00 10.00 0.00%


DT - HOWO SINOTRUK
OK #28 0.00 0.00 10.00 0.00 10.00 0.00%

#50 0.00 0.00 0.00 0.00 0.00 100.00%

#51 0.00 1.60 0.15 0.00 1.75 82.50%

#58 0.00 0.00 0.00 0.00 0.00 100.00%

#59 0.00 0.00 0.00 0.00 0.00 100.00%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.00 0.00 0.00 0.00 100.00%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%

#32 0.00 7.50 0.20 0.00 7.70 23.00%


Unit Suporting

#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 50.00 78.95 53.32 0.00 182.27 70.01%


UNIT BREAKDOWN AND REPAIR PERIODE : 05 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

AC not cold, fuse hot and broken, cleaning foot print fuse AC,
- #01 HITACHI ZX 870H -3F 32163 Quary 5-Feb-21 5-Feb-21 09:27 09:30 10:49 10:49 0.00 1.32 0.05 0.00 1.37 2 - AC not cold Jefry team
replace fuse blower new, add preon
20.00 16.20 81.00%
- #01 HITACHI ZX 870H -3F 32171 Quary 5-Feb-21 5-Feb-21 15:34 15:40 18:00 18:00 0.00 2.33 0.10 0.00 2.43 2 - Bucket adaptor broken 1 pc Disassembly and replace bucket spare CST

Install ring piston new, bearing conrod new, main bearing new, thrust
bearing cranshaftnew, pin piston new, Test piston 0.013mm,
1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 5-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke CST
assembly fly whell hausing, install new seal cranshaft back and front
side, install cover front, cleaning aksesoris drive

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part akhir maret Oil engine leaked Waiting part engine WS Spore 010 CST

2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 5-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight Polish plate piston pump CST

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

Disassembly redusing valve filter screen broken, repair screnn,


2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 5-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% Mundur 09.02.21 trouble boom Engine can't on and boom function trouble (naik turun laju) disassembly coil major devider, service (sticky), test runing boom still CST
trouble

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

2262 #06 WL CAT 966 F 1654 Quary 5-Feb-21 5-Feb-21 15:20 15:36 15:50 15:50 0.00 0.23 0.27 0.00 0.50 2 20.00 19.50 97.50% - Engine sound ubnormal (merepet) Replace fuel filter 1 pc Sunar team

2251 #07 WL CAT 966 F 28937 Workshop 5-Feb-21 5-Feb-21 07:20 07:25 08:10 08:10 0.00 0.75 0.08 0.00 0.83 2 20.00 19.17 95.83% - Safty pin bucket broken Welding safety pin bucket Sugianto team

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

2261 #37 WL CAT 966 F 39260 Jetty 5-Feb-21 5-Feb-21 14:00 14:13 15:40 15:40 0.00 1.45 0.22 0.00 1.67 2 - Hose hyd leaked Replace hose brake from pedal to axle front side Sunar team
20.00 8.50 42.50%
2266 #37 WL CAT 966 F 39261 Jetty 5-Feb-21 5-Feb-21 17:10 - - - 0.00 0.00 9.83 0.00 9.83 2 06.02.21 Can't starting on Jumper battrey and still can't start Sumito team

2244 #39 DOZER D7G 5099 Level 30 4-Feb-21 5-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 10.02.21 Idler crack and gasket manipool exhaust leaked Prepare and repair idler spare, welding and doubling Sugianto team

2259 #41 WL CAT 980G 48189 Workshop 5-Feb-21 5-Feb-21 08:20 08:53 09:44 09:44 0.00 0.85 0.55 0.00 1.40 2 20.00 18.60 93.00% - Bucket late respon Service and wash selenoid valve bucket Sunar team

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

Disassembly FIP, service FIP, replace plunger 6 pcs, valve, bearing


2248 #63 WL CAT 980G 34157 Workshop 4-Feb-21 5-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 08.02.21 Oil engine mix fuel, if throttle low engine off Sunar team
and seal, assembly FIP, prepare/ lathe slip joint modif use TTM

CRAWLER DRILL (16, 30, 42, 44, 65)

1436 #16 PANTERA 1100 893 Level 15 5-Feb-21 5-Feb-21 07:00 07:20 08:30 08:30 0.00 1.17 0.33 0.00 1.50 1 10.00 8.50 85.00% - Hose radiator leaked Replace hose radiator to water pump 2.1/4 Hendri team

1438 #44 ECD 45E Rusak Level 15 5-Feb-21 5-Feb-21 10:50 11:00 14:50 14:50 0.00 3.83 0.17 0.00 4.00 1 10.00 6.00 60.00% - Hose almo broken, chain drifter want to loose Replace hose almo new, replace pin connecting chain drifter Hendri team

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

2238 #12 HD-TTMAC50A 15822 Workshop 4-Feb-21 5-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Radiator water empty Waiting Vendor Kemal waranty radiator VENDOR

- #13 HD-TTMAC50A 32015 Workshop 5-Feb-21 5-Feb-21 07:45 07:48 08:15 08:15 0.00 0.45 0.05 0.00 0.50 2 20.00 19.50 97.50% - Grease hub no 1 leaked Replace gasket cover grease Andiyanto team

2263 #35 HD-TTMAC50A 20442 Quary 5-Feb-21 5-Feb-21 20:00 20:10 20:20 20:20 0.00 0.17 0.17 0.00 0.33 2 20.00 19.67 98.33% - STP indicator aktif Bleading air in fuel filter Sumito team

2195 #45 HD-TTMAC50A 25027 Workshop 3-Feb-21 5-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 13.02.21 Start plan workshop service diverential, control valve stearing Waiting mechanic doing other unit Andiyanto team

2264 #46 HD-TTMAC50A 34521 Quary 5-Feb-21 5-Feb-21 19:11 20:20 21:00 21:00 0.00 0.67 1.15 0.00 1.82 2 20.00 18.18 90.92% - Lighting off Check cabel at box fuse have broken, repair cabel Sumito team

Disassembly hub no 2, replace seal grease, slave seal grease,


2254 #57 HD-TTMAC50A 25477 Workshop 5-Feb-21 5-Feb-21 08:00 08:05 15:05 15:05 0.00 7.00 0.08 0.00 7.08 2 20.00 12.92 64.58% - Bearing hub no 2 have a sound bearing inside and gasket cover grease Andiyanto team

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2255 #24 DT-HOWO SINOTRUK 11063 Workshop 5-Feb-21 5-Feb-21 07:30 08:00 17:00 - 0.00 9.00 0.50 0.00 9.50 1 10.00 0.50 5.00% 09.02.21 Start plan workshop , spring, brake front side, bushing cabin Operator wash unit, disassembly spring no 3 Yulianto team

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 5-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 5-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine 05.01.2021 Yanto team

- #32 DYNA 1603 Workshop 4-Feb-21 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Fuel leaked, whith smoke SPK Radiator service 08, Service FIP 09 Yanto team

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 60.00 77.05 55.72 0.00 192.77

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 5-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

Scare valve, Install new part spring valve, valve rotator, valve
2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 5-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine
retainer, install colet ALTRAK

SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS


- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 5-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine
1125, ALTRAK

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 5-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 5-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 5-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 5-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25081 25089

Night shift 25089 25097

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

Fill fuel 40.16.44.30, fill fuel tank unit 21 7:00 9:55 P2H unit 21 21:00 21:15

Fill fuel and grease 46.56.35.11.47.13.67.51 9:55 11:45 Fill fuel 67.47.35.11.56.13.57.46.40., fill fuel tank unit 21 21:15 22:50

Fill fuel and grease 49.44.02.01.16 13:15 17:00 Fill fuel and grease 52.49.07.48.06.01.41 23:08 1:15

Prepare oil and water for unit, check all unit produksi oil and water, fill
1:15 5:30
fuel and grease 02
Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 3.65 0.15 0.00 3.80 81.00%


EXCA HITACHI ZX 870 H- 3 G
OK #02 0.00 0.00 0.00 0.00 0.00 100.00%

OK #03 0.00 9.50 0.50 0.00 10.00 0.00%

EXCA HITACHI ZX 350H - 3F


CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

CONTINUE EXCAVATOR VOLVO #43 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #49 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #48 0.00 0.00 0.00 0.00 0.00 100.00%

EXCAVATOR KOMATSU
#52 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #60 0.00 9.50 0.50 0.00 10.00 0.00%

OK #05 10.00 0.00 0.00 0.00 10.00 0.00%

OK #06 0.00 0.23 0.27 0.00 0.50 97.50%

CONTINUE #07 0.00 0.75 0.08 0.00 0.83 95.83%

OK WHEEL LOADER #37 0.00 1.45 10.05 0.00 11.50 42.50%

CONTINUE #41 0.00 0.85 0.55 0.00 1.40 93.00%

CONTINUE #63 0.00 9.67 0.33 0.00 10.00 0.00%

OK #62 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #29 10.00 0.00 0.00 0.00 10.00 0.00%

BULDOZER D7G

CONTINUE #39 0.00 9.50 0.50 0.00 10.00 0.00%

MOTOR GRADER #40 0.00 0.00 0.00 0.00 0.00 100.00%

OK #16 0.00 0.00 0.00 0.00 0.00 85.00%

OK #30 0.00 0.00 0.00 0.00 0.00 100.00%

CRAWLER DRILLING #42 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #44 0.00 3.83 0.17 0.00 4.00 60.00%

CONTINUE #65 0.00 0.00 0.00 0.00 0.00 100.00%

OK #10 10.00 0.00 0.00 0.00 10.00 0.00%

OK #11 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #12 0.00 0.00 10.00 0.00 10.00 0.00%

OK #13 0.00 0.45 0.05 0.00 0.50 97.50%

OK #35 0.00 0.17 0.17 0.00 0.33 98.33%

#45 0.00 0.00 10.00 0.00 10.00 0.00%


HD DT- TTMAC50A

CONTINUE #46 0.00 0.67 1.15 0.00 1.82 90.92%

CONTINUE #47 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #56 0.00 0.00 0.00 0.00 0.00 100.00%

#57 0.00 7.00 0.08 0.00 7.08 64.58%

CONTINUE #67 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #23 0.00 0.00 0.00 0.00 0.00 100.00%

#24 0.00 9.00 0.50 0.00 9.50 5.00%

CONTINUE #25 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #26 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #27 0.00 0.00 10.00 0.00 10.00 0.00%


DT - HOWO SINOTRUK
#28 0.00 0.00 10.00 0.00 10.00 0.00%

#50 0.00 0.00 0.00 0.00 0.00 100.00%

#51 0.00 0.00 0.00 0.00 0.00 100.00%

#58 0.00 0.00 0.00 0.00 0.00 100.00%

#59 0.00 0.00 0.00 0.00 0.00 100.00%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.00 0.00 0.00 0.00 100.00%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%

#32 10.00 0.00 0.00 0.00 10.00 0.00%


Unit Suporting

#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 70.00 75.88 55.38 0.00 201.27 66.86%


UNIT BREAKDOWN AND REPAIR PERIODE : 06 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2304 #01 HITACHI ZX 870H -3F 32177 Quary

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

2185 #08 VOLVO EC460 27138 Workshop

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

2268 #06 WL CAT 966 F 1663 Workshop

2307 #07 WL CAT 966 F 28956 Jetty

10570 #29 DOZER D7G 15848 Quary

2266 #37 WL CAT 966 F 39261 Jetty

2309 #37 WL CAT 966 F 39264 Jetty


2306 #40 MG 300 11088 Workshop

2244 #39 DOZER D7G 5099 Level 30

- #62 WL KOMATSU 450 1474 Workshop

2248 #63 WL CAT 980G 34157 Workshop

2314 #63 WL CAT 980G 34165 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

1439 #30 SANDVIK DP 1100 3011 Quary

1440 #44 ECD 45E Rusak Level 15

1411 #65 ECD 45E 40641 Workshop

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2313 #11 HD-TTMAC50A 24732 Workshop

2238 #12 HD-TTMAC50A 15822 Workshop

2301 #13 HD-TTMAC50A 32033 Workshop

2315 #13 HD-TTMAC50A 32049 Workshop

2195 #45 HD-TTMAC50A 25027 Workshop


- #46 HD-TTMAC50A 34527 Workshop

2302 #46 HD-TTMAC50A 34528 Workshop

2312 #46 HD-TTMAC50A 34532 Workshop

2316 #46 HD-TTMAC50A 34541 Workshop

2310 #67 HD-TTMAC50A 2864 Workshop

2311 #67 HD-TTMAC50A 2870 Workshop

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2303 #22 DT-HOWO SINOTRUK 12179 Workshop

2255 #24 DT-HOWO SINOTRUK 11063 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2308 #58 DT-HOWO SINOTRUK 18290 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause


- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25097 25104

Night shift 25104 25111

Unit #21 Shift Pagi

Fill fuel and add oil 59.18.01, fill fuel tank 21. fill fuel tank jetty,
service genset jetty 05

Fill fuel tank 21

Fill fuel and grease 67.11.35.47.56.13.57.46.21.30.41.16.44.WP


05.01.02
Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

6-Feb-21 6-Feb-21 07:08 07:13 11:30 11:30

12-Jan-21 6-Feb-21 07:00 07:30 17:00 -

10-Dec-20 6-Feb-21 07:00 - - -

31-Jan-21 6-Feb-21 07:00 07:20 17:00 -

18-Oct-20 6-Feb-21 07:00 - - -

2-Feb-21 6-Feb-21 07:00 07:30 17:00 -

21-Jul-20 6-Feb-21 07:00 - - -

6-Feb-21 6-Feb-21 07:10 07:20 09:20 09:20

6-Feb-21 6-Feb-21 13:20 13:30 14:00 14:00

2-Oct-20 6-Feb-21 07:00 - - -

5-Feb-21 6-Feb-21 07:00 07:20 08:50 08:50

6-Feb-21 6-Feb-21 13:05 13:12 14:50 14:50


6-Feb-21 6-Feb-21 10:00 - - -

4-Feb-21 6-Feb-21 07:00 07:30 17:00 -

8-Nov-20 6-Feb-21 07:00 - - -

4-Feb-21 6-Feb-21 07:00 07:20 16:30 16:30

6-Feb-21 6-Feb-21 22:58 - - -

6-Feb-21 6-Feb-21 10:00 10:04 13:40 13:40

6-Feb-21 6-Feb-21 13:30 13:45 13:58 13:58

6-Feb-21 6-Feb-21 07:00 07:30 17:00 -

15-Jun-20 6-Feb-21 07:00 - - -

6-Feb-21 6-Feb-21 13:30 13:40 16:04 16:04

4-Feb-21 6-Feb-21 07:00 10:00 17:00 -

6-Feb-21 6-Feb-21 07:43 07:57 09:52 09:52

6-Feb-21 6-Feb-21 00:00 00:16 00:30 -

3-Feb-21 6-Feb-21 07:00 - - -


6-Feb-21 6-Feb-21 07:25 07:30 09:05 09:05

6-Feb-21 6-Feb-21 10:05 10:13 11:13 11:13

6-Feb-21 6-Feb-21 14:00 14:10 15:00 15:00

6-Feb-21 6-Feb-21 00:20 - - -

6-Feb-21 6-Feb-21 07:08 07:13 07:35 07:35

6-Feb-21 6-Feb-21 13:10 13:20 14:10 14:10

6-Feb-21 6-Feb-21 08:30 08:39 10:00 10:00

5-Feb-21 6-Feb-21 07:00 07:20 17:00 -

5-Jan-21 6-Feb-21 07:00 - - -

10-Dec-20 6-Feb-21 07:00 - - -

6-Feb-21 6-Feb-21 07:20 07:30 08:00 08:00

15-Sep-20 6-Feb-21 07:00 - - -

4-Feb-21 6-Feb-21 07:00 - - -

23-Nov-20 6-Feb-21 07:00 - - -

27-Nov-20 6-Feb-21 07:00 07:20 17:00 -


21-Dec-20 6-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 6-Feb-21 - Engine OH plan time schadule

- 6-Feb-21 - Engine used #16 Time to OH

- 6-Feb-21 - Engine used #13 Time to OH

- 6-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 10:23 P2H unit 21, fill fuel 11.67.47.57.46.35, fill fuel tank 21

Fill fuel 40.56.13.58.25.26.23.07.52.06.49.48.37.63.41, grease


10:23 11:00
52.07.06.49.48.37.41

11:00 17:00 Prepare oil and water for unit, check all unit produksi oil and water
ption Breakdown Time
OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 4.28 0.08 0.00 4.37 2

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 2.00 0.17 0.00 2.17 1

0.00 0.50 0.17 0.00 0.67 1

10.00 0.00 0.00 0.00 10.00 1

0.00 1.50 0.33 0.00 1.83 2

0.00 1.63 0.12 0.00 1.75 2


0.00 0.00 7.00 0.00 7.00 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.17 0.33 0.00 9.50 2

0.00 0.00 4.03 0.00 4.03 2

0.00 3.60 0.07 0.00 3.67 1

0.00 0.22 0.25 0.00 0.47 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 2.40 0.17 0.00 2.57 2

0.00 7.00 3.00 0.00 10.00 1

0.00 1.92 0.23 0.00 2.15 2

0.00 0.23 2.77 0.00 3.00 2

0.00 0.00 10.00 0.00 10.00 1


0.00 1.58 0.08 0.00 1.67 2

0.00 1.00 0.13 0.00 1.13 2

0.00 0.83 0.17 0.00 1.00 2

0.00 0.00 2.67 0.00 2.67 2

0.00 0.37 0.08 0.00 0.45 2

0.00 0.83 0.17 0.00 1.00 2

0.00 1.35 0.15 0.00 1.50 1

0.00 9.67 0.33 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.50 0.17 0.00 0.67 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

60.00 98.25 55.00 0.00 213.25

0.00 0.00 10.00 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1


10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time

20:50 22:25

22:38 1:02

1:30 6:45
Availability unit
Estimate Completion Time
Total Time
Availability (hours) Availability (%)
Unit Operate

20.00 15.63 78.17% -

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

10.00 0.00 0.00% 11.02.21

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Mundur 09.02.21 trouble boom

10.00 0.00 0.00% Prediksi part Mei 2021

10.00 7.83 78.33% -

10.00 9.33 93.33% -

10.00 0.00 0.00% Prediksi part Februari 2021

06.02.21
20.00 16.42 82.08%
-
10.00 3.00 30.00% 09.02.21

10.00 0.00 0.00% 10.02.21

10.00 0.00 0.00% Prediksi part awal maret 2021

08.02.21
20.00 6.47 32.33%

08.02.21

10.00 6.33 63.33% -

10.00 9.53 95.33% -

10.00 0.00 0.00% 11.02.21

Prediksi finish 25.01.21 mundur filter transmisi


10.00 0.00 0.00%
kosong

20.00 17.43 87.17% -

10.00 0.00 0.00% 11.02.21

-
20.00 14.85 74.25%
07.02.21

10.00 0.00 0.00% Prediksi 13.02.21


-

-
20.00 13.53 67.67%
-

07.02.21

-
20.00 18.55 92.75%
-

10.00 8.50 85.00% -

10.00 0.00 0.00% 09.02.21

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 9.33 93.33% -

10.00 0.00 0.00% Waiting part belum lengkap

10.00 0.00 0.00% Waiting part

10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21

10.00 0.00 0.00% 19.02.2021


10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Handle PPC oil leaked

Oil engine leaked and Whith smoke

Oil engine leaked

Plan repair boom sticky function, temperatur hyd hight

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Oil hydraulic leaked

Low power

Track right side not runing

Can't starting on

Can't starting on
Oil leaked from tire no 3

Idler crack and gasket manipool exhaust leaked

Tire no 2 leaked and want to service pump bucket, pump transmision

Oil engine mix fuel, if throttle low engine off

Temperatur engine up and low power

Hose hyd leaked

Hose almo loose

Start Plan workshop (perbaikan rod batang bor tak center)

If unit slow or want to stop engine vibration

Box AC broken

Radiator water empty

Tyre no 4 less pressure

AC not cool

Start plan workshop service diverential, control valve stearing


Cabel panel box untidy

Tyre no 5 less pressure

Low power, engine noise

Gasket manifold leaked

Radiator leaked, control valve bucket oil leaked

Indicator STP light

Tire no 2 leaked

Start plan workshop , spring, brake front side, bushing cabin

Engine sound noise

Oil engine have a leaked

Can't starting on

Start plan OH engine

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine


Oil engine out from breather engine
Repair Mechanic Remark

Resil handle PPC valve LH/RH CST OK

Install bracket mounting LH/RH, install new sleeve injector, install


CST CONTINUE
new gasket cyl head, install new injector #04

Waiting part engine WS Spore 010 CST CONTINUE

Poles cylinder piston pump no 2, install new bearing shaft pump no


CST CONTINUE
2, replace seal kit Pump 2

Waiting part engine MR Spore WS 378 CST CONTINUE

Continue test pressure hyd pump 1900 psi (pressure kurang),


disassembly main relief valve and repair (polish and service), CST CONTINUE
assembly main relieft valve

Waiting part Axle WS spore 345, Sunar team CONTINUE

Check and replace hose cylinder lift LH 2 pcs Sunar team OK

Replace new fuel filter Maintenance team OK

Waiting MR 259 Spore Sunar team CONTINUE

Replace starter service Aspan OK

Check starter loose, replace starter service and battery 1 pc Aspan OK


Waiting mechanic doing other unit Sunar team CONTINUE

Continue welding & doubling idler spare Sugianto team CONTINUE

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Service FIP, Assembly FIP to unit, test still abnormal (bunyi) plunger
Sunar team OK
no 5, adjust plunger no 5, assembly slip joint modif used TTM

Waiting mechanic doing other unit Sumito team CONTINUE

Replace hose conrol valve boom Sukmo OK

Install hose almo and tighten clamp hose almo Hendri team OK

Disassembly shaft roller carrier , doubling and press, diassembly


bracket dust collectorand welding, diassembly tank dust collector,
Hendri team, Sugianto team CONTINUE
replace elbow pipe dust collector, replce bearing saft roller carrier,
doubling sleeve clamp

Unit finish but filter transmision need to replace waiting filter


WS lokal 121 Andiyanto team CONTINUE

Check box AC leaked , repair use silicone until dry test ok,
cleaning box AC (penuh lumut) Jefri team OK

Disassembly radiator from unit VENDOR CONTINUE

Replace new tube valve Hendri OK

Check freon less, adding freon have leaked from valve hose
charging Sumito team CONTINUE

Waiting mechanic doing other unit Andiyanto team CONTINUE


Straighten cable panel box Andiyanto team OK

Adding pressure tyre 70 psi Andiyanto team OK

Service oil engine, replace fuel filter, oil filter, water filter,
racor filter Andiyanto team OK

Waiting mechanic Sumito team CONTINUE

Tighten clamp hose radiator, tighten bolt control valve


bucket Andiyanto team OK

Replace racor filter and bleading air Andiyanto team OK

Replace new tire brand 1 pc Yulianto team OK

Replace pin center spring no 3, service diaphragm brake 4 pcs,


Yulianto team CONTINUE
replace new sarung jok driver

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Replace new head battery + and jumper Rafli OK

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

SPK Radiator service 08, Service FIP 09 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Cleaning turbo charger, lifting cylinder head, cleaning cooling


piston nozzle, cleaning muffler ALTRAK CONTINUE
SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS
1125, ALTRAK CONTINUE
Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03
EXCA HITACHI ZX 350H - 3F

#04

#08

#43
EXCAVATOR VOLVO

#49

#48

EXCAVATOR KOMATSU #52

#60

#05

#06

#07

WHEEL LOADER #37


WHEEL LOADER

#41

#63

#62

#29
BULDOZER D7G

#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12

#13

#35

HD DT- TTMAC50A
HD DT- TTMAC50A #45

#46

#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK

#28

#50

#51

#58

#59

#09

#17
#18

#19

#21

#22

#31
Unit Suporting
#32

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 4.28 0.08 0.00 4.37

0.00 0.00 0.00 0.00 0.00

0.00 9.50 0.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.67 0.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 9.50 0.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 2.00 0.17 0.00 2.17

0.00 0.50 0.17 0.00 0.67

0.00 3.13 0.45 0.00 3.58


0.00 0.00 0.00 0.00 0.00

0.00 9.17 0.33 0.00 9.50

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.50 0.50 0.00 10.00

0.00 0.00 7.00 0.00 7.00

0.00 0.00 0.00 0.00 0.00

0.00 3.60 0.07 0.00 3.67

0.00 0.00 0.00 0.00 0.00

0.00 0.22 0.25 0.00 0.47

0.00 9.50 0.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 2.40 0.17 0.00 2.57

0.00 7.00 3.00 0.00 10.00

0.00 2.15 3.00 0.00 5.15

0.00 0.00 0.00 0.00 0.00


0.00 0.00 10.00 0.00 10.00

0.00 3.42 3.05 0.00 6.47

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 1.20 0.25 0.00 1.45

0.00 0.00 0.00 0.00 0.00

0.00 9.67 0.33 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.50 0.17 0.00 0.67

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 1.35 0.15 0.00 1.50

0.00 0.00 0.00 0.00 0.00

0.00 0.50 0.17 0.00 0.67

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

60.00 98.75 51.13 0.00 209.88


Availability unit
(%)

78.17%

100.00%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%

100.00%

0.00%

0.00%

78.33%

93.33%

82.08%
100.00%

32.33%

0.00%

0.00%

0.00%

30.00%

100.00%

63.33%

100.00%

95.33%

0.00%

0.00%

87.17%

0.00%

74.25%

100.00%
0.00%

67.67%

100.00%

100.00%

100.00%

92.75%

100.00%

0.00%

100.00%

100.00%

0.00%

0.00%

100.00%

100.00%

93.33%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

85.00%

100.00%

93.33%

100.00%

100.00%

100.00%

100.00%

100.00%

65.73%
UNIT BREAKDOWN AND REPAIR PERIODE : 07 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

2321 #02 HITACHI ZX 870H -3F 32805 Level -15

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

2185 #08 VOLVO EC460 27138 Workshop

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

10570 #29 DOZER D7G 15848 Quary

2320 #37 WL CAT 966 F 39276 Workshop

2244 #39 DOZER D7G 5099 Level 30

2306 #40 MG 300 11088 Workshop


- #62 WL KOMATSU 450 1474 Workshop

2314 #63 WL CAT 980G 34165 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

1411 #65 ECD 45E 40641 Workshop

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2238 #12 HD-TTMAC50A 15822 Workshop

2315 #13 HD-TTMAC50A 32049 Workshop

2195 #45 HD-TTMAC50A 25027 Workshop

2316 #46 HD-TTMAC50A 34541 Workshop

2323 #46 HD-TTMAC50A 34545 Level -15

2318 #47 HD-TTMAC50A 26348 Quary

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2255 #24 DT-HOWO SINOTRUK 11063 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2319 #58 DT-HOWO SINOTRUK 18298 Stok Pile

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)
- BP1804YK INNOVA 268028 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25111 25117

Night shift 25117 25117

Unit #21 Shift Pagi

Fill fuel 66, fill fuel and grease 01.02, fill fuel tanbk unit 21

Fill fuel 67.57.56.46.11.35.Wp01


Fill fuel and grease Strada.64.13.47.30.41.16
Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 7-Feb-21 10:30 - - -

7-Feb-21 7-Feb-21 08:21 09:00 12:07 12:07

12-Jan-21 7-Feb-21 07:00 - - -

10-Dec-20 7-Feb-21 07:00 - - -

31-Jan-21 7-Feb-21 07:00 07:20 15:00 -

18-Oct-20 7-Feb-21 07:00 - - -

2-Feb-21 7-Feb-21 07:00 07:30 15:00 -

21-Jul-20 7-Feb-21 07:00 - - -

2-Oct-20 7-Feb-21 07:00 - - -

7-Feb-21 7-Feb-21 07:15 07:20 07:50 07:50

4-Feb-21 7-Feb-21 07:00 07:30 15:00 -

6-Feb-21 7-Feb-21 07:00 - - -


8-Nov-20 7-Feb-21 07:00 - - -

6-Feb-21 7-Feb-21 07:00 - - -

6-Feb-21 7-Feb-21 07:00 07:30 15:00 -

15-Jun-20 7-Feb-21 07:00 - - -

4-Feb-21 7-Feb-21 07:00 - - -

6-Feb-21 7-Feb-21 07:00 09:00 10:25 10:25

3-Feb-21 7-Feb-21 07:00 - - -

6-Feb-21 7-Feb-21 07:00 07:20 09:46 09:46

7-Feb-21 7-Feb-21 13:10 - - -

7-Feb-21 7-Feb-21 09:30 09:35 10:45 10:45

5-Feb-21 7-Feb-21 07:00 - - -

5-Jan-21 7-Feb-21 07:00 - - -

10-Dec-20 7-Feb-21 07:00 - - -

7-Feb-21 7-Feb-21 07:10 07:20 08:15 08:15


15-Sep-20 7-Feb-21 07:00 - - -

4-Feb-21 7-Feb-21 07:00 - - -

23-Nov-20 7-Feb-21 07:00 - - -

27-Nov-20 7-Feb-21 07:00 - - -

21-Dec-20 7-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 7-Feb-21 - Engine OH plan time schadule

- 7-Feb-21 - Engine used #16 Time to OH

- 7-Feb-21 - Engine used #13 Time to OH

- 7-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 10:40

10:40 12:00
12:30 15:00
ption Breakdown Time
OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 0.00 6.50 0.00 6.50 1

0.00 3.12 0.65 0.00 3.77 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 7.67 2.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.50 0.08 0.00 0.58 1

0.00 7.50 2.50 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1


10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 1.42 2.00 0.00 3.42 1

0.00 0.00 10.00 0.00 10.00 1

0.00 2.43 0.33 0.00 2.77 1

0.00 0.00 3.83 0.00 3.83 1

0.00 1.17 0.08 0.00 1.25 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.92 0.17 0.00 1.08 1


10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

70.00 39.72 93.48 0.00 203.20

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time


Availability unit
Estimate Completion Time
Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 3.50 35.00% 20.02.21

10.00 6.23 62.33% -

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

10.00 0.00 0.00% 11.02.21

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Mundur 09.02.21 trouble boom

10.00 0.00 0.00% Prediksi part Mei 2021

10.00 0.00 0.00% Prediksi part Februari 2021

10.00 9.42 94.17% -

10.00 0.00 0.00% 10.02.21

10.00 0.00 0.00% 09.02.21


10.00 0.00 0.00% Prediksi part awal maret 2021

10.00 0.00 0.00% 08.02.21

10.00 0.00 0.00% 11.02.21

Prediksi finish 25.01.21 mundur filter transmisi


10.00 0.00 0.00%
kosong

10.00 0.00 0.00% 11.02.21

10.00 6.58 65.83% 07.02.21

10.00 0.00 0.00% Prediksi 13.02.21

07.02.21
10.00 3.40 34.00%
08.02.21

10.00 8.75 87.50% -

10.00 0.00 0.00% 09.02.21

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 8.92 89.17% -


10.00 0.00 0.00% Waiting part belum lengkap

10.00 0.00 0.00% Waiting part

10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Hose hyd leaked

Oil engine leaked and Whith smoke

Oil engine leaked

Plan repair boom sticky function, temperatur hyd hight

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Track right side not runing

Can't starting on

Idler crack and gasket manipool exhaust leaked

Oil leaked from tire no 3


Tire no 2 leaked and want to service pump bucket, pump transmision

Temperatur engine up and low power

Start Plan workshop (perbaikan rod batang bor tak center)

If unit slow or want to stop engine vibration

Radiator water empty

AC not cool

Start plan workshop service diverential, control valve stearing

Gasket manifold leaked

Engine suddenly stop, fuse power broken, have a short

Alaram move back off

Start plan workshop , spring, brake front side, bushing cabin

Engine sound noise

Oil engine have a leaked

Can't starting on
Start plan OH engine

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Wash unit and bring unit to workshop Operator CONTINUE

Replace hose hyd pump to control valve CST OK

Waiting vendor doing other unit CST CONTINUE

Waiting part engine WS Spore 010 CST CONTINUE

Replace seal kit all bearing and polish plate pison pump hyd 1,
CST CONTINUE
disassembly and reseal regulator pump 2 set

Waiting part engine MR Spore WS 378 CST CONTINUE

Disassembly LSEPC, service polish plunger sticky, assembly test


runing and replace hose hyd hyd pump to control valve, test runing CST CONTINUE
boom oke but engine drop (mati mati)

Waiting part Axle WS spore 345, Sunar team CONTINUE

Waiting MR 259 Spore Sunar team CONTINUE

Jumper battrey Aspan team OK

Continue welding & doubling idler spare Sugianto team CONTINUE

Waiting mechanic Sumito team CONTINUE


Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Waiting mechanic off Sumito team CONTINUE

Continue Repair bracket dust collector and welding, tank dust


Sugianto team CONTINUE
collector, doubling sleeve clamp

Unit finish but filter transmision need to replace waiting filter


WS lokal 121 Andiyanto team CONTINUE

Waiting vendor waranty radiator VENDOR CONTINUE

Replace nipple refill 2 pcs, replace oring hose compressor 2


pcs, add oil compressor and fill preon Rafly OK

Waiting welding making bracket for disassembly diverential Andiyanto team CONTINUE

Remove bolt exhaust manipool broken 3 pcs, replace bolt


and replace gasket manipol 5 pcs Andiyanto team OK

Waiting elektrik Aspan team CONTINUE

Replace used alaram used #10 Andiyanto OK

Waiting mechanic off Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Replace used battrey left side Rafly OK


Waiting part oh engine WS lokal 790, SPK crankshaft arrive
05.01.2021 Yanto team CONTINUE

SPK Radiator service 08, Service FIP 09 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Waiting vendor off ALTRAK CONTINUE

SPK 04 Skrap 0.50 cylinder head, Waiting part MR lokal WS


1125, ALTRAK CONTINUE
Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03
EXCA HITACHI ZX 350H - 3F
#04

#08

EXCAVATOR VOLVO #43

#49

#48

EXCAVATOR KOMATSU
#52

#60

#05

#06

#07

WHEEL LOADER #37


WHEEL LOADER

#41

#63

#62

#29
BULDOZER D7G

#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12

#13

#35
HD DT- TTMAC50A
#45

#46
#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK

#28

#50

#51

#58

#59

#09

#17

#18

#19

#21

#22

Unit Suporting
#31
Unit Suporting
#32

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 0.00 6.50 0.00 6.50

0.00 3.12 0.65 0.00 3.77

0.00 0.00 10.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 7.67 2.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 7.50 2.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.50 0.00 0.00 0.50


0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 7.50 2.50 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 7.50 2.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 1.42 2.00 0.00 3.42

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 2.43 4.17 0.00 6.60


0.00 1.17 0.08 0.00 1.25

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.92 0.17 0.00 1.08

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

80.00 39.72 93.40 0.00 213.12


Availability unit
(%)

35.00%

62.33%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%

100.00%

0.00%

0.00%

100.00%

100.00%

94.17%
100.00%

0.00%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%

100.00%

100.00%

0.00%

0.00%

100.00%

0.00%

65.83%

100.00%

0.00%

34.00%
87.50%

100.00%

100.00%

100.00%

100.00%

0.00%

100.00%

100.00%

0.00%

0.00%

100.00%

100.00%

89.17%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

62.60%
UNIT BREAKDOWN AND REPAIR PERIODE : 08 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15 7-Feb-21 8-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 20.02.21 Cylinder ARM trouble, welding stick ARM Waiting place in workshop CST

Polish campshaft, install exhaust manipool, intake manipool, oil


1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 8-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke cooler, install camshaft and rock ARM, adjust valve, install aksesoris CST
drive gear, install flywheel and dumper

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part akhir maret Oil engine leaked Waiting part engine WS Spore 010 CST

Assembly hyd pump, assembly cylinder boom right side, fill oil hyd
2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 8-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight CST
new

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

2333 #49 VOLVO 480 20466 Quary 8-Feb-21 8-Feb-21 09:48 09:55 10:30 10:30 0.00 0.58 0.12 0.00 0.70 2 20.00 19.30 96.50% - Hose bracker loose Tighten hose bracker left side Sumito team

2334 #52 KOMATSU PC 300 LC 13503 Quary 8-Feb-21 8-Feb-21 14:24 14:35 15:22 15:22 0.00 0.78 0.18 0.00 0.97 2 20.00 19.03 95.17% - Fuel leaked Replace pipe fuel suplay FIP to common rail CST

Cleaning selenoid LSEPC and replace new selenoid LS, hose fuel
2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 8-Feb-21 07:00 08:00 10:00 - 0.00 2.00 8.00 0.00 10.00 1 10.00 0.00 0.00% Mundur 09.02.21 trouble boom Engine can't on and boom function trouble (naik turun laju) CST
move to unit #52

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

- #37 WL CAT 966 F 39282 Workshop 8-Feb-21 8-Feb-21 07:15 07:20 07:53 07:53 0.00 0.55 0.08 0.00 0.63 2 20.00 19.37 96.83% - Can't starting on Replace new battrey 2 pcs G froce Aspan team

2244 #39 DOZER D7G 5099 Level 30 4-Feb-21 8-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 10.02.21 Idler crack and gasket manipool exhaust leaked Continue welding & doubling idler spare Sugianto team

Disassembly tire no 3, adjust bearing final drive no 3, replace elbow


2306 #40 MG 300 11088 Workshop 6-Feb-21 8-Feb-21 07:00 07:20 16:00 16:00 0.00 8.67 0.33 0.00 9.00 1 10.00 1.00 10.00% 09.02.21 Oil leaked from tire no 3 Sumito team
adaptor hose brake leak test runing

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

2314 #63 WL CAT 980G 34165 Workshop 6-Feb-21 8-Feb-21 07:00 08:00 10:02 10:02 0.00 2.03 1.00 0.00 3.03 2 20.00 16.97 84.83% 08.02.21 Temperatur engine up and low power Adjust timing FIP (lari), adjust pump fan radiator Sumito team

CRAWLER DRILL (16, 30, 42, 44, 65)

Replace relay OHMRON 2 pcs for rotation and hausing relay 1 pc,
1444 #16 PANTERA 1100 912 Level 0 8-Feb-21 8-Feb-21 07:00 07:40 14:00 14:00 0.00 6.33 0.67 0.00 7.00 1 10.00 3.00 30.00% - Can't driling, anti juming aktif Hendri team and Aspan
adjust valve rotation (terlalu tinggi)

1411 #65 ECD 45E 40641 Workshop 6-Feb-21 8-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Start Plan workshop (perbaikan rod batang bor tak center) Continue Repair tank dust collector, assembly roller rod changer Sugianto team and Hendri team

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

2238 #12 HD-TTMAC50A 15822 Workshop 4-Feb-21 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Radiator water empty Waiting vendor waranty radiator VENDOR

2327 #13 HD-TTMAC50A 32054 Stok Pile 8-Feb-21 8-Feb-21 07:20 07:30 08:00 08:00 0.00 0.50 0.17 0.00 0.67 2 20.00 19.33 96.67% - Water radiator leaked Tighten clamp hose radiator Andiyanto team

2269 #35 HD-TTMAC50A 20483 Workshop 8-Feb-21 8-Feb-21 14:06 14:06 14:53 14:53 0.00 0.78 0.00 0.00 0.78 2 - Suspensi front left side hard Remove oil suspention 1 liter, adjust nitrogen add 30 bar Andiyanto team
20.00 18.52 92.58%
2335 #35 HD-TTMAC50A 20485 Quary 8-Feb-21 8-Feb-21 15:48 16:00 16:30 16:30 0.00 0.50 0.20 0.00 0.70 2 - STP indicator aktif Replace rackor filter and bleading air in fuel filter Suhaimi

Start plan workshop service diverential, control valve stearing Drain oil final drive, diverential,
disassembly diverential from
2195 #45 HD-TTMAC50A 25027 Workshop 3-Feb-21 8-Feb-21 07:00 10:20 17:00 - 0.00 6.67 3.33 0.00 10.00 1 10.00 0.00 0.00% Prediksi 13.02.21 unit Andiyanto team

2323 #46 HD-TTMAC50A 34545 Level -15 7-Feb-21 8-Feb-21 07:00 07:30 09:30 09:30 0.00 2.00 0.50 0.00 2.50 2 20.00 17.50 87.50% 08.02.21 Engine suddenly stop, fuse power broken, have a short Repair cabel switch loock loose, replace fuse power Rafly

2325 #57 HD-TTMAC50A 25517 Stok Pile 8-Feb-21 8-Feb-21 07:20 07:30 09:00 09:00 0.00 1.50 0.17 0.00 1.67 2 20.00 18.33 91.67% - Bolt disc brake lost Replace bolt disc no 1 lost 6 pcs Andiyanto team

Replace oil; engine, fuel filter 2 pcs, filter oil engine, water
2326 #67 HD-TTMAC50A 2891 Workshop 8-Feb-21 8-Feb-21 07:20 07:30 11:38 11:38 0.00 4.13 0.17 0.00 4.30 2 20.00 15.70 78.50% - Engine suddenly stop
filter, cleaning filter air cleaner Suhaimi

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

Adjust belting alternator, tighten bolt hausing transmision,


Belting alternator loose, bolt transmision loose, bemper front
2330 #23 DT-HOWO SINOTRUK 12604 Workshop 8-Feb-21 8-Feb-21 07:30 07:40 15:55 15:55 0.00 8.25 0.17 0.00 8.42 1 10.00 1.58 15.83% - side dent (penyok) disassembly bamper, welding and repair, replace shock cabin right Yulianto team
side broken

Disassembly and service bushing cabin, add waser, repair seat


2255 #24 DT-HOWO SINOTRUK 11063 Workshop 5-Feb-21 8-Feb-21 07:00 07:20 10:50 10:50 0.00 3.50 0.33 0.00 3.83 1 10.00 6.17 61.67% 09.02.21 Start plan workshop , spring, brake front side, bushing cabin Yulianto team
operator line/rel not function/loose (maju mundur)

2332 #25 DT-HOWO SINOTRUK 15646 Workshop 8-Feb-21 8-Feb-21 08:15 08:15 08:30 08:30 0.00 0.25 0.00 0.00 0.25 1 10.00 9.75 97.50% - Tire no 7 leaked Replace used tire 1 pc Yulianto team

2329 #26 DT-HOWO SINOTRUK 12650 Workshop 8-Feb-21 8-Feb-21 07:20 09:00 11:00 11:00 0.00 2.00 1.67 0.00 3.67 1 10.00 6.33 63.33% - Can't starting on Replace used service starter (sticky) Rafly

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 8-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 8-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine 05.01.2021 Yanto team

- #32 DYNA 1603 Workshop 4-Feb-21 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Fuel leaked, whith smoke SPK Radiator service 08, Service FIP 09 Yanto team

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 70.00 89.37 48.75 0.00 208.12

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 8-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

Check and replace bearing 6203 2 pcs transfer gear left front
- #CRANE CRANE HITACHI - Workshop 8-Feb-21 8-Feb-21 08:00 08:20 15:20 15:20 0.00 7.00 0.33 0.00 7.33 1 10.00 2.67 26.67% - Crane move and have sound
side areal, and gear used 1 pc MHD and Elektrik

2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 8-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine Waiting vendor ALTRAK

Waiting part MR lokal WS 1125, Cleaning cylinder head (yang


- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 8-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine
sudah diskrap) ALTRAK

1445 #WP04 WATER PUMP 4394 Quary 8-Feb-21 8-Feb-21 07:20 08:00 08:30 08:30 0.00 0.50 0.67 0.00 1.17 1 10.00 8.83 88.33% - Can't starting on Replace used battrey left side, and head battrey Budi

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 8-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 8-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 8-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 8-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25117 25124

Night shift 25124 25132

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

Fill fuel 67.11.35.56.57.46, fill fuel and grease 07.06.49.52.41, fill fuel
P2H unit 21 7:00 7:15 21:00 0:12
tank unit 21

Fill fuel 06.59.51.50.52.07.37.02, grease 06, fill fuel tank unit 21 7:20 10:20 Prepare oil and water for unit 0:10 1:32

Fill fuel 47.11.56.46.57.13.35 10:30 12:46 Fill fuel and grease 63.37.48.02, check all unit TTM oil and water 1:35 5:00

Fill fuel 02.41.67.42.63.30.44.16, grease 02.41.63 12:55 17:00


Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 0.00 10.00 0.00 10.00 0.00%


EXCA HITACHI ZX 870 H- 3 G
CONTINUE #02 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #03 0.00 9.67 0.33 0.00 10.00 0.00%


EXCA HITACHI ZX 350H - 3F

CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

CONTINUE EXCAVATOR VOLVO #43 10.00 0.00 0.00 0.00 10.00 0.00%

OK #49 0.00 0.58 0.12 0.00 0.70 96.50%

OK #48 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE EXCAVATOR KOMATSU #52 0.00 0.78 0.18 0.00 0.97 95.17%

#60 0.00 2.00 8.00 0.00 10.00 0.00%

CONTINUE #05 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #06 0.00 0.00 0.00 0.00 0.00 100.00%

OK #07 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #37 0.00 0.55 0.08 0.00 0.63 96.83%


WHEEL LOADER

OK #41 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #63 0.00 2.03 1.00 0.00 3.03 84.83%

OK #62 10.00 0.00 0.00 0.00 10.00 0.00%

#29 10.00 0.00 0.00 0.00 10.00 0.00%


BULDOZER D7G
OK #39 0.00 9.50 0.50 0.00 10.00 0.00%

CONTINUE MOTOR GRADER #40 0.00 8.67 0.33 0.00 9.00 10.00%

#16 0.00 6.33 0.67 0.00 7.00 30.00%

CONTINUE #30 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE CRAWLER DRILLING #42 0.00 0.00 0.00 0.00 0.00 100.00%

OK #44 0.00 0.00 0.00 0.00 0.00 100.00%

OK #65 0.00 9.50 0.50 0.00 10.00 0.00%

OK #10 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #11 0.00 0.00 0.00 0.00 0.00 100.00%

OK #12 10.00 0.00 0.00 0.00 10.00 0.00%

OK #13 0.00 0.50 0.17 0.00 0.67 96.67%

OK #35 0.00 1.28 0.20 0.00 1.48 92.58%

#45 0.00 6.67 3.33 0.00 10.00 0.00%

HD DT- TTMAC50A
OK #46 0.00 2.00 0.50 0.00 2.50 87.50%

OK #47 0.00 0.00 0.00 0.00 0.00 100.00%

OK #56 0.00 0.00 0.00 0.00 0.00 100.00%

OK #57 0.00 1.50 0.17 0.00 1.67 91.67%

CONTINUE #67 0.00 4.13 0.17 0.00 4.30 78.50%

CONTINUE #23 0.00 8.25 0.17 0.00 8.42 15.83%

#24 0.00 3.50 0.33 0.00 3.83 61.67%

CONTINUE #25 0.00 0.25 0.00 0.00 0.25 97.50%

CONTINUE #26 0.00 2.00 1.67 0.00 3.67 63.33%

#27 0.00 0.00 10.00 0.00 10.00 0.00%


DT - HOWO SINOTRUK
CONTINUE #28 0.00 0.00 10.00 0.00 10.00 0.00%

OK #50 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #51 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #58 0.00 0.00 0.00 0.00 0.00 100.00%

OK #59 0.00 0.00 0.00 0.00 0.00 100.00%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.00 0.00 0.00 0.00 100.00%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%

Unit Suporting #32 10.00 0.00 0.00 0.00 10.00 0.00%

#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 80.00 89.37 48.75 0.00 218.12 63.13%


UNIT BREAKDOWN AND REPAIR PERIODE : 09 Februari 2021

Description Breakdown Time Availability unit


Form Number Unit Number Make/Model of Equipment SMU/HM Location OH Estimate Completion Time Issue Problem Repair Mechanic
Date start Time Start Time Unit Ready to Total time repair Total time waiting Total time waiting Total time Total Time
Today Time Start Repair Time Finish repair Total time waiting Part (h) Availability (hours) Availability (%)
breakdown Breakdown Use (h) mechanic (h) operator (h) breakdown (h) Unit Operate

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15 7-Feb-21 9-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 20.02.21 Cylinder ARM trouble, welding stick ARM Waiting place in workshop CST

2350 #02 HITACHI ZX 870H -3F 32830 Quary 9-Feb-21 9-Feb-21 09:17 09:25 10:34 10:34 0.00 1.15 0.13 0.00 1.28 2 20.00 18.72 93.58% - Engine low power Cleaning air cleaner filter and cleaning hausing air cleaner plug CST

Install FIP, aksesoris engine, oil pan, fill oil engine, install new filter
1876 #03 HITACHI ZX 350H-3G 2813 Workshop 12-Jan-21 9-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.02.21 Oil engine leaked and Whith smoke oil engine, prepare test runing, test runing engine and monitoring, CST
pressure oil engine 38 Psi, temperatur normal

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile 10-Dec-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part akhir maret Oil engine leaked Waiting part engine WS Spore 010 CST

Test runing unit, trouble travel right side low, swing low and boom up
low, disassembly reliv valve combination in control valve polish and
2185 #08 VOLVO EC460 27138 Workshop 31-Jan-21 9-Feb-21 07:00 07:20 17:00 - 0.00 9.67 0.33 0.00 10.00 1 10.00 0.00 0.00% 11.02.21 Plan repair boom sticky function, temperatur hyd hight CST
service replace oring, disassembly regulator pump 2, repair spring
low, check pressure pump 2 hight 6000 psi

Unit can't move, Error ECU warning indicator and trouble oil engine mix
10391 #43 VOLVO 480 31562 Stok Pile 18-Oct-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Part prediksi awal Maret Waiting part engine MR Spore WS 378 CST
water

2210 #60 KOMATSU PC 300 LC 12428 Level 0 2-Feb-21 9-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Mundur 15.02.21 trouble boom Engine can't on and boom function trouble (naik turun laju) Waiting hose fuel from FIP to common rail CST

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop 21-Jul-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Mei 2021 Plan workshop OH transmision, service Axle Waiting part Axle WS spore 345, Sunar team

10570 #29 DOZER D7G 15848 Quary 2-Oct-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part Februari 2021 Track right side not runing Waiting MR 259 Spore Sunar team

2273 #37 WL CAT 966 F 39297 Quary 9-Feb-21 9-Feb-21 13:00 14:20 15:00 15:00 0.00 0.67 1.33 0.00 2.00 2 20.00 18.00 90.00% - Can't starting on and brake trouble (mantul) Tighten head battrey, bleading air in brake system Sumito team

2244 #39 DOZER D7G 5099 Level 30 4-Feb-21 9-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 10.02.21 Idler crack and gasket manipool exhaust leaked Continue welding & doubling idler spare Sugianto team

2354 #40 MG 300 11092 Workshop 9-Feb-21 9-Feb-21 09:30 10:08 10:35 10:35 0.00 0.45 0.63 0.00 1.08 1 10.00 8.92 89.17% - Oil leaked from tire no 3 Check seal brake leak, temporary nonaktif brake no 3 Sumito team

- #41 WL CAT 980G 48254 Workshop 9-Feb-21 9-Feb-21 07:50 07:55 08:30 08:30 0.00 0.58 0.08 0.00 0.67 2 - Cuting blade worn out Replace new cuting blade and new bolt 8 pcs Sumito team
20.00 18.33 91.67%
Check and repair cabel lamp front left side short, and replace
2370 #41 WL CAT 980G 48272 Level -15 9-Feb-21 9-Feb-21 01:00 01:20 02:00 02:00 0.00 0.67 0.33 0.00 1.00 2 - Lighting off fuse lamp 3 pcs 15 A Sunar team

- #62 WL KOMATSU 450 1474 Workshop 8-Nov-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi part awal maret 2021 Tire no 2 leaked and want to service pump bucket, pump transmision Part pump transmision and pump bucket WS Spore 288 Sunar team

CRAWLER DRILL (16, 30, 42, 44, 65)

1452 #30 SANDVIK DP 1100 3027 Level 15 9-Feb-21 9-Feb-21 09:45 10:30 11:00 11:00 0.00 0.50 0.75 0.00 1.25 1 10.00 8.75 87.50% - Shank adaptor broken Replace new shank adaptor Hendri team

Assembly tank dust colektor, foot print dust colektor, assembly roler
1411 #65 ECD 45E 40641 Workshop 6-Feb-21 9-Feb-21 07:00 07:30 10:10 10:10 0.00 2.67 0.50 0.00 3.17 1 10.00 6.83 68.33% 11.02.21 Start Plan workshop (perbaikan rod batang bor tak center) Hendri team
and aksesoris test runing

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

Prediksi finish 25.01.21 mundur filter transmisi Unit finish but filter transmision need to replace waiting filter
- #10 HD-TTMAC50A 23986 Workshop 15-Jun-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% If unit slow or want to stop engine vibration Andiyanto team
kosong WS lokal 121

2365 #11 HD-TTMAC50A 24778 Workshop 9-Feb-21 9-Feb-21 17:00 - - - 0.00 0.00 0.00 0.00 0.00 1 10.00 10.00 100.00% 10.02.21 Tire no 4 leaked Waiting mechanic Andiyanto team

2238 #12 HD-TTMAC50A 15822 Workshop 4-Feb-21 9-Feb-21 07:00 14:30 18:00 18:00 0.00 3.50 7.50 0.00 11.00 2 11.02.21 Radiator water empty Assembly radiator repair by vendor, fill water test runing VENDOR
20.00 4.40 22.00%
Install and replace clamp hose after cooler, check radiator
2367 #12 HD-TTMAC50A 15826 Workshop 9-Feb-21 9-Feb-21 22:24 22:30 23:00 - 0.00 0.50 4.10 0.00 4.60 2 15.02.21 Hose after cooler loose and radiator leaked
leak from gasket top side Sunar team

Replace oil engine, filter oil engine, water filter, fuel filter 2
- #35 HD-TTMAC50A 20496 Workshop 9-Feb-21 9-Feb-21 07:30 07:35 09:25 09:25 0.00 1.83 0.08 0.00 1.92 2 20.00 18.08 90.42% - Time service oil engine pcs, cleaning filter air cleaner Suhaimi

Disassembly diverential, wash componen, disassembly


2195 #45 HD-TTMAC50A 25027 Workshop 3-Feb-21 9-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% Prediksi 13.02.21 Start plan workshop service diverential, control valve stearing
support diverential Andiyanto team

- #46 HD-TTMAC50A 34570 Workshop 9-Feb-21 9-Feb-21 15:23 17:30 19:00 19:00 0.00 1.50 2.12 0.00 3.62 2 20.00 16.38 81.92% - Gasket manipool exhaust broken Replace gasket manipol Sunar team

2371 #47 HD-TTMAC50A 26382 Stok Pile 9-Feb-21 9-Feb-21 01:00 01:10 01:30 01:30 0.00 0.33 0.17 0.00 0.50 2 20.00 19.50 97.50% - Belting AC have a sound Check and adjust puly alternator Sunar team

2344 #67 HD-TTMAC50A 2906 Stok Pile 9-Feb-21 9-Feb-21 07:20 07:45 08:00 08:00 0.00 0.25 0.42 0.00 0.67 2 20.00 19.33 96.67% - Can't starting from switch lock Replace relay start new Rafly

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

- #25 DT-HOWO SINOTRUK 15655 Workshop 9-Feb-21 9-Feb-21 08:00 08:05 17:00 - 0.00 8.92 0.08 0.00 9.00 1 10.00 1.00 10.00% 11.02.21 Start plan replace transmision spare time service Drain oil transmision, disassembly transmision from unit Yulianto team

2361 #26 DT-HOWO SINOTRUK 12655 Workshop 9-Feb-21 9-Feb-21 07:50 07:55 09:15 09:15 0.00 1.33 0.08 0.00 1.42 1 10.00 8.58 85.83% - Tire no 9 leaked and fuel leaked Replace used tire 1 pc and replace pipe nozel no 5 leak Yulianto team

1558 #27 DT-HOWO SINOTRUK 15074 Workshop 5-Jan-21 9-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine) Engine sound noise Proses SPK 005 Oh engine Yulianto team

- #28 DT-HOWO SINOTRUK 16513 Workshop 10-Dec-20 9-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine Oil engine have a leaked Proses SPK Oh engine Yulianto team

2362 #50 DT-HOWO SINOTRUK 19017 Workshop 9-Feb-21 9-Feb-21 09:23 09:23 09:48 09:48 0.00 0.42 0.00 0.00 0.42 1 - Tire no 10 and 6 leaked Replace new tire 2 pcs Yulianto team
10.00 8.58 85.83%
2274 #50 DT-HOWO SINOTRUK 19020 Workshop 9-Feb-21 9-Feb-21 13:30 13:40 14:30 14:30 0.00 0.83 0.17 0.00 1.00 1 - AC off Check and repair cabel altrnator broken voltage 26 volt Jefry team

Replace oil engine, filter oil engine 2 pcs, fuel filter 2 pcs, cleaning
2275 #59 DT-HOWO SINOTRUK 19669 Workshop 9-Feb-21 9-Feb-21 13:30 13:40 17:00 - 0.00 3.33 0.17 0.00 3.50 1 10.00 6.50 65.00% 16.02.21 Time service unit (trouble diverential no 1) Yulianto team
filter air cleaner, check oil diverential no 1 have trouble (ada gram)

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


- BP1804YK INNOVA 268028 Workshop 15-Sep-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part belum lengkap Start plan OH engine
05.01.2021 Yanto team

- #32 DYNA 1603 Workshop 4-Feb-21 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Fuel leaked, whith smoke SPK Radiator service 08, Service FIP 09 Yanto team

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP 60.00 67.77 60.32 0.00 188.08

2780 #COM JH Compressor Jack Hammer 790 Power Hause 23-Nov-20 9-Feb-21 07:00 - - - 0.00 0.00 10.00 0.00 10.00 1 10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21 Low air compressor Waiting mechanic Yanto team

Install new main bearing, cranshaft, new liner, trush bearing


2789 #G KTA 02 GENSET KTA 24467 Power Hause 27-Nov-20 9-Feb-21 07:00 07:30 17:00 - 0.00 9.50 0.50 0.00 10.00 1 10.00 0.00 0.00% 19.02.2021 Oil engine out from breather/ time to OH engine new ALTRAK

- #G KTA 04 GENSET KTA 26990 Power Hause 21-Dec-20 9-Feb-21 07:00 - - - 10.00 0.00 0.00 0.00 10.00 1 10.00 0.00 0.00% Waiting part Oil engine out from breather engine Waiting part MR lokal WS 1125, ALTRAK

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown Start Repair Today Finish Repair Trouble Repair Mechanic Startus

Engine Used #39 Dozer 4-May-19 13-Sep-19 9-Feb-21 - Engine OH plan time schadule Waiting mechanic Sunar team Continue

Engine C9 Used #16 Tamrock C9 23-Mar-20 - 9-Feb-21 - Engine used #16 Time to OH Waiting for budget 2021 Hendri team Continue

Engine TTM Used #13 TTM 5-Aug-20 - 9-Feb-21 - Engine used #13 Time to OH SPK 2 OH engine Andiyanto team Continue

Engine HOWO Used #26 HOWO 22-Apr-20 - 9-Feb-21 - Engine used #26 Engine sound rought Waiting mechanic Yulianto team Continue

HM Unit #21 Start End

Morning shift 25132 25140

Night shift 25140 25147

Unit #21 Shift Pagi Start Time Finish Time Unit #21 Shift Malam Start Time Finish Time

P2H unit 21 7:00 7:15 Fill fuel and grease 50.58.07.56.67.57.47.13, fill fuel tank unit 21 21:00 22:46

Grease 57.11.67, add oil engine and swing 48, fill fuel tank unit 21,
fill fuel tank genset jetty, service genset 07, fill fuel tank unit 21 7:20 11:00 Fill fuel and grease 48.35.13.06.41.49.46. 22:46 0:53

Fill fuel 47.57.56.11.13.67.46 11:00 12:00 Prepare oil and water for unit 1:00 1:45

Fill fuel 02.41.52.63.16.65.66.44.30, grease 02.41.52.63 12:55 17:00 Fill fuel and grease 52.37.24.59.40.02.51 1:45 4:40

Check all unit TTM oil and water 4:40 5:30


Remark
Avaibily unit not Total time waiting Total time waiting Total time waiting Total time breakdown Availability unit
100% Unit Type Unit No Total time repair (h)
breakdown Part (h) mechanic (h) operator (h) (h) (%)

#01 0.00 0.00 10.00 0.00 10.00 0.00%


EXCA HITACHI ZX 870 H- 3 G
CONTINUE #02 0.00 1.15 0.13 0.00 1.28 93.58%

OK #03 0.00 9.67 0.33 0.00 10.00 0.00%

EXCA HITACHI ZX 350H - 3F


CONTINUE #04 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #08 0.00 9.67 0.33 0.00 10.00 0.00%

CONTINUE EXCAVATOR VOLVO #43 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #49 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #48 0.00 0.00 0.00 0.00 0.00 100.00%

EXCAVATOR KOMATSU
#52 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #60 0.00 0.00 10.00 0.00 10.00 0.00%

CONTINUE #05 10.00 0.00 0.00 0.00 10.00 0.00%

OK #06 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #07 0.00 0.00 0.00 0.00 0.00 100.00%

OK WHEEL LOADER #37 0.00 0.67 1.33 0.00 2.00 90.00%

OK #41 0.00 1.25 0.42 0.00 1.67 91.67%

OK #63 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #62 10.00 0.00 0.00 0.00 10.00 0.00%

#29 10.00 0.00 0.00 0.00 10.00 0.00%


BULDOZER D7G
OK #39 0.00 9.50 0.50 0.00 10.00 0.00%

OK MOTOR GRADER #40 0.00 0.45 0.63 0.00 1.08 89.17%

#16 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #30 0.00 0.50 0.75 0.00 1.25 87.50%

CONTINUE CRAWLER DRILLING #42 0.00 0.00 0.00 0.00 0.00 100.00%

OK #44 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #65 0.00 2.67 0.50 0.00 3.17 68.33%

OK #10 10.00 0.00 0.00 0.00 10.00 0.00%

CONTINUE #11 0.00 0.00 0.00 0.00 0.00 100.00%

OK #12 0.00 4.00 11.60 0.00 15.60 22.00%

OK #13 0.00 0.00 0.00 0.00 0.00 100.00%

OK #35 0.00 1.83 0.08 0.00 1.92 90.42%

#45 0.00 9.50 0.50 0.00 10.00 0.00%


HD DT- TTMAC50A
CONTINUE #46 0.00 1.50 2.12 0.00 3.62 81.92%

OK #47 0.00 0.33 0.17 0.00 0.50 97.50%

CONTINUE #56 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #57 0.00 0.00 0.00 0.00 0.00 100.00%

OK #67 0.00 0.25 0.42 0.00 0.67 96.67%

OK #23 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #24 0.00 0.00 0.00 0.00 0.00 100.00%

#25 0.00 8.92 0.08 0.00 9.00 10.00%

CONTINUE #26 0.00 1.33 0.08 0.00 1.42 85.83%

CONTINUE DT - HOWO SINOTRUK #27 0.00 0.00 10.00 0.00 10.00 0.00%

#28 0.00 0.00 10.00 0.00 10.00 0.00%

CONTINUE #50 0.00 1.25 0.17 0.00 1.42 85.83%

CONTINUE #51 0.00 0.00 0.00 0.00 0.00 100.00%

CONTINUE #58 0.00 0.00 0.00 0.00 0.00 100.00%

#59 0.00 3.33 0.17 0.00 3.50 65.00%

#09 0.00 0.00 0.00 0.00 0.00 100.00%

#17 0.00 0.00 0.00 0.00 0.00 100.00%

#18 0.00 0.00 0.00 0.00 0.00 100.00%

#19 0.00 0.00 0.00 0.00 0.00 100.00%

#21 0.00 0.00 0.00 0.00 0.00 100.00%

#22 0.00 0.00 0.00 0.00 0.00 100.00%

#31 0.00 0.00 0.00 0.00 0.00 100.00%

#32 10.00 0.00 0.00 0.00 10.00 0.00%


Unit Suporting
#53 0.00 0.00 0.00 0.00 0.00 100.00%

#54 0.00 0.00 0.00 0.00 0.00 100.00%

#55 0.00 0.00 0.00 0.00 0.00 100.00%

#64 0.00 0.00 0.00 0.00 0.00 100.00%

#66 0.00 0.00 0.00 0.00 0.00 100.00%

Total/Average 70.00 67.77 60.32 0.00 198.08 67.64%


UNIT BREAKDOWN AND REPAIR PERIODE : 10 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

2185 #08 VOLVO EC460 27138 Workshop

2384 #08 VOLVO EC460 27151 Level 0

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

2404 #06 WL CAT 966 F 1721 Workshop

10570 #29 DOZER D7G 15848 Quary

2372 #37 WL CAT 966 F 39316 Workshop


2244 #39 DOZER D7G 5099 Level 30

- #62 WL KOMATSU 450 1474 Workshop

2373 #63 WL CAT 980G 34194 Jetty

CRAWLER DRILL (16, 30, 42, 44, 65)

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2365 #11 HD-TTMAC50A 24778 Workshop

2367 #12 HD-TTMAC50A 15826 Workshop

2374 #46 HD-TTMAC50A 34579 Quary

2195 #45 HD-TTMAC50A 25027 Workshop

2345 #35 HD-TTMAC50A 20517 Stok Pile

2402 #56 HD-TTMAC50A 7747 Workshop

- #57 HD-TTMAC50A 25556 Workshop

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2403 #24 DT-HOWO SINOTRUK 11082 Workshop


- #25 DT-HOWO SINOTRUK 15655 Workshop

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2376 #58 DT-HOWO SINOTRUK 18337 Workshop

2275 #59 DT-HOWO SINOTRUK 19669 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20


HM Unit #21 Start End

Morning shift 25147 25155

Night shift 25155 25163

Unit #21 Shift Pagi

P2H unit 21

Grease spider joint 13.56.35.47. fill fuel 63. fill fuel tank unit 21, fill
fuel 47.46.35.67.56.11.13.57.

Fill fuel 41.02.52.63.16.65, grease 41.63.02.52


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 10-Feb-21 07:00 10:36 17:00 -

12-Jan-21 10-Feb-21 07:00 07:20 17:00 -

10-Dec-20 10-Feb-21 07:00 - - -

31-Jan-21 10-Feb-21 07:00 07:20 14:04 14:04

10-Feb-21 10-Feb-21 22:00 22:15 00:10 00:10

18-Oct-20 10-Feb-21 07:00 - - -

2-Feb-21 10-Feb-21 07:00 13:30 14:00 -

21-Jul-20 10-Feb-21 07:00 - - -

10-Feb-21 10-Feb-21 07:15 07:30 07:46 07:46

2-Oct-20 10-Feb-21 07:00 - - -

10-Feb-21 10-Feb-21 07:00 07:30 11:10 11:10


4-Feb-21 10-Feb-21 07:00 07:30 17:00 -

8-Nov-20 10-Feb-21 07:00 - - -

10-Feb-21 10-Feb-21 07:20 08:00 08:30 08:30

15-Jun-20 10-Feb-21 07:00 - - -

9-Feb-21 10-Feb-21 07:00 07:46 10:21 10:21

9-Feb-21 10-Feb-21 07:00 11:30 17:00 -

10-Feb-21 10-Feb-21 11:00 17:00 19:30 19:30

3-Feb-21 10-Feb-21 07:00 13:00 17:00 -

10-Feb-21 10-Feb-21 11:27 13:00 19:40 19:40

10-Feb-21 10-Feb-21 07:55 08:00 08:37 08:37

10-Feb-21 10-Feb-21 09:03 09:05 09:32 09:32

10-Feb-21 10-Feb-21 08:07 08:20 09:08 09:08


9-Feb-21 10-Feb-21 07:00 07:20 17:00 -

10-Feb-21 10-Feb-21 07:00 - - -

5-Jan-21 10-Feb-21 07:00 - - -

10-Dec-20 10-Feb-21 07:00 - - -

10-Feb-21 10-Feb-21 14:20 - - -

9-Feb-21 10-Feb-21 07:00 - - -

15-Sep-20 10-Feb-21 07:00 - - -

4-Feb-21 10-Feb-21 07:00 - - -

23-Nov-20 10-Feb-21 07:00 - - -

27-Nov-20 10-Feb-21 07:00 07:30 17:00 -

21-Dec-20 10-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 10-Feb-21 - Engine OH plan time schadule

- 10-Feb-21 - Engine used #16 Time to OH

- 10-Feb-21 - Engine used #13 Time to OH

- 10-Feb-21 - Engine used #26 Engine sound rought


Start Time Finish Time Unit #21 Shift Malam

Fill fuel and grease 31.67.11.35.57.56.50.46.13.47.07.52.41, fill fuel tank


7:00 7:15
unit 21

7:20 12:00 Fill fuel and grease 37.48.06., prepare water and oil for unit

12:50 17:00 Fill fuel and grease 40.08.02, check all unit TTM oil and water
ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 6.40 3.60 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 6.73 0.33 0.00 7.07 2

0.00 1.92 0.25 0.00 2.17 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.50 9.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.27 0.25 0.00 0.52 2

10.00 0.00 0.00 0.00 10.00 1

0.00 3.67 0.50 0.00 4.17 2


0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.50 0.67 0.00 1.17 2

10.00 0.00 0.00 0.00 10.00 1

0.00 2.58 0.77 0.00 3.35 2

0.00 5.50 4.50 0.00 10.00 1

0.00 2.50 6.00 0.00 8.50 2

0.00 4.00 6.00 0.00 10.00 1

0.00 6.67 1.55 0.00 8.22 2

0.00 0.62 0.08 0.00 0.70 2

0.00 0.45 0.03 0.00 0.48 2

0.00 0.80 0.22 0.00 1.02 1


0.00 9.67 0.33 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 2.67 0.00 2.67 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

60.00 71.93 78.08 0.00 210.02

0.00 0.00 10.00 0.00 10.00 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic


Start Time Finish Time

21:00 23:50

23:50 1:29

1:30 5:00
Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

11.02.21

20.00 10.77 53.83%

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Mundur 15.02.21 trouble boom

10.00 0.00 0.00% Prediksi part Mei 2021

20.00 19.48 97.42% -

10.00 0.00 0.00% Prediksi part Februari 2021

20.00 15.83 79.17% -


10.00 0.00 0.00% 10.02.21

10.00 0.00 0.00% Prediksi part awal maret 2021

20.00 18.83 94.17% -

Prediksi finish 25.01.21 mundur filter transmisi


10.00 0.00 0.00%
kosong

20.00 16.65 83.25% 10.02.21

10.00 0.00 0.00% 15.02.21

20.00 11.50 57.50% -

10.00 0.00 0.00% Prediksi 13.02.21

20.00 11.78 58.92% -

20.00 19.30 96.50% -

20.00 19.52 97.58% -

10.00 8.98 89.83% -


10.00 0.00 0.00% 11.02.21

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 7.33 73.33% 11.02.21

10.00 0.00 0.00% 16.02.21

10.00 0.00 0.00% Waiting part belum lengkap

10.00 0.00 0.00% Waiting part

10.00 0.00 0.00% 15.12.20 mundur ke 08.01.21

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Oil engine leaked and Whith smoke

Oil engine leaked

Plan repair boom sticky function, temperatur hyd hight

Oil hyd leaked

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Can't starting on

Track right side not runing

Lighting front side low, brake trouble (getar dan ada bunyi)
Idler crack and gasket manipool exhaust leaked

Tire no 2 leaked and want to service pump bucket, pump transmision

Oil engine full (bverlebih)

If unit slow or want to stop engine vibration

Tire no 4 leaked

Hose after cooler loose and radiator leaked

Temperatur transmision low

Start plan workshop service diverential, control valve stearing

Lamp sign and horn off

Safety transmision loose

Replace tire front for spare back tire

Tire no 1 have a sound


Start plan replace transmision spare time service

Engine sound noise

Engine sound noise

Oil engine have a leaked

Belting alternator broken

Time service unit (trouble diverential no 1)

Start plan OH engine

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Disassembly stick Arm, bring unit inside workshop CST CONTINUE

Continue test runing and monitoring engine, assembly hyd pump #04
CST CONTINUE
to engine #03

Waiting part engine WS Spore 010 CST CONTINUE

Check and adjust gear regulator pump 2 not connect to servo hyd
pump, test runing oke, replace hose hyd from hyd pump 2 to control CST OK
valve

Check and welding plug for tcheck pressure hyd pump Sunar team OK

Waiting part engine MR Spore WS 378 CST CONTINUE

Install hose fuel new from FIP to common rail, waiting vendor trouble
CST CONTINUE
engine sometime suddenly stop

Waiting part Axle WS spore 345, Sunar team CONTINUE

Jumper battrey Rafly OK

Waiting MR 259 Spore Sunar team CONTINUE

Replace new lamp LED front top side 2 pcs, replace lamp H3 new
Sumito team and Aspan OK
under side 2 pcs, repair reliv valve brake 1 pc Dratt lathe
Continue welding & doubling idler spare, disassembly exhaust
Sugianto team and Sumito team CONTINUE
manipool, replace new gasket, assembly manipool

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Temporary remove oil engine 10 liter Sumito team OK

Unit finish but filter transmision need to replace waiting filter


WS lokal 121 Andiyanto team CONTINUE

Replace used tire #57 1 pc Andiyanto team OK

Vendor repair leak, test runing still leak Kemal/Vendor CONTINUE

Waiting elektrik and night shift mechanic replace sensor


temperatur transmision new Sunar team OK

Wash componen diverential, assembly diverential, replace


bearing bevel gear 2 pcs, sleve pinion gear 2 pcs, resistan
waser 2 pcs, bearing pinion gear 3 pcs, pinion gear 4 pcs, half Andiyanto team and Aspan CONTINUE
shaft gear 1 pc, disassembly and replace new lamp set front
under side 2 set

Disassembly hndle lamp set stearing, replace new handle


lamp set, restandar retarder switch to handle unit runing Rafly OK
continue next

Welding safety transmision broken Sugianto team OK

Disassembly and replace used tire no 1, used #47 Andiyanto team OK

Disassembly tire, tromol, check bearing, adjust bearing test oke Yulianto team OK
Assembly transmision spare service to unit 1 set, replace relase pull
ring assembly, drive disc/lining clutch, test runing gear oke, bucket Yulianto team CONTINUE
dumping have sound at PTO

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Waiting elektrik Aspan team CONTINUE

Install new lamp rotary off, and waiting mechanic doing other unit Yulianto team CONTINUE

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

SPK Radiator service 08, Service FIP 09 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Install new bearing connecting rod, ring piston, piston, piston


cooling nozel new ALTRAK CONTINUE

Waiting part MR lokal WS 1125, ALTRAK CONTINUE


Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03

EXCA HITACHI ZX 350H - 3F


#04

#08

EXCAVATOR VOLVO
#43

#49

#48

EXCAVATOR KOMATSU #52

#60

#05

#06

#07

WHEEL LOADER
WHEEL LOADER #37

#41

#63

#62

#29
BULDOZER D7G
#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12

HD DT- TTMAC50A
#13

HD DT- TTMAC50A #35

#45

#46

#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK
#28

#50

#51

#58

#59

#09

#17
#18

#19

#21

#22

#31

#32
Unit Suporting

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 6.40 3.60 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 9.67 0.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 8.65 0.58 0.00 9.23

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.50 9.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.27 0.25 0.00 0.52

0.00 0.00 0.00 0.00 0.00


0.00 3.67 0.50 0.00 4.17

0.00 0.00 0.00 0.00 0.00

0.00 0.50 0.67 0.00 1.17

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.50 0.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 2.58 0.77 0.00 3.35

0.00 5.50 4.50 0.00 10.00


0.00 0.00 0.00 0.00 0.00

0.00 6.67 1.55 0.00 8.22

0.00 4.00 6.00 0.00 10.00

0.00 2.50 6.00 0.00 8.50

0.00 0.00 0.00 0.00 0.00

0.00 0.62 0.08 0.00 0.70

0.00 0.45 0.03 0.00 0.48

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.80 0.22 0.00 1.02

0.00 9.67 0.33 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 2.67 0.00 2.67

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

70.00 71.93 78.08 0.00 220.02


Availability unit
(%)

0.00%

100.00%

0.00%

0.00%

53.83%

0.00%

100.00%

100.00%

100.00%

0.00%

0.00%

97.42%

100.00%
79.17%

100.00%

94.17%

0.00%

0.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

0.00%

83.25%

0.00%
100.00%

58.92%

0.00%

57.50%

100.00%

96.50%

97.58%

100.00%

100.00%

89.83%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%

73.33%

0.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

64.59%
UNIT BREAKDOWN AND REPAIR PERIODE : 11 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

2406 #02 HITACHI ZX 870H -3F 32876 Level 0

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

- #08 VOLVO EC460 27155 Level 0

2390 #08 VOLVO EC460 27156 Level 0

10391 #43 VOLVO 480 31562 Stok Pile

2387 #49 VOLVO 480 20492 Level 15

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

- #07 WL CAT 966 F 29033 Workshop


10570 #29 DOZER D7G 15848 Quary

2389 #37 WL CAT 966 F 39333 MCC

2244 #39 DOZER D7G 5099 Level 30

2409 #41 WL CAT 980G 48309 Level 0

- #62 WL KOMATSU 450 1474 Workshop

2408 #63 WL CAT 980G 34216 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2367 #12 HD-TTMAC50A 15826 Workshop

- #35 HD-TTMAC50A 20526 Stok Pile

2195 #45 HD-TTMAC50A 25027 Workshop

2413 #47 HD-TTMAC50A 26410 Stok Pile

- #47 HD-TTMAC50A 26416 Stok Pile

2412 #67 HD-TTMAC50A 2961 Quary

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)
- #25 DT-HOWO SINOTRUK 15655 Workshop

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2376 #58 DT-HOWO SINOTRUK 18337 Workshop

2394 #58 DT-HOWO SINOTRUK 18338 Workshop

2275 #59 DT-HOWO SINOTRUK 19669 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

2388 #22 DT-HOWO SINOTRUK 12217 Level 15

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause


ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25163 25170

Night shift 25170 25177

Unit #21 Shift Pagi

P2H unit 21, Fill fuel strada,comp KTA, 63,47.67.11.56.13.57.46.35


fill fuel tank 21

Add oil hyd 08.40, Fill fuel 02.41.18.42.16.30.65, grease 02.41


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 11-Feb-21 07:00 07:30 17:00 -

11-Feb-21 11-Feb-21 17:00 17:10 21:30 21:30

12-Jan-21 11-Feb-21 07:00 07:20 17:00 -

10-Dec-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 07:00 07:20 13:20 13:20

11-Feb-21 11-Feb-21 14:20 14:25 14:55 14:55

18-Oct-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 13:30 13:35 13:50 13:50

2-Feb-21 11-Feb-21 07:00 07:30 11:00 -

21-Jul-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 07:20 07:25 08:05 08:05


2-Oct-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 13:10 17:00 17:10 17:10

4-Feb-21 11-Feb-21 07:00 07:30 17:00 -

11-Feb-21 11-Feb-21 22:50 22:55 00:15 00:15

8-Nov-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 20:00 - - -

15-Jun-20 11-Feb-21 07:00 - - -

9-Feb-21 11-Feb-21 07:00 12:30 17:00 -

11-Feb-21 11-Feb-21 07:20 07:30 09:15 09:15

3-Feb-21 11-Feb-21 07:00 08:00 17:00 -

11-Feb-21 11-Feb-21 16:40 17:20 17:50 17:50

11-Feb-21 11-Feb-21 01:20 01:30 02:45 -

11-Feb-21 11-Feb-21 23:15 - - -


9-Feb-21 11-Feb-21 07:00 07:20 17:00 -

10-Feb-21 11-Feb-21 07:00 - - -

5-Jan-21 11-Feb-21 07:00 - - -

10-Dec-20 11-Feb-21 07:00 - - -

10-Feb-21 11-Feb-21 07:00 08:00 15:35 15:35

11-Feb-21 11-Feb-21 15:53 15:53 16:10 16:10

9-Feb-21 11-Feb-21 07:00 - - -

15-Sep-20 11-Feb-21 07:00 - - -

11-Feb-21 11-Feb-21 13:55 14:00 14:10 14:10

4-Feb-21 11-Feb-21 07:00 - - -

23-Nov-20 11-Feb-21 07:00 - - -

27-Nov-20 11-Feb-21 07:00 07:30 17:00 -

21-Dec-20 11-Feb-21 07:00 - - -


Start Repair Today Finish Repair Trouble

13-Sep-19 11-Feb-21 - Engine OH plan time schadule

- 11-Feb-21 - Engine used #16 Time to OH

- 11-Feb-21 - Engine used #13 Time to OH

- 11-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 12:50 Fill fuel 57.35.67.47.11, fill fuel tank 21

13:02 17:06 Fill fuel, grease and oil 48.56.13.46.41.52.06.07

Prepare oil and water for unit , fill fuel, grease and oil
40.24.58.51.08.02.49, check oil all unit equipment
ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 9.50 0.50 0.00 10.00 1

0.00 4.33 0.17 0.00 4.50 2

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 6.00 0.33 0.00 6.33 2

0.00 0.50 0.08 0.00 0.58 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.25 0.08 0.00 0.33 2

0.00 3.50 6.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.67 0.08 0.00 0.75 2


10.00 0.00 0.00 0.00 10.00 1

0.00 0.17 3.83 0.00 4.00 2

0.00 9.50 0.50 0.00 10.00 1

0.00 1.33 0.08 0.00 1.42 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 7.00 0.00 7.00 2

10.00 0.00 0.00 0.00 10.00 1

0.00 4.50 5.50 0.00 10.00 1

0.00 1.75 0.17 0.00 1.92 2

0.00 9.00 1.00 0.00 10.00 1

0.00 0.50 0.67 0.00 1.17 2

0.00 1.25 0.42 0.00 1.67 2

0.00 0.00 3.75 0.00 3.75 2


0.00 9.67 0.33 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 7.58 1.00 0.00 8.58 1

0.00 0.28 0.00 0.00 0.28 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.17 0.08 0.00 0.25 1

10.00 0.00 0.00 0.00 10.00 1

60.00 79.95 72.33 0.00 212.28

0.00 0.00 10.00 0.00 10.00 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1


Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time

21:00 22:30

22:30 0:02

0:02 5:20
Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

20.00 15.50 77.50% -

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

20.00 13.08 65.42%

10.00 0.00 0.00% Part prediksi awal Maret

20.00 19.67 98.33% -

10.00 0.00 0.00% Mundur 15.02.21 trouble boom

10.00 0.00 0.00% Prediksi part Mei 2021

20.00 19.25 96.25% -


10.00 0.00 0.00% Prediksi part Februari 2021

20.00 16.00 80.00% -

10.00 0.00 0.00% 10.02.21

20.00 18.58 92.92% -

10.00 0.00 0.00% Prediksi part awal maret 2021

20.00 13.00 65.00% Need check trouble

Prediksi finish 25.01.21 mundur filter transmisi


10.00 0.00 0.00%
kosong

10.00 0.00 0.00% 15.02.21

20.00 18.08 90.42% -

10.00 0.00 0.00% Prediksi 13.02.21

-
20.00 17.17 85.83%
12.02.21

20.00 16.25 81.25% Need check trouble


10.00 0.00 0.00% 11.02.21

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

11.02.21
10.00 1.13 11.33%
-

10.00 0.00 0.00% 16.02.21

10.00 0.00 0.00% Waiting part belum lengkap

10.00 9.75 97.50% -

10.00 0.00 0.00% Waiting part

10.00 0.00 0.00% -

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part


Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Oil hyd leaked

Oil engine leaked and Whith smoke

Oil engine leaked

Engine suddenly stop

Low power hyd boom and ARM

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Oil hyd leaked

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Cuting blade worn out


Track right side not runing

Can't starting on

Idler crack and gasket manipool exhaust leaked

Hose hyd leaked

Tire no 2 leaked and want to service pump bucket, pump transmision

Final drive no 2 hot

If unit slow or want to stop engine vibration

Hose after cooler loose and radiator leaked

Continue aktifasi horn, sign lamp

Start plan workshop service diverential, control valve stearing

Parking brake not function

Voltage battrey 18 volt

Final drive no 4 have a sound


Start plan replace transmision spare time service

Engine sound noise

Engine sound noise

Oil engine have a leaked

Belting alternator broken

Tire no 11 leaked

Time service unit (trouble diverential no 1)

Start plan OH engine

Unit can't move

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Disassembly cylinder ARM from unit, disassembly cylinder and


replace copling pipe hyd cooler 1 pc, replace oring termostat cooler CST CONTINUE
hyd

Check and welding pipe hyd cylinder bucket leak 2 side CST OK

Assembly engine to unit, replace hose filter oil engine 2 pcs CST CONTINUE

Waiting part engine WS Spore 010 CST CONTINUE

Check and adjust reliv valve hyd pump (terlalu tinggi), replace hose
CST OK
hyd from control valve to pipe hyd bucket right side leak

Adjust reliv valve hyd pump (kurang) CST OK

Waiting part engine MR Spore WS 378 CST CONTINUE

Replace oring hose pilot CST OK

Wash unit by operator and bring unit to workshop want to service


CST CONTINUE
hyd pump

Waiting part Axle WS spore 345, Sunar team CONTINUE

Reverse cuting blade, replace bolt 8 pcs Sumito team OK


Waiting MR 259 Spore Sunar team CONTINUE

Waiting elektrik, and night shif check and tighten head battrey Sunar team OK

Continue welding & doubling idler spare, disassembly and reseal


Sugianto team and Sumito team CONTINUE
cylinder lift left and right side

Replace hose pilot control valve bucket used #63 Sunar team OK

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Check oil final drive have trouble (ada gram), pending, need
to service Axle Sunar team CONTINUE

Unit finish but filter transmision need to replace waiting filter


WS lokal 121 Andiyanto team CONTINUE

Disassembly radiator from unit and service radiator Kemal/Vendor CONTINUE

Tidy up cabel lamp sign and replace relay flusher, replace


new horn Rafly OK

Replace bearing diverential 2 pcs, replace seal york


diverential, assembly diverential adjust cleren Andiyanto team CONTINUE

Tighten selenoid parking brake Sunar team OK

Replace altranator spare repair and can't start battrey low Sunar team CONTINUE

Waiting mechanic Andiyanto team CONTINUE


Replace PTO 1 set used, test oke, replace cover seat operator new,
Replace oil engine, filter oil engine 2 pcs, filter fuel 2 pcs, check oil
Yulianto team CONTINUE
diverential no 1 have trouble (ada gram), disassembly diverential no
1, wash componen

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Prepare alterantor service, replace alternator sticky, replace belting


Aspan team OK
alternator

Replace used tire 1 pc Ari OK

Waiting mechanic doing other unit Yulianto team CONTINUE

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Bleading air in boster clutch Ari OK

SPK Radiator service 08, Service FIP 09 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Install seal flywheel hausing, seal from cover gear, seal


aksesoris drive, install flywheel hausing, flywhell, camshaft,
bearing thrust, fibration dumper, oil pump, install from cover ALTRAK CONTINUE
gear

Waiting part MR lokal WS 1125, ALTRAK CONTINUE


Avaibily unit not
100% Unit Type Unit No
breakdown

#01

EXCA HITACHI ZX 870 H- 3 G


#02

#03
EXCA HITACHI ZX 350H - 3F
#04

#08

EXCAVATOR VOLVO #43

#49

#48

EXCAVATOR KOMATSU #52

#60

#05

#06

#07

WHEEL LOADER
#37
WHEEL LOADER

#41

#63

#62

#29
BULDOZER D7G

#39

MOTOR GRADER #40

#16

#30

#42
CRAWLER DRILLING

#44

#65

#10

#11

#12

#13

HD DT- TTMAC50A
#35

HD DT- TTMAC50A
#45

#46

#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK
#28

#50

#51
#58

#59

#09

#17

#18

#19

#21

#22

#31
Unit Suporting
#32

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 9.50 0.50 0.00 10.00

0.00 4.33 0.17 0.00 4.50

0.00 9.67 0.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 6.50 0.42 0.00 6.92

10.00 0.00 0.00 0.00 10.00

0.00 0.25 0.08 0.00 0.33

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 3.50 6.50 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.67 0.08 0.00 0.75


0.00 0.17 3.83 0.00 4.00

0.00 1.33 0.08 0.00 1.42

0.00 0.00 7.00 0.00 7.00

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.50 0.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 4.50 5.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00


0.00 1.75 0.17 0.00 1.92

0.00 9.00 0.00 0.00 9.00

0.00 0.00 1.00 0.00 1.00

0.00 1.75 1.08 0.00 2.83

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 3.75 0.00 3.75

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 9.67 0.33 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 7.87 1.00 0.00 8.87

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.17 0.08 0.00 0.25

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

60.00 80.12 72.42 0.00 212.53


Availability unit
(%)

0.00%

77.50%

0.00%

0.00%

65.42%

0.00%

98.33%

100.00%

100.00%

0.00%

0.00%

100.00%

96.25%
80.00%

92.92%

65.00%

0.00%

0.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

0.00%

100.00%

0.00%

100.00%
90.42%

0.00%

100.00%

85.83%

100.00%

100.00%

81.25%

100.00%

100.00%

0.00%

0.00%

0.00%

0.00%

100.00%

100.00%
11.33%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

97.50%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

65.64%
UNIT BREAKDOWN AND REPAIR PERIODE : 12 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

2391 #08 VOLVO EC460 27155 Level 0

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

2414 #06 WL CAT 966 F 1757 Workshop

10570 #29 DOZER D7G 15848 Quary

2418 #37 WL CAT 966 F 39344 Workshop


2421 #37 WL CAT 966 F 39349 Workshop

2244 #39 DOZER D7G 5099 Level 30

- #62 WL KOMATSU 450 1474 Workshop

2408 #63 WL CAT 980G 34216 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

1460 #16 PANTERA 1100 927 Level 15

1459 #30 SANDVIK DP 1100 3039 Level 15

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2367 #12 HD-TTMAC50A 15826 Workshop

2195 #45 HD-TTMAC50A 25027 Workshop

- #47 HD-TTMAC50A 26416 Stok Pile

2416 #47 HD-TTMAC50A 26417 Stok Pile

2424 #47 HD-TTMAC50A 26423 Workshop

2423 #56 HD-TTMAC50A 7798 Workshop

2412 #67 HD-TTMAC50A 2961 Quary


HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

- #23 DT-HOWO SINOTRUK 12639 Workshop

- #25 DT-HOWO SINOTRUK 15655 Workshop

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2419 #50 DT-HOWO SINOTRUK 19075 Workshop

2275 #59 DT-HOWO SINOTRUK 19669 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

2392 #22 DT-HOWO SINOTRUK 12219 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT
ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25177 25183

Night shift 25183 25188

Unit #21 Shift Pagi

P2H unit 21, grease 46, Adding water radiator 35, add oil engine
and fill fuel WP 03, fill fuel tank 21, fill fuel 57.11.56.35.13.46.47.64

Fill fuel 02.41.30.65, Grease 02.41


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 12-Feb-21 07:00 07:30 15:00 -

12-Jan-21 12-Feb-21 07:00 07:20 15:00 -

10-Dec-20 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 07:00 07:20 16:30 16:30

18-Oct-20 12-Feb-21 07:00 - - -

2-Feb-21 12-Feb-21 07:00 - - -

21-Jul-20 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 07:20 07:25 08:10 08:10

2-Oct-20 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 13:15 13:22 14:15 14:15


12-Feb-21 12-Feb-21 15:10 15:40 15:50 15:50

4-Feb-21 12-Feb-21 07:00 07:30 15:00 -

8-Nov-20 12-Feb-21 07:00 - - -

11-Feb-21 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 07:30 09:20 15:00 -

12-Feb-21 12-Feb-21 07:10 07:40 09:20 09:20

15-Jun-20 12-Feb-21 07:00 09:11 15:00 -

9-Feb-21 12-Feb-21 07:00 - - -

3-Feb-21 12-Feb-21 07:00 - - -

11-Feb-21 12-Feb-21 07:00 07:30 08:00 08:00

12-Feb-21 12-Feb-21 08:24 08:35 15:50 15:50

12-Feb-21 12-Feb-21 21:10 - - -

12-Feb-21 12-Feb-21 21:05 21:10 21:45 21:45

11-Feb-21 12-Feb-21 07:00 07:20 09:00 -


12-Feb-21 12-Feb-21 15:10 15:15 15:25 15:25

9-Feb-21 12-Feb-21 07:00 08:00 10:41 10:41

10-Feb-21 12-Feb-21 07:00 - - -

5-Jan-21 12-Feb-21 07:00 - - -

10-Dec-20 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 13:20 - - -

9-Feb-21 12-Feb-21 07:00 10:40 15:00 -

15-Sep-20 12-Feb-21 07:00 - - -

12-Feb-21 12-Feb-21 07:10 07:25 08:00 08:00

4-Feb-21 12-Feb-21 07:00 - - -

23-Nov-20 12-Feb-21 07:00 - - -

27-Nov-20 12-Feb-21 07:00 07:30 15:00 -

21-Dec-20 12-Feb-21 07:00 - - -


Start Repair Today Finish Repair Trouble

13-Sep-19 12-Feb-21 - Engine OH plan time schadule

- 12-Feb-21 - Engine used #16 Time to OH

- 12-Feb-21 - Engine used #13 Time to OH

- 12-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 13:15 Fill fuel, grease and oil 25.48.07.49.52.02.41.40

13:30 15:05 Fiil fuel tank 21

Prepare oil and water for unit

Fill fuel and grease 06.46.57.35.11.56.13.47.37


ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 7.50 2.50 0.00 10.00 1

0.00 7.67 2.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.17 0.33 0.00 9.50 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.75 0.08 0.00 0.83 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.88 0.12 0.00 1.00 2


0.00 0.17 0.50 0.00 0.67 2

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 5.67 3.83 0.00 9.50 1

0.00 1.67 0.50 0.00 2.17 1

0.00 5.82 4.18 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.50 0.50 0.00 1.00 2

0.00 7.25 0.18 0.00 7.43 2

0.00 0.00 5.83 0.00 5.83 2

0.00 0.58 0.08 0.00 0.67 2

0.00 1.67 8.33 0.00 10.00 1


0.00 0.17 0.08 0.00 0.25 1

0.00 2.68 1.00 0.00 3.68 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 3.67 0.00 3.67 1

0.00 4.33 5.67 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.58 0.25 0.00 0.83 1

0.00 0.00 10.00 0.00 10.00 1

60.00 63.97 102.23 0.00 226.20

0.00 0.00 10.00 0.00 10.00 1

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1


Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time

15:15 18:00

18:00 18:40

18:40 19:00

19:00 23:15
Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

20.00 10.50 52.50% -

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Predeksi 19.02.21

10.00 0.00 0.00% Prediksi part Mei 2021

20.00 19.17 95.83% -

10.00 0.00 0.00% Prediksi part Februari 2021

-
20.00 18.33 91.67%
20.00 18.33 91.67%
-

10.00 0.00 0.00% 10.02.21 mundur ke 17.02.21

10.00 0.00 0.00% Prediksi part awal maret 2021

10.00 0.00 0.00% Need check trouble

10.00 0.50 5.00% 15.02.21

10.00 7.83 78.33% -

10.00 0.00 0.00% 15.02.21

10.00 0.00 0.00% 15.02.21

10.00 0.00 0.00% Prediksi 13.02.21

12.02.21

20.00 5.73 28.67% -

15.02.21

20.00 19.33 96.67% -

10.00 0.00 0.00% Need check trouble


10.00 9.75 97.50% -

10.00 6.32 63.17% 11.02.21

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 6.33 63.33% 17.02.21

10.00 0.00 0.00% 16.02.21

10.00 0.00 0.00% Waiting part belum lengkap

10.00 9.17 91.67% -

10.00 0.00 0.00% -

10.00 0.00 0.00% -

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part


Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Oil engine leaked and Whith smoke

Oil engine leaked

Temperatur hyd hight

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Cutting edge worn out

Track right side not runing

Can't starting
Can't starting

Idler crack and gasket manipool exhaust leaked

Tire no 2 leaked and want to service pump bucket, pump transmision

Final drive no 2 hot

Dirfter have trouble (ada gram)

Shank adaptor can't stop (jalan terus)

If unit slow or want to stop engine vibration

Hose after cooler loose and radiator leaked

Start plan workshop service diverential, control valve stearing

Voltage battrey 18 volt

Parking brake not function, can't move back and can't starting on

Voltage battrey LH 7.56V, can't start

Tyre no 5 less pressure

Final drive no 4 have a sound


Tire no 3 broken

Start plan replace transmision spare time service

Engine sound noise

Engine sound noise

Oil engine have a leaked

AC off, final drive no 8 oil leaked

Time service unit (trouble diverential no 1)

Start plan OH engine

Handle valve water broken inside cabin

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Doubling hole pin stick ARM worn out, cleaning and polish tank
cylinder ARM, disassembly and reseal cylinder ARM, disassembly CST, and Sugianto team CONTINUE
motor fan cooler hyd

Repair sensor timing pump hyd broken, fill oil hyd tighten mounting
CST CONTINUE
engine, cleaning and install socket hyd and engine, assembly belting

Waiting part engine WS Spore 010 CST CONTINUE

Disassembly and replace motor cooler hyd new, service main reliv
valve boom in control valve polish plunger, replace oring hose CST OK
cylinder bucket right side

Waiting part engine MR Spore WS 378 CST CONTINUE

Waiting mechanic doing other unit CST CONTINUE

Waiting part Axle WS spore 345, Sunar team CONTINUE

Change position cutting edge and replace new bolt 8 pcs Sumito team OK

Waiting MR 259 Spore Sunar team CONTINUE

Check bolt Armartur starter loose, tighten bolt Budi team OK


Check bolt spool starter broken, replace bolt spool Sunar team OK

Continue welding and repair idler spare, disassembly track left side,
Sugianto team and Sumito team CONTINUE
disassembly idler, welding foot print idler

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Waiting mechanic doing other unit Sumito team CONTINUE

Check and disassembly drifter from unit, rotary bushing broken,


Sukmo CONTINUE
prepare drifter spare

Check and replace spring manipool directional valve broken Sukmo OK

Install new filter transmision, check oil transmision, add oil


hyd, test runing AC error 1, clamp after cooler broken 1 pc Suhiami CONTINUE

Waiting vendor warnty radiator Kemal/Vendor CONTINUE

Waiting mechanic Andiyanto team CONTINUE

Jumper battrey Rapli OK

Check voltage low 18 volt, jumper battrey test start starter short,
replace used starter service, jumper battrey and alternator not Rapli and Sunar team OK
changing 22 volt, replace alternator spare repair, jumper battry

Waiting mechanic Rapli CONTINUE

Adding pressure tyre Sunar team OK

Check oil drain final drive, disassembly sun wheel shaft no 4


and vring unit to workshop Riki, trisna CONTINUE
Replace used tire 1 pc Sunar team OK

Assembly diverential new 1 set, fill oil and adjust brake, greasing unit Ari OK

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Waiting mechanic Yulianto team, Jeffri team CONTINUE

Drain oil divensial no 1, disassembly diverensial no 1, wash


Ari CONTINUE
componen

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Welding and repair fott print handle valve water Ari OK

Waiting mechanic Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Install engine to unit, install prom support, install mounting


engine, install alternator ALTRAK CONTINUE

Waiting part MR lokal WS 1125, ALTRAK CONTINUE


Avaibily unit not
100% Unit Type Unit No
breakdown

#01

EXCA HITACHI ZX 870 H- 3 G


#02

#03
EXCA HITACHI ZX 350H - 3F

#04

#08

EXCAVATOR VOLVO
#43

#49

#48

EXCAVATOR KOMATSU #52

#60

#05

#06
#07

WHEEL LOADER #37

#41

#63

#62

#29
BULDOZER D7G
#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12
#13

#35

#45

HD DT- TTMAC50A
#46

#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK

#28

#50

#51

#58
#59

#09

#17

#18

#19

#21

#22

#31

#32

Unit Suporting
#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 7.50 2.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 7.67 2.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.17 0.33 0.00 9.50

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.75 0.08 0.00 0.83


0.00 0.00 0.00 0.00 0.00

0.00 1.05 0.62 0.00 1.67

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 5.67 3.83 0.00 9.50

0.00 1.67 0.50 0.00 2.17

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 5.82 4.18 0.00 10.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 7.75 6.52 0.00 14.27

0.00 0.58 0.08 0.00 0.67

0.00 0.00 0.00 0.00 0.00

0.00 1.67 8.33 0.00 10.00

0.00 0.17 0.08 0.00 0.25

0.00 0.00 0.00 0.00 0.00

0.00 2.68 1.00 0.00 3.68

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 3.67 0.00 3.67

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 4.33 5.67 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.58 0.25 0.00 0.83

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

40.00 57.05 109.98 0.00 207.03


Availability unit
(%)

0.00%

100.00%

0.00%

0.00%

52.50%

0.00%

100.00%

100.00%

100.00%

0.00%

0.00%

95.83%
100.00%

91.67%

100.00%

0.00%

0.00%

0.00%

0.00%

100.00%

5.00%

78.33%

100.00%

100.00%

100.00%

0.00%

100.00%

0.00%
100.00%

100.00%

0.00%

100.00%

28.67%

96.67%

100.00%

0.00%

97.50%

100.00%

63.17%

0.00%

0.00%

0.00%

63.33%

100.00%

100.00%
0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

91.67%

100.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

60.78%
UNIT BREAKDOWN AND REPAIR PERIODE : 13 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

10570 #29 DOZER D7G 15848 Quary

2430 #37 WL CAT 966 F 39350 Workshop

2244 #39 DOZER D7G 5099 Level 30


- #62 WL KOMATSU 450 1474 Workshop

2408 #63 WL CAT 980G 34216 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

1460 #16 PANTERA 1100 927 Level 15

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2441 #11 HD-TTMAC50A 24846 Pondok

2367 #12 HD-TTMAC50A 15826 Workshop

2440 #35 HD-TTMAC50A 20575 Quary

2195 #45 HD-TTMAC50A 25027 Workshop

2427 #46 HD-TTMAC50A 34619 Stok Pile

2437 #46 HD-TTMAC50A 34628 Workshop

2424 #47 HD-TTMAC50A 26423 Workshop

2438 #47 HD-TTMAC50A 26433 Stok Pile

2426 #56 HD-TTMAC50A 7799 Stok Pile


2436 #57 HD-TTMAC50A 25617 Stok Pile

2412 #67 HD-TTMAC50A 2961 Quary

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2439 #23 DT-HOWO SINOTRUK 12667 Workshop

2429 #25 DT-HOWO SINOTRUK 15669 Workshop

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2419 #50 DT-HOWO SINOTRUK 19075 Workshop

2434 #58 DT-HOWO SINOTRUK 18353 Secondary

2275 #59 DT-HOWO SINOTRUK 19669 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause


2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25188 25196

Night shift 25196 25203

Unit #21 Shift Pagi

P2H unit 21

Fill fuel tank unit 21, Fill fuel 23.22.35.56.13.11.57.46.47

Fill fuel 41.02.08.10.42.WP04.16.30.65, grease 02.08.41


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 13-Feb-21 07:00 07:30 17:00 -

12-Jan-21 13-Feb-21 07:00 07:20 17:00 -

10-Dec-20 13-Feb-21 07:00 - - -

18-Oct-20 13-Feb-21 07:00 - - -

2-Feb-21 13-Feb-21 07:00 08:00 17:00 -

21-Jul-20 13-Feb-21 07:00 - - -

2-Oct-20 13-Feb-21 07:00 - - -

13-Feb-21 13-Feb-21 07:20 07:30 10:45 10:45

4-Feb-21 13-Feb-21 07:00 07:30 17:00 -


8-Nov-20 13-Feb-21 07:00 - - -

11-Feb-21 13-Feb-21 07:00 - - -

12-Feb-21 13-Feb-21 07:00 07:30 14:00 14:00

15-Jun-20 13-Feb-21 07:00 08:30 17:00 -

13-Feb-21 13-Feb-21 00:00 00:20 02:00 -

9-Feb-21 13-Feb-21 07:00 - - -

13-Feb-21 13-Feb-21 00:03 - - -

3-Feb-21 13-Feb-21 07:00 - - -

13-Feb-21 13-Feb-21 07:29 07:35 07:55 07:55

13-Feb-21 13-Feb-21 17:20 17:45 18:15 18:15

12-Feb-21 13-Feb-21 07:00 07:30 10:22 10:22

13-Feb-21 13-Feb-21 18:30 19:00 19:20 19:20

13-Feb-21 13-Feb-21 07:35 07:40 07:55 07:55


13-Feb-21 13-Feb-21 16:28 17:00 17:45 17:45

11-Feb-21 13-Feb-21 07:00 - - -

13-Feb-21 13-Feb-21 18:00 18:00 18:25 18:25

13-Feb-21 13-Feb-21 07:15 07:40 14:05 14:05

10-Feb-21 13-Feb-21 07:00 - - -

5-Jan-21 13-Feb-21 07:00 - - -

10-Dec-20 13-Feb-21 07:00 - - -

12-Feb-21 13-Feb-21 07:00 07:34 17:00 -

13-Feb-21 13-Feb-21 14:57 15:00 15:50 15:50

9-Feb-21 13-Feb-21 07:00 07:30 13:52 13:52

15-Sep-20 13-Feb-21 07:00 - - -

4-Feb-21 13-Feb-21 07:00 - - -

23-Nov-20 13-Feb-21 07:00 - - -


27-Nov-20 13-Feb-21 07:00 07:30 17:00 -

21-Dec-20 13-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 13-Feb-21 - Engine OH plan time schadule

- 13-Feb-21 - Engine used #16 Time to OH

- 13-Feb-21 - Engine used #13 Time to OH

- 13-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

Fill fuel 13.46.35.11.56.47, fill fuel tank unit 21, fill fuel and grease
7:00 7:15
48.37.07.06.57.24.58.52.41

7:15 12:40 Prepare oil and water for unit

12:50 17:00 Fill fuel and grease 49.40.02.08, check all unit TTM water and oil
ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 9.50 0.50 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 9.00 1.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 3.25 0.17 0.00 3.42 2

0.00 9.50 0.50 0.00 10.00 1


10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 6.50 0.50 0.00 7.00 1

0.00 8.50 1.50 0.00 10.00 1

0.00 1.67 1.33 0.00 3.00 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 2.95 0.00 2.95 2

0.00 0.00 10.00 0.00 10.00 1

0.00 0.33 0.10 0.00 0.43 2

0.00 0.50 0.42 0.00 0.92 2

0.00 2.87 0.50 0.00 3.37 2

0.00 0.33 0.50 0.00 0.83 2

0.00 0.25 0.08 0.00 0.33 2


0.00 0.75 0.53 0.00 1.28 2

0.00 0.00 10.00 0.00 10.00 1

0.00 0.42 0.00 0.00 0.42 2

0.00 6.42 0.42 0.00 6.83 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 9.43 0.57 0.00 10.00 1

0.00 0.83 0.05 0.00 0.88 2

0.00 6.37 0.50 0.00 6.87 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

60.00 86.08 72.45 0.00 218.53

0.00 0.00 10.00 0.00 10.00 1


0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time

21:00 0:30

0:30 1:20

1:20 5:10
Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Predeksi 19.02.21

10.00 0.00 0.00% Prediksi part Mei 2021

10.00 0.00 0.00% Prediksi part Februari 2021

20.00 16.58 82.92% -

10.00 0.00 0.00% 10.02.21 mundur ke 17.02.21


10.00 0.00 0.00% Prediksi part awal maret 2021

10.00 0.00 0.00% Need check trouble

10.00 3.00 30.00% 15.02.21

10.00 0.00 0.00% 15.02.21

20.00 17.00 85.00% 15.02.21

10.00 0.00 0.00% 15.02.21

20.00 17.05 85.25% 14.02.21

10.00 0.00 0.00% Prediksi 13.02.21

-
20.00 18.65 93.25%
-

15.02.21
20.00 15.80 79.00%

20.00 19.67 98.33% -


20.00 18.72 93.58% -

10.00 0.00 0.00% Need check trouble

20.00 19.58 97.92% -

10.00 3.17 31.67% -

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 0.00 0.00% 17.02.21

20.00 19.12 95.58% -

20.00 13.13 65.67% 16.02.21

10.00 0.00 0.00% Waiting part belum lengkap

10.00 0.00 0.00% -

10.00 0.00 0.00% -


10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Oil engine leaked and Whith smoke

Oil engine leaked

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Track right side not runing

Water radiator burst out

Idler crack and gasket manipool exhaust leaked


Tire no 2 leaked and want to service pump bucket, pump transmision

Final drive no 2 hot

Dirfter have trouble (ada gram)

If unit slow or want to stop engine vibration

Can't change gear

Hose after cooler loose and radiator leaked

Tire no 6 worn out and broken

Start plan workshop service diverential, control valve stearing

Can't starting on

Parking brake not function

Voltage battrey LH 7.56V, can't start

Can't move back

Hose after cooler want to loose


Pressure hyd sticky

Final drive no 4 have a sound

Tire no 10 and 12 leaked

AC off

Engine sound noise

Engine sound noise

Oil engine have a leaked

AC off, final drive no 8 oil leaked

Tire no 1 leaked

Time service unit (trouble diverential no 1)

Start plan OH engine

Fuel leaked, whith smoke

Low air compressor


Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Continue welding hole bushing stick ARM, lathe hole bushing,


CST, and Sugianto team CONTINUE
replace new motor fan cooler hyd

Fill water radiator, test runing, trouble throttle can't up, replace new
CST CONTINUE
motor servo, trouble shoot auto throttle not function

Waiting part engine WS Spore 010 CST CONTINUE

Waiting part engine MR Spore WS 378 CST CONTINUE

Disassembly hyd pump from unit, disassembly hyd pump and wash
CST CONTINUE
componen

Waiting part Axle WS spore 345, Sunar team CONTINUE

Waiting MR 259 Spore Sunar team CONTINUE

Check temperatur normal, drai water radiator, check and service


Sumito team OK
cooler engine plug, assembly and test runing

Continue welding foot print idler, assembly idler repair to unit,


replace roler down no 1 used repair, replace bolt sprocket 6 pcs lost Sugianto team and Sumito team CONTINUE
left side, bolt master link 3 pcs broken
Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Waiting mechanic doing other unit Sumito team CONTINUE

Continue prepare drifter spare, fill nitrogen accumulator drifter,


Sukmo OK
assembly drifter spare to unit

Test runing AC error 1, replace oring hose low, fill preon,


install clamp hose after cooler 1 pc, tighten hose filter
trnsmision, install clamp tank accumulator 1 pc, test runing
unit, tighten bolt tire 4 side, level suspention front left hight, Riki and Trisna CONTINUE
pressure brake sticky, add nitrogen accumulator brake 3
tank, pending job nipple accumulator stearing leak

Check handle, cabel transmision, relay, reseat handle gear,


error 5655 and 5633 Sunar team CONTINUE

Waiting vendor warnty radiator Kemal/Vendor CONTINUE

Waiting mechanic Sumarsono team CONTINUE

Waiting mechanic, Waiting part bearing support diverential MR Lokal


Andiyanto team CONTINUE
WS 176

Jumper battrey Rapli OK

Replace bulb lamp kota back side 2 pcs, repair switch parking brake Sunar team OK

Replace used battrey 2 pcs used #45, test start, jumper battrey,
Rapli OK
replace starter spare repair short, jumper battrey

Tighten relay move back Sunar team OK

Adjust position hose and tighten clamp hose Riki, trisna OK


Adjust pressure hyd and add nitrogen suspention back right
side (kandas) Sunar team OK

Waiting mechanic doing other unit Riki, trisna CONTINUE

Replace used tire 2 pcs Sunar team OK

Check and replace monitor AC new, repair cabel AC to engine short Jefry team OK

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Check and tighten socket cabel monitor AC loose, check final drive
no 8 disassembly tromol, check bearing broken, wash componen, Jefry team and Ari CONTINUE
replace bearing 2 pcs, oil seal, oring seal 2, lock nut bearing 1 pc,

Replace used tire 1 pc Sumarsono team OK

Continue assembly diverential, fill oil and greasing unit Ari OK

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE


Install new lub oil regulator, new plunger press regulator,
new spring ression, new shimp, seal oring new, seal regulator
ring new, gasket oil pan new, assembly oil pan, adjust block ALTRAK CONTINUE
engine

Waiting part MR lokal WS 1125, ALTRAK CONTINUE


Avaibily unit not
100% Unit Type Unit No
breakdown

#01

EXCA HITACHI ZX 870 H- 3 G


#02

#03
EXCA HITACHI ZX 350H - 3F

#04

#08

EXCAVATOR VOLVO
#43

#49

#48

EXCAVATOR KOMATSU #52

#60

#05
#06

#07

#37
WHEEL LOADER

#41

#63

#62

#29
BULDOZER D7G

#39

MOTOR GRADER #40

#16

#30

#42
CRAWLER DRILLING

#44

#65

#10
#11

#12

#13

#35

#45

HD DT- TTMAC50A #46

#47

#56

#57

#67

#23

#24

#25

#26

#27
DT - HOWO SINOTRUK
#28
DT - HOWO SINOTRUK

#50

#51

#58

#59

#09

#17

#18

#19

#21

#22

#31

#32

Unit Suporting
#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 9.50 0.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 9.67 0.33 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 9.00 1.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 3.25 0.17 0.00 3.42

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

10.00 0.00 0.00 0.00 10.00

0.00 9.50 0.50 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 6.50 0.50 0.00 7.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 8.50 1.50 0.00 10.00


0.00 1.67 1.33 0.00 3.00

10.00 0.00 0.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 2.95 0.00 2.95

0.00 0.00 10.00 0.00 10.00

0.00 0.83 0.52 0.00 1.35

0.00 3.20 1.00 0.00 4.20

0.00 0.25 0.08 0.00 0.33

0.00 0.75 0.53 0.00 1.28

0.00 0.00 10.00 0.00 10.00

0.00 0.42 0.00 0.00 0.42

0.00 0.00 0.00 0.00 0.00

0.00 6.42 0.42 0.00 6.83

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 10.00 0.00 10.00


0.00 9.43 0.57 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.83 0.05 0.00 0.88

0.00 6.37 0.50 0.00 6.87

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 10.00 0.00 10.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

60.00 86.08 82.45 0.00 228.53


Availability unit
(%)

0.00%

100.00%

0.00%

0.00%

100.00%

0.00%

100.00%

100.00%

100.00%

0.00%

0.00%
100.00%

100.00%

82.92%

100.00%

0.00%

0.00%

0.00%

0.00%

100.00%

30.00%

100.00%

100.00%

100.00%

100.00%

0.00%
85.00%

0.00%

100.00%

85.25%

0.00%

93.25%

79.00%

98.33%

93.58%

0.00%

97.92%

100.00%

31.67%

0.00%

0.00%

0.00%
0.00%

100.00%

95.58%

65.67%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

0.00%

100.00%

100.00%

100.00%

100.00%

100.00%

62.07%
UNIT BREAKDOWN AND REPAIR PERIODE : 14 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

10391 #43 VOLVO 480 31562 Stok Pile

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

10570 #29 DOZER D7G 15848 Quary

2244 #39 DOZER D7G 5099 Level 30

- #62 WL KOMATSU 450 1474 Workshop

2408 #63 WL CAT 980G 34216 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)


HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

- #10 HD-TTMAC50A 23986 Workshop

2445 #10 HD-TTMAC50A 23993 Stok Pile

2441 #11 HD-TTMAC50A 24846 Pondok

2367 #12 HD-TTMAC50A 15826 Workshop

2440 #35 HD-TTMAC50A 20575 Quary

2195 #45 HD-TTMAC50A 25027 Workshop

2443 #46 HD-TTMAC50A 34638 Stok Pile

2412 #67 HD-TTMAC50A 2961 Quary

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2419 #50 DT-HOWO SINOTRUK 19075 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

- #22 DT-HOWO SINOTRUK 12239 Workshop

- #32 DYNA 1603 Workshop


GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause

- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25203 25209

Night shift 25209 25209

Unit #21 Shift Pagi

P2H unit 21

Add oil swing 48, Fill tank grease 10, Fill fuel tank unit 21, fill fuel
tank genset jetty, Fill fuel 37 and add water radiator, fill fuel tank
unit 21

Fill fuel 10.57.56.46.35.11.47.13


Fill fuel and grease 02.41.08
Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 14-Feb-21 07:00 07:30 15:00 -

12-Jan-21 14-Feb-21 07:00 07:20 15:00 -

10-Dec-20 14-Feb-21 07:00 - - -

18-Oct-20 14-Feb-21 07:00 - - -

2-Feb-21 14-Feb-21 07:00 07:30 15:00 -

21-Jul-20 14-Feb-21 07:00 - - -

2-Oct-20 14-Feb-21 07:00 - - -

4-Feb-21 14-Feb-21 07:00 07:30 15:00 -

8-Nov-20 14-Feb-21 07:00 - - -

11-Feb-21 14-Feb-21 07:00 - - -


15-Jun-20 14-Feb-21 07:00 07:25 08:45 08:45

14-Feb-21 14-Feb-21 11:00 13:00 13:35 13:35

13-Feb-21 14-Feb-21 07:00 10:10 10:50 -

9-Feb-21 14-Feb-21 07:00 - - -

13-Feb-21 14-Feb-21 07:00 07:30 10:02 10:02

3-Feb-21 14-Feb-21 07:00 - - -

14-Feb-21 14-Feb-21 07:20 07:30 08:20 08:20

11-Feb-21 14-Feb-21 07:00 - - -

10-Feb-21 14-Feb-21 07:00 - - -

5-Jan-21 14-Feb-21 07:00 - - -

10-Dec-20 14-Feb-21 07:00 - - -

12-Feb-21 14-Feb-21 07:00 07:20 10:31 10:31

15-Sep-20 14-Feb-21 07:00 - - -

14-Feb-21 14-Feb-21 07:30 07:35 07:50 07:50

4-Feb-21 14-Feb-21 07:00 - - -


23-Nov-20 14-Feb-21 07:00 - - -

27-Nov-20 14-Feb-21 07:00 - - -

21-Dec-20 14-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 14-Feb-21 - Engine OH plan time schadule

- 14-Feb-21 - Engine used #16 Time to OH

- 14-Feb-21 - Engine used #13 Time to OH

- 14-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 7:15

7:15 11:00

11:10 11:50
12:50 15:00
ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 7.50 2.50 0.00 10.00 1

0.00 7.67 2.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 7.50 2.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1


0.00 1.33 0.42 0.00 1.75 1

0.00 0.58 2.00 0.00 2.58 1

0.00 0.67 9.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 2.53 0.50 0.00 3.03 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.83 0.17 0.00 1.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 3.18 0.33 0.00 3.52 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.25 0.08 0.00 0.33 1

0.00 0.00 10.00 0.00 10.00 1


60.00 39.30 82.58 0.00 181.88

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time


Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

10.00 0.00 0.00% Prediksi 26.02.21

10.00 0.00 0.00% Prediksi part akhir maret

10.00 0.00 0.00% Part prediksi awal Maret

10.00 0.00 0.00% Predeksi 19.02.21

10.00 0.00 0.00% Prediksi part Mei 2021

10.00 0.00 0.00% Prediksi part Februari 2021

10.00 0.00 0.00% 10.02.21 mundur ke 17.02.21

10.00 0.00 0.00% Prediksi part awal maret 2021

10.00 0.00 0.00% Need check trouble


10.00 8.25 82.50% 15.02.21

10.00 7.42 74.17% -

10.00 0.00 0.00% 15.02.21

10.00 0.00 0.00% 15.02.21

10.00 6.97 69.67% 14.02.21

10.00 0.00 0.00% Prediksi 13.02.21

10.00 9.00 90.00% -

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 6.48 64.83% 17.02.21

10.00 0.00 0.00% Waiting part belum lengkap

10.00 9.67 96.67% -

10.00 0.00 0.00% -


10.00 0.00 0.00% -

10.00 0.00 0.00% 19.02.2021

10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Oil engine leaked and Whith smoke

Oil engine leaked

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Track right side not runing

Idler crack and gasket manipool exhaust leaked

Tire no 2 leaked and want to service pump bucket, pump transmision

Final drive no 2 hot


If unit slow or want to stop engine vibration

Oil hyd leaked

Can't change gear

Hose after cooler loose and radiator leaked

Tire no 6 worn out and broken

Start plan workshop service diverential, control valve stearing

Can't starting on

Final drive no 4 have a sound

Engine sound noise

Engine sound noise

Oil engine have a leaked

AC off, final drive no 8 oil leaked

Start plan OH engine

Tire no 1 worn out

Fuel leaked, whith smoke


Low air compressor

Oil engine out from breather/ time to OH engine

Oil engine out from breather engine


Repair Mechanic Remark

Lathe hole bushing stick Arm CST, and Mayuhendra CONTINUE

Autoi throttle not function, temporary manual throttle, cleaning unit,


CST CONTINUE
assembly cover unit

Waiting part engine WS Spore 010 CST CONTINUE

Waiting part engine MR Spore WS 378 CST CONTINUE

Disassembly hyd pump, wash componen CST CONTINUE

Waiting part Axle WS spore 345, Sunar team CONTINUE

Waiting MR 259 Spore Sunar team CONTINUE

Disassembly roler down no 1, replace used repair roler, greasing unit


Sumito team CONTINUE
andcheck all oil

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Waiting mechanic doing other unit Sumito team CONTINUE


Replace nipple tank accumulator stearing, fill nitrogen, wash
unit test runing Trisna team OK

Replace oring reliv valve control valve stearing Trisna team OK

Check and cleaning socket sensor in transmision, error oke,


test runing have new error 2511 Trisna team CONTINUE

Waiting vendor warnty radiator Kemal/Vendor CONTINUE

Disassembly tire no 6, disassembly tire no 2 unit #45, move to unit


Sumarsono team OK
#35

Waiting mechanic, Waiting part bearing support diverential MR Lokal


Andiyanto team CONTINUE
WS 176

Jumper battrey Aspan OK

Waiting mechanic doing other unit Riki, trisna CONTINUE

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Assembly final drive adjust cleren bearing, fill oil final drive test
Ari OK
runing

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Replace new tire Amberstone 2 pcs no1 and 2 Sumarsono team OK

Waiting mechanic Yanto team CONTINUE


Waiting mechanic Yanto team CONTINUE

Waiting vendor off day ALTRAK CONTINUE

Waiting part MR lokal WS 1125, ALTRAK CONTINUE


Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03
EXCA HITACHI ZX 350H - 3F

#04

#08

EXCAVATOR VOLVO
#43

#49

#48

EXCAVATOR KOMATSU
#52

#60

#05

#06

#07

WHEEL LOADER
WHEEL LOADER #37

#41

#63

#62

#29
BULDOZER D7G

#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12

#13

#35
HD DT- TTMAC50A

#45
HD DT- TTMAC50A

#46

#47

#56

#57

#67

#23

#24

#25

#26

#27

DT - HOWO SINOTRUK
#28

#50

#51

#58

#59

#09

#17

#18

#19
#21

#22
Unit Suporting
#31

#32

#53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


Availability unit
(%)

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
AVAILABILITY UNIT UNDER 75%

UNIT Average DATE OF BD ON


NO UNIT MODEL PROBEM CAUSE
NO Availability MEY

Start plan repair gear box and center


1 #02 HITACHI ZX 870H -3F Err:509 14-Jan-21
joint

2 #03 HITACHI ZX 350H-3G Err:509 12-Jan-21 Oil engine leaked and Whith smoke

3 #04 HITACHI ZX 350H-3G Err:509 10-Dec-20 Oil engine leaked

Unit can't move, Error ECU warning


4 #43 VOLVO 480 Err:509 18-Oct-20 indicator and trouble oil engine mix
water

5 #52 KOMATSU PC 300 LC Err:509 10-Dec-20 Oil engine leaked

Engine can't on and boom function trouble


6 #60 KOMATSU PC 300 LC Err:509 2-Feb-21
(naik turun laju)

Plan workshop OH transmision,


7 #05 WL CAT 966 F Err:509 21-Jul-20
service Axle

8 #37 WL CAT 966 F Err:509 30-Dec-99 0:00

Tire no 2 leaked and want to service


9 #62 WL KOMATSU 450 Err:509 8-Nov-20
pump bucket, pump transmision

10 #29 DOZER D7G Err:509 2-Oct-20 Track right side not runing
Stearing heavy, gear no 4 and 5 not
11 #40 MG 300 Err:509 27-Jul-20
function

12 #16 PANTERA 1100 Err:509 Err:509 Err:509

If unit slow or want to stop engine


13 #10 HD-TTMAC50A Err:509 15-Jun-20 vibration
ACTION

Repair cabel lamp boom, assembly aksesoris, install clamp pipe hyd bucket, install cover back under side, test runing and hyd leak from
selenoid regulator pump, replace hausing regulator pump used, replace oring sensor hyd pump 1

Waiting part OH engine Lokal WS 085 and 086

Waiting part engine WS Spore 010

Waiting part engine MR Spore WS 378

Add shimp stick ARM, polish bushing bucket, install safty pin bucket, welding adaptor bucket 2 pcs stock empty, assembly bucket, repair
cabel lighting on box battrey

Replace hose hyd from hyd pump to control valve, test runing unit

Waiting part Axle WS spore 345,

Check and add oil transmision, hyd, greasing unit, Inspektion unit, install relay for alarammove back, replace holder fuse lighting front

Part pump transmision and pump bucket WS Spore 288

Waiting MR 259 Spore


Assembly axle front side to unit, assembly pin axle

Check trouble rod changger, selenoid ARC pump current elektrik sticky (arus tak mutus), check and replace new cabel 12 pcs, cabel X8
to X1 cabel worn out and broken, test runing oke, welding cylinder safty rod cahngger crack, service oil, replace oil engine, filter oil
engine, fuel filter

Unit finish but filter transmision need to replace waiting filter WS lokal 121
UNIT BREAKDOWN AND REPAIR PERIODE : 15 Februari 2021

Form Number Unit Number Make/Model of Equipment SMU/HM Location

EXCAVATOR (1, 2, 3, 4, 8, 43, 48, 49, 52, 60)

2322 #01 HITACHI ZX 870H -3F 32193 Level 15

2448 #02 HITACHI ZX 870H -3F 32924 Level 0

1876 #03 HITACHI ZX 350H-3G 2813 Workshop

991 #04 HITACHI ZX 350H-3G 15110 Stok Pile

- #08 VOLVO EC460 27197 Quary

10391 #43 VOLVO 480 31562 Stok Pile

2457 #49 VOLVO 480 20520 Level 0

2451 #52 KOMATSU PC 300 LC 13573 Workshop

2210 #60 KOMATSU PC 300 LC 12428 Level 0

WHEEL LOADER, DOZER, MOTOR GRADER (5, 6, 7, 29, 37, 39, 40, 41, 63, 62)

9950 #05 WL CAT 966 F 14328 Workshop

2422 #06 WL CAT 966 F 1791 Workshop


10570 #29 DOZER D7G 15848 Quary

2244 #39 DOZER D7G 5099 Level 30

2459 #41 WL CAT 980G 48362 Workshop

- #62 WL KOMATSU 450 1474 Workshop

2408 #63 WL CAT 980G 34216 Workshop

CRAWLER DRILL (16, 30, 42, 44, 65)

- #30 SANDVIK DP 1100 3054 Quary

HEAVE DUTY DUMP TRUCK (10, 11, 12, 13, 35, 45, 46, 47, 56, 57, 67)

2455 #10 HD-TTMAC50A 2149 Pondok

2441 #11 HD-TTMAC50A 24846 Pondok

2367 #12 HD-TTMAC50A 15826 Workshop

2456 #13 HD-TTMAC50A 32163 Workshop

2195 #45 HD-TTMAC50A 25027 Workshop

2452 #46 HD-TTMAC50A 34644 Stok Pile

2452 #46 HD-TTMAC50A 34652 Workshop

2462 #46 HD-TTMAC50A 34654 Level 0


2464 #47 HD-TTMAC50A 26457 Stok Pile

2463 #56 HD-TTMAC50A 7843 Quary

2412 #67 HD-TTMAC50A 2961 Quary

HOWO SINOTRUCK (23, 25, 26, 27,28, 29, 50, 24, 58, 59)

2449 #25 DT-HOWO SINOTRUK 15682 Workshop

2401 #26 DT-HOWO SINOTRUK 12662 Workshop

1558 #27 DT-HOWO SINOTRUK 15074 Workshop

- #28 DT-HOWO SINOTRUK 16513 Workshop

2450 #50 DT-HOWO SINOTRUK 19080 Workshop

UNIT SUPORTING (09, 17, 18, 19, 20, 21, 22, 51, 31, 32, 33, 34, 53, 55)

- BP1804YK INNOVA 268028 Workshop

2454 #22 DT-HOWO SINOTRUK 12242 Workshop

- #32 DYNA 1603 Workshop

GENSET/COMPRESOR/WATERPUMP/TOWER LAMP

2780 #COM JH Compressor Jack Hammer 790 Power Hause

2789 #G KTA 02 GENSET KTA 24467 Power Hause


- #G KTA 04 GENSET KTA 26990 Power Hause

ACCIDENT

ENGINE SPARE/TRANSMISION

MODEL FOR UNIT Start Breakdown

Engine Used #39 Dozer 4-May-19

Engine C9 Used #16 Tamrock C9 23-Mar-20

Engine TTM Used #13 TTM 5-Aug-20

Engine HOWO Used #26 HOWO 22-Apr-20

HM Unit #21 Start End

Morning shift 25209 25217

Night shift 25217 25225

Unit #21 Shift Pagi

Fill fuel 22.02.41.06.23.47.07., fill fuel tank unit 21

Fill fuel and grease 59.10.56.35.57.46.51

Fill fuel and grease 41, genset handak, 16.30.08.02.13.65


Description Breakdown Time

Date start Time Start Time Unit Ready to


Today Time Start Repair Time Finish repair
breakdown Breakdown Use

7-Feb-21 15-Feb-21 07:00 07:30 17:00 -

15-Feb-21 15-Feb-21 09:30 09:39 10:11 10:11

12-Jan-21 15-Feb-21 07:00 07:20 17:00 -

10-Dec-20 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:20 07:30 09:05 09:05

18-Oct-20 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 09:30 09:35 10:00 10:00

15-Feb-21 15-Feb-21 09:08 09:15 14:05 14:05

2-Feb-21 15-Feb-21 07:00 07:30 17:00 -

21-Jul-20 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:20 07:25 07:55 07:55


2-Oct-20 15-Feb-21 07:00 - - -

4-Feb-21 15-Feb-21 07:00 07:30 08:51 08:51

15-Feb-21 15-Feb-21 17:00 17:10 17:50 17:50

8-Nov-20 15-Feb-21 07:00 - - -

11-Feb-21 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:58 08:10 08:50 08:50

15-Feb-21 15-Feb-21 13:00 13:10 17:00 -

13-Feb-21 15-Feb-21 07:00 07:30 17:00 -

9-Feb-21 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:10 07:25 11:07 11:07

3-Feb-21 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:10 07:28 08:00 08:00

15-Feb-21 15-Feb-21 15:42 15:42 16:27 16:27

15-Feb-21 15-Feb-21 20:16 20:35 22:10 22:10


15-Feb-21 15-Feb-21 17:05 19:40 20:20 20:20

15-Feb-21 15-Feb-21 00:00 00:20 01:00 01:00

11-Feb-21 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:36 07:45 15:30 15:30

10-Feb-21 15-Feb-21 07:00 - - -

5-Jan-21 15-Feb-21 07:00 - - -

10-Dec-20 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 10:43 10:51 11:05 11:05

15-Sep-20 15-Feb-21 07:00 - - -

15-Feb-21 15-Feb-21 07:44 07:44 08:10 08:10

4-Feb-21 15-Feb-21 07:00 - - -

23-Nov-20 15-Feb-21 07:00 - - -

27-Nov-20 15-Feb-21 07:00 07:20 17:00 -


21-Dec-20 15-Feb-21 07:00 - - -

Start Repair Today Finish Repair Trouble

13-Sep-19 15-Feb-21 - Engine OH plan time schadule

- 15-Feb-21 - Engine used #16 Time to OH

- 15-Feb-21 - Engine used #13 Time to OH

- 15-Feb-21 - Engine used #26 Engine sound rought

Start Time Finish Time Unit #21 Shift Malam

7:00 10:06 P2H unit 21

10:15 12:00 Fill fuel 56.47.57.35.13.46.40., fill fuel tank unit 21

Fill fuel 39.49.07.48.37.06.52.41.08.02, grease


12:30 17:00
49.52.48.37.06.07.41.08.02

Prepare oil and water for unit, check all unit produksi water and oil
ption Breakdown Time

OH
Total time repair Total time waiting Total time waiting Total time
Total time waiting Part (h)
(h) mechanic (h) operator (h) breakdown (h)

0.00 9.50 0.50 0.00 10.00 1

0.00 0.53 0.15 0.00 0.68 2

0.00 9.67 0.33 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 1.58 0.17 0.00 1.75 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.42 0.08 0.00 0.50 2

0.00 4.83 0.12 0.00 4.95 2

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.50 0.08 0.00 0.58 2


10.00 0.00 0.00 0.00 10.00 1

0.00 1.35 0.50 0.00 1.85 1

0.00 0.67 0.17 0.00 0.83 2

10.00 0.00 0.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.67 0.20 0.00 0.87 1

0.00 3.83 0.17 0.00 4.00 1

0.00 9.50 0.50 0.00 10.00 1

10.00 0.00 0.00 0.00 10.00 1

0.00 3.70 0.25 0.00 3.95 2

0.00 0.00 10.00 0.00 10.00 1

0.00 0.53 0.30 0.00 0.83 2

0.00 0.75 0.00 0.00 0.75 2

0.00 1.58 0.32 0.00 1.90 2


0.00 0.67 2.58 0.00 3.25 2

0.00 0.67 0.33 0.00 1.00 2

0.00 0.00 10.00 0.00 10.00 1

0.00 7.75 0.15 0.00 7.90 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.00 10.00 0.00 10.00 1

0.00 0.23 0.13 0.00 0.37 1

10.00 0.00 0.00 0.00 10.00 1

0.00 0.43 0.00 0.00 0.43 2

10.00 0.00 0.00 0.00 10.00 1

60.00 68.43 67.53 0.00 195.97

0.00 0.00 10.00 0.00 10.00 1

0.00 9.67 0.33 0.00 10.00 1


10.00 0.00 0.00 0.00 10.00 1

Repair

e schadule Waiting mechanic

me to OH Waiting for budget 2021

me to OH SPK 2 OH engine

e sound rought Waiting mechanic

Start Time Finish Time

21:00 21:15

21:15 23:00

23:10 1:48

1:50 5:00
Availability unit

Estimate Completion Time


Total Time
Availability (hours) Availability (%)
Unit Operate

10.00 0.00 0.00% 20.02.21

20.00 19.32 96.58% -

10.00 0.00 0.00% Prediksi 18.02.21

10.00 0.00 0.00% Prediksi part akhir maret

20.00 18.25 91.25% -

10.00 0.00 0.00% Part prediksi awal Maret

20.00 19.50 97.50% -

20.00 15.05 75.25% -

10.00 0.00 0.00% Predeksi 19.02.21

10.00 0.00 0.00% Prediksi part Mei 2021

20.00 19.42 97.08% -


10.00 0.00 0.00% Prediksi part Februari 2021

10.00 8.15 81.50% 10.02.21 mundur ke 17.02.21

20.00 19.17 95.83% -

10.00 0.00 0.00% Prediksi part awal maret 2021

10.00 0.00 0.00% Need check trouble

10.00 9.13 91.33% -

10.00 6.00 60.00% 17.02.21

10.00 0.00 0.00% OH transmision

10.00 0.00 0.00% 15.02.21

20.00 16.05 80.25% -

10.00 0.00 0.00% Prediksi 13.02.21

20.00 19.17 95.83% -

20.00 19.25 96.25% -

20.00 18.10 90.50% -


20.00 16.75 83.75% -

20.00 19.00 95.00% -

10.00 0.00 0.00% Need check trouble

10.00 2.10 21.00% -

10.00 0.00 0.00% Need check trouble

10.00 0.00 0.00% 09.01.21, mundur engine trouble (OH engine)

10.00 0.00 0.00% Prediksi 26.12.20, mundur OH engine

10.00 9.63 96.33% -

10.00 0.00 0.00% Waiting part belum lengkap

20.00 19.57 97.83% -

10.00 0.00 0.00% -

10.00 0.00 0.00% -

10.00 0.00 0.00% 19.02.2021


10.00 0.00 0.00% Waiting part

Mechanic Startus

Sunar team Continue

Hendri team Continue

Andiyanto team Continue

Yulianto team Continue


Issue Problem

Cylinder ARM trouble, welding stick ARM

Low power

Oil engine leaked and Whith smoke

Oil engine leaked

Track right side loose

Unit can't move, Error ECU warning indicator and trouble oil engine mix
water

Chissel worn out

Bucket worn out, adaptor broken 2 pcs

Engine can't on and boom function trouble (naik turun laju)

Plan workshop OH transmision, service Axle

Oil hyd leaked


Track right side not runing

Idler crack and gasket manipool exhaust leaked

Cuting blade worn out

Tire no 2 leaked and want to service pump bucket, pump transmision

Final drive no 2 hot

Hose turbo leaked

Pressure hyd low

Can't change gear

Hose after cooler loose and radiator leaked

AC not cold, error 1

Start plan workshop service diverential, control valve stearing

Can't starting on

Plan replace battrey

Lighting front off


Can't starting on

Lamp move back off

Final drive no 4 have a sound

Wind compressor leaked

Engine sound noise

Engine sound noise

Oil engine have a leaked

Tire no 3 leaked

Start plan OH engine

Tire no 10 leaked

Fuel leaked, whith smoke

Low air compressor

Oil engine out from breather/ time to OH engine


Oil engine out from breather engine
Repair Mechanic Remark

Welding stick ARM crack and replace bushing stick ARM new 2 pcs CST, and Mayuhendra CONTINUE

Error 157-4, cleaning and tighten socket sensor common rail,


CST OK
cleaning filter air cleaner

Fill preon AC, test runing unit, Inspektion unit, check condition,
CST CONTINUE
greasing unit and want to repair bucket

Waiting part engine WS Spore 010 CST CONTINUE

Install and greasing track CST OK

Waiting part engine MR Spore WS 378 CST CONTINUE

Replace new chissel Sunar team OK

Disassembly bucket, replace bucket spare repair and new pin and
CST OK
pointtooth

Disassembly hyd pump, wash componen CST CONTINUE

Waiting part Axle WS spore 345, Sunar team CONTINUE

Check seal brake back side leak, closed/nonaktif brake back side
Sunar team OK
and unit runing
Waiting MR 259 Spore Sunar team CONTINUE

Tighten bolt sprocket right side, replace bolt shoe track 3 pcs Sunar team OK

Reverse cuting blade and replace new bolt 8 pcs Sumito team OK

Part pump transmision and pump bucket WS Spore 288 Sunar team CONTINUE

Waiting mechanic and Place in workshop Sunar team CONTINUE

Replace hose turbo 3 " Sukmo OK

Trouble if bucket up pressure hyd low, check and searching


trouble, check valve in control valve stearing and control Andiyanto team CONTINUE
valve brake

Tighten socket sensor in transmision error 2511 oke, error


5633 aktif, check oil transmision black trouble gear no 3, Andiyanto team CONTINUE
bring unit to workshop want to OH transmision

Waiting vendor warnty radiator Kemal/Vendor CONTINUE

Check and replace hose hight compressor leak, fill preon Budi OK

Waiting mechanic, Waiting part bearing support diverential MR Lokal


Andiyanto team CONTINUE
WS 176

Jumper battrey Budi OK

Replace used battrey right side not charging 11 volt Aspan OK

Check fuse lamp broken, replace hausing fuse and fuse lamp Sumito team OK
Check voltage battrey 22 volt, replace new alternator, jumper battrey Sumito team OK

Repair cabel ground lamp broken Sumito team OK

Waiting mechanic doing other unit Riki, trisna CONTINUE

Check and replace 1 set 10 gear position cover assembly on


Sandi OK
transmision used Transmision spare

Waiting mechanic doing other unit Yulianto team CONTINUE

Proses SPK 005 Oh engine Yulianto team CONTINUE

Proses SPK Oh engine Yulianto team CONTINUE

Replace new tire 1 pc Sumarsono team OK

Waiting part oh engine WS lokal 790, SPK crankshaft arrive


05.01.2021 Yanto team CONTINUE

Replace used tire 1 pc Sumarsono team OK

Waiting mechanic and waiting part Mr lokal 172 Yanto team CONTINUE

Waiting mechanic Yanto team CONTINUE

Install seal oil cooler, install oil cooler, gasket oil cooler, cover
oil cooler, gasket cylinder head, install cylinder head, gasket
exhaust manipool, seal water manipool, gasket rocker lever
hausing, install camfolower, new gasket cover camfolower, ALTRAK CONTINUE
aksesoris drive new gasket, gasket hend hole , oring fuel
manipool, stand air cleaner, install termostat hausing
Waiting part MR lokal WS 1125, ALTRAK CONTINUE
Avaibily unit not
100% Unit Type Unit No
breakdown

#01
EXCA HITACHI ZX 870 H- 3 G
#02

#03
EXCA HITACHI ZX 350H - 3F
#04

#08

#43
EXCAVATOR VOLVO

#49

#48

EXCAVATOR KOMATSU #52

#60

#05

#06

#07

WHEEL LOADER
WHEEL LOADER #37

#41

#63

#62

#29
BULDOZER D7G
#39

MOTOR GRADER #40

#16

#30

CRAWLER DRILLING #42

#44

#65

#10

#11

#12

#13

HD DT- TTMAC50A
#35

HD DT- TTMAC50A
#45

#46

#47

#56

#57

#67

#23

#24

#25

#26

#27

#28
DT - HOWO SINOTRUK
#50

#51

#58
#59

#09

#17

#18

#19

#21

#22

#31

#32

Unit Suporting #53

#54

#55

#64

#66

Total/Average
Total time waiting Total time waiting Total time waiting Total time breakdown
Total time repair (h)
Part (h) mechanic (h) operator (h) (h)

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00

0.00 0.00 0.00 0.00 0.00


Availability unit
(%)

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%

100.00%
Alat Gali-Muat mechanical availability
No. Unit Jenis 1 2 3 4 5 6 7 8 9
#01 Produksi 98% 100% 92% 100% 81% 78% 35% 0% 0%
#02 Produksi 100% 100% 83% 54% 100% 100% 62% 100% 94%
#08 Produksi 0% 0% 0% 0% 0% 0% 0% 0% 0%
#43 Produksi 0% 0% 0% 0% 0% 0% 0% 0% 0%
#03 Development 0% 0% 0% 0% 0% 0% 0% 0% 0%
#04 Development 0% 0% 0% 0% 0% 0% 0% 0% 0%
#48 Development 100% 100% 100% 100% 100% 100% 100% 100% 100%
#52 Development 90% 100% 100% 100% 100% 100% 100% 95% 100%
#60 Development 84% 80% 0% 0% 0% 0% 0% 0% 0%

Alat Angkut mechanical availability


No. Unit Jenis 1 2 3 4 5 6 7 8 9
#10 Produksi 0% 0% 0% 0% 0% 0% 0% 0% 0%
#11 Produksi 100% 100% 100% 100% 100% 87% 100% 100% 100%
#12 Produksi 52% 100% 97% 0% 0% 0% 0% 0% 22%
#13 Produksi 100% 100% 82% 80% 98% 74% 66% 97% 100%
#35 Produksi 90% 78% 37% 63% 98% 100% 100% 93% 90%
#45 Produksi 87% 95% 0% 0% 0% 0% 0% 0% 0%
#46 Produksi 98% 100% 97% 100% 91% 68% 34% 88% 82%
#47 Produksi 95% 93% 100% 83% 100% 100% 88% 100% 98%
#56 Produksi 0% 84% 100% 100% 100% 100% 100% 100% 100%
#57 Produksi 100% 92% 98% 100% 65% 100% 100% 92% 100%
#67 Produksi 100% 100% 100% 100% 100% 93% 100% 79% 97%
#22 Development 82% 100% 100% 100% 100% 85% 100% 100% 100%
#23 Development 100% 100% 100% 100% 100% 100% 100% 16% 100%
#24 Development 100% 98% 100% 97% 5% 0% 0% 62% 100%
#25 Development 54% 100% 100% 89% 100% 100% 100% 98% 10%
#26 Development 44% 20% 100% 100% 100% 100% 100% 63% 86%
#27 Development 0% 0% 0% 0% 0% 100% 0% 0% 0%
#28 Development 0% 0% 0% 0% 0% 100% 0% 0% 0%
#50 Development 100% 64% 100% 100% 100% 100% 100% 100% 86%
#51 Development 100% 100% 100% 83% 100% 100% 100% 100% 100%
#58 Development 100% 78% 100% 100% 100% 100% 89% 100% 100%
#59 Development 100% 86% 100% 100% 100% 100% 100% 100% 65%
ilability
RATA-RATA
10 11 12 13 14 15
0% 0% 0% 0% 0% 0%
100% 78% 100% 100% 100% 97%
54% 65% 53% 100% 100% 91%
0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0%
100% 100% 100% 100% 100% 100%
100% 100% 100% 100% 100% 75%
0% 0% 0% 0% 0% 0%

ilability
10 11 12 13 14 15%
0% 0% 0% 0% 83% 60%
83% 100% 100% 85% 0% 0%
0% 0% 0% 0% 0% 0%
100% 100% 100% 100% 100% 80%
59% 90% 100% 85% 70% 100%
0% 0% 0% 0% 0% 0%
58% 100% 100% 93% 90% 96%
100% 86% 29% 79% 100% 84%
97% 100% 97% 98% 100% 95%
98% 100% 100% 94% 100% 100%
100% 81% 0% 0% 0% 0%
100% 98% 92% 100% 97% 100%
100% 100% 98% 98% 100% 100%
90% 100% 100% 100% 100% 100%
0% 0% 63% 32% 100% 21%
0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0%
100% 100% 63% 0% 65% 96%
100% 100% 100% 100% 100% 100%
73% 11% 100% 96% 100% 100%
0% 0% 0% 66% 100% 100%
Alat Gali-Muat mechanic
No. Unit Jenis 1 2 3 4 5
#01 Produksi 98% 100% 92% 100% 81%
#02 Produksi 100% 100% 83% 54% 100%
#08 Produksi 0% 0% 0% 0% 0%
#43 Produksi 0% 0% 0% 0% 0%
#03 Development 0% 0% 0% 0% 0%
#04 Development 0% 0% 0% 0% 0%
#48 Development 100% 100% 100% 100% 100%
#52 Development 90% 100% 100% 100% 100%
#60 Development 84% 80% 0% 0% 0%

Alat Angkut mechanic


No. Unit Jenis 1 2 3 4 5
#10 Produksi 0% 0% 0% 0% 0%
#11 Produksi 100% 100% 100% 100% 100%
#12 Produksi 52% 100% 97% 0% 0%
#13 Produksi 100% 100% 82% 80% 98%
#35 Produksi 90% 78% 37% 63% 98%
#45 Produksi 87% 95% 0% 0% 0%
#46 Produksi 98% 100% 97% 100% 91%
#47 Produksi 95% 93% 100% 83% 100%
#56 Produksi 0% 84% 100% 100% 100%
#57 Produksi 100% 92% 98% 100% 65%
#67 Produksi 100% 100% 100% 100% 100%
#22 Development 82% 100% 100% 100% 100%
#23 Development 100% 100% 100% 100% 100%
#24 Development 100% 98% 100% 97% 5%
#25 Development 54% 100% 100% 89% 100%
#26 Development 44% 20% 100% 100% 100%
#27 Development 0% 0% 0% 0% 0%
#28 Development 0% 0% 0% 0% 0%
#50 Development 100% 64% 100% 100% 100%
#51 Development 100% 100% 100% 83% 100%
#58 Development 100% 78% 100% 100% 100%
#59 Development 100% 86% 100% 100% 100%
mechanical availability
6 7 8 9 10 11 12 13 14
78% 35% 0% 0% 0% 0% 0% 0% 0%
100% 62% 100% 94% 100% 78% 100% 100% 100%
0% 0% 0% 0% 54% 65% 53% 100% 100%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
100% 100% 100% 100% 100% 100% 100% 100% 100%
100% 100% 95% 100% 100% 100% 100% 100% 100%
0% 0% 0% 0% 0% 0% 0% 0% 0%

mechanical availability
6 7 8 9 10 11 12 13 14
0% 0% 0% 0% 0% 0% 0% 0% 83%
87% 100% 100% 100% 83% 100% 100% 85% 0%
0% 0% 0% 22% 0% 0% 0% 0% 0%
74% 66% 97% 100% 100% 100% 100% 100% 100%
100% 100% 93% 90% 59% 90% 100% 85% 70%
0% 0% 0% 0% 0% 0% 0% 0% 0%
68% 34% 88% 82% 58% 100% 100% 93% 90%
100% 88% 100% 98% 100% 86% 29% 79% 100%
100% 100% 100% 100% 97% 100% 97% 98% 100%
100% 100% 92% 100% 98% 100% 100% 94% 100%
93% 100% 79% 97% 100% 81% 0% 0% 0%
85% 100% 100% 100% 100% 98% 92% 100% 97%
100% 100% 16% 100% 100% 100% 98% 98% 100%
0% 0% 62% 100% 90% 100% 100% 100% 100%
100% 100% 98% 10% 0% 0% 63% 32% 100%
100% 100% 63% 86% 0% 0% 0% 0% 0%
100% 0% 0% 0% 0% 0% 0% 0% 0%
100% 0% 0% 0% 0% 0% 0% 0% 0%
100% 100% 100% 86% 100% 100% 63% 0% 65%
100% 100% 100% 100% 100% 100% 100% 100% 100%
100% 89% 100% 100% 73% 11% 100% 96% 100%
100% 100% 100% 65% 0% 0% 0% 66% 100%
RATA-RATA RATA-RATA
7-14
32%
87%
33% 36% 31% 34%
27%
0%
0%
0%
34% 40% 100% 32% 38%
99%
12%

RATA-RATA
RATA-RATA 7-14
6%
86%
13%
91%
81%
62% 63% 13% 59% 60%
83%
88%
89%
94%
65%
96%
90%
73%
59%
38%
59% 60% 0% 56% 57%
0%
78%
98%
85%
62%
Alat Gali-Muat mechanical availability
No. Unit Jenis 7 8 9 10 11 12 13
#01 Produksi 35% 0% 0% 0% 0% 0% 0%
#02 Produksi 62% 100% 94% 100% 78% 100% 100%
#08 Produksi 0% 0% 0% 54% 65% 53% 100%
#43 Produksi 0% 0% 0% 0% 0% 0% 0%
#03 Development 0% 0% 0% 0% 0% 0% 0%
#04 Development 0% 0% 0% 0% 0% 0% 0%
#52 Development 100% 95% 100% 100% 100% 100% 100%
#60 Development 0% 0% 0% 0% 0% 0% 0%
0%
Alat Angkut mechanical availability
No. Unit Jenis 7 8 9 10 11 12 13
#10 Produksi 0% 0% 0% 0% 0% 0% 0%
#11 Produksi 100% 100% 100% 83% 100% 100% 85%
#12 Produksi 0% 0% 22% 0% 0% 0% 0%
#13 Produksi 66% 97% 100% 100% 100% 100% 100%
#35 Produksi 100% 93% 90% 59% 90% 100% 85%
#45 Produksi 0% 0% 0% 0% 0% 0% 0%
#46 Produksi 34% 88% 82% 58% 100% 100% 93%
#47 Produksi 88% 100% 98% 100% 86% 29% 79%
#56 Produksi 100% 100% 100% 97% 100% 97% 98%
#57 Produksi 100% 92% 100% 98% 100% 100% 94%
#67 Produksi 100% 79% 97% 100% 81% 0% 0%
#22 Development 100% 100% 100% 100% 98% 92% 100%
#23 Development 100% 16% 100% 100% 100% 98% 98%
#24 Development 0% 62% 100% 90% 100% 100% 100%
#25 Development 100% 98% 10% 0% 0% 63% 32%
#26 Development 100% 63% 86% 0% 0% 0% 0%
#27 Development 0% 0% 0% 0% 0% 0% 0%
#28 Development 0% 0% 0% 0% 0% 0% 0%
#50 Development 100% 100% 86% 100% 100% 63% 0%
#51 Development 100% 100% 100% 100% 100% 100% 100%
#58 Development 89% 100% 100% 73% 11% 100% 96%
#59 Development 100% 100% 65% 0% 0% 0% 66%
M.A.
M.A. AVARAGE / WEEK
14 15 AVARAGE /UNIT
0% 0% 4%
100% 97% 92%
35%
100% 91% 51%
0% 0% 0%
0% 0% 0%
0% 0% 0%
23%
100% 75% 97%
0% 0% 0%

M.A.
M.A. AVARAGE / WEEK
14 15 AVARAGE /UNIT
83% 60% 16%
0% 0% 74%
0% 0% 2%
100% 80% 94%
70% 100% 87%
0% 0% 0% 59%
90% 96% 82%
100% 84% 85%
100% 95% 99%
100% 100% 98%
0% 0% 51%
97% 100% 98%
100% 100% 90%
100% 100% 84%
100% 21% 47%
0% 0% 28%
0% 0% 0% 58%
0% 0% 0%
65% 96% 79%
100% 100% 100%
100% 100% 85%
100% 100% 59%

Jenis
Alat Gali- Muat
Alat Angkut
Produksi Development
35% 23%
59% 58%

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