Our Vision is Your Quality
WAS BORN IN 1919……
Our Vision is Your Quality
SACMI – Company profile
Our Vision is Your Quality
SACMI – Headquarter in Imola (Italy)
Today: over 1000 employees and 270,000 m2
Our Vision is Your Quality
SACMI - Divisions
Inspection
Ceramics Packaging Food Services Systems
Our Vision is Your Quality
SACMI in the world employees approx. 4.000 people…
Germany
237 Russia
28 China
Europe 454
N.America
201
155
Italy
1531
Far East
Middle 71
S.America East India
61 31 64
Our Vision is Your Quality
Our Vision is Your Quality
Our Vision is Your Quality
Our Vision is Your Quality
SACMI – Vision Systems
• Sacmi started producing Vision Systems for Quality Control in
1987.
• Since then, more than 8,000 units have been sold and
installed World wide.
• Its portfolio of applications covers most of the food &
beverage market needs.
• More than simple vision systems, SACMI is capable to provide
complete turn key solutions.
Our Vision is Your Quality
SACMI – Vision systems: LIST of applications
Our Vision is Your Quality
CVS2000 First NEW
First First CVS360 MVS360
Vision PC 3D 3D
Inspection based for the for the
System vision inspection inspection
installed system of LABEL of CAN
1987 1999 2009 2015
1995 2006 2011
CVS100 CVS3000 CHROMETRIQ
First First New high
vision performance
Windows
lighting
based system
equipment for
vision breaking METAL
system 5,000 CLOSURES
inspected
caps/min
Our Vision is Your Quality
SACMI – CVS3000
SACMI MACHINE VISION
4 PILLARS: DEEDS not words
1 – HW: Camera Link platform
2 – SW: CVS 3000 Plus
3 – Lenses: Dedicated &
Customized
4 - Lighting systems: Chrometriq
– 360 3 D
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HW: Camera Link platform
CAMERA LINK platform with a 1” CCD
Up to 120 Hz Color 5 MPX CAMERA + PIV
DOUBLE EXPOSURE
Real PIV approach for dual image technology
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CVS3000 – User Interface
Each tool can be adjusted using a slider
bar 0 – 100 % compared to training set.
This is the history of last 250 pieces
inspected. The values are shown from
the oldest to the most recent from left
to right.
Our Vision is Your Quality
Chrometriq: new Lighting
approach
16
CHROMETRIQ - Concepts
• The color image acquired by the CVS will be split into three
different monochrome images, one for each color plane
• Each monochrome image is specialized to improve the contrast of
the visible defects in every single RGB
• Each “specialized” monochrome image will be inspected using its
own and appropriate task list
Our Vision is Your Quality
CHROMETRIQ-UV
Chrometriq-UV:
Specifically designed for EOE
ends, Chrometriq-UV adds a
UV light source to highlight
postrepair varnish.
Our Vision is Your Quality
Camera resolution: benefits
Standard New 5M pixel camera
Advantages:
640 x 480 • small defects
becomes visible or
REAL PROPORTIONS!!! more visible
• strongly reduces the
false rejection
2500 x 2000
Camera resolution: benefits
The 5 MP camera coupled
with a 1” CCD gives
enough resolution to have
an EXCELLENT rivet
inspection with only one
camera!!!!
At FULL speed!
Our Vision is Your Quality
What is CVS360-3D for
The FULL decoration
Inspection of cans?
Our Vision is Your Quality
CVS360-3D
is a hardware/software
module developed by
SACMI R&D capable to
reconstruct a 2D image of
a 3D object..
Our Vision is Your Quality
LVS Inspection Systems for labelling
LVS360 3D : Vision System for the inspection of non-oriented containers
4 images
acquired by 4
cameras
2D envelope reconstructor based on 3D model
of the container
2D image of lateral envelope (repeated 3 timeS)
Our Vision is Your Quality
2009
It was initially developed to control labeling quality on in
unoriented bottles having any shape, where a perfect 3D
reconstruction is the key success
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2 Different Inspection for Body & Neck
labels
• The inspections of the labels and of the cap covering the cork are made in different
unwrapped images
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How is it possible?
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APPLIED ON DECORATED
30X60 ALUMINIUM CAP
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SETUP – CVS360
View 1 –
0°
View 2 –
90°
View 4 –
270°
View 3 – 180°
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APPLIED ON
FOOD CAN
FOR SEAMING
INSPECTION
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APPLIED ON 2009-2015
FOOD CAN
DECORATED
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The new
CVS360-3D
ElioSCAN
Full decoration
inspection
for cans
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ElioScan
for
2 PIECES CAN
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Print inspection of Decorated and
Coated metal sheets
For both new line scan cameras and
new lighting system by mid 2016!!!
33
• Print inspection in decorated metal sheets – Key features
In line to any new or existing printing line
Statistical inspection of every printed sheet
Controls color quality in LAB color space
Capable to detect the most common and diffused printing
defects, such as:
Off registration
Off square
Color planes presence
Color shade, hue and saturation in LAB color space
34
• Print inspection in decorated metal sheets – Key features
Installs 3 area scan color cameras
(BY JUNE 2016 NEW 2 LINE SCAN CAMERAS UNIT!!!)
Less influence of poorly done conveyors
Less influence of fluttering or vibrations
Covers up to 80% of sheet surface
35
• Print inspection in decorated metal sheets – Some detected defects
MVS-S-I/E: COATED SHEETS INSPECTION
< >
CVS 3000
- Interconnectivity
& Statistics
- Remote Control
Our Vision is Your Quality
Database CVS3000 records and provides
statistical information through
a database.
Statistics The statistics can be easily read
on the corporate network
through the web server
provided.
Web Server
Intranet
Our Vision is Your Quality
CVS3000 – Statistics and interconnectivity
SACMI Quality Control Data Center
via a WEB SERVER APPROACH
One WEB Page only!!
Any connected CVS has One web page,
visible in any browser (Internet Explorer,
Google Chrome, Apple Safari…) of any
computer connected to the Corporate
Network, resuming the main information
of ALL the CVS installed in a production
shop
Our Vision is Your Quality
CVS3000 – Statistics and interconnectivity
The Home Page provides real-time info about a specific CVS.
Our Vision is Your Quality
CVS3000 – Statistics and interconnectivity
Statistics reject per tool
Trends
Alarms
Our Vision is Your Quality
CVS3000 – Statistics and interconnectivity
The Audit Trail Page provides
all the information about
activities on a specific
machine.
CVS3000 records information
about :
WHEN: date and time of the
access
WHO: the person who
WHEN accessed the system
WHAT: Operation carried out:
parameters modification,
WHO recipe loading and saving, or
any other action on the system
WHAT
Our Vision is Your Quality
Correlation with upstream units by
position of the related tool/device
This page shows statistics of defects by a determined position of a unit
upstream. The phase defect/position is maintained with specific sensors
PANORAMA
SACMI VISION
SYSTEM SUPERVISOR
Panorama Supervisor
In case of many Sacmi Vision Systems installed in a plant,
PANORAMA can be used to give real-time information over all the
systems: active alarms, main statistical data, current inspection recipe,
OEE
This page can
also be
displayed on any
PC connected to
a LAN
(CVS3000 PC
must be
connected to the
same network)
02/03/2016
Panorama
Each tile represents a specific SACMI VISION SYSTEM installed in a
production plant. It shows the main production information and allows to
connect directly to the CVS to show statistical data. It also permits to
modify inspection parameters through a VNC connection
Current alarm Machine status
Inspection recipe
Number of defects Production Speed
Main page VPN Connection
Our Vision is Your Quality
SUMMARY
SACMI MACHINE VISION: DEEDS not
words. WHY?
1 – HW: superior platform for cameras coupled with high
speed, HiRes cameras with Double Exposure. Possible
inspections up to 6.000 ppm
2 – SW: very simple slider approach to adjust every tool
3 - Lighting system: more intense and distributed leds
devices dedicated to each RGB channel
4 – Lenses: Dedicated & Customized lenses
5 – Sacmi dedication to innovation with huge investment in
R&D, this coupled with an engineering Staff of 80 people
only for the vision systems BU
6 – The partnership with Parmacontrols is putting together
an experienced and strong technological structure as is
Sacmi with the soft approach and great care to customers’
needs typical of a small company
Our Vision is Your Quality
THANX !!
Our Vision is Your Quality
THANX !!
Our Vision is Your Quality
