Solenoids
1. Purpose
1.1 Electromagnets (EM) are designed to create a pushing force in control systems of hydraulic drives
of machine tools, engineer and transport vehicles.
1.2 Relay Ems given in tables 1 and 2 run off the AC mains and are designed for position switching in
directional control valves.
1.3 Proportional EMs given in table 3 are designed to create an force proportional to current.
2. Recommendation to user
2.1 Operation position of EM - any.
2.2 Ambient temperature from -500C to +800C.
2.3 Degree of protection IP 65 per DIN 40050.
2.4 Recommended working fluids:
- Shell Tellus T15;
- Shell Tellus T 46;
- Mobil DTE 11;
- Adnoc Circulating Oil 100.
2.5 Working fluid cleanliness - not worse than class 12 with absolute filtration fineness not above
25 mµ (Code 17/15 per ISO 4406-87).
2.6 Working fluid temperature - not above 1000C.
2.7 EM duty cycle - 100%.
3. Table symbols
EM has a spring for spring-loading of EM rod to the spool of a directional
valve. Rod spring-loading force accounts for 5% of the pulling force.
EM has a device for manual switch-on in deenergized state.
EM is capable of manual switch-on and clamping of the ON condition in
deenergized state.
EM has a LED indicator of the ON condition on the upper part of the plug
cover.
EM has a coil replacement feature.
EM has a built-in armature position sensor and electronics which affords
commutation of control current in EM winding on low-powered control signal.
Consumption current is reduced at the end of the armature working stroke.
EM has a built-in armature position sensor brought to the common plug.
Position sensor-inductive, differential (see fig. 6.2) Power frequency of-the
position sensor energizing winding 1...5 kHz.
EM has a built-in armature position sensor and built-in electronics of
sensor signal processing and EM control.
Working fluid pressure in EM chamber-not above 20 MPa.
Table 1
Relay EMs with ISO 4400 type connector (DIN 43650)
Force-stroke curve* Service voltage 12±1,2V Service voltage 24±2,4V
UFEI.677131.002
F, UFEI.677131.002-01
kg
8
4
Rated current I=2,7A Rated current I=1,4A
1,5 Coating: electrolytic oxidizing with Coating: electrolytic oxidizing with
oiling oiling
0 2,5 S,mm 5,3 Overall dimensions: Fig. 4.1, Fig.5.3 Overall dimensions: Fig. 4.1, Fig.5.3
F, KETB.677131.004 KETB.677131.002-01
NG6 directional valves
kg
9
5,5
2 Rated current I=2,4A Rated current I=1,2A
Coating: electrolytic oxidizing with Coating: electrolytic oxidizing with
oiling oiling
0 3 S,mm 6 Overall dimensions: Fig. 4.2, Fig.5.1 Overall dimensions: Fig. 4.2, Fig.5.1
F, MKRN.677131.039-01 MKRN.677131.039
(MKRN.677131.041)
kg
11
6
1,5
Rated current I=2,5A Rated current I=1,25A
0 2,5 S,mm 6,5 Coating: zinc Coating: zinc
Overall dimensions: Fig. 4.9, Fig.5.6 Overall dimensions: Fig. 4.9, Fig.5.6
(Fig. 4.10, Fig. 5.7)
MKRN.677131.029-01 MKRN.677131.029
F,
directional valves
kg
15
13
Ng10
6
Rated current I=4,5A Rated current I=2,5A
Coating: enamel Coating: enamel
0 4 S,mm 8,5 Overall dimensions: Fig. 4.7, Fig.5.5 Overall dimensions: Fig. 4.7, Fig.5.5
*(Tables 1,2) Force-stroke curve is given at Inom.=0,7 with due account of voltage variation
0
Unom.=0,9 and EM winding heating up to 80 C (equivalent supply voltage Unom.=0,7 in short-term
mode).
Table 2
Relay EMs with 2RMG type connector and enamel coating of housing
+2
Force-stroke curve* Service voltage 13,5±1,4V Service voltage 27 -5 V
KETB.677131.002 KETB.677131.002-01
F,
kg Rated current I=2,7A Rated current I=1,35A
9,5 Overall dimensions: Fig. 4.3, Overall dimensions: Fig. 4.3,
Fig.5.1 Fig.5.1
6,5
NG6 directional valves
Connection diagram: Fig.6.1 Connection diagram: Fig.6.1
MKRN.677131.018 MKRN.677131.018-01
2,5
0 3 S,mm 6
Rated current I=2,7A Rated current I=1,35A
Overall dimensions: Fig. 4.3, Overall dimensions: Fig. 4.3,
Fig.5.1 Fig.5.1
Connection diagram: Fig.6.1 Connection diagram: Fig.6.1
F, MKRN.677131.034 MKRN.677131.034-01
kg
9,5
6,5
4,5
Rated current I=2,7A Rated current I=1,35A
Overall dimensions: Fig. 4.4, Overall dimensions: Fig. 4.4,
Fig.5.1 Fig.5.1
0 3 3,8 S,mm Connection diagram: Fig.6.1 Connection diagram: Fig.6.1
F, MKRN.677131.028-01 MKRN.677131.028
kg
17
15
7 Rated current I=5A Rated current I=2,8A
Overall dimensions: Fig. 4.8, Overall dimensions: Fig. 4.8,
NG10 directional valves
Fig.5.5 Fig.5.5
0 4 S,mm 8,5 Connection diagram: Fig.6.1 Connection diagram: Fig.6.1
MKRN.677131.010-01 MKRN.677131.010
F,
kg
16
10
3 Rated current I=4,5A Rated current I=2,2A
Overall dimensions: Fig. 4.5, Overall dimensions: Fig. 4.5,
Fig.5.2 Fig.5.2
0 4 S,mm 8,1 Connection diagram: Fig.6.1 Connection diagram: Fig.6.1
F, MKRN.677131.015-01 MKRN.677131.015
kg
18
15
Rated current I=2,5A Rated current I=1,3A
3 Overall dimensions: Fig. 4.6, Overall dimensions: Fig. 4.6,
Fig.5.2 Fig.5.2
0 4 S,mm 8 Connection diagram: Fig.6.3 Connection diagram: Fig.6.3
Table 3
Proportional electromagnets with 2RMG type connector and
enamel coating of housing
Rated voltage 13,5 V Rated voltage 27 V
MKRN.677131.035-02 MKRN.677131.035
(KETB.677131.001-04) (KETB.677131.001-01)
Working stroke Working stroke
F, H F, H
70 Rated current 1.6 A 70
Rated current 2,3 A
Rated resistance 4,3 Ohm 60 Rated resistance 10 Ohm
60
Rated power 30 W Rated power 30 W
50 Max. Power 40 W 50
Max. Power 40 W
Total stroke 5,6 mm Total stroke 5,6 mm
40 40
Hysteresis - not above 5 % Hysteresis - not above 5 %
Hysteresis in a system with a 30 Hysteresis in a system with a 30
feedback sensor - not above 1 % feedback sensor - not above 1 %
20 Overall dimensions: Fig. 4.11 20
Overall dimensions: Fig. 4.11
(Fig. 4.12), Fig. 5.4 10 (Fig. 4.12), Fig. 5.4 10
Connection diagram: Fig. 6.4 Connection diagram: Fig. 6.4
0 1 2 3 4 S,mm 0 1 2 3 4 S,mm
MKRN.677131.035-01
NG6 directional valves
(KETB.677131.001-03)
Working stroke
F, H
Rated current 1,2 A 70
Rated resistance 18 Ohm 60
Rated power 30 W
Max. Power 40 W 50
Total stroke 5,6 mm
40
Hysteresis - not above 5 %
Hysteresis in a system with a 30
feedback sensor - not above 1 %
Overall dimensions: Fig. 4.11 20
(Fig. 4.12), Fig. 5.4 10
Connection diagram: Fig. 6.4
0 1 2 3 4 S,mm
MKRN.677131.006
Working stroke
F, H
Rated current 1,2 A 70
Rated power 30 W 60
Max. Power 40 W
Total stroke 5,6 mm 50
Hysteresis in a system with a
40
feedback sensor - not above 1 %
Overall dimensions: Fig. 4.13, 30
Fig. 5.4
Connection diagram: Fig. 6.5 20
10
0 1 2 3 4 S,mm
NG10 directional valves
MKRN.677131.046-01 MKRN.677131.046
Working stroke Working stroke
F, H Rated current 3 A F, H
200 I=5A Max. Power 60 W 200 I=3A
I=3,5A
Total stroke 8 mm 160 I=2A
160
Hysteresis in a system with a
120 feedback sensor - not above 1 % 120
I=1,5A
Overall dimensions: Fig. 4.14 80
80 I=1A
Connection diagram: Fig. 6.6
40 40
0 2 4 6 S,mm 0 2 4 6 S,mm
4. Overall dimensions
* Overhang of rod of energized EM
Fig. 4.1 Mass of EM - 0,7 kg
Fig. 4.2 Mass of EM - 0,7 kg
Fig. 4.3 Mass of EM - 0,7 kg
Fig. 4.4 Mass of EM - 0,7 kg
Fig. 4.5 Mass of EM - 1,2kg
Fig. 4.6 Mass of EM - 1,3 kg
Fig. 4.7 Mass of EM - 1,2kg
Fig. 4.8 Mass of EM - 1,2kg
Fig. 4.9 Mass of EM - 0,7kg
Fig. 4.10 Mass of EM - 0,7 kg
Mass of EM - 0,7 kg
Mass of armature - 0,04 kg
Fig. 4.11
Mass of EM - 0,7 kg
Mass of armature - 0,04 kg
Fig. 4.12
Mass of EM - 0,9 kg
Fig. 4.13 Mass of armature - 0,04 kg
Mass of EM - 2,2 kg
Fig. 4.14 Mass of armature - 0,17 kg
5. Mounting dimensions
Fig. 5.1 Fig. 5.2
Fig. 5.3 Fig. 5.4
Fig. 5.5 Fig. 5.6
Fig. 5.7
6. Unit switching circuit
Circuit Contact
+ 1
- 2
X1 - Plug 2RMGÆ14 6 4 5 7
It is allowed not to take account of connection Fig. 6.2
polarity for EMs without LED indication
Fig. 6.1
X1 X1
Circuit Contact Circuit Contact
+27V 1 1
Power winding
Frame (-) 2 2
Output monitor Energizing 4
5
Signal winding of
Output monitor position sensor 5
signal 6 Output signal 6
(middle point) from position
Control signal 7 sensor 7
X1 - Plug 2RMGÆ18 X1 - Plug 2RMGÆ18
Fig. 6.3 Fig. 6.4
Circuit Contact EM EM
Circuit Contact
+27V 1
+27V 1
Frame (-) 2
Frame 2
3
Power circuit frame 3
Output monitor 47k 10k
Signal 4 Position sensor
4
signal
5 -24(+12V) (power) 5
10k
47k
Control signal 6 Control signal 6
Control signal 7 Control signal 7
47k 10k
47k 10k
X1 - Plug 2RMGÆ18 X1 - Plug 2RMGÆ22
Fig. 6.5 Fig. 6.6
