KRANBAU-UK_Innen_Teil_01_pintsch bubenzer 20.05.

14 13:08 Seite 15

Hydraulic Caliper Disc Brakes SF Series

540

520

500

480

460

440

50
SF
420

400

380

360

340

320

Brake torque in kNm

300

280

40
SF 260

240

220

24 200
SF
30

180
SF

160

140

5 120
1
SF 100

80
0
SF 1 60

40
PINTSCH BUBENZER
is certified according to 20
DIN EN ISO 9001:2008
1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
Brake disc diameter in mm

Reliable High Performance Robust Design Easy Maintenance

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Description SF

Main Features Options

Two identical caliper halves, ready for operation, Limit switch wear control
with spring packs set to nominal force and limit Sintered linings
switch release control
Complete piped supports for one or more calipers
Up to 2 mm air gap between brake pad and disc
Hydraulic power units
Easy, manual pad wear compensation
Special seals for flameproof fluids
Organic, non-asbestos linings
Cleaning pads
Brake discs
CMB contact force measurement

Applications Operating Restrictions

The high capacity of these brakes makes them Brakes of this range are tested both mechanically
particularly suitable as secondary emergency brakes and hydraulically and are set to nominal force.
on hoist gears and on downhill conveyor This setting can only be changed by the manu-
facturer. Operating conditions other than described
Other applications are possible in material in this brochure require the manufacturer´s
handling, requiring power and compact design in approval and may influence the function of the
either direction of rotation, particularly in replacing caliper and its components
band brakes

Brakes for use in high duty cycle applications are

to be specifically indicated prior to the technical
selection procedure

Please Note PINTSCH BUBENZER Service

We supply a detailed operating manual with every order. Nevertheless, This includes the verification of the brake selection, if required.
we would point out that brakes are only as safe as the servicing and A detailed questionnaire is provided for this purpose. Installation and
maintenance performed while they are in operation. The guarantee for commissioning on-site by PINTSCH BUBENZER service engineers is
the correct functioning of our brakes is only valid if the user adheres to possible. Drawings as DWG/DXF files for your engineering department
the German DIN standard 15434 part 2 (drum and disc brakes, servicing are available upon request.
and maintenance in operation), or to comparable standards in his own
country.

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Disc Brake SF
Dimensions and technical data

Rev. 12-06

Bleeder valve
Type SF 10 15 24 30 40
b2 165 165 195 280 300
b3 410 410 480 640 720
b4 110 110 130 155 175
b5 115 115 130 200 220
b6 85 85 100 110 125
b7 60 60 70 110 125
b8 85 85 100 140 160
Pressure connection
b9 5 5 5 5 10
b10 90 90 105 150 170
c1 10 10 10 10 10
d5 175 175 225 290 310
d6 3/8” 3/8” 3/8” 3/8” 3/8”
d7 25 25 31 38 50
d8 12 12 12 12 12
h1 270 270 300 400 480
h2 220 220 230 300 375
h3 90 90 70 100 125
l1 650 690 810 940 981
l2 292 292 342 402 502
l3 100 100 110 130 110
l4min 40 110 130 180 200
SF30
Bolt ø M24 M24 M30 M36 M48
Bolt material 10.9 10.9 10.9 10.9 10.9
Tighten. torque, Nm 1050 1050 2100 3500 6400
Contact force FA kN 100 150 240 300 400
Data per caliper half

Op. pressure bar 140 180 180 210 210

Max. pressure bar 200 200 200 240 240
Release stroke mm 2 2 2 2 2
Oil volume l 0,023 0,023 0,035 0,050 0,052
Pad surface cm 2 427 427 570 1050 1360
*) Average friction factor of standard material combination Theor. friction µ* 0,40 0,40 0,40 0,40 0,40
All dimensions in mm. Alterations reserved without notice. Weight (kg) 200 210 368 760 1180
Brake torque MBr in Nm = FA (kN) x µ x d1 (mm)
Brake disc data
1
8 2 SF10 SF15 SF24 SF30 SF40
d1 = d2-170 mm d2-170 mm d2-200 mm d2-290 mm d2-320 mm
7 3 d4 = d2-420 mm d2-420 mm d2-490 mm d2-620 mm d2-700 mm

6 4 d2 = Brake disc diameter in mm

5 d1 = Friction diameter in mm
d4 = Max. permissible drum or hub
diameter in mm
N
Please indicate required mounting
position. b1 = Disc thickness in mm (min. 30)

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Disc Brake SF 50
Dimensions and technical data

Rev. 02-14

m)
0m
2 0 6 n . 180
i
90 d2- d2 (m
2-4 d1 = 4 x hexagon bolt according to ca. 813 + b1
4 =d DIN 931 or DIN EN ISO 4017 - M36-10.9
d
tightening torque = 3550 Nm (μ = 0,12)
A
CL

225
Bleeder
valve
155
310
465
610

225
2 x hexagon socket head screw
according to DIN 912 - M24-8.8 A
tightening torque = 675 Nm (μ = 0,12)
130 175 100 55 55
Pressure port
440
d2/2-117
A-A
min. 130

38

60 F7
300

10

310 ±0,02
10

155 ±0,3

465 ±0,3
4
M2
ca. 1073 + b1
b1

300
140
390

195 65 100

Type SF 50
min. 130

Contact force FA kN 510

Data per caliper half

Operating pressure p bar 180

Max. pressure pmax. bar 200
Release stroke mm 2
Oil volume l 0,07
Brake Torque MBr in Nm = FA (kN) x µ x d1 (mm)
Pad surface cm2 1100
Theor. friction factor μ* 0,40
Weight (without bracket) kg ca. 730
*) Theor. friction factor of standard material
d2 = Brake disc diameter in mm
combination
d1 = Friction diameter in mm
d4 = Max. permissible drum or
All dimensions in mm hub diameter in mm
Alterations reserved without notice b1 = Brake disc thickness in mm (min. 30)

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Disc Brake SF
Hydraulic power unit for one or more calipers

Rev. 12-06

Example:
2nd circuit (Option)
Standard configuration
up to 4 SF10/SF15
up to 2 SF24
Terminal box Motor: 3 kW
Pump: 7,9 l/min
Pressure: 210 bar
Tank: 40 l
Weight: 85 kg
Heater
(Option)

The flow diagram

shows the general
arrangement of the
Catch basin (Option) hydraulic power unit,
including hand pump
for emergency manual
release of the brakes.
The two solenoid valves
are connected in
parallel (redundancy).
After the nominal
pressure is reached,
the idler valve switches
into idle running. The
motor is continuously
energized.
Pressure switch,
temperature switch,
Hydraulic power heaters, level switch,
unit limit stainless steel version
and other accessories
are available options.
Hydraulic power units
are also available as
dual-circuit power
units, e.g. to operate
main hoist and boom
hoist brakes with one
power unit only.

All dimensions in mm
Alterations reserved without notice

N We supply a complete hydraulic and electric diagram according to the order specification with every order.

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Piping Samples
Disc brakes SF and BSC

Rev. 09-02

Example:
Piping of one brake
unit – one hydraulic
power unit

Equal Tee

Distributor

Brake Power Unit

Hose

Hose

Pipe
Example:
Piping of two brake
units - one hydraulic
power unit

Hose

Equal Tee

Distributor

Pipe

Brake Hose

Equal Tee

Power Unit

N
Attention: For operating two brake units with one power unit please note, that the power unit should be installed
between the brakes in the centre to achieve almost equal pipe length on both sides (equal apply time of brakes).

B5