RWK-LCB Automatic Recloser controller 6kV,....40.5kV RWK-LC Series Automatic Recloser controller Manual Best solution for your power!Forewol Please read this chapter carefully before using this product! This chapter introduces the safety precautions before using this product. Please make sure the content of this chapter is fully read and understood before installation and usage. Our company will not undertake any responsibilities for any damage or injury caused by improper operations because of ignoring relevant warning in this operation instruction. Before operating this device, relevant professional personnel shall read this instruction carefully and well understand the content. Operation instructions and warnings: The following standard definitions will be adopted in this operation instruction. Danger! Ignoring of safety precautions may cause personal death, serious personal injury or serious equipment damage. Warning! Ignoring of safety precautions may cause personal death, serious personal injury or serious equipment damage. Caution! Ignoring of safety precautions may cause a slight personal injury or equipment damage, especially the damage of device or the equipment protected by the device. © Danger! When the primary system is live working, secondary open circuit for the current transformer connected to the device is absolutely forbidden, and the open of this circuit may cause extremely dangerous high voltage. @ Warning! Some parts of the device may have high voltage when the electrical device is running. Improper operation may cause serious personal injury or equipment damage. Only qualified professional personnel are allowed to operate the device or work nearby the device. The operators professional shall well understand the precautions, working flows and safety regulations mentioned in this instruction. @ Caution! Grounding terminals of the device shall be firmly grounded 1The device is only permitted to run in atmospheric environment that specified in the technical specifications, and abnormal vibrations shall be avoided in its running environment. When connect the AC voltage current circuit or power circuit, please make sure they conform to the rated parameters of the device. When the output terminals of the device are connected to external circuit, please check carefully the voltage of external power to prevent overheating of the circuit. Carefully check the cable connected to the device, preventing applying too much external force on it.Contents CHAPTER 1: OVERVIEW... 1.1 Description. 1.2 Product mode definition. 1.3 Protec 1.4 Supervision ... 1.5 Control... 1.6 Features... 1.7 Monitoring Functions... 1.8 Hardware... 1.9 Data Storage and Communication .., CHAPTER 2: TECHNICAL PERFORMANCE INDEX 2.1 Inputs and Outputs... 2.2 Unit Design ..... 2.3 Serial Interfi 2.4 Data Storage .. 2.5 Mechanical Tests... 2.6 Electrical Tests .. 2.7 Climatic Tests... CHAPTER 3: PROTECTION FUNCTIONALITY... 3.1 Function Description 3.2 Constant Value Parameter: CHAPTER 4: USER INTERFACE... 4.1 LEDs. 4.2 Keypad..4.3 LCD 4.4 The Main Met 4.5 Submenu 4.6 Entering the password interface 4.7 Relay setting 4.9 Parameter set.... 4.10 Calibration., 4.11 Clear report 4.12. Factory setting... 4.13. View relay and setting 4.14 View SOE 4.14 View input sig CHAPTER 5: PERIPHERAL ACCESSORIES. 5.1 RF remote controller .... 5.2 Features and the use of external sockets and switches. 5.3 The main secondary component parts... 5.4 Battery CHAPTER 6: INSTALLATION AND MAINTENANCE .. 6.1 Installation 6.2 Maintenane 6.3 Parts Attached with the Device.. CHAPTER 7: DECOMMISSION AND DISPOSAL.. 7.2. Disposal. ATTACHMENT1: DEVICE TYPICAL WIRING DIAGRAM....Chapter 1: Overview 1.1 Description RWK-LC overhead line protection switch intelligent controller is medium voltage overhead line grid monitoring unit, It can be equipped with RCW(RVB) type vacuum circuit breaker for achieve of automatic monitoring, fault analysis and event records. Its given to us a safety power grid for cutting line fault and automatic recovery operation and power automation. RWK-LC series is suitable for up to 35kV outdoor switchgear using, include: vacuum circuit breakers, oil circuit breakers and gas circuit breakers RWK-LC intelligent controller is gathering with line protection, control, measurement and monitoring of voltage and current signals integrated automation and control devices outdoors. RWK is a automatic management unit for single way/multi ways/ring network/two power sourcing, provided with all voltage and current signals and all functions. RWK-LC column switch intelligent controller supports: Wireless (GSM/GPRS/CDMA), Ethernet mode, WIFI, optical fiber, power line carrier, RS232/485, RJ45 and other forms of communication, and can access other station premises equipment (such as TTU, FTU, DTU, etc.) 1.2 Product mode definition RW K LC BON SP SP:Spring nechanisn type 2MA:Magnetic Actuator type N:Normal version f:Senior version B:Backup pover supply N:No backup power suppl L0:Dividing Line Controller RC:Reclosing Controller Kcletal case RH: ROCRUTLL 1.3 Protection 49 Thermal Overload (Over load) 50 Instantaneous Overcurrent (Ph.OC) SOG/N/SEF Instantaneous Sensitive Earth Fault (SEF) 27/59 Under/Over Voltage (Ph.OV/Ph.UV) Sic Cold load pickup (Cold load) ion 60CTS CT Supervision 60VTS VT Supervision1.5 Control 79 Auto Reclose 86 Lockout CB Control 1.6 Features Password Protection — 2 levels. 50Hz systems and two phase/three phase wiring method are available, so that the use scope of device is extended. Protection configuration is complete, and all protection functions can be switched on and off flexibly. 4hway intellectual switching value input. Large capacity flash memory can record at least 100 times of historical events, and no data will loss even the power is off. Circuits operating loop can be used both the direct or alternating current, self- adaptation open/close brake function, which can co-work with various of breakers, and the operation is simple and reliable. The device has complete self-inspection function to in-service monitor the working conditions of various parts of the device, ensuring the reliability of the device. 1.7 Monitoring Functions Primary Currents Phases and Earth Direction Secondary PT Voltage Frequency Binary Input/Output status Trip circuit healthy/failure Time and date Fault records Event records 1.8 Hardware ACT 1VT 4 Binary Inputs 2 Binary Outputs 4CT 2VT 4 Binary Inputs 2 Binary Outputs1.9 Data Storage and Communication RS485/USB or RS485/RS232 port Protocols -IEC60870-5-101, IEC60870-5-104, DNP3.0 or Modbus RTU Event Records Fault Records Measurands Commands Time Synchronism Viewing and Changing Settings2.1 Inputs and Outputs Phase Current Inputs Quantity Rated Current In Measuring Range Instrumentation> 0.1xIn Frequency Thermal Withstand: Continuous 10 Second 1 Second Burden @ In Sensitive Earth Current Inputs Quantity Rated Current In Measuring Range Instrumentation> 0.1xIn Frequency Thermal Withstand: Continuous 10 Second 1 Second Burden @ In Voltage Inputs Quantity Nominal Operating Range 5A 20x In 1% In 50Hz 2xIn 10x In 40x In <0.2VA (5A Phase element) 1 5A 2xIn +1% In 50/60Hz 2xIn 10x In 40x In <0.02VA (1A Earth element) 1 PT voltage 40...120 Vrms 0...200 VrmsInstrumentation20.8xVn Burden @ 110V Overvoltage Withstand Auxiliary Supply DC Voltage AC Voltage Power consumption Binary Inputs Number Operating Voltage Maximum de current for operation Binary Outputs Number Operating Voltage Operating Mode Operating Time from Energizing Binary Input 2.2 Unit Design Indication User Interface Weight 2.3 Serial Interface ‘Communication Port Protocols 1% Vn 0.06 VA 240 Vrms 220V Range 165 to 365V 220 V AC 50Hz Range 165 to 265Vrms AC 50/60Hz +5% <10W 24V DC 2mA 2 220V DC User selectable - Self or Hand/Electrical Reset or pulsed <20ms 16 Character 4 line Display 10 LED's 11 Navigation Keys 18kg RS485 or USB 1EC60870-5-101 1EC60870-5-104DNP3.0 MODBUS RTU 2.4 Data Storage Events 100 times 2.5 Mechanical Tests Vibration (Sinusoidal) --- IEC 60255-21-1 Class I Type Level Variation Vibration response 0.5gn <5% Vibration withstand 1.0gn <5% Shock and Bump --- IEC 60255-21-2 Class I Type Level Variation Shock response 0.5gn, 11ms <5% Shock withstand 15gn, 11ms <5% Bump test 10gn,16ms 55% Shock and Bump --- IEC 60255-21- 3 Class I Type Level Variation X-plane-3.5mm Displacement below crossover freq (8-9Hz) ign and above Seismic response S5% Y-plane-1.5mm, Displacement below crossover freq (8-9Hz) 0.5gn above Mechanical Classification Durability > 106 operations2.6 Electrical Tests Insulation --- IEC 60255-5 ‘Type Level Between any terminal and earth 2.0 kV AC RMS for 1 min Between independent circuits 2.0 kV AC RMS for 1 min Across normally open contacts kV AC RMS for 1 min High Frequency Disturbance --- IEC 60255-22-1 Class II Type Level Variation Common (longitudinal) mode 2.5 KV <5% Series (transverse) mode 1.0 kV <5% High Frequency Disturbance --- IEC 60255-22-2 Class IV Type Level Variation Contact discharge 8.0 kv 55% Fast Transients --- IEC 60255-22-4 Class A (2002) Type Level Variation 5/50 ns 2.5 kHz repetitive 4kv <5% Surge Immunity --- IEC 60255-22-5 Type Level Variation Analog Inputs: 4.0 kV <10% Line to Earth Case, Aux Power & I/O: Line to Earth 2.0 kV <10% RS485 Comms port: Line to Earth 1.0 kV No Data Loss Analog Inputs: 1.0 kV <10% Line to Line Case, Aux Power & I/O: Line to Line 1.0 kV* <10% * Note 45ms DTL pick-up delay applied to binary inputsConducted Radio Frequency Interference --- IEC 60255-22-6 Type Level Variation 0.15 to 80 MHz 10V <5% Radiated Radio Frequency --- IEC 60255-25 Type Limits at 10 m, Quasi-peak 30 to 230 MHz 40 dB(uV) 230 to 10000 MHz 47 dB(UV) Conducted Radio Frequency Type Limits Quasi-peak Average 0.15 to 0.5 MHZ 79 dB(uV) 66 dB(uV) 0.5 to 30 MHZ 73 dB(uV) 60 dB(uV) Radiated Immunity --- IEC 60255-22-3 Class I Type Level 80 MHz to 1000 MHz Sweep 10 V/m 1.4GHz to 2.7GHz Sweep 10 V/m 80,160,380,450,900,1850,2150 MHz Spot 10 V/m 2.7 Climatic Tests Temperature --- IEC 60068-2-1/2 Operating Range -10°C to +55° Storage range -25°C to +70° Humidity --- IEC 60068-2-78 Operational test 56 days at 40°C and 93% relative humidityChapter 3: Protecti 3.1 Function Description Under Voltage (Ph.UV) The device take the PT voltage as the criterion for under voltage protection. Action Logic diagram : UAUset CB in opened position Kea T lose Power on is run Note: Run is “v"", Stop is “x”. UA—Secondary PT voltage Uset—Pickup voltage T—Delay time Over Voltage (Ph.OV) The device take the PT voltage as the criterion for over voltage protection. Action Logic diagram UA>Uset CB in closed position Rr] T Trip Ph.OV is run Note: Run is "v", Stop is "x". UA—Secondary PT voltage Uset—Pickup voltage T—Delay time51c Cold Load Pickup (Cold Load) If a circuit breaker is closed onto a “cold” load, i.e.one that has not been powered for a prolonged period, this can impose a higher than normal load-current demand on the system which could exceed normal settings. These conditions can exist for an extended period and must not be interpreted as a fault. To allow optimum setting levels to be applied for normal operation, the cold load pickup feature will apply alternative current settings for a limited period. The feature resets when either the circuit breaker has been closed for a settable period, or if the current has reduced beneath a set level for a user set period Action Logic diagram : Cold load is Run set>IA>Iset T Le i vip setricriset " setIB>Is Ph.OC is Run. Note: Run is “v” , Stop is “x”. I'set—Cold load pickup current Iset—Ph.OC pickup current T—Delay time 50/51/51V/67 Phase Fault (Ph.OC) Three sections phase overcurrent protection for lines include Ph.OC1 (instantaneous overcurrent protection), Ph.OC2 (definite time overcurrent protection) and Ph.OC3 (overcurrent protection). All of which are definite time actuate features. Action Logic diagram TC>Iset & T_ |—trip Ph.OC is Run Note: Run is“v” , Stop is “=”. TA IB IC—Measured current Iset—Pickup current T—Delay time 50G/51G/50N/51N Sensitive Earth Fault (SEF) The sensitive earth fault protection is definite time limit. Action Logic diagram : & SEF isRun Note: Run is “v", Stop is “x”. 3I0—SEF current I0set—Pickup current T—Delay time 1479 Auto - Reclose (Reclose) A high proportion of faults on an overhead line network are transient and can be cleared quickly by high speed tripping followed by an automated circuit breaker reclose sequence. The function provides phase fault and earth fault/sensitive earth fault sequences of up to 5 trip i.e.4 reclose attempts before lockout, and the charging period of the reclose is 10 seconds Action Logic diagram : Ph.OC Reclose is Run Reclose count +0 Reclose unlock & T Close Manual trip Remote trip After close > 10S Note: Run is"v”, Stop is "x Reclosing acceleration (Recl.ACC) When switching on reclosing acceleration, if accidents happened in 3S after the reclose is operated, the phase over current protection will accelerate the operation Action Logic diagram : TA>Iset TB>Iset 1C>Iset & 1 trip After reclose =35, Recl.ACC is Run Note: Run is"v” , Stop is “x TA IB IC—Measured current Iset—Pickup current T—Delay time Manual closing acceleration (Manu.ACC) When switching on manual closing acceleration, if accidents happened in the exit time after operated the close, the phase over current protection will accelerate the operation. The exit time of acceleration can be adjusted Action Logic diagram 15IA>Iset TB>Iset > 1 1C>Iset Manual/Remote Close & = Trip After close Exit time Manu.ACC is Run Note: Run is “Vv”, Stop is “x”. TA IB IC—Measured current Iset—Pickup current T—Delay time Under/Over frequency (Frequency) Frequency protection with slip lock, low voltage lock. Action Logic diagram : Low volt, lock mode (I) UADUset ss Slip lock mode (1 ' & Trip GaKAF Set & FéPset/F> Feet Frequency is run Note: Run is “Vv”, Stop is “x”. UA—Secondary PT voltage Uset—Block low voltage constant value dFset—Block slip constant value _ Fset—Low/High frequency constant value F—Frequency T—Delay time SOG (Optional features) It is used by the load switch, the device will lockout the trip of the CB when any phase current is greater than the pickup current until the fault current is less than the pickup current, and after delay the CB will trip. Action Logic diagram : Maxi(la,Ib,le)>Iset & [trip lockout Max(la,tb,le interface PT 20 cords cable -|> 20_cords cable interface H 265 295 Barth RWK-2RC installation schematic and dimensions Cabinet installation Installation of Box Body 6. Please fasten it upon support shelf with matched M10 x 20 stainless bolts during installing the product. (Support shelf is provided by user, please point it out if needed to be provided by manufacturer) As shown above, place it up side. Don't place it up side down or in slope. 2. Maintenance If the device is not used, it should be kept in dry and ventilated places indoors, and charged once every three months, the charging time should be more than 24 hours. Before the device is used, the charging time should not be less than 24 hours. Replace the storage battery each three years. This device has storage battery management module, which will automatically cut off the storage battery output circuit when the storage battery voltage is on the low side. You should check the storage battery each year, please replace the 38storage battery immediately when single storage battery voltage id lower than Dc12v. © Please firstly make sure the first system is power off before the device is maintained, forbid inserting or pulling out aeronautical connector under power, thus avoid CT short circuit happening. 6.3 Parts Attached with the Device Name Quantity Collocation Box door key 2 Standard User Manual 1 Standard Inspection report 1 Standard Hand-held telecontroller a See Communication Interface 1 Selectable Control Cable 1 Standard Control Cable 1 Standard 39 Usage or Description Open the box Please read it carefully before use the device, RWK-2RC wiring diagram is attached. Factory inspection report Telecontrol the close and trip of switch within 30 meters RS485/USB converter or RS485/RS232 converter 20 cords (6 meters) 2 cords (6 meters)Chapter 7: Decommission and Dispos: 7.1 Decommission ‘Shut-down Power Supply Shut-down Device Power Supply: Turn off external power supply switch of the device. Disconnect All Power Cables Disconnect all power cables connected to the device. Danger: Before disconnecting all power cables connected to the device power module, it must confirm that the external power switch is turned off to avoid danger. Danger: Disconnecting all power cables connected to the device alternating current module, it must confirm that the equipment corresponding to input alternating component has stopped operation to avoid danger. Dismantle from Display Cabinet When the above steps are completed, loosen the fix screws and dismantle the device from the display cabinet. Danger: When neighboring equipment is in operation, it must strictly confirm the safety distance between the dismantled device and other device in operation and unskilled professional shall take particular caution. 7.2. Disposal When dispose decommissioned device, please follow relevant regulations of the country where the product is used for the disposal of scrapped electronic products. Caution: It must strictly adhere to relevant regulations of the country where the product is used for the disposal of scrapped electronic products. 40Attachment1: Device Typical wiring Diagram The outdoor spring recloser control box wiring Local static air outlet (20 pit H 1] 2 IN 3 oA 4 1B 5. ic $| 7 8 10 Motor(AC220V-L) 11. Motor(AC220V-N) 12 Close (AC22¢ 13 Coil common(AC220V-N) 14, Open(AC220V-L) 15, 16 Position commonioczav+) 17. OFF position 18 Energy storage stroke 4 19 ‘switch position 20 Local static air outlet Local static air outlet PT power (2 pins #20) Prepay (2 pins @16) PT Y No external 1/ PTL Secondly 1 [Peay connonincay ROWSE SUPP PTN I (Acz20V) 2 Prepay open | DL: QF Auxiliary switch r (Ok: Travel switch "NO: Relay normaly pen contact | Toi spn eect Tha: Weurent Tab: Bourent Tac: ICourent === eS at