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Aluminum Profile Quality Control Guide

This document provides information on quality control methods and technical specifications for aluminum profiles and powder coatings produced by Profilco. It details the alloy used, dimensions and tolerances, geometrical characteristics, and testing methods for hardness, coating appearance, and thickness in accordance with ISO and QUALICOAT standards. The document also lists various joints, rollers, and other accessories for the profiles.

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0% found this document useful (0 votes)
108 views47 pages

Aluminum Profile Quality Control Guide

This document provides information on quality control methods and technical specifications for aluminum profiles and powder coatings produced by Profilco. It details the alloy used, dimensions and tolerances, geometrical characteristics, and testing methods for hardness, coating appearance, and thickness in accordance with ISO and QUALICOAT standards. The document also lists various joints, rollers, and other accessories for the profiles.

Uploaded by

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Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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PROFILCO SLIDING PR-26

JANUARY - 2006
PROFILCO SLIDING PR-26

ÌÅÈÏÄÏÉ ÅËÅÃ×ÏÕ ÐÏÉÏÔÇÔÁÓ QUALITY CONTROL METHODS


ÐÑÏÉÏÍÔÙÍ ÄÉÅËÁÓÇÓ FOR EXTRUDED PROFILES AND
ÊÁÉ ÇËÅÊÔÑÏÓÔÁÔÉÊÇÓ ÂÁÖÇÓ POWDER COATINGS

Ç åôáéñåßá ìáò ôçñþíôáò ôï óýóôçìá ISO Our company abides ISO 9001 system carry
9001, äéåíåñãåß Ýëåã÷ï óôá ðñïúüíôá óôï out tests on the extruded profiles by the
ÔìÞìá ÐáñáãùãÞò êáé ôï ÔìÞìá Ðïéïôéêïý Department of Production and Quality
ÅëÝã÷ïõ âÜóåé ðñïäéáãñáöþí ôïõ ÅËÏÔ Control of our company, implementing ISO
ÅÍ 12020-2, ÅÍ 755.02 êáé DIN 17615 ãéá 9001 system, carries out tests on the extruded
ôá ãåùìåôñéêÜ ÷áñáêôçñéóôéêÜ ôïõ Üâáöïõ profiles. The tests have been done by the
ðñïößë êáé ôïõ QUALICOAT üóïí áöïñÜ specifications of ELOT EN 12020-2, ÅÍ
ôçí åðéêÜëõøÞ ôïõò. 755.02 and DIN 17615 and those of
QUALICOAT for the powder coating.

ÐÑÏÖÉË ÁËÏÕÌÉÍÉÏÕ ALUMINUM PROFILES


Ãéá ôç ðáñáãùãÞ ôùí ðñïößë Alloy EN AW 6063 (Al Mg 0.7Si) used for the
÷ñçóéìïðïéåßôáé êñÜììá ÅÍÁW 6063 production of profiles has the following
(Al Mg 0.7Si) ìå ôá ðáñáêÜôù ôå÷íéêÜ technical characteristics:
÷áñáêôçñéóôéêÜ: Heat treatment: T5
ÈåñìéêÞ êáôåñãáóßá: Ô5 0.2% Proof Strength: RP0.2 = 130 Ìpa (min)
¼ñéï äéáñïÞò: RP0.2 = 130 Ìpa (min) Ultimate strength: Rm = 175 Ìpa (min)
¼ñéï èñáýóçò: Rm = 175 Ìpa (min) Density: Y = 2,69 gr/cm3
Åéäéêü âÜñïò: Y = 2,69 gr/cm3 Elastic modulus: Å = 70.000 N/mm2
MÝôñï åëáóôéêüôçôáò: Å = 70.000 N/mm2 Coefficientlinearexpansion:
ÓõíôåëåóôÞò ãñáììéêÞò äéáóôïëÞò: á=2,34x10-6 /K
á = 2,34x10-6/ K Minimum elongation:Á50mm% = 6 (min)
Ðáñáìüñöùóç èñáýóçò:Á50mm% = 6 (min)

ÃÅÙÌÅÔÑÉÊÁ ×ÁÑÁÊÔÇÑÉÓÔÉÊÁ GEOMETRICAL CHARACTERISTICS


ÄéáóôÜóåéò Dimensions
Ïé äéáóôÜóåéò (ðÜ÷ïò êáé üëåò ïé õðüëïéðåò The tolerances of dimensions (wall thickness
äéáóôÜóåéò) áêïëïõèïýí ôéò ðñïäéáãñáöÝò and all the rest dimensions) follow the
ôïõ ÅÍ 12020-2 ð.÷. åÜí Ý÷ïõìå ìéá specifications of EN 12020-2 e.g. if we have
ïíïìáóôéêÞ äéÜóôáóç 55 ÷éë äßíåôáé áíï÷Þ 55 mm dimension the tolerance is (+/-) 0.40
(+/-) 0,40 ÷éë. ôï ïðïßï óçìáßíåé üôé mm, which means that the dimension is
êõìáßíåôáé áðü 54,60 Ýùò 55,40 ÷éë. between 54,60 and 55,40 mm.

ÓôñÝâëùóç Twist
Óýìöùíá ìå ôéò ðñïäéáãñáöÝò ôïõ ÅÍ By the specifications of EÍ 12020-2 for a
12020-2 ãéá Ýíá ðñïößë ìå ðëÜôïò ìÝ÷ñé 75 profile bar with width no more than 75 mm the
÷éë. ç áðüêëéóç åßíáé 2 ÷éë. Ãéá íá åëåã÷èåß ç deviation is 2 mm. The twist is measured by
óôñÝâëùóç ðñÝðåé ç âÝñãá íá ôïðïèåôçèåß placing the bar on a flat base plate and
óå åðßðåäï ðÜãêï êáé íá ìåôñçèåß ç ìÝãéóôç measuring the maximum distance at any point
áðüóôáóç óå ïðïéïäÞðïôå óçìåßï ôçò along the length between the bottom surface
âÝñãáò ìåôáîý ôçò êÜôù åðéöÜíåéáò áõôÞò of the bar and the base plate surface.
êáé ôïõ ðÜãêïõ.

JANUARY - 2006 A1
PROFILCO SLIDING PR-26

Åõèýôçôá Straightness
Óýìöùíá ìå ôéò ðñïäéáãñáöÝò ôïõ ÅÍ By the specifications of EÍ 12020-2 for a 6
12020-2 ãéá ìéá âÝñãá 6 ìÝôñùí, ôï meter bar the allowed deviation from
åðéôñåðüìåíï âÝëïò åßíáé 3 ÷éë. êáé ï Ýëåã÷ïò straightness is 3 mm and is measured with the
ãßíåôáé óôçñßæïíôáò ôç âÝñãá óôéò äýï Üêñåò profile bar placed on horizontal base plate, so
ôçò ðÜíù óå Ýíáí åðßðåäï ðÜãêï. Ôï âÝëïò that its own mass decreases the deviation. The
óôç ìÝóç ôçò âÝñãáò äåí ðñÝðåé íá åßíáé deviation in the middle of the bar must not
ðÜíù áðü 3 ÷éë. exceed the 3 mm.

Óêëçñüôçôá Hardness
H óêëçñüôçôá ôùí ðñïößë åëÝã÷åôáé The profile's hardness is tested by the
óýìöùíá ìå ôéò ðñïäéáãñáöÝò ÅÍ ISO specifications of EN ISO 6506-1.
6506-1.

ÇËÅÊÔÑÏÓÔÁÔÉÊÇ ÂÁÖÇ ELECTROSTATIC COATING


ÅìöÜíéóç Appearance
Ç åðéêÜëõøç ôùí óçìáíôéêþí åðéöáíåéþí The coating on the significant surface is
åîåôÜæåôáé êÜôù áðü ïðôéêÞ ãùíßá 60ï êáé viewed at an oblique angle of about 60 0 and at
áðüóôáóç 2 ìÝôñùí (ïé ðñïäéáãñáöÝò ôïõ distance of 2 meters. (The specifications of
QUALICOAT áíáöÝñïõí 3 ìÝôñá). Äåí QUALICOAT mention 3 meters). Excessive
ðñÝðåé íá åßíáé ïñáôÜ åëáôôþìáôá üðùò: roughness, runs, blisters, inclusions, craters,
åìöÜíéóç öëïýäáò ðïñôïêáëéïý, óôßãìáôá, dull spots, pinholes, pits, scratches must not
ìðéìðßêéá, êñáôÞñåò, ê.ë.ð. be visible from this distance.

Õðüëïéðïé ðñïâëåðüìåíïé Ýëåã÷ïé Rest regulation tests


Ï Ýëåã÷ïò ôïõ ðÜ÷ïõò åðéêÜëõøçò êáé ïé The Quality Control Department, with
äéÜöïñåò ìç÷áíéêÝò êáé ÷çìéêÝò äïêéìáóßåò specialized technical stuff in a well-equipped
äéåíåñãïýíôáé áðü ôïí Ðïéïôéêü ¸ëåã÷ï ìå laboratory, carries out the coating thickness
åîåéäéêåõìÝíï ðñïóùðéêü êáé óå tests as well as several chemical and
åîïðëéóìÝíá åñãáóôÞñéá. mechanical tests. For the above-mentioned
Ãéá ôïõò ðáñáðÜíù åëÝã÷ïõò êáé äïêéìÝò tests the QUALICOAT specifications are
áêïëïõèïýíôáé ïé ðñïäéáãñáöÝò ôïõ followed.
QUALICOAT.

Áðïêëßóåéò Tolerances
Ôï âÜñïò ðïõ åìöáíßæåôáé óôïí êáôÜëïãï Weight that is shown in present catalogue, is
åßíáé ôï èåùñçôéêü âÜñïò ôïõ Üâáöïõ the theoretical weight of mill finish profile.
ðñïößë. There is a tolerance between the theoretical
ÕðÜñ÷ïõí áðïêëßóåéò ìåôáîý ïõ èåùñçôéêïý and the actual weight, which is up to (+/-)6%,
êáé ôïõ ðñáãìáôéêïý âÜñïõò ðïõ öôÜíïõí ôï and the additional weight due to color is up to
(+/-) 6% åíþ ôï ðñïóôéèÝìåíï âÜñïò áðü ôçí 3-4 %.
âáöÞ öôÜíåé óôï ýøïò ôïõ 3-4%.

A2 JANUARY - 2006
PROFILCO SLIDING PR-26

CONFIGURATION OF HOLE FOR LOCK


Äéáìüñöùóç áíïßãìáôïò êëåéäáñéÜò

COPY ROUTER AM003-200-03


ÐáíôïãñÜöïò AM003-200-03

26-307

26-305

JANUARY - 2006 F3
PROFILCO SLIDING PR-26

“PRESS AT038-102”
26 - 204 14
“ÐÑÅÓÁÊÉ ÊÏÐÔÉÊÏ”

14
6

16
26 - 305

12
10

WATER DRAIN
Ôñýðá íåñï÷ýôç

SHASH - JOINT SHASH - JOINT


AA026-001 AA026-001

26 - 505

PROFILCO

PLASTIC PLUG
AA026-015

JANUARY - 2006 F5
PROFILCO SLIDING PR-26

CODE : AA026-002 CODE : AA215-036

Joint corner 26-307 Double plastic roller


Ãùíßá óõíäÝóåùò 26-307 ÑÜïõëï ðëáóôéêü äéðëü
22 x 20mm

CODE : AA026-001 CODE : AA215-039

Joint corner for sash


Ãùíßá óõíäÝóåùò öýëëïõ Single metal roller
22 x 10mm ÑÜïõëï ìåôáëëéêü ìïíü

CODE : AA032-021-00 CODE : AA215-035

Corner joint 3x19.3mm Double metal roller


Ãùíßá óõíäÝóåùò 3x19.3 ÷éë. ÑÜïõëï ìåôáëëéêü äéðëü

CODE : AA202-001 CODE : AA100-010

Double handle Flash handle


×ïýöôá ÊëåéäáñéÜ ÷ïýöôá

CODE : AA100-019 CODE : AA100-002

Safety lock Lock for sliding with a key


ÊëåéäáñéÜ áóöáëåßáò ÊëåéäáñéÜ óõñïìÝíïõ ìå êëåéäß

JANUARY - 2006 G1
PROFILCO SLIDING PR-26

CODE : AA431-001 CODE :AA010-002

Damper Push in glazing


ÁìïñôéóÝñ gasket 2 mm
2mm
ËÜóôé÷ï ôæáìéþí 2÷éë.

CODE :AA206-015 CODE : A010-004

Plastic plug for hooks Push in glazing


ÔÜðá áããßóôñïõ gasket 4mm
4 mm ËÜóôé÷ï ôæáìéþí 4÷éë.

CODE :AA331-005
CODE :AA201-020

Alignment corner Brushes for profiles


for mosquito screen No 5mm
Ãùíßá åõèõãñáììßóåùò ãéá ôç óßôá ÂïõñôóÜêé Íï 5÷éë.

CODE :AA331-006
CODE :AA205-023

Brushes for profiles


Gasket for net 5mm No 6mm
ËÜóôé÷ï óßôáò 5÷éë. ÂïõñôóÜêé Íï 6÷éë.

CODE :AA010-015 CODE :AA331-008

Brushes for profiles


Gasket with hard base No 8mm
ËÜóôé÷ï öïýóêá ÂïõñôóÜêé Íï 8÷éë.
ìå óêëçñÞ âÜóç

G2 JANUARY - 2006
PROFILCO SLIDING PR-26

CODE :AA052-047 CODE :AA203-001

Alignment corner 5mm Stop


Ãùíßá åõèõãñáììßóåùò 5÷éë.

CODE :AA207-007

Seal for sliding


Óôåãáíùôéêü åðáëëÞëïõ

JANUARY - 2006 G3

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