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MicroVal Validation of Alternative Microbiological Methods

This document discusses the validation of alternative microbiological testing methods according to ISO 16140. It provides an overview of why alternative methods are used instead of reference methods, and explains that validation is required by EU regulations. The validation process involves a methods comparison study and interlaboratory study to evaluate accuracy, sensitivity, specificity and detection limits compared to the reference method. An example validation for Salmonella detection in food is described in detail, outlining the validation scope, study design, and criteria for evaluation.
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0% found this document useful (0 votes)
74 views40 pages

MicroVal Validation of Alternative Microbiological Methods

This document discusses the validation of alternative microbiological testing methods according to ISO 16140. It provides an overview of why alternative methods are used instead of reference methods, and explains that validation is required by EU regulations. The validation process involves a methods comparison study and interlaboratory study to evaluate accuracy, sensitivity, specificity and detection limits compared to the reference method. An example validation for Salmonella detection in food is described in detail, outlining the validation scope, study design, and criteria for evaluation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MicroVal validation of

alternative methods

Wilma Jacobs-Reitsma
MicroVal Expert Laboratory

1 15 May 2012
Why alternative methods ?

● Compared to reference methods


● Less laborious
– Time
– Money
● Less consumables (?)
– Money
● Higher troughput
– Time
– Money
● Results available much faster!
– Time
– Money

2
Why validation of alternative methods?

● EU Microbiological Criteria Document


– Commission Regulation (EC) No 2073/2005, on microbiological criteria for
foodstuffs
– Food Business Operators

Article 5 Specific rules for testing and sampling


The use of alternative analytical methods is acceptable when the methods are validated
against the reference method in Annex I and if a proprietary method, certified by a third
party in accordance with the protocol set out in EN/ISO standard 16140 or other
internationally accepted similar protocols, is used.

● Not (yet) applicable for Official Controls

3
By whom?

● Europe:
● AFNOR
● Nordval
● MicroVal

● USA:
● (AOAC)
– not (yet) according to ISO 16140
– Nowadays ISO reference methods as a possibility

4
Validation according to ISO 16140

● EN ISO 16140:2003 ‘Microbiology of food and animal feeding stuffs


- Protocol for the validation of alternative methods’
● EN ISO 16140:2003/Amd 1:2011. Amendment 1: Interlaboratory
study on quantitative methods

● At the moment in a process of revision


– Experiences from the 2003 version
– New version to be split up in 5 parts
– Updated drafts after first round of comments world-wide in 2012
– May still take some years…

● Currently still to stick to the 2003 version

5
ISO 16140:2003 validation

Qualitative method validation (Detection)

● A. Methods comparison study (MCS):


– Relative accuracy, relative specificity and relative sensitivity
› 60 samples per Category
– Relative detection level
› 6 samples at 3-5 levels per Category
– Inclusivity and exclusivity
› 50 target strains and 30 non-target strains to be tested

● B. Interlaboratory study (ILS):


– At least 10 collaborative laboratories within 3 (European)
countries
› 8 replicates at 3 levels = 24 samples by each laboratory
6
ISO 16140:2003 validation
Quantitative method validation (Enumeration)

● A. Methods comparison study (MCS):


– Linearity and relative accuracy
› Per Category at least 1 sample in duplicate at 5 different levels
– Relative sensitivity and determination of unknown samples
› Per Category at least 10 additional samples in duplicate
– Detection and quantification limits
› 6 replicates of at least 3 levels
– Specificity, inclusivity and exclusivity
› 30 target strains and 20 non-target strains to be tested
● B. Interlaboratory study (ILS):
– At least 8 collaborative laboratories within 3 (European) countries
› 2 replicates at 4 levels = 8 samples by each laboratory
7
MicroVal Expert Laboratory (EL)
● Organisation and elaboration of the lab work
– Methods Comparison Study
– Interlaboratory Study
● To be chosen by the client
● List of labs available at www.microval.org
● Labs qualifications
– Officially approved by MicroVal
– Accreditation (eg ISO 17025)
– Confidentiality

● Collaborative laboratories for participation in the ILS:


– Contacted by the EL
– Preferably working under a QA system (eg ISO 17025)

8
RIKILT Institute of Food Safety, WUR, Wageningen, NL
as from 1 January 2010: RIVM-LZO, Bilthoven, NL
(Laboratory for Zoonoses and Environmental Microbiology)

● ISO/IEC 17025 accreditation


● Dutch Accreditation Council (www.rva.nl no. L421)

● Food microbiology
– Total Viable Count, E. coli, Salmonella, Campylobacter, S.
aureus, L. monocytogenes, etc.
– Facilities:
› Fully equipped microbiology laboratory
› Fully equipped molecular biology laboratory

9
10
RIKILT/RIVM-LZO Expert Laboratory
● Currently finished/in preparation (certifate number):

● Quantitative methods
– Enumeration of E. coli (2007LR07)
– Enumeration of Campylobacter spp. (2008LR12)

● Qualitative methods
– Detection of Salmonella (2007LR06)
– Real-time PCR Detection of Enterobacteriaceae and/or
E. sakazakii (2007LR08, 2007LR09, 2007LR19, 2007LR20)
– Real-time PCR detection of Salmonella (in preparation)

11
Example: Detection of Salmonella
● Confidentiality? (the client agrees, and the certificate is granted!)
● Example of the qualitative validation process
– Expert Lab: RIKILT Institute of Food Safety
– Certification Body: Lloyds Register
– Method reviewers: Henk Stegeman & Basil Jarvis

● Reference method: ISO 6579:2002


● Alternative method: Salmonella SOP of the client (partly ISO
6579:2002)

12
25 g sample material + 225 ml BWP
Incubation: 18 h ± 2 h at 37 °C ± 1 °C

0.1 ml enrichment 1 ml enrichment


+ +
10 ml RVS broth 10 ml MKTTn broth
Incubation: Incubation:
24 h ± 3 h at 41.5 °C ± 1 °C 24 h ± 3 h at 37 °C ± 1 °C

( )
XLD plus 2nd medium of choice
Incubation: 24 h ± 3 h at 37 °C ± 1 °C

biochemical + serological confirmation


13
Detection of Salmonella, isolation media tested

XLD BGA MLCB SMID2

14
Example: Detection of Salmonella
● Scope of the validation, e.g.: “All foods and animal feed”
– A minimum of 5 Categories to be tested (Annex B, ISO 16140)
› Meat products, poultry products, fish & seafood products, fruits and vegetable based products,
dairy products, chocolate/bakery products, other products, animal feeds
– Additional Categories: environmental samples, samples from the primary
production stage.
– Discussion in revision current ISO 16140
● One specific Category, e.g. “Poultry Products”, is also possible

● Scope for the example Salmonella validation (n=6)


– All Foods (dairy products, probiotics-containing dairy products,
chocolate products, other products)
– Animal Feed
– Environmental samples

15
Example: Detection of Salmonella
● A. Methods Comparison Study:
– Relative accuracy, relative specificity and relative
sensitivity

– Per Category: 60 samples


– Preferably around 50% positive samples
– Preferably naturally contaminated samples ! (?)
– Artificial contamination of samples is a possibility…
– Both reference and alternative methods testing the same
sample (if possible)

16
Paired results reference and alternative method:

Responses Reference method Reference method


positive (R+) negative (R-)

Alternative method Positive Positive deviation


agreement (R-A+)
(A+R+)
positive (A+) PA = 172 PD = 1

Alternative method Negative Negative


deviation (A-R+) agreement (A-R-)
negative (A-) ND = 3 NA = 188

17
Calculation of the relative AC, SE, SP

Relative Relative Relative


Accuracy AC sensitivity specificity
Matrices PA NA ND PD Sum (%) N+ SE (%) N- SP (%)

100 x (PA+NA)/ 100 x PA/ 100 x NA/


N N PA+ND N+ NA+PD N-

Dairy 25 35 0 0 60 100,0% 25 100,0% 35 100,0%

Probiotic
dairy 28 30 1 1 60 96,7% 29 96,6% 31 96,8%

Chocolates 31 33 0 0 64 100,0% 31 100,0% 33 100,0%

Other
products 27 33 0 0 60 100,0% 27 100,0% 33 100,0%

Animal feed 28 30 2 0 60 96,7% 30 93,3% 30 100,0%

Enviromental 33 27 0 0 61 100,0% 33 100,0% 27 100,0%

TOTAL 172 188 3 1 364 99,5% 175 98,3% 189 99,5%

18
Example: Detection of Salmonella
● A. Methods Comparison Study:
– Relative detection level

– Per Category: 1 sample type and 1 relevant target


organism
– Five levels per target organism and per sample type
› ISO 16140: 0, 1, 3, 9, 27 cfu per sample,
› More appropriate e.g.: 0, 0.65, 1.3, 3.25, 6.5 cfu
– Each combination repeated 6 times, using both the
reference and the alternative method

19
Vacuumcleaner residue, S. Enteritidis
Inoculation level Method Results
(cfu/25 g) Neg (-) Pos (+) Total
Reference 6 0 6
0
Alternative 6 0 6
Reference 3 3 6
0,215
Alternative 3 3 6
Reference 3 3 6
0,43
Alternative 4 2 6
Reference 0 6 6
0,86
Alternative 0 6 6
Reference 0 6 6
2,15
Alternative 0 6 6
20
Results relative detection level (1)
ISO 16140: “the relative detection level lies between the
two contamination levels giving respectively less and more
than 50% detection level. The relative detection level is
therefore expressed as a range.”

Sample type Strain Reference Alternative


method method
(cfu/25 g) (cfu/25 g)

Infant formula S. Typhimurium 0 – 0.9 0 – 0.9


Infant formula
& Probiotics S. Panama 0– 1.1 0– 1.1
Cocoa powder S. Senftenberg 0– 0.6 0– 0.6
Dried soup S. Derby 0– 0.7 0– 0.7
Dog food (dry) S. Virchow 0.4 – 0.9 0.4 -0.9
VC residues S. Enteritidis 0.2 – 0.9 0.4 -0.9

21
Results relative detection level (2)
Spearman-Kärber procedure (e.g. as used by AFNOR)
A programed non-parametric statistical procedure that calculates the microbial analyte
concentration [and 95% confidence limits] in a given food matrix that corresponds to a
50% probability of a positive result with the test method used.

Sample type Strain Reference Alternative


method method
(cfu/25 g) (cfu/25 g)

Infant formula S. Typhimurium 0,4 [0,3-0,7] 0,4 [0,3-0,7]


Infant formula
& Probiotics S. Panama 0,6 [0,3-1,2] 0,4 [0,3-0,8]
Cocoa powder S. Senftenberg 0,4 [0,2-0,6] 0,4 [0,2-0,6]
Dried soup S. Derby 0,3 [0,3-0,4] 0,3 [0,3-0,4]
Dog food (dry) S. Virchow 0,4 [0,3-0,6] 0,4 [0,3-0,6]
VC residues S. Enteritidis 0,3 [0,2-0,5] 0,3 [0,2-0,6]

22
Results relative detection level (3)
Relative Limit of Detection model (RLOD)
Defined as the LOD of the alternative method divided by the LOD of the
reference method, [with 95% confidence limits].

Proposal for the revision of ISO 16140

Matrix RLOD [95% confidence level]

Infant formula 1.0 [0.3-3.5]


Infant formula
containing probiotics 0.7 [0.2-2.3]
Cocoa powder 1.0 [0.4-2.8]
Dried chicken soup 1.0 [0.3-2.9]
Dog food (dry) 1.0 [0.4-2.4]
Vacuum cleaner residues 1.0 [0.4-2.3]

23
Example: Detection of Salmonella
● A. Methods Comparison Study:
– Inclusivity and exclusivity

– At least 50 relevant Salmonella spp. strains (inoculation at


low level)
– At least 30 relevant non-Salmonella strains (inoculation at
high level)
– Alternative method testing only
– No addition of matrix
– All strains to be from a known origin, preferably from a
relevante source (foods)

24
Results inclusivity
● All 50 Salmonella strains showed a positive result using the
alternative method, for each of the combinations of isolation
media
– The lactose-positive strains S. Agona en S. enterica subsp.
arizonae and the H2S-negative strains S. Muenster and S.
Paratyphi A showed atypical results on some of the plates,
as expected.
– One S. Dublin strain showed non-suspect white growth on
SMID2 plates (not unusual)

25
Results inclusivity

BGA / lactose-positive strain S2

(non)-suspect growth on SMID2

26
Results exclusivity
● All 30 non-Salmonella strains showed a negative result using
the alternative method
– E.g. Aeromonas, Bacillus, Citrobacter, Enterobacter,
Escherichia, Hafnia, Klebsiella, Saccharomyces, Proteus,
Pseudomonas, Serratia, Shighella, Staphylococcus,
Yersinia.

27
Conclusions Method Comparison Study

● The alternative Salmonella method shows satisfactory results


for relative accuracy, relative sensitivity and relative
specificity.
● The alternative Salmonella method and the reference method
show similar relative detection levels.
● The alternative Salmonella method is selective and specific.

28
Example: Detection of Salmonella

● B. Interlaboratory Study:
– Valid data of a minimum of 10 collaborative labs within at
least 3 (European) countries => start with 15 labs
– 1 suitable matrix (pasteurised milk)
– 3 levels of contamination (0, 3, 30 cfu/25 ml)
– 8 blind replicates per level (24 samples in total) to be
tested, using the reference mthod and the alternative
method, by each of the labs
– 1 additional sample per lab to test Total Viable Count

29
Results Interlaboratory Study
● Samples shipped on 9-2-2009
● Labs in NL, B, D, UK, E, CH.
● Arrival and start of testing on 10-2-2009
– 3 labs only on 11-2-2009
– Temperature control ok, -> valid data
● 3 Labs rapported false-positive results
– Leakage during transport reported, -> invalid data
● In the end, valid data for 12 labs (including EL)

30
Results Interlaboratory Study

Reference method

Alternative method positive negative Total

positive PA = 192 PD = 0 192

negative ND = 0 NA = 96 96

Total N+ = 192 N- = 96 N = 288

For all combinations of isolation media

31
Results Interlaboratory Study

For both the reference and the alternative method:

Contamination level Accordance Concordance COR

L0 100% 100% 1,0

L1 100% 100% 1,0

L2 100% 100% 1,0


32
Results Interlaboratory Study

Method Comparison Interlaboratory


Study Study

Relative accuracy
AC 98,9% 100%

Relative sensitivity
SE 98,3% 100%

Relative specificity
SP 99,5% 100%

33
Conclusions Interlaboratory Study

● The alternative Salmonella method shows comparable results


for relative accuracy, relative sensitivity and relative
specificity in both the Method Comparison Study and the
Interlaboratory Study.
● The alternative Salmonella method and the reference method
show similar performances (accordance, concordance and
COR).

34
Overall Conclusion:
● The results from the Method Comparison Study and the
Interlaboratory Study revealed that there was no significant
difference between the alternative method and the reference
method ISO 6579:2002 for the detection of Salmonella.

● This is valid for each of the combinations of plating media


used for the alternative method.
– XLD or BGA, XLD or MLCB, XLD or SMID2, BGA or MLCB,
BGA or SMID2, MLCB or SMID2

35
Validation process

● Information exchange (client, MV)


● Application (client)
● Contracts (client-MCB, client-EL, MCB-EL)
● Project proposal (EL)
– Method Reviewers
– Technical Committee
– Approval
● Project report (by EL, in 2 parts: MCS + ILS)
– Method Reviewers
– Technical Committee
– Approval
● Certificate (MCB)

36
Final result: certificate!

37
Thank you
for your attention !

www.microval.org

38 15 May 2012
List of abbreviations

● MV MicroVal
● MGC MicroVal General Committee
● MCB MicroVal Certification Body
● EL Expert Laboratory
● MR Method Reviewer
● MV TC MicroVal Technical Committee
● MCS Method Comparison Study
● ILS Inter Laboratory Study

39
Public Authorities Users Manufacturers Third Parties

MGC

Expert Committees MV Secretariat

MCB Group

EU Expert Labs EU Method reviewers EU Auditors

EU Collaborative Labs

40

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