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Prefunctional Test Checklist-13 - VFD

This document is a prefunctional test checklist for a variable frequency drive (VFD) or variable inlet vane (VIV) system. It includes sections to submit documentation, verify the installed model matches specifications, check installation, electrical and control connections, and perform operational checks. Contractors must sign off on checklist items and the commissioning agent must approve the completed checklist before functional performance testing can begin.

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0% found this document useful (0 votes)
335 views6 pages

Prefunctional Test Checklist-13 - VFD

This document is a prefunctional test checklist for a variable frequency drive (VFD) or variable inlet vane (VIV) system. It includes sections to submit documentation, verify the installed model matches specifications, check installation, electrical and control connections, and perform operational checks. Contractors must sign off on checklist items and the commissioning agent must approve the completed checklist before functional performance testing can begin.

Uploaded by

long minn2
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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 PREFUNCTIONAL TEST CHECKLIST

Variable Frequency Drive (Vfd) /

Variable Inlet Vane (Viv) - _________

Specification Section 15_____

Project: __________________________________ Project No: __________

Components included:

_________________ 

Associated Checklists:

___ AHU - ___; ___ Pump -____; ___CHWP-____; ___ Other __________  

1. Submittal / Approvals

Submittal.  The above equipment and systems integral to them are complete and ready
for functional testing.  The checklist items are complete and have been checked off only
by parties having direct knowledge of the event, as marked below, respective to each
responsible contractor.  This prefunctional checklist is submitted for approval, subject  to
an attached list of outstanding items yet to be completed.  A Statement of Correction will
be submitted upon completion of any outstanding areas.  None of the outstanding items
preclude safe and reliable functional tests being performed. ___ List attached. 

_____________________    __________     _____________________   __________

Mechanical Contractor  Date  Controls Contractor  Date 

_____________________    __________     _____________________   __________

Electrical Contractor  Date  Plumb / FP Contractor Date 

_____________________    __________     _____________________   __________

TAB Contractor   Date  General Contractor  Date 

Prefunctional checklist items are to be completed as part of startup & initial checkout,
preparatory to functional testing.
 This checklist does not take the place of the manufacturer’s recommended
checkout and startup procedures or report.
 Contractors assigned responsibility for sections of the checklist shall be
responsible to see that checklist items by their subcontractors are completed and
checked off.

Approvals.  This filled-out checklist has been reviewed.  Its completion is approved. 

_____________________   __________         ____________________   __________

Commissioning Authority/Agent Date  Owner’s Representative  Date 

2. Requested documentation submitted

a. Manufacturer’s cut sheets: Yes / No - date to be submitted _______


b. Performance data (voltage vs. frequency data, etc.):

      

Yes  /   No - date to be submitted _______

c. Installation and startup manual and plan:

      

Yes  /   No - date to be submitted _______

d. Sequences and control strategies: Yes / No - date to be submitted _______


e. O & M Manuals: Yes / No - date to be submitted _______

3. Model Verification

 
Item Specified Submitted Installed
Manufacturer      
Model      
Serial Number      
Type      
Volts/Phase      
Frequency      

4. Installation Checks 

a. Unit and General Installation

i. Permanent labels affixed: Yes   /   No


ii. Casing condition good – no dents, leaks, door gaskets installed, linkage
connected: Yes   /   No
iii. Access doors close tightly – no apparent leaks: Yes   /   No
iv. Maintenance access acceptable for unit: Yes   /   No
v. Equipment clean: Yes   /   No
vi. Securely mounted: Yes   /   No
vii. Ambient conditions acceptable for unit (temperature, moisture,
cleanliness):

      Yes   /   No

viii. Drive size rating matches motor rating: N/A   /  Yes   /   No


ix. Front panel shows frequency (Hz) and indicator lights for status:

      N/A   /  Yes   /   No

x. Power factor 0.95 (minimum) regardless of speed: N/A   /  Yes   /   No


xi. If PWM, switching frequency above 8 kHz: N/A   /  Yes   /   No

b. Electrical and Controls 


i. Wired to AHU:  N/A   /  Yes   /   No
ii. Internal setting designating the model is correct: N/A   /  Yes   /   No
iii. Manual switch for Off, Bypass, Drive and Test: N/A   /  Yes   /   No
iv. DCP power source identified: N/A   /  Yes   /   No 
v. Panel labeled with permanent label: N/A   /  Yes   /   No 
vi. Power disconnect in place and labeled: Yes   /   No 
vii. Low voltage wiring in separate conduit as 120 vac: N/A   /  Yes   /   No 
viii. 120 vac lightning protection installed: N/A   /  Yes   /   No 
ix. Low voltage lightning protection installed (underground only):  N/A  /  Yes /
No
x. Appropriate Volts vs Hz curve is being used: N/A   /  Yes   /   No
xi. Static or differential pressure sensor or other controlling sensor properly
located and per drawings: Yes / No
xii. Pneumatic devices separated from controller and electronics: Yes   /   No
xiii. Unit is programmed with full written programming record submitted: Yes  
/  No
xiv. E-O-L devices labeled and wiring tagged per drawings: Yes   /   No
xv. Panel devices labeled and wiring tagged per drawings: Yes   /   No
xvi. I/O devices labeled and wiring tagged per drawings: Yes   /   No
xvii. Digital inputs and outputs operational: Yes   /   No
xviii. E-PROM images on LAN for each controller: Yes   /   No
xix. Controller drawing and point summary log in panel:  Yes   /   No
xx. All electric connections tight: Yes   /   No
xxi. Proper grounding installed for components and unit: Yes  /   No
xxii. Safeties in place and operable: Yes   /   No
xxiii. Starter overload breakers installed and correct size: Yes   /   No
xxiv. Sensors calibrated: Yes   /   No
xxv. Control system interlocks hooked up and functional: Yes   /   No
xxvi. All control devices, pneumatic tubing and wiring complete: Yes   /   No

c. Final 
i. Startup report completed with this checklist attached: Yes   /   No
ii. Safeties and safe operating ranges for this equipment have been reviewed
and accepted: Yes   /   No
iii. Sequence of Operation adequately show all information:  Yes   /   No
iv. Location of static pressure sensor:

For Pumps: Distance from pump _________;

      Location ____________________________________________  

For Fans:

Nearest duct fitting upstream (fitting and


distance):_____________________

Greater than 5 duct diameters from nearest fitting: N/A   / 


Yes  /   No  

Nearest duct fitting


downstream:____________________________________
Greater than 10 duct diameters from nearest fitting  N/A   / 
Yes  /   No 

Location of sensor in % of the distance from fan to VAV box


to of the most restrictive branch: _____________  

5. Operational Checks  (These augment


manufacturer’s list.  This is not the functional
performance testing.)

e. List range for acceleration and deceleration times:

Acceleration range (seconds) - ____________

Deceleration range (seconds) - ____________

Acceleration and deceleration times are


adjustable: N/A   /  Yes   /   No

b. Minimum frequency/speed is 0 Hz: N/A   /  Yes   /   No

If “no,” state minimum frequency/speed __________

c. Maximum frequency/speed is 110% of 60 Hz: N/A   / 


Yes   /   No

If “no,” state maximum frequency/speed __________

d. Readout in BMS verified with VFD/VIV local


readout/position: Yes   /   No
e. The Bypass, On, Off ,Test switch properly activates
and deactivates the unit: 

      N/A   /  Yes   /   No

d. Specified sequences of operation and operating


schedules have been implemented with all variations
documented: Yes   /   No
e. Specified point-to-point checks have been completed
and documentation record submitted for this
system: Yes   /   No

-- END OF CHECKLIST--
 

      PREFUNCTIONAL TEST CHECKLIST

      VARIABLE FREQUENCY DRIVE / VARIABLE INLET VANE


03/02 15997-13- OF 4 D:\DOCS\DIV1\03-02\15997-13.DOC

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