Battery Charger

Profitec 2000 S
216 V/120 A

AEG Power Solutions GmbH

Department: AE, Wlz
Revision state: 00
Date: 17.06.2010
FGR: 631
Device number: 81504209/001-004

Management Documents
81504209.EN0 BFU, en
 List of Documents

Type: ............................................ D 400 G 216/120 BWrug-Vpx

Name of document ........................ Documentation no.

Technical data sheet ..................... 81504209.EN0 TD

Outline drawing.............................. 6985166 MB

Assembly drawing ......................... 4000011225 AP

Circuit diagram .............................. 4000011225 STR

Terminal diagram........................... 4000011225 ASP

Operating instructions.................... 4414 BAL

Working instructions ...................... 4418 BAL

Operating Manual for:

mode:
Battery charging circuit monitoring 4478 BAL
BLÜ 4
Battery connection......................... 4463 BAL

81504209.EN0 UVZ, en List of documents AEG Power Solutions GmbH 2 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 1
 Software

Type: ............................................ D 400 G 216/120 BWrug-Vpx

Software used

Software ....................................... Version

MCS EPROM ................................ SD2MS24G

ABE EPROM ................................. SD2AB02D

Parameters .................................... 81504209.E00

''Service Setting'' menu enabled by the following

code no.......................................... 4209

81504209.EN0 UVZ, en List of documents AEG Power Solutions GmbH 2 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 2
 Technical Data Sheet

Type .............................................. D 400 G 216/120 BWrug-Vpx

Rated mains voltage...................... 3 x 400 V with PEN

+10.0 / -10.0 % when charging
+10.0 / -15.0 % when trickle charging

Rated frequency ............................ 50 Hz ± 5 %

Power consumption ....................... 54 kVA

Current consumption ..................... 78 A

Mains fusing .................................. gl 100 A/500 V according to

DIN 57 636/VDE 0636 Part 21

Battery type/Number of cells ......... Output voltage set for

108 Pb-cells

Smoothing ..................................... Voltage ripple max. 5% ss of

241 V without battery

CE mark......................................... The CE mark on the device certifies

compliance with the EC guidelines for
2006/95/ EC Low Voltage Directive
2004/108 EC EMC-Directive

Ambient temperature ..................... 0 °C to + 40 °C according to VDE

0160

Type of cooling .............................. natural convention according to

DIN 41 751

Operating mode............................. continuous operation according to

DIN VDE 0558 Part 1

Degree of protection ...................... IP20 according to DIN 40 050

Erection height............................... up to 5000 m above sea level

according to
VDE 0160

Cabinet type .................................. BT

Device dimensions ........................ H=1800 mm W=900 mm D=800 mm

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 1
 List of Connections
Device connection.... Arrangement according to dimensioned
diagram

X1 Mains connection
Terminal...................... ..............................Connection version
X1 ..........U,V,W,N,PE .....25-50mm²-M10........ Cable shoe connection

X2 Load connection
Terminal...................... ..............................Connection version
X2 ..........L-,L+.................35-95mm²-M12........ Cable shoe connection

X3 Battery connection
Terminal...................... ..............................Connection version
X3 ..........L-,L+.................35-95mm²-M12........ Cable shoe connection

X11 Signalling outputs

Terminal...................... ..............................Connection version
X11 ........1-15 ..................0,2-4mm² ................. Screw connection

X12 Signalling inputs

Terminal...................... ..............................Connection version
X12 ........1-6 ....................0,2-4mm² ................. Screw connection

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 2
 Operating Modes

Trickle charge

Characteristic................................. IU due to DIN 41773

Nominal DC-current....................... 120 A ± 2 %

Battery charging current ................ 80 A

adjusted to

Trickle charge voltage ................... 241 V (2,23 V/cell) ±1 % stat.

Boost charge

Characteristic................................. IU due to DIN 41773

Nominal DC-current....................... 120 A ± 2 %

Battery charging current ................ 80 A

adjusted to

Boost charge voltage ..................... 259 V (2,40 V/cell) ±1 % stat.

Safety switchover to ...................... 8 h

trickle charging after

Check diodes

Characteristic................................. IU according to DIN 41773

Rated DC....................................... 120 A ± 2 %

Battery charging current limiting .... 80 A

set to
Test voltage ................................... 221 V (2,05 V/C) ±1 % stat.

Test time........................................ 8 h

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 3
 SU Charge (start up charge)

Characteristic................................. due to DIN 41 772

Desired value SU charge 1............ 0 V

Desired value current SU charge 1 0 A

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 4
 Monitoring Devices

Fault - self-acknowledging

Mains frequency monitoring

Field of rotation monitoring
Setting values see operating manual 4418 BAL

Three-phase current undervoltage monitoring

Response value U ......................... 320 V ± 2 % (UNom -20 %)
Return value U............................... 340 V ± 2 % (UNom -15 %)

Three-phase overvoltage monitoring

Response value U ......................... 460 V ± 2% (UNom +15 %)
Return value U............................... 440 V ± 2 % (UNom +10 %)

Fault - permanent cutoff

Synchronisation monitoring
Stack monitoring
DC monitoring
Current actual value line break monitoring
MCS supply voltage line break monitoring
Analog circuit monitor
Fuse monitoring
Watchdog monitoring
DC undervoltage monitoring
DC voltage monitoring
Voltage actual value line break monitoring
Ripple monitoring
Setting values see operating manual 4418 BAL

Short-circuit monitoring
Response value U ......................... 184 V ± 1 % (1,70 V/C)
Response delay approx. ................ 1,0 s

DC overvoltage monitoring
with voltage reduction by pulse resetting:
undelayed (approx. 10 ms)
Response value U ......................... 260 V ± 1 % (2,23 V/C + 8,0 %)
or delayed
Response value U ......................... 250 V ± 1 % (2,23 V/C + 3,8 %)
Response delay approx. ................ 5,0 s
with unit cutoff:
after 3 pulse resets within 60 s
or safety cutout
Response value U ......................... 250 V ± 1 % (2,23 V/C + 3,8 %)
Response delay approx. ................ 10,0 s

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 5
 Fault without cutoff

Undervoltage monitoring
Response value U ......................... 227 V ± 1 % (2,10 V/C)
Release time U .............................. 232 V ± 1 % (2,15 V/C)
Release delay approx. ................... 5 s

A28 Battery charging circuit monitoring

Response voltage.......................... 1,6 V ± 2 %
(Difference voltage)

Additional monitoring

A41 DC voltage relay

Si counter cell 1-stage V8 (ÜW1)
Response value U ......................... 242 V
Release value U ............................ 247 V
Undervoltage (ÜW2)
Response value U ......................... 197 V
Release value U ............................ 202 V
Release delay approx. ................... 2 s

K54 Time relay

ON-delay
Time range to ................................ 0,05s- 100 h
set to ............................................. 4 h

Q10 Motor circuit breaker

Thermal overload trigger ............... 1.0 – 1.6 A
set to.............................................. 1.0 A

Q31 Motor circuit breaker

Thermal overload trigger ............... 2.5 – 4.0 A
set to.............................................. 2.5 A

Additional device

V8 Si-counter EMFR cell group

Voltage drop max .......................... 19.1 V
adjusted to ..................................... 19.1 V
Load current .................................. 120 A

81504209.EN0 TD, en Technical data AEG Power Solutions GmbH 5 pages

631 Profitec 2000 S Department: AE, Wlz
216 V/120 A Revision state: 00
Date: 17.06.2010
Device number: 81504209/001-004 Page 6