MeasureMind 3D Fast Start Guide
MeasureMind 3D Fast Start Guide
MultiSensor
Fast Start Guide
Table of Contents
Welcome!
Quality Vision International, Inc. (QVI) has produced this Fast Start Guide as part of
its ongoing effort to provide users with useful, comprehensive documentation. This
manual has been developed using documentation standards and a design that
enhances readability and makes information easier to find.
NOTE: This manual is current with version 15.x.x and version 16.x.x of the
MeasureMind 3D MultiSensor software.
Section Description
Automatic & Manual Describes the various tools and targets available in
Targets the MeasureMind 3D MultiSensor software.
l Contact the QVI channel partner who provided your OGP product
l Visit www.ogpnet.com
NOTE: Contact information for technical support is on the serial number label on
your OGP product.
Select Measure > Advanced from the Portal Navigation Panel and follow the on-
screen prompts to start the software.
Non-Portal Systems:
2. If the part does not fit under the lens, raise the Z transport by twisting the
joystick knob to the right (clockwise).
3. Mount the part securely on the worktable. You can position the part anywhere
on the worktable or in any fixture.
NOTE: If someone else was using the system and a routine is in memory,
the software displays a prompt to save or clear the routine.
7. Position the mouse cursor in a backlit area of the Image window and observe
the light indicator in the lower-left corner of the Image window as you increase
the backlight intensity to approximately 50%.
8. Move the stage so an edge of the part appears in the Image window.
Degrees:Minutes:Seconds
NOTE: After changing the measurement units, be sure to choose the appropriate
measurement resolution (number of digits after the decimal point).
2. Select Properties.
4. In the Target box, after the executable filename, type a space, and then type:
-d -runme -vtest
5. Click OK.
NOTE: Running the software in offline mode requires a software security dongle and
associated license file, as described on page A-2.
The software supports two user interface types depending on the resolution of the
system monitor(s). The screen layout varies depending on how the user interface is
configured.
l Classic User Interface — used for all monitors with a display resolution
width (first number) of less than 1600 pixels.
Title bar
Main menu
Tool Box
Measurement window
Illumination controls
Title bar
Image window
Tool Box
Measurement window
Illumination controls
Target icons
The Image window displays a live video image. Use the Image window to view the
live part image, perform magnified inspection, and measure features.
NOTE: The light level is measured at the mouse cursor location in the Image
window. When using any of the edge analysis targets (for example, FeatureFinder),
set the light level to approximately 50%.
Switch between Image window and Model window [Classic User Interface Only]
To… Do this…
Change the size 1. Position the mouse cursor in the Image window.
of the displayed
2. Hold down the left mouse button while dragging the
target
border of the displayed target.
Fine adjust the X 1. Position the mouse cursor in the Image window.
and Y transports
2. Hold down the right mouse button while moving the
mouse in the desired direction of XY motion.
Drive along the 1. Position the mouse cursor in the Image window.
X and Y axes
2. Hold down the middle mouse button while moving the
(requires 3-
mouse in the desired direction. The speed of XY motion
button mouse)
increases as you move the cursor farther from the
center of the Image window.
Drive along the Z 1. Position the mouse cursor in the Image window.
axis (requires 3-
2. Hold down Ctrl and the middle mouse button while
button mouse)
moving the mouse in the desired Y direction — away
from you moves the Z axis up (+) and toward you
moves the Z axis down (-).
The Model window displays a CAD-like sketch of the measured and constructed
features. The model is always drawn to reflect the current datum system, and can be
used to construct features.
View origin
Part origin
Zoom in
Zoom out
Display actuals
Display nominals
View feature
Switch between Image window and Model window [Classic User Interface Only]
To… Do this…
Select features or icons Position the mouse cursor over the desired feature
or icon and press the left mouse button.
Zoom in (entire model) Hold down the left mouse button while dragging
the mouse up (away from you).
Zoom out (entire model) Hold down the left mouse button while dragging
the mouse down (toward you).
Zoom in on a specific area Hold down Shift and the left mouse button while
dragging the mouse diagonally to draw a box
around the desired area.
Pan (move) the entire model Hold down the middle mouse button while
in any direction dragging the mouse in the desired direction.
Rotate the entire model left Hold down the right mouse button while dragging
or right around the vertical the mouse left or right.
screen axis
Rotate the entire model up or Hold down the left mouse button while dragging
down around the horizontal the mouse up or down.
screen axis
Select File / Print/Edit to display the Print/Edit window, which lists all the steps in
the current routine.
You can use the Advanced Part Routine Editor to edit the selected (highlighted)
step in the routine
Click OK to save the changes and close the window
The Tool Box shows icons in related functional groups that correspond to the
functions in the File, Edit, Targets, Measure, and Construct menus.
l To display the function of an icon, position the mouse cursor over the icon (do
not click it).
NOTES:
l The appearance of the Tool Box and the location of the Tool Box icons vary
depending on how the user interface is configured. In the image below, the
Enhanced User Interface is on the left and the Classic User Interface is on
the right.
Target icons
l The horizontal alignment of the X axis, shown next to the ANG button. If
Protractor is selected in the Targets menu, ANG shows the included angle of
the protractor.
l Click to print all the measurement data currently in the print queue and
clear the queue (this icon has the same functionality as the Print button in the
Measurement widow)
The Target Settings window displays the settings and controls for the following:
l Laser targets
l SoftSectioner target
Use the sliders in the Illumination Control window to adjust the intensity of any of the
illumination sources:
l Ring light
l Backlight
l SmartRing light
Stop all stage motion and cancel the current operation (press again to resume
operation)
NOTE: Similar controls are available in the software user interface. See Digital
Readout (DRO) Window on page 2-11 and Illumination Control Window on page 2-13
for more information.
l If your system is equipped with this joystick, refer to Figure 2-3 on page 2-16
for a description of its controls.
l If your system is equipped with this joystick, refer to Figure 2-4 on page 2-17
for a description of its controls.
l If your system is equipped with this joystick, refer to Figure 2-5 on page 2-18
for a description of its controls.
Accept a measured point; Unlock stage if probe does not back off (hold down Enter
and move the joystick)
Select linear units of measurement (in/mm)
Select the rotary indexer (primary or secondary) controlled by the Rotary knob
Control how fast the transports move when you deflect the joystick
Control XYZ motion; Change the magnification (hold down the button on top of the
joystick and twist the joystick knob)
Rotate the selected rotary indexer
Accept a measured point (used only with manual targets, Focus targets, and Strong
Edge Finder)
Delete a measured point
When the transports are initialized during the start-up sequence, the system
displays the XYZ coordinates based on the stage home position. When you mount a
part in a fixture or directly on the worktable, the coordinates are still based on the
stage home position. The system does not know where the part is located (part
origin) or how it is aligned (axis alignment).
Part setup identifies where the part is located in the measurement volume and how it
is aligned relative to the axes of travel. This enables you to quickly run a routine to
measure the same or identical part at another location on the worktable. The routine
will run no matter where the part is placed, as long as the part setup is done in the
same way using the same setup zero location and setup alignment.
This section describes how to perform a manual part setup on the 3D training part.
Mounting a part is a manual procedure in which you position the part anywhere on
the worktable or in any fixture. After mounting a part, you can:
l Involves using manual alignment targets (for example, the Circle and
Crosshair targets) to locate the part or fixture. These steps set the Z axis to 0
and the X and Y axes to (0,0) at the respective locations of the selected
features (part origin). The XY location also becomes the pivot point for axis
alignment.
l Tells the system how the part is oriented relative to the XY travel. This
electronically aligns the part to a designated axis or reference point. The
setup alignment compensates for any misalignment between the part and the
stage axes.
l You perform before creating a part routine and before you run a routine.
l You can only perform if there is no routine in memory, or when the Run
Routine window is open.
NOTES:
l Always perform part setup if you want to create a part routine to measure
more than one part.
l The manual part setup steps are not included in the part routine.
l You can avoid the manual part setup by using fixturing to position the part
consistently in the same location.
It is important to define the Z setup zero location to zero the Z axis. In this procedure,
the Z setup zero location will be on the top surface of the 3D training part, near the
bottom-left edge of the cylindrical slot.
3. Using the joystick or mouse, drive the transports to position the top surface of
the part near the bottom-left edge of the cylindrical slot in the Image window.
7. Verify the Basic Focus target is completely over the surface. If necessary,
reposition the part and/or resize the target.
The system displays a green cross in the center of the Basic Focus target,
and produces a beep sound (if configured for sound).
After defining the Z setup zero location, define the XY setup zero location and align
the part. In this procedure, the lower-left corner will be used for the XY setup zero
location and the lower-right corner will be used for the axis alignment.
2. Drive the transports to position the lower-left corner of the 3D training part in
the Image window.
3. Set the surface light to 0% and set the backlight to approximately 50%.
6. Using the joystick or mouse to drive the transports, align the lower-left corner
of the 3D training part to the Crosshair target.
7. Click and in the DRO window to zero the X-axis and Y-axis
readouts.
8. Using the joystick or mouse to drive the transports, align the lower-right
corner of the 3D training part to the Crosshair target.
9. Click in the DRO window to align the coordinate system to the part.
10. Enter the part setup information in the setup instructions of the routine.
Select Part Setup / Setup Instructions to enter or view instructions for setting up
the part. For example, specify the location, orientation, and alignment of the part.
2. In the standard Windows Open dialog box, browse for the desired routine and
do either of the following to open it:
l Type the name of the routine in the File Name box and click Open (or
press Enter).
NOTE: You do not need a measurement routine in order to measure a part; you can
simply mount a part on the worktable or in a fixture and start measuring features.
1. Click .
2. If you did the part setup, the path is clear to the first
feature (or port if it was measured with a touch
probe), and you want to use the default options,
click OK to run the routine.
If the part setup is not correct for the current part, do it before clicking OK.
NOTE: The Speed Factor slider controls the stage speed when you run the current
routine. The first time you run a routine, you may want to run it at a slower speed.
You can stop the routine at anytime by pressing Stop / Start (see note).
The software immediately stops stage movement, stops at the measurement that
was in progress, and displays the following message:
NOTE: After pressing Stop / Start, the system enters Stop Mode. The transports
and zoom lens cannot be moved as long as the system is in Stop Mode. You must
press Stop / Start again to resume normal operation.
Select Part Setup / Run Options to specify certain run settings when you run the
routine.
NOTE: Fixture Repeat and Part Repeat are mutually exclusive. You can select
either option, but not both at the same time.
l Missed Edge Override. Displays a warning message and waits for you to
select a valid edge or redo the focus to continue the run when the software
encounters a missed strong edge or a focus fails during the run. For missed
weak edge features or points, the system prompts you to change the run to
Step Edit.
l End On Missed Feature. Ends or starts executing the next part repeat when
a feature is missed during the run. If the missed feature is in the last repeat
loop, the software will execute the features after the last step in the part
repeat, if any. Only appears if Missed Edge Override is selected.
l Adv Focus Fast Scan. Performs a fast scan focus (instead of slow scan) for
all features that were measured with Advanced Focus. This option is not
saved with the routine and it is reset when you create a new routine or open
an existing routine.
l Enable feature prompt messages. Displays all prompts during the run.
Select Part Setup / Run Overrides to specify certain run overrides when you run
the routine.
Click the desired button to display the overrides for that category.
NOTES:
l The Test Output option does not override any settings for the dimensions or
measurements in the individual steps. Click this button to view the output
without running the routine. The software generates the output using the data
from the creation of the routine or from the last run. This enables you to check
the output to see if it is what you expected.
l This manual only covers the printer override options (next page). Refer to the
MeasureMind 3D Help system for information about the other run overrides.
The options listed here override the printer settings for the dimensions or
measurements in the individual steps. You can select any of these options before
running the routine. The selected values will be output to the selected print
destination.
l Print to File. Sends the dimensions selected for print to a file instead of the
printer.
o When you select this option, you can type the name of a new or
existing file. The default file type is PRT. If you click Browse, the
software displays the standard Save As dialog box so you can change
the path and/or file name.
o The software overwrites the data if you use the same file each time
you run the routine.
o This override is disabled whenever you select System / Reset, File /
New, or File / Open.
l Scroll Output. Sends the dimensions selected for print to the Scroll Output
window instead of the printer so you can view them on the screen.
o The software overwrites the data if you use the same file each time
you run the routine.
o This override is disabled whenever you select System / Reset, File /
New, or File / Open.
Use the edge analysis targets to measure different kinds of edges, ranging from
weak edges (low contrast, ragged) to strong edges (high contrast, smooth). These
tools use self-optimizing edge analysis, which determines the unique characteristics
of each edge and automatically adjusts itself for optimum performance.
The edge analysis is able to sense even the weakest edge and make it stand out
from the background. It also filters out extraneous edges from dust, dirt, burrs, flash,
and other insignificant areas of high contrast so the measurement of the feature of
interest is not influenced by these factors.
Displays this
Icon Description
Target…
1. Position the desired feature in the field of view, and adjust the illumination for
sufficient edge contrast.
The first point is displayed as either "Arc Start" or "Circle Start". Click the first
point again to toggle between "Arc Start" and "Circle Start".
NOTE: Circle measures closed circles only. Use Arc anytime you do not
have a complete circle within the field of view.
5. Click the second point on the edge to specify the "Middle" point.
6. Click the third and final point on the edge to specify the "End" point.
The software analyzes the edge and displays the search area and the points
it found within the search area.
Arc Start
Middle
End
Circle Start
Middle
End
1. Position the desired feature in the field of view, and adjust the illumination for
sufficient edge contrast.
4. Position the mouse cursor at the first (start) point on the edge.
5. Hold down the left mouse button and drag the mouse to "stretch the rubber
band" along the edge.
The software analyzes the edge and displays the search area and the points
it found within the search area.
Start
End
When you use FeatureFinder to measure an edge, you can control the area that the
software searches as it performs the edge analysis. FeatureFinder displays the
search area after performing the edge analysis.
l Edge: The physical edge of the part. After the edge analysis, the software
displays the points along the edge.
l Search area: The area within the inner and outer boundaries.
Edge
Inner boundary
Outer boundary
Search area
2. Hold down the left mouse button and drag the inner or outer boundary in the
desired direction. Release the left mouse button when finished.
NOTE: The inner and outer boundaries move together in opposite directions.
1. Position the desired feature in the field of view, and adjust the illumination for
sufficient edge contrast.
3. Click the appropriate icon to select the desired Weak Edge Point target.
4. Position the mouse cursor at the beginning of the search area. Then hold
down the left mouse button and drag the mouse to stretch the rubber band
along (parallel to) the edge. Release the left mouse button at the end of the
search area.
The software analyzes the edge and displays the search area and the point it
found within the search area.
Start
End
When you measure a feature with a weak edge target (FeatureFinder or Weak Edge
Point), the software evaluates the parameters listed below and determines what it
feels to be the best values based on the illumination, the edge that you have
selected, and the size of the search area. You generally do not need to change
any of these settings.
l Strength of the edge (contrast threshold): This indicates the contrast level
the software will accept as a real or valid edge. The contrast is high when it is
very dark (black) on one side of the edge and very light (white) on the other
side. The contrast is low when there are different shades of gray on both
sides.
o Move the slider toward Strong if the desired edge shows high contrast.
o Move the slider toward Weak if the desired edge shows low contrast.
o Normally you do not need to change this parameter unless the
contrast of the edge varies significantly from one part to the next.
2. Position the desired feature in the field of view, inside the Strong Edge Finder
target.
The system drives the XY transports until the found edge appears at the
intersection of the crosshairs in the center of the Strong Edge Finder target.
When you measure an edge using Strong Edge Finder, the contrast of the edge
appears in the Target and Image Control window.
The percentage within parentheses indicates the actual contrast of the last edge that
was measured. The contrast percentage may change when measuring other
features.
Use the Contrast slider to change the contrast threshold at which the software will
consider an edge valid. Move the slider to the right to increase the threshold; move it
to the left to decrease the threshold. The percentage value must be lower than the
actual contrast value.
1. Position the desired edge in the field of view. The entire edge does not have
to fit in the field of view. However, the entire edge must lie in a plane.
l To specify the start point and immediately activate the edge trace,
double-click the start point. The system traces the edge using the
dark-to-light rule until it returns to the start point, reaches the
maximum number of points, or encounters a lack of edge points
condition. The edge does not have to fit entirely in the field of view; the
transports will move automatically if required.
l To specify a start point and an end point, click the start point and then
double-click the end point (or single click the end point and click Trace
in the Edge Trace Settings window) to activate the trace.
o If you want to specify an end point that is not in the field of
view, drive the transports so the desired end point location
appears in the Image window.
o If you want to change the end point, double-click the new end
point location to activate the trace.
o The direction of the measured points is determined by the light
being on the right when going from one point to the next point.
l To specify the start point and indicate the direction of the trace, click
the start point and drag the rubber-band line in the desired direction
before releasing the mouse button.
NOTE: To stop the edge trace before it finishes, press Stop / Start.
Start
End
When you select Edge Trace, the software displays the Edge Trace settings in the
Target Settings window.
l Spacing box. The spacing value controls the spacing between each point.
The value is displayed in the Spacing box in the current measurement units
(inches or millimeters). The default value is calculated in inches per pixel for
the current magnification. The spacing value can be changed in the following
ways:
o If you change the magnification, the system recalculates the default
value and displays it in the current units.
o When you increase the spacing value, there is more space between
each point and fewer points are used for the edge trace. If the entered
value is too large (for example, larger than the distance from the start
point to the end point), the system may display only the starting point.
o When you decrease the spacing value, there is less space between
each point and more points are used for the edge trace.
l Coarse/Fine slider. This slider controls the smoothing of the data points
during the edge trace measurement.
o When you move the slider toward Coarse, the system smooths the
displayed data points by averaging many of the internal data points.
o When you move the slider toward Fine, the system tracks the surface
detail or variations more closely and includes them in the
measurement.
l Weak/Strong slider. This slider enables you to control the path of the edge
trace itself, depending on whether the edge is weak or strong.
o When you move the slider toward Weak, the system enlarges the
search area. This slows the edge trace.
o When you move the slider toward Strong, the system reduces the
search area. This speeds up the edge trace.
3. Move the Zoom slider to the far right to zoom to the highest magnification.
NOTE: See the MeasureMind 3D Help system for information about using
Advanced Focus.
6. Position the desired edge or surface inside the Basic Focus target.
7. If the system is equipped with the optional grid projector and there is not
enough contrast, select the Grid check box in the Target and Image Control
window. Adjust the illumination if necessary.
The system focuses the surface or edge, displays a green cross in the center
of the focus target, and produces a audible beep sound (if configured).
NOTE: To resize the Basic Focus target, drag the edge or corner to the desired size
or use the Target Spacing slider in the Target and Image Control window. The
maximum size in each direction is 250 pixels. Make sure the edge or surface that
you want to focus on is inside the Basic Focus target.
The alignment targets are primarily used for aligning features and can be used to
measure features manually. The target is fixed in the center of the Image window so
you can move the part relative to it.
The following table lists the most commonly used alignment targets:
Displays this
Icon Description
Target…
2. Click any of the 16 colors displayed in the Target and Image Control window.
NOTE: Select a color that provides the optimum contrast between the part image
and the target.
NOTES:
l When measuring a feature, you acquire data points from the system.
1. Click the appropriate icon to select the desired Weak Edge Point target:
The Measure Line function reports the orientation, location, and form of a line or
straight edge as calculated from the specified start and end points.
7. [Optional] Click Report and/or Export in the Measurement window, and then
select the desired dimensions for output.
The Measure Circle function reports the size, location, orientation and form of a
circle or arc (rounded or curved edge) as calculated from the specified points.
2. Click the first point where you want to start measuring. The first point is
displayed as either “Arc Start” or “Circle Start.”
l If “Arc Start” appears and you want to measure a circle, click the first
point again to display “Circle Start.”
l If “Circle Start” appears and you want to measure an arc, click the first
point again to display “Arc Start.”
You can measure a plane with Basic Focus to ensure the Z coordinate is measured.
The number of points and their distribution may affect the results. For best results,
make sure the measured points are spread as evenly as possible around the plane.
NOTE: Make sure all points lie in the same plane and are not too close to one
another or to edges/features that may be out of the plane.
Measurement results appear in the Measurement window after you enter the
minimum number of required points (three).
11. [Optional] Click Nominal in the Measurement window, and then enter
nominal values and tolerances.
12. [Optional] Select the desired dimensions to be output. Then click Print and/or
Stats in the Measurement window to output the selected dimensions.
13. [Optional] Click Report and/or Export in the Measurement window, and then
select the desired dimensions for output.
NOTE:
l Refer to the MeasureMind 3D Help system for information about other, less
common feature constructions.
The Construct Line function reports the orientation, location, and form of a line, as
calculated from the selected features.
To construct a line:
7. [Optional] Click Report and/or Export in the Measurement window, and then
select the desired dimensions for output.
The Construct Circle function reports the size, location, orientation, and form of a
circle, as calculated from the selected features.
To construct a circle:
7. [Optional] Click Report and/or Export in the Measurement window, and then
select the desired dimensions for output.
The Construct Width function reports the size, location and orientation of a width.
l Two points
l Two circles
l Two planes
NOTE: Cylinders and cones are treated as lines and spheres are treated as circles.
The following example shows how the width between two circles is determined and
displayed.
Minimum width between the two closest points (width minus the radii of both
circles)
Maximum width between the two farthest points (width plus the radii of both circles)
The Model window displays the constructed width as a cross. The system
redraws the model only if required to display all the features.
The Construct Intersection function reports the orientation and location of a point
where two features meet.
The image below shows three kinds of intersections that you can construct.
Intersection between two lines (reports the angle between the two lines)
5. [Optional] Select the desired dimensions to be output. Then click Print and/or
Stats in the Measurement window to output the selected dimensions.
6. [Optional] Click Report and/or Export in the Measurement window, and then
select the desired dimensions for output.
NOTES:
l When there are two intersection points, be sure to specify the nominal values
for the XYZ coordinates of the intersection and the reference features to
consistently get the expected location when you run the routine.
l The 1 of 2 button is only active if the target features are 2D, the target
features have been measured in the same datum frame, and the Plane button
has not been set to XYZ.
The Construct Distance function reports the distance and angular separation
between two features.
To construct a distance:
X distance Angle
When you measure features and click Done to complete a measurement step you
are automatically creating a routine.
3. [Video only] Display the part image in the Image window so it is clear and in
focus.
4. Select the desired units and coordinates (be sure to choose the appropriate
measurement resolution).
1. Measure the datum features and define the datum plane, XY datum origin,
and datum axis (described on page 7-7).
2. Measure and/or construct the desired features (see page 5-1 and page 6-1).
5. Periodically run the routine to check your work and verify the measurement
results (see page 3-7).
Saving a Routine
2. In the standard Windows Save As dialog box, type a unique name for the
routine. You can also change the folder if you want.
3. Click Save.
Enter nominal values and tolerances to determine variations in the quality of parts.
Although you can enter them either before or after you measure a feature, we
recommend that you measure the feature first and then enter the nominal values and
tolerances.
Tolerances are carried forward to the next measurement of the same kind of feature;
unless the tolerance values change, you do not need to enter them again.
2. Click the ANSI / ISO button to select the desired tolerance standard. Refer
to the Tolerance Standards topic in the MeasureMind 3D Help system for
more information.
4. [Optional] To include a comment for the current feature, type the desired text
in the Report Text box. The text appears in the printed report when you print
the measurement results. Refer to the Report Text and Feature Prompts
topic in the MeasureMind 3D Help system for more information.
5. [Optional] To display a prompt for the current feature, type the desired text in
the Feature Prompt box. The prompt appears when the software encounters
the feature during a run. The routine will pause and you will need to clear the
prompt to continue the routine. Refer to the Report Text and Feature Prompts
topic in the MeasureMind 3D Help system for more information.
7. [Optional] Click Search to enable the search function, which you can use to
measure features that have a direct location correlation with other features.
Refer to the Search Function topic in the MeasureMind 3D Help system for
more information.
If you specify a tolerance, the software calculates the deviation between the
measured and nominal values and displays the deviation (pass/fail indicator)
in the Measurement window.
l Green: in tolerance
Consider the following tips to create an efficient measurement routine that runs
faster and produces more accurate and repeatable results.
l Plan the order in which the features from the blueprint are measured and
minimize stage movements between feature measurements.
l If you are using Strong Edge Finder, reduce the number of points to be
measured for a given feature.
l Disable the Display Windows option in Part Setup / Run Options and
disable the audio pass signals in System / Configuration > Sound to run
the routine faster.
l Whenever possible, do all the measurements with one sensor first before
switching to another sensor. For example, avoid interchanging optical and
touch probe measurements multiple times. This decreases the length of time
to create and run the routine, which enables the routine to run faster.
l Before measuring features with a probe, decide which probing strategy you
want to use. For example, the AutoPoints Points mode requires user-defined
safe points, whereas safe points are defined automatically with the
AutoPoints Vector Points or AutoPath modes.
NOTE: Changing nominal measurement locations, in the list opened using the F4
key, may cause the measurement to fail or produce other unintended outcomes.
l Always measure and set datums within the routine; do not rely on the manual
setup. Be sure to set the Z datum using a video or laser focus point.
l Edges and surfaces are located more accurately and repeatably at higher
magnification settings because depth of field decreases as magnification
increases.
l Reset the Z axis to zero in a datum step (reestablish the Z datum) after you
change the magnification and/or light source, if you plan to do Z-axis
measurements.
l The image may appear distorted or fuzzy (wall effect) when measuring thick,
highly polished parts using profile illumination (backlight). We recommend
fixturing the part above the stage glass to minimize wall effect.
l When measuring difficult weak edges, use the weak edge weighting factors
in the Target Settings window to fine-tune which points should be included in
a measurement.
l Pay attention to the light level for each measurement. Light below 45% or
above 70% can reduce accuracy and repeatability.
It is strongly recommended that you do both the part setup and define a datum when
you begin to create a routine. All routines should have the datum features and
the datum steps at the beginning of the routine, regardless of how you set up
the part.
This section describes how to use features on the 3D training part to define a datum
plane, XY datum origin, and datum axis.
l Measure a plane on the top surface of the part, and then align the plane and
set the Z axis to zero.
l Measure or construct a feature and then define the XY datum origin (0,0).
l Measure or construct a feature and then define the datum alignment point.
Use the top surface to define the datum plane and zero the Z axis
Use the bottom edge near the lower-right corner to define the datum axis
In this procedure, you will measure a plane on the top surface of the 3D training part
and then use the measured plane to define a datum plane.
1. Using the joystick or mouse, drive the X and Y transports so the top surface
of the 3D training part appears in the Image window.
10. Using the joystick or mouse, drive the X and Y transports (do not move in Z)
so the second focus point appears in the Image window.
Focus Point #1
Focus Point #2
Focus Point #3
In this procedure, you will measure two edges at the lower-left corner of the 3D
training part, construct the intersection between the edges, and then use the
intersection to define an XY datum origin.
3. Using the joystick or mouse, drive the X and Y transports to position the
lower-left corner of the 3D training part in the Image window.
4. Set the surface light to 0%, and then set the backlight to approximately 50%.
5. Manually focus the lower-left corner and adjust the illumination if necessary.
12. Click the measured lower-left and bottom-left edges in the Model window.
In this procedure, you will measure a point along the bottom edge near the lower-right
corner of the 3D training part, and then use that point to define the datum axis.
2. Using the joystick or mouse, drive the X and Y transports to position the
lower-right corner of the 3D training part in the Image window.
5. Measure a point on the bottom edge of the 3D training part, near the lower-
right corner.
Measurement results provide a way for you to evaluate the measurements and make
the necessary decisions about the part being measured. After you measure or
construct a feature, results appear in the Measurement window. The results include
the number of points measured (or features selected), the actual dimensions, and
the geometric tolerances. The default setting is to display the measurements and not
output the measurement/construction results.
Click Points to delete a point (or all the points if the feature was measured with
FeatureFinder)
Select the desired check boxes to select measurements for Print and/or Stats output
Click Print to send the selected measurements (checked above) to the print queue
Click Done to accept the measurement results and save the step
Click Stats to save the selected measurements (checked above) in a statistics file
or export them to a data collector
Click Again to measure the same type of feature again (this saves the current
measurement and clears the displayed values)
Click Global Edit (appears in place of the Again button when editing a step) to
change the selected parameters in a specific step and then apply the changes to
multiple steps
The results can be output in the following ways after you select the desired
measurement(s) and click the appropriate measurement output button:
l Printed on the data printer by using the Printer icon in creation mode, when
you run the routine, or both (depending on the Printer Override options)
l Displayed in the Scroll Output window when you run the routine if the Scroll
Output check box is selected in the Print Override Options
l Sent to a statistics file when the step is created and when you run the routine
(depending on the Statistics Override options)
l Sent to a print file instead of the printer when you run the routine if the Print to
File check box is selected in the Print Override options
l Sent to a file for SmartReport Print Output or to a file for SmartReport Data
Export
All measurement results sent to a printer or print file are output in a report format.
This includes the name of the routine, run number, and date and time at the
beginning of the report along with page numbers at the top of every page. If you
entered a report heading (see Report Heading in the MeasureMind 3D Help system),
it also appears at the beginning of the report.
For each step, the report lists the step number, any comment (report text) that you
entered, and the units, nominal values, tolerances, and deviations of each feature in
the step.
The Exceeded column uses + and - signs to indicate where the actual value falls in
relation to the nominal and the upper and lower tolerances. A number in the column
indicates that the actual value has exceeded the tolerance. The number represents
the deviation from the nominal, minus the associated tolerance. The number is
calculated as follows:
Sign Meaning
The deviation is between the nominal (0) and 25% of the upper
+
tolerance.
+++ The deviation is between 51% and 75% of the upper tolerance.
++++ The deviation is between 76% and 100% of the upper tolerance.
- The deviation is between the nominal (0) and 25% of the lower tolerance.
--- The deviation is between 51% and 75% of the lower tolerance.
---- The deviation is between 76% and 100% of the lower tolerance.
l Insert a step
l Delete a step
l Change a step (using the Edit Step function or the Advanced Part Routine
Editor)
l Copy a step
NOTE: You can also edit a routine by using the Global Editor tool. This tool enables
you to change selected parameters in a specific step, and then apply the changes to
multiple steps at one time. Refer to the Global Editor topic in the MeasureMind 3D
Help system for more information.
2. In the displayed confirmation prompt, click Yes to delete the last completed
step in the routine.
NOTE: You can use this function more than once. For example, to delete the last
three steps in the routine, use this function three times in a row.
You can insert a step anywhere in the routine. The software increments (increases
by one) all the step numbers that follow.
To insert a step:
3. Click OK.
NOTES:
l If you want to continue the insert mode and insert another feature, click Again
instead of Done to complete the step. This displays the same type of
measurement that was just done. Then measure or construct the next
feature. You can continue to insert the same type of feature until you click
Done.
You can delete one or more steps anywhere in the routine. The software decrements
(reduces by one) the step numbers that follow.
To delete a step:
3. Click OK.
Be careful when deleting a step that is part of a constructed feature. If the deleted
measurement is a component of a constructed feature, and the constructed
feature becomes invalid, it will also be removed from the routine without warning.
Be careful when deleting a step that contains a datum because this could
invalidate other measurements.
You can change a step in many different ways. For example, you can:
1. Select the feature you want to edit by doing one of the following:
NOTES:
l The system does not drive the transports if the measured feature is a plane,
sphere, cylinder, or cone.
l The system does not drive the transports if a probe is attached and disabled.
If you are editing the points of a step, we recommend you enable the correct
sensor that was used to create the feature in the step being edited. This prevents
unexpected stage motion that may cause the optics or touch probe to crash into
the part. For example, if the feature was measured with a touch probe, you must
make sure the touch probe is enabled.
If you change a step that was measured with a rotary indexer, make sure the part
is rotated to the same position where the feature was measured during the creation
of the routine.
Use the Advanced Part Routine Editor (Print/Edit window) to edit a step directly in
the Print/Edit window instead of using the Edit Step Mode function to make changes
in the Measurement window.
l Editable fields for measured and constructed features vary depending on the
feature type. Refer to the Advanced Part Routine Editor (Print/Edit) topic in
the MeasureMind 3D Help system for more information.
l There is no undo function when using the Advanced Part Routine Editor. All
changes are saved when you close the editor. To cancel changes made in the
editor, you must close the part routine and click OK in response to the prompt
that any unsaved changes will be lost. Use caution when doing this,
however, as any other changes to the part routine will be lost as well.
If a part has many features with the same characteristics (geometry, size, tolerance,
output, etc.), you can use the Copy function to add the features to your routine
quickly. You can copy one or more steps at a time.
To copy a step:
7. Click OK.
NOTE: The copied features are not measured at the completion of the copy
operation. This will happen when you run the routine.
NOTES:
l To ensure the software has full access to the required license file, do not
deny read or write permission to the C:\Program Files\QVI\QVI License
Manager\License Files folder or any files in this folder.
l With the purchase of your QVI system you receive a limited license to the
measurement software. Measurement software licenses must be periodically
renewed. Renewal is free, and the process is simple. Visit
www.qvii.com/renew or contact the QVI channel partner or the QVI
division that provided your QVI product to renew the license prior to
expiration. Be sure to renew by the renewal date to avoid downtime.
l Do not change the date or time on the system controller to an earlier date or
time. If you must change the time, close the software first. Then wait the
same length of time that you adjusted the clock before restarting the
software. If you start the software before the appropriate length of time has
elapsed, you may be unable to use the software and you may need a new
license file. For users in the GMT +6 or greater time zones, we recommend
changing the time zone instead of the time. Contact the QVI channel partner
or the QVI division that provided your QVI system for more information.
The software security dongle is a hardware device that prevents unauthorized use of
the software and its options. The dongle is attached to the machine and it is
programmed at the factory to enable customer-specific applications and software
options that you are authorized to use. It is shipped with the manufactured system or
with separately purchased software updates and options.
The dongle must be securely plugged into an addressable USB port on the system
controller, and its accompanying license file must be in a specific folder.
NOTE: The dongle will enable only the associated maintenance and minor releases.
This means that a minor release (for example, version 1.1) will run with the dongle
issued for its major release (for example, version 1).
Each software security dongle has a corresponding license file. The license file
contains information about the options enabled on your system, and it can only be
used with the dongle that has been programmed specifically for your system.
A new license file (not dongle) is required for each major release of the applications
and options that it is supplied for (for example, version 1).
If you have trouble accessing software that is protected by the software security
dongle and license file, the system displays the messages listed below.
The application you are trying to access is not enabled for use, contact QVI
customer service.
The application you are trying to access requires the presence of a security
dongle that cannot be found. Make sure the dongle supplied with the software
is securely seated in an addressable USB port and try again.
l If you attempt to initialize protected software when the license file is absent,
the following message appears:
The application you are trying to access requires the presence of a license file
that cannot be found. Make sure the license file supplied with the software is
installed on the system controller and try again.
Certain applications and options may continue to operate even if the security dongle
is disconnected. In these cases, you are allowed to save any open part routines.
However, the File / New and File / Open functions are disabled and you will receive
an error message if you attempt to use either of these functions. To continue normal
operation, reinsert or reseat the dongle and click Retry.
Warranty
Quality Vision International, Inc. (QVI® ) warrants that the software will operate according to the specifications described in
this manual and be free from known defects in materials or workmanship for a period of one year from the date of shipment.
During this warranty period, QVI will, at its option, repair, replace or provide a workaround solution to any items that prove to
be defective. In order to qualify for such warranty service, a complete description of the problem, with appropriate
documentation (such as results, program listing, sample part and program) should be forwarded to QVI for our inspection.
Such items will be returned to the customer if requested.
QVI does not warrant that the operation of the software will be uninterrupted or error-free. The information in this manual is
subject to change without notice.
This warranty does not apply to defects resulting from customer-supplied or -configured computer equipment, operating
systems or software, unauthorized alteration or misuse, or operation outside the environmental specifications for the product.
THESE WARRANTIES AND QVI'S LIABILITY HEREUNDER, ARE THE SOLE AND EXCLUSIVE WARRANTIES AND ARE
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL QVI BE LIABLE FOR ANY
DIRECT, INDIRECT, SPECIAL, CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGES INCLUDING, AND NOT BY WAY
OF LIMITATION, LOSS OF PROFITS, AND WITHOUT REGARD TO THE FORM OF THE ACTION OR THE NATURE OF THE
CLAIM WHICH IS MADE.
Please Note
The information contained herein is based on the experience and knowledge relating to the subject matter gained by QVI
prior to publication. No patent license is granted by this information. QVI RESERVES THE RIGHT TO CHANGE THIS
INFORMATION WITHOUT NOTICE AND MAKES NO WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO THIS
INFORMATION. QVI shall not be liable for any loss or damage, including consequential or special damages, resulting from
the use of this information, even if loss or damage is caused by negligence or other fault on the part of QVI.
AccuCentric, AMF, AutoCheck, Avant, Basic-X, Basic Bench, Benchmark, Blaze, CCP, CC-14, CC-14L, CC-16, CC-16 5X,
CC-16L, CC-20, CC-30, CC-30S, CC-V, Cobra, Contour Projector, DRS, eBx, eCAD, eChek, eGx, Elements, Feather Probe,
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Vantage, VectorLight, VDM, VIEW, View Summit, and ZONE3 are registered trademarks, trademarks, or copyrights of Quality
Vision International, Inc. All registered trademarks are registered in the USA, and may also be registered in other countries.
Due to the nature of this material, a number of hardware and software products may be mentioned by name. In most, if not
all, cases these product names are claimed as trademarks by the companies that manufacture the products. It is not our
intent to claim these names or trademarks as our own.
The software described in this manual is based in part on the work of the Independent JPEG Group.
No part of this document may be reproduced or disclosed in any form or for any purpose, other than personal use, without
the written permission of Quality Vision International, Inc.
Publication Number 790321 • Revision J • May 2015