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Process Flow Chart - PVC Insulated Cables, Is: 694 Raw Materials

This document provides a process flow chart for manufacturing PVC insulated cables at Comflex Cable Industries in Jaipur. The process involves: [1] Obtaining raw materials like copper wires, PVC compound, and PVC master batches; [2] Extruding PVC insulation onto copper wires; [3] Stranding or bunching copper wires; [4] Laying cores and extruding a PVC sheath; [5] Testing cables with high voltage and resistance tests; [6] Packaging and labeling finished cables on reels, coils, or drums for dispatch.

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493 views2 pages

Process Flow Chart - PVC Insulated Cables, Is: 694 Raw Materials

This document provides a process flow chart for manufacturing PVC insulated cables at Comflex Cable Industries in Jaipur. The process involves: [1] Obtaining raw materials like copper wires, PVC compound, and PVC master batches; [2] Extruding PVC insulation onto copper wires; [3] Stranding or bunching copper wires; [4] Laying cores and extruding a PVC sheath; [5] Testing cables with high voltage and resistance tests; [6] Packaging and labeling finished cables on reels, coils, or drums for dispatch.

Uploaded by

shruti sharma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Comflex Cable Industries ,Jaipur

PROCESS FLOW CHART - PVC INSULATED CABLES, IS: 694

RAW MATERIALS
_________________________________________________________________________________ _

CONDUCTOR PVC COMPOUND PVC MASTER BATCHES

COPPER WIRES
E X T R U D E R*
(For extrusion of Insulation)
PVC MIXER FOR PRE HEATING
Process Controls*

TESTING INSULATED CONDUCTOR


Diameter , EMBOSSING/ PRINTING
Annealing Test
Conductor Resistance

Through Spark Tester


OK OK

Desired No. of Wires are SOLID


stranded on CONDUCTOR O.K.
STRANDING MACHINE

Insulated Core Single Core Unsheathed


TO LAB
Cable/Cord
Desired No. of Copper Wires
are Bunched/Stranded on
Bunching/Stranding Machine
EXTRUDER* EMBOSSING/ PRINTING
(For extrusion of Sheath

STRANDED FLEXIBLE
CONDUCTOR CONDUCTOR
Single Core Sheathed TO LAB
Cable/Cord
O.K.
Test for Conductor Resistance
A B Contd. Page..2
PROCESS FLOW CHART IS 694 PAGE -2
A B

2 or 3 Cores are laid up Cores of different Colours


side by side and fed to and in desired numbers
extruder for are laid up at
2 or 3 core flat cables Core Laying Machine
Laid Up Cores

EXTRUDER*

EMBOSSING/ PRINTING

PROCESS CONTROLS*
1.Dia. 2 or 3 Core Sheathed 2, 3 & 4 Core Sheathed Circular Cables/
2.Extrusion Temp. Flat Cable/Cords 2, 3, 4 & 5 Core Circular Cords
3..Extrusion Speed
4..Finish
5.Shape LABORATORY
6.Thickness High Voltage & Conductor Resistance Test are Conducted on entire
7.Eccentricity Quantity. All Type Tests as per IS: 694 / STI are to be Conducted
8.Ovality
9.Printing/Embossing O.K.

PACKING All relevant


Wrapped with Plastic Film/ Informations are
Gunny Cloth and a Label is Stenciled on
attached containing all relevant Drums
information as per ISS Reels/Coils Wounded on Drums

READY FOR DESPATCH

“COMFLEX” PVC INSULATED CABLES

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