L20C Operating Manual
L20C Operating Manual
9/14
HYDRAULIC BREAKER
Operator's Manual
L20C
OML20CBENG.914
1. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. Safety and environmental instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3. Safety section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.4. Safety during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.5. Transportation, storage and setting up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1.6. Hammer installation and removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
1.7. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2. LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
2.1. Greasing the hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.2. Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.1. Maintenance by the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.2. Releasing pressure from the hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.3. Inspection of pressure in the low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.4. Recharging the low pressure accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.5. Removal of tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.6. Removal and installation of lower tool bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.7. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.1. Hammer specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.2. Tool specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.3. CE mark and EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
2
L20C Operation
1. Operation
3
Operation L20C
1.1. INTRODUCTION
WARNING
GENERAL HAZARD
Faulty handling practice may cause death
or severe injury.
READ, UNDERSTAND and FOLLOW the
instructions of the operator's MANUAL and
safety LABELS!
Information for use consist of this manual, the safety labels on the machinery, the carrier manual
and other information for proper and safe use of this machinery.
Instructions are an essential and integral part of the product. Always keep them available for
users.
Store this manual in the operator's compartment in the literature holder or seat back literature
storage area for easy user access at any time.
Keep all information for use clean and in good condition. If necessary, ask for a translation of
information for use.
The related safety label on the hammer and the text on the label are shown below.
"IGNORING INSTRUCTIONS HAZARD
Faulty handling practice could cause death or severe injury.
Read and follow the instructions in the operator's manual."
WARNING
IGNORING
INSTRUCTIONS HAZARD
Faulty handling practice could
cause death or severe injury.
Read and follow the
instructions in the operator’s
manual.
169400_ENG-3
R010354
4
L20C Operation
1.1.2 Identification
The model and serial number are shown on the serial number plate. Check that the model
corresponds to the one given on the cover of this manual.
It is important to make correct reference to the serial number of the hammer, when making
repairs or ordering spare parts. Identification of the serial number is the only proper means of
maintaining and identifying parts for a specific hammer.
1.1.3 Manufacturer
This hydraulic hammer has been manufactured by:
Sandvik Mining and Construction Oy, Breakers Lahti, Taivalkatu 8, FI - 15170 Lahti, Finland.
For maintenance and service of this hydraulic hammer contact your nearest Bretec
representative. Dealer and distributor information may be found at www.bretec.com.
5
Operation L20C
This manual, and especially its safety information as well as the EC declaration of conformity
and statement of compliance, are valid only, if no unauthorized changes to the product are made.
Some illustrations in this publication show details that can be different from your hammer.
Guards and covers may have been removed for illustrative purposes.
Continuing improvement and advancement of product design may have caused changes to your
hammer, which are not included in this publication.
Whenever a question arises regarding your hammer, or this manual, please consult your dealer
for the latest available information.
1.1.7 Definitions
Hammer - the product described in this manual.
Tool - the wear part which is in direct contact with the rock.
Carrier - the base machine, onto which the hammer is mounted, and which supplies the
operating power and controls, with which the hammer is operated.
This Manual - this one complete book, which contains vital information for transportation,
handling and storage as well as installation, operation and maintenance of the hammer.
Safety Label - label applied on the hammer advising on protective measures for the most severe
risks.
Information for Use - the information in this manual, the safety labels on hammer and other
information on e.g. the delivery package. This provides protective measures and advice on
proper methods for transportation, installation, operation and maintenance of the hammer.
Intended Use - use of this hammer in accordance with the instructions provided in information
for use.
Prohibited Use - any use of this hammer, which is not intended use. Especially the use which
is specifically prohibited in information for use.
Reasonably Foreseeable Misuse - use of the hammer in a way not intended, but which may
result from readily predictable human behaviour.
User - any person handling the hammer, whether it be transportation, installation, operation,
scheduled maintenance, scrapping or other.
Harm - physical injury or damage to health. This is always in relationship to people, not to
equipment or property.
6
L20C Operation
7
Operation L20C
D010097
8
L20C Operation
The signal word "WARNING" in black font on orange background together with a safety alert
symbol indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
D010098
The signal word "NOTICE" indicates a situation which, if not avoided, could result in damage
to property or environment. A "NOTICE" situation will not involve a specific hazard to people.
General hazard
symbol
Read the Manual. It is Pin-Hole Leakage. Keep Safety Distance. Read Workshop
mandatory to read Testing for leak of Mandatory to keep Manual. Mandatory to
operator's manual. pressurized fluid must safety distance from read workshop
always involve a test equipment. instructions for safe
piece (cardboard or practice and proper
similar). product settings.
9
Operation L20C
10
L20C Operation
11
Operation L20C
Crushing of Hands.
Hazard related to
crushing of hand.
WARNING
GENERAL HAZARD
Unawareness of hazards may cause death
or severe injury.
Replace all safety labels, which are lost,
damaged or otherwise not legible.
12
L20C Operation
13
Operation L20C
DANGER WARNING
HIGH PRESSURE HAZARD NOISE HAZARD
Improper handling of pressurized Continuous exposure to noise
accumulator will cause death or above 80 dB(A) could cause
hearing impairment.
severe injury.
Wear approved hearing
Read workshop manual before protectors.
disassembly.
Release pressure before disassembly.
Recharge with nitrogen (N2) only.
Hydraulic Hammer
San
d v i k 168 9 0 7
Model:
Version:
Serial Number:
Hammer weight: kg
Min. working weight: kg
Operating pressure: bar
Oil flow: l/min
Manufactured:
Manufacturer:
Sandvik Mining and
Construction Oy San
d v i k 168 9 0 7
Address:
Taivalkatu 8, 15170 Lahti, Finland
BA010027
WARNING
GENERAL HAZARD
Improper installation, operation or
maintenance could cause death or severe
injury!
This product may be used or maintained
only by a person who has received proper
training and has demonstrated that he or
she has the competence and the skills
needed for safe and proper operation or
maintenance.
The safe use of a product depends on, among other things, a combination of design and
construction measures taken by the manufacturer, skills of operators and protective measures
taken by the user.
It is important to pass the information for use on to any subsequent user of this hammer.
14
L20C Operation
Bretec prohibits, in connection with the access to the hammer, the consumption, possession and
distribution of:
- intoxicants and narcotics
- any kind of legal or illegal drugs
- items which are in conjunction with any of these
- firearms and unapproved explosives
Warning! Only operate the product when in fit condition. Do not handle the product in
intoxicated condition (alcohol, drugs), tired or otherwise unfit condition (fever or illness).
Safety information covers transport, installation, use, settings, operation, cleaning,
troubleshooting, maintenance and disposal of machinery. Safe working procedures are needed
for each phase.
In case you need more detailed instructions, do not hesitate to contact your Bretec
representative.
Protective measures, which must be taken by the user, based on the information for use:
- Use of personal protective equipment (PPE).
- Provision and use of additional safeguards.
Use vertical steel bars, separate plastic net or plastic window for operator cab protection.
- Regular training on site safety and safe working procedures.
Other particular issues which should be known to the user are:
- Site organization and supervision.
- Workplace safety, including safe working procedures.
- Permit-to-work systems.
All near-miss incidents and accidents must be reported to Bretec without delay, where a Bretec
hammer has been involved.
The following safety guidelines apply for each person working with the hammer or in the
vicinity of the hammer:
- Every single person is responsible for their own safety and for the safety of her or his
colleagues.
- In case of violation of any safety guidelines or regulations, every single person is
responsible to warn the others and the responsible supervisor.
WARNING! Authorized spare parts are listed on a spare parts list. Use of non-authorized spare parts may
cause an uncontrolled risk to user health and is thus prohibited.
15
Operation L20C
WARNING! This hammer may be operated or maintained only by a person who has received proper training
and has demonstrated that he or she has the skills needed for safe and proper operation or maintenance.
Only competent persons may carry out operation and other tasks. The employer must:
- Provide training and orientation.
- Validate training methods.
- Verify competence and skills.
- Monitor and evaluate user performance regularly.
WARNING! This hammer is for professional use only. Especially in equipment rental
applications the renting company must make sure, that the user has demonstrated the necessary
skills and knowledge for safe and proper operation and maintenance of both carrier and
hammer.
Workshop service
16
L20C Operation
17
Operation L20C
WARNING
GENERAL HAZARD
Lack of approved PPE may cause severe
injury or death.
Wear approved PPE (approved respirator,
approved hard hat, approved ear
protection, approved safety boots,
approved safety gloves, approved safety
glasses)
Operators and anyone in the vicinity of the hammer MUST wear approved personal protective
equipment (PPE).
Proper PPE includes (but is not restricted to):
- Approved ear protection
- Approved respirative protection
- Approved eye protection
- Approved safety boots
- Approved hard hat
- Approved protective gloves
- Approved high visibility vest
Do not wear loose clothing or jewelry that can snag on controls or on other parts of the
equipment. Confine long hair.
Special conditions may require the use of additional PPE as specified in safe working
procedures.
18
L20C Operation
19
Operation L20C
20
L20C Operation
DANGER
DANGER ZONE: CRUSHING
HAZARD
Getting caught by machinery
movement may cause severe
injury or death.
Keep yourself and bystanders
out of hazard zone for host
machine.
During installation check it may
be required to be temporarily in
the hazard zone. Use approved
PPE. Take extreme care against
flying objects.
Keep yourself and bystanders out of the hazard zone. Stop operation immediately, if bystanders
enter the hazard zone.
There are several different hazard zone levels for this equipment. The risks for bystanders in
hazard zone I are related to crushing by hammer, carrier, boom or other heavy equipment. This
hazard zone is within 5 meters (15 ft) of the machinery.
D010085
21
Operation L20C
D010086
Hazard zone III is related to the stability of the carrier. It is user`s obligation, to ensure, that the
stability of carrier is proper in all working directions, especially when the boom is sideways to
the undercarriage.
22
L20C Operation
1.3.1 Lifting
WARNING
LIFTING HAZARD
Faulty lifting practice may cause severe
injury or death.
Keep yourself and bystanders out of
hazard zone during lifting. Never place
load over people. Never ride a load.
Check hammer weight from the serial label on hammer. Check weight of mounting bracket and
tool as well. Especially with pin mount hammer, check the combined weight of the hammer and
quick hitch mounting bracket.
Make sure, that carrier, lifting and transport equipment has proper capacity to carry the weight
of the product.
Faulty lifting procedures or faulty lifting equipment may cause injury or death. Use proper and
approved lifting accessories for lifting of parts heavier than 20 kg. Do not attempt to lift, turn or
move heavy parts manually.
Apply lifting accessories properly and securely. Make sure, that the lifting eye is properly
fastened into the fixture. Where required, remove dirt from threaded lifting eye holes and lifting
eye thread. Do not use self-made, repaired or damaged lifting accessories.
Make sure, that the lifting eye is proper and approved for complete the hammer weight,
especially where the mounting bracket is applied. Lifting eyes are not to be side loaded during
a lifting operation. Use shim plates under the lifting eye or rotating lifting eyes to avoid
unfavorable load direction on lifting eye.
Do not use the lifting eye on the impact unit for lifting of complete hammer.
Do not use the hammer or the hammer's tool for lifting of objects. In most cases the safe lifting
capacity of the carrier is extensively utilized with the weight of hammer, bracket and tool.
23
Operation L20C
24
L20C Operation
DANGER
HIGH PRESSURE HAZARD
Faulty handling of pressurized
accumulator will cause death or
severe injury.
READ WORKSHOP MANUAL
before disassembly!
Recharge with NITROGEN (N2)
only!
Before for example an air freight, as well as before any workshop service of the hammer,
depressurize the accumulator.
Use only nitrogen (N2) for recharging the accumulators. The use of other gas may cause
accumulators to explode. Failure to comply can result in serious injury or death.
The accumulator charging device does not have any pressure relief valve. Shut gas the bottle
valve when the gauge shows the correct charging pressure.
Do not disassemble the hammer before releasing gas pressure from the accumulators and oil
pressure from the hammer. Failure to comply could result in serious injury or death.
The safety label on or near the accumulator is shown below.
"HIGH PRESSURE HAZARD
Improper handling of pressurized accumulator will cause death or severe injury.
Read workshop manual before disassembly.
Release pressure before disassembly.
Recharge with nitrogen (N2) only."
DANGER
HIGH PRESSURE HAZARD
Improper handling of pressurized
accumulator will cause death or
severe injury.
Read workshop manual before
disassembly.
Release pressure before
disassembly.
Recharge with nitrogen (N2) only.
169410_ENG-5
R010352
25
Operation L20C
WARNING
CRUSHING HAZARD
Moving or falling equipment, objects or
parts may cause severe injury or death!
Keep yourself and bystanders out of
hazard zone.
Never mount or dismount the hammer to or from the carrier with the hammer in vertical position
and supported by tool in ground only. The 'breaking' action of the tool will make even relatively
hard ground extremely unstable.
Make sure that the carrier is able to properly support the load of the product in all directions and
in all working situations. Stability is an issue especially in long reach applications.
Support the hammer properly when you perform work beneath the hammer. Do not depend on
the hydraulic cylinders in order to support the hammer. A hammer can fall if a control lever is
moved or if a hydraulic line breaks. Also, a hammer can fall if a hydraulic cylinder drifts.
Whenever there are hammer control linkages, the clearance in the linkage area changes with
movement of the hammer.
Stay clear of all rotating parts and all moving parts. Unless you are instructed otherwise, never
attempt adjustments while the machine is moving or while the engine is running.
During storage and transportation make sure, that the load is secured in a proper way. Use
proper pallets and make sure the ground is able to support the load.
26
L20C Operation
Sudden movement of parts, which were stuck, but become loose may cause crushing of body
parts. Beware of sharp edges of parts. Beware of noise from pneumatic or other tools. Wear
approved PPE.
Make sure, that the carrier, lifting and transport equipment has proper capacity to carry the
weight of the product.
Secure the product properly during transportation. Follow proper transportation practice. Secure
the product properly during installation. Always keep the hammer in horizontal position, while
mounting to carrier!
Agree with your colleagues on site on the use of hand signals. Do not assume any knowledge
of signals.
Place the carrier on stable, level ground before starting any installation, service or maintenance
on equipment. Do not climb on the product. There is always hazard zone around the product.
Use proper working platform for safe access. Where working platforms are used, make sure to
place them on level and stable ground.
During installation check it may be required to be temporarily in the hazard zone of the
hammer. Use approved PPE. Take extreme care against flying objects.
Flying fragments are an extreme hazard, while driving in the tool retaining pin or other
pins. Use approved eye protection. Use proper tools. Use approved PPE.
Check the tool retaining pins on a regular basis. Check the tightness of the bracket bolts on a
regular basis.
Place the boom in a proper position to allow for ergonomic way of connecting hoses. Check
hose ends for proper connection on a regular basis. Use only suitable bolts with proper capacity
for mounting of hammer.
Always check the hammer function and installation outdoors. Stop the engine, when use is not
required. Make sure, that proper ventilation of exhaust gases is available, when the engine is
running.
Check the mounting pin locking mechanism on the carrier for the pin mounted hammer or
mounting bracket for a bracket mounted hammer on a regular basis.
27
Operation L20C
Visually check, that all parts and bolts of the hammer are in place. Check the tool retaining pins
on a regular basis. Check the tightness of the bracket bolts on a regular basis.
Flying fragments are an extreme hazard, while driving in the tool retaining pin or other
pins. Use approved eye protection. Use proper tools. Use approved PPE.
Place the boom in proper position to allow for an ergonomic way of connecting the hoses. Check
the hose ends for proper connection on a regular basis. Use only suitable bolts with proper
capacity for the mounting of the hammer.
Always check the hammer function and installation outdoors. Stop the engine, when use is not
required. Make sure, that proper ventilation of exhaust gases is available, when the engine is
running.
Check the mounting pin locking mechanism on the carrier for a pin mounted hammer or the
mounting bracket for a bracket mounted hammer on a regular basis.
Clear all obstacles that are in the path of the machine. Beware of hazards such as wires and
ditches.
Check the stability of the level where you are working. Falling down a level with carrier will
cause severe injury or death.
Know the width of your equipment in order to maintain proper clearance when you operate the
equipment near fences or near boundary obstacles.
Be aware of high voltage power lines and power cables that are buried. If the machine comes in
contact with these hazards, serious injury or death may occur from electrocution.
Be aware of water and sewage pipelines that are buried.
1.3.7 Operation
Make sure, that the lighting conditions are good enough to allow for safe working. Move
carefully on site to avoid tripping, slipping or falling. Use approved safety boots.
Secure the product properly during transportation. Follow proper transportation practice. Store
and transport the product on pallet with proper load capacity. Make sure, that carrier, lifting and
transport equipment has proper capacity to carry the weight of the product. The hammer or the
lifting eye on the hammer must not be used to lift external loads.
Place the carrier on a stable, level ground before starting any installation, service or
maintenance on the product. Do not climb on the product. There is always a hazard zone around
the product. Use proper working platform for safe access. If you use a working platform, make
sure to place this on level and stable ground.
Perform Real Time Hazard Analysis on site at least daily before starting up. Determine an
escape route for emergency situations. Agree with your colleagues on site on the use of hand
signals. Do not assume any knowledge of signals.
Always keep people informed of what you are doing when and where. Keep a mobile phone
always at hand. Inform the site manager, when you leave the site.
Keep yourself and bystanders out of hazard zone for the carrier.
28
L20C Operation
With tractor backhoe loader, do not ever drive while boom and hammer are outside wheel width
sideways. Driving with the hammer in this 'transport' position may cause severe damage to
pedestrians or passing cars.
Use of hammer in explosive atmosphere (gasoline fumes, coal dust..) is strictly prohibited.
Beware of heavy vibration! Do not touch a vibrating hammer or pulsating hoses. Vibration
makes it extremely difficult to take off hands. Use a plastic spiral over hoses to protect against
pinhole leaks. Use cardboard to check on a pinhole leak. Stay clear from hot surfaces. Wear
proper PPE.
Extended exposure to whole body vibration may damage your health. Install suitable seating in
cab. Bretec strongly recommends to use hammer only on carriers equipped with ROPS/FOPS.
Visually check, that all parts and bolts of the hammer are in place. Check the tool retaining pins
on a regular basis. Check the tightness of the bracket bolts on a regular basis.
Flying fragments are an extreme hazard, while driving in the tool retaining pion or other
pins. Use approved eye protection. Use proper tools. Use approved PPE.
Stop the engine, when use is not required. Make sure, that proper ventilation of exhaust gases
is available, when engine is running.
Check the mounting pin locking mechanism on the carrier to pin mounted hammer or a
mounting bracket for the bracket mounted hammer a regular basis.
Respiratory Silica Dust will cause severe injury or death. Always wear an approved
respirator.
Use vertical steel bars, a separate plastic net or a plastic window for operator cab protection. Use
an air conditioned cab in high temperature applications (metallurgical or similar) as well as at
high ambient temperature. In high reach or similar bad ergonomy applications, rest tense
muscles at regular intervals.
This hammer is for professional use only. Special conditions, such as radioactive, asbestos,
chemical, poisonous or biological hazard environment require unconditional use of hazard
specific methods and protective measures.
29
Operation L20C
Wait at least 10 minutes to ensure that the pressure has been relieved from the system before
disconnecting any hoses, pipes or other components. Failure to comply could result in a serious
injury or death.
30
L20C Operation
Plug pressure and return line before washing the hammer, to prevent water and dirt from
entering into the hammer.
Pressurized air and/or water can cause debris and/or hot water to be blown out. This can result
in personal injury.
When pressurized air and/or pressure water is used for cleaning, wear protective clothing,
protective shoes, and eye protection. Eye protection includes safety glasses or a protective face
shield.
The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi). The
maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).
1.3.13 Dismounting
Make sure, that carrier, lifting and transport equipment have proper capacity to carry the weight
of the product.
Keep yourself and bystanders out of hazard zone during lifting. Never place load over people.
Never ride a load. Do not use self-made, repaired or damaged lifting accessories. Apply lifting
accessories properly and securely. Secure the product properly during transportation. Follow
proper transportation practice.
31
Operation L20C
While changing the tool, make sure not to leave fingers, hands or other body parts between the
tool and the ground or the product.
Oil inside the hammer may be extremely hot. Do not handle hydraulic hoses (connect/
disconnect) while oil is hot. Stay clear from hot surfaces. Use approved PPE.
Secure the product properly during field service. Always keep the hammer in horizontal
position! Beware of unexpected boom movement. Do not climb on the product. There is always
a hazard zone around the product. Use proper working platform for safe access.
1.3.15 Scrapping
While removing the tool, make sure not to leave fingers, hands or other body parts between the
tool and the ground or the product.
Release the internal pressure from the hammer and the accumulator before service, disassembly
or scrapping. Drain the hydraulic hammer of fluids before scrapping. Use approved PPE.
Plastic (wear plates, foam rubber...) and rubber (seals, vibration dampening elements, plugs)
parts should be deposited at dump. Do not burn.
Obey all local regulations in the disposal of liquids.
Improperly disposal of waste can threaten the environment. Always use leakproof containers
when you drain fluids. Do not pour waste onto the ground, down a drain, or into any source of
water.
Recycle all metal parts of the hammer as standard scrap recycling.
32
L20C Operation
Do not weld on lines or on tanks that contain flammable fluids. Do not flame cut lines or tanks
that contain flammable fluid. Clean any such lines or tanks thoroughly with a nonflammable
solvent prior to welding or flame cutting.
33
Operation L20C
DANGER
DUST HAZARD
Breathing dust will cause death
or severe injury!
Always wear approved
respirator!
Protect yourself and bystanders from airborne pollution. Breathing or inhaling dust particles
will cause death or severe injury.
34
L20C Operation
Always work with a respirator approved by the respirator manufacturer for the job you are
doing. It is essential that the respirator that you use protects you from the tiny dust particles
which cause silicosis and which may cause other serious lung diseases.
Do not use the equipment until you are sure your respirator is working properly. This means you
must check the respirator to make sure that it is clean, that its filter has been changed, and to
otherwise make sure the respirator will protect you in the way it is meant to.
Make sure the dust suppression system in your equipment is working properly. If the dust
suppression system is not working properly, stop working immediately.
Always make sure dust has been cleaned off your boots and clothes when you leave your shift.
The smallest particles of dust are the most harmful. They may be so fine that you can not see
them.
Remember, you must protect yourself from the danger of breathing or inhaling dust. Failure to
comply will result in serious injury or death.
The related safety label on the hammer and the text on the label are shown below.
"DUST HAZARD
Breathing dust will cause death or severe injury.
Always wear approved respirator."
DANGER
DUST HAZARD
Breathing dust will cause death
or severe injury.
Always wear approved
respirator.
169400_ENG-1
R010356
35
Operation L20C
Protect yourself against flying chips of rock. Flying objects or debris can cause serious injury
or death. To prevent injury to your eyes or to your ears, wear eye protection and hearing
protection when you operate the machine.
The European standard EN 474-1 on safety of earth-moving machinery requires that adequate
operator's protection, such as bullet proof glass, mesh guard or an equivalent protection is used
on carriers equipped with a hammer.
Always make sure the machine is equipped with a flying object guard.
When measuring hammer operating pressure, you are working in the hammer's hazard zone.
Stay clear of moving equipment. Use proper PPE. Failure to comply could result in serious
injury or death.
The safety label on the hammer is shown below:
"FLYING OBJECTS HAZARD
Fragments fly up to 40 m (130 ft) and could cause death or severe injury.
Stop operation when a person enters hazard zone.
Wear approved personal protective equipment."
WARNING
FLYING OBJECTS
HAZARD
Fragments fly up to 40 m
(130 ft) and could cause death
or severe injury.
Stop operation when a person
enters hazard zone.
Wear approved personal
protective equipment.
169400_ENG-2
R010355
1.4.4 Noise
A hammer in operation creates a high noise level. Always wear ear protection to prevent
personal injury.
The safety label on the hammer is shown below:
"NOISE HAZARD
Continuous exposure to noise above 80 dB(A) will cause hearing impairment.
Wear approved hearing protectors."
36
L20C Operation
WARNING
NOISE HAZARD
Continuous exposure to noise
above 80 dB(A) could cause
hearing impairment.
Wear approved hearing
protectors.
169400_ENG-4
R010353
WARNING
HIGH PRESSURE PINHOLE LEAK HAZARD
A high pressure jet of hydraulic fluid may
penetrate your skin and cause severe
injury or death!
Do not touch fine jets of hydraulic fluid at
high pressure. Do not use your fingers to
check for hydraulic fluid leaks. Do not put
your face close to suspected leaks.
Always hold a piece of cardboard close to suspected leaks and then inspect the cardboard for
signs of hydraulic fluid leak. If fluid is injected into your skin, you must get treatment
immediately. Seek treatment from a doctor, who is familiar with this type of injury.
During hammer operation, keep people away from the hydraulic hoses.
Hydraulic fluid at system pressure may cause injury. Before disconnecting or connecting
hydraulic hoses, stop the carrier engine and operate the controls to release pressure trapped in
the hoses.
Make sure to let the hydraulic fluid cool down to ambient temperature, before disconnecting the
hoses.
37
Operation L20C
Always use leakproof containers when you drain fluids. Do not pour waste onto the ground,
down a drain, or into any source of water.
Improper disposal of waste can threaten the environment. Potentially harmful fluids should be
disposed of according to local regulations.
D010100
Stop immediately working on the site, when you suspect, that asbestos, radioactive or poisonous
material is on the site unexpectedly. Advise the site supervisor and authorities on your findings.
If you are aware of asbestos, radioactive or poisonous material on site, follow all local laws and
regulations for this application. Use gas masks and other proper personal protective equipment.
Use proper personal protective equipment, including pressurized suits. It is essential that you
protect yourself and people in your surrounding from the tiny dust particles which cause
asbestosis and other serious lung diseases. Do not use the hammer until you are sure the
respirators are working properly. This means you must check the respirator to make sure that it
is clean, that its filter has been changed, and to otherwise make sure the respirator will protect
in the way it is meant to.
Bretec equipment and replacement parts that are shipped from Bretec are asbestos free. Bretec
recommends the use of only genuine Bretec replacement parts. Use the following guidelines
when you handle any replacement parts that contain asbestos or when you handle asbestos
debris.
Equipment components which may contain asbestos fibers are brake pads, brake bands, lining
material, clutch plates, and some gaskets. The asbestos that is used in these components is
usually bound in a resin or sealed in some way. Normal handling is not hazardous.
38
L20C Operation
If dust that may contain asbestos is present, follow the basic guidelines below:
- Never use compressed air for cleaning.
- Avoid brushing materials that contain asbestos.
- Avoid grinding materials that contain asbestos.
- Use a wet method in order to clean up asbestos materials.
- Use exhaust ventilation on permanent machining jobs.
- Wear an approved respirator if there is no other way to control the dust.
- Comply with applicable rules and regulations for the work place. In the United States, use
Occupational Safety and Health Administration (OSHA) requirements.
- Obey environmental regulations for the disposal of asbestos.
- Stay away from areas that might have asbestos particles in the air.
- Dispose of waste properly.
Failure to comply will result in serious injury or death.
39
Operation L20C
D010084
When moving the hammer without the mounting bracket, install a plate or a beam to the housing
to prevent the hammer from falling out of the housing.
Refer to the Operation and Maintenance Manual of the carrier for additional information on
transporting the carrier.
1.5.2 Storage
Observe the following points when the hammer is stored. In this way the vital parts of the
attachment are protected from rust and the machine is ready to be installed whenever necessary.
- Make sure the storage area is dry.
- Remove the tool from the hydraulic hammer.
- Protect the lower end of the piston, the tool and the tool bushings well with grease
everywhere within the hydraulic hammer.
- Seal the connections with clean plugs to prevent oil leakage and dirt from getting into
couplings.
- Store the product in the vertical position.
- Make sure the product can not fall.
40
L20C Operation
1.5.3 Setting up
Verify that the hammer is compatible with the carrier. Consult your Bretec dealer for more
information.
Verify that all parts, you have specified are delivered.
Verify that the mounting bracket (standard or quick hitch) is the correct mounting bracket for
the carrier and the hammer.
Verify that the oil hoses are specified for maximum pressure relief setting.
If the carrier is equipped with a quick hitch mounting bracket, consult the operating manual of
the quick hitch bracket before you attempt to mount the hammer.
- An excessively heavy bracket may increase the weight of the attachment more than the
lifting capacity of the carrier allows.
- A too light bracket may not be able to support the hammer properly.
- Faulty bracket geometry may lead to contact and expensive damage to the boom cylinders.
Mount or dismount the hammer to or from the boom only while the hammer is in a horizontal
position. If the hammer is in a standing position, it may fall over due to insufficient support from
ground or due to sudden movement of the boom.
Tighten the bracket bolts to the proper torque value.
When measuring hammer operating pressure, you are in the hammer's hazard zone. Stay clear
of moving equipment. Use proper PPE. Failure to comply could result in serious injury or death.
After maintenance or a long period of storing fill the hammer with oil. Lift the hammer off the
ground and press the hammer`s operating switch and drive oil through the hammer for a couple
of minutes.
BA010031
41
Operation L20C
D010051
42
L20C Operation
1. Move the carrier to the hammer taking care not to hit any bystanders.
2. Lower the boom carefully towards the hammer.
Do not place yourself or other people under the hammer or the boom at any instance.
Sudden, unexpected movements of boom may crush your limbs.
3. Mount the hammer on the boom. Take care not to be hit by pins or links.
4. Tighten the bracket bolts to the proper torque value.
5. Remove protective caps. Connect the hoses. Make sure to collect all oil in a proper
container and to dispose of it properly.
IN OUT
BA010030
43
Operation L20C
Plug the hoses and pipeline ends immediately, in order to prevent dust from entering the
system.
6. Remove the mounting bracket or mounting pins. Take care not to be hit by released pins or
links.
7. When you store the hammer for more than a week, clean it and cover it with protective
plastic.
D010045
44
L20C Operation
1.7. OPERATION
D010081
45
Operation L20C
46
L20C Operation
2. Only use the hydraulic hammer to break rocks, concrete, and other hard objects. Before you
start hydraulic hammer operation, place the carrier on a level, stable surface. If the carrier
must be placed on a slope or on a rough surface, be careful during the operation.
3. Set the carrier's drive to neutral.
4. Set the engine speed to the recommended engine RPM.
Note: Stop the hydraulic hammer operation immediately if any of the hydraulic hoses are
flexing excessively. This indicates that the accumulator is punctured. Consult your Bretec
dealer for the necessary repairs.
5. Place the tool against the object at a 90° working angle. Avoid small irregularities on the
object. Irregularities will break easily. Irregularities will cause idle strokes (blank firing).
Irregularities will cause incorrect working angles.
D010075
6. Keep the hammer tool perpendicular to the surface at all times. Keep the feed force and the
hammer tool aligned. If the object moves or the object's surface breaks, correct the working
angle immediately.
7. Stop operation the moment the subject material is broken. Do not allow the hammer to fall
into the object and make idle strokes (blank firing) when the object breaks.
NOTICE: Frequent idle strokes (blank firing) have a deteriorating effect on the hammer.
Do not operate the hammer without proper down pressure against the object.
NOTICE: Also excessive prying of the tool may prevent contact between the piston and
the tool and cause blank firing. A sign of this is when the hammer recoil sound becomes
extremely rapid during operation.
NOTICE: Blank firing will destroy major components of the hammer, starting from tool
and tool retaining pin. Sandvik considers this a faulty operation technique, that is not
covered by warranty.
47
Operation L20C
D010096
8. Use the carrier's boom to press the hammer firmly against the object. Do not pry the hammer
with the boom. Correct force is applied when the carrier starts to feel light.
Too little feed will cause vibration to the boom, the carrier and the operator.
Too much feed force will cause the front of the tracks to rise in the air. When the material
breaks suddenly, the carrier will fall down causing excessive vibrations to the operator and
the carrier.
D010076
48
L20C Operation
sec
Note: Listen to the hammer's sound while you are using the hammer. If the sound is thinner
and the hammer's impact is less efficient, the tool is misaligned with the object. Also, there
is not enough down force on the tool. Realign the tool and press the hammer firmly against
the object.
13. Do not strike and do not pry with the tool at the same time. The tool may snap off. The tool
may be bent by stones inside hard ground or frozen ground. Be careful and stop striking if
you find sudden resistance under the tool.
D010082
Do not use the tool to move boulders around. The lower part of the housing is designed for
moving boulders.
Do not use a tool as a lever, when it has penetrated into concrete, rock or hard ground.
The force applied will bend and or break the tool.
Bretec considers this a faulty operation technique, that is not covered by warranty.
14. Do not operate the hammer with the carrier's boom cylinder, stick cylinder, or bucket
cylinders fully retracted or fully extended. Structural damage to the carrier will result.
49
Operation L20C
D010079
15. When you operate the hammer, make sure that the hammer does not make contact with the
carrier's boom or hydraulic lines.
D010078
16. Preheat the tool before you start to operate the hammer in temperatures that are below -20
°C (-4 °F). Use a torch in order to heat the tool until the tool is at least 0 °C (32 °F). Do not
heat the tool to a temperature that is greater than 100 °C (200 °F).
17. Do not use the hammer to sweep the ground of debris. This may damage the hammer and
the housing will wear out more quickly.
18. The hammer and the tool are not designed to be a lifting tool. The recommended carrier
weight classification is limited by the carrier's ability to carry a load at boom`s end without
falling over.
Do not use the hammer or the hammer tool for lifting. Failure to comply could cause severe
injury or death.
50
L20C Operation
D010080
D010083
1.7.8 Noise
The operation of a hammer near areas that are sensitive to noise can cause noise pollution.
Follow these basic rules to avoid unnecessary noise:
- Keep the tool at 90° to the material.
- Keep the force of the feed in line with the tool.
- Replace the parts or fix the parts that are worn out, damaged, or loosened.
This will extend the life of the hammer. The noise level of the hammer will be reduced.
51
Operation L20C
52
L20C Operation
Especially during winter time, warm up the hydraulic oil of the carrier to 30 °C ... 40 °C (80 °F
... 105 °F) before hammer operation.
D010047
53
Operation L20C
D010048
Do not use the tool as a lever, when it has penetrated into concrete, rock or hard ground.
The force applied will bend and or break the tool.
Bretec considers this a faulty operation technique, that is not covered by warranty.
54
L20C Operation
D010050
D010049
55
Operation L20C
BA010031
56
L20C Lubrication
2. Lubrication
57
Lubrication L20C
BA030150
1. With the hammer mounted on the carrier, apply down pressure to the tool in vertical
position.
2. Fill the cavity with proper grease. Use an NLGI NO. 2 grease for proper lubrication.
3. Grease at least every three hours of use. In dry applications, such as demolition of concrete,
apply grease more frequently. The tool shaft inside the bushing must never be dry.
4. When installing a new tool, liberally coat the upper 1/3 of the tool with grease before
inserting.
5. Failure to comply will cause seizures and excessive wear of the tool and the tool bushing.
Excessive wear of the tool bushing misaligns the tool and the piston and will cause severe
damage to the interior parts of the hammer.
58
L20C Lubrication
Wear gloves when handling the grease containers. If you get grease onto your skin, wash
it away with water.
R020112
59
Lubrication L20C
R020105
R020110
60
L20C Lubrication
6. Push the cartridge piston with fingers until approximately 15 mm of grease comes out.
7. Insert the cartridge and tighten it.
R020111
A
D
B
BA020001
A. Grease hose
B. Pressure hose
C. Grease nipple for manual greasing
D. Adjusting screw for grease dosage
E. Locking nut for the adjusting screw
61
Lubrication L20C
R020121
R020123
3. Turn the adjusting screw for grease dosage clockwise to close it completely.
R020124
4. Next open the adjusting screw for grease dosage by turning it counter-clockwise as needed.
See the table below.
5. Tighten the locking nut to the specified torque setting. See the table below.
62
L20C Lubrication
Item Specification/Torque
Shield screws 175 Nm (129 lbf ft)
Adjusting screw locking nut 50 Nm (37 lbf ft)
Adjusting range Linear 0 ... 8 turns (7 mm)
Basic adjustment 2 turns open / means 0.1 g grease/impact
period
1-turn adjustment 0.035 g grease/impact period
63
Lubrication L20C
64
L20C Maintenance
3. Maintenance
65
Maintenance L20C
WARNING
HIGH PRESSURE PINHOLE LEAK HAZARD
A high pressure jet of hydraulic fluid may penetrate your skin and cause severe injury or death!
Do not touch fine jets of hydraulic fluid at high pressure. Do not use your fingers to check for
hydraulic fluid leaks. Do not put your face close to suspected leaks.
66
L20C Maintenance
Before starting the hammer, be sure to inspect the hammer referring to the below list:
- Tighten all loose bolts, nuts and fasteners to proper torque and replace damaged or missing
ones.
Inspect the bracket mounting bolts, the tie rods and the accumulator bolts.
- Tighten loose hose and pipe fittings.
Inspect for visible damage to hoses and leakages on hoses and pipes. Check also the
hydraulic flanges for proper torque.
Inspect the pipes for the hammer and the oil hoses. If you are using a greasing device, check
that as well.
- Hammer oil leaks.
Inspect the connections of the back head and the cylinder. Inspect the clearance between the
front head and the tool.
If leakage occurs at hydraulic hose connections, tighten or replace the fittings.
Other leakages require workshop service. Do not operate the hammer, as this will cause
expensive damage to the internal parts (piston, cylinder).
- Inspect the tool and bushing for abnormal wear and cracks.
Replace tool when it is worn out.
Inspect the lower tool bushing for wear, and replace if required.
- Grease the tool each day at startup and 10 pumps every 3 hours using the manual grease
pump.
- Inspect the hydraulic oil level, and the degree of contamination.
Too little oil may cause a oil heating problem. Contaminated oil will destroy the pump of
the carrier. Follow instructions of the carrier manufacturer.
- Inspect the hammer body and housing for missing rubber plugs. Replace, where missing.
- Check the overall condition of the hammer and the hydraulic system.
Perform all repairs before the hammer is put into service.
Check safety signs and labels. Replace them when the they are damaged or missing or you
cannot read them.
67
Maintenance L20C
68
L20C Maintenance
BA030151
69
Maintenance L20C
BA030152
Item Torque
Flange plug 25 Nm (18 lbf ft)
Shield plate mounting screws 175 Nm (129 lbf ft)
WARNING
HIGH PRESSURE HAZARD
Use only Nitrogen (N2) for charging accumulators. The use of other gases may cause
accumulators to explode. Failure to comply could result in serious injury or death.
70
L20C Maintenance
1. Place the hammer in a horizontal position with the low pressure accumulator recharging
point faced upwards.
During inspection, the piston may move unexpectedly. Make sure the tool is fully extracted
and that no people or equipment are near the end of the tool.
2. Remove the shield plate from the housing.
BA030153
3. Remove the flange plug from the filling plug on hammer with an allen key.
D030004
71
Maintenance L20C
6. Tighten the recharge valve to the filling plug on the hammer from (E). If the recharge valve
does not easily fit to the hammer, connect first adapter by one end (F) to the hammer, and
then the recharge valve (E) to other end of adapter (G).
D030005
7. Push in the handle (C) on the charging device. Observe the pressure gauge reading on the
charging device. If the pressure in the accumulator is not in specification, recharge it
according specification.
8. Pull out the handle (C) on the charging device.
9. Open the discharge valve (D) on the charging device by turning the knob.
10. Remove the recharging device from the hammer.
11. Install the flange plug on the filling plug, making sure, that no dirt enters the valve. Tighten
the flange plug with an allen key to specified torque.
12. Install shield plate to housing and tighten mounting screws to specified torque.
Inspect pressure in the low pressure accumulator after two weeks.
If pressure in the low pressure accumulator needs recharging more than every week contact an
authorized workshop.
72
L20C Maintenance
D030003
Item Torque
Flange plug 25 Nm (18 lbf ft)
73
Maintenance L20C
WARNING
HIGH PRESSURE HAZARD
Use only Nitrogen (N2) for charging accumulators. The use of other gases may cause
accumulators to explode. Failure to comply could result in serious injury or death.
1. Place the hammer in a horizontal position with the low pressure accumulator recharging
point faced upwards.
During recharging, the piston may move unexpectedly. Make sure the tool is fully extracted
and that no people or equipment are near the end of the tool.
2. Remove the flange plug from the filling plug on the hammer with an allen key.
D030004
3. Pull the handle (C) out and leave it in this position, otherwise gas leaks out of the
accumulator. Open the discharge valve (D) on the charging device by turning the knob.
74
L20C Maintenance
4. Tighten the recharge valve to the filling plug on the hammer from (E). If the recharge valve
does not easily fit to the hammer, connect first adapter by one end (F) to the hammer, and
then the recharge valve (E) to the other end of the adapter (G).
D030005
75
Maintenance L20C
BA030122
BA030150
Item Lubricant
Tool and tool retaining pins Tool grease
76
L20C Maintenance
BA030137
5. Remove the rubber ring and the retaining pin from the front head using a screwdriver.
BA030138
77
Maintenance L20C
6. Remove the tool retaining pins from the front head using a M16 screw.
BA030154
BA030140
8. If necessary, use a suitable lifting device to remove the tool. Refer to tool specification for
the weight of the tool.
9. Inspect the hammer tool and the lower tool bushing for wear.
10. Inspect condition of the tool seal, replace it if necessary.
BA030155
11. Refer to specifications for the wear limit for the tool and the lower tool bushings. If you
have to change the new tool, changes also the new tool seal. If you have to replace the lower
tool bushing, contact an authorized workshop.
78
L20C Maintenance
BA030140
BA030141
BA030138
79
Maintenance L20C
BA030137
80
L20C Maintenance
BA030123
Item Lubricant
Contact surfaces of front head Thread grease
81
Maintenance L20C
3.7. TROUBLESHOOTING
RELIEF VALVE IN HYDRAULIC CIRCUIT OPENS AT A LOW PRESSURE. HAMMER OPERATING PRESSURE IS NOT
REACHED
Check the installation. Check the relief valve operation. Adjust the relief valve in hydraulic
circuit. Measure the high pressure in the hammer inlet line.
PISTON FAILURE
Service the hammer.
3.7.2 The hammer operates irregularly but the blow has full power
RELIEF VALVE IN HYDRAULIC CIRCUIT OPENS AT A LOW PRESSURE. HAMMER OPERATING PRESSURE IS NOT
REACHED
Check the installation. Check the relief valve operation. Adjust the relief valve in hydraulic
circuit. Measure the high pressure in the hammer inlet line.
82
L20C Maintenance
RELIEF VALVE IN HYDRAULIC CIRCUIT OPENS AT A LOW PRESSURE. HAMMER OPERATING PRESSURE IS NOT
REACHED
Check the installation. Check the relief valve operation. Adjust the relief valve in hydraulic
circuit. Measure the high pressure in the hammer inlet line.
RELIEF VALVE IN HYDRAULIC CIRCUIT OPENS AT A LOW PRESSURE. HAMMER OPERATING PRESSURE IS NOT
REACHED
Check the installation. Check the relief valve operation. Adjust the relief valve in hydraulic
circuit. Measure the high pressure in the hammer inlet line.
GAS PRESSURE IN THE GAS PISTON ACCUMULATOR TOO LOW OR TOO HIGH
Check the pressure and fill the gas piston accumulator the correct prefill pressure.
83
Maintenance L20C
RELIEF VALVE IN HYDRAULIC CIRCUIT OPENS AT A LOW PRESSURE. HAMMER OPERATING PRESSURE IS NOT
REACHED
Check the installation. Check the relief valve operation. Adjust the relief valve in hydraulic
circuit. Measure the high pressure in the hammer inlet line.
84
L20C Maintenance
GREASING DEVICE DOES NOT WORK (WHILE THE GREASE HOSE IS DISCONNECTED)
■ Remove the greasing device from the hammer and deliver it for service in an authorized
Bretec service shop.
85
Maintenance L20C
FURTHER ASSISTANCE
If you need further assistance prepare to answer the following questions when calling your
dealer.
■ Model and serial number
■ Working hours and service history
■ Carrier model
■ Installation: Oil flow, operating pressure and return line pressure if known
■ Application
■ Has the product operated normally before
86
L20C Specifications
4. Specifications
87
Specifications L20C
Description Specification1
88
L20C Specifications
Ø27, 12 pcs
Ø135
89
Specifications L20C
30
30 30
BA040024
90
L20C Specifications
A B C
BA040022
91
Specifications L20C
This declaration remains valid, as long as no modification is carried out without the
manufacturer's written agreement.
N.N., PDC Impact Products Manager, is authorized to compile the technical file and confirms
the product design to conform with the essential health and safety requirements.
M.M., Plant Manager Breakers, confirms compliance of the manufactured machinery with the
technical file.
N.N. and M.M. are empowered to draw up this declaration of conformity.
Date of issue: dd.mm.yyyy
Place of issue: Taivalkatu 8, FI-15170 Lahti, Finland
for Sandvik Mining and Construction Oy, Breakers Lahti
92
93
94
95
© 2014 Sandvik 6-36-14098-39-88-308
30-36-14098-39-80-238
All rights reserved.
96
www.bretec.com