CP18 MCI35

VERSION-1.0

Operating Instruction for

CP18 Batching Plant

Important Note :

The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
 Table of Contents

CP18MCI35
VERSION-1.0

Total Pages

01. Technical Data 03

02. Operating Instruction for Operator Panel – OP77 21

03. Operating Instruction for Weighing Meter 06

04. Cable List 03

05. Spare Parts List 02

06. Recommended Spare Parts List 01

07. PLC Input / Output List 02

08. Control Panel General Arrangement 01

09. Control Panel Circuit Diagram 11

10. Junction Box & Connector Detail 01

11. 3 Phase Motor Fault Finding 03

12. Phase Failure Relay 03

 CP18MCI35
VERSION-1.0

Technical Data
 CP18 MCI35
VERSION-1.0

Technical Data

Electric supply data

Supply Voltage:……………………………………………… 415 Volts

Permissible voltage fluctuation:……………………………… + / - 10 %
Frequency:……………………………………………………. 50 Hz
Connected Load:……………………………………………... 60 kVA
Operating Temperature:……………………………………… 5 – 40 deg C
Incomer cable requirement:…………………………………. 4*25 Sq mm Cu

Weigher data

Aggregate……………………………………………………. 900 Kg
Cement & Water…………………………………………….. 300 Kg
Admixture ( Optional )……………………………………… 6000 grms / 6 Kg
Aggregates …………………………………………………… 4 Components
Cement……………………………………………………….. 1
Water…………………………………………………………. 1
Cement Max Weighment…………………………………….. 200 Kg / batch
Water Max Weighment………………………………………. 100 Kg / batch
 CP18 MCI35
VERSION-1.0

Technical Data

Motor Details

Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP
Screw Conveyor Motor:…………………………………………..7.5 kW /10 HP
Mixer Gate Motor:………………………………………………..1.5 kW / 2 HP
Mixer Motor:……………………………………………………..15kW / 20 HP
Skip Motor:…………….. ………………………………………..7.5 kW / 10 HP
Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP
Admixer Dosing Motor : ( Optional )……………………………..0.37 kW / 0.5 HP

Note:

All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing
All Contactor Coil Voltage - 220V AC 50Hz
All Relay Coil Voltage - 24V DC
All Solenoid Coil Voltage - 24V DC
All Indication Lamp Voltage - 24V DC
Skip Motor Brake Rectifier Input Voltage - 230V AC

All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for
Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher
temperature.
 CP18 MCI 35
VERSION-1.0

Technical Data

Panel Wiring Cable Color Code Details:

Red : 230 V AC
Black : Neutral
Blue : PLC Input side
Grey : PLC Output side
Orange : + 24 V DC
Violet : 0 V DC
White : Thermister Connecting cable
Brown : Before Incomer ie Power will be available even if incomer is in OFF

Load Cell Details:

Input Resistance : 350 Ohms ± 2 ȍ

Output Resistance : 350 Ohms ± 2 ȍ
Excitation Voltage : 10 V DC
Non-Linearity : < ± 0.025 %
Full Scale Output : 2 mV /V

Load Cell Wiring Details:

Red : Excitation (+ 10VDC)

Black : Excitation (0 V DC)
White : - Signal
Green : + Signal

Brake Rectifier Details:

Input Voltage : 415 V AC Between terminal No. 1 and 2.

Brake Coil : 212 VDC Between terminal No.5 and 6
Switching Point : 3 and 4
 CP18MCI35
VERSION-1.0

Operating Instruction

Important Note :

The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
 Operating Instructions MCI 35
VERSION-1.0

1. General

The new control system MCI 35 supports 2 weighing systems as standard and 1weighing system as
optional, which are as below.

Aggregate weighing system - 4 Components

Cement / Water weighing system - 1 Component Cement

- 1 Component Fly Ash (Optional)
- 1 Component Water

Admixture weighing system - 1 Component (Optional)

2. Operation in Manual Mode

The plant can run in Manual mode by turning the Selector switch 1S1 to Manual position.

Press / Select the push buttons as required by the operation with the help of identification plates
under the buttons.

3. Entering parameters in the MMI

After Power on, the display indicates the program version number and internal RAM test for about
5 seconds.

Note, if any fault exists on the system, the MMI will immediately inform the user during power on.
Once all the errors corrected the system will enter in to the program version screen.

The System will go into the Main menu immediately after the power up screen.

MCI – 35 V2.0 Main Menu

Recp Prod Run

| | | Fig (5) Fig
Fig (1) >>(5)
Fig (1)

F1 F2 F3 F4

To go to Recipe To go to Run
Settings Screen To go to Next Screen

To go to
Production

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 Operating Instructions MCI 35
VERSION-1.0

MCI – 35 V2.0 Main Menu

Fig (5) Config Total

<< | | >>
Fig (2)

F1 F2 F3 F4

To go to Next Screen
To go to Previous To go to To go to Total
Screen Configuration Screen

MCI – 35 V2.0 Main Menu

Tare Password
<< | Fig|(3) >>
Fig (3)

F1 F2 F3 F4

To go to Previous To go to To go to Next Screen

Screen To go to Tare
Password

MCI – 35 V2.0 Main Menu

Trans
Fig (4)
<< | >>
Fig (4)

F1 F2 F3 F4

To go to Previous
Screen To go to Transfer To go to Main

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 Operating Instructions MCI 35
VERSION-1.0

The functions keys F1 to F4 under the last row of the display will be used to select the function as
written by code word on the display. The display functions are fully guided and the details of code
words are given below.

<< - Previous Screen

>> - Next screen
Recp - Recipe parameters
Prod - Production parameters
Run - Run mode display
Config - Configuration parameters
Total - Total value display
Tare - Tare settings
Password - Password Setting
Trans - Recipe Transfer (Optional)

3.1 Recipe Settings

Press (F1) in the main menu. Refer fig (1). The following screen will appear.

2 recipe

ĸ
ĺ Fig(5)

Press Right Arrow key to go to next screen

0 New
1 Display Help ĸ
2 Open
ĺ Fig (6)

Press ENTER Key when the cursor is in new to enter fresh recipe data

Press ENTER Key when the cursor is in Open, to open the existing recipe.

Press ENTER Key to proceed to enter data values.

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 Operating Instructions MCI 35
VERSION-1.0

Data values are meant for 1Cu.meter output. The relative scaling will be done inside the PLC based
on batch size parameter.

1 _DATA_1

ĸ
ĺ Fig(7)

Press ENTER Key to proceed to enter data values.

Recipe : 0

ĸ
Aggregate 1 0
KG ĺ Fig (8)

Press down Arrow Key to go in to the Aggregate recipe screen.

Aggregate 2 0
KG
ĸ
Aggregate 3 0
KG ĺ Fig(9)

Press down Arrow Key to go in to the Cement recipe screen.

Aggregate 4 0
KG
ĸ
Cement 1 0
KG ĺ Fig(10)

Press down Arrow Key to go in to the Filler recipe screen.

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 Operating Instructions MCI 35
VERSION-1.0

Cement 2 0
KG
ĸ
Filler 0
KG ĺ Fig (11)

Press down Arrow Key to go in to the Water recipe screen.

Water 0
KG
ĸ
Admixture 1 0
Grams ĺ Fig (12)

Press down Arrow Key to go in to the Admixture recipe screen.

Press down to enter mixing time

Admixture 2 0
Grams
ĸ
Mixing Time 0.0
Sec ĺ Fig(13)

Press ESC Key to Proceed Further.

After pressing ESC key the following screen will appear on screen.

Save changes to data

record _DATA_1 of recipe
recipe ?

Yes No Cancel
Fig (14)

Press ENTER key when the cursor is in YES to save the data
Press side arrow keys to shift the cursor to next box

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 Operating Instructions MCI 35
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Enter the Recipe Number and press ENTER Key, then press Down Arrow Key once to come to next
parameter. Enter Recipe Name and press ENTER Key by using the keypad. Again Press Down
Arrow Key to store all the entered values in to the recipe selected. Now press ENTER key to Store
the recipe values.

Failure to do so will result in non-saving of entered data. By using the ESC key the user can able to
access the previous screens and alter the data as required. Press the ESC key twice to go to main
menu

4.0 Production settings

In the Main menu Press Prod (F2) button and the screen in fig (14) will appear.

Production
Concrete - x.xx C.mtr
Recipe - xx
<< Recipe no: XX >>
Fig (15)

F1 F2 F3 F4

Press >> (F4) button to go to next screen as in fig (16)

Press << (F1) button to go to Main menu as in fig (1)

Enter the required production in cubic meter in the concrete parameter.

Press down arrow key to enter Recipe no for the current production. The recipe number that entered
will transfer the recipe from OP77 to PLC. This operation can take place approximately about 5
seconds.

Production
Water Cor : xx lit

<< OK Fig (16)

F1 F2 F3 F4

Press ok (F4) button to go to Main Menu as in fig (1)

Press << (F1) button to go to Previous screen as in fig (15)

Enter the water correction required for the current concrete mix. The value to be entered with respect
to batch size and the maximum value will be +/- 50 liters. This parameter is valid through out the set
production and the user can change the value whenever required.

Note: No need to set the Production values for each and every production until otherwise change in
the production quantity or change in recipe required i.e., the subsequent production could be started
in auto mode without setting the production details.

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 Operating Instructions MCI 35
VERSION-1.0

5.0 Run mode display

The Run mode display will be useful to view the actual batched values in Auto mode. Press the Run
(F3) button in Main menu to go into the run mode display as in fig (14)

Agg - x xxxx xxxx

Cem/w - x xxxx xxxx
Adm - x xxxx xxxx
Fig (17)
Prod - (xx) >>

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (18)

In the display the first column indicates the gate number, second column indicates the set value and
the third column indicates the actual value batched. The production value indicates the remaining
batches with respect to set production.

Previous
Batch Counter - x.xx

<< >> Fig (18)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (19)

Press << (F1) button to go to Previous screen as in fig (17)

If the Auto batch is disturbed or discarded or power failure occurred while on auto running, then after
power resumes the operator can come to know how many batches has elapsed by viewing through
the above screen. There after operator can run the balance production.
For example, if operator started auto production by entering production quantity as 6 cu.mtr. then
batch counter will display count value as 12. After taking 4 batches into transit mixer if power fails
then total system will be put off. After power resumes, the above screen will display Previous Batch
Counter as: 8. The operator can now enter 4 Cu.mtr as production quantity and start auto batching.

Manual Mode (KG)

Agg Cem/W Adm
XXXX XXX XXXXG
<< >> Fig (19)

F1 F2 F3 F4

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 Operating Instructions MCI 35
VERSION-1.0

Press >> (F4) button to go to Main menu as in fig (1)

Press << (F1) button to go to Previous screen as in fig (18)

If materials are batched manually, then the actual value of Aggregate and Cement/Water can be
viewed using the above screen.

6.0 Configuration Settings

Press >> & then Press (F2) in the main menu to go to configuration screen. Refer fig (1) & fig (2). The
following screen will appear.

Configuration

Date/ Tol
<< Time | >> Fig (20)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (21)

Press << (F1) button to go to Configuration screen as in fig (2)

Configuration *

Cal Batch
<< | | >>
Fig (21)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (22)

Press << (F1) button to go to Previous screen as in fig (20)

Configuration

Mode Serv
<< | | >> Fig (22)

F1 F2 F3 F4

Press >> (F4) button to go to Main menu as in fig (1)

Press << (F1) button to go to Previous screen as in fig (21)

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 Operating Instructions MCI 35
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In the configuration screens we can able to set/view the following

- Date and Time Settings

- Tolerance settings
- Calibration weigher values
- Batch control parameters
- To change operation mode – Teach me / continuous / discrete
- To view Service check parameter

6.1 Date and Time settings

Press Date/Time (F2) button in fig (20) and the following screen will appear.

Date – 11 / 09 / 2004
Time – 14 : 40 : 30
Chg Set Fig (23)
<< | | >>

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Configuration screen as in fig (20)

The current display shows the data and time of the batching PLC. The user can set the current date
and time in PLC by the following method:

Press Chg (F2) button once to change Date / Time in OP77.

Now change the Date or Time by using the numeric keys in OP77. After changing any parameter (ie.,
Day / Month / year / Hour / Minutes / seconds ) press the ENTER key once for storing the data in
OP77.
Press Set (F3) button once to set the Date or Time in PLC. The new values entered in the display are
saved inside PLC and the display will run from the set value. If set (F3) button is not pressed after
changing the Date or Time the data will not be saved in PLC but the previous value will be retained in
PLC.

6.2 Tolerance Settings

The tolerance settings for all the components can be entered through the following screens.

The Tolerance settings to be entered are with respect to mixer size and are immediately saved after
every correction on each component.
Note: - The settings are with respect to batch size.

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 Operating Instructions MCI 35
VERSION-1.0

Press Tol (F3) button in fig (20) and the following screen will appear

Tolerance Aggregate
1 – 00 Kg 2– 00 Kg
3 – 00 Kg 4– 00 Kg
<< >> Fig (24)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (25)

Press << (F1) button to go to Configuration screen as in fig (20)

Tolerance Cem / Wat

1 – 00 Kg

<< >> Fig (25)

F1 F2 F3 F4

Press >> (F4) button to go to next screen as in fig (26)

Press << (F1) button to go to Previous screen as in fig (24)

Tolerance Admixture

1 – 000 g
<< >> Fig (26)

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Previous screen as in fig (25)

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 Operating Instructions MCI 35
VERSION-1.0

6.3 Calibration Weigher Values

Press Cal (F2) button in fig (21). The Calibration screen will appear as below. The calibration screen
will be used to refer the actual values during calibration of weighers.

Weigher Value
Aggregate - 00000 Kg
Cem/Wat - 00000 Kg Fig (27)
<< >>

F1 F2 F3 F4

The above screen is used only for display.

Press >> (F4) button to go to Next screen as in fig (28)
Press << (F1) button to go to Previous screen as in fig (26)

Weigher Value
Admixture - 00000 g

<< >> Fig (28)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (29)

Press << (F1) button to go to Previous screen as in fig (27)

Weigher Empty values

Aggregate - 000 Kg
Cem / Water - 00 Kg
Fig (29)
<< >>

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (30)

Press << (F1) button to go to Previous screen as in fig (28)

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 Operating Instructions MCI 35
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Weigher Empty values

Admixture - 000 g

<< >> Fig (30)

F1 F2 F3 F4

Note: Setting of higher values of empty values leads to improper discharge of material from the
weighers and setting of zero value will leads to frequent error message like “weigher not empty”.

Weigher MAX Value

ag 0000 Kg c/w 000 Kg
adm
Fig (26) 0000 grams
<< >> Fig (31)

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Previous screen as in fig (30)

6.4 Batch Control Parameters

Press the Batch (F3) button in fig (22) to get into access the batch control parameters. There are six
parameters to be set based on the plant conditions as below.

- Step time
- Material in Air set
- Jog ON Time
- Jog OFF Time
- Discharge Time
- Mixer Parameters
- Gate Sequence

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 Operating Instructions MCI 35
VERSION-1.0

6.5 Step Time:

BATCH STEP TIME

AGG - 0.0 S CEM - 0.0 S
ADM - 0.0 S
<< >> Fig (32)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (33)

Press << (F1) button to go to Previous screen as in fig (31)

The Step time parameter will be used to specify time between batching of gates. The higher values
lead to less production and zero value result in system instability.

6.6 Material In Air Set:

The material in Air set value should be set in Kg in order to avoid going of excess material and this is
the parameter in which material between gates and weigher is adjusted.

MATERIAL IN AIR SET

AG1 00 KG AG3 00 KG
AG2 00 KG AG4 00 KG
<< >> Fig (33)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (34)

Press << (F1) button to go to Previous screen as in fig (32)

MATERIAL IN AIR SET

CEM1 0 KG CEM2 0 KG
WATER 0 KG
<< >> Fig (34)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (35)

Press << (F1) button to go to Previous screen as in fig (33)

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 Operating Instructions MCI 35
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MATERIAL IN AIR SET

FILLER 0 KG
AM1 000 G AM2 000 G
<< >> Fig (35)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (36)

Press << (F1) button to go to Previous screen as in fig (34)

JOG ON TIME
AGG1 0.0 S AGG3 0.0 S
AGG2 0.0 S AGG4 0.0 S
<< >>
Fig (36)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (37)

Press << (F1) button to go to Previous screen as in fig (35)

The Jog ON time value will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.

JOG OFF TIME

AGG1 0.0 S AGG3 0.0 S
AGG2 0.0 S AGG4 0.0 S
<< >> Fig (37)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (38)

Press << (F1) button to go to Previous screen as in fig (36)

The Jog OFF time value will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.

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 Operating Instructions MCI 35
VERSION-1.0

JOG ON TIME
Cement: 0.0 Sec
Water : 0.0 Sec
<< >> Fig (38)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (39)

Press << (F1) button to go to Previous screen as in fig (37)

The Jog ON time value will be used to specify time for jogging screw motor and valve on batching.
The higher values leads to tolerance problem and zero value result in system instability.

JOG ON TIME
ADM: 0.0 Sec

<< >>
Fig (39)
F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (40)

Press << (F1) button to go to Previous screen as in fig (38)

The Jog ON time value will be used to specify time for jogging pump and valve on batching. The
higher values leads to tolerance problem and zero value result in system instability.

6.7 Discharge Time:

DISCHARGE TIME
1. Skip - 0.0sec
2. Adm Delay - 0.0sec
<< >> Fig (40)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (41)

Press << (F1) button to go to Previous screen as in fig (39)

The discharge time for the Skip can be set through this parameter. Based on the amount of material
batched on the aggregate weigher the discharge time can be adjusted. This is the time during which
the skip will be at the discharge position on each batching cycle.

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 Operating Instructions MCI 35
VERSION-1.0

6.8 Mixer Parameter

In this section we can set batch size irrespective of actual Mixer size. The batch size represents the
amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user
wants to reduce the mixer size from 0.35Cu.mtr to 0.25Cu.mtr, then the batch size parameter should
be set to 0.25Cu.mtr. This parameter is particularly useful when the concrete pump is to be operated
in synchronous with the batching plant. The default Batch size in CP 18 should be 0.35 C. Mtr.

MIXER PARAMETER
Batch Size - 0.00C.Mtr
Dis-Time - 00.0 sec
<< >> Fig (41)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (42)

Press << (F1) button to go to Previous screen as in fig (40)

The Mixer gate discharge time can be set through this parameter. Based on the amount of mixed
material, the discharge time can be adjusted. This is the time during which the mixer gate will be kept
open on each batching cycle.

6.9 Gate Sequence:

GATE SEQUENCE
G1: 1 G3: 3 G4: 4
Save
<< | >> Fig (42)

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Previous screen as in fig (41)

The Aggregate gate sequence in Auto mode can be changed from normal sequence cycle (ie.,
G1=1,G2=2,G3=3 & G4=4) by setting through gate sequence parameter. For example, you want to
open gate 4 first and gate 1 last, you have to set the gate sequence parameter as G1=4, G3 = 3 & G4
= 1 and press F2 (save) button to save the gate sequence.

In the above condition the gate 4 recipe value will be considered as target value for gate1 and
material in air / tolerance / jog on / jog off time of Gate 4 will be considered by PLC for gate1.For
example:

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 Operating Instructions MCI 35
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AGG1 =500 Kg - MIA=30 Kg - Tol=5 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec

AGG2=400 Kg - MIA=60 Kg - Tol=8 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec
AGG3=300 Kg - MIA=50 Kg - Tol=10 Kg - Jogon=0.6 Sec – Jogoff=1.5 Sec
AGG4=600 Kg - MIA=40 Kg - Tol=15 Kg - Jogon=0.7 Sec – Jogoff=1.3 Sec

Then the targeting for the above gate sequence will be

AGG1=600 Kg - MIA=40 Kg - Tol=15 Kg - Jogon=0.7 Sec – Jogoff=1.3 Sec

AGG2=400 Kg - MIA=60 Kg - Tol=8 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec
AGG3=300 Kg - MIA=50 Kg - Tol=10 Kg - Jogon=0.6 Sec – Jogoff=1.5 Sec
AGG4=500 Kg - MIA=30 Kg - Tol=5 Kg - Jogon=0.5 Sec – Jogoff=1.2 Sec

In the above example, if gate sequence is changed then the other parameter related to it should also
be changed.

Note: The gate 2 always opens second since the automatic moisture calculation is taken for second
gate. Gate sequence operation is not applicable in manual mode.

6.9.1 Printer

Printer :

Printer : OFF
<< >> Fig (43)

F1 F2 F3 F4

The Freeport-1 in PLC for printer can be initialized by setting Printer: ON/OFF parameter. This can be
done by pressing SHIFT and UP ARROW key in OP77. On pressing the SHIFT and UP ARROW key
the ON and OFF will toggle

7.0 Operating Mode:

Press the Mode (F2) button in fig (19) to get into access the mode of operation parameters. There are
three parameters to be set based on the plant conditions as below.

- Teach me
- Continuous / Discrete
- Material in air / Flow

MATERIAL IN AIR
AUTOMATIC:
TEACH ME: OFF Fig (44)
<< >>

F1 F2 F3 F4

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 Operating Instructions MCI 35
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Press >> (F4) button to go to Next screen as in fig (45)

Press << (F1) button to go to Previous screen as in fig (43)

If Material in air is not known or PLC to read automatically, then select TEACH ME bit to ON by
pressing SHIFT and UP ARROW key. On pressing SHIFT and UP ARROW key the ON and OFF will
toggle.

If TEACH ME is OFF then the Material in air should be manually set by practically seeing the printout
difference.

BATCH CONTROL:
Continuous

<< >> Fig (45)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (46)

Press << (F1) button to go to Previous screen as in fig (44)

On pressing SHIFT and UP/Down ARROW key, the Continuous / Discrete mode can be changed.

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is
directly taken in pump.

If Continuous mode is selected for operation then the difference in per batch will be divided or
balanced in the other consecutive batches thereby accuracy will be maintained on overall production.

If discrete mode is selected for operation then the difference in per batch will not be compensated in
overall production were as difference can be maintained by correcting the material in air.

CONTROLING MODE:
AGG: INAIR CW: INAIR
ADM: INAIR Fig (46)
<< >>

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Previous screen as in fig (45)

If batching operation wants to run in Material in air mode select INAIR by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the INAIR and FLOW will toggle.

If batching operation wants to run in Flow Control mode select FLOW by pressing SHIFT and UP
ARROW key. On pressing SHIFT and UP ARROW key the FLOW and INAIR will toggle.

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8.0 Service Check Parameter:

Press the Serv (F3) button as in fig (22) to go into the Service check display screen. The Service
check display will be helpful for troubleshooting the system.

Analog Value:
Agg: XXXXX ADM: XXXXX
CEM: XXXXX MOI: XXXXX Fig (47)
<< >>

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (48)

Press << (F1) button to go to Previous screen as in fig (46)

Batch Start : M1.1: 0/1

Gate1 Open : M1.2: 0/1
Gate2 Open : M1.3: 0/1
<< >> Fig (48)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (49)

Press << (F1) button to go to Previous screen as in fig (47)

Gate3 Open : M1.4: 0/1

Gate4 Open : M1.5: 0/1
Printer Bit : M1.6: 0/1
<< >> Fig (49)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (50)

Press << (F1) button to go to Previous screen as in fig (48)

Agg Batch Over : M4.0: 0/1

C / W Batch Over : M4.1: 0/1
Adm Batch Over : M4.2: 0/1
<< >> Fig (50)

F1 F2 F3 F4

Page 19
 Operating Instructions MCI 35
VERSION-1.0

Press >> (F4) button to go to Next screen as in fig (51)

Press << (F1) button to go to Previous screen as in fig (49)

Skp Top : M8.0: 0/1

Dis Comp : M8.1: 0/1
Mix G-Opened : M8.2: 0/1
<< >>
Fig (51)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (52)

Press << (F1) button to go to Previous screen as in fig (50)

C / W Dis Over : M8.5: 0/1

Adm Dis Over : M8.1: 0/1

<< >>
Fig (52)

F1 F2 F3 F4

Press >> (F4) button to go to Configuration screen as in fig (20)

Press << (F1) button to go to Previous screen as in fig (51)

9.0 Total value display

Press the Tot (F3) button as in fig (2) to go into the Total value display. The total value display will
give the actual batched values in the last production cycle. The display will give both the set values
and actual values along with water adjustment, moisture details. The figure below represents the
above.

T Ag1 Ag2 Ag3 Ag4

S XXXX XXXX XXXX XXXX
A XXXX XXXX XXXX XXXX
<< >>
Fig (53)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (54)

Press << (F1) button to go to Main screen as in fig (1)

Page 20
 Operating Instructions MCI 35
VERSION-1.0

Tot Ce1 Ce2 Fi1 Wa1

Set XXX XXX XXX XXX
Act XXX XXX XXX XXX
<< >>
Fig (54)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (55)

Press << (F1) button to go to Previous screen as in fig (53)

Tot Ad1 Ad2

Set XXX XXX
Act XXX XXX
<< Fig (55) >>
Fig (55)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (56)

Press << (F1) button to go to Previous screen as in fig (54)

Mixer run time...

20.10 hr. min
Fig (56)
<< >>

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (57)

Press << (F1) button to go to Previous screen as in fig (55)

Cumulative
Production Qty:
XXX Cu.Mtr
<< >> Fig (57)

F1 F2 F3 F4

Press >> (F4) button to go to Next screen as in fig (58)

Press << (F1) button to go to Previous screen as in fig (56)

Page 21
 Operating Instructions MCI 35
VERSION-1.0

BATCH TIME:
Started : 10:00:00
Finished: 10:12:00 Fig (58)
<< >>

F1 F2 F3 F4

Press >> (F4) button to go to Main screen as in fig (1)

Press << (F1) button to go to Previous screen as in fig (57)

9.1 Zero setting of weighers

Press Tare (F2) button as in fig (3) to go into the Tare value display. The zero setting of weigher
could be done by selecting tare parameter in the third screen of main menu.

Main Menu

Tare Password
<< | | >>
Fig (59)

F1 F2 F3 F4

Press >> (F2) button to go to Tare function as below

Tare function

agg c/w adm

| | | >>
Fig (60)

F1 F2 F3 F4

Press >> (F4) button to go to Main screen as in fig (1).

To set the weigher to zero value press F1 for Aggregate F2 for Cement/Water and F3 for admixture.
The system resets the corresponding weigher to zero value and will make the data entered to zero.

Note: - During of auto mode operation the weigher should not be tarred by the above method however
in manual mode of operation the weigher can be tarred based on user needs.

Before starting the auto mode operation it is the responsibility of user to ensure that all weighers are
empty and respective display shows zero value.

Page 22
 Operating Instructions MCI 35
VERSION-1.0

10.0 Password

Press (F3) button to go to password screen as below.

User : ADMIN

Password :

OK Cancel Fig (61)

Press shift button once and press any number. Press up arrow key momentarily until alphabet ‘A’
appears then use right arrow key and up arrow key until ‘M’ appears.
Same way enter “ADMIN” in user field as shown above and press enter key to proceed
further. Default password is “999”. After entering password use down arrow key to bring the cursor to
‘OK’
Now press enter key to save the password.

11.0 Recipe Transfer

Press (F2) button to go to transfer mode. The following screen will appear.

2 recipe

ĸ
ĺ Fig(62)

Press ENTER key to proceed further. The display will looks like as below.

1 _DATA_1

ĸ
ĺ Fig(63)

Press enter key to open the recipe. Now press right arrow key and display will appear as below.

Page 23
 Operating Instructions MCI 35
VERSION-1.0

0 Save
1 To PLC ĸ
2 From PLC
3 Display help ĺ
Fig(64)

Bring down the cursor to ‘To PLC’ by using down arrow key to transfer the recipe from OP77 to PLC
Press ESC key twice to go to Main menu.

NOTE:

This CP18 batching plant has got the retentivity function. ie., if the Power supply of the panel
gets off in between the auto mode and again power comes, then the plant will be running in
auto mode from were it has got stopped. If operator wants to stop the batch, he can put the
Auto/Manual selector switch to manual mode immediately after power on condition so that the
batch counts get resets in PLC. Operator can then set a new batch for auto batch.

Parameter settings for MCI-70N with CP30 Batching plant

1. Tolerance settings: Aggregate - 2% of recipe set value

Or minimum of 5 Kg

Cement/water - 1% of recipe set value

Or minimum of 2 Kg

Admixture - 3% of recipe set value

Or minimum of 25grams

2. Skip discharge: - 6 Seconds

3. Empty value: Aggregate - 5Kg

Cement/water - 1Kg

4. Step Time: Aggregate - 1.6 Sec

Cement/water - 1.6 Sec

5. Jog On Time: Aggregates - 0.6 Sec

6. Jog Off Time: Aggregates - 1.2 Sec

Page 24
 CP18 MCI35
VERSION-1.0

Weighing Meter Calibration Procedure

 CALIBRATION PROCEDURE

Key Symbol Key Description

Level Key

Max / Min Key

<>

Mode Key

Shift Key

Up Key / Teach / Reset Key

Select data using Shift Key and

change data using UP key
Power On

Run Mode
Display
Press Level Key for 3 Sec

In- tA
L0 b-LC Change to blc

using shift & Up key

Press Mode key to go to next

screen

Fre
L0 50 Change to 50
using shift &Up Key

Press Mode key to go to next

screen

Now Make sure all the load cells

are properly aligned and transport
locks are loosened properly.
Check for weigher alignment and
also make sure that the weigher is
empty

Inp- A1
L0 T 0.000
Teach by pressing this key
2 times

Press Mode key to go to next

screen

A
 A

dsp A1
L0 xxxxx

Using shift and up key we need to

define the display value for the
weigher settings dsp 1 should be zero

Press Mode key to move to next

screen

Now make sure you keep max

capacity of test weights
recommended for the plant and
proceed further.
CP18 : Agg: 900; Cem / Water: 300

Inp- A2
L0 T 0.000 Teach by pressing this
key 2 times

Press Mode key to move to next

screen

dsp- A2
L0 xxxxx Using this two
keys set dsp2 to
maximum value
defined above i.e
Agg – 900
Cem/Wtr-300
Press Mode key to move to next screen

dp
L0 xxxxx Using these 2
keys remove
decimal point
position

Press Mode key to move to next screen

B
 B

Use level key to move to next

option in the menu

tng-H
L1 nonal

Press Mode key to move to next

screen

-LIM
L1 Off

Press Mode kry to move to next

screen

STEP
L1 Off

Press Mode key to move to next

screen

AVG-t
L1 smpl
Press shift and up
key to select smpl
option
Press Mode key to move to next
screen

C
 C

AVG-h
L1 xxxx Press shift and up
key to select smpl
time range Agg -1 /
Cem / Water -1
Press Mode key to move for next
screen
nEno
L1 Off

Press Level key to move to next

menu option

d.ref
L2 Off

Press Mode Key to move to next

menu option

LSET-C
L5 4 - 20 Press shift & up
key to change the
linear output
current to 4 – 20

Press mode key to move to next screen

D
 D

LSET-H
L5 xxxx Press shift & up key
to linear output
upper limit. Max
weigher weight
Press Mode key to move to next

LSET-L
L5 xxxx Press shift & up key
to set linear output
lowe limit. zero for
all weighers

Press Level key to move to next

menu option

Press Level key to come

test
out of the calibration mode
L5 xxxx

Run Mode
Display
 CP18 MCI35
VERSION-1.0

Cable List
 Cable List for CP18 Electronics & Automation Department

Cable From To Comments

S.No. Size Of Cable M Name Ferrule No. Name FerruleNo.

1 4*25
4 25 Sq
Sq.mm,
mm Cu L1 Supply line to
L2 control panel
L3 by customer
N
PE

2 4*1.5 20 11U 1M1 U

11V V Compressor
11W W
PE PE

3 4*1.5 16.5 21U 2M1 U

21V V Sand Vibrator
21W W
PE PE

4 4*2.5
4 2.5 30 31U 3M1 U
31V V Cement screw conveyor
31W W
PE PE

5 4*4 16 41U 4M1 1U

41V 1V Skip Motor
41W 1W
PE

6 4*4 14.5 61U 6M1 U

61V V Mixer Motor
61W W
PE PE

7 4*1.5 16 62U 6M2 U

62V V Mixer Gate Motor
62W W
PE PE

8 4*1.5 16 71U 7M1 U

71V V Admixer Motor
71W W
PE PE
 Cable List for CP18 Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
9 18 * 1 13.5 X3 JB1
1 X3:1 S3 1 Slacksteel Sensor Right
2 X3:2 S5 2 Slacksteel Sensor Left
3 X3:3 S4 3 Skip bottom sensor
4 X3:4 S2 4 Skip Bottom Speed Sensor
5 X3:5 6S31 5 Skip Waiting position Sensor
6 X3:6 6S32 6 Skip Top Sensor
7 X3:7 3S36 7 Cement scale gate open
8 spare
9 X3:9 9 24V +ve (X2:5)
10 X3:10 10 24V -ve (X2:6)
11 to 18 spare

10 18 * 1 14 X5 JB2
1 X5:1 S1 1 Skip top limit switch
2 X5:2 S8 2 Mixer cover limit switch
3 X5:3 4Y1 3 Skip break
4 X5:4 4Y1 4 Skip break
5 X5:5 4R1 5 Skip Thermostat
6 X5:6 4R1 6 Skip Thermostat
7 X5:7 6R2 7 Mixer Thermostat
8 X5:8 6R2 8 Mixer Thermostat
9 X5:9 Z1 9 Hooter
10 X5:10 Z1 10 Hooter
11 to 18 spare

11 18 * 1 17 X4 Pnematic Box
1 X4:1 2Y1 1 Gate 1 Solinoid
2 X4:2 2Y2 2 Gate 2 Solinoid
3 X4:3 2Y3 3 Gate 3 Solinoid
4 X4:4 2Y4 4 Gate 4 Solinoid
5 X4:5 3Y31 5 Cement flap
6 X4:6 5Y1 6 Water flap
7 X4:7 3Y1 7 Cement blow off
8 Spare
9 X4:9 9 24V +ve (X2:5)
10 X4:10 10 24V -ve (X2:6)
11 Spare
12 X4:12 7Y1 12 Admixer Dosing
13 X4:13 7Y11 13 Admixer Discharge
14 to 18 Spare
 Cable List for CP18 Electronics & Automation Department

Cable From Cable To Comments

S.No. Size Of Cable Mtrs Name Ferrule No. Size Of Cable Mtrs Name FerruleNo.
12 7 * 0.34 8 MX1 X19.1
Blue (1U1) 1 1&2 Loop Black Aggregate loadcell
Green 2 terminal box X19.1
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.1 1 Load Red Load cell aggregate
2 Cell Black
3 Green
4 White
5 Shield

13 7 * 0.34 11 MX2 X19.2

Blue (1U2) 1 1&2 Loop Black Cement / Water
Green 2 terminal box X19.2
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.2 1 Load Red Load cell Cement / Water
2 Cell Black
3 Green
4 White
5 Shield

14 7 * 0.34 11 MX3 X19.2

Blue (1U3) 1 1&2 Loop Black Admixer loadcell
Green 2 terminal box X19.2
Brown 3 3&4 Loop Red
Grey 4
White 6 Green
Pink 5 White
Shield 15
X19.2 1 Load Red Load cell Admixer
2 Cell Black
3 Green
4 White
5 Shield
 CP18 MCI35
VERSION-1.0

Spare Parts List

Schwing Stetter India Pvt. Ltd CP18 - MCI35 Electronics & Automation
SPARE PARTS LIST

SL.NO REF.NO DESCRIPTION PART. NO

1 CPU 226 80000130

2 OP77B - DISPLAY UNIT 80000131

3 4 CHANNEL ANALOG INPUT MODULE 80000132

4 MC291-64KB 80000137

5 16DI/16DO MODULE SM223 80400107

6 DOUBLE CHANGE OVR RELAY MODULE-24VDC 5A 80000078

7 0Q1 MCCB 100A - Schneider 80401051

8 Extended Rotary Handle - Schneider 80401056

9 0F1 MINIATURE CIRCUIT BREAKER 2P/2A 80400261

10 1F2 MINIATURE CIRCUIT BREAKER 2P 4A 80000391

11 1F3 MINIATURE CIRCUIT BREAKER 1P 6A 24V DC 60574464

12 1F1 MINIATURE CIRCUIT BREAKER 2P 6A 80000075

13 1T3 POWER SUPPLY 230AC/24VDC/5A/F 80000064

14 Loadcell Interface Module-Pheonix type 80400741

15 4U1 3PH. UNBALANCED RELAY 80000060

16 4Q1 MPCB 14 - 20A 80400375

17 3Q1 MPCB 14 - 20A 80400375

18 3Q5 MPCB 14 - 20A 80400375

19 6Q1 MPCB - 28 - 40A 60573858

20 1Q1 MPCB 2.4 - 4A 80400373

21 6Q2 MPCB 2.4 - 4A 80400373

22 2Q1 MPCB 0.4 - 0.6A 80400368

23 7Q1 MPCB 1 - 1.6A 80400371

24 2K1 CONTACTOR 9A 60574493

25 4K4 CONTACTOR 9A 60574493

26 6K2 CONTACTOR 9A 60574493

27 7K1 CONTACTOR 9A 60574493

28 6K3 CONTACTOR 9A 60574493

29 3K1 CONTACTOR 32A 60574497

30 4K1 CONTACTOR 32A 60574497

31 4K2 CONTACTOR 32A 60574497

32 6K1 CONTACTOR 38A 80400064

1
Schwing Stetter India Pvt. Ltd CP18 - MCI35 Electronics & Automation
SPARE PARTS LIST

33 4F2 THERMISTER PROTECTION UNIT - 230VAC 50HZ 80000059

34 6F2 THERMISTER PROTECTION UNIT - 230VAC 50HZ 80000059

35 Z Hooter, 24V DC - SSIPL 80400880

36 Hooter casing 80400877

37 PCB for Hooter 80400878

38 1S2 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

39 2S10 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

40 3S5 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

41 1S10 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

42 2S10 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

43 2S2 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

44 2S3 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

45 2S4 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

46 3S1 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

47 5S1 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

48 3S31 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

49 6S1 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

50 6S28 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

51 6S29 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

52 4S2 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

53 4S3 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

54 7S1 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

55 7S2 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052

56 6S2 PUSH BUTTON 1NC 24VDC RED 22.5 80000053

57 4S1 PUSH BUTTON 1NC 24VDC RED 22.5 80000053

58 1S1 KEY ACTUATOR 82500004

59 1S2 KEY ACTUATOR 82500004

60 0S1 EMERGENCY SWITCH - 1NC 240 VAC 5A 22.5 80000055

61 LED LAMP 24VDC 2.5W WHITE 22.5 80000056

62 COMPACT ENCLOSURE AE1180.600 80400108

63 OUTLET FILTER SK3323.200 82500066

64 TERMINAL BOX 200X150X80 -KL1528.210 60572780

2
Schwing Stetter India Pvt. Ltd CP18 - MCI35 Electronics & Automation
SPARE PARTS LIST

65 CROSS RAIL TS 35/7.5(2M)-SZ2313.750 80000081

66 CABLE RETAINER (INCLINED)-SZ2366.000 80000082

67 EARTH TERMINAL USLKG 5-1 60571207

68 EARTH TERMINAL 35SQ.MM USLKG 35 60572431

69 EARTH TERMINAL 16SQ.MM USLKG 16 60571208

70 SINGLE TERMINAL 5SQ.MM UK5N 60571177

71 NEUTRAL TERMINAL 5 SQMM 60571178

72 DOUBLE DECKER TERMINAL BLOCK 5SQMM UKK5 60573389

73 END BRACKET E/UK 80000065

74 CABLE GLAND PG9 60574266

75 CABLE GLAND PG 11 60574267

76 CABLE GLAND - PG16 60571279

77 CABLE GLAND -PG29 60571278

78 COUNTER NUT - PG9 60574276

79 COUNTER NUT - PG11 60574277

80 COUNTER NUT - PG13.5 60574278

81 COUNTER NUT - PG16 60573199

82 COUNTER NUT - PG29 60573201

83 PVC CHANNEL SLITTED -1000*45*60 80000121

84 PVC CHANNEL SLITTED 60x25 80000122

85 INDUCT. PROX. SWITCH IB5124/IBE2020-FRKG 60573994

86 INDICATION PLATE FOR MC 35 80400322

87 METRIC GLAND M32*1.5 80400431

88 CABLE TIE 100MM 80000107

89 CABLE TIE 150MM 80000108

90 CABLE TIE 200 MM 80000109

91 CABLE TIE - 300 MM 80000110

92 CABLE TIE MOUNTS 25X25 80000111

93 CABLE TIE MOUNT 40 X 40 INSERT WIDTH 10M 80000412

94 DOUBLE TERMINAL BLOCK 4SQ.MM UDK4 60571190

95 END COVER FOR UDK4 60571192

96 EMERGENCY STOP LEGEND PLATE 80000368

3
Schwing Stetter India Pvt. Ltd CP18 - MCI35 Electronics & Automation
SPARE PARTS LIST

97 MULTI CORE CABLE - 18X1SQ.MM OLEFLEX C11 80400692

98 16 POLE CONNECTOR HAN E MALE INSERT 80000125

99 16 POLE CONNECTOR HAN E FEMALE INSERT 60573720

100 HA4 CONNECTOR 4 PIN ASSLY 80400113

101 HBS CONNECTOR 6 PIN ASSLY 80400111

102 HOUSING FOR FEMALE INSERTS 60574001

103 HOOD SIDE ENTRY FOR MALE INSERTS WITH PG 80000127

104 SLOTTED CHEESE HEAD SCREW M6 X 25 80150069

105 CHEESE HEAD SCREW WITH NUT M 3X12MM 80400478

106 PROTECTION HOSE SILVYN 61746940 PG9 GREY 80400487

107 GLAND FOR HOSE SILVYN KLICK PG9 GREY 80400488

108 CABLE TERMINAL END RING- 12 X 50 SQ MM 80400006

109 CABLE SHOES WITH PLASTIC SLLEVE 1SQ.MM 80000114

110 NUT M4 STAINLESS STEEL PLATED 80000392

111 CABLE GLAND - PG21 60571277

112 CABLE GLAND PG13.5 60574268

113 PUSH BUTTON WITH LED LAMP SP SLRF4L10 80000051

114 WEIGHING METER K3HB 80400588

115 STICKER FOR CP18 PANEL AND MACHINE 80400313

116 BUS BAR 4 POLE 63A 3VU 9135 - 1AB04 80400377

117 TERMINAL FOR MPCB 3 PHASE 3RV1925-5AB 80400875

118 SHIELDED SIGNAL CABLE 4X0.34SQ.MM LIYCY 80000099

119 CONTACT BLOCK 1NO 1C 3SB14000A 80400096

120 Sticker for panel Traceability 80400614

121 FIXING PLATE FOR LIMIT SWITCH 80204280

122 Nut DIN 555 M 56-5-A3C 10001224

123 Washer DIN 125 B 6.4-brass 10007116

124 SELF TAP SCREW M5 WITH DRILLING EDGE 80400735

125 AUX. BLOCK-1NC 3TX40012A FOR 32A CONTAC 80400341

126 AUX. BLOCK-1NO 3TX40102A FOR 32A CONTACT 80400342

127 M20x1.5 cable gland 80400693

128 FIXING PLATE FOR SENSOR-63 X 60 X 6MM 60061978

4
Schwing Stetter India Pvt. Ltd CP18 - MCI35 Electronics & Automation
SPARE PARTS LIST

129 FIXING PL FOR SENSSORCASTING GK-AL SI 12 60029695

130 Cable tie with legend tag-200mm length 80400767

131 STICKER FOR PANEL COMPONENTS CPL 80000241

132 STICKER FOR MACHINE 80000242

133 COUNTER NUT - PG21 60573200

134 COPPER TERMINAL ENDS (RING)6SQ.MM 6/ 80000585

135 Cable tie with legend tag-100mm length 80400823

136 Sticker "Schwing Stetter"-plant panels 80400584

137 CP18-Nameplates for Admixer PB 80400868

138 9 PIN D-SUB CONNECTOR - MALE 80000373

139 HOOD FOR 9 PIN D SUB CONNECTOR 80000377

140 9 PIN D-SUB CONNECTOR - MALE 80000373

141 HOOD FOR 9 PIN D SUB CONNECTOR 80000377

142 25 PIN D-SUB CONNECTOR - MALE 80000375

143 HOOD FOR 25 PIN D SUB CONNECTOR 80000378

144 SUPPORT RAIL FOR TERMINAL BOX TS35/7.5 80000080

145 Hex.nut DIN 934 M 6-8-ZINC C. 60083226

146 Under Voltage Coil, 415 VAC-Schneider 80401053

5
 CP18 MCI35
VERSION-1.0

Recommended Spare Parts List

 Recomanded Spare Parts List For CP18 MCI35

Part No Description Qty Unit

80000131 OP77 - Display Unit (Ask For Programmed) 1 No
80000132 4 Channel Analog Input Module 1 No
80400107 16 Di / 16 Do Module 1 No
80000078 Double Change Over Relay 4 Nos
80400436 MCCB 100 Amps With UV Coil 1 Set
80400382 Front Drive For MCCB 1 No
60574460 MCB 1P/1A 1 No
80000391 MCB 2P/4A 1 No
60574464 MCB 1P/6A 1 No
80000075 MCB 2P/6A 1 No
80000064 Power supply 230V AC/24V DC/5A/F 1 No
80400588 Weighing Meter 1 No
80000383 Loadcell interface module 1 No
80000060 3PH.Unbalanced Relay 1 No
80400375 MPCB 14 - 20A 1 No
60573858 MPCB 28-40A 1 No
80400373 MPCB 2.4-4A 1 No
80400373 MPCB 2.4-4A 1 No
80400371 MPCB 1-1.6A 1 No
60574493 Contactor 9A 1 No
60574497 Contactor 32A 1 No
80000059 Thermister Protection 1 No
82500001 Push button 1No blabk/green 4 Nos
82500002 Push button 1Nc red 1 No
82500004 Key Selector Switch 1 No
82500005 Emergency switch 1 No
82500006 Ind.Lamp 2 nos
60573994 Induct.Proximity 2 Nos
60571190 Double TB 5 Nos
80000051 Push button with Led Lamp 1 No
80400403 OP77 - PLC Cable 1 Set
 CP18 MCI35
VERSION-1.0

PLC Input / Output List

 PLC Input Output List For CP-18 MCI35
Auto / Manual I 0.0
Auto Start I 0.1
Auto Stop I 0.2
Vibrator On PB I 0.3
Blow Off PB I 0.4
Hooter PB I 0.5
Aggregate 1 Open PB I 0.6
Aggregate 2 Open PB I 0.7

Aggregate 3 Open PB I 1.0

Aggregate 4 Open PB I 1.1
Cement Screw On I 1.2
Water Dosing I 1.3
Cement / Water Discharge I 1.4
Mixer On I 1.5
Mixer Off I 1.6
Mixer Gate Open I 1.7

Mixer Gate Close I 2.0

Skip Up I 2.1
Skip Down I 2.2
Skip Top I 2.3
Skip Healthy I 2.4
Mixer Healthy I 2.5
Compressor Healthy I 2.6
Sand Vibrator Healthy I 2.7

Cement Screw Healthy I 3.0

Mixer Gate Opened / Closed Healthy I 3.1
Single Phase Error I 3.2
Skip Thermal Overload I 3.3
Mixer Thermal Overlaod I 3.4
Skip At Top Sensor I 3.5
Skip At Bottom Sensor I 3.6
Skip At Waiting Sensor I 3.7

Slack Steel Rope Sensor I 4.0

Mixer Gate Opened Sensor I 4.1
Mixer Gate Closed Sensor I 4.2
Cement Flap Closed Sensor I 4.3
Tolerance I 4.4
Fault Reset I 4.5
Admixture Dosing I 4.6
Admixture Discharge I 4.7
Aggregate 1 Open Q 0.0
Aggregate 2 Open Q 0.1
Aggregate 3 Open Q 0.2
Aggregate 4 Open Q 0.3
Cement Screw On Q 0.4
Water Dosing Q 0.5
Mixer On Q 0.6
Skip Up Q 0.7

Skip Down Q 1.0

Mixer Gate Open Q 1.1
Mixer Gate Close Q 1.2
Cement / Water Discharge Q 1.3
Sand Vibrator On Q 1.4
Hooter On Q 1.5
Cement Blow Off On Q 1.6
Aggregate Tare Q 1.7

Cement / Water Tare Q 2.0

Fault Ind Q 2.1
Mixer Time On Ind Q 2.2
Cement / Water Flap Closed Ind Q 2.3
Mixer Gate Opened Ind Q 2.4
Mixer Gate Closed Ind Q 2.5
Mixer On Ind Q 2.6
Skip Top Ind Q 2.7

Skip Bottom Ind Q 3.0

Skip Waiting Inf Q 3.1
Tolerance Q 3.2
Admixture Dosing ( Optional ) Q 3.3
Admixture Discharge ( Optional ) Q 3.4
Admixture Tare ( Optional ) Q 3.5
Spare Q 3.6
Spare Q 3.7
 CP18 MCI35
VERSION-1.0

Control Panel
General Arrangement
 CP18 MCI35
VERSION-1.0

Control Panel Circuit Diagram

 CP18 MCI 35
VERSION-1.0

Junction Box & Connector Details

 CP18 MCI35
VERSION-1.0

3 Phase Induction Motor

Fault Finding Procedure

Important Note :

The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
 Contact Us Here

SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Regd.Office & Works Sales & Service - Hyderabad
F71, Sipcot Industrial Park, House No.8-3-231/W/30/A
Irungattukottai, Plot No. 30A, WCHS
Sriperumpudur Taluk, Road No.2, Jubilee Hills,
Kanchipuram District, Hyderabad – 500 033
Tamil Nadu - 602 105 Phone: 91 – 40 – 23541783
Phone: 91 – 4111 – 256780 Mobile: 98480-37535
91 – 4111 – 256781 Telefax:91 – 40 – 22541782
Fax: 91 – 4111 – 256539 Email : [email protected]
Email : [email protected]

SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Sales & Service -Mumbai Sales & Service - Bangalore
410-A, B-wing, Galleria, 179, Teacher’s Colony, 1st Block,
Hiranandani Gardens, Koramangala,
Powai, Mumbai – 400 076 Bangalore – 560 034
Phone: 91 – 22 – 25797735 Phone: 91 – 80 – 25633284
91 – 22 – 25797782 Telefax:91 – 80 – 51108396
91 – 22 – 25705247 Email : ssipl-balgalo [email protected]
Fax: 91 – 22 – 25705260
Email : [email protected]

Other Service Centers

SCHWING Stetter India

Service - Kolkatta
SCHWING Stetter India Pvt Ltd., Contact No.98311 - 76526
Sales & Service – New Delhi
1105 – 1106,Ansol Towers,
38, Nehru Place, SCHWING Stetter India
New Delhi – 110 019 Service - Pune
Phone: 91 – 11 – 26440691 Contact No.98903 - 66646
91 – 11 – 26440692
Fax: 91 – 11 – 26440690
Email : [email protected] SCHWING Stetter India
Service - Ahmedabad
Contact No.98250 - 96208