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Tool Layout for Torque Arm & Bearing Block

The document provides a tool layout for machining operations on part number A4003250409, revision 003. It lists 13 operations including milling, drilling, chamfering, grooving, reaming, boring, and tapping. For each operation, it specifies the tool type, holder, basic holder, spindle speed, feed rate, gauge length, working depth, flute length, and life. The layout is prepared by B.Nivas and approved by V.Esakkiraj of J S Auto Cast Foundry India Pvt Ltd.

Uploaded by

kishore Ravindran
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
360 views24 pages

Tool Layout for Torque Arm & Bearing Block

The document provides a tool layout for machining operations on part number A4003250409, revision 003. It lists 13 operations including milling, drilling, chamfering, grooving, reaming, boring, and tapping. For each operation, it specifies the tool type, holder, basic holder, spindle speed, feed rate, gauge length, working depth, flute length, and life. The layout is prepared by B.Nivas and approved by V.Esakkiraj of J S Auto Cast Foundry India Pvt Ltd.

Uploaded by

kishore Ravindran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 24

J S AUTO CAST FOUNDRY INDIA PVT LTD.

,
TOOL LAYOUT
Part No / Rev No 29008310/4 Drawing No / Rev No 29008310/4 Operation Name / No

Part Name Torque Arm 2A Machined Material S.G.IRON Program No / Rev No

NO
DRILLS/INSERTS TOOL/ BASIC
S.NO OPERATION NAME HOLDER SPECIFICATION OF COLLET
SPECIFICATION OFFSET NO HOLDER
INS

N01 DRILLING 21.0MM SC DRILL-IN 2 T01/H01 SLA25/100 -

25.0x90° SC CHAMFERING
N02 CHAMFERING 1 T02/H02 ER40/80 24-25
TOOL-SH

N03 TAPPING M24X3-6H BOTTOMNG TAP 1 T03/H03 ER32/70 19-20


PREPARED BY: B.NIVAS APPROVED BY: V.ESAKKIRAJ
Doc. No. : JSA/CO/NP/D-05
PVT LTD., Rev. No. / Date : 01 / 12.12.2014

Tool
Operation Name / No MILLING-II / 50 Layout TL-29008310-50
No :
Machine
Program No / Rev No O8310 Name / VMC / 02
No :

MINIMUM
SPINDLE FEED GAUGE WORKING
FLUTE LIFE
SPEED mm/min LENGTH DEPTH
LENGTH

1500 200 175 60 75

2000 200 160 5 80

150 3 160 45 90
AJ Page 1 of 1
J S AUTO CAST FOUNDRY INDIA PVT LTD.,
TOOL LAYOUT
Part No / Rev No A4003250409 / 003 Drawing No / Rev No A4003250409 / 003 Operation Name / No

Part Name CENTRAL BEARING BLOCK Material EN GJS 600 / 3 Program No / Rev No

NO
DRILLS/INSERTS TOOL/ BASIC
S.NO OPERATION NAME HOLDER SPECIFICATION OF COLLET
SPECIFICATION OFFSET NO HOLDER
INS

N01 MILLING ROUGH A273.80.R.08-06 OAKU 06058SR-M50 CTP3220 8 T01/H01 FMC27/160 -

N02 DRILLING MDS 1700 HX5 DRILL 1 T09/H09 SR18/100 -

SOLID CARBIDE 2-Flute DRILL SR25/100 /


N03 DRILLING Ø 14.50 x FL 83 x SH Ø 16 x OAL 1 T11/H11 SR16/160 -
133 - TC (With Coating) SLEEVE
DIA47.62MM CENTER CUTTING
N04 SPOT FACEING EDGE SPOT FACE TOOL- TCMT16T308 HQ CJ225P 2 T02/H02 SLA32/160 -
TCMT16T308-SPT

DIA 110.50MM OD ROUGHING


N05 OD ROUGHING TCMT 220408 TN 20K 2 T31/H31 FMC27/63 -
TOOL-TCMT220408-SPT

N06 HIGH FEED MILLING MFH1063R-14-5T-22M SOMT 140520ER-LD PR1510 5 T03/H03 FMC22/200 -

N07 HIGH FEED MILLING AHFC.42.R.04-12 XOLX 120410SR-M50 CTP1235 4 T05/H05 FMC16/218.68 -

DIA 60 X R30 X ID 22 H7 CT
N08 PROFILE MILLING 1 T06/H06 FMC22/176.6 -
RADIUS
DIA 63 X 20W X R3 X SH 32 X
N09 GROOVING 1 T07/H07 SLA32/105 -
OAL 170 CT 'T' SLOT CUTTER

RADIUS PROFILE
N10 RSX 10040 RS RDET 10T3 MOEN G ACM300 5 T08/H08 FMC16/216.86 -
MILLING

SOLID CARBIDE 6-Flute


N11 REAMING (17.1) REAMER Ø 17.10 x FL 60 x SH 1 T10/H10 SR18/100 -
Ø 18 x OAL 110 - TC

N12 OD FINE BORING Ø110.0 EWN 32 FINE BORING HEAD TPGT 080204 LFY AC530 1 T34/H34 FMC27/60 -

N13 OD FINE BORING Ø135.90 EWN 32 FINE BORING HEAD TCGT 110204 AMZ FN27 1 T37/H37 FMC27/63 -

PREPARED BY: B.NIVAS APPROVED BY: V.ESAKKIRAJ

J S AUTO CAST FOUNDRY INDIA PVT LTD.,


TOOL LAYOUT
Part No / Rev No A4003250409 / 003 Drawing No / Rev No A4003250409 / 003 Operation Name / No

Part Name CENTRAL BEARING BLOCK Material EN GJS 600 / 3 Program No / Rev No

NO
DRILLS/INSERTS TOOL/ BASIC
S.NO OPERATION NAME HOLDER SPECIFICATION OF COLLET
SPECIFICATION OFFSET NO HOLDER
INS

Ø25.0X45* CHAMFERING TOOL-


N15 CHAMFERING TCMT16T308 HQ CJ225P 1 T25/H25 ER40/200 -
SPT

SCK2-121 /
N16 TAPPING V-DC-MT M16x1.5 DIN374 6HX 1 T13/H13 BT50 ESX32 11-12
BL
PREPARED BY: B.NIVAS APPROVED BY: V.ESAKKIRAJ
Doc. No. : JSA/CO/NP/D-05
VT LTD., Rev. No. / Date : 01 / 12.12.2014

Tool lif
Technical data
Tool
Layout TL / DAI / S20 A /
Operation Name / No MILLING -1 / 20
No : / Rev 20 / 1
No :
Machine
Program No / Rev No O1528 / 0 Name / HMC / 03 8 Cutting Edge
No :

MINIMUM No. of Depth / Depth


SPINDLE FEED GAUGE WORKING
SPEED mm/min LENGTH
FLUTE
DEPTH
LIFE /Part In 1 2 3
LENGTH
Hole Hole
mm

1500/1300/
900
1000
210.24 2.5 50.24 5 0

1680 840 197.87 55 97.87 110 0

1757 419 306.5 72 206.5 130 0

750 180.0 271.34 7.7 166.34 15 0

380 150 289.28 163.5 226.28 20 0

800 4800 250.07 21 50.07 20 0

1000 3500 258.68 10.7 40.08 10 0

700 100/350 240.26 2.5 63.66 30 13 55 715


700 200/350 203.86 95.75 98.86 200 8 72 576

1100/2000/22 400/1400/2
00 50/500
256.86 1.7 40 20 0

750 330 169.9 35 69.9 550 2 35 70

360 89 289.96 163 229.96 15 0

280 47 328.33 191.5 265.33 20 0

Page 1 of 2

Doc. No. : JSA/CO/NP/D-05


VT LTD., Rev. No. / Date : 01 / 12.12.2014

Tool lif
Technical data
Tool
Layout TL / DAI / S20 A /
Operation Name / No MILLING -1 / 20
No : / Rev 20 / 1
No :
Machine
Program No / Rev No O1528 / 0 Name / HMC / 03 8 Cutting Edge
No :

MINIMUM Depth
SPINDLE FEED GAUGE WORKING No. of Depth /
SPEED mm/min LENGTH
FLUTE
DEPTH
LIFE /Part In 1 2 3
LENGTH
Hole Hole
mm

3000 2000 274.1 11 74.1 500 0

400 1.5 182.54 34 82.54 450 8 34 272 459.5588235


0

Page 2 of 2
Tool life Study Report

8 Cutting Edge Tool Life Study Data

Average Life / Average


4 5 6 7 8 Life /
Edge
Meter

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!
#DIV/0! #DIV/0!

#DIV/0! #DIV/0!

Tool life Study Report

8 Cutting Edge Tool Life Study Data

Average
Average Life /
4 5 6 7 8 Life /
Edge
Meter

#DIV/0! #REF!

459.5588235 0

#DIV/0! #DIV/0!
#DIV/0! #DIV/0!

#DIV/0! #DIV/0!
J S AUTO CAST FOUNDRY INDIA PVT LTD.,
TOOL LAYOUT
Part No / Rev No A4003250409 / 003 Drawing No / Rev No A4003250409 / 003 Operation Name / No

Part Name CENTRAL BEARING BLOCK Material EN GJS 600 / 3 Program No / Rev No

NO
DRILLS/INSERTS TOOL/ BASIC
S.NO OPERATION NAME HOLDER SPECIFICATION OF COLLET
SPECIFICATION OFFSET NO HOLDER
INS

N01 MILLING ROUGH A273.80.R.08-06 OAKU 06058SR-M50 CTP3220 8 T01/H01 FMC27/160 -

N02 MILLING FINISH TFM90SN 780-27R-10 SNKC 100508 PNTR-MS TT9030 7 T26/H26 FMC27/113.87 -

N03 SLOT MILLING 16.0MMSC END MILL 1 T15/H15 SLA16/100 -

N04 DRILLING MDS 1700 HX5 DRILL 1 T09/H09 SR18/100 -

SC THROUGH COOLANT FLAT


N05 DRILLING DRILL – DIA 20.5 X FL85 X OAL 1 T54/H54 ER32/160 19-20
135 X SHNAK 20.0
Dia 21.0 THROUGH COOLANT
N06 DRILLING DRILL - FL 65 X OAL 130 X 1 T27/H27 SR20/160 -
SHANK 20

N07 DRILLING KTIP210R8SS25M (8D) KTIP2100HPCM KC7410 1 T17/H17 ER40/100 24-25

N08 DRILLING KTIP170R8SS18M (8D) KTIP1700HPCM KC7410 1 T18/H18 ER32/100 17-18


DIA47.62MM CENTER CUTTING
N09 SPOT FACEING EDGE SPOT FACE TOOL- TCMT16T308 HQ CJ225P 2 T02/H02 SLA32/160 -
TCMT16T308-SPT

N10 DRILLING WDX300D3S32 WDXT 090408 ACP300 1 T19/H19 SLA32/105 -

N11 FACE MILLING M690 Ø63 CUTTER SDMT 1204 PDRMH -WK15CM 5 T20/H20 FMC22/310.50 -

N12 DRILLING 19.0MM SC DRILL-IN 1 T21/H21 SR20/250 -

SOLID CARBIDE 2-Flute DRILL SR25/200 /


SR18X18X160
N13 DRILLING Ø 16.50 x FL 93 x SH Ø 18 x OAL 1 T22/H22 SHRINK FIT
-
143 - TC (With Coating) SLEEVE

PREPARED BY: B.NIVAS APPROVED BY: V.ESAKKIRAJ

J S AUTO CAST FOUNDRY INDIA PVT LTD.,


TOOL LAYOUT
Part No / Rev No A4003250409 / 003 Drawing No / Rev No A4003250409 / 003 Operation Name / No

Part Name CENTRAL BEARING BLOCK Material EN GJS 600 / 3 Program No / Rev No

NO
DRILLS/INSERTS TOOL/ BASIC
S.NO OPERATION NAME HOLDER SPECIFICATION OF COLLET
SPECIFICATION OFFSET NO HOLDER
INS

ER40/160 /
OIL-V-DC-MT M18X1.5 TAP 19-20 / 13-
N14 TAPPING 1 T23/H23 ER25/250
48040216 EXTENTION 14

SOLID CARBIDE 4-Flute


N15 PROFILE MILLING BALLNOSE ENDMILL Ø 25 x FL 1 T24/H24 SR25/200 -
60 x SH Ø 25 x OAL 110

Ø25.0X45* CHAMFERING TOOL-


N16 CHAMFERING TCMT16T308 HQ CJ225P 1 T25/H25 ER40/200 -
SPT
PREPARED BY: B.NIVAS APPROVED BY: V.ESAKKIRAJ
Doc. No. : JSA/CO/NP/D-05
VT LTD., Rev. No. / Date : 01 / 12.12.2014

Tool life Stud


Technical data
Tool
Layout TL / DAI / S20 A /
Operation Name / No MILLING -2 / 30
No : / Rev 30 / 1
No :
Machine
Program No / Rev No O1529 / 0 Name / HMC / 03 8 Cutting Edge Tool
No :

MINIMUM No. of Depth / Depth


SPINDLE FEED GAUGE WORKING
SPEED mm/min LENGTH
FLUTE
DEPTH
LIFE /Part In 1 2 3
LENGTH
Hole Hole
mm

900 1300 210.24 2.5 50.24 5 0

1500 1500 163.87 0.5 50 20 0

900 500 142.05 10 42.05 500 0

1686 1011 197.37 55 97.37 110 0

800 150 253.59 80 93.59 180 4 80 320

1345 237 213.9 25 53.9 200 2 184 368

300/1200 80/8360 309.4 184 209.4 60 2 184 368

600/1311 80/262 275.85 121 175.85 200 4 121 484


800 200.0 271.34 111.34 111.34 50 0

1112 100/212 223.12 50 118.12 100 0

700 700 350.47 1 39.97 30 0

1341 335 331.4 30 81.4 1450 2 27 54

1158 175 375.86 84 282.86 700 2 57 114

Page 1 of 2

Doc. No. : JSA/CO/NP/D-05


VT LTD., Rev. No. / Date : 01 / 12.12.2014

Tool life Stud


Technical data
Tool
Layout TL / DAI / S20 A /
Operation Name / No MILLING -2 / 30
No : / Rev 30 / 1
No :
Machine
Program No / Rev No O1529 / 0 Name / HMC / 03 8 Cutting Edge Tool
No :

MINIMUM Depth
SPINDLE FEED GAUGE WORKING No. of Depth /
SPEED mm/min LENGTH
FLUTE
DEPTH
LIFE /Part In 1 2 3
LENGTH
Hole Hole
mm

320 1.5 344.11 80 244.11 750 2 79.5 159

450 250 307.1 60 107.1 500 0

3000 2000 274.1 11 74.1 500 0


0

Page 1 of 2
Tool life Study Report

8 Cutting Edge Tool Life Study Data

Average Average
4 5 6 7 8 Life /
Life / Edge
Meter

#DIV/0! #DIV/0!

#DIV/0! #DIV/0!
Tool life Study Report

8 Cutting Edge Tool Life Study Data

Average Average
4 5 6 7 8
Life / Edge Life /
Meter
J S AUTO CAST FOUNDRY INDIA PVT. LTD.,
AMENDMENT RECORD

Part No / Rev No : Tool Layout No. / Rev. :

Part Name : Operation Name / No :

Rev. No. Revision Date Revision Description Revised By. Remarks.

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