Internship Title
CHAPTER 1
JAGADEESHWARI INDUSTRIES
1.1 About the company
We introduce as a well-versed organization under taking all types of precision
components. We are here with giving Machinery available with us. We can undertake
your components for Machining & Grinding Operations. Also, we are taking Forgings
and Heat Treatment Operations.
Since the undersigned has having Fifteen Years Technical Experience & Well
Versed with ISO Quality system. We can ensure you good quality, keeping in time
delivery with competitive marketing prices. We request you to off-load of your
requirement, which will have prompt attention.
JAGADEESHWARI INDUSTRIES is a Partnership Firm, and its internal
ultimate authority is the Managing Partner. The Partner Operations held exclusively
responsible for daily management. The main departments include the Marketing,
Production Dept., Sales Dept., Dept. of Administration, Purchasing Dept., Dept. of
Finance, and Dept. of Technical Support., Quality Assurance Department, ISO Cell etc.
Our aim is to make a successive person through technical skill and technical qualification
up gradation after that opportunity automatically invites for betterment houses, textile
industries, medicine industries, rubber, plastic and other areas.
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1.2 Departments
1.2.1 Production Department
A production department is a group of functions within a business that is
responsible for the manufacture of goods. This can include just a few specialized
functions with all other work outsourced, or a fully functioning department that converts
raw materials, assembles components into finished goods, and packages them.
The production department can be the largest organization within a business. It
may employee mechanics, machine setup specialists, maintenance personnel, and
machine variable A key focus of the production department is efficiency. To that end, the
bottleneck operation within the facility is closely monitored and supported so that
throughput (revenue minus costs) is maximum.
Figure 1.1 Production Department
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1.2.2 Quality Department
Quality assurance managers play a crucial role in business by ensuring that
products meet certain thresholds of acceptability. They plan, direct or coordinate quality
assurance programs and formulate quality control policies. They also work to improve an
organization's efficiency and profitability by reducing waste.
Figure 1.2 Quality Department
1.2.3 Material Handling Department
Material handlers work in warehouses and production facilities to move products.
This might mean finding materials on the shelves and wrapping them and putting them on
a delivery truck, or pulling materials off the truck and putting them in the proper shelf
spot.
1.2.4 Human Resources Department
Mr Ramachandra Chittale specialists are responsible for recruiting, screening,
interviewing and placing workers. They may also handle employee relations, payroll,
benefits, and training. Human resources managers plan, direct and coordinate the
administrative functions of an organization.
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CHAPTER 2
WORK ASSIGNED
2.1 KNUCKLE JOINT
Knuckle joints are rod-couplings and are used to connect the members in trusses
and other structures. It is a structural member and not a power transmitting member.
These joints are used for different types of connections e.g., tie rods, tension links in
bridge structure. In this, one of the rods has an eye at the rod end and, the other one is
forked with eyes at both the legs. A pin (knuckle pin) is inserted through the rod End eye
and Fork-end eyes and is secured by a collar and a split pin. Knuckle Joint is used to
connect two rods and these two rods are in tensile load, when there is need of small
amount of flexibility or angular moment. There is always an axial action of load.
2.1.1 Knuckle Joint Advantages
Knuckle joint can withstand large tensile loads.
Contains good mechanical rigidity.
Easy to manufacture and set up.
Assemble and dismantled is easy.
Design is simple and easy.
2.1.2 Knuckle Joint Disadvantages
It is not suitable for large compressive loads.
Permit angular movement in only one plane.
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Figure2.1 Knuckle Joint Assembly
CHAPTER 3
DETAILS OF THE WORK
3.1 Parts of Knuckle Joint
3.1.1 Fork End
Figure 3.1 (a) Fork End (b) Fork End isometric view
3.1.2 Eye End
Figure 3.2 (a) Eye End (b) Eye End isometric view
3.1.3 Pin
Figure 3.3 (a) Pin (b) Pin isometric view
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3.1.4 Collar
Figure 3.4 (a) Collar (b) Collar isometric view
3.1.5 Taper Pin
Figure 3.5 (a) Taper Pin (b) Taper Pin isometric view
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CHAPTER 4
MACHINING (CNC MILLING)
CNC Milling and Drilling Programming
Notes: (Fig. 26)
• Program in the absolute mode starting at the tool change position at the top left corner of
the print.
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• The material is aluminum (300 CS), feedrate 10 in/min.
• The cutting tool is a .250 in. diameter high speed steel 2-flute end mill.
• Mill the 1 in. square slot.
• Drill the two .250 in. diameter holes, .250 in. deep.
• Mill the .250 in. wide angular slot, .125 in. deep.
• Mill the .250 in. wide circular groove, .125 in. deep.
• After the job is completed, return to the tool change position.
Programming:
% (rewind stop code / parity check)
2000 (program number)
N5 G92 X-1.000 Y1.000 Z1.000
(G92 programmed offset of reference point (tool change position)
X-1.000 tool set at 1.000 to the left of the part.
Y1.000 tool set at 1.000 above the top edge of the part.
Z1.000 the end of the cutter is 1.000 above the top surface of the part.
N10 G20 G90
(G20 inch data input.)
(G90 absolute programming mode.)
N15 M06 T01
(M06 tool change command.T01 tool no. of .250 diameter, 2-flute end mill).
N20 S2000 M03
(S2000 spindle speed set at 2000 r/min.M03 spindle on clockwise.)
N25 G00 X0 Y0 Z.100
(G00 rapid traverse rate to X0 Y0 at the top left corner of the part.
Z.100 tool rapids down to within .100 of the work surface.)
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Machining the square groove
N30 X.375 Y-.375
(Tool rapids to position A.)
N35 G01 Z-.125 F10
(G01 linear interpolation. Z-.125 tool feeds .125 below the work surface. F10 feed rate set
at 10 in. /min.)
N40 X1.625 Y-.375 X1.625
(Top groove cut to the right hand end. Y-.375 measurement did not change because it was
set in block N30.)
N45 Y-1.625 Y-1.625
(Right hand side of the groove cut.)
N50 X.375 X.375
(Bottom groove cut to the left side.)
N55 Y-.375 Y-.375
(Left-hand side of groove cut; this completes the groove.)
N60 G00 Z.100 G00 rapid traverse mode. Z.100
(Tool rapids to .100 above work surface.)
Hole Drilling
N65 G00 X.875 Y-.750
(Tool rapids to the top left hole location.)
N70 G01 Z-.250 F10
(Tool feeds .250 into work at 10 in. /min. to drill the first hole.)
N75 G00 Z.100
(Tool rapids out of hole to .100 above work surface.)
N80 X1.250 Y-1.125
(Tool rapids to second hole location.)
N85 G01 Z-.250 F10
(Tool feeds .250 into work at 10 in./min. to drill the second hole.)
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N90 G00 Z.100
(Tool rapids out of hole to .100 above work surface. Machining the Angular Slot)
N95 X1.125 Y-.875
(Location B, tool rapids to the start of the angular slot.)
N100 G01 Z-.125 F10
G01 linear interpolation. Z-.125 tool feeds to .125 below the work surface. F10 feed rate
set at 10 in. /min.)
N105 X1.250 Y-.750
(Angular slot cut to top right corner.)
N110 G00 Z.100
(Tool rapids to .100 above work surface. Machining the Circular Groove)
N115 X.750 Y-1.000
(Location C tool rapids to start of circular groove.)
N120 G01 Z-.125 F10
(Tool feeds to .125 below the work surface.)
N125 G03 X1.000 Y-1.250 R.250
(G03 circular interpolation counterclockwise X & Y location of end of circular groove.
R.250 radius of arc is .250)
N130 G00 Z.100
(Tool rapids to .100 above work surface.)
N135 X-1.000 Y1.000
(Tool rapids back to tool change position.)
N140 M05
(M05 spindle turned off.)
N145 M30
(M30 end of program)
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CHAPTER 4
LEARNING OUTCOMES
4.1 Learning Outcomes
The technical outcomes of this internship are listed below as follows
Developing a technical artifact requiring new technical skills.
Using profession specific terminology appropriately.
Effectively utilizing the tools and resources to complete a task.
Creating training materials.
Maintaining and troubleshooting technology.
Analysing or visualizing data to create information.
Writing requirements documentation.
Selecting appropriate technologies.
Acquiring and evaluating information.
Creating or modifying technology policies.
Performing effective and informative user testing.
Identifying and creating appropriate test cases for systems.
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CHAPTER 5
CONCLUSION
This report covered the preview of our learning path. The use of CATIA and Solid
Edge has many advantages. It can help to reduce the time it takes to produce the drawing
needed in the work environment. Solid Edge software is the most amazing range of
mechanical computer aided design tool.
This software is utilized to provide some useful and practical designing software
that will allow user to visualize as well as create prototypes of a product in reality and
quick time. However, this requires in dept knowledge and understanding of the entire
software and it’s basic as well as important features. It has very vast application in the
field of manufacturing, architecture and many more. With the help of this software,
drawing can be easily modified whenever wanted and it reduces the human effort.
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