Unit 3 - Power Plant Engineering - WWW - Rgpvnotes.in
Unit 3 - Power Plant Engineering - WWW - Rgpvnotes.in
In 2011, some of the countries that rely most heavily on nuclear power for electricity generation included:
France (77.7 percent), Slovakia (54 percent), Belgium (54 percent), Ukraine (47.2 percent), Hungary (43.3
percent), Slovenia (41.7 percent) and Switzerland (40.9percent) (Nuclear Energy Institute, 2011). Nuclear
po e ge e ates pe e t of the U ited “tates ele t i it a d ep ese ts pe e t of its non-carbon
power supply.
The development of the civilian nuclear power industry in the United States was fostered by the policies of
the Eise ho e ad i ist atio . P eside t D ight D. Eise ho e fi st a ti ulated the idea of Ato s fo
Pea e i a spee h i . Co g ess as ui k to a t. I , it passed the P i e-Anderson Act, which
capped the liability of private operators for reactor accidents at $560 million. This was an important first
step in providing the insurance required to make the risks undertaken when building a nuclear power plant
acceptable to the private sector.
Shortly thereafter, Eisenhower spearheaded the establishment of the International Atomic Energy Agency
(IAEA), the organization charged with promoting cooperation, safety, security, and technology in the global
nuclear industry. In the 1970s, the newly created Department of Energy (DOE) took an active role in
supporting nuclear power in the United States while the Nuclear Regulatory Commission was founded to
regulate the adolescent industry.
A se ies of high p ofile a ide ts lesse ed the o ld s i te est i u lear expansion and were a sobering
reminder of the risks to public health posed by nuclear power generation. In 1979, a reactor at Three Mile
Island in Pennsylvania experienced a partial meltdown that unfolded over five days. Although no one was
killed as a direct result of the accident, the debate about the safety of nuclear technology was rekindled.
Then, in 1986, in Chernobyl, Ukraine (then still a part of the Soviet Union), a full nuclear disaster occurred,
unleashing a wave of radiation across Russia and Europe. The accident killed 31 people and caused lingering
health effects for thousands more.
The most recent high profile nuclear disaster occurred on March 11, 2011 at the Fukishima Nuclear Power
Pla t i Japa he se e al of the pla t s ea to s egan leaking radiation and entered a meltdown in the
wake of a 9.0 earthquake. The scope of the disaster has been compared to Three Mile Island and Chernobyl,
prompting governments to reassess their nuclear policies. Germany decided to stop using nuclear power by
, a d othe ou t ies o side the disaste a ig da pe e fo their nuclear ambitions.
Radioactive Decay
The process by which radioactive atoms give up energy is called
radioactive decay, disintegration, or transmutation. The rate at
which radioactive atoms undergo change depends on the isotope.
All radioactive isotopes decay and become stable at their own
characteristic rate. The rate of decay of a radioactive material is
known as the "activity or radioactivity" of the material.
The enormity of the nuclear binding energy can perhaps be better appreciated by comparing it to the binding
energy of an electron in an atom. The comparison of the alpha particle binding energy with the binding
energy of the electron in a hydrogen atom is shown below. The nuclear binding energies are on the order of
a million times greater than the electron binding energies of atoms.
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Quantitatively, the thermal energy per particle is about 0.025 electron volt—an amount of energy that
corresponds to a neutron speed of about 2,000 meters per second and a neutron wavelength of about 2 ×
10-10 meter (or about two angstroms). Because the wavelength of thermal neutrons corresponds to the
natural spacing between atoms in crystalline solids, beams of thermal neutrons are ideal for investigating
the structure of crystals, particularly for locating positions of hydrogen atoms, which are not well located by
X-ray diffraction techniques. Also, thermal neutrons are required for inducing nuclear fission in naturally
occurring uranium-235 and in artificially produced plutonium-239 and uranium-233.
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The Global Nuclear Energy Partnership, is a U.S. plan to form an international partnership to see spent
nuclear fuel reprocessed in a way that renders the plutonium in it usable for nuclear fuel but not for nuclear
weapons. Reprocessing of spent commercial-reactor nuclear fuel has not been permitted in the United
States due to nonproliferation considerations. All the other reprocessing nations have long had nuclear
weapons from military-focused "research"-reactor fuels except for Japan.
Metal Fuel
Metal fuels have the advantage of much higher heat conductivity than oxide fuels but cannot survive equally
high temperatures. Metal fuels have a long history of use, stretching from the Clementine reactor in 1946 to
many test and research reactors. Metal fuels have the potential for the highest fissile atom density. Metal
fuels are normally alloyed, but some metal fuels have been made with pure uranium metal. Uranium alloys
that have been used include uranium aluminum, uranium zirconium, uranium silicon, uranium molybdenum,
and uranium zirconium hydride. Any of the fuels can be made with plutonium and other actinides as part of
a closed nuclear fuel cycle. Metal fuels have been used in water reactors and liquid metal fast breeder
reactors, such as EBR-II.
TRIGA fuel
TRIGA fuel is used in TRIGA (Training, Research, Isotopes, General Atomics) reactors. The TRIGA reactor uses
UZrH fuel, which has a prompt negative fuel temperature coefficient of reactivity, meaning that as the
temperature of the core increases, the reactivity decreases—so it is highly unlikely for a meltdown to occur.
Most cores that use this fuel are "high leakage" cores where the excess leaked neutrons can be utilized for
research. TRIGA fuel was originally designed to use highly enriched uranium; however, in 1978 the U.S.
Department of Energy launched its Reduced Enrichment for Research Test Reactors program, which
promoted reactor conversion to low-enriched uranium fuel. A total of 35 TRIGA reactors have been installed
at locations across the USA. A further 35 reactors have been installed in other countries.
Actinide fuel
In a fast neutron reactor, the minor actinides produced by neutron capture of uranium and plutonium can
be used as fuel. Metal actinide fuel is typically an alloy of zirconium, uranium, plutonium, and minor
actinides. It can be made inherently safe as thermal expansion of the metal alloy will increase neutron
leakage.
Molten plutonium
Molten plutonium, alloyed with other metals to lower its melting point and encapsulated in tantalum, was
tested in two experimental reactors, LAMPRE I and LAMPRE II, at LANL in the 1960s. "LAMPRE experienced
three separate fuel failures during operation."
Fission cross section, measured in barns (a unit equal to 10− m2), is a function of the energy (so-
called excitation function) of the neutron colliding with a235U nucleus. Fission probability decreases as
neutron energy (and speed) increases. This explains why most reactors fueled with 235U need a moderator
to sustain a chain reaction and why removing a moderator can shut down a reactor.
The probability of further fission events is determined by the fission cross section, which is dependent upon
the speed (energy) of the incident neutrons. For thermal reactors, high-energy neutrons in the MeV-range
are much less likely to cause further fission. (Note: It is not impossible for fast neutrons to cause fission, just
much less likely.) The newly released fast neutrons, moving at roughly 10% of the speed, must be slowed
down or "moderated," typically to speeds of a few kilometers per second, if they are to be likely to cause
further fission in neighboring 235U nuclei and hence continue the chain reaction. This speed happens to be
equivalent to temperatures in the few hundred Celsius range.
In all moderated reactors, some neutrons of all energy levels will produce fission, including fast neutrons.
Some reactors are more fully thermalized than others; for example, in a reactor nearly all fission reactions
are produced by thermal neutrons, while in a pressurized water reactor (PWR) a considerable portion of the
fissions are produced by higher-energy neutrons. In the proposed water-cooled supercritical water
reactor (SCWR), the proportion of fast fissions may exceed 50%, making it technically a fast neutron reactor.
A fast reactor uses no moderator, but relies on fission produced by unmoderated fast neutrons to sustain
the chain reaction. In some fast reactor designs, up to 20% of fissions can come from direct fast neutron
fission of uranium-238, an isotope which is not fissile at all with thermal neutrons. Moderators are also used
in non-reactor neutron sources, such as plutonium-beryllium and spallation sources.
Coolant System
The function of a power reactor installation is to extract as much heat of nuclear fission as possible and
convert it to useful power, generally electricity. The coolant system plays a pivotal role in performing this
function. A coolant fluid enters the core at low temperature and exits at a higher temperature after collecting
the fission energy. This higher-temperature fluid is then directed to conventional thermodynamic
components where the heat is converted into electric power. In most light-water, heavy-water, and gas-
cooled power reactors, the coolant is maintained at high pressure. Sodium and organic coolants operate at
atmospheric pressure.
Research reactors have very simple heat-removal systems, as their primary purpose is to perform research
and not generate power. In research reactors, coolant is run through the reactor, and the heat that is
removed is transferred to ambient air or to water without going through a power cycle. In research reactors
of the lowest power, running at only a few kilowatts, this may involve simple heat exchange to tap water or
to a pool of water cooled by ambient air. During operation at higher power levels, the heat is usually removed
by means of a small natural-draft cooling tower.
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The advanced heavy water reactor (AHWR) is one of the few proposed large-scale uses of thorium. India is
developing this technology, their interest motivated by substantial thorium reserves; almost a third of the
world's thorium reserves are in India, which also lacks significant uranium reserves.
The third and final core of the Shipping port Atomic Power Station 60 MWe reactor was a light water thorium
breeder, which began operating in August 1977 and after testing was brought to full power by the end of
that year. It used pellets made of thorium dioxide and uranium-233 oxide; initially, the U-233 content of the
pellets was 5-6% in the seed region, 1.5-3% in the blanket region and none in the reflector region. It operated
at 236 MWe, generating 60 MWe and ultimately produced over 2.1 billion kilowatt hours of electricity. After
five years, the core was removed and found to contain nearly 1.4% more fissile material than when it was
installed, demonstrating that breeding from thorium had occurred.
The liquid fluoride thorium reactor (LFTR) is also planned as a thorium thermal breeder. Liquid-fluoride
reactors may have attractive features, such as inherent safety, no need to manufacture fuel rods and possibly
simpler reprocessing of the liquid fuel. This concept was first investigated at the Oak Ridge National
Laboratory Molten-Salt Reactor Experiment in the 1960s. It has recently been the subject of a renewed
interest worldwide. Japan, China, the UK, as well as private US, Czech and Australian companies have
expressed intent to develop and commercialize the technology.
Loop type, in which the primary coolant is circulated through primary heat exchangers outside the
reactor tank (but inside the biological shield due to radioactive sodium-24 in the primary coolant)
Pool type, in which the primary heat exchangers and pumps are immersed in the reactor tank
All current fast neutron reactor designs use liquid metal as the primary coolant, to transfer heat from the
core to steam used to power the electricity generating turbines. FBRs have been built cooled by liquid metals
other than sodium—some early FBRs used mercury, other experimental reactors have used a sodium-
potassium alloy called NaK. Both have the advantage that they are liquids at room temperature, which is
convenient for experimental rigs but less important for pilot or full-scale power stations. Lead and lead-
bismuth alloy have also been used. The relative merits of lead vs. sodium are discussed here. Looking further
ahead, three of the proposed generation IV reactor types are FBRs:
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absorption cross-section. This increases the concentration of239Pu/235U needed to sustain a chain reaction,
as well as the ratio of breeding to fission.
On the other hand, a fast reactor needs no moderator to slow down the neutrons at all, taking advantage of
the fast neutrons producing a greater number of neutrons per fission than slow neutrons. For this reason
ordinary liquid water, being a moderator as well as a neutron absorber, is an undesirable primary coolant
for fast reactors. Because large amounts of water in the core are required to cool the reactor, the yield of
neutrons and therefore breeding of 239Pu are strongly affected. Theoretical work has been done on reduced
moderation water reactors, which may have a sufficiently fast spectrum to provide a breeding ratio slightly
over 1. This would likely result in an unacceptable power derating and high costs in an liquid-water-
cooled reactor, but the supercritical water coolant of the SCWR has sufficient heat capacity to allow
adequate cooling with less water, making a fast-spectrum water-cooled reactor a practical possibility.
One design of fast neutron reactor, specifically designed to address the waste disposal and plutonium issues,
was the Integral Fast Reactor (also known as an Integral Fast Breeder Reactor, although the original reactor
was designed to not breed a net surplus of fissile material).
To solve the waste disposal problem, the IFR had an on-site electrowinning fuel reprocessing unit that
recycled the uranium and all the transuranics (not just plutonium) via electroplating, leaving just short half-
life fission products in the waste. Some of these fission products could later be separated for industrial or
medical uses and the rest sent to a waste repository (where they would not have to be stored for anywhere
near as long as wastes containing long half-life transuranic). The IFR pyro processing system uses
molten cadmium cathodes and electro refiners to reprocess metallic fuel directly on-site at the reactor. Such
systems not only commingle all the minor actinides with both uranium and plutonium, they are compact and
self-contained, so that no plutonium-containing material ever needs to be transported away from the site
of the breeder reactor. Breeder reactors incorporating such technology would most likely be designed with
breeding ratios very close to 1.00, so that after an initial loading of enriched uranium and/or plutonium fuel,
the reactor would then be refueled only with small deliveries of natural uranium metal. A quantity of natural
uranium metal equivalent to a block about the size of a milk crate delivered once per month would be all
the fuel such a 1-gigawatt reactor would need. Such self-contained breeders are currently envisioned as the
final self-contained and self-supporting goal of nuclear reactor designers. The project was canceled in 1994,
at the behest of then-United States Secretary of Energy Hazel O'Leary.
Another proposed fast reactor is a fast Molten Salt Reactor, one in which the molten salt's moderating
properties are insignificant. This is typically achieved by replacing the light metal fluorides (e.g. LiF, BeF 2) in
the salt carrier with heavier metal chlorides (e.g., KCl, RbCl, ZrCl4).
Several prototype FBRs have been built, ranging in electrical output from a few light bulbs' equivalent (EBR-
I, 1951) to over 1,000 MWe. As of 2006, the technology is not economically competitive to thermal reactor
technology—but India, Japan, China, South Korea and Russia are all committing substantial research funds
to further development of Fast Breeder reactors, anticipating that rising uranium prices will change this in
the long term. Germany, in contrast, abandoned the technology due to safety concerns. The SNR-300 fast
breeder reactor was finished after 19 years despite cost overruns summing up to a total of 3.6 billion Euros,
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only to then be abandoned. As well as their thermal breeder program, India is also developing FBR
technology, using both uranium and thorium feed stocks.
Control system:
The overall design of the I&C system and associated equipment has to comply with requirements imposed
by the process, nuclear safety and operating conditions.
The Instrumentation and Control system comprises several subsystems with their electrical and electronic
equipment:
sensors which supply measured data – p essu e, te pe atu e of the p i a i uit, the li uid le el … - and
transform physical data into electrical signals,
Programmable controllers to process those signals, and drive the actuators. These systems, based on a
number of input data, provide automatic orders to ensure that process parameters are kept within the range
on which the safety is based or to trigger protection actions such as reactor trip. monitoring and control
means for use by the plant operators (control panels, alarms ...). In the control room, are centralized
sufficient and relevant information and remote control means to monitor the plants.
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