Ek Pahla Kadam, Creating Value TPM
Total Productive Maintenance Knowledge Test No.1
1) In the 5S Concept, which color tag is used for UNUSED MATERIAL to be returned to stores?
a. Green
b. Yellow
c. White
d. Red
2) In the 5S System, the benchmark rule for locating an item is
a. 10 Second Rule
b. 30 Second Rule
c. 60 Second Rule
d. 90 Second Rule
3) What is the foundation of TPM Systems?
a. TEI – Total Employee Involvement
b. Kaizen – Change for Better
c. Six Sigma
d. 5S System
4) Who pioneered TPM?
a. Taiichi Ohno
b. Shigeo Shingo
c. Seiichi Nakajima
d. Kaoru Ishikawa
5) “Keikaku Hozen” stands for
a. Autonomous Maintenance
b. Focused Improvement
c. Planned Maintenance
d. Quality Maintenance
6) TPM System is having how many pillars?
a. 5
b. 6
c. 8
d. 10
7) What is true for PDCA Cycle?
a. Basic Concept was developed by W. A. Shewhart
b. Also known as Deming Wheel
c. Was divided into 6 parts by K. Ishikawa
d. All above
8) Who gave the concept of “Zero Defect” and wrote the book “Quality Without Tears”?
a. W E Deming
b. Philip B Crosby
c. J M Juran
d. K Ishikawa
9) Which loss is part of “Performance Loss”?
a. Breakdown
b. Reduced Speed
c. Defect
e. All above
10) OEE stands for?
a. Overall Equipment Efficiency
b. Overall Efficiency Effectiveness
c. Overall Equipment Effectiveness
d. None of above
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Ek Pahla Kadam, Creating Value TPM
11) The correct formula for OEE is?
a. Availability x Performance
b. Performance x Quality
c. Availability x Quality
d. Availability x Performance x Quality
12) In Jishu Hozen Tentative CLIT Standard are made in Step No. …….?
a. 1
b. 3
c. 5
d. None of above
13) “Autonomous Maintenance is having how many steps?
a. 3
b. 5
c. 7
d. 10
14) In Kobetsu Kaizen we measure?
a. 6 Big Losses
b. 16 Major Losses
c. Muda, Mura, Muri
d. None of above
15) “Motion Loss” is part of
a. Machine Loss
b. Manpower Loss
c. Yield Loss
d. All above
16) TPM Implementation is having how many major phases
a. 3
b. 5
c. 7
d. 4
17) In TPM Excellence Award Category A we need to implement
a. 8 pillars
b. Autonomous Maintenance minimum up to Step 4
c. Minimum 3 Year Achievement Activity after launch
d. All above
18) Which is not a primary objective of TPM?
a. Customer Satisfaction
b. Zero Defect
c. Zero Breakdown
d. Zero Accident
19) Total types of TPM Awards are?
a. 3
b. 4
c. 5
d. 6
20) Which is not a TPM Pillar
a. Autonomous Maintenance
b. Focused Improvement
c. Vendor Management
d. Quality Maintenance
Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50
Date 5th Feb 2020 e-mail ID [email protected] Duration 20 minutes
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Ek Pahla Kadam, Creating Value TPM
Total Productive Maintenance Knowledge Test No.1
Answer Sheet
Participant Name: Employee No.:
Q. No. Answer Description Marks
10
11
12
13
14
15
16
17
18
19
20
Total Marks
Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50
Date 5th Feb 2020 e-mail ID [email protected] Duration 20 minutes
3|P age
Ek Pahla Kadam, Creating Value TPM
Total Productive Maintenance Knowledge Test No.1
Answers Key
Q. No. Answer Description
1 b Yellow
2 b 30 Second Rule
3 d 5S System
4 c Seiichi Nakajima
5 c Planned Maintenance
6 c 8
7 d All above
8 b Philip B Crosby
9 b Reduced Speed
10 c Overall Equipment Effectiveness
11 d Availability x Performance x Quality
12 b 3
13 c 7
14 b 16 Major Losses
15 b Manpower Loss
16 d 4
17 d All above
18 a Customer Satisfaction
19 d 6
20 c Vendor Management
Designed By Dinesh Sharma Mobile 9589004005 Total Marks 50
Date 5th Feb 2020 e-mail ID [email protected] Duration 20 minutes
4|P age
