CONTROL, ANALYSIS,
AND TESTING
CHEMICAL ANALYSIS OF PLATING SOLUTIONS
by Charles Rosenstein
‘Sheliase Ltd, Jerusalem, sae)
and Stanley Hirsch
Looam Consutants Ltd, New oche, N.X
Plating solutions must be routinely analyzed in order o maintain the recommended bath
formulation and to preempt the occurence of problems related to improper levels of bath
‘constitents. Contarinant level in the solutions must also be monitored. Manufacurers of
plating systems establish opimum specification to ensure maximum solution efficiency and
‘uniformity of deposits. The various factors that cause the concentration of bah constituents
to devia from their optimum values areas follows:
1. dragon;
2 solution evaporation:
3. chemical decomposition: and
‘4 unequal anode and cathode efficiencies.
‘A current efficiency problem is recognized by gradual but continuous changes in pH,
‘metal content, or cyanide content (see Table
‘The techniques emplayed forthe quantitative analysis of plating solution are elssifed
ss volumetric (itimetrie), ravimetie, and instrumental Volumetric and gravimetric methods
te also known as "wet" methods. The analyst must elect the method that is best suited and
‘most cost effective for a particular application.
"The wet methods oulined here are simple, accurate, and rapid enough for practically all
plating process conto. They require only the common analytical equipment found inthe
Inboratory, and the instuctons are suficienly detailed for an average technician to fllow
without any difieuty. The determination of small amounts of impuries and uncommon
‘Table 1 Problems Caused by Unequal Anode and
Cathode Eiiciences
Problem one
a a i de tiene
gh meal content, oon eee
ow anal comtent cade eflency
igh ee cpanise Low ano fecy
ow fe yanie igh snode efeiency‘metals shouldbe refered to a competent laboratory, as high degree of sill and chemical
Knowledge are required for te determination of these constituents
allel testing (se the section on plating cells elsewhere inthis Guldeboot) enables the
‘operator to observe the quality of deposit over a wide cutent density range.
VOLUMETRIC METHODS:
‘When titans composed of standard solutions are added to sample that contains a
‘component whose concentration isto be quantitatively determined, the method is referred 10
4s 8 volumetric method. The component tobe determined must reat completely with the
tisant in stechiometic proporions. From the volume of tant requied, the component's
‘concentration is ealeulated The simplicity, quickness, and relatively low cost of volumetric
‘methods make them the most widely used forthe analysis of plating and related solutions.
‘Volumetric methods involve reactions of several types: oxidation-reducton, acid-base,
complexation, and precipitation, Indicators ae auxiliary reagents, which usually signify the
{endpoint of the analysis. The endpoint can be indicated by a color change, formation of
turbid solution, or the solubilization of a turbid solaton.
‘Some volumetric methods require litle sample preparation, whereas others may require
cutesive preparation. Accuracy decreases for volumetnic analyses of components found {0
Jom concep tnt ey eve Wi compo fund in
‘Volumetric methods are limited in that several conditions must be satisfied. Indicators
should be available to signal the endpoint of the tation. The component-ivant reaction
should not be affected by interferences from eter substances found in the solution,
GRAVIMETRIC METHODS
In gravimetric methods, the component being determined is separted from other
components of the sample by precipitation, volailization, of electoanaltical means.
Precipitation methods are the most important gravimetric methods. The precipitate is usually
very slightly soluble compound of high purty that contains the component. The weight of
the precipitate is determined aftr itis fitered from solution, washed, and dried. Gravimetric
‘methods ae used to supplement the available volumetric methods.
imitations of gravimetric methods include the requirement that the precipitated
component as an extemely low solubility. The precipitate mus also be of high punty and
be easily filterable.
‘Species that reanalyzed gravimetrically include chloride, sulfate carbonate, phosphate,
sold, and silver.
INSTRUMENTAL METHODS.
Instrumental methods differ from wet methods in tha they measure a physical property
felated tothe composition of a substance, whereas wet methods rely on chemical reactions
‘The selection ofan instrament forthe analysis of plating solutions ise dificultsk, Analysts
‘must decie ifthe cost is used andthe analytical instuument i capable of analyzing for
the required substances witha high degree of accuracy and precision, Instruments coupled to
computers can automatically sample, analyze, and record results. Mathematical errors are
‘minimized and sample measurements are_more reproducible than with wet methods
Instrumental methods ae also extremely rapid when compared with wet methods
Unlike humans, instruments cannot judge. They cannot recognize improper sample
‘preparation or interfering substances Erroneous results ae sometimes produced by electonie
land mechanical malfonctions,
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oes) TEM ppd research, McAnalytical instruments frequently used in the analysis of plating soluions canbe
categorized as spectroscopic, photomevic, chromatographic, and cectoanalytical. Spectro-
copie methods (fame photometry, emission spectrometry, X-ray fluorescence, mass spec
‘womet, and inductively coupled plama) are based oo the emission of light. Photometric
methods (spectrophotomety, colorimetry and atomic absorption) are based onthe absorption
of light. Chromatographic methods (ion chromatography) involve the separation of substances.
for subsequent identification. Electroanalyical methods (potentiomety, conductometry,
polarography, amperomet, and eleeuogravimetry) involve an elecrc erent in the course
ofthe analysis,
pce tetera mete conpreteialy reve ilo, a mot apt 0
ating environments.
‘SPECTROSCOPIC METHODS.
‘Specuroscopy is the analysis ofa substance bythe measurement of emited light. When
heat, electrical energy, or radiant energy is added to an atom, the atom becomes excited and
‘emits light. Excitation can be caused by 2 flame, spark, X-ays, of an AC of DC ae. The
lecwons inthe atom are activated rom their ground sat to unstable energy shes of higher
potential energy. Upon returning to their ground stat, energy is released in the form of
lecromapneic radiation
‘Because each element contains atoms with different arrangements of outermost elec-
trons, distinct set of wavelengths is obtained. These wavelengths, from atoms of several
clement, ae separated by a monochromator such as a prism ot a difacion grating.
Detection of the wavelengths can be accomplished photographically (spectrograph) or vi
iect-reading photoelectric detectors (specuophotometers). The measuement of intensity
‘emited at a particular wavelength is proportional to the concentation of the element being,
analyzed
"An advantage of spectoscopy is thatthe method is specific forthe element being.
analyze. It permits quantitative analysis of wace elements without any preliminary weatment
land without prior knowledge as t0 the presence of the element. Most metals and some
Smeal maybe alyzed, Sectoscop aaa ao wef fr epee anya
‘Disadvantages ofspecuoscopic analysis include the temperature dependence of intensity
measurements a intensity is very Sensitive to small uctuations in temperature. The accuracy
land precision of specvographic methods is not as high as some speciophotometie methods
‘or wet analyses. Spectrograpie methods are usually limited to maximum element concen-
lutions of 3%. Additional sensitivity is much smaller for elements of high energy (e.g
2in) than for elements of low energy (8. sodium).
‘Applications of speewoscopy include the analysis of major constituents and impurities in
plating Solutions. and of alloy deposits fr compost.
Flame Photometry
Th flame photometry (FP), a sample in solution is atomized at constant air pressure and
inroduced in its entirety into a flame as a fine mist. The temperature of the fame
({.800-3,100°K) is kept constant. The solvent is evaporated andthe solid is vaporized and
then dissociated into ground state atoms, The valence electrons ofthe ground state atoms are
excited by the energy of the lame to higher energy levels and then fll back tothe ground
State. The intensities of the emited spectrum lines are determined in the spectrograph or
‘measured directly by a spetrophotometer.
“The flame photometer is calibrated with tandards of known composition and concen
tration. The intensity of «given spectral line ofan unknown ean then Be eomeated with the
mount ofan element presen that emis the specific radiation
512 .Physical interferences may occur ffom solute or solvent effects onthe rate of transport
ofthe sample into the Name. Specval interferences ae caused by ajaceat line emisions
‘when the element being analyzed has nearly the same wavelength as another element
“Monoctromators or the selection of other spectral lines minimize this interference. lnization
imerferences may occur withthe higher temperature flames. By adding a second ionizable
clement, the interferences ve to the joization of the element being determined are
‘minimized,
‘An advantage of FP thatthe temperature ofthe ame can be kept more nearly constant
than with elec sources. A disadvantage ofthe method is thatthe Sensiiviy of the flame
Source is many times smaler than that ofan eletic are o spark
FP is used forthe analysis of aluminum, boron, cadmium, calcium, chromium, cobalt,
copper, indi, iron, lead, lithium, magnesium, nickel, palladium, platinum, potassium,
‘hodium, ruthenium, silver, sodium, stomium, tin, and zinc.
Emission Spectrometry
Tn emission spectrometry (ES), a sample composed ofa solid, cast metal or solution is
excited by an elec discharge such as an AC ae, a DC are, ora spark. The samples usually
placed in the cavity of a lower graphite elecuode, which is made posiive. The upper
Counterelecrode is another graphite electrode ground toa point. Graphite isthe prefered
electrode material because ofits abilty (0 withstand the high electric discharge temperatures.
Its also a good electrical conductor and does not generate its own spectal lines
‘The aris started by touching the two graphite electrodes and then separating them. The
extremely high temperatures (4,000-6,000°K) produce emited radiation higher in enerzy and
in the number of spectra ines than in ame photometry. Characteristic wavelengths from
toms of several elements ae separated by a monochromator and are detected By specto-
raps or spectrophotometers. Qualitative identification i performed by using available
Chars and tables to identify the spectral lines thatthe emistion spectrometer sorts ott
according to their wavelength. The elements present in a sample can also be qualitatively
determined by comparing the spectrum of an unknown with tat of pure samples of the
lements. The density ofthe wavelengths is proportional tothe concentration ofthe element
being determined. Calibrations ae done against standard samples.
'ES is a useful method forthe analysis of ace metalic contaminant in plating baths. The
“oxide” method is «common quantative technique in ES. A sample ofthe plating bath is
evaporated to dryness and then Reated ina mule furnace. The resultant oxides ae mixed with
srapite and placed in a graphite electrode. Standard are similarly prepared and a DC aris
‘sed to excite the sample and standards
Xray Fluorescence
‘X-ray Muorescence (XRF) specuoscopy is based on the excitation of samples by an
Xray soure of sufficiently high energy. resuling inthe emission of fluorescent radiation,
‘The concentration ofthe element being determined is proportional to the intensity of is
characteristic wavelength A typical XRF spectrometer consists ofan Xray soure, a detector,
and a dats analyzer.
“Advantages of XRF ince the nondestructive nature of the X-rays onthe sample. XRF
{is useful in measuring the major constituents of plating baths suchas cadmium, chromium,
cobalt, gol, nickel ser tn and zinc. Disadvantages of XRF inclode its lack of sensitivity
8 compared with ES.
"X-ray spectroscopy is alo used to measure the thickness of a plated deposit. The X-ay
detector is placed on the wavelength of the element being measured. The surface ofthe
‘epost is exposed to an X-ray source andthe intensity ofthe element wavelength ie measured
‘A calibration curve is constructed for intensity agains thickness for particular deposit
Coating compositions ean also be determined by XRF.
513Mass Spectrometry
TInmass spectrometry (MS), gases or vapors derived from liquids or solids are bombarded
by # beam of electtons in an ionization chamber, casing ionization anda ruptre of chemical
bonds. Charged particles are formed, which may be composed of elements, molecules, of
fragments. Elecuc and magnetic feds then separate the ions according to their mass 10
charge ratio (m/). The amount and typeof fragments produced in an ionization chamber, for
«particular energy ofthe bombanling beam, ae characteristic ofthe molecule; therefore,
very chemical compound has a distinct mass spectrum. By establishing mass spectrum of
Several pure compounds, an observed pattern allows identification and analysis of complex
‘The mass spectrum ofa compound contsins the masses of the ion fragments andthe
relative abundances of these ions pus the parent in, Dissociation fragments will always
‘ocur in the same relative abundance for a particule compound.
"MS is applicable to all substances that have a suffiienly high vapor pressure. This
usually includes substances whose boiling point is below 480°C. MS permits qualitative and
‘quantitative analysis of liquids, solid, and gases.
Inductively Coupled Plasma
Inductively coupled plasma (ICP) involves the aspiration of sample ina steam of argon
8s, and then st ionization by an applied radio frequency field. The field is inductively
‘coupled to the ionized gas bya col surounding a quart or that supports and encloses the
plasma. The sample aerosols heated inthe plasma, the molecules become almost completely
‘issociated and then the atoms present in the cample emit Hight at their characteristic
frequencies. The light passes through a monochromator and onto detector.
‘The high temperature (7,000°K) of the argon plasma gas produces efficient atomic
emission and permis low detection limits for many elements. AS with atomic absorption
(AA), ICP does not distinguish between oxidation states (eg. CP* and Cf") of the same
element—the total element present is determined. Advantages of ICP include complete
fonization and no matix interferences asin AA. ICP allows simultaneous analysis of many
tlements ina short ime. Ii sensitive to part-perilion levee
‘Disadvantages of ICP include its high cost and it intolerance to samples with greater
than 36 dissolved solid. Background correction usally compensate for inerferences de {0
background radiation from otber elements and the plasma gases. Physical interferences, dve
10 viscosity or surface tension, can eause significant erors, These erors are redaced by
‘iting the sample. Although chemical interferences are insignificant inthe ICP metho, they
an be greatly minimized by careful selection ofthe insrumeat's operating conditions, by
‘marix matching, or by buferng the sample.
ICPis applicable to the analysis of major components and trace contaminant in plating
soluons. 1 also useful for waste-weatment analysis
PHOTOMETRIC METHODS:
Photometric method are based onthe absorption of ultraviolet (200-800 am) or visible
(400-1,000 nm) radiant energy by a species in Solution. The amount of energy absorbed is
roportional to the concentration of the absorbing species in solution. Absorption is
Geterminedspectophotometclly or colorimetrically
“The sensiivity and accuracy of photometric metbods must be frequently checked by
testing standard solutions in order to detect electrical, optical, or mechanical malfunctions in
‘he anlytial instrament,
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KK] KAMERAS INSTRUMENTS
A DIVISION OF BIDI INC.
P.0. Box 399, Garrett Park, MD 20896 Phono: 301-846-3210‘Spectrophotometry and Colorimetry
Spectrophoromeiry involves analysis by the measurement of the light absorbed by a
Solution. The absorbance is proportional to the concentration of the analyte in solution.
Specuophotometrc methods are most often used for the analysis of metals with concentra.
tions of up to 2%
ers consist of alight source (tngsten or hydrogen), # monochromator,
‘sample holder, and detector. Ulvavolet or visible light of a definite wavelength is used as
the light source. Detectors are photoelectric cells that measure the tansmited (unabsorbed)
ight Spectrophotometers diferffom photometers in that they utilize monochromator,
whereas photometers use filters to isolate the desired wavelength region. Filters isolate @
‘wider band of ight.
Tn specuophotometric tations, the cell containing the analyte solution i placed in the
light path ofa spectrophotometer. Titan is added to the cell with sting, andthe absorbance
‘is measured. The endpoint is determined graphically. Applications of this tration include the
analysis of a mixture of arsenic and antimony and the analysis of copper with ethylene
diamine tera acetic acid (EDTA),
‘The possiblity of errs in spectophotometic analyses is increased when numerous
ions are required for an analysis
CColorietry involves comparing the color prodeced by an unknown quantity of a
substance with the color produced by a standard containing a known quantity of that
substance. When monochromatic light passes through the colored solution, a certain amount
ofthe light, proportional othe concentration of the substance, will be absorbed. Substances
that are coloriess or only slightly colored canbe rendered highly colored by a reaction with
special reagent,
Ta the standard series colorimetic method, the analyte solution is diluted to a cenain
volume (usually $0 of 100 mi) in a Nessler tube and mixed. The color ofthe solution is
‘compared with a series of standards similarly prepared. The concentration of the analyte
‘eval te concentration ofthe standard solution whose color t matches exacly. Colors ean
also be compared to standards via a colorimeter (photometer), comparator, o spectropho-
“The posible eror in colorimetric measurements may arse fom the following sources:
turbidity, sensitivity of the eye or color Blindness, dilations, photometer filters, chemical
interferences, and variations in temperature or pH
Photometric methods are available for the analysis ofthe following analytes
‘Anodizing solutions: Fe, Cu, Ma
Brass soltions: Fe
Cadmium solons: Fe, , Za, Cu, Ni
(Chromium solutions: Cr, Fe, Ni, Cu, Se
‘Acid copper solutions: Cl. Fe
‘Alkaline copper solutions! Fe, Se
Gold solutions: Av, Ni In, Co, Cu Fe, POs
Iron solutions: Mn, NH,
Lead and tn-lead solutions: Pb
[Nickel soluons: Cr, Cu, Zn, Fe, Co, NH,
Palladiom solstion” Pd, Ce, NH
Patina solutions: P
Rhodium solutions: Rh
Silver solutions: Ni, Cu, Sb
{Acid tin solutions: Fe, Co
Alkaline tn solutions: Cu, Pb, Za
516 3‘Acid zine solutions: Cu, Fe
‘Alkaline zine solutions: Cu, Fe
‘Wastewater: Ci", Ni, Co, Fe, Za, Pb Al B, NOs, NO; PO, Cl, CN, wetting agents
‘Atomic Absorption
"Metals in plating and related solutions canbe readily determined by AA spectrophotom-
try. Optimum ranges, detection limits, and sensitivities of metals vary with the various
‘valle instruments,
Indirec-aspiration atomic absorption (DAA) analysis, the flame (usally air-acetylene
or nitous oxide-acetylene) converts the sample aerosol into atomic vapor, which absorbs
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(109) SBOE RERTY 20) SPOR EL TX AHL
552‘Tube XII. Alternate Method for Chromic Acid
Dearest Degrees Baume OrpatorO,
1990 mo
1950 Ba
200 ins
m0 aS
20 Ra
2150, 33,
nw 3a
0 at
zo xo
ao mu
20 Ma
2 Bt
0 io
2350 409
2500 pity
20 no
ro00 20 40
tos 20 460
hao nso am
nso 2300 2
200 2350 2
30 mao 502
bao uo as
B30 31.00 7
‘a0 30 so
1430 no 2
'sa0 Bo Sea
1350 3300 a3
rao Rs 307
"630 as Moo 0
1900 24 was 612
1750 3 $00 es
1800 Fey B90 es
1430 2a xo oe
‘estan 1 Go te mlee wom eapomos che oon
"Seem smy of e wis Bame bya
5X Rata ot ome (0) cone sn
553‘Table XIV. AKernate Method for Copper Sulfate
Copper Sane > ‘Caper Sale +
“Sine ack “ie Acid
Bowne ove) Baume ech)
1s 2 Ms m7
20 FY 130 Br
as a 155 ane
So SI 160 na
35 39 ies me
to @ 190 ae
as ua 5 moe
so a rte a
35 its Re
éo 0 cd
es 9s Mo
79 m0 sso
a5 BS no
to 20 se
as as 302
50 mo aos
55 BS ts
100 20 ae
0s BS ae
119 ho so
is BS &
120 30 Piel
12s BS a
tho eo 37
BS 2s so
140 ED 33
& On-Line Platine Bata ANawzen *:-
ecTnO CUMENTRL ys eV XRF
SPECTRO + Elemental onclysis from Mg to U
(eho ASOHA levemants) + XAOY Fluorescence requites no consumables:
uSnewa osfeom mon + Multi steams outomatically ondlyzed
‘wereeais ‘BATHS & SOLUTIONS.
Caltefrange on OnSite +t Pre-Treatment + Plating
Demonsotien + Wste Streams ++ Picking