Chapter 1
Chapter 1
1
2 Two-Dimensional Nanostructures
systems for nano shape and size control. In other words, nanoscience and
technology is a study field including
Alive cells are the best examples of machines working at the nano level. The
study field of the nanotechnology major is interconnected to physics, chem-
istry, materials science, microbiology, biochemistry, and molecular biology.
Integration of nanotechnology, biotechnology, and medical engineering
is demonstrated in the use of nano-size structures for disease prognosis,
defining the gene sequence, and medicine transport.8,9
The main applications of nanotechnology are
* “There's Plenty of Room at the Bottom, An Invitation to Enter a New Field of Physics,”
Richard P. Feynman, transcript of the classic talk that Richard Feynman gave on December
29th 1959 at the annual meeting of the American Physical Society.
4 Two-Dimensional Nanostructures
3D-nanostructures:
21. 3D0 22. 3D1 23. 3D2 24. 3D00
Fullerites, skeletons layer skeletons sols, colloids,
clathrates, of fibers, buildings, smogs,
powder skeletons, fog nanotubes honeycombs, foams heteroparticles composites
25. 3D10 26. 3D11 27. 3D20 28. 3D21
skeletons of skeletons of intercalates, Cross-bar-layers,
fibers-powders heterofibers skeletons of layer-fiber
nanotubes layers and powders skeletons
29. 3D22 30. 3D30 31. 3D31 32. 3D32 friction
opals, membranes, pairs, contacts,
heterolayers dispersions, PhC, fiber interfaces, cavities,
particles, pores, compositers,
waveguides grain boundaries
fullerenes in matrix
33. 3D210 34. 3D310 35. 3D320 36. 3D321
composites membranes powder-layers layers-fibers-
of layers, + impurities, composites composites in
fibers and powder-fiber matrix, VCSEL
particles in matrix composites
Notices:
1. Interfaces between building units not regarded as additional 2D-NSs
2. Inverse NSs with cavity building units not regarded as separate ones
3. The classification may be extended with account of fourfold combinations
FIGURE 1.1
Dimensionality classification of nanostructures. (Reprinted from Pokropivny, V. V., and
Skorokhod, V. V., Classification of nanostructures by dimensionality and concept of surface
forms engineering in nanomaterial science, Materials Science and Engineering C 27 (5-8 SPEC.
ISS.), 990–993, Copyright 2007, with permission from Elsevier.)
Synthesis, Processing, and Application of Nanostructures 5
TABLE 1.1
Classification of Nanomaterials Production Processes
Production from vapor phase Physical and chemical deposition of the vapor
Production from liquid (or melted) phase Sol-gel, electrochemical deposition, sudden freezing
Production from solid phase Mechanical alloying, severe plastic deformation,
mechanochemical process, crystallization of the
amorphous phase
6 Two-Dimensional Nanostructures
Exfoliation
Reduction Reduction
FIGURE 1.2
Representative scheme of a degree of reduction of graphite/graphene oxides. (Reprinted from
Park, S., An, J., Potts, J. R., Velamakanni, A., Murali, S., and Ruoff, R. S., Hydrazine-reduction
of graphite- and graphene oxide, Carbon 49 (9), 3019–3023, Copyright 2011, with permission
from Elsevier.)
It must be noted that with an increase in the surface ratio, the free energy
of the material rises; this causes changes in the material’s features. This
can be explored in another way: According to the above-mentioned points,
materials’ characteristics also depend on their atoms arrangement, so as
the grains sections increase, the larger number of atoms would be pres-
ent in its exterior surface, implying that the material’s atoms are in an
environment different than that of atoms in conventional materials; hence,
atoms placed at the surface experience a different environment than that
of interior atoms.28–30
Materials properties considerably rely on their internal structures’ dimen-
sions. As the size of grains or constituent phases of a material decreases
up to the nano range, common mechanisms of the mechanical and physi-
cal properties cannot be considered, and the material’s properties dramati-
cally change. For instance, pure microcrystalline metals indicate a low yield
strength, which results from ease of dislocation movements and develop-
ment across their grains. However, once grain size of pure metal drops to
the nanometric range, the dislocations mechanism would not be active, and
yield strength of the material will be significantly enhanced.
Properties of nanostructured materials depend on three main factors:
Usually as the grain size drops, the number of atoms in grain boundar-
ies greatly increases (e.g., when the grain size is 5 nm the atom number in
the grain boundary of 0.5 nm will be 50%). If the grain boundary thickness
is 1 nm, 80% of the atoms will be located in grain boundaries. Thus, it is
predicted that in this condition the nanocrystalline material’s properties is
strongly influenced by grain boundaries’ properties. The relation between
the number of atoms per grain boundary (GB) interface and the calculated
grain boundary interface area is calculated in Figure 1.3.
Although several studies have been performed to identify grain bound-
aries in nanocrystalline materials, it is not clear that weather atoms
arrangement in grain boundaries of nanocrystalline and microcrystalline
materials is the same, and weather structure and nature of grain sizes in
nanocrystalline materials are influenced by their production technique. In
any event, the average distance between atoms in grain boundaries is the
maximum, and the number of closest neighbors for each atom is the mini-
mum. In addition, interatomic bonds in grain boundaries are the weakest.
In addition to an extensive interface surface, the presence of voids created by
production steps and crystalline defects such as atomic vacancies, or resid-
ual dislocations, has a significant effect on the properties of nanostructured
materials. Therefore, it is expected that nanostructured materials proper-
ties, even in grain size and chemical composition, be varied according to
their production method.38–43
As previously mentioned, there is an extensive interface surface in nano-
structured materials, where a considerable ratio of atoms can be accommo-
dated. Such a structure results in different and superior chemical, physical,
and mechanical properties of nanostructured materials compared with
traditional substances (microcrystals). There is also a possibility to change
different characteristics in a definite range by controlling the grain size
and phases. Some of these changes are shown in Figure 1.4.
Synthesis, Processing, and Application of Nanostructures 9
18000
Calculated GB Interface Area,
16000
14000
a, Angstrom2
12000
10000
8000
6000 <d>=12.17 nm
4000 a=1.8629 nf – 659.2112
2000
0
0 2000 4000 6000 8000 10000
Number of Atoms per GB Interface, nf
(a)
140
Calculated TJ Length,
120
100
I, Angstrom
80
60 <d> = 12.17 nm
40 I = 0.2733 ntj – 1.2979
20
0
0 100 200 300 400 500 600
Number of Atom per TJ, ntj
(b)
FIGURE 1.3
(a) The linear relation between the number of atoms per grain boundary (GB) interface, nf,
and the calculated GB interface area; (b) the linear relation between the number of atoms per
triple junction (TJ), ntj, and the calculated TJ length. The number of grains in the nanocrystal-
line Cu sample is 50, and the mean grain size is 12.17 nm. (Reprinted from Li, M., and Xu, T.,
Topological and atomic scale characterization of grain boundary networks in polycrystalline
and nanocrystalline materials, Progress in Materials Science 56 (6), 864–899, Copyright 2011, with
permission from Elsevier.)
−Q
D = D0 exp (1.2)
RT
10 Two-Dimensional Nanostructures
Diffusion coefficient
Strength
Toughness
Thermal expansion
coefficient
Hardness
Thermal conductivity
Density
Saturated magnetism
Electrical conductivity
Corrosion resistance
Curie temperature
FIGURE 1.4
Usual mechanical and physical trends of changes for nanostructured materials.
where D is the diffusion coefficient, D0 is the constant coefficient, Q is the dif-
fusion activation energy, T is the temperature (K), and R is the universal gas
constant. Table 1.2 presents grain boundary and lattice diffusion coefficients
for self-diffusion of Au at two different temperatures.
In any case, in microcrystalline materials, the grain boundary share in
whole diffusion is negligible, but for nanocrystalline materials, where there
is an extensive grain boundary, it is predicted that the diffusion rate would be
considerably high, in comparison with microcrystalline materials. Table 1.3
shows diffusion coefficients of silver atoms in copper at three different tem-
peratures, which reveals that the diffusion coefficient for a nanocrystalline
sample is higher than that of grain boundaries.
An increase in diffusion of nanostructures is also observed in some other
metals. Here, it must be noted that the diffusion coefficient in a nanocrystal-
line sample (Dn) is even more than that of grain boundary (Db) diffusion,
suggesting that the structure of the grain boundary for nanocrystals might
TABLE 1.2
Diffusion Coefficient across the Grain Boundary (D b) and Lattice (DL) for
Self-Diffusion of Au
Temperature
Material (°C ± 0.2°C) α–5/3t–1/2 × 10–9 DL (cm2/sec) δDb (cm3/sec)
(A) Bulk 444.1 1.23 1.85 × 10–14 2.11 × 10–16
367.2 1.37 5.54 × 10–16 4.19 × 10–17
(B) Films (Au-Mo-SiO2) 177.0 0.58 5.41 × 10–22 1.78 × 10–20
117.0 0.33 4.17 × 10–25 2.81 × 10–22
Synthesis, Processing, and Application of Nanostructures 11
TABLE 1.3
Diffusion Coefficients of Silver Atoms in Nanocrystalline Copper,
in Copper Grain Boundaries, in the Lattice of Copper, and on
Copper Surfaces
Nanocrystalline Grain boundaries(a) Lattice Surface(b)
T (°K) Di (m2/s) Db (m2/s) DL (m2/s) Ds (m2/s)
373 1.2 × 10–17 22.5 × 10–20 8.1 × 10–33 9 × 10–14
353 3.1 × 10–18 6.9 × 10–21 1.4 × 10–34 5.3 × 10–14
303 0.3 × 10–18 1.3 × 10–22 2.6 × 10–38 1 × 10–14
a Assuming a grain boundary thickness of 1 nm.
b Silver diffusion on Cu (110) and (331) surfaces.
Source: Reprinted from Schumacher et al., Diffusion of silver in
nanocrystalline copper between 303 and 373k, Acta Metallurgica
37(9), 2485–2488, Copyright 1989, with permission from Elsevier.
2δ
F≈ (1.4)
d
Assuming that the thickness of the grain boundary is 7 nm, Equation (1.3)
shows that decreasing grain size from 100 to 50 nm caused the effective dif-
fusion coefficient to increase from 1 × 10 –18 (m2/sec) to 5.7 × 10 –15 (m2/sec).
Equation (1.3) also shows that supposing that diffusions are mainly per-
formed through grain boundaries, the following condition must be achieved:
FDb (1 − F )D (1.5)
or
δ δ
Db 1 − DL (1.6)
d d
These conditions will be achieved once the grain size is very fine.
An increase of the diffusion rate in nanostructures is followed by accel-
eration of solid-state alloying and a considerable change in creep and
12 Two-Dimensional Nanostructures
superplastic behavior of the material. This also causes acceleration of the sin-
tering process during preparation of pieces from nanostructured powders.
This means that the sintering process of the powder metallurgy pieces can
be performed in much lower temperatures. For instance, it was reported that
the required temperature for sintering titanium dioxide powder (TiO2) with
grain sizes around 12 nm is about 400°C to 600°C lower than that of the same
powder with grain size of 1.3 µm.
0.16
40 Nanocrystalline
35
Polycrystalline
30
25
100 150 200 250 300 350 400 450
Temperature (°C)
(b)
Thermal Expansion Coefficient (10–4/K)
1.2
1.0
0.8 Nanocrystalline
0.6
0.4
0.2
0.0 Polycrystalline
–0.2
–0.4
150 200 250 300 350 400 450
Temperature (°C)
(c)
FIGURE 1.5
(a) The thermal conductivity, (b) the specific heat capacity, and (c) the thermal expansion coeffi-
cient of the prepared ultrafine nanocrystalline Gd bulk as a function of the temperature, together
with a comparison with those of the polycrystalline Gd bulk. (Reprinted from Lu, N., Song, X.,
and Zhang, J., Microstructure and fundamental properties of nanostructured gadolinium (Gd),
Materials Letters 63 (12), 1089–1092, Copyright 2009, with permission from Elsevier.)
14 Two-Dimensional Nanostructures
100
80
ρ, µΩ·cm
60
40
20
FIGURE 1.6
Dependence of electrical resistivity on temperature for nanocrystalline Fe-Cu-Si-B alloys with
grain sizes of (⚬) 30 nm, (◽) 40 nm, (⦁) 50 nm, and (◾) 90 nm. (Reprinted from Wang, Y. Z., Qiao,
G. W., Liu, X. D., Ding, B. Z., and Hu, Z. Q., Electrical resistivity of nanocrystalline Fe-Cu-Si-B
alloys obtained by crystallization of the amorphous alloy, Materials Letters 17 (3–4), 152–154,
Copyright 1993, with permission from Elsevier.)
650 e
600
550
500
450
FIGURE 1.7
The nominal copper solubility (solvus) in Al-Cu alloys with different grain sizes. Grain size (a)
d = ∞, (b) d = 100 nm, (c) d = 50 nm, (d) d = 25 nm, and (e) d = 10 nm. (Reprinted from Meng, Q. P.,
Rong, Y. H., and Hsu, T. Y., Distribution of solute atoms in nanocrystalline materials, Materials
Science and Engineering A 471 (1–2), 22–27, Copyright 2007, with permission from Elsevier.)
16 Two-Dimensional Nanostructures
Nanocrystalline
Fe-M-B alloys
105
Fe-Al-Si “NANOPERM®”
Permeability, µe(1 kHz)
alloys
Ni-Fe alloys
104
Fe-based
amorphous alloys
FIGURE 1.8
A comparison between magnetic properties of Nanoperm and conventional soft magnetic
materials. (Reprinted from Makino, A., Inoue, A., and Masumoto, T., Nanocrystalline soft
magnetic Fe-M-B (M = Zr, Hf, Nb), Fe-M-O (M = Zr, Hf, rare earth) alloys and their appli-
cations, Nanostructured Materials 12 (5), 825–828, Copyright 1999, with permission from
Elsevier.)
700
600
Polarization Resistance of Different
Treated Samples (kohms.cm–2)
500
PR = –10.825 ASN + 1029.2
R2 = 0.8085
400
300
200
100
0
35 40 45 50 55 60 65 70 75 80 85
Average Size of Nanocrystallites (nm)
FIGURE 1.9
Polarization resistances of different coatings versus the average size of their nanocrystallites.
(Reprinted from Aliofkhazraei, M., Sabour Rouhaghdam, A., and Heydarzadeh, A., Strong
relation between corrosion resistance and nanostructure of compound layer of treated 316 aus-
tenitic stainless steel, Materials Characterization 60 (2), 83–89, Copyright 2009, with permission
from Elsevier.)
with insubstantial porosity, Young modulus basically does not change with
20 Two-Dimensional Nanostructures
TABLE 1.4
Mechanical Properties of Ni in Nanocrystalline and Microcrystalline States in
Ambient Temperature
Property Grain Size
10 µm 100 nm 10 nm
Yield strength (MPa, 25°C) 103 690 >900
Ultimate tensile strength (MPa, 25°C) 403 1100 >2000
Tensile elongation (%, 25°C) 50 >15 1
Elongation in bending (%, 25°C) — >40 ---
Modulus of elasticity (Gpa, 25°C) 207 214 204
Vickers hardness (kg/mm2) 140 300 650
Work hardening coefficient 0.4 0.15 0.0
Fatigue strength (MPa, 108) cycles/air/25°C) 241 275 —
Wear rate (dry air pin on disc, µm3/µm) 1330 — 7.9
Coefficient of friction (dry air pin on disc) 0.9 — 0.5
Source: Reprinted from Robertson, A., Erb, U., and Palumbo, G., Practical
applications for electrode-posited nanocrystalline materials, Nanostructured
Materials 12(5), 1035–1040, Copyright 1999, with permission from Elsevier.
grain size decrease. It is predicted that this trend is true up to a grain size of
5 nm. But, once grain size is smaller than 5 nm the number of atoms located
in the grain boundary will be significant131 and can dramatically change
the elastic properties of the material. Thus, most of the time nanocrystalline
materials with a grain size of 10 nm have the similar elastic constants with
common microcrystalline materials. The changes of different related properties
for an ultrananocrystalline diamond can be seen in Figure 1.10.
where σy is the yield stress, σ0 is the innate yield stress for starting a single
dislocation, d is the grain diameter, and k is a constant related to the grain
boundaries’ effect on dislocations. In the same way, Equation (1.8) shows the
effect of grain size on the hardness of polycrystalline materials:
H = H0 + k′d–1/2 (1.8)
Ec B
B = 467 – 427/d + 204/d 2
Ec = –7.3 + 0.69/d – 0.19/d 2
–6.9 375
350
–7.0
B (GPa)
Ec (eV)
325
–7.1
300
–7.2 275
E, H
E (exp.)
G
900 90
750 75
Modulus (GPa)
H (GPa)
600 60
450
300
2.0 3.0 4.0
d (nm)
FIGURE 1.10
Cohesive energy (left panel), bulk modulus (central panel), Young’s and shear moduli, and esti-
mated hardness (right) of ultrananocrystalline diamond (UNCD) versus the average grain size.
The solid lines in the left and central panels are fits to the data. The function used assumes dif-
ferent compressibilities for atoms in the bulk, grain boundaries, or edges. In the right panel, the
experimental value from Espinosa and colleagues is also shown. (Reprinted from Remediakis,
I. N., Kopidakis, G., and Kelires, P. C., Softening of ultra-nanocrystalline diamond at low grain
sizes, Acta Materialia 56 (18), 5340–5344, Copyright 2008, with permission from Elsevier; also
reprinted from Espinosa, H. D., Peng, B., Moldovan, N., Friedmann, T. A., Xiao, X., Mancini, D.
C., Auciello, O., Carlisle, J., Zorman, C. A., and Merhegany, M., Elasticity, strength, and tough-
ness of single crystal silicon carbide, ultrananocrystalline diamond, and hydrogen-free tetrahe-
dral amorphous carbon, Applied Physics Letters 89 (7), Copyright 2006, with permission from the
American Institute of Physics.)
Equations (1.7) and (1.8) show that drawing the σy (or H) in terms of d–1/2
leads us to a line with gradient of k (or k′). To describe these empirical equa-
tions, several models have been suggested that are mainly based on produc-
tion, movement, and concentration of dislocations behind the grains. If the
Hall–Petch equation is true for nanocrystalline materials without changing
the k (or k′) coefficient, these materials’ strength and hardness should increase
up to 10 times.134–136 For instance, if grain size reduces from 10 µm to 10 nm,
22 Two-Dimensional Nanostructures
300
Failed
200
Stress (MPa) σ = 249 MPa
100
σ = 52 MPa
0
0.0 0.5 1.0 1.5 2.0 2.5
Strain (%)
FIGURE 1.11
Stress–strain curve for nanocrystalline (grain size of 7 nm) and microcrystalline (grain size of
100 µm) Pd. (Reprinted from Nieman, G. W., Weertman, J. R., and Siegel, R. W., Tensile strength
and creep properties of nanocrystalline palladium, Scripta Metallurgica et Materiala 24 (1),
145–150, Copyright 1990, with permission from Elsevier.)
105 nm 100 nm 25 nm 11 nm 6 nm
800
700
Vickers Hardness (Kg/mm2)
600
500
400
300
200
100
FIGURE 1.12
Hall–Petch diagram for nanocrystalline nickel (Ni). (Reprinted from El-Sherik, A. M., Erb, U.,
Palumbo, G., and Aust, K. T., Deviations from Hall–Petch behaviour in as-prepared nanocrys-
talline nickel, Scripta Metallurgica et Materiala 27 (9), 1185–1188, Copyright 1992, with permis-
sion from Elsevier.)
in a small group of materials in grain sizes lower than critical size where the
curve’s gradient is negative. This means that the smaller the grain size, the
lower is the hardness. In this situation, we are faced with an inverse Hall–Petch
equation, so instead of work hardening there will be work softening. Figure 1.13
shows these behaviors for Cu and Pd and alloys of γ-TiAl, respectively.
Why an inverse Hall–Petch curve behaves in this way is not yet fully
answered. However, it is mainly believed that common mechanisms, about
creation and movement of dislocations, offered for plastic deformation are
not at play in nano ranges. Principally, in grain sizes less than 50 nm disloca-
tions cannot be presented. The absence of dislocations in limited spaces such
as whiskers was proven a long time ago. The required stress for activation
of dislocations sources, such as the Frank–Read ones, are inversely corre-
lated with distance between two dislocations’ interlocking. Therefore, due
to close grain boundaries in nanocrystalline materials, the distance between
dislocations locking is negligible and the required stress for activation of
dislocation sources can amount to theoretical shear stress in a sample with
no dislocations. So, it is expected that in very small grain sizes some other
phenomena control the plastic behavior of the materials. For example, it is
suggested that processes such as grain boundary slips or grain disorienta-
tion (diffusive creep) are the main mechanism for plastic deformation of the
nanocrystalline materials with critical grain sizes.
24 Two-Dimensional Nanostructures
400 Pd
Cu
325
VPH
250
175
100
0.20 0.25 0.30 0.35 0.40
d –1/2 (nm–1/2)
FIGURE 1.13
Inverse Hall–Petch curve for hardness of nanocrystalline Cu and Pd. (Reprinted from Chokshi,
A. H., Rosen, A., Karch, J., and Gleiter, H., On the validity of the Hall–Petch relationship in
nanocrystalline materials, Scripta Metallurgica 23 (10), 1679–1683, Copyright 1989, with permis-
sion from Elsevier.)
Although the results above are mainly for pure metals, the reported results
for nanocrystalline intermetallic components or alloys bearing ceramic
nanoparticles (oxides, carbides, etc.) are qualitatively similar to the results
mentioned above. Observing inverse Hall–Petch behavior in ceramics and
composites promises production of these materials in lower temperatures.
Figure 1.14 schematically displays Hall–Petch behavior in two grain sizes for
ZrN coating.
Like hardness and strength, it is predicted that flexibility of a substance
would rise with the drop of grain sizes down to the nano range. This predic-
tion is based on empirical experimental results on common microcrystal-
line materials, suggesting that smaller grain sizes lead to higher flexibility
and fracture toughness. As a matter of fact, in these materials as the grain
size decreases fracture strength intensifies more than yield strength, and
the substance shows a soft behavior. Nevertheless, the empirical results do
not prove this. As previously mentioned, nanostructured materials have
lower flexibility (particularly in tension test) than the common materials.
Polycrystalline Ni with a grain size of 10 µm would have a linear strain of up
to 50%, while once the grain size is 100 nm this strain is 15% of its original
length. If the grain size is higher than 100 nm, Ni displays an insignificant
flexibility (about 1%). In this way, nanocrystalline Ni will basically behave
like a brittle substance.
Synthesis, Processing, and Application of Nanostructures 25
38
Nanocrystalline ZrN
36
34 Region 2
32
Hardness [GPa]
30
Region 1
28
26
24
22
20
18
0.12 0.14 0.16 0.18 0.20 0.22 0.24 0.26 0.28 0.30 0.32 0.34
Grain Size d–1/2 [nm]–1/2
FIGURE 1.14
Hall–Petch plot of hardness of nanocrystalline ZrN coatings against the inverse square-root of
grain size. (Reprinted from Qi, Z. B., Sun, P., Zhu, F. P., Wang, Z. C., Peng, D. L., and Wu, C. H.,
The inverse Hall–Petch effect in nanocrystalline ZrN coatings, Surface and Coatings Technology
205 (12), 3692–3697, Copyright 2011, with permission from Elsevier.)
20.0
Cu
Cu Different
Cu
Cu references
15.0 Cu
Elongation to Failure (%)
Cu/ZrC/O
Al/Al6.4Zr
Al-10Ti
Pd
Ag
10.0
5.0
0.0
1 10 100 1000
Grain Size (nm)
FIGURE 1.15
Flexibility (in tensional test) in terms of grain size for some alloys and metals. (Reprinted from
Malow, T. R., and Koch, C. C., Mechanical properties in tension of mechanically attrited nano-
crystalline iron by the use of the miniaturized disk bend test, Acta Materialia 46 (18), 6459–6473,
Copyright 1998, with permission from Elsevier.)
grain size of 20 nm) show 12% to 18% of flexibility in a compressive test, while
this sample’s flexibility in a tensional test is about 2%. This difference is par-
tially due to lack of sensitivity to the presence of voids and cracks of the sample
in the compressive test, but in the tensional test these defects lead to stress con-
centration and drop of flexibility. One factor limiting the use of intermetallic
2.5
2.0
Nanocrystalline - Ni
1.5
Stress [GPa]
1.0
0.5 Polycrystalline - Ni
0.0
0 1 2 3 4 5 6 7 8 9 10
Strain %
FIGURE 1.16
True stress–true strain curves for electrodeposited nanocrystalline nickel and coarse grained
nickel. The coarse grained nickel reached a total elongation of 20%. (Reprinted from Van
Swygenhoven, H., Footprints of plastic deformation in nanocrystalline metals, Materials Science
and Engineering A 483–484 (1–2 C), 33–39, Copyright 2008, with permission from Elsevier.)
Synthesis, Processing, and Application of Nanostructures 27
compounds and ceramics is their brittle behavior. It is expected that in the pro-
cess of creating nanostructures, intermetallic compounds and ceramics show
soft behavior in temperatures lower than half of their melting point (°K). This
prediction is based on the fact that in common materials a grain size decrease
leads to a quicker increase of fracture stress compared with yield stress, so
brittle fracture changes into a soft fracture occur in lower temperatures.
On the other hand, based on creep theories, we have
R ≈ Db/d3T (1.9)
where r is the creep rate, Db is the diffusion rate in grain boundary, d is the
grain size, and T is temperature (in Kelvin).
According to Equation (1.9), if the grain size decreases from 10 µm to 10 nm
(which is 1000 times) the creep rate will increase 109 times. In addition, the
higher diffusion rate in the grain boundary for nanocrystalline materials leads
to more growth in creep rate. It is expected that an increase in creep rate for
nanostructured materials makes it possible to perform plastic deformation
of ceramics and intermetallic compounds in lower temperatures. Although
plastic behavior of ceramics and intermetallic compounds was observed
in lower temperatures in some cases (including TiO2, CaF2, and NiAl), test
repeatability has not yet been proved. Hence, it is not possible to offer a con-
clusion at this point.
Fatigue strength is another important mechanical characteristic of materi-
als. To date, there have been few studies on fatigue behavior of nanostruc-
tured materials. The early results suggest that most nanocrystalline metals
have a longer fatigue life in high stress cycles and vice versa. These results
might originate from the fact that fatigue life in high stress cycles is closely
related to strength of the materials, whereas short fatigue life in low stress
cycles relates to flexibility of the material. Also, it was reported that surface
hardening treatments, such as shot peening, have no effect on improvement
of nanocrystalline materials’ fatigue properties.
Because nanostructured materials have higher strength and hardness
than common materials, it can be assumed that their abrasive strength is
considerably higher than the customary materials (e.g., hardness of cobalt-
tungsten carbide [WC-Co] nanocomposites is twice as much as their hard-
ness in the microcrystalline state). Figure 1.17 illustrates the wear rate of
WC-Co composites (summarized in Table 1.5) in both nanostructured and
traditional states. This increase in wear rate can enhance the life span of
cutting tools and piece exposed to abrasion up to five times. The variation of
wear coefficient with the carbide grain size can also be seen in Figure 1.18.
1.4.2.3 Superplasticity
Some polycrystalline substances at a given temperature and strain rate
demonstrate a high plastic deformation (100 to 1000 percent or even more)
28 Two-Dimensional Nanostructures
7 FC20
6
Wear Rate (10–7 mm3/Nm)
FC15
5
RTW10
FC6M
RTW6M
4
FC6
NA15
RTW6
3 NA13
NA7
2
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
Hardness (Kg/mm2)
FIGURE 1.17
Comparison between hardness and wear rate in WC-Co composite in both nanostructured and
conventional states. (Reprinted from Jia, K., and Fischer, T. E., Sliding wear of conventional and
nanostructured cemented carbides, Wear 203–204, 310–318, Copyright 1997, with permission
from Elsevier.)
TABLE 1.5
Nominal Composition and Structural Characteristics of WC-Co Composites in
Figure 1.17
Structural Characteristics Hardness and Toughness
Sample Vickers
WC Grain Size Cobalt Content Measured Mean Hardness K1C
( μm) (vol%) Free Path (μm) (GPa) (MPa.m1/2)
FC20 1.2 30.5 1.06 11 NA
FC15 1.0 23.6 0.61 13 NA
FC6 1.0 10.1 0.39 17 9
FC6M 0.7 10.1 0.25 18.6 8.2
RTW10 2.5 16.3 1.0 12.8 16.4
RTW6 1.2 10.1 0.43 16.8 10
RTW6M 0.8 10.1 0.14 18.4 8.4
NA15 0.07 23.6 0.068 19.4 8
NA13 0.07 20.8 0.068 20.5 8.3
NA7 0.07 11.7 0.039 23.0 8.4
Note: The number in the sample identification indicates the cobalt content in wt%. For
example, NA15 contains 15 wt% and 23.6 vol% Co. Hardness indicated in GPa.
1000 kg.mm–2 = 9.81 GPa.
Source: Reprinted from Jia, K. and Fischer, T. E., Sliding wear of conventional and nanocrystalline
cemented carbides, Wear 203–204, 310–318, Copyright 1997, with permission from Elsevier.
8
k.106
5
0.0 0.5 1.0 1.5 2.0 2.5 3.0
WC Grain Size, µm
FIGURE 1.18
The variation of wear coefficient with the carbide grain size in WC-Co composites: Triangles,
nanocomposites; squares, cermets with 6% Co; circles, RTW10, FC15, and FC20 from Table 1.5.
(Reprinted from Jia, K., and Fischer, T. E., Sliding wear of conventional and nanostructured
cemented carbides, Wear 203–204, 310–318, Copyright 1997, with permission from Elsevier.)
30 Two-Dimensional Nanostructures
As Machined
FIGURE 1.19
Nanocrystalline samples of Ni3Al before and after tension test in 725°C and strain rate of
1 × 10 –3 s–1. (Reprinted from Mishra, R. S., Valiev, R. Z., McFadden, S. X., and Mukherjee, A. K.,
Tensile superplasticity in a nanocrystalline nickel aluminide, Materials Science and Engineering
A 252 (2), 174–178, Copyright 1998, with permission from Elsevier.)
Al-7034
Initial sample
T = 673 K
2 cm
FIGURE 1.20
Appearance of the specimens after equal-channel angular pressing (ECAP) through six passes
at 473°K and then pulling to failure at different initial strain rates at 673°K: the upper specimen
is untested. (Reprinted from Xu, C., Furukawa, M., Horita, Z., and Langdon, T. G., Using ECAP
to achieve grain refinement, precipitate fragmentation and high strain rate superplasticity in a
spray-cast aluminum alloy, Acta Materialia 51 (20), 6139–6149, Copyright 2003, with permission
from Elsevier.)
2 γV
= (1.10)
d
δd K
= (1.11)
δt d
K = K0exp(–Q/RT) (1.12)
d2 = 2Kt (1.14)
dn = Kt (1.15)
For standard polycrystalline materials, n is greater than two. Once the mate-
rials purity increases and temperature goes up, n approaches 2. The growth
Synthesis, Processing, and Application of Nanostructures 33
F = 2πr γ sinθcosθ (1.16)
Fm = πr γ (1.17)
Direction of grain
boundary movement
R
σgb
σgb
1
σp/m
y0 σgb
θ
r 2
σp/m
Fz
FIGURE 1.21
Effect of second-phase particles on movement of grain boundary. (Reprinted from Moelans,
N., Blanpain, B., and Wollants, P., A phase field model for the simulation of grain growth in
materials containing finely dispersed incoherent second-phase particles, Acta Materialia 53 (6),
1771–1781, Copyright 2005, with permission from Elsevier.)
34 Two-Dimensional Nanostructures
If f is the volume fraction of the second phase, the average number of par-
ticles in volumetric unit of second phase (N) is
f
N=
4 3 (1.18)
πr
3
3f
N = 2 rN = (1.19)
2 πr 2
Then, the total Zener force inserted on a surface unit of the grain boundary
can be obtained from the following equation:
3 fγ
P = Fm × N = (1.20)
2r
Because the grain size is small enough, the prohibiting force against grain
growth (P) is very unsubstantial in comparison with the thermodynamic
motive force for grain growth, so grain starts to be enlarged. But, once the
grain size goes up thermodynamic motive force decreases, and whenever it
is equal to the P grain growth would be stopped. Hence, the maximum grain
diameter (dm) achieved in the growth process in the presence of second-phase
particles is as follows:
2γ 3 f γ
= (1.21)
dm 2r
4r
dm = (1.22)
3f
The most important result obtained from Equation (1.21) is that the finer par-
ticle size of second phase and their higher volumetric fraction leads to their
greater influence on grain growth rate.
With respect to discussions above, it is expected that grain growth in
nanocrystalline materials can be done even in low temperatures, though
data and results of laboratory tests do not support this. In fact, many
nanocrystalline materials including metals, ceramics, and intermetallic
compounds produced in different methods are stable even in fairly high
temperatures. Thermal stability of nanomaterials has been reported even
Synthesis, Processing, and Application of Nanostructures 35
at 40% to 50% of their melting point, which is equal to that for common
polycrystalline materials.
The results show that activation energy for grain growth (Q) in nanocrys-
talline materials is in agreement with activation energy of grain boundary
diffusion (Q b), though different values have been reported for n (2 to 10).
Some other outcomes imply that for nanocrystalline materials, activation
energy of grain growth in high temperatures is in agreement with activation
energy of lattice diffusion; however, in low temperatures it is close to the
activation energy of grain boundary diffusion.
Thermal stability of nanocrystalline materials and lack of grain
growth can originate from several factors such as the presence of coaxial
grains with a flat surface, the presence of impurities and their separation
in the grain boundary, and the occurrence of voids in their structure. For
example, it was reported that grain size of nanocrystalline titanium oxide
(TiO2) with a porosity of 25%, after thermal operation in a temperature
of 700°C for 20 hours, shifts from 14 to 30 nm. However, once the poros-
ity drops to 10%, after performing the same thermal operation the grain
growth exceeds 500 nm. This high thermal stability of the nanocrystals
was assessed with several models. These models show that in grain sizes
lower than a critical value (dc), grain growth has a linear relationship with
time, but in grain sizes larger than dc, grain growth relationship with
the time, like common polycrystalline materials, is a parabolic equation.
Because d < dc grain growth is not controlled by thermodynamic motive
force caused by grain boundaries curve, it might be possible that some
other mechanisms, such as elimination of vacancies in grain boundaries,
are responsible for grain growth. Because grain growth leads to a decrease
of total area of grain boundary surface, then vacancies in grain bound-
aries must be located in other places or transferred to sample surfaces.
Computational models indicate that during the growth process, these
vacancies are mainly removed in areas close to grain boundaries and in
the form of atomic vacancies. As a result, this leads to creation of an unbal-
anced concentration in atomic vacancies of the sample and an increase of
free energy, which can compensate for the decrease of energy caused by
grain growth. Based on this model, once the grain growth is controlled by
redistribution of the vacancies, activation energy of the grain must be a
larger number (close to activation energy of lattice diffusion). The obtained
results from this model fairly match laboratory data. It is worth mention-
ing that the presence of second-phase particles, impurities, and voids cre-
ated by production operations is a source of contradictions between the
results of different researchers and laboratory data with mathematical
models. In the presence of the above-mentioned agents, grain growth can
mainly occur by atomic lattice diffusion.
Nanocomposites contribute to growth of reinforced phase particles, as
well as grain growth. Similarly, grain growth is due to thermodynamic
motive force of the second-phase particles and the extensive interface
36 Two-Dimensional Nanostructures
From Equation (1.23) it can be found that finer grains have a higher growth
rate. Because K increases with a increase of γ and D, then the growth rate
of the second-phase particles will be low in the cases of small γ and D.
Decrease of γ demands using a second phase that can create a shared inter-
face with the interface. In addition, if particles of the second phase have
elements with low solubility in the matrix, the diffusion coefficient (D)
will be extremely small which, in turn, leads to thermal stability of the
second phase.149–154
1. Miniaturizing systems
2. Obtaining new materials with nanodimensions
3. Enhancing the efficiency and automation of the systems and equipment
4. Increasing informatics storage capability
Synthesis, Processing, and Application of Nanostructures 37
TABLE 1.6
Some Current and Future Applications of the Produced Materials by the
Nanotechnology
Technology Current Impacts Future Impacts
Heat-resistant coatings Optimum heat resistance coatings
Enhancing images’ quality Multiuse nanometric coatings
Distribution and
Antiabrasive coatings Fine-grain structures
coating
Information storing layers Information storing layers with
higher storage capacity
Molecular sifter Specific molecules sensor
Medicine carrier in the human body Stimulated spotter particles
High contact surface
Providing appropriate catalyzers Energy storage (fuel cells)
Absorptive and repellant materials Gas sensors
Soft magnetic materials Superplastic ceramics shaping
Ductile and hard cutting tools Ductile materials with high strength
Reinforced materials
Nanocomposite cements Composites filled with
nanostructured fillers
Biological-medical Activated nanoparticles Cellular marking
aspects Local heating
Reading heads made of giant Memories and microprocessors
magnetic resistance (GMR) with capacity of several thousands
Nanotools of Gigabites
Biological sensors
Nanotubes, highly bright monitors
38 Two-Dimensional Nanostructures
1.7.2 Nanorobots
Future applications of nanotechnology in medical sciences, mainly in nano-
drugs, will be very broad. One interesting application of nanomedicine is
creating nanotools for promotion of curing and recognition level. These
types of nanoparticles are known as nanorobots. These nanorobots can be
used as transportation tools for carrying therapeutic factors and early detec-
tors of the diseases and maybe metabolic or genetic defect treatments.166–168
detect one another with high precision and selectivity and can connect one
to another. Antibodies as receptors have several applications in molecular
detection applications. For instance, if a virus enters a live creature’s body,
antibodies detect it as an invader and attach to it, so the other sections of the
immune system would be able to kill the virus.
Nanocrystals attached to a molecular receptor are directly connected to
the position of ligand molecules. In this way, molecular labeling would be
possible and completed by the receptor. For instance, in the very sensitive
chromatic analysis method of DNA, color change of the Au nanoparticles
from the rubious to the blue is used (because of its accumulation).
Other biological capabilities of the nanostructures and nanomaterials
include employing semiconductor nanocrystalline colloids as a fluores-
cence sensor in cellular and chemical detection and use of nanostructured
materials as artificial bone.169–172
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resonant nanostructures: Nano-antennas and resonators, Optics Express 15 (17),
10869–10877, 2007.
2. Luo, Y., and Gu, H., A general strategy for nano-encapsulation via inter-
facially confined living/controlled radical miniemulsion polymerization,
Macromolecular Rapid Communications 27 (1), 21–25, 2006.