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Strut Channel Roll Forming Machine

This document provides details on a strut channel roll forming machine including: 1. The machine includes components like a decoiler, leveling device, punching machine, servo feeder, roll forming part, and PLC control station. 2. Technical parameters include processing galvanized steel between 1.5-2.5mm thickness, 80 ton punching machine operating at 45 times/min, 22 station roll forming operating at 8-10 m/min. 3. The machine is powered by a 11kw motor transmitted via double chains, and includes an English/French PLC for automatic length and quantity control.

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Ikram Sarghini
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0% found this document useful (0 votes)
567 views7 pages

Strut Channel Roll Forming Machine

This document provides details on a strut channel roll forming machine including: 1. The machine includes components like a decoiler, leveling device, punching machine, servo feeder, roll forming part, and PLC control station. 2. Technical parameters include processing galvanized steel between 1.5-2.5mm thickness, 80 ton punching machine operating at 45 times/min, 22 station roll forming operating at 8-10 m/min. 3. The machine is powered by a 11kw motor transmitted via double chains, and includes an English/French PLC for automatic length and quantity control.

Uploaded by

Ikram Sarghini
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Strut channel Roll Forming Machine

N/M Description of goods Unit price Quantity Total price


(USD/SET) (SET) USD/FOB
1 STRUT CHANNEL ROLL FORMING MACHINE 1
Follow the customer’s drawing

The machine work flow:

Packing list-machine components


No. Name Unit Quantity Remark
1 3T decoiler set 1 manual
2 Leveling device set 1
3 80 Ton punching machine set 1 Common brand
4 Servo feeder set 1
5 Main roll former set 1 chains drive
6 PLC control station set 1 ????? brand
7 Hydraulic oil pump set 1 With cooling function
8 Cutting system set 1 Hydraulic
9 Product collect table set 2 manual
Technical parameters for the strut channel roll forming machine

Details Parameter Comment


1.Raw material
Raw material Galvanized Steel Customer confirmed
Material thickness 1.5-2,5 mm
Yield strength 235 Mpa
Part 1 Manual Decoiler
1. Work type: passive type
2. Structure: Steel channel welded for the basic frame
3. Loading capacity: 3 tons
4. Inner diameter: 450-550mm (manual brake)

Part 2 Flatten feeding system

1. Roller station: 7 rollers, upper 3 + down 4 to


level the coil.
2. Leveling roller diameter: 60mm
3. Leveling roller material: 45# steel after 62 to 65-
degree quenching.
4. Frame thickness: 20mm

Part 3 Punching machine

1) Power: 80 tons mechanical press power with


Pneumatic brake
2) 15 holes punching mold
3) Speeds: 45 times /min, 8-10 m/min
4) Include punching mold: mold material SKD-11

Part 4 Servo coil feeder


1. NCF-200
2. Function: Take the punched coils sheet into the roll
forming machine

Part 5 Roll Forming Part


1. Feeding and leveling rollers
Placed on the machine by First shaft is with gears outside, to make the
seller machine run with more power when feeding
Guiding&leveling device Leveling Shaft numbers: 3 pcs material into it.
Shaft diameter: 50 mm
Shaft material: 45# steel

2.Roll forming system


Rolling shaft material 40Cr 45# steel with tempering treatment
Shaft diameter 70 mm
Roller material Cr15 Quenched and finish machining
Rolling station 22 stations
Machine productivity 8-10 m/min
Machine frame Middle plate welded structure 20 mm thickness
Machine body 350# H steel Inside with supporters, make machine work more stable
Bearing Chinese famous brand Harbin
Work power 11 kw *2 Reducer ratio:1:14
Transmission By Double Chains
3.PLC control system
Frequency brand Original
PLC brand Original
Screen type Touch screen
Transducer brand Original
Screen language English/French As requested,
Encoder Original
Profile length set-up Yes
Batch quantity program Yes
1. Stop control switch to ensure the safety of production, control station used to control product length and
quantity, automatically cutting to length and stop when required quantity is achieved.
2. Control station with aviation plugs, after you get the machine, just plug in and connect the main power lines,
more easy to install the machine

4. hydraulic cutting system


Work type Hydraulic
Driving method By Cylinder
Motor power 5.5 kw
Cutter material GB-Cr12 Good quality material
Cutter quantity 1 set
Cutting length tolerance ±1mm/3m
Oil pump Solenoid valves:1 set With rubber oil tube
1. Hydraulic cutting after forming, no distorting or wasting. High level safety factor. With oil cooling down system
to protect the machine and fasten the shearing speed.

2. All the tubes and wires will be marked by the numbers or letters, so that it will be very easy to connect for the new.
7.Machine testing
We will confirm all the details before start the machine, to ensure everything is right. Each two weeks will update
the machine status to client. Once the machines are totally ready, will inform the client come to check the machine.
8.The total
Machine weight: around ?????? Tons
Machine dimension: ??????mm
Machine color: blue (As requested)
Work voltage: 380V-50HZ-3P (As requested)
Total power: ??????? kw
Container: 1*40 HQ
Package: Nude packing
HS.code: ??????????
8.Spare part list
N/M DESCRIPTION QUANTITY
1 Travel switch ???? pcs
2 Fuse ?????? pcs
3 Relay ????? pcs
4 Tools ?? set

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