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TBLMy Dust Collector

The document provides details on the components, structure, working principles, and usage of a high-pressure jet filter dust collector. It describes the main components including the upper, middle, and lower cylinders and filtering sleeve device. It explains how dust-bearing air enters and is filtered before exiting clean. The filtering sleeves periodically clean dust using high-pressure air jets to ensure effective operation.

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shasha406
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0% found this document useful (0 votes)
236 views33 pages

TBLMy Dust Collector

The document provides details on the components, structure, working principles, and usage of a high-pressure jet filter dust collector. It describes the main components including the upper, middle, and lower cylinders and filtering sleeve device. It explains how dust-bearing air enters and is filtered before exiting clean. The filtering sleeves periodically clean dust using high-pressure air jets to ensure effective operation.

Uploaded by

shasha406
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

Contents

1 General………………………………………………………………………………………….1
1.1 Main purpose and application scope………………………………………...1
1.2 Product features………………………………………………………………1
1.3 Working conditions…………………………………………………………...1
1.4 Composition of the model and its meanings………………………………...2
2 Main specification, technical parameters and performance indexes……………………….2
3 Main structure and working principle………………………………………….. 2
3.1 Main structure …………………………………………………………………..2
3.3 Working principle and features of main components…………………………3
4 Description for usage…………………………………………………………………………..6

5 Installation of machine and components………………………………………...6

5.1 Installation of principal machine……………………………………………7


5.2 Installation of filtering sleeves……………………………………………….9
5.3 Installation of pulse control instruments………………………………..10

5.4 Installation of electromagnetic valves……………………………………..10

6 Electrical installation……………………………………………………….12

7 Technological installation………………………………………………………..15

8 Commissioning……………………………………………………………...17

8 . 1 C o m m i s s i o n i ng wi t h o u t l o a d … … … … … … … … … … … … … . 1 7

8 . 2 C o m m i s s i o n i n g wi t h l o a d … … … … … … … … … … … … … … . . 1 8

9 Use and operation……………………………………………………………..19

10 Maintenance and repair………………………………………………………19

11 Analysis of failures and troubleshooting……………………………………..20

12 Safety marks…………………………………………………………………….20

13 Transport and storage………………………………………………………23


14 Unpacking and inspection…………………………………………………..23

15 Wearing parts and parts to be purchased…………………………………23

16 Standard of product leaving works…………………………………..24

17 Scaled drawing of equipment…………………………………………………..24

18 Others………………………………………………………………………….24

18.1 Attached documents………………………………………………………..24

18.2 Attached sheets……………………………………………………….24

Note:
① The right to interpret this instruction belongs to Jiangsu Muyang Group Co., Ltd. and it’s
protected by Chinese law and international treaty.
② If any technology and parameters are to be changed, we would not notify of them further.
③ Any unit and person may not duplicate, publish, use or provide the instruction to others
without approval..
1 General
1.1 Main purpose and application scope
TBLMy Type high-pressure jet filter dust collector belongs to a high-pressure, reverse air jet,
sleeve pulse dust collector, featured by reliable performance, high efficiency dust collecting and
easy operating. It is applicable for dust control in industries of cereals and feed processing,
machinery, metallurgy, building materials and cement, and dust cleaning or recycling and
filtering in pneumatic conveying.

1.2 Product features


1.2.1 The product is featured of a cyclone. The dust-bearing air enters the box tangentially and is
separated by revolving; large sized dust is settled firstly, small sized dust is filtered through a
filtering sleeve so as to improve the service life of the sleeve;
1.2.2 A quick mounting and dismounting mechanism manufactured with patent technology for
cloth sleeve is applicable for improving operation environment and work efficiency;
1.2.3 TDFK electromagnetic valve is adopted for even quicker mounting and dismounting, and
one electromagnetic valve can jet several sleeves at one time;
1.2.4 TKZM pulse control instrument is adopted for multi-circuit regulation with good
adjustability, accuracy and stable performance;
1.2.5 There are conic bottom and flat bottom dust discharging mechanisms, so as to optimize the
dust discharging mechanism with flat bottom.
1.3 Working conditions
1.3.1 The dust collector is not applicable for treating dust-bearing air under high temperature and
high humidity as well as corrosive air;
1.3.2 The dust collector is equipped with needled felt terylen flannelette as filter material, the
suitable temperature of which is lower than 120℃;
1.3.3 Normal working air-pressure of the dust collector shall be ensured at 0.5MPa~0.7Mpa
during dust removal;
1.3.4 Input voltage of the pulse control instrument shall be AC 220 (1±5%) V, 50Hz, under a
working environment with temperature of -10℃~50℃;
1.3.5 Output voltage of the electromagnetic valve: DC 24 V, current: 0.8 A~1A , working
environment: -10℃~50℃, relative humidity ≤85%, working media: clean air, working
pressure of air supply: 0.5 MPa~0.7Mpa.
1.3.6 Working voltage of the airlock shall be AC 380 (1±5%) V, and the material shall not be
mixed with fiber impurities and big solids.

1
1.4 Composition of the model and its meanings

High-pressure jet filter dust


T BL M y 9
collector
Quantity of cloth sleeve

Cylinder

Pulse

Dust filtering by cloth sleeve


Universal cereals and oils
processing machinery

2 Main specification, technical parameters and performance indexes


2.1 Air supply pressure for dust removal shall be 0.5 MPa~0.7Mpa;
2.2 Resistance of dust collector P shall be less than 1.2kPa;
2.3 Efficiency of dust collector:η ≥ 99.5%;
2.4 Filtering air speed: V ≤4 (m/min);
2.5 Specification of filtering sleeve: Φ140×1600, Φ140×2000, Φ140×2400 (mm)
2.6 For main specification, other technical parameters and performance indexes, see Table 1.

3 Main structure and working principle


3.1 Main structure
TBLMy series high-pressure jet filter dust collector is composed of a upper cylinder, a
middle cylinder and a lower cylinder (conic bunker is used for dust discharging at conic bottom),
a filtering sleeve device, a dust discharging device and an air jet dust cleaning system, see
Schematic Diagram of Structure (Fig. 3.1) for details. Only the flat bottom dust discharging is
described as follows.
3.2 Working principle
Dust-bearing air enters the middle cylinder tangentially through air inlet, large dust particles
will settle down at first and small dust particles will be filtered by filtering sleeve, so the air is
purified and then enters the upper cylinder, finally discharged from air outlet, and dust is
deposited on the outer surface of filtering sleeve. The dust shall be removed when it is too much
deposited. High-pressure air flow will trigger the air jet of each electromagnetic valve in order as
designed through pulse control instrument when removing dust, and then enters the filtering
sleeve through jet orifice; the filtering sleeve will expand sharply for an instant, which will shake
2
off the dust deposited on the outer surface of filtering sleeve, which will enter the dust
discharging device and then be discharged through airlock; the periodical dust removal by pulse
air jet makes the filtering sleeve work under effective condition to ensure the dust collection
system work normally.

3.3 Working principle and features of main components


3.3.1 Upper cylinder
The upper cylinder is a component for collecting filtered clean air, completed with an air
outlet on the top, and includes an air jet device in it. When opening the top cover of upper
cylinder, the air jet device can be checked and replaced (it is unnecessary normally).
3.3.2 Middle cylinder
Middle cylinder is a component for filtering the incoming dust-bearing air and also for
settling the large dust particles; the top is connected with the upper cylinder, the lower is
connected with the lower cylinder, and there is a filtering sleeve device in it. There is an
inspection door on the cylinder, which can be opened to inspect and replace the filtering sleeve.
3.3.3 Lower cylinder (dust bunker)
The lower cylinder is the component for discharging dust and equipped with a dust
discharging device in it. The lower part has a dust outlet that is connected with the airlock. There
is a manhole at the side of the lower cylinder and is used for inspect the dust discharging device
when opening it. Dust is discharged through a conic bunker by means of gravity of dust, so that
the dust can be collected along the conic surface and discharged.
3.3.4 Filtering sleeve device
The filtering sleeve device is a critical working component for dust filtering, composed of a
figured pattern plate, filtering sleeves, frameworks, sleeve bases and sealing parts. The filtering
sleeves are covered on the filtering sleeve frameworks and fixed on the figured pattern plate by
sleeve bases. A socket type filtering sleeve mounting and dismounting mechanism made with
patent technology is adopted to ensure seal and quick dismounting, which greatly improves the
installation stability and the maintaining environment of the dust collector as well as reduces the
labor strength. Dust is stopped by the filtering sleeve when dust-bearing air passes through it, and
purified air passes through the filtering sleeves and the figured pattern plate holes to enter the
upper cylinder, and then is discharged from the air outlet after collecting. Dust deposited on the
filtering sleeves drops into the lower cylinder after a period of collecting, and then discharged by
the dust-discharging device. By repeating these procedures for times, the dust removal can be
completed.

3
18 17

1
Filtered air
16

3
15

14
4

13
5

6 Dust-bearing air 12

7 11

10

9
8

1. Air outlet 2. Electromagnetic valve 3. Inlet of compressed air 4. Air pocket 5. Access door

6. Plug of control wire 7. Pulse control instrument 8. Support leg 9. Airlock 10. Lower cylinder (dust

bunker) 11. Dust discharging device 12. Middle cylinder 13. Air inlet 14. Filtering sleeve device

15. Upper cylinder 16. Air jet device 17. Control wire (common line) 18. Control wire (coded line)

Fig. 3.1 Schematic diagram of structure

4
3.3.5 Dust discharging device
The Dust discharging device of this series dust collectors is mainly composed of a scraper
(or conic bunker) and an airlock. There are two forms: dust discharging by a conic bunker is
equipped with only an airlock and dust discharging by a flat bottom is equipped with an airlock
and an assistant scraper.
3.3.6 Air jet system
Air jet system is used for dust discharging to ensure a normal and effective filtering
capability of the filtering sleeves. The system is composed of a pulse control instrument, an
electromagnetic valve, an air pocket and an air jet device.
3.3.6.1 The pulse control instrument is a main control device for air jet and dust discharging
system of the dust collector, and completed wit imported digital integrated circuits, which is
characterized by stability and reliability, strong interference resistance, long service life and
convenient adjustment. Correct setting of pulse width and pulse interval is a key factor for
normal work of the dust removal system.
Technical performance: 1. Adjusting scope of pulse width: 0.03s ~ 0.3s; 2. Adjusting scope
of pulse interval: 3s ~60s; 3. Output voltage: DC 24 V; input current: 0.8 A ~1A; 4. Output circuit:
1~60 for option or matched with quantity of the electromagnetic valves for the dust collector.
3.3.6.2 The electromagnetic valve is composed of a valve body, a coil, an armature and an
diaphragm, and used for starting the diaphragm in the valve body through controlling the
armature by the pulse signal current provided by the pulse control instrument, and opening and
closing the air passage of compressed air to control the airflow momentarily and complete air jet
to filtering sleeve by high-pressure air based on setup parameters. It can be installed and replaced
quickly. It is featured of stable work, accurate action, great air discharging volume and long
service life of diaphragm. The air source for dust removal is controlled by one electromagnetic
valve controlling one air jet device.
3.3.6.3 The air pocket can store a certain amount of air to meet the requirement of air jet dust
removal. There are air outlet pipe and air inlet pipe on the air pocket, the air outlet pipe is
connected with the electromagnetic valve, and the air inlet pipe is connected with the air source
treating device. The compressed air, which fulfills the requirement of parameters and is provided
by the air compressor or the central air supply pipe, enters the air pocket after filtering dust, water
and oil by the air source treating device, and then enters the air jet device controlled by the
electromagnetic valve for dust removal.
3.3.6.4 The air jet device is composed of a jet pipe with a row of orifices arranged regularly, a
dismountable middle joint and a jet pipe plug for positioning, and is a terminal device for dust

5
removal by jet compressed air. Each orifice on the jet pipe directs to each filtering sleeve, and
one jet pipe can direct to several filtering sleeves for dust removal.

4 Description for usage


4.1 Refer to the working conditions of the dust collector described in paragraph 1.3 of the
Operating Instruction before selection of it.
4.2 Dust concentration of dust-bearing air, relative humidity, physical and chemical characters of
dust such as dust size, density, adhesivity and explosive repose angle shall be known after
determining to use the filtering sleeve dust collector.
4.3 Consider the filtering air speed and filtering area when selecting a dust collector. The
designed filtering air speed of this series dust collectors shall be not more than 4 m/min. The
filtering air speed is determined by dust characteristics and density, usually the middle/lower
limit is selected; as for light and small dust particles, the filtering air speed shall be much lower,
or even less than 2 m/min; the lower the filtering air speed, the higher the dust removal efficiency,
however, the cost will be increased; therefore, it is important to select the filtering air speed
applicable for the character of dust to obtain a better performance-price ratio. Determine the
filtering area based on volume of air to be treated after determining the filtering air speed; see
Table 1 for corresponding parameters to select correct dust collector model.
4.4 Normally, the dust collector is used for treating dust-bearing air with a dust particle size more
than 1μm; for treating dust-bearing air with a dust particle size less than 1μm, please inform us
when ordering, so that we can select other filter material and guide you to adjust the
corresponding working parameters.
4.5 Please inform us when ordering if the dust collector will be used for central dust collecting
and pneumatic conveying and the air pressure exceeds 15000Pa, so that we can adjust the
corresponding structure.
4.6 It is recommended to select a dust collector with larger size or equip an additional pre-purifier
when the dust concentration at the entry of the dust collector is more than 15g/m3.
4.7 Please inform us if you have any special requirements to the dust collector or you have any
other ideas.

5 Installation of machine and components


◆ Important prompts:
1. Prior to installation and commissioning, please read with care the Personal protections:
Measures for prevention of accidents in the operating instruction.

6
2. During installation, please pay attention to the safety of personnel and machine. Anyone
does not stand under hoisted object and the lifting wire rope shall be strength enough. Pay
attention to checking the rope joint to prevent any slippage. During installation, note that there
shall not be any collision, in order to prevent the casing from any deformation as well as the
electromagnetic valves and paint from any damage.
3. When commissioning, the rotating direction of the rotating components shall be
determined according to rotation mark.
4. The pressure of compressed air for commissioning should be 0.5MPa~0.7MPa.
5.1 Installation of principal machine
5.1.1 Prior to installation, please read the operating instruction with care, and check the location
of the equipment to be installed in the technological process according to the parameter on the
product nameplate, and check the foundation dimensions. A sufficient space around the dust
collector shall be remained for inspection and repair.
5.1.2 The on-site installation of this equipment is divided into two parts (Fig. 5.1): a part is the
lower Cylinder (dust bunker), another part is upper cylinder and middle cylinder with
components. The filtering sleeves have been mounted in the middle Cylinder when leaving the
works. Usually the lower cylinder (dust bunker) is to be installed at first, and hoisted by means of
lifting wire rope passing through the support legs of the dust bunker or three or more shackles
(flexibly determined according to cylinder diameter) passing through flange bolt holes, so as to
prevent any kipping (Fig. 5.2), and the flatness of jointing surface with the middle cylinder shall
be rechecked by means of routine method, and the gaskets shall be under laid (prepared when
leaving the works). After confirmed, the part above the middle cylinder is to be hoisted by lifting
wire rope passing through the lifting eyes with a hole of φ70mm (Fig. 5.3). When hoisting, the
middle cylinder is hoisted up about 500mm from the ground and tray ed underlaid by solid
cushion blocks, and it is necessary to recheck the flatness of abutting joint surface with the
middle cylinder (pay attention to standing position, do not put your hands and feet under the
middle cylinder). After confirmed, normal hoisting for installation can be carried out.

7
Fig. 5.1 Fig. 5.3
下箱体 lower cylinder 上箱体 upper cylinder 中箱体 middle cylinder 起吊点 lifting point

起吊绳示意 schematic of lifting wire rope 吊耳 lifting eye 密封垫 gasket

8
5.2 Installation of filtering sleeves
5.2.1 Generally, the filtering sleeves gave been installed before leaving the works. Here the
introduction to installing the filtering sleeves shall facilitate your maintenance and replacement
of the filtering sleeves. When you dismount or replace the filtering sleeves, they shall be well
piled up, and kept clean and moisture proof.
5.2.2 The filtering sleeves for this equipment are to be installed by means of a socket type
dismounting mechanism. This mechanism is composed of a sleeve base, sockets and elastic
gaskets. The installation procedure: firstly cover the filtering sleeve on the framework, and fix it
by sockets, open the access door of the middle cylinder, prepare sufficient lights (note: it is
forbidden to use open fire), the operator enters the middle cylinder and stands on the support strip
at lower part of the middle cylinder, cover the elastic ring onto the sleeve base fixed on a figured
pattern plate, hold the filtering sleeve by both hands, the inserting sockets of upper side of the
framework is inserted into the sleeve base, in the sockets there are 3 fixing pins, which are
corresponding to the slots of the sleeve base, push the framework lightly upwards, at the same
time rotate it clockwise (front view of the bottom of the filtering sleeve), when you a “crack”
sound heard, this indicates the sleeve has been mounted already. The dismounting procedure is
converse (Fig. 5.4), and don’t forget to mount the elastic ring during installation. Fig. 5.5 shows
the mounted filtering sleeve.

Fig. 5.4 Fig. 5.5


花板 figured pattern plate 弹性圈 (红色)elastic ring (red) 插槽 slot 布袋底座 sleeve base

固定销 (内侧)fixing pin (inner side) 卡箍 collar clamp 插口 sockets 滤袋 filtering sleeve

clockwise 装入 mounting clockwise 逆时针 dismount 卸 dismounting counterclockwise

判定方向视图 view for determining the direction 箱体中的支撑架 support frame in cylinder

9
5.3 Installation of pulse control instrument
5.3.1 The pulse control instrument shall be installed on site. Prior to installation, please read with
care the attached operating instruction of the pulse control instrument, and the installation shall
be carried out under guide of electric engineers.
5.3.2 The pulse control instrument should be installed in a place convenient for operation, and
prevented from moisture, dust and high temperature, and reliably earthed.
5.3.4 Installation method: a suspension hook shall be fabricated at back of the pulse control
instrument according to its dimension, which is used for fixing after suspension (Fig. 5.6).

Suspension hook

Pulse control instrument

5.4 Installation of electromagnetic valve


◆ Important prompts:
1. Prior to mounting and dismounting an electromagnetic valve, please read with care the
attached operating instruction of the electromagnetic valve, and the work shall be carried out
under guide of electric engineers.
2. Prior to mounting and dismounting an electromagnetic valve, it is necessary to close
compressed air coupled into the air packet, empty (or by air jet) compressed air from the air
packet, to allow the air packet to be under normal pressure status.
3. Pay attention to distinguishing the air inlet and outlet of the electromagnetic valve, and
strictly comply with airflow direction.
4. Close the control signal source of the electromagnetic valve.
5. When replacing the control coil in the electromagnetic valve, please pay attention to
matching of parameters.
5.4.1 The electromagnetic valve has been already installed before leaving the works. Here the
introduction to the mounting and dismounting method for the electromagnetic valve shall
10
facilitate your maintenance and replacement.
5.4.2 This electromagnetic valve is TDFK type that can be fast mounted and dismounted, and the
control coil can be easily installed. Dismounting procedures: loosen the big nuts at inlet and
outlet of the electromagnetic valve, loosen the locking nut at the end of the air jet rod, screw
telescopic joint clockwise into the spray rod joint about 30~40mm, rotate the electromagnetic
valve to move upwards to dismount it. Installation procedures: firstly screw the locking nut to the
telescopic joint, then screw the telescopic joint clockwise into the spray rod joint about 40~
60mm, now it is to constantly adjust the locking nut, so as to easily screw in the telescopic joint.
Fit the air inlet of the electromagnetic valve over the air outlet of the air packet, adjust the
direction and height of the electromagnetic valve, so that the air outlet of the electromagnetic
valve and the spray rod joint can be in the sane height and concentric, counterclockwise screw
out the telescopic joint and fit it over the air outlet joint of the electromagnetic valve, screw in it
about 30~40mm, screw down the big nut in the electromagnetic valve after adjusting, then fix
the telescopic joint by the locking nut (Fig. 5.7, Fig. 5.8).

上箱体 upper cylinder 电磁阀 electromagnetic valve 气包 air pocket 控制线 control wire 电磁阀大螺母 big

nut for electromagnetic valve 喷杆接头 spray rod joint 锁紧螺母 locking nut 伸缩接头 telescopic joint

中箱体 middle cylinder 气包出气管 air discharging pipe of air pocket

Fig. 5.7
5.4.3 Procedures for replacing the control coil in the electromagnetic valve: dismount the control
wire, screw off the locking nut at the end of control coil in the electromagnetic valve and take out
the control coil along with sliding rod. The installation procedures are reverse (Fig. 5.8).
5.4.4 After replacing the electromagnetic valve, it is necessary to check it for any air leakage, and

11
after replacing the control coil, it is necessary to check whether the control is effective or not.

Fig. 5.8
气流方向 airflow direction 控制线 control 锁紧螺母 locking nut

6 Electrical installation
◆ Important prompts:
1. The operation should be carried out only when the power supply is shutdown and the
power supply can be switched on when no any error is confirmed.
2. The electromagnetic valve and the control wire must be firmly connected each other, and
well isolated (control wire can pass through a conduit), and never be short-connected with
earthing wire and equipment housing.
3. The equipment, control instrument and electric control cabinet shall all be earthed.
6.1 The electrical installation of this equipment includes installation of the airlock as well as
wiring of the electromagnetic valve and pulse control instrument. Prior to installation, please read
with care the attached operating instructions, and the installation shall be carried out by electric
engineers.
6.2 Voltage of the airlock and motor for dust removal is AC 380V, 50Hz, for electric control, see
Fig.6.1. The phase lines shall be connected according to rotating direction of the airlock; and the
control circuits shall be set up according to the quantity of the airlocks and motors for dust
removal; for their power, see Table 1.
6.3 Voltage of the pulse control instrument is AC 220V, 50Hz, for wiring of the power supply, see

12
Fig.6.2. Use the wire specially provided for connecting the power supply, insert the multi-core
plug at one end of the connecting wire into the power supply input side of the pulse control
instrument and insert another end of the connecting wire into a triple socket. Note that the triple
socket must be well earthed, and check whether the voltage and the phase line position of the
triple socket are consistent with the plug.

Fig.6.1

三爪插头 多芯插头 脉冲控制仪

电源输入端 控制线通道
Fig.6.2
三爪插头 three-pin plug 多芯插头 multi-core plug 脉冲控制仪 pulse control instrument

220V 插座 220V plug 电源输出端 power output 控制线通道 channel for control wire

6.4 Voltage of the electromagnetic valve is DC 24V and supplied by the pulse control instrument,
as shown in Fig.6.3 and Fig.6.3, schematic diagram for connection, in which the conduit is not
indicated. At lower end of control coil of the electromagnetic valve there are two external lines,
one for which is red. Code the electromagnetic valve from the left to the right, check the control

13
wire attached with the machine. The common wire is red, and coding numbers are labeled on the
other wires and one end has a special plug. Open the pulse control instrument, let one end of
control wire without plug pass through the channel at bottom of the pulse control instrument and
connect it with the electromagnetic valve. Connect the red common wire and the end with the
same color at the control coil of the electromagnetic valve, and orderly connect other wires with
the wire ends with other color at the control coil and then insert the control wire plug into the
special socket of the pulse control instrument. Surplus wire, if any, must be sheared off (Note: the
common wire and coded wires shall be correctly connected with the control coil of the
electromagnetic valve, the color shall be consistent and the wire numbers shall be unified,
otherwise, a confused control will appear).
Fig.6.2
脉冲控制仪

控制线插口

控制线通道

Fig. 6.3
脉冲控制仪 pulse control instrument 控制线插口 jack for control wire 控制线通道 channel for control wire

1#电磁阀 1#electromagnetic valve 2#电磁阀 2#electromagnetic valve

3#电磁阀 3#electromagnetic valve …#电磁阀…#electromagnetic valve 控制编号线 coded control wire

控制公用线(红色)common control wire (red) 控制线插头 control wire plug

14
Fig.6.3 Schematic diagram for connection
电磁阀 electromagnetic valve 公用线(红色)common wire (red) 编号线 coded wire

电磁阀 electromagnetic valve 公用线(红色)common control wire (red) …#编号线…#coded control wire

Fig. 6.3 Schematic diagram of connections

7 Technological installation
7.1 This dust collector is mainly used for central dust collecting and also for pneumatic
conveying. The design of technological installation must be carried out by professional persons.
During installation, it is necessary to consider an effective space for inspection and maintenance
of the dust collector, and ensure that the access door can be fully opened for mounting and
dismounting the filtering sleeves, and the pulse control instrument can be easily observed and
adjusted, and it is convenient to inspect and repair the electromagnetic valve (a platform can be
set up for inspection and repair if necessary). The venting, if any, shall be conducted to a safety
place outdoors by means of piping (not to footway and commodity channel).

Fig.7.1
弯头 Bend 除尘器 Dust collector 含尘气体进入 Dust bearing gas inlet 工艺管路 Technological piping

变径 Reducing pipe 粉尘进入接受工艺管路 Dust enters the technological piping

净化气体排出 Cleaned gas blow-off 风机 Fan 调节阀 Adjusting valve 软连接 Flexible connection

15
7.2 When used for central dust collecting, please divide the dust collecting points rationally,
consider the aspirating volume of each dust collecting point and select a suitable air speed for
design of the exhaust system. The exhaust system is divided into an individual exhaust system
and a central exhaust system, which are to be selected according to the design principle for
exhaust system of ventilating and dust collecting. The connection between pipes as well as piping
and dust collector should comply with the design principle for ventilating pipes. The air speed is
a key factor for the dust collecting system, and will influence the stability and efficiency of the
dust collector and the exhaust system, if it is too low or too high. During design of the exhaust
system, it is necessary to balance the resistance of the parallel pipes, and the calculated resistance
difference between various parallel pipes shall not be more than 10%. If the space and position
are allowable, a distance of more than 2~3 times pipe diameter shall be remained between
various pipe fittings. The dust collector can run under positive pressure or negative pressure, and
the running forms can be selected according to dust properties and technological requirements
(Fig.7.1, connection of the dust collector in the technological piping, running under negative
pressure).
7.3 When the dust collector is used for pneumatic conveying, the design of the exhaust system,
the connection between pipes as well as piping and dust collector should also comply with the
design principle for ventilating pipes. At the same time, the pressure shall fulfill the requirements
of the whole conveying system and the dust collector, or our company can tailor a dust collector
for you according to the technological requirements.
7.4 After the exhaust system has been designed, the fans shall be selected according to piping
resistance and required air volume. In any installation forms, any fan cannot be put conversely on
the air outlet of the dust collector directly, and must be connected by means of piping and it is
possible to use a flexible connection. An adjusting valve shall be installed in the pipe incoming to
the fan and the fan must be installed according to the installation specification of fans. If a fan is
to be installed before the dust collector, please use a fan for dust removal.
7.5 The pulse control instrument also can be connected into the control process of the whole
production technology, but it is necessary to consider the signal attenuation caused by remote
distance (the remote control is not considered for the pulse control instrument of this equipment).
7.6 The compressed air pipeline shall be laid according corresponding specifications for
installation of pipeline, after installation, it is necessary to clean by jet air and to do pressure test.
It is possible to connect it to an end of the air pocket equipped with filter only when the pipeline
is clean. The filter can be installed at another end of the air pocket according to requirement. If
the dust collector after installation has not entered a working or commissioning status, please

16
close the air source.
7.7 Connect the piping for conveying the dust treated according to the technological scheme.

8 Commissioning
Commissioning is divided into idling test run and commissioning with load. Prior to
commissioning, please read with care relevant operating instructions and measures for prevention
of accidents. All the commissioning procedures shall be carried out under a guide of relevant
electric engineers and mechanic engineers. Prior to commissioning, it is necessary to confirm that
the equipment, electric devices, pipelines are perfectly installed in accordance with
commissioning requirements, and to recheck the working conditions according to 1.3.
8.1 Commissioning without load
8.1.1 Check the driving device (dust discharging mechanism) for any foreign matters, inch the
power switch for airlock, check the airlock for correct rotating direction, smooth and stable
running without any abnormal sound. A normal running period shall not be less than 0.5 h.
8.1.2 Check the fans for foreign matters in it, close the adjusting valve, inch the power switch for
the fan and check the fan for correct rotating direction.
8.1.3 Check the process pipeline for stable and firm support and connection. Open the inspection
door of the dust collector, check the filtering sleeves for firmness and tightness, start the fan to do
running test for the pipeline, to ensure no any abnormal sound and good tightness during running.
8.1.4 Switch on the power supply and air source when no any error is confirmed, start the pulse
control instrument and check the connecting sequence of the control wire and electromagnetic
valve according to digital display sequence, and confirm that each electromagnetic valve can act
not wrong according to the sequence. The control circuits shall be set up according to the
operating instruction of the pulse control instrument and the quantity of the electromagnetic
valves should be matched with the circuits of the control instrument. Adjust the pulse width (i.e.
air jet time of an electromagnetic valve) and pulse interval (i.e. air jet time interval between two
adjacent electromagnetic valves). The adjustable range of pulse width: 0.03s~0.3s and the
adjustable range of pulse interval:3s~60s. The pulse control instrument is required to have exact
pulse signal output and the program digits displayed by numeral tube should not be inordinate.
8.1.5 Observe the electromagnetic valve whether it acts flexibly and reliably or not, switching
sound from the active armature is clear and in order or not. The air jet time and opening degree of
each pulse valve shall be consistent.
8.1.6 After commissioning, please switch off the power supply, air source and adjusting valve,
well protect the on-site equipment.

17
8.2 Commissioning with load
8.2.1 Commissioning with load shall be carried out after commissioning without load.
Commissioning with load shall comply with the test run scheme for the whole technology. The
dust collector shall run according to the technological sequence.
8.2.2 Prior to use of the dust collector, open the air supply valve at first if the compressed air is
centrally supplied. Check pressure value, and start the air compressor at first if air is supplied by
it (generally, 15min ahead). When the pressure is up to a certain value (0.7 MPa), start the airlock
and the pulse control instrument system orderly, then start the fan after 5 min. Before starting the
fan, close the adjusting valve and then open the air gate slowly when the fan runs normally.
8.2.3 When the dust collector is under working status, observe the pulse control instrument and
electromagnetic valve for their working. After confirmed that they are normal, close the fan and
the pulse control instrument for a short time, open the inspection door to check the filtering
sleeves for dust deposited on their surface, and adjust the pulse width and pulse interval
according to the concentration of dust in air.
8.2.4 Within a period when the dust collector begins to run normally, it is necessary to constantly
observe its work, observe or detect the dust collector, so as to adjust the pulse width and
interval even better, prevent any excessive or insufficient removal of dust, both of which will all
affect the working situation and performance of the dust collector. In case of excessive removal
of dust, please prolong the pulse interval and shorten the pulse width; when insufficient removal
of dust, it is converse.
8.2.5 Adjust each adjusting valve at air inlet, to allow the air volume of each air inlet to comply
with the requirement and the whole exhaust system to run rationally.
8.2.6 If there is not any working defect in the dust collector itself, but the exhaust system can not
work normally, it is necessary to check the exhaust system for any blockage and working
parameters of the fan, so as to determine this is a problem in design of the exhaust system or the
dust collector and the fan are improperly selected.
8.2.7 If the dust collecting system is to be shut down after commissioning, please stop it
according to following sequence: firstly stop the fan, then stop the air compressor N min later, N
is more than or equal to three air jet circles (air jet circle is an interval from the first air jet of the
electromagnetic valve to next air jet). When the pressure is lowered to less than 0.2 MPa, close
the pulse control instrument system and then close the airlock after 5 min when the dust is
emptied from the bunker.

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9 Use and operation
9.1 Operate according to 8.2.2 and 8.2.7 when the system works normally.
9.2 After the pulse width and interval are adjusted according to 8.1.4 and 8.2.4, please make a
note of them and don’t adjust them at will later when the running condition is not changed.
9.3 When any dust emits from outlet of the dust collector, it is necessary to stop the equipment to
check the filtering sleeves for installation condition, damage and their tightness (note: check each
elastic ring in the filtering sleeves whether it is effectively installed), whether the dust is too
much removed and particle size of dust in air is too small or not. Refer to 11 Analysis of failures
and troubleshooting.
9.4 Frequently observe the dust collector for running situation, carefully hear the working sound
from the electromagnetic valve, check the pulse control instrument for light indication, whether
the values are normal or not, the airlock runs normally or not and the dust is smoothly discharged
or not. Check whether there are impurities and deposited water in the air source treating device.
Observe the working pressure in the electromagnetic valve through the manometer in the air
source treating device. Refer to section 11, Analysis of failures and troubleshooting.
9.5 When the dust collector is working, don’t open the access doors on the dust bunker and the
middle cylinder.

10 Maintenance and repair


◆ Important prompts:
1. During maintenance and repair, the power supply and air source shall be shut down, and the air
packet shall be under normal pressure. Please read the attached operating instruction with care,
carry out the maintenance and repair under guide of relevant engineers.
2. During maintenance and repair inside the dust collector, it is necessary to remove dust from it,
and repeat cleaning after standing, so as to ensure no dust in it. It is forbidden to use open fire!
Fire extinguishers shall be prepared on site so as to prevent dust explosion.
10.1 Establish a regular inspection and repair system, in order to find out problems in time and
prevent any serious accidents.
10.2 It is forbidden to pile up any inflammables and explosives around the dust collector, and
there is good ventilation facility.
10.3 Regularly check the dust collector for tightness and the exhaust system (including fan) for
running status.
10.4 Regularly check the filtering sleeves and replace them in time when damaged. In case of
normal working specified in the operating instruction, the filtering sleeves are usually to be

19
allsidedly cleaned, checked and replaced every three months. For replacing method, see 5.2
Installation of filtering sleeves. The filtering sleeves can be used repeatedly after washing and
drying. Also attention shall be paid to storing the spare filtering sleeves in dry, ventilating and
dustproof place, and to regular checking them.
10.5 Regularly clean impurities and water from the air source treating device. Take hold of the
protective shield at lower part of the air source treating device and open it by right- hand turning.
Take out the cup assemblies from it and clean dust, water accumulated in it. Reinstall it with
above method by left-turning after cleaning.
10.6 Keep the pulse control instruments and electromagnetic valves clean, dustless and without
any oil contamination. Regularly check the control coils in the electromagnetic valves, and for
replacing, refer to 5.4.3 Replacement of the control coils in the electromagnetic valves. The
membranes in the electromagnetic valves are wearing parts, which shall be replaced at any time
if they are damaged. For the replacing method, see the operating instruction of the
electromagnetic valve. The electromagnetic valves generally will not be damaged if they are not
subjected to foreign force. For replacing them if damaged, see 5.4.2.

11 Analysis of failures and troubleshooting


11.1 For analysis of failures and troubleshooting, please refer to above sections at the same time.
11.2 For analysis of failures and troubleshooting, please see Table 2. If found any failures are not
listed in the Table, however have been resolved, please tell us, so that we can consider
sufficiently for design and installation of the product. If not resolved, please do not start the dust
collector, so as to avoid even more damage, and please consult us at once.

12 Safety marks
There are several safety marks on the dust collector as follows (Fig.12.1), which remind
customers for caution during operation, in order to ensure safety of personnel and machines, and
strictly comply with operating regulations:

1. Safety marks near the access door and inspection


hole. Do not open the access door when equipment is
running. Replacing the filtering sleeves and removing
the impurities shall be carried out only after shutdown.
2. Safety mark “Beware of electric shock” near the
airlock and pulse control instrument. Do not open the

20
junction box of the motor and repair the pulse control
instrument until it is switched off to avoid any hazard
to personal safety.
3. Safety mark “Do not touch” near the electromagnetic
valve and air source treating devices. When the air
packet is connected with air source, do not dismount
the air source treating device and replace the
electromagnetic valve, to avoid accidents; cleaning and
replacing shall be carried out only when the air source
is closed and the air packet is under normal pressure.
If the operators did not observe above said operating regulations, all responsibilities for any
damage resulted herefrom shall be born by customers.

Table 2 Analysis of failures and troubleshooting

Usual failures Causes Troubleshooting


Electromagnetic A. compressed air contains oil. A. Remove oil dirt.
valve is B. Too much water content in B. Check air source treating device,
damaged easily. compressed air. frequently discharge water
A. Power supply for control instruments
is not switched on.
A. Switch on the power supply.
Electromagnetic B. Wire from electromagnetic valve to
B. Check the circuit to allow the
valve does not control instrument is broken or control
control instruments to work normally.
act. instrument does not work.
C. Replace the coil.
C. Failure of control coil for
electromagnetic valve.
No display
when control A. Check input voltage fuse. A. Check voltage, replace fuse.
instrument is B. Check output voltage fuse. B. Check voltage, replace fuse.
switched on.
Air jet sound is A. Air packet pressure is low. A. Adjust the pressure to working
not loud enough B. Check the membrane of the pressure.
and there is air- electromagnetic valve for breakage or B. Replace the membrane
leaking sound. damage due to abrasion.
Air jet sound is A. The width button of control A. Readjust it.
21
too long. instrument is improperly adjusted. B. Replace it.
B. The spring in electromagnetic valve
lost its springiness.
A. Check electromagnetic valves and
A. Failure of electromagnetic valve, no
control system.
air jet
B. Dismount, clean and dry the
B. The filtering sleeves are affected
filtering sleeves, and prepare the
because oil and water in air source are
compressed air well.
Too much dust not clearly separated, and blocked.
C. Reduce moisture of dust air.
accumulated in C. Too high moisture of dust (or
D. Add pretreatment procedure, or
filtering sleeve. material).
select bigger type and size, decrease
D. Improper type is selected, and
the exhaust system points and adjust
filtering air speed and dust
the throughput.
concentration are a little higher.
E. Firstly stop the fan, then the dust
E. Stopping sequence is incorrect.
collector after a period of time.
Obvious dust A. The filtering sleeve is damaged. A. Replace it.
deposited at air B. The upper claming ring is fallen. B. Clam it again.
outlet and emits. C. The elastic ring is damaged. C. Replace the elastic ring.

Fig. 12.1

22
13 Transport and storage
13.1 The equipment is transported without packing cases due to a big volume; it is necessary to
make it flat and stable during transport, and to avoid any collision. Special attentions shall be
paid to prevent the linking flanges of the boxes from deformation, and electromagnetic valves, air
source treating devices from damage. Important apparatuses and instruments shall be separately
packed and protected by vibration damping measures.
13.2 During transport, the filtering sleeves and their frameworks shall be protected from collision
and pressing, and supported by fixing frames if necessary, and at the same time, dustproof and
rainproof measures shall be taken.
13.3 During the period when the machine is stopped not for use, it shall be well protected,
besides implementation of section 10 Maintenance and repair, also various safety works shall be
done, such as water proofing, fire proofing and prevention of foreign matters to fall in.

14 Unpacking and inspection


14.1 The conditions related to unpacking and checking shall conform to the contract or other
agreements.
14.2 After the equipment arrives at the destination, check the equipment transported without
packing cases for any deformation, collision, damage, and unpack and check the equipment
transported with packing cases for any collision, friction during transport, and carefully count the
complete equipment and attached documents and accessories according to the packing list, and
make unpacking records.

15 Wearing parts and Parts to be purchased

Dust collector
TBLMy9 TBLMy16 TBLMy25 TBLMy36 TBLMy52 TBLMy78
Parts to be purchased

Type TGFZ5 TGFZ7 TGFZ7 TGFZ7 TGFZ7 TGFZ9

Airlock
Power
0.75 1.1 1.1 1.1 1.1 1.1
(kW)

Flat bottom
Type X2-43-0.37 BLD11-43-0.55 BLD12-59-0.75 BLD12-59-0.75 BLD12-59-0.75 BLD12-59-1.1
speed

reducing Power
0.37 0.55 0.75 0.75 0.75 1.1
motor (kW)

23
15.1 The wearing parts of this machine are electromagnetic valve membranes, elastic rings and
filtering sleeves.
15.2 Parts to be purchased (note the connecting dimensions when replacing them):

16 Standard of product leaving works


The implemented enterprise standard for manufacture and ex works check-up of the
equipment: Q/321003 XFA16-2004.

17 Scaled drawings of equipment


This series equipment is divided into two types: dust discharging by conic bottom and dust
discharging by flat bottom respectively. For the scaled drawings, see Fig. 17.1~Fig.17.6. There
are three kinds of cylinders with different height in this series products according to
specifications of filtering sleeves, the total height and height of air inlet showed in the drawings
are based on Φ140×1600mm filtering sleeves, if Φ140×2000mm filtering sleeves are
selected, it is to add 450mm based on the total height and height of air inlet respectively, and if
Φ140×2400mm filtering sleeves are selected, so it is to add 850mm respectively.

18 Others
18.1 Attached documents
a. Packing list 1 copy
b. Certificate of product 1 copy
c. Operating instruction 1 copy
d. Operating Instruction of pulse control instrument 1 copy
e. Operating Instruction of electromagnetic valve 1 copy
18.2 Attached sheets
a. Important explanations in the operating instruction
b. Personal protections: Measures for prevention of accidents
c. Explosion protections: Measures for prevention of dust explosion and fire hazard
d. Customer’s opinion and suggestion 1 copy
e. Sheet Customer’s information feedback 1 copy

24
Packing list

Type and designation of the product: TBLMy high-pressure jet filter dust collector

Packing Ex works
No. Designation Unit Qty
case No. No.
1 Operating Instruction Copy 1

2 Certificate of product Copy 1


Operating Instruction of pulse control
3 Copy 1
instrument
Operating Instruction of
4 Copy 1
electromagnetic valve
5 Pulse control instrument Set 1

6 Packing list Copy 1


Customer’s Information Feedback
7 Copy 1
Sheet
8

10

11

12

13

Inspected by: Packing date:

Address: No. 1 Muyang Road (in Xingjiang Industrial Park), Yangzhou City, Jiangsu
Province, People’s Republic of China
Tel.: 0514-7848888 Fax: 0514-7848777 P.C.: 225127

25
Important explanations
1. Documents
This Operating Instruction and/or List of Spare Parts shall be provided to your working

personnel in charge of operating and managing the equipment manufactured by Jiangsu Muyang

Group. Therefore, it is very important to deliver these documents to them.


2. Acceptance of the goods
A check on appearance should be made immediately when the equipment is transported to
the destination. If it is sure there is any damage caused during transport, a necessary claim
procedure must be taken according to the supply contract. The repair expense shall be borne by
relevant risk undertaker.
3. Storage
The equipment, which cannot be installed in predetermined place immediately, must be
stored in a weatherproof place with facilities against external infringement in original packages.
Any loss arising from storage shall be conducted as per the Contract.
4. Installation
The equipment and parts manufactured by Jiangsu Muyang Group shall be installed only by
the trained technical personnel based on installation specifications provided together with the
equipment.
5. Structure
If several structures are introduced in the documents provided, only the structures specified
in Supply Contract shall be effective. We reserve the right of improvement before delivery.
6. Startup and commissioning
The startup and commissioning shall only be done by trained personnel. The operators shall
know the instructions and operation regulations in provided documents before startup.
Lubricating oil shall be filled before startup, such as oil for variable speed devices.
7. Accident prevention
The accident prevention rules in related documents must be well known and strictly obeyed.
Jiangsu Muyang Group devotes to manufacturing machinery equipment according to the latest
National Safety Standards. Customers shall tell us the local safety rules before manufacturing.
Additional expenses therefrom shall be borne by customers.
8. Maintenance/cleaning
Only professional persons can carry out maintenance and shall well know relevant
stipulations in the documents provided by us. These stipulations are helpful for keeping the
equipment in good condition, reducing wear and prolonging the service life. Cleaning shall be
26
done according to relevant legal stipulations and explanations in the documents provided by us.
9. Copyright
We reserve the copyright of the documents and related contents. The receiver of this
instruction shall admit the copyright and shall not provide the document wholly or partially to the
third party without our authorization in writing beforehand, and shall not use it for other purpose.
10. Quality guarantee
We are responsible for the quality guarantee specified in the Contract, but the precondition
is: the real equipment and spare parts manufactured by Jiangsu Muyang Group shall be certainly
used. Any losses caused by using the spare parts from other manufacturers shall not be borne by
our Group. Any losses caused by improper operation or disobeying our operation regulations or
error operation by untrained personnel shall not be our responsibility.
11. Education duty
The leaders of an enterprise owning the equipment from Jiangsu Muyang Group shall have
the duty to allow the operators to know the operating instructions, and shall point out where the
especial dangers are during operating these machines.

Personal protections: Measures for prevention of accidents


1. The safety devices complying with modern technical standards and common safety rules have
been installed in the machinery equipment manufactured by Jiangsu Muyang Group before ex
works, which are convenient for right use of the machines.
2. The enterprise shall be responsible for implementing safety rules to ensure operators’ safety.
3. The guard shields for the chains shall be mounted and closed at any time. It is very dangerous
to open or remove the guard shields, which may cause injuries or deaths; this is also applied for
the protection devices of manipulators.
4. Cut off the driving motor for repair, commissioning, check and maintenance, this can be
realized through a whole-phase separable and lockable switch on the operating platform and
control board besides machine or in workshop. It is not enough only to remove the fuses!
5. If the machine needs other energy such as pneumatic energy, hydraulic energy, steam and hot
water, so it is necessary to cut off their energy supply or switches and eliminate the residual
pressure in the pipeline system of the machine.
6. Take care when working on heated or cooled components and parts, because a burning danger
exists still at this time.
7. Press an emergency switch to stop one machine. If resetting the switch, it is not allowed to
27
restart the machine by this switch, but only by closing the main switch.
8. Take care if a local shutdown system is used in some machines. Read the instructions provided
with the machine carefully. In the machine with a local shutdown system, pressure or vacuum
will be generated and temperature will rise up after a certain time.
9. If the operators are not able to read and write, the owner shall tell them the danger and remind
them to pay a special attention to it.
10. Cleaning, lubricating and oil filling for the machine or parts and components shall be done
when the machine is shut down. If it is necessary to climb up the machine to do above works, so
the power of motor must be cut off by force and the switch must be locked.
11. Pay attention to: it is allowed to enter the equipment for inspection or maintenance only when
there is not any danger.
12. Clean deposited dust, dirt and material frequently. Keep the machine clean to improve the
production safety and the clean level for the whole workshop, and this is also helpful for
prevention of dust explosion.
13. Clean away leaked oil if there is oil (grease) leakage and seal the leakage place well. Oil or
grease leaked on the floor may cause operator’s injuries.
14. Guards shall be equipped on the machines during production and do not remove them or put
them away or decrease their functions. Otherwise, we will not be responsible for any accidents
and we reserve the right to ascertain where the responsibility lies.
15. Please implement the special stipulations for accident prevention in the Operating
Instructions seriously.
16. Only the trained personnel can operate our machine.
17. Environment protection
If the machine will be not used again, environment protection and reuse measures shall be
taken into consideration: drain the liquids (such as motor oil, gear box oil, brake fluid and
cooling liquid) into special containers and send them to the preparation workshop. Special wastes
(such as battery etc.) shall be treated as specified. The plastic parts shall be selected and reused.
The metal parts shall be classified first, so as to be crushed or discarded.

28
Explosion protections:
Measures for prevention of dust explosion and fire hazard

1. General cleaning
1.1 It is important for safety operation to keep the places with flammable dust clean.
1.2 Don’t place the bagged or bulk materials among the machines.
1.3 All the conveying equipment, cyclone separators and dust collectors shall be kept in good
condition to prevent dust emission to everywhere. Seal the pipes and covers especially.
1.4 Clean different kinds of dust frequently and completely to reduce risks from dust explosion.
1.5 No deposited dust on the motors.

2 Regular inspection and maintenance


2.1 Regularly check the equipment for tightness and the exhaust system for stable running, at
least once a week.
2.2 The safety device should be checked regularly, at least once a week.
2.3 All the electromagnetic valves, control instruments should be checked and cleaned regularly,
at least once a day.
2.4 Frequently check and timely discharge the accumulated materials in the air source treating
device, frequently observe and inspect the manometers according to the requirements to usage of
quantitative instruments.
2.5 Frequently check the filtering sleeves and timely replace the damaged filtering sleeves.
2.6 In order to avoid heat generation, all the main shafts and bearings shall be checked regularly
for their functions, at least once a week, and filled with lubricating oil regularly.

3. Electric equipment
3.1 electric equipment and appliances must be checked regularly, and special attentions shall be
paid to:
a. Do not use flashlights and other lamps without shield or explosion proof glass.
b. Do not use any lengthened cables and electric furnaces.
c. Repair or replace the electric devices and equipment in time if any accident happened.
d. Cables without sheaths shall not be laid on the floor.
e. Switch off the power supply for the machines after off shift.
f. Designate an electrician to check the entire electric network for insulation status according to
related regulations once a year at least.

29
4 Smoking and welding
4.1 Smoking is forbidden. This is not only applied for staff and workers in self-enterprise, but for
visitors, customers, foreigners and drivers.
4.2 Any repair and installation work by using a welder and a soldering lamp (flame soldering
lamp) shall be done in special workshops or plants.
4.3 As for occasional operation such as welding and similar operation, it is necessary to propose
an application in writing to executive leaders for approval. The above operation can be done only
if safety measures are taken, such as wet or special canvas and fire extinguisher are provided in
the working place. Monitor the welding place and its circumference within 10 h at least after the
operation is finished. The splashing metal beads during gas cutting are dangerous, because it is
invisible where they are splashing. They can splash downstairs or to neighboring rooms through
narrow wall seam and similar kind of slit, even flying away for more than 10 m. If the beads drop
in dust, it is possible to cause fire at any time.
4.4 Welding is not allowed on the conveying system in running. If welding is required, at first the
machine shall be shut down and cleaned completely, then both sides of the welding place shall be
sealed, e.g. blocked by mineral cotton to avoid any connection with other conveying equipment,
silos and storage tanks; dismantle the spouts and conveying pipes or turn their lower ends when
operating on them, so as to avoid the beads entering the conveying passages or silos.

5 Dust explosion
5.1 Special attention shall be paid to dust explosion during use and maintenance of the dust
collecting equipment. During checking and replacing filtering sleeves, it is forbidden to use any
open fire. Any welding for repair inside the equipment with open fire should be agreed by
relevant department in charge, relevant personnel should be present, the inlet and outlet of the
exhaust system must be cut off and the dust shall be cleaned completely from the equipment, all
these are very important. At the same time, the fire-fighting apparatus and materials shall be
prepared on site. After operation, all the sundries shall be removed from the equipment, so as to
protect the dust removal system from damage due to the sundries entering the system. The
welding place and its circumference must be monitored within 10 h at least after the operation is
finished. It is to confirm there is not any burning point or concealed burning matter.
5.2 For maintenance of the exhaust system, also refer to section 5.1. It is forbidden to maintain
and repair the exhaust system when it is running or it is not cleaned, and it is also forbidden to
maintain and repair the exhaust system when its connection with the fan and the dust collector is

30
not shut off.

6 Static electricity
It is necessary to remove the paint coating from the electric connections to ensure safety of
the electric circuits and avoid any explosion due to spark discharge.

31

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