TBLMy Dust Collector
TBLMy Dust Collector
1 General………………………………………………………………………………………….1
1.1 Main purpose and application scope………………………………………...1
1.2 Product features………………………………………………………………1
1.3 Working conditions…………………………………………………………...1
1.4 Composition of the model and its meanings………………………………...2
2 Main specification, technical parameters and performance indexes……………………….2
3 Main structure and working principle………………………………………….. 2
3.1 Main structure …………………………………………………………………..2
3.3 Working principle and features of main components…………………………3
4 Description for usage…………………………………………………………………………..6
6 Electrical installation……………………………………………………….12
7 Technological installation………………………………………………………..15
8 Commissioning……………………………………………………………...17
8 . 1 C o m m i s s i o n i ng wi t h o u t l o a d … … … … … … … … … … … … … . 1 7
8 . 2 C o m m i s s i o n i n g wi t h l o a d … … … … … … … … … … … … … … . . 1 8
12 Safety marks…………………………………………………………………….20
18 Others………………………………………………………………………….24
Note:
① The right to interpret this instruction belongs to Jiangsu Muyang Group Co., Ltd. and it’s
protected by Chinese law and international treaty.
② If any technology and parameters are to be changed, we would not notify of them further.
③ Any unit and person may not duplicate, publish, use or provide the instruction to others
without approval..
1 General
1.1 Main purpose and application scope
TBLMy Type high-pressure jet filter dust collector belongs to a high-pressure, reverse air jet,
sleeve pulse dust collector, featured by reliable performance, high efficiency dust collecting and
easy operating. It is applicable for dust control in industries of cereals and feed processing,
machinery, metallurgy, building materials and cement, and dust cleaning or recycling and
filtering in pneumatic conveying.
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1.4 Composition of the model and its meanings
Cylinder
Pulse
3
18 17
1
Filtered air
16
3
15
14
4
13
5
6 Dust-bearing air 12
7 11
10
9
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1. Air outlet 2. Electromagnetic valve 3. Inlet of compressed air 4. Air pocket 5. Access door
6. Plug of control wire 7. Pulse control instrument 8. Support leg 9. Airlock 10. Lower cylinder (dust
bunker) 11. Dust discharging device 12. Middle cylinder 13. Air inlet 14. Filtering sleeve device
15. Upper cylinder 16. Air jet device 17. Control wire (common line) 18. Control wire (coded line)
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3.3.5 Dust discharging device
The Dust discharging device of this series dust collectors is mainly composed of a scraper
(or conic bunker) and an airlock. There are two forms: dust discharging by a conic bunker is
equipped with only an airlock and dust discharging by a flat bottom is equipped with an airlock
and an assistant scraper.
3.3.6 Air jet system
Air jet system is used for dust discharging to ensure a normal and effective filtering
capability of the filtering sleeves. The system is composed of a pulse control instrument, an
electromagnetic valve, an air pocket and an air jet device.
3.3.6.1 The pulse control instrument is a main control device for air jet and dust discharging
system of the dust collector, and completed wit imported digital integrated circuits, which is
characterized by stability and reliability, strong interference resistance, long service life and
convenient adjustment. Correct setting of pulse width and pulse interval is a key factor for
normal work of the dust removal system.
Technical performance: 1. Adjusting scope of pulse width: 0.03s ~ 0.3s; 2. Adjusting scope
of pulse interval: 3s ~60s; 3. Output voltage: DC 24 V; input current: 0.8 A ~1A; 4. Output circuit:
1~60 for option or matched with quantity of the electromagnetic valves for the dust collector.
3.3.6.2 The electromagnetic valve is composed of a valve body, a coil, an armature and an
diaphragm, and used for starting the diaphragm in the valve body through controlling the
armature by the pulse signal current provided by the pulse control instrument, and opening and
closing the air passage of compressed air to control the airflow momentarily and complete air jet
to filtering sleeve by high-pressure air based on setup parameters. It can be installed and replaced
quickly. It is featured of stable work, accurate action, great air discharging volume and long
service life of diaphragm. The air source for dust removal is controlled by one electromagnetic
valve controlling one air jet device.
3.3.6.3 The air pocket can store a certain amount of air to meet the requirement of air jet dust
removal. There are air outlet pipe and air inlet pipe on the air pocket, the air outlet pipe is
connected with the electromagnetic valve, and the air inlet pipe is connected with the air source
treating device. The compressed air, which fulfills the requirement of parameters and is provided
by the air compressor or the central air supply pipe, enters the air pocket after filtering dust, water
and oil by the air source treating device, and then enters the air jet device controlled by the
electromagnetic valve for dust removal.
3.3.6.4 The air jet device is composed of a jet pipe with a row of orifices arranged regularly, a
dismountable middle joint and a jet pipe plug for positioning, and is a terminal device for dust
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removal by jet compressed air. Each orifice on the jet pipe directs to each filtering sleeve, and
one jet pipe can direct to several filtering sleeves for dust removal.
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2. During installation, please pay attention to the safety of personnel and machine. Anyone
does not stand under hoisted object and the lifting wire rope shall be strength enough. Pay
attention to checking the rope joint to prevent any slippage. During installation, note that there
shall not be any collision, in order to prevent the casing from any deformation as well as the
electromagnetic valves and paint from any damage.
3. When commissioning, the rotating direction of the rotating components shall be
determined according to rotation mark.
4. The pressure of compressed air for commissioning should be 0.5MPa~0.7MPa.
5.1 Installation of principal machine
5.1.1 Prior to installation, please read the operating instruction with care, and check the location
of the equipment to be installed in the technological process according to the parameter on the
product nameplate, and check the foundation dimensions. A sufficient space around the dust
collector shall be remained for inspection and repair.
5.1.2 The on-site installation of this equipment is divided into two parts (Fig. 5.1): a part is the
lower Cylinder (dust bunker), another part is upper cylinder and middle cylinder with
components. The filtering sleeves have been mounted in the middle Cylinder when leaving the
works. Usually the lower cylinder (dust bunker) is to be installed at first, and hoisted by means of
lifting wire rope passing through the support legs of the dust bunker or three or more shackles
(flexibly determined according to cylinder diameter) passing through flange bolt holes, so as to
prevent any kipping (Fig. 5.2), and the flatness of jointing surface with the middle cylinder shall
be rechecked by means of routine method, and the gaskets shall be under laid (prepared when
leaving the works). After confirmed, the part above the middle cylinder is to be hoisted by lifting
wire rope passing through the lifting eyes with a hole of φ70mm (Fig. 5.3). When hoisting, the
middle cylinder is hoisted up about 500mm from the ground and tray ed underlaid by solid
cushion blocks, and it is necessary to recheck the flatness of abutting joint surface with the
middle cylinder (pay attention to standing position, do not put your hands and feet under the
middle cylinder). After confirmed, normal hoisting for installation can be carried out.
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Fig. 5.1 Fig. 5.3
下箱体 lower cylinder 上箱体 upper cylinder 中箱体 middle cylinder 起吊点 lifting point
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5.2 Installation of filtering sleeves
5.2.1 Generally, the filtering sleeves gave been installed before leaving the works. Here the
introduction to installing the filtering sleeves shall facilitate your maintenance and replacement
of the filtering sleeves. When you dismount or replace the filtering sleeves, they shall be well
piled up, and kept clean and moisture proof.
5.2.2 The filtering sleeves for this equipment are to be installed by means of a socket type
dismounting mechanism. This mechanism is composed of a sleeve base, sockets and elastic
gaskets. The installation procedure: firstly cover the filtering sleeve on the framework, and fix it
by sockets, open the access door of the middle cylinder, prepare sufficient lights (note: it is
forbidden to use open fire), the operator enters the middle cylinder and stands on the support strip
at lower part of the middle cylinder, cover the elastic ring onto the sleeve base fixed on a figured
pattern plate, hold the filtering sleeve by both hands, the inserting sockets of upper side of the
framework is inserted into the sleeve base, in the sockets there are 3 fixing pins, which are
corresponding to the slots of the sleeve base, push the framework lightly upwards, at the same
time rotate it clockwise (front view of the bottom of the filtering sleeve), when you a “crack”
sound heard, this indicates the sleeve has been mounted already. The dismounting procedure is
converse (Fig. 5.4), and don’t forget to mount the elastic ring during installation. Fig. 5.5 shows
the mounted filtering sleeve.
固定销 (内侧)fixing pin (inner side) 卡箍 collar clamp 插口 sockets 滤袋 filtering sleeve
判定方向视图 view for determining the direction 箱体中的支撑架 support frame in cylinder
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5.3 Installation of pulse control instrument
5.3.1 The pulse control instrument shall be installed on site. Prior to installation, please read with
care the attached operating instruction of the pulse control instrument, and the installation shall
be carried out under guide of electric engineers.
5.3.2 The pulse control instrument should be installed in a place convenient for operation, and
prevented from moisture, dust and high temperature, and reliably earthed.
5.3.4 Installation method: a suspension hook shall be fabricated at back of the pulse control
instrument according to its dimension, which is used for fixing after suspension (Fig. 5.6).
Suspension hook
上箱体 upper cylinder 电磁阀 electromagnetic valve 气包 air pocket 控制线 control wire 电磁阀大螺母 big
nut for electromagnetic valve 喷杆接头 spray rod joint 锁紧螺母 locking nut 伸缩接头 telescopic joint
Fig. 5.7
5.4.3 Procedures for replacing the control coil in the electromagnetic valve: dismount the control
wire, screw off the locking nut at the end of control coil in the electromagnetic valve and take out
the control coil along with sliding rod. The installation procedures are reverse (Fig. 5.8).
5.4.4 After replacing the electromagnetic valve, it is necessary to check it for any air leakage, and
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after replacing the control coil, it is necessary to check whether the control is effective or not.
Fig. 5.8
气流方向 airflow direction 控制线 control 锁紧螺母 locking nut
6 Electrical installation
◆ Important prompts:
1. The operation should be carried out only when the power supply is shutdown and the
power supply can be switched on when no any error is confirmed.
2. The electromagnetic valve and the control wire must be firmly connected each other, and
well isolated (control wire can pass through a conduit), and never be short-connected with
earthing wire and equipment housing.
3. The equipment, control instrument and electric control cabinet shall all be earthed.
6.1 The electrical installation of this equipment includes installation of the airlock as well as
wiring of the electromagnetic valve and pulse control instrument. Prior to installation, please read
with care the attached operating instructions, and the installation shall be carried out by electric
engineers.
6.2 Voltage of the airlock and motor for dust removal is AC 380V, 50Hz, for electric control, see
Fig.6.1. The phase lines shall be connected according to rotating direction of the airlock; and the
control circuits shall be set up according to the quantity of the airlocks and motors for dust
removal; for their power, see Table 1.
6.3 Voltage of the pulse control instrument is AC 220V, 50Hz, for wiring of the power supply, see
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Fig.6.2. Use the wire specially provided for connecting the power supply, insert the multi-core
plug at one end of the connecting wire into the power supply input side of the pulse control
instrument and insert another end of the connecting wire into a triple socket. Note that the triple
socket must be well earthed, and check whether the voltage and the phase line position of the
triple socket are consistent with the plug.
Fig.6.1
电源输入端 控制线通道
Fig.6.2
三爪插头 three-pin plug 多芯插头 multi-core plug 脉冲控制仪 pulse control instrument
220V 插座 220V plug 电源输出端 power output 控制线通道 channel for control wire
6.4 Voltage of the electromagnetic valve is DC 24V and supplied by the pulse control instrument,
as shown in Fig.6.3 and Fig.6.3, schematic diagram for connection, in which the conduit is not
indicated. At lower end of control coil of the electromagnetic valve there are two external lines,
one for which is red. Code the electromagnetic valve from the left to the right, check the control
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wire attached with the machine. The common wire is red, and coding numbers are labeled on the
other wires and one end has a special plug. Open the pulse control instrument, let one end of
control wire without plug pass through the channel at bottom of the pulse control instrument and
connect it with the electromagnetic valve. Connect the red common wire and the end with the
same color at the control coil of the electromagnetic valve, and orderly connect other wires with
the wire ends with other color at the control coil and then insert the control wire plug into the
special socket of the pulse control instrument. Surplus wire, if any, must be sheared off (Note: the
common wire and coded wires shall be correctly connected with the control coil of the
electromagnetic valve, the color shall be consistent and the wire numbers shall be unified,
otherwise, a confused control will appear).
Fig.6.2
脉冲控制仪
控制线插口
控制线通道
Fig. 6.3
脉冲控制仪 pulse control instrument 控制线插口 jack for control wire 控制线通道 channel for control wire
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Fig.6.3 Schematic diagram for connection
电磁阀 electromagnetic valve 公用线(红色)common wire (red) 编号线 coded wire
电磁阀 electromagnetic valve 公用线(红色)common control wire (red) …#编号线…#coded control wire
7 Technological installation
7.1 This dust collector is mainly used for central dust collecting and also for pneumatic
conveying. The design of technological installation must be carried out by professional persons.
During installation, it is necessary to consider an effective space for inspection and maintenance
of the dust collector, and ensure that the access door can be fully opened for mounting and
dismounting the filtering sleeves, and the pulse control instrument can be easily observed and
adjusted, and it is convenient to inspect and repair the electromagnetic valve (a platform can be
set up for inspection and repair if necessary). The venting, if any, shall be conducted to a safety
place outdoors by means of piping (not to footway and commodity channel).
Fig.7.1
弯头 Bend 除尘器 Dust collector 含尘气体进入 Dust bearing gas inlet 工艺管路 Technological piping
净化气体排出 Cleaned gas blow-off 风机 Fan 调节阀 Adjusting valve 软连接 Flexible connection
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7.2 When used for central dust collecting, please divide the dust collecting points rationally,
consider the aspirating volume of each dust collecting point and select a suitable air speed for
design of the exhaust system. The exhaust system is divided into an individual exhaust system
and a central exhaust system, which are to be selected according to the design principle for
exhaust system of ventilating and dust collecting. The connection between pipes as well as piping
and dust collector should comply with the design principle for ventilating pipes. The air speed is
a key factor for the dust collecting system, and will influence the stability and efficiency of the
dust collector and the exhaust system, if it is too low or too high. During design of the exhaust
system, it is necessary to balance the resistance of the parallel pipes, and the calculated resistance
difference between various parallel pipes shall not be more than 10%. If the space and position
are allowable, a distance of more than 2~3 times pipe diameter shall be remained between
various pipe fittings. The dust collector can run under positive pressure or negative pressure, and
the running forms can be selected according to dust properties and technological requirements
(Fig.7.1, connection of the dust collector in the technological piping, running under negative
pressure).
7.3 When the dust collector is used for pneumatic conveying, the design of the exhaust system,
the connection between pipes as well as piping and dust collector should also comply with the
design principle for ventilating pipes. At the same time, the pressure shall fulfill the requirements
of the whole conveying system and the dust collector, or our company can tailor a dust collector
for you according to the technological requirements.
7.4 After the exhaust system has been designed, the fans shall be selected according to piping
resistance and required air volume. In any installation forms, any fan cannot be put conversely on
the air outlet of the dust collector directly, and must be connected by means of piping and it is
possible to use a flexible connection. An adjusting valve shall be installed in the pipe incoming to
the fan and the fan must be installed according to the installation specification of fans. If a fan is
to be installed before the dust collector, please use a fan for dust removal.
7.5 The pulse control instrument also can be connected into the control process of the whole
production technology, but it is necessary to consider the signal attenuation caused by remote
distance (the remote control is not considered for the pulse control instrument of this equipment).
7.6 The compressed air pipeline shall be laid according corresponding specifications for
installation of pipeline, after installation, it is necessary to clean by jet air and to do pressure test.
It is possible to connect it to an end of the air pocket equipped with filter only when the pipeline
is clean. The filter can be installed at another end of the air pocket according to requirement. If
the dust collector after installation has not entered a working or commissioning status, please
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close the air source.
7.7 Connect the piping for conveying the dust treated according to the technological scheme.
8 Commissioning
Commissioning is divided into idling test run and commissioning with load. Prior to
commissioning, please read with care relevant operating instructions and measures for prevention
of accidents. All the commissioning procedures shall be carried out under a guide of relevant
electric engineers and mechanic engineers. Prior to commissioning, it is necessary to confirm that
the equipment, electric devices, pipelines are perfectly installed in accordance with
commissioning requirements, and to recheck the working conditions according to 1.3.
8.1 Commissioning without load
8.1.1 Check the driving device (dust discharging mechanism) for any foreign matters, inch the
power switch for airlock, check the airlock for correct rotating direction, smooth and stable
running without any abnormal sound. A normal running period shall not be less than 0.5 h.
8.1.2 Check the fans for foreign matters in it, close the adjusting valve, inch the power switch for
the fan and check the fan for correct rotating direction.
8.1.3 Check the process pipeline for stable and firm support and connection. Open the inspection
door of the dust collector, check the filtering sleeves for firmness and tightness, start the fan to do
running test for the pipeline, to ensure no any abnormal sound and good tightness during running.
8.1.4 Switch on the power supply and air source when no any error is confirmed, start the pulse
control instrument and check the connecting sequence of the control wire and electromagnetic
valve according to digital display sequence, and confirm that each electromagnetic valve can act
not wrong according to the sequence. The control circuits shall be set up according to the
operating instruction of the pulse control instrument and the quantity of the electromagnetic
valves should be matched with the circuits of the control instrument. Adjust the pulse width (i.e.
air jet time of an electromagnetic valve) and pulse interval (i.e. air jet time interval between two
adjacent electromagnetic valves). The adjustable range of pulse width: 0.03s~0.3s and the
adjustable range of pulse interval:3s~60s. The pulse control instrument is required to have exact
pulse signal output and the program digits displayed by numeral tube should not be inordinate.
8.1.5 Observe the electromagnetic valve whether it acts flexibly and reliably or not, switching
sound from the active armature is clear and in order or not. The air jet time and opening degree of
each pulse valve shall be consistent.
8.1.6 After commissioning, please switch off the power supply, air source and adjusting valve,
well protect the on-site equipment.
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8.2 Commissioning with load
8.2.1 Commissioning with load shall be carried out after commissioning without load.
Commissioning with load shall comply with the test run scheme for the whole technology. The
dust collector shall run according to the technological sequence.
8.2.2 Prior to use of the dust collector, open the air supply valve at first if the compressed air is
centrally supplied. Check pressure value, and start the air compressor at first if air is supplied by
it (generally, 15min ahead). When the pressure is up to a certain value (0.7 MPa), start the airlock
and the pulse control instrument system orderly, then start the fan after 5 min. Before starting the
fan, close the adjusting valve and then open the air gate slowly when the fan runs normally.
8.2.3 When the dust collector is under working status, observe the pulse control instrument and
electromagnetic valve for their working. After confirmed that they are normal, close the fan and
the pulse control instrument for a short time, open the inspection door to check the filtering
sleeves for dust deposited on their surface, and adjust the pulse width and pulse interval
according to the concentration of dust in air.
8.2.4 Within a period when the dust collector begins to run normally, it is necessary to constantly
observe its work, observe or detect the dust collector, so as to adjust the pulse width and
interval even better, prevent any excessive or insufficient removal of dust, both of which will all
affect the working situation and performance of the dust collector. In case of excessive removal
of dust, please prolong the pulse interval and shorten the pulse width; when insufficient removal
of dust, it is converse.
8.2.5 Adjust each adjusting valve at air inlet, to allow the air volume of each air inlet to comply
with the requirement and the whole exhaust system to run rationally.
8.2.6 If there is not any working defect in the dust collector itself, but the exhaust system can not
work normally, it is necessary to check the exhaust system for any blockage and working
parameters of the fan, so as to determine this is a problem in design of the exhaust system or the
dust collector and the fan are improperly selected.
8.2.7 If the dust collecting system is to be shut down after commissioning, please stop it
according to following sequence: firstly stop the fan, then stop the air compressor N min later, N
is more than or equal to three air jet circles (air jet circle is an interval from the first air jet of the
electromagnetic valve to next air jet). When the pressure is lowered to less than 0.2 MPa, close
the pulse control instrument system and then close the airlock after 5 min when the dust is
emptied from the bunker.
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9 Use and operation
9.1 Operate according to 8.2.2 and 8.2.7 when the system works normally.
9.2 After the pulse width and interval are adjusted according to 8.1.4 and 8.2.4, please make a
note of them and don’t adjust them at will later when the running condition is not changed.
9.3 When any dust emits from outlet of the dust collector, it is necessary to stop the equipment to
check the filtering sleeves for installation condition, damage and their tightness (note: check each
elastic ring in the filtering sleeves whether it is effectively installed), whether the dust is too
much removed and particle size of dust in air is too small or not. Refer to 11 Analysis of failures
and troubleshooting.
9.4 Frequently observe the dust collector for running situation, carefully hear the working sound
from the electromagnetic valve, check the pulse control instrument for light indication, whether
the values are normal or not, the airlock runs normally or not and the dust is smoothly discharged
or not. Check whether there are impurities and deposited water in the air source treating device.
Observe the working pressure in the electromagnetic valve through the manometer in the air
source treating device. Refer to section 11, Analysis of failures and troubleshooting.
9.5 When the dust collector is working, don’t open the access doors on the dust bunker and the
middle cylinder.
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allsidedly cleaned, checked and replaced every three months. For replacing method, see 5.2
Installation of filtering sleeves. The filtering sleeves can be used repeatedly after washing and
drying. Also attention shall be paid to storing the spare filtering sleeves in dry, ventilating and
dustproof place, and to regular checking them.
10.5 Regularly clean impurities and water from the air source treating device. Take hold of the
protective shield at lower part of the air source treating device and open it by right- hand turning.
Take out the cup assemblies from it and clean dust, water accumulated in it. Reinstall it with
above method by left-turning after cleaning.
10.6 Keep the pulse control instruments and electromagnetic valves clean, dustless and without
any oil contamination. Regularly check the control coils in the electromagnetic valves, and for
replacing, refer to 5.4.3 Replacement of the control coils in the electromagnetic valves. The
membranes in the electromagnetic valves are wearing parts, which shall be replaced at any time
if they are damaged. For the replacing method, see the operating instruction of the
electromagnetic valve. The electromagnetic valves generally will not be damaged if they are not
subjected to foreign force. For replacing them if damaged, see 5.4.2.
12 Safety marks
There are several safety marks on the dust collector as follows (Fig.12.1), which remind
customers for caution during operation, in order to ensure safety of personnel and machines, and
strictly comply with operating regulations:
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junction box of the motor and repair the pulse control
instrument until it is switched off to avoid any hazard
to personal safety.
3. Safety mark “Do not touch” near the electromagnetic
valve and air source treating devices. When the air
packet is connected with air source, do not dismount
the air source treating device and replace the
electromagnetic valve, to avoid accidents; cleaning and
replacing shall be carried out only when the air source
is closed and the air packet is under normal pressure.
If the operators did not observe above said operating regulations, all responsibilities for any
damage resulted herefrom shall be born by customers.
Fig. 12.1
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13 Transport and storage
13.1 The equipment is transported without packing cases due to a big volume; it is necessary to
make it flat and stable during transport, and to avoid any collision. Special attentions shall be
paid to prevent the linking flanges of the boxes from deformation, and electromagnetic valves, air
source treating devices from damage. Important apparatuses and instruments shall be separately
packed and protected by vibration damping measures.
13.2 During transport, the filtering sleeves and their frameworks shall be protected from collision
and pressing, and supported by fixing frames if necessary, and at the same time, dustproof and
rainproof measures shall be taken.
13.3 During the period when the machine is stopped not for use, it shall be well protected,
besides implementation of section 10 Maintenance and repair, also various safety works shall be
done, such as water proofing, fire proofing and prevention of foreign matters to fall in.
Dust collector
TBLMy9 TBLMy16 TBLMy25 TBLMy36 TBLMy52 TBLMy78
Parts to be purchased
Airlock
Power
0.75 1.1 1.1 1.1 1.1 1.1
(kW)
Flat bottom
Type X2-43-0.37 BLD11-43-0.55 BLD12-59-0.75 BLD12-59-0.75 BLD12-59-0.75 BLD12-59-1.1
speed
reducing Power
0.37 0.55 0.75 0.75 0.75 1.1
motor (kW)
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15.1 The wearing parts of this machine are electromagnetic valve membranes, elastic rings and
filtering sleeves.
15.2 Parts to be purchased (note the connecting dimensions when replacing them):
18 Others
18.1 Attached documents
a. Packing list 1 copy
b. Certificate of product 1 copy
c. Operating instruction 1 copy
d. Operating Instruction of pulse control instrument 1 copy
e. Operating Instruction of electromagnetic valve 1 copy
18.2 Attached sheets
a. Important explanations in the operating instruction
b. Personal protections: Measures for prevention of accidents
c. Explosion protections: Measures for prevention of dust explosion and fire hazard
d. Customer’s opinion and suggestion 1 copy
e. Sheet Customer’s information feedback 1 copy
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Packing list
Type and designation of the product: TBLMy high-pressure jet filter dust collector
Packing Ex works
No. Designation Unit Qty
case No. No.
1 Operating Instruction Copy 1
10
11
12
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Address: No. 1 Muyang Road (in Xingjiang Industrial Park), Yangzhou City, Jiangsu
Province, People’s Republic of China
Tel.: 0514-7848888 Fax: 0514-7848777 P.C.: 225127
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Important explanations
1. Documents
This Operating Instruction and/or List of Spare Parts shall be provided to your working
personnel in charge of operating and managing the equipment manufactured by Jiangsu Muyang
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Explosion protections:
Measures for prevention of dust explosion and fire hazard
1. General cleaning
1.1 It is important for safety operation to keep the places with flammable dust clean.
1.2 Don’t place the bagged or bulk materials among the machines.
1.3 All the conveying equipment, cyclone separators and dust collectors shall be kept in good
condition to prevent dust emission to everywhere. Seal the pipes and covers especially.
1.4 Clean different kinds of dust frequently and completely to reduce risks from dust explosion.
1.5 No deposited dust on the motors.
3. Electric equipment
3.1 electric equipment and appliances must be checked regularly, and special attentions shall be
paid to:
a. Do not use flashlights and other lamps without shield or explosion proof glass.
b. Do not use any lengthened cables and electric furnaces.
c. Repair or replace the electric devices and equipment in time if any accident happened.
d. Cables without sheaths shall not be laid on the floor.
e. Switch off the power supply for the machines after off shift.
f. Designate an electrician to check the entire electric network for insulation status according to
related regulations once a year at least.
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4 Smoking and welding
4.1 Smoking is forbidden. This is not only applied for staff and workers in self-enterprise, but for
visitors, customers, foreigners and drivers.
4.2 Any repair and installation work by using a welder and a soldering lamp (flame soldering
lamp) shall be done in special workshops or plants.
4.3 As for occasional operation such as welding and similar operation, it is necessary to propose
an application in writing to executive leaders for approval. The above operation can be done only
if safety measures are taken, such as wet or special canvas and fire extinguisher are provided in
the working place. Monitor the welding place and its circumference within 10 h at least after the
operation is finished. The splashing metal beads during gas cutting are dangerous, because it is
invisible where they are splashing. They can splash downstairs or to neighboring rooms through
narrow wall seam and similar kind of slit, even flying away for more than 10 m. If the beads drop
in dust, it is possible to cause fire at any time.
4.4 Welding is not allowed on the conveying system in running. If welding is required, at first the
machine shall be shut down and cleaned completely, then both sides of the welding place shall be
sealed, e.g. blocked by mineral cotton to avoid any connection with other conveying equipment,
silos and storage tanks; dismantle the spouts and conveying pipes or turn their lower ends when
operating on them, so as to avoid the beads entering the conveying passages or silos.
5 Dust explosion
5.1 Special attention shall be paid to dust explosion during use and maintenance of the dust
collecting equipment. During checking and replacing filtering sleeves, it is forbidden to use any
open fire. Any welding for repair inside the equipment with open fire should be agreed by
relevant department in charge, relevant personnel should be present, the inlet and outlet of the
exhaust system must be cut off and the dust shall be cleaned completely from the equipment, all
these are very important. At the same time, the fire-fighting apparatus and materials shall be
prepared on site. After operation, all the sundries shall be removed from the equipment, so as to
protect the dust removal system from damage due to the sundries entering the system. The
welding place and its circumference must be monitored within 10 h at least after the operation is
finished. It is to confirm there is not any burning point or concealed burning matter.
5.2 For maintenance of the exhaust system, also refer to section 5.1. It is forbidden to maintain
and repair the exhaust system when it is running or it is not cleaned, and it is also forbidden to
maintain and repair the exhaust system when its connection with the fan and the dust collector is
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not shut off.
6 Static electricity
It is necessary to remove the paint coating from the electric connections to ensure safety of
the electric circuits and avoid any explosion due to spark discharge.
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