TBLMFa Square Case Pulse Filter

Operation Manual

JIANGSU ZHENGCHANG GROUP CEREAL

AND FEED MACHINERY CO·LTD·

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 Content

I. Features
II. Technical Data
III. Working Principle and Main Structure
IV. Filter Area and Air Volume
V. Equipment Size
VI. Installation, Operation and Maintenance
VII. Transportation and Maintenance
VIII. Trouble-shooting
IX. Spare Parts List
X. Safety Warning

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I. Features
TBLMFa series pulse filter has the following characteristics:
(1) It adopts square case which is fixed and beautiful.
(2) The air is inhaled from the bottom so that the powder is easy to be recycled.
(3 )The air volume is big. It occupies less area. The equipment noise is low.
This filter is widely applied in food, grain, medical, chemical industry, etc.

II. Technical Data

Working Pressure of Filter -1960Pa~2940Pa

Resistance No more than 1470Pa
Injection Pressure 4×105Pa
Pulse Width 0.03~0.2s adjustable
Wind Speed 2-4m/min
Filter Bag Spec. a:Φ120×1000；b: Φ120×1500;
c:Φ120×2000

III. Working Principle and Major Structure

i. Working Principle
Inhaled by the fan, air stream flows into the equipment from the bottom. Large dust particle
sinks suddenly as the air speed lowers quickly while the smaller one adheres to the outer layer
of the filter bag which will then drop down as blow by compressed air and be discharged with
the large dust. The purified air will be exhausted the upper inlet of the cleaning room.
ii. Major Structure
TBLMFa filter is mainly composed of the following parts:
1. Machine Frame
It supports the equipment and it is also the air path. The air inlet is at the bottom of the
equipment while the air outlet is at the top. It is bolted by steel plate.
2. Filter Bag
It is mainly composed of bracket, cage shaft, venturi pipe, cover, etc. The bracket divides the
equipment into the air cleaning room and filter bag room. The cloth on the filter bracket is
needled by nylons. The filtered air is discharged from the upper outlet of the air cleaning
room.
3. Dust-removing System
It consists of pulse controller, solenoid valve, spraying device, air manifold, etc.
(1) Pulse Controller

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 Pulse controller controls the injection and air cleaning system. It sends out pulse signal to start
the solenoid valve one by one. The compressed air blows the filter bag so as to remove the
dust.
TKZM10 pulse controller or others are adopted. The time interval and width of the pulse are
adjustable which are about 3S-90S, 0.01S-0.5S respectively. Refer to the operation manual of
the pulse controller.
(2)Solenoid Valve
The air circuit of the compressor air is controlled by solenoid valve. TDFK solenoid valve is
adopted. The air inlet is connected with the steam manifold by pipe joint while the outlet is
connected with the injection rod whose pressure is controlled by pulse controller.
(3)Air Injection Device
The air injection device consists of rod, nozzle, etc. The compressed air enters the nozzle
through the injection rod. As the nozzle hole is cone, the high pressure air stream injects at high
speed and the filter bag shrinks and expanses alternatively.

IV. Filter area& Air Volume (see table)

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 Specification List of TBLMFa Series Square Case Pulse Filter
Spe. Note
φ120×1000 φ120×1500 φ120×2000
Model (Fan recommended)
Filter Area (m2) 3.4 4-72-2.5A
TBLMFa9
3
Air Volume(m /h) 408～816 1.1kW
2
Filter Area (m ) 4.5 4-72-2.8A
TBLMFa12
3
Air Volume (m /h) 540～1080 1.5kW
2
Filter Area (m ) 8.4
TBLMFa 4-72-3.2A
15 Air Volume (m3/h) 1008～2006 2.2kW

Filter Area (m2) 11.8 4-72-3.6A

TBLMFa21
3
Air Volume (m /h) 1416～2832 3kW
2
Filter Area (m ) 13.5 4-72-3.6A
TBLMFa24
3
Air Volume (m /h) 1620～3240 3kW

Filter Area (m2) 15.8 4-72-3.6A

TBLMFa28
3
Air Volume (m /h) 1896～3792 3kW

Filter Area (m2) 18.1 24.1

4-72-4A
TBLMFa32
3
Air Volume (m /h) 2172～4344 2892～5784 5.5kW
2
Filter Area (m ) 22.6 30.1 4-72-4A
TBLMFa40
3
Air Volume (m /h) 2712～5424 3612～7224 5.5kW
2
Filter Area (m ) 27.1 36.2 4-72-4.5A
TBLMFa48
3
Air Volume (m /h) 3252～6504 4344～8688 7.5kW

Filter Area (m2) 42.2 4-72-5A

TBLMFa56
Air Volume (m3/h) 5064～10128 15kW
Filter Area (m2) 48.2
4-72-5A
TBLMFa64 3
Air Volume (m /h) 5784～11568 15kW

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（Remark：other specification to be ordered）

V. Size List

（Pic. I）
Model Code A B S Z K
TBLMFa9 650 600 360 1086 φ250
TBLMFa12 810 600 360 1086 φ280
TBLMFa15 980 600 360 1600 φ320
TBLMFa21 1310 600 400 1600 φ360
TBLMFa24 1140 770 400 1600 φ360
TBLMFa28 1310 770 400 1600 φ360

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 （Pic. II）

Model A B S Z K

1600
TBLMFa32 1480 770 400 φ400
2100
1600
TBLMFa40 1480 940 400 φ400
2100
1600
TBLMFa48 1480 1110 400 φ450
2100
TBLMFa56 1480 1280 400 2100 φ500
TBLMFa64 1480 1450 400 2100 φ500

VI. Equipment Installation, Operation & Maintenance

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i. Installation
1. The filter should be tightly connected to the inlet and outlet pipes.
2. Connect the air supply with the inlet and outlet of the air pipes.
ii. Commissioning
1. Commissioning of the pulse controller
Power on the control device and the pilot turns on. Tune the time gap knob to set it to 20s and
then set the width to 0.1s. If the solenoid valve is opened, everything is ok. Or else, the wire is
wrong, or the solenoid valve and controller are broken. Close the controller after successful
commissioning.
2. Commissioning of the unloaded fan
Power on the fan, run it without load to check the rotation direction of the fan. Check the inlet
of the air to see whether there is air leakage. Touch the motor after 10 mins to see whether it is
hot. Stop the fan after that.
3. Commissioning of air compressor
Set the working pressure of the fan to 0.5-0.7Mpa. Check the pipes and solenoid valve. Make
sure the compressor can stop automatically when the pressure reaches 0.7Mpa.
iii. Operation and Maintenance
1. Start
Start the compressor which would stop after the pressure reaches 0.7Mpa. Start the fan and
then the pulse controller.
2. Stop
Stop the fan first and then the air compressor after certain time. Stop the controller after the
pressure of the air tank lowers to 0.2Mps. Keep the filter bag clean after machine stops.
3. Each shift should open the air discharge moth to get rid of the moisture inside the air
compressor.
4. Check the filter bag regularly. Replace one incase of damage.

VII. Transportation and Maintenance

i. The filter should be packed in wooden case.

ii. The filter bag is made of fiber which should be kept from moisture.
iii. The pulse controller is accurate device which need to be packed individually incase of
vibration and damage.

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VIII. Trouble-shooting

No. Trouble Reason Resolution

1 Air leakage at the joint of Fastening parts are Place sealing pad, silica gel and then fasten

the flange. loosened. it

1.Damaged filter bag 1.Replace filter bag
2 Dust discharged from 2.Filter bag isn’t pressed 2.Reinstallation, press filter bag tightly
the inlet of the fan tightly. 3.Fasten and coat silica gel
3.The supporting board isn’t
tightly sealed.

1.The control device is 1.Check whether the control device is

The dust cleaning device broken. wired correctly and the power is on.
3 dose not work. 2.The solenoid valve is 2.Check whether the coil of the solenoid
broken. valve, diaphragm are wired correctly.
3.The pressure is low. 3.Increase the air supply pressure
1.The control knob is 1.Readjusting
The injection force isn’t wrongly adjusted. 2.Replace
4
enough. 2. The spring of the pulse
valve is broken.
1.Air supply pressure is too 1. Increase pressure
low. 2. Replace diaphragm
Air leakage of solenoid 2.The diaphragm is broken. 3. Rubdown dents
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valve 3.The rubber on the core of
the solenoid valve has
dents.
1.Air leakage of the 1.Replace diaphragm
diaphragm. 2.Clean the throttling hole
2.The throttling hole is 3.Replace spring
6 Continuous sc
blocked.
3. The spring of the
diaphragm is broken.

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IX. Spare Parts List

Item Model Use Condition Spare Parts

Solenoid Valve TDFK Yes
Yes
Nozzle TBLMFa9.4-2
Yes
No Allogation For air draft of grinder
Yes
Common Type To remove dust in common grinding area
Filter Bag
Yes
Highly Intensive To remove dust on inlet of micro

ingredience

X. Safety Warning
1. Stay away from the running equipment in case of body injury.
2. Turn off the power during maintenance.

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 Customers’ Opinions

We greatly appreciate any advice on our products

for further improvement.
Thank You!

Jiangsu Zhengchang Cereal and Oil Co.,LTd

Add: No.28 Zhengchang Road , Kunlun Development Zone , Liyang City , Jiangsu Province
Zip Code: 213300
Marketing Dep. (0519) 7309988 7308899
Service Complaint Tel: (0519) 7309999
Accessory Dep. (0519)7222008
Fax: (0519) 7309851 7309800

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 C u s t o m e r s ’ F e e d b ac k
Type

Purchase Time

Installation and Service

Time

Evaluation of the
performance

Major Problem

Improvement Advice

Note

Company Name

Address

Contact
Contact Person
Tel.

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 Packing List

Type:

Name:

EXW No.:

Jiangsu Zhengchang Cereal and Oil Co.,Ltd , Republic of China

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