35 

Questions 209 through 214 refer to the WPS/PQR documents on the 
following pages 
209) How many essential variables mentioned on the WPS No. SAMW‐001? 
Answer: 10.                                                                               Ref: ASME IX, QW‐253 
210)  joint design on the WPS No. SAMW‐001 is _____________. 
Answer: missing angle bevel and groove angle.       Ref: ASME IX, QW‐200.1(B) /QW‐253 
211) Does the WPS show the maximum base metal thickness range that could be qualified 
by the PQR ‐ 001? 
Answer: No, it should be 3/16 inch to 1 inches.       Ref: ASME IX, QW‐451.1 

C)

212) Does the WPS show the Weld Metal Deposited Thickness range that could be 
qualified by the PQR ‐ 001? 
Answer: No, it should be it should be 1/4 in maximum For E6010 and 3/4 in maximum 
for E7108.  OR   No, it should be it should be 1 in maximum. 
 Ref: ASME IX, QW‐451.1 

Dr. Samir Saad      Email: [email protected]    Mobile: +966 546770956 / 540787077 

36 
 
213) Do tensile test results shown on PQR ‐ 001 meet the requirements for WPS? 
Answer: No, specimen 2 does not meet requirements.        
                        Ref: ASME IX, Table QW‐451.1 & QW‐150 (151/152/153) & QW‐422 Tables 
1. In order to pass the tension test, the specimen shall have a tensile strength (70,00 psi) that is 
not less than the minimum specified tensile strength of the weld metal. So specimen No. (1) 
mentioned on PQR breaking in the weld metal is OK at 76,200   
2. if the specimen breaks in the base metal outside of the weld or weld interface, the test shall be 
accepted as meeting the requirements provided the strength is not more so specimen # 2 is 
rejected breaking at 65,500.than 5% below the minimum specified tensile strength of the base 
metal. = 0.95 x specified tensile strength =70,000 x 0.95 = 66,500,  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
214) Bend test results shown on PQR ‐ 001 are_________. 
Answer: Unacceptable, because of defect greater than 1/8 in. (3 mm).       
                        Ref: ASME IX, Table QW‐451.1 & QW‐150 (151/152/153)  

Dr. Samir Saad                  Email: [email protected]              Mobile: +966 546770956 / 540787077 
 
 FORM QW-482 FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200,1, Section iX, ASME Boiler and Pressure Vessel Code)

Organization Name WELDING COMPANY, INC By JOHN SMITH

Welding Procedure Specification No. SMAW - 001 Date 12/31/16 Supporting PQR No(s) PQR - 001
Revision No. 0

Welding Process(es): SMAW Type: MANUAL

JOINTS(QW-402) DETAILS
Joint design Singe V
Backing: Yes X No X
Backing Material (Type) Weld Metal
Refer to both backing amd retainers

X Metal Nonfusing Metal

Nonmetallic Other

BASE METALS (QW-403)

P-No. 1 Group No. 1 to P-No. 1 Group No. 1
OR
Specification and type/grade or UNS number A36
to Specification and type/grade or UNS number A36
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove 1/4 to 1.5 Fillet All
Maximum Pass Thickness <= 1/2 in. (13mm) Yes X No
Other

FILLER METALS (QW-404) 1 2

Spec. No (SFA) 5.1 5.1
AWS No. (Class) E6010 E7018
F-No 3 4
A-No 1 1
Size of filler metals 3/32" - 1/8" 3/32" , 1/8" , 5/32"
Filler Metal product form Mild Steel, Cellulosic Mild Steel, Low hydrogen
Supplemental Filler Metal -- --
Weld Metal
Deposited thickness:
Groove 1/4" 5/8"
Fillet All All
Electrode-Flux (Class) -- --
Flux Type -- --
Flux Trade Name -- --
Consumable Insert -- --
Other --
 FORM QW-482 (back)

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of groove All Temperature range None
Welding progression: Up X Down X Time Range --
Position(s) of fillet: All positions Other --
Other

GAS (QW-408)
PREHEAT (QW-406) Percent composition
Preheat temperature, Minimum 50 °F Gas(es) Mixture Flow rate
Interpass temperature, Maximum --
Preheat Maintenance Yes, preheat during 5minutes Shielding N/A N/A N/A
Other Trailing N/A N/A N/A
(Continuous or special heating, where applicable, should be recorded) Backing N/A N/A N/A
Other N/A N/A N/A

ELECTRICAL CHARACTERISTICS (QW-409)

Filler metal
Other (e.g., Remarks,
Current Wire Feed Energy or Travel
Weld Comments, Hot Wire
Process Classifi- Type and Amps (Range) Speed Power Volts (Range) Speed
Passes Diameter Addition, Technique,
cation Polarity (Range) (Range) (Range)
Torch Angle, etc.)

1 SMAW E6010 3/32" - 1/8" DCEP 40-70, 80-120 N/A N/A 26-29 2 - 51 ipm --

3/32" , 1/8" , 70-110, 90-

2-n SMAW E7018 DCEP N/A N/A 19-27 2 - 81 ipm --
5/32" 160, 130-210

Amps and vots, or power or energy range, should be recorded for each electrode size, position, and thickness,etc.

Pulsing current N/A Heat Input Max N/A

Tungsten electrode Size and type N/A
(Pure tungsten, 2% thoriated, etc.)
Mode of Metal Transfer for GMAW N/A
(Spray Arc, Short Circuiting Arc, etc.)
Other --

TECHNIQUE (QW-410)
String or Weave Bead String or weave
Orifice, nozzle, or gas Cup Size N/A
Initial and Interpass Cleaning (Brushing, grinding, etc.) Hand or power tools may be used
--
Method of Back Gouging Angle grinder
Oscillation --
Contact Tube to Work Distance --
Nultiple or Single Pass (per side) E-6010 SINGLE E-7018 MULTIPLE
Multiple or Single Electrodes --
Electrode Spacing --
Peening NO PEENING
Other
 FORM QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Variables Used to Weld Test Coupon

Organization Name WELDING COMPANY, INC

Procedure Qualification Record No. PQR - 001 Date 12/31/16
WPS No. SMAW - 001
Welding Process(es) SMAW
Types (Manual, Automatic, Semi-Automatic) Manual

JOINTS (QW-402)

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)

Material Spec. A516 Temperature No PWHT
Type/Grade, or UNS Number 70 Time --
P-No. 1 Group No 1 to P-No. 1 Gr 1 Other --
Thickness of Test Coupon 1/2" --
Diameter of Test Coupon N/A --
Maximum Pass Thickness --
Other --
-- GAS (QW-408)
-- Percent Composition
-- Gases Mixture Flow rate
--
Shielding -- -- --
FILLER METALS (QW-404) Trailing -- -- --
SFA Specification A5.1 A5.1 Backing -- -- --
AWS Classification E6010 E7018 Other -- -- --
Filler Metal F-No 3 4
Weld Metal Analysis A-No 1 1 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 1/8" 1/8" Current DCEP
Filler Metal Product Form Cellulosic Low Hydrogen Polarity DCEP
Supplemental Filler Metal -- -- Amps. 100 and 125amps Volts 27 and 25volts
Electrode Flux Classification -- -- Tungsten Electrode Size --
Flux Type -- -- Mode of Metal Transfer for GMAW (FCAW) --
Flux Trade Name -- -- Heat Input --
Weld Metal Thickness 0.125" 0.375" Other --
Other

POSITION (QW-405) TECHNIQUE (QW-410)

Position of Groove 1F Travel Speed 6ipm and 7ipm
Weld Progression (Uphill, Downhill) -- String or Weave Bead Weave
Other -- Oscillation 3d
-- Multipass or Single Pass (Per Side) Both
Single or Multiple Electrodes Single
PREHEAT (QW-406) Other --
Preheat Temperature 50°F --
Interpass Temperature -- --
Other -- --
 FORM QW-483 (Back)
PQR No PQR - 001
Tensile Test (QW-150)

Ultimate Total Ultimate Unit Type of failure

Specimen No. Width Thickness Area Load Stress (psi) and location
1 0.765" 1/2" 0.3825" 29.146.5 76,200 weld
2 0.758 1/2" 0.379 24824.5 65,500 Base
-- -- -- -- -- -- --
-- -- -- -- -- -- --

Guided-Bend Tests (QW-160)

Type and Figure No. Result

Face Bend Good
Face Bend 4 mm porosity is accep
Root Bend Good
Root Bend Good

Thoughness Tests (QW-170)

Impact Values
Specimen No. Notch Location Specimen size Test temperature Drop Weight Break (Y/n)
ft-lb or J % Shear Mils (in) or mm

-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
-- -- -- -- -- -- -- --
Comments

Fillet Weld Test (QW-180)

Result - Satisfactory: Yes -- No -- Penetration into parent metal: Yes -- No --

Macro-Results --

Other Tests

Type of Test Radiographic Test - Good

Deposit Analysis --
Other --

Welder´s Name JOHN SMITH Clock No WC-035 Stamp No. JS23

Test Conducted by NDT COMPANY Laboratory Test No LAB-252-TT-01

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Organization WELDING COMPANY, INC

Date 12/31/16 Certified By

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)