Southern Luzon State University
COLLEGE OF INDUSTRIAL TECHNOLOGY
Lucban, Quezon
ELT 301 – Electrical and Applied Industrial Control
(Application and Installation)
For Classroom Instruction Purposes
Practical Exercises on A.C. Motor Control
Task No. 1. Connect a Three phase motor to a direct-on-line (d.o.l.) full voltage
non-reversible magnetic starter with one (1) START-STOP push
button station.
Layout Diagram
Control Circuit
2
Task No. 2 Connect a three phase motor to d.o.l. full voltage non-reversible
magnetic starter with two (2) START-STOP push button stations.
MOTOR CIRCUIT is same as in Task No. 1
Layout Diagram
Control Circuit
3
Task No. 3 Connect the control circuit only a d.o.l. full voltage non-reversible
magnetic starter with one (1) START-STOP push button and
three (3) indicating lamps.
Where:
STOP lamp lights when the motor is stopped.
RUN lamp lights when the motor is running.
TRIP lamp lights when the overload relay tripped.
Condition:
The STOP and RUN lamps light alternately or one lamp lights at a time.
When the overload relay trips, both the STOP and TRIP lamp light
simultaneously.
MOTOR CIRCUIT is same in Task No. 1 but no need to perform it.
4
Task No. 4 Connect a three phase motor to d.o.l. full voltage non-reversible
magnetic starter with one (1) START-STOP push button station.
MOTOR CIRCUIT is same as in Task No. 1.
Layout Diagram
Control Circuit
5
Task No. 5 Connect a three phase motor to a three pole double throw (3PDT)
Knife for manual reversing.
Motor Circuit
6
Task No. 6 Complete the circuit diagram of a three phase motor connected to a
drum switch for manual reversing.
Note:
Let the instructor check first your circuit diagram before you
perform the actual connection and operation.
Layout Diagram
7
Task No. 7 Connect a three phase motor to d.o.l. full voltage reversible magnetic
starter with one (1) FORWARD-REVERSE-STOP push button
station (with electrical interlock only).
Motor Circuit
Layout Diagram
Control Circuit
(with electrical
Interlock only)
8
Task No. 8 Connect a three phase motor to a d.o.l. full voltage reversible
magnetic starter with one set of break make FORWARD-
REVERSE-STOP push button (with both electrical and mechanical
interlocks).
MOTOR CIRCUIT is same as in Task No. 7.
Control Circuit (with both Electrical and
Mechanical Interlocks)
9
Task No. 9 Draw control circuit of a d.o.l. full voltage reversible magnetic starter
with one (1) FORWARD-REVERSE-STOP push button, four (4)
indicating lamps, and one (1) electrical door bell or buzzer (select
either one (1) electrical interlock only or with both electrical and
mechanical interlock).
Where:
STOP lamp lights when the motor is stopped.
FORWARD lamp lights when the motor is running clockwise. (cow.)
REVERSE lamp lights when the motor is running counter clockwise
(c.c.w.)
TRIP lamp lights when the overloads relay
Electrical doorbell or buzzer operates when the overload relay tripped.
Condition:
The STOP, FORWARD and REVERSE lamps must light alternately.
When the overload relay tripped both the STOP and TRIP lamps light and at the
same time the electric door bell or buzzer operates.
Lt the instructor check first your control circuit diagram before you perform
actual connection and operation
10
Task No. 10 Connect the control circuit only of d.o.l. full voltage reversible
magnetic starter with two (2) FORWARD-REVERSE-STOP push
buttons. (Select either with electrical interlock only or with both
electrical mechanical interlocks.)
MOTOR CIRCUIT is the same as in Task No. 7 but no need to
perform it.
3Ø
Control Circuit
Layout Diagram (with Electrical Interlock only)
Control Circuit
(with Mechanical Interlock only)
11
Task No. 11 Connect the control circuit only of d.o.l. full voltage reversible
magnetic starter with one (1) FORWARD, FORWARD JOG,
REVERSE, REVERSE JOG, STOP push button station. (Select
with either electrical interlock only or both electrical and
mechanical interlocks.)
MOTOR CIRCUIT is the same as in Task No. 7 but no need to
perform it.
3Ø
3P C.B.
Layout Diagram
Control Circuit
(with Electrical Interlock only)
Control Circuit
(with both Electrical and Mechanical interlocks)
Task No. 12 Connect two (2) three phase motors for conveyor operation.
12
Product
MOTOR 1 MOTOR 2
MAIN
3P C.B.
Motor Circuit
Condition:
13
Motor 2 cannot be started unless MOTOR 1 is running. Therefore to start
the operation, start first MORTOR 1 then start MOTOR 2.
The two motor are already running. If MOTOR 2 stops, MOTOR 1
continues running. But if MOTOR 1 stops, MOTOR 2 also stops.
When one of the overloads relays trips, the two motor stop.
Control Circuit
14
Task No. 13 Connect a single phase motor for water pump operation which can
be controlled on either with a float switch or with a START_SOP
push button.
15
Motor Circuit
L1 L2
FLOAT
SWITCH
Control Circuit
16
Task No 14 Connect a shunt d.c. motor 120Vdc to a d.o.l. full voltage reversible
magnetic starter 220Vac with one (1) FORWARD-REVERSE-STOP
push button station (with electrical interlock only).
Layout Diagram
Control Circuit
17
Interchange A1 & A2
Motor Circuit (120V D.C.
Control Circuit
18
Task No. 15 Connect a three phase motor 6 or 12 leads out to a 3PDT knife
switch for wye-delta reduce voltage starting manually operated.
BLADE
Z X Y
U
X
V Y
W Z
Steps in Operating a 3PDTSS for Y – r.v.s.
1. Make sure that the 3PSTSS is opened.
2. Pull down the lever of the 3PDTSS so that motor terminal X, Y and Z are
shorted.
3. Turn on the 3PSTSS so that the 3 Ø motor starts running with wye
connection. Observe the voltmeter reading.
4. After 3 sec., pull up the lever of the 3PDTSS so that the 3 Ø motor reverse
to delta connection. Observe the voltmeter reading.
19
Task No. 16 Connect a three phases motor 6 or 12 leads out to a wye delta
reduce voltage starter with one time relay on-delay type.
START RUN
3P C.B.
COILS Open Close Open Close
M / /
Y / X
X /
TR / X
Motor Circuit
Contain:
3 pcs. Magnetic
Contactor
1 pc overload relay
1 pc. Time relay on-
delay
1 set START-STOP
push button
Control Circuit
20
Task No. 17 Connect a three phase scrim to a magnetic dynamic brake control
with one time relay off –delay.
Control Circuit
Note:
Time relay off-delay is set at 2 sec.
21
Task No. 18 Connect a three phases SCRIM to a primary resistance starter.
Contain: Motor Circuit
3 pcs. Wire wound resistor
2 pcs. Magnetic contactor
1 pc overload relay
1 pc. Time relay on-delay
1 pc. START-STOP push
button push button
22
START RUN
COILS Open Close Open Close
M / /
Y X /
TR / X
Control Circuit
Task No. 19 Connect a three phase motor 9 leads out Y/2Y for part-winding
method of starting.
Panel board contains:
2 pcs. Magnetic contactor
1 pc overload relay
1 pc. Time relay on-delay
1pc. fuse
1 pc. START-STOP push
button push button
START RUN
COILS Open Close Open Close
M / /
Y X /
TR / X
Control Circuit
23
Internally star point
connected
Motor Circuit
Task No. 20 Connect a three phase motor for simple lift control.
Motor Circuit
24
Control Circuit
Task No. 21 Connect a three phase motor to a reversible wye-delta reduced
voltage starter with one time relay on delay.
SEQUENCE:
220V 3Ø FORWARD REVERSE
COIL
Open Close Open Close
F / / X X
R X X / /
Y / X / X
X / X /
TR / X / X
3Ø MOTOR
6 LEADS
Motor Circuit
25
Control Circuit F R
Task No. 22 Connect a three phase motor 440V 60 Hz constant horsepower,
dual speed to a two-speed magnetic control.
3Ø motor 12 leads out, dual speed, 440 V
a) For medium speed
Motor Circuit
b) For high speed
26
Control Circuit (220V)
Task 23. Connect and operate a 3 phase motor to an auto transformer reduced-
voltage starter.
START RUN
COILS Open Close Open Close
M / /
S / X
R X /
TR / X
Control Circuit
27
Motor Circuit
28
COMBINED MOTOR AND CONTROL CIRCUIT DIAGRAM OF A FACE PLATE
MANUAL SECONDARY RESISTANCE STARTER.
Mechanical Interlock
Operation
Wheel
3 Slip ring
with Brushes
29
AUTOMATIC SECONDARY RESISTANCE STARTER
30
AUTOMATIC SECONDARY RESISTANCE STARTER
Control Circuit (220V)
31
SCHEMATIC DIAGRAM OF A THREE PHASE SYNCHRONOUS ALTERNATOR
WITH BRUSH
Where:
TURB – Turbine, Prime mover
REG – Voltage regulator
GOV – Governor, speed
regulator of prime mover
3P C.B. – 3 Pole Circuit breaker
CT – Current Transformer
V = AC Voltage
A = AC Ammeter
HZ – Hertz Meter
3P C.B. 3P C.B. 3P C.B.
SCHEMATIC DIAGRAM OF A BRUSHLESS THREE PHASE SYNCHRONOUS
ALTERNATOR
32
STATIONARY Stationary
ARMATURE D.C. Field
DIODE
TO LOAD
33
Connect and operate a single unit three phase synchronous alternator with shunt D.C. motor as prime mover.
34
Rheostat
(Voltage
Regulator)
35
Connect and operate a single unit three phase synchronous alternator in parallel with the MERALCO 3 phase lines.
MERALCO 3Ø
Line 60 HZ
3 Synchronizing
Lamps
Rheostat
(Voltage Regulator)
36
37
