TABLE OF CONTENTS

1.0 INTRODUCTION----------------------------------------------------------------------------------------- 4

2.0 PURPOSE--------------------------------------------------------------------------------------------------- 4

3.0 SCOPE------------------------------------------------------------------------------------------------------- 4

4.0 ABBREVIATIONS---------------------------------------------------------------------------------------- 4

5.0 PRE- REQUISITE----------------------------------------------------------------------------------------- 5

6.0 COMMISSIONING--------------------------------------------------------------------------------------- 7

7.0 ACCEPTANCE CRITERIA DFO CLEANLINESS----------------------------------------------35

8.0 ATTACHMENTS---------------------------------------------------------------------------------------- 36

9.0 REFERENCES------------------------------------------------------------------------------------------- 36

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1.0 INTRODUCTION

1.1 Diesel Fuel Oil (DFO) system serves as backup fuel for GTG operation in this Project.

1.2 In case of natural gas supply interruption, it is expected without any restriction on the
equipment/system supplied for the DFO operation, GT will perform service similar to that
of natural gas operation.

2.0 PURPOSE

2.1 Define the step by step method to be followed to commissioning the fuel oil system.

2.2 To give guide to carry out the physical identification that the correct equipment installed

2.3 Ensure that equipment specifications conform with project requirements.

2.4 Confirm that the equipment installation is executed in accordance to the supplier
recommendations.
2.5 Confirm that the system piping erection is in compliance with the standard code of practice.

2.6 High light the preparatory work required for DFO system commissioning.

3.0 SCOPE

3.1 This procedure will cover the Diesel Fuel Oil system (DFO) for gas turbines and

3.2 The List of major DFO system Equipment can be divided in the following subsystem:

No Sub-System KKS

1 New Supply header, 60EGD10BR001

2 Forwarding Pumps system to Gas turbines 61/62/63EGD11/12

3 Return Oil (DFO) Recirculation System

4 Forwarding area Slop oil tank and Slop Oil Pumps skid 60EGB40BB001

5 GT area Slop oil tank and Slop Oil Pumps skid 60EGB90BB001

6 New return header to existing unloading piping 60EGD50BR001

7 Emergency Diesel Generator Filling Pumps System 60EGC21/22AP001

4.0 ABBREVIATIONS

4.1 CCC - Construction Completion Certificate

4.2 SRCC - Safety Released Clearance Certificate
4.3 TOP - System Turn Over Package
4.4 I&C - Instrumentation and Control

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4.5 KKS - Identification System for Power Plants

4.6 P&ID - Piping and Instrumentation Diagram
4.7 PTW - Permit to Work
4.8 DFO - Diesel Fuel Oil

5.0 PRE- REQUISITE

No - Activity Remarks
- Construction clearance certificate “CCC”
- Safety release clearance certificate “SRCC”
- Compile all the certificates prior to start commissioning
- Preparation work
5.1 Construction Clearance Certificate “CCC”
5.1.1 General
a) Certificates in the turn over packages endorsed by construction
team mechanical electrical and I&C engineers declaring that the
construction and electrical work is completed and the DFO
system is available for commissioning and operation.
b) All civil works, lighting and ventilation of DFO system area is
completed
c) All piping is air blown and cleaning is done to carbon steel
piping’s.
d) All piping and equipment installation with necessary
instrumentation and valves identified KKS labelled and
completed
e) GT is ready for commissioning on fuel oil.
f) All valve position check completed.
g) Electrical motors to be checked
h) Electrical power is made available for system commissioning.
i) All instrumentation available for commissioning
j) All safety valves are set to their relief pressure(calibration is
required prior to commissioning start).
L) Adequate firefighting system and equipment made available.
5.1.2 Mechanical CCC
a) The mechanical basic requirements for commissioning to start
b) The system in general installation is completed recirculation
tanks, slop tanks piping headers, forwards and recirculation
pumps, valves motorized and manual, accumulators, safety
valves and filtration system.

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c) Accumulators installation completed.

5.1.3 Electrical CCC

a) All Pumps motors, switch gears necessary inspection and test
completed.
b) All motors windings test cables test for insulation resistance, and
earthling check recorded.
5.1.4 I&C CCC
a) will confirm the completion of all instruments installation, loop
checks to various instruments such as Pressure transmitters,
Pressure Gauges, Temperature Gauges Temperature
Transmitters RTD or Thermo- couple.
b) Valve Stroking (motor operated)
c) Instruments signals to DCS verified
d) Protection and interlock (functional interlock) required for safety
operation of all pumps is checked and found heathy.
e) To confirm that all sensors cabling labeling done and, alarms
and warning level checked.
f) Data Sheets & Test Reports for all Vendor related instruments
with package(skid) was submitted.
g) All components are labelled at least with temporary tags
Refer to item 6.2.11 for more signals alarm, trip and functions details.
5.2 Safety Release Certificate “SRCC”
a) Safety release certificate is to be issued after joint walk down
between commissioning and construction team that the DFO
system
b) Punch points are accepted by all parties and points concerning
safety of personnel and equipment’s safe operation are cleared
(Category A).
c) Personnel protective equipment’s are available for
commissioning
d) Equipment inspection for integrity and cleanness.
e) Firefighting equipment available in the pump house and critical
locations
f) Air conditioning or ventilation system is working.
g) Area surrounding the system under commissioning barricaded
and sign on boards commissioning in progress
h) Grounding of fuel oil system to discharge static electric charges to
confirm it is completed.
5.3 Preparation work
5.3.1 Commissioning personnel especially the vendor (equipment

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supplier) is available at site.
5.3.2 Preparation of necessary equipment, testing meters, instruments and
tools for commissioning (All instruments required for
commissioning should have valid calibration certificates) .
5.3.3 Communication facilities available.
5.3.4 PTW to be prepared for system energization
5.3.5 PTW DEWA to be prepared before fuel oil charging from existing H
station DFO tanks. (DFO system Piping Volume to be included)

5.3.6 The necessary documentation required to start equipment

commissioning to be available such as:
a) P&ID
b) Single line diagrams electrical
c) Equipment’s data sheet
d) Logic diagrams I&C
e) Vendor OEM instructions manual
5.3.7 arrange to carry out valve holding test for main skids terminal
valves
Skids should be kept under preservation
5.3.8 Tank internal cleaning and tank settlement reading shall be completed prior to DFO charging fo
and settlement test report is included in CCC.

6.0 COMMISSIONING

6.1 Cold commissioning

A) Identification and Visual inspection
- The process will start with system and subsystem identification of the main components
that constitutes each subsystem against the P&ID. visual inspection
- To ensure that all equipment’s are intact and not defective.
- To ensure that the supplied equipment’s conform with the project specifications
requirements.
- To confirm that the installation of equipment and piping network is according to the
supplier recommendation and in compliance with the standard code of practice.
B) Checking of electrical instrumentation cables, junction boxes, I/O cables
continuity and integrity.
C) Mechanically check all the, components. Pumps, valves, pipes, according
to the check list.
D) System lined up for DFO charging:

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E) Charging process steps, purging and vent out the air to make ready for
operation.
6.1.1 System/Sub-System Components Identification and Check

Sn. Item Redundancy Rated capacity

Forward system
1. Duplex strainer 4X3 2X100% 154.1 m3/h
2. Forward pumps 2/3 2X100% Capacity 154.1m3/h
Head 87.83m
Power 75KW
3. Pre-filters 2X3 2X100% 154.1 m3/h
4. Coalesce Filters 2X3 2X100% 154.1 m3/h
5. Pressure Accumulator 8X3 4 =1X100% 1.5m3 each
6. Slop oil tank 1x100% 2m3
7. Slop Skid strainers 2 2X100% 4.4 m3/h
8. Slop oil pumps 2 2%100% 4.4 m3/h
35.8m
Power 4KW
9. GT Area Slop oil tank 1x100% 2m3
10. GT Area Slop Skid strainers 2 2X100% 4.4 m3/h
11. GT Area Slop oil pumps 2 2%100% 4.4 m3/h
35.8m
Power 4KW
12. Recirculation tanks 2 114.5m3
13. Recirculation pump strainer 2X100% 253.2 m3/h
14. Recirculation pumps 2X100% 253.2 m3/h
Head 27.87m
Power 37KW

6.1.1.2 New Supply Header Main Components

The following subsystem should be checked in general for conformity with P&ID

KKS Description Specifications Remarks

60EGD10BR001 Main header pipe DN 350

60EGD10AA00 Main isolation valve to the
DN 350 Manual
1 existing supply header 00EDG 20
60EGD10AA00
NRV DN 350
2
60EGD10AA00
By-pass line valve DN 350 Manual
3
60EGD10AA19
Header Safety valve Set pressure 16 barg
1
60EGD10AA50 Header Vent valve DN25
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KKS Description Specifications Remarks

1
60EGD10AA40
Header Drain valve DN25
1
60EGD20AA10 Supply Line to EDG Day tank
DN25 Motorized
1 filling pumps
60EGD10CP001 Suction header Pressure
transmitters pressure interlock to
forward pumps and EDG pumps
Suction header Pressure
60EGD10CP002
transmitters
Suction header Pressure
60EGD10CP003
transmitters

6.1.1.3 Forward System to GT

KKS Description Specifications Remarks

MAIN Isolation valve to
61/62/63EGD10AA101 DN 200 Motorized
forward pumps
Pumps Suction strainers
61EGD11/12AT001/002 2x100(1W+1S)
(Duplex)
61EGD11/12CP501 DP indicator For local readings

61EGD11/12CP001 DP transmitter
3way valve upstream the
61EGD11/12AA001
strainer
3way valve downstream the
61EGD11/12AA002
strainer
61EGD11/12AA501/502 Strainer vent valve DN25

61EGD11/12AA401/402 Strainer drain valve DN25

UNIT 61 DFO forwarding
61EGD11/12AP001 2X100%(1w+1S)
pumps
61EGC11/12GS001 Pumps local Push Button
Common 61 pumps suction
61EGD10BR002 DN200
header
Common 61 pumps suction
61EGD10AA005 Manual
header Isolation valve
Isolation valve at pump 1
61EGD110AA003 Manual
suction

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KKS Description Specifications Remarks

Isolation valve at pump 2
61EGD120AA003 Manual
suction
Pressure indicators
61EGD11CP003/004/005 Pump 1 suction
transmitters
Pressure indicators
61EGD12CP003/004/005 Pump 2 suction
transmitters
Pressure indicator pump 1
61EGD11CP503
suction
Pressure indicator pump 2
61EGD12CP503
suction
Pressure indicator pump 1
61EGD11CP504
discharge
Pressure indicator pump 2
61EGD12CP504
discharge
Connected to
61EGD11/12AA102 Minimum recirculation valve
return header
Isolation valve at pumps
61EGD11/12AA007 Manual
discharge
61EGD20AA010 NRV for Minimum flow line
Connected to
61EGD11/12AA401 Pump drain valve
drain header
61EGD10CF001 Flow meter

61EGD10AA003/4 Flow meter Isolation Valves DN200

61EGD11/12AT003 Pre-Filter Duplex Strainer 2X100(1W+1S)

D Pressure Indicator across
61EGD10CP505
pre-filters
D Pressure Transmitter
61EGD10CP006
across pre-filter
61EGD10AA015 3-way valve filter inlet

61EGD10AA016 3-way valve filter outlet

61EGD11/12AA503 Filters vent line valve

61EGD11/12AA403 Filters drain line valve

61EGD11/12AA195 Filters safety relief valve 16 bar

61EGD13/14AT005 Coalesce filters 2X100(1W+1S)

D Pressure Indicator across
61EGD10CP501
Coalesce filters
D Pressure Transmitter
61EGD10CP004
across Coalesce filters

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KKS Description Specifications Remarks

3-way valve Coalesce filters
61EGD10AA007
inlet
3-way valve Coalesce filters
61EGD10AA008
outlet
Coalesce filters vent line
61EGD13/14AA505
valve
Coalesce filters drain line
61EGD13/14AA408
valve
Coalesce filters oily drain
61EGD13/14AA407 Manual
MOV by pass valve
Coalesce filters drain MOV
61EGD13/14AA406
isolation Valve
61EGD13/14AA405 Coalesce filters drain valve MOV funnel
Coalesce filters drain MOV
61EGD13/14AA409
isolation valve
Coalesce filters safety relief
61EGD13/14AA195 16 bar
valve
61EGD13/14CL001 Level transmitter
Pressure indicating
61EGD10CP001/002/003 Transmitters at discharge
header.
61EGD10AA191 Pressure relief valve To slop tank
Pneumatically
61EGD10AA103 Automatic Fire safe valve
operated
Control valve of pressure
61EGD35AA101
sustaining skid
Pressure indicator Pressure
61EGD35CP501
sustaining skid
Isolation valve before control
61EGD35AA003
valve
Isolation valve after control
61EGD35AA004
valve
61EGD35AA102 By pass valve
Isolation valve before by-
61EGD35AA001
pass valve
Isolation valve after by-pass
61EGD35AA002
valve
61EGD35AA401 Drain valve for by pass line
Drain line for pressure
61EGD35AA402
sustain line
Pressure relief valve for
61EGD35AA191
pressure sustain skid

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KKS Description Specifications Remarks

61EGD70/71/72/73 (2X100%)pressure
Each 4 one set
/74/75/76/77BB001 accumulators
61EGD70/71/72/73 Isolation valves at each
/74/75/76/77AA001 accumulator discharge
Isolation valve from
61EGD78AA001 Accumulation header to DFO
supply line to GT
61EGD70/71/72/73 Drain isolation valve at each
/74/75/76/77AA401 accumulator
61EGD70/71/72/73 Pressure indicator at each
/74/75/76/77CP501 accumulator
61EGD70/71/72/73 Pressure relief valve at each
/74/75/76/77BR191 indicator

6.1.1.4 Return Oil (DFO) Recirculation System

KKS Description Specifications Remarks

60EGD80BR001 GT return header DN250

60EGD80AA191 PRV 16 barg

60EGD80AA193 PRV 16 barg

60EGF30AA001/002 Tanks inlet isolation valves Manual

Limit switch for tanks inlet

60EGB30CG101/102/103 Tank 1
Isolation valves
Limit switch for tanks inlet
60EGB30CG104/105/106 Tank 2
Isolation valves
Recirculation tanks
60EGB30BB001/002 114.6m3
(2X100%) (1W+1S)
Level indicting transmitters
60EGB30CL001/002/003
tank 1
Level indicating
60EGB30CL004/005/006
transmitters tank 2

60EGB30CL501/502 Level indicators tank 1& 2

Temperature transmitters
60EGB30CT001/002
tank 1& 2
Flame arresters two at each
60EGB30AA191/192/193/194
tank vents
Isolation drain valves from
60EGB30AA401/402/404/405
recirculation tanks

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KKS Description Specifications Remarks

Isolation drain valves from
60EGB30AA403/406
tanks discharge pipes

60EGB30BR001/002 Tanks Overflow pipes

Discharge line Isolation

60EGD30AA001/005 Manual
valves from tank 1
Discharge line Isolation
60EGD30AA002/006 Manual
valves from tank 2
Return pumps suction
60EGD31/32AT001
strainers
D Pressure indicator across
60EGD31CP503
the strainer1
D Pressure indicator across
60EGD32CP504
the strainer2
D Pressure transmitter
60EGD31CP001
across the strainer1
D Pressure transmitter
60EGD32CP005
across the strainer2
Vent valves for each
60EGD31/32AA501
strainer
Drain valve for each
60EGD31/32AA401
strainer
(2X100%)
60EGC31/32AP001 Return Pumps 253.2m3/h
(1WX1S)

60EGC31/32GS001 Return Pumps Push buttons Local

Pressure Indicators up
60 EGD31/32CP501
stream Return Pumps
60 EGD31/32CP502 Pressure Indicator
downstream Return Pumps
60 EGD31/32AA101 Return Pumps minimum Automatic
flow recirculation valves operated
60EGD31/32AA002 Return Pump Discharge
valve Manual

60EGC31/32AA401 Return Pumps Drain valve

60EGD30CP001/002/003 Triple Redundant Pressure
Transmitters

6.1.1.5 Subsystem New Return Header

KKS Description Specifications Remarks

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60EGD30AA004 NRV
To existing
60EGD50BR001 New Return Header DN 250
unloading pipe
60EDG50AA191 PRV new header 16barg

6.1.1.6 Forward Area Slop Oil Tank and Slop Oil Pumps Skid

KKS Description Specifications Remarks

60EGB40BB001 Slop oil tank 2 m3

Level Indicating
60EDG40CL001/002/003
Transmitters
60EDG40CL501 Level Indicator
Portable Submersible
60GMS41/42AP001 (2X100%)(1W+1S)
Pumps
60EGD41/42AP001 Slop Oil Pumps (2X100%)(1W+1S)

Strainers at Pumps
60EGD41/42AT001
suction
D Pressure Indicators
60EDG41/42CP504
across the strainers
D Pressure
60EDG41/42CP005 Transmitters across
the strangers
Vent valve for each
60EGD41/42AA501
strainer
Drain valve for each
60EGD41/42AA401
strainer
Pressure indicator at
60EDG41/42CP501 upstream of the slop
pumps
Pressure indicator at
60EDG41/42CP502 downstream of the slop
pumps
Isolation valves at
60EGD41/42AA002 Manual
pumps suction
60EGD41/42AA006 NRV
Isolation valves at
60EGD41/42AA006 Manual
pumps Discharge
60EGD41/42AA402 Slop pumps drains
Slop pumps after
60EGD41/42AT002
filters
60EGD41/42CP503 D Pressure Indicator

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KKS Description Specifications Remarks

60EGD41/42CP004 D Pressure transmitter

Vent Valves for
60EDG41/42AA502
strainers
Drain Valves for
60EDG41/42AA404
strainers
Isolation Valve at
60EDG45AA001 connection to new Manual
header
Pressure indicating
60EGD45CP001/002/003
transmitters

6.1.1.7 GT Area Slop Oil Tank and Slop Pumps Skid

KKS Description Specifications Remarks

60EGB90BB001 Slop oil tank 2 m3

Level Indicating
60EDB90CL001/002/003
Transmitters

60EGB90CL501 Level Indicator

Portable Submersible
60GMS41/42AP001 (2X100%)(1W+1S)
Pumps
60EGD91/92AP001 Slop Oil Pumps (2X100%)(1W+1S)

Strainers at Pumps
60EGD91/92AT001
suction
D Pressure Indicators
60EDG91/92CP504
across the strainers
D Pressure Transmitters
60EDG91/92CP005
across the strangers
Vent valve for each
60EGD91/92AA501
strainer
Drain valve for each
60EGD91/92AA401
strainer
Pressure indicator at
60EDG91/92CP501 upstream of the slop
pumps
Pressure indicator at
60EDG91/92CP502 downstream of the slop
pumps
Isolation valves at
60EGD91/92AA002 Manual
pumps suction
60EGD91/92AA006 NRV

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KKS Description Specifications Remarks

Isolation valves at
60EGD91/92AA006 Manual
pumps Discharge
60EGD91/92AA402 Slop pumps drains

60EGD91/92AT002 Slop pumps after filters

60EGD91/92CP503 D Pressure Indicator

60EGD91/92CP004 D Pressure transmitter

Vent Valves for

60EDG91/92AA502
strainers
Drain Valves for
60EDG91/92AA404
strainers
Isolation Valve at
60EDG95AA001 connection to new Manual
header
Pressure indicating
60EGD95CP001/002/003
transmitters

6.1.1.8 EDG Filling Pumps Skid

KKS Description Specifications Remarks

60EGD21/22AT001/002 Duplex Strainer (2X100%)(1W+1S)

60EGD21/22CP501 DP indicator local Across each strainer

60EGD21/22CP001 DP transmitters Across each strainer

3-way valves up stream
61EGD11/12AA001
strainer
3-way valves
61EGD11/12AA002
downstream strainer
60EGD21/22AA502/503 Strainers Vent valves

60EGD21/22AA401/402 Strainers Drain valves

60EGC21/22AP001 EDG tank Filling Pumps (2X100%)(1W+1S)

Pumps Local Push
60EGC21/22GS001
Button
60EGD21/22CP002/003/ Pressure Indicating
004 Transmitters
Pressure indicator down
60EGD21/22CP502
steam pump
Pressure indicator UP
60EGD21/22CP503
steam pump

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KKS Description Specifications Remarks

60EGD21/22AA191 Pressure Relief valves At pump discharge

Isolation Valves at
60EGD21/22AA004 Manual
pumps suction
Isolation Valves at
60EGD21/22AA006 Manual
pumps discharge
60EGD21/22AA401 Pump drain

60EGD21/22AA005 NRV

60EGD20CF001 Flow meter

Redundant Pressure
60EGD20CP001/002/003 At discharge header
Indicating Transmitters
Section valve at PUMPs
60EGD23AA001 Manual
discharge header
Isolation valve to Day
60EGD24AA001
tanks 5&6
DFO supply valve to
60EGD28AA101 Motorized
Day tank 5
DFO supply valve to
60EGD28AA002 Manual
Day tank 5
DFO supply valve to
60EGD29AA101 Motorized
Day tank 6
DFO supply valve to
60EGD29AA002 Manual
Day tank 6
DFO supply valve to
60EGD27AA101 Motorized
Day tank 4
DFO supply valve to
60EGD27AA002 Manual
Day tank 4
DFO supply valve to
60EGD26AA101 Motorized
Day tank 3
DFO supply valve to
60EGD26AA002 Manual
Day tank 3
DFO supply valve to
60EGD34AA101 Motorized
Day tank 2
DFO supply valve to
60EGD34AA002 Manual
Day tank 2
DFO supply valve to
60EGD33AA101 Motorized
Day tank 1
DFO supply valve to
60EGD33AA002 Manual
Day tank 1

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KKS Description Specifications Remarks

DFO supply valve to
60EGD25AA101 Fire Fighting Diesel Motorized
pump Day tank

6.1.2 Equipment’s Checklist

A) Pumps (Forward pumps, Recirculation pump, Slop oil tanks pumps) the following will be
Checked:

Sr. Activity Result

1. Check for general condition ,damage

2. Check painting must be anti- rust

3. Check foundation bolts and grouting

4. Check appropriate accessibility for operation check and maintenance

5. Check that no pipe stress at pump nozzles

6. Confirm correct lubrication or grease at bearings

Check pumps suction line between strainer and pump is clean of
7.
foreign objects
Check and confirm that all instruments are installed as per the P&ID
8.
above list
9. Check for free movement of impeller and motor by manual rotation

10. Check alignment record

Check system integrity in general no loose connection coupling guard
11.
in place and secured.

B) Connection pipes and header pipes checking:

Sr. Activity Result

1. Check general lay out of pipe and components

2. Check the connections joints flange

3. Check pipe supports ,hangers and insulation pats

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4. Check the slope , level, paint code color blue ,flow arrows

5. Flow and thermal expansion provision slide supports

6. Headers drains ,vents and safety valve piping routed to drain tanks

C) All valves subsystems should be checked for

Sr
Activity Result
.
1. Mechanical completeness

2. Intact support

3. Installation in Correct flow direction

4. Open close position indication limit switch signal to DCS

5. Check for correct KKS labelling

6. Check for access for operation and maintenance.

7. Check valves locking device

8. Check painting ,weather protection

9. Confirm proper greasing if manufacture recommends

10. Motor operated valves check cabling and joint box.

11. Check Actuator limit switches adjusted and set to limit torque.
Check actuator manually on both close and open and verify with limit
12.
switch signal to DCS
13. Hand wheel movement free and interlocked with motor.

14. Actuator motor cables is healthy and junction box terminals OK

15. Check valve motor overload is heathy .

Switch on power to valve actuator and check operation from local and
16.
DCS
17. Confirm no abnormal sound due to valve open close operation

18. Safety valves Calibration Certificates will be presented

D) Subsystem Strainers Checks

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Sr. Activity Result

1. Check strainers mesh and type Duplex,

2. Check strainer material SS

3. Connection to the pipe

4. Check DP instruments

5. Check drain and vent line valves and connection to slop tank headers

6. Check access for maintenance

7. Check isolation valves for on line change over

8. Duplex Coalescer unit can be changed over on line

Automatic facilities to dispose coalesced water to the oily drain
9.
system
E) Slop tank check

Sr. Activity Result

1. Tank material carbon steel

2. Tank base and foundation concrete pit oil proof coating

3. Necessary maintenance space around the tanks

4. Connection to piping

5. Truck connection

6. Dyke or sump pit

7. Portable submersible pump and power supply availability

Check that it is possible to drain (by gravity flow) clean oil form the
8. coalesce filter skid to slop oil (clean oil drain) system during
maintenance or filter changing
Tank body instruments level transmitters for automatic pump
9.
operation
10. Connection to slop tank pumps

11. Tank manhole and internal cleaning

F) Recirculation tank check

Sr. Activity Result

1. Tank Shell and roof condition

Body external and internal support column, settling point, float
2.
valve

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Sr. Activity Result

3. Connection to piping ladders and breath valve ,flame arrester

4. Internal painting with oil resistive coating.

Externals all instruments ,level gauge ,temperature and pressure
5.
gauges.
6. Dyke or sump pit

7. Access for maintenance valves and instruments

8. Tank body instruments level transmitters

9. Connection to slop tank pumps

10. Dyke size min 110%of tank volume

11. Access stairs and emergency escape routes for the dyke area.

6.1.3 System Line-Up

System to be lined up for DFO charging, initial operation, start, stop interlock check and protection
verification.
System manual isolation valves and instrument root valves should be in the following Status:

A) Suction header, Suction line valves from existing supply header 00EGD20

Valves Operation Status Remarks

60EGD10AA001 Open
60EGD10AA003 Closed By-pass
60EGD01AA401 Closed drain
60EGD10AA501 Closed vent
60EGD20AA101 Open under command (MOV) EDG
61/62/63EGD10AA101 Open under command (MOV)
Isolation vale of all instruments Open

B) Forwarding Pumps Skids for GT 61, 62, 63 (Only GT61 system valves are listed below)

Valves Operation Status Remarks

61EGD11/12AA501/502 Closed
61EGD11/12AA401/402 Closed
61EGD10AA005 Open
61EGD11/12AA003 Open
61EGC11/12AA401 Closed Pumps drains
61EGD11/12AA007 Open
Isolation valves of all instruments Open

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C) Pre Filter and Coalesce Filter for GT 61, 62, 63 (Only GT61 system valves are listed
below):

Valves Operation Status Remarks

61EGD11/12AA503,
Closed
61EGD11/12AA403
61EGD13/14AA505,
Closed
61EGD13/14AA408
61EGD13/14AA407 Closed

61EGD13/14AA406/409 Open

Isolation valves of all instruments Open

D) Forwarding Pumps discharge line to GT 61, 62, 63 inlets (Only GT61 system valves are
listed below):

Valve Operation Status Remarks

61EGD10AA003/004 Open
61EGD10AA006 Closed
Isolation valves of all instruments Open

E) Pressure sustaining Skid of Forwarding Pumps for GT 61, 62, 63 (Only GT61 system
valves are listed below)

Valve Operation Status Remarks

61EGD35AA001/102/002 Closed
61EGD35AA003/004 Open
61EGD35AA401/402 Closed
Isolation valves of all instruments Open

F) Pressure Accumulator Skid of Forwarding Pumps for GT 61, 62, 63 (Only GT61 system
valves are listed below):

Valve Operation Status Remarks

61EDG70/71/72/73/74/75AA001 Open
61EDG70/71/72/73/74/75AA401 Closed
61EDG76AA001 Open
61EDG77AA001 Open
61EDG76AA401 Closed

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61EDG77AA401 Closed
Isolation valves of all instruments Open

G) Forwarding Area Slop Oil Tank / Pumps

Valve Operation Status Remarks

60EDG41/42AA001 Open
60EDG41/42AA401/501 Closed
60EDG41/42AA002/006/007 Open
60EDG41/42AA402/403 Closed
60EDG41/42AA502/404 Closed
60EDG45AA001 Open
Isolation valves of all instruments Open

H) GT Area Slop Oil Tank / Pumps

Valve Operation Status Remarks

60EGD91/92AA001 Open

60EGD91/92AA401/501 Closed

60EGD91/92AA002/006/007 Open

60EGD91/92AA402/403 Closed

60EGD91/92AA502/404 Closed

60EGD95AA001 Open

Isolation valves of all instruments Open

I) Return Oil Recirculation System

Valve Operation Status Remarks

60EGF30AA001 Open

60EGF30AA002 Closed

60EGD30AA001/005 Open

60EGF30AA002/006 Closed
60EGB30AA401/402/403/404/
Closed
405/ 406
60EGD30AA510/520 Closed

60EGD30AA001/005 Open

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Valve Operation Status Remarks

60EGD30AA002/006 Closed

60EGD31/32AA003/001/002 Open

60EGC31/32AA401 Closed

60EGD31/32AA401/501 Closed

Isolation valves of all instruments Open

6.1.4 Charging of DFO forwarding system for GT 61

A) Objectives
Establishing the flow of DFO to gas turbine injection pumps via DFO forwarding pumps,
Filters, Coe loser filters and pressure sustain skid to fuel oil injection pumps suction
header.

B) Functional requirements
- GT DFO forwarding skid is made available.
- DFO recirculation tanks is ready to take the return oil.
- DFO recirculation pumps are ready to transfer the DFO from recirculation tank to return
header.
- All valves are lined up in open position as per the above list.
- Confirm all instruments root valves are open
- MOV 61EGD10AA101 from new supply header to forwards pump suction line is open.

C) Charging procedure
- Ensure the valves lined up as per the list
- All manual valve of the pumps is open
- Suction strainers manual valves are open
- Open drain and vent valves for purging until strainers charging complete then close the
drain and vent valves
- Open the pumps discharge valves 61EDG11/12AA007,
- Open the common discharge manual valve 61EGD10AA003/004,
- Confirm the flow meter cold functional check is done,
- Confirm the pre and coalescer filters are lined up as per the above list,
- Keep the coalescer filter and the pre filters vents and drain open when charging the DFO
and close the valves when the purging is completed,
- Open the pressure sustaining skid valves 61 EGD35AA003, 61EGD35AA004,
- Confirm supply and return valve of fuel injection skid are open,
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- Confirm the accumulators are in service,
- Open the valve 60 EGF30AA001 of the recirculation tank
- Open the main supply header valve 60EGD10AA001 to charge the header
- Open the motorized valve 61EGD10AA101 to charge the forward pump suction line
- Gradually open the three way valves 61EGD11/12AA001 of the pre-filter suction to
charge and purge the filter,
- Close the drains and vent lines of the pre-filters when purge is complete,
- Open the pre-filter discharge valve 61EGD11AA002 to put filter A in service and keep
pre-filer B stand-by,
- Charge the common suction header of the forwards pumps,
- Confirm the intersection valve 61EGD10AA005 of the forwards pumps suction header
is open,
- Open the suction valves 61EGD11/12AA003 gradually to charge the pumps skids,
- Close all the drains after purging.
- Oil Spillage kit are readily available at site (at different locations).
- When charging from skid to another confirm no leakage if any leakage make isolation
and rectify the leakage before proceeding to the next skid.

6.2 Hot Commissioning

6.2.1 Motor Solo run forward pumps / Recirculation pumps

Forward system pumps and recirculation pumps should be prepared for motor solo run.
- Confirm the coupling is removed
- The corresponding circuit breaker is racked in and the switch gear is energized (this activity
is performed under PTW engineer supervision and the coordination with electrical
commissioning engineer)

- All relevant protection and permissive signals confirmed established

- Operation to be from Local panel (on/off manual switch)
- Check drive correct rotation by start/ stop action.
- Start the motor on solo run test one hour and record data (winding temp, bearing temp
vibration and Carry out final alignment check

- Reinstate the coupling and secure the coupling guard.

- Carry out Hand rotation for the pump to confirm smooth free rotation.

6.2.2 Forward Pumps Run Initial Run Test

At this stage the fuel is at the suction of the forward pumps.
After charging and purging completed prepare for pump initial run test.

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Pump A:
- Confirm pump start permissive no switchgear fault signal.
- Pump suction pressure not low.
- Confirm the fire shut off valve 61EGD 10 AA103 is in open position.
- Conform the recirculation valve 61EGD10AA006 is in open position
- Open the pumps discharge valves 61EGD11/12AA007 and the flowmeters valves
61EGD10AA003/004 to charge the line up to the pre and coalesce filters.

- Carefully purge out the filters through vents and drains.

- Confirm the pressure sustain valves 61 EGD35AA001/003/004 are closed.
- Open the recirculation tank 1 inlet valve 60 EGF30AA001.
- From local panel carry out jogging operation start/ stop to confirm pump correct rotation
direction.
- No abnormal sound. no leak.
- Keep the pump running and confirm the oil flow via the GT recirculation header.
- Check the level in the recirculation tank up to High Level then transfer to tank 2
- It will require to prepare the recirculation pumps for operation in case the recirculation tanks
got filled.
Pump B:
- Arrange to run pump B in the same manner and fill recirculation tank B.

6.2.3 Forward Pumps Run for Operation and Interlock Check.

- Arrange to start the pump from DCS
- The DFO system is fully integrated in the DCS
- System Start‐Up and Shut‐Down from DCS
- DFO Forwarding Pumps to Gas turbine for GT61
- All Manual Valves in normal open position as described in the previous tables.
- Suction header MOV(61EGD10AA101) Open feedback
- Check for permissive to start the pump
- No Low Pressure at new supply header
- No Low pressure at pump suction line
- Differential pressure across duplex strainer not high (first Run)
- No alarms from switch gear system
- Ensure proper line- up of DFO system from forward skid to coalescer and pre filter through
the fire valve up to recirculation valve 61EGD10AA006 before the injection pump to GT
return header to circulation tank.

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- Arrange to fill recirculation tanks one by one.
- Start the pump from DCS and check for smooth run free of noise and leakage.
- Check pump surface for overheating physically by hand.
- Take parameters reading in the form sheet.
- Check current voltage, rpm of the motor and record the values.
- Take reading Discharge pressure, temperatures, vibration, noise level
- Check for change over to the stand by pump by simulation of suction pressure low-low

6.2.4 Recirculation Pumps Run

Pump A:
- Check pump permissive in the switch gear
- Check recirculation tank level above 50%
- Transfer the operation to local selector from switch gear.
- Open the recirculation tank outlet valves 60EGD30AA001/005 and strainer valve 60
EGD31AA003 to charge the line up to strainer 60RGD31AT001

- After strainer purge out close the drain and vent valves.
- Open recirculation pumps A suction valve 60EGD31AA001 to admit the oil to the
recirculation pump.

- From local panel carry out jogging operation start/ stop to confirm pump correct rotation
direction.
- Check No abnormal sound or leak.
- Open the pump discharge valve 60 EGD 31AA002 to transfer the oil to existing unloading
header. This will be done after confirming the piping chemical cleaning pipe flushing is
completed

- Arrange for recirculation pump B charging and operation in the same manner

6.2.5 Recirculation Pumps Run for Operation Parameters and Interlock Check
- Arrange to start the recirculation pump from DCS.

- Confirm that all manual Valves from recirculation tanks to the strainer and pumps suction
and discharge valves up to new return header are in open position as described in the
previous tables.

- Check for permissive to start the pump

- Recirculation tank level not low

- Differential pressure across duplex strainer not high

- No standing alarms from switch gear

- Start the pump from DCS and check for smooth run free of noise and leakage.
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- Check pump surface for overheating physically by hand.

- Take parameters reading in the attached form sheet.

- Check current, voltage, rpm of the motor and record the values.

- Take reading Discharge pressure, temperatures, vibration, noise level

- Check for change over to the stand by pump by simulation of strainer DP high –high

- Check the pumps discharge header pressure and record the reading.

6.2.6 DFO System Flushing

Separate flushing procedures shall be submitted.

6.2.7 Operation of Slop Oil System Tank and Pump of Forwarding Area
Confirm that all the discharged Fuel oil from drains, Vents, safety valves of various forwarding
system components coalescer filters and pumps is collected in the slop oil tank.
Check the oil level in the slop tank is above 50%

A) Functional Requirement
- DFO system is in service.

- Slop Oil Tank is ready to take Fuel oil from the drains, Vents and safety valves of
various subsystems.

- Check Slop Oil pump and Motor is ready for operation and charging.

- Return header is lined up with the DFO storage Tank.

- Ensure Valve line up in the Slop Oil Pump system is as follows.

- Open the respective suction / discharge manual valves of the suctions strainers
60EGD41/42AT001 to be taken into service and its vent/drain valves also.

- Open the drain valves (60EGC41AA402 of the slop oil pump 60EGC41AP001

- Open the discharge manual valves (60EGD41AA006/007 of the slop oil pump

- Open the common discharge manual valve 60EGD45AA001 to the new return header

- Check the level of Slop Oil Tank then open the suction valve 60EGD41AA002 of the
slop oil pump

- Close the drain/vent valves of the system.

- Start the Slop Oil Pump 60EGC41AP001

- Confirm all operational parameters of the pump are normal.

- Charge other train 42 streams in the same manner to check pump 60EGC42AP001
operation integrity

6.2.8 Operation of Slop Oil System Tank and Pump of GT Area

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- Confirm that Fuel oil leak- of tank MBN60BB001 in the GT area will collect all the oil from
the vent and drains of the following components.

- The strainers before the pre-mixed and diffusion lines

- Premixed line drain from the spool between the control valves.

- Diffusion line drain from the spool between the control valves.

- DFO from return line when firing on diffusion mode.

- Vent and drain from the diffusion line strainer.

- Vent and drains from the premixed strainer.

- Pre-mixed line drains after oil firing.

- Pump MBN60AP001 will automatically start when the tank level is high to transfer the oil to
GT slop tank via the normal open valve MBN60AA251 to operate the GT slop oil system

- Check the oil level in the slop tank 60EGB90BB001 is above 50%

- Check Slop Oil pump 60EGC91/92AP001 Motor is ready for operation.

- Return header is lined up with the DFO storage Tank.

- Ensure Valve line up in the Slop Oil Pump system is as follows.

- Open the respective suction / discharge manual valves of the suctions strainers 60EGD91/
92AT001 to be taken into service and its vent/drain valves also.

- Open the drain valves (60EGC91AA402) of the slop oil pump (60EGC41AP001)

- Open the discharge manual valves (60EGD91AA006/007) of the slop oil pump

- Open the common discharge manual valve 60EGD95AA001 to the new return header

- Check the level of Slop Oil Tank then open the suction valve60EGD91AA002 of the slop oil
pump

- Close the drain/vent valves of the system

- Start the Slop Oil Pump 60EGC91AP001

- Confirm all operational parameters of the pump are normal.

- Charge other train 92 streams in the same manner to check pump 60EGC92AP001 operation
integrity.

6.2.9 Fire valve

- Confirm control air tubing is erected properly.

- Confirm all control air piping properly purged before connection.

- Check pressure regulate pressure setting is as recommended.

- Make local operation check that valve full open and fully closed

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- Check valve open close from DCS activation

- Check failsafe by initiation of control air failure

- Interlock check with fire alarm initiated from GT area fire panel to confirm the valve is fully
closed.

- Confirm that the forward pump will not start until the valve open signal permissive to the
DCS controller

6.2.10 Emergency Diesel Generator (EDG) Fuel Oil System

A) Line Up the system as configured in the following table:
- Suction header, Suction line valves from existing supply header 00EGD20:

Valves Operation Status Remarks

60EGD10AA001 Open
60EGD10AA003 Closed By-pass
60EGD01AA401 Closed drain
60EGD10AA501 Closed vent
60EGD20AA101 Open under command (MOV) EDG
61/62/63EGD10AA101 Open under command (MOV)
Isolation vale of all instruments Open

- Open all the instruments impulse line valves.

- Open the discharge valves of duplex strainers 60EGD21/22AT001

- Open the drain and vent lines of both strainers.

- Open the suction valves of 60EGD21/22AA004 of both pumps 60EGC21/22AP001

- Open the drain valve of both pumps

B) Charging:
- Give command to open the MOV 60EGD20AA101 to charge the line from new supply
header to EGD DFO filling system

- Open the three-way duplex strainer suction valve to charge the strainer 60EGD21AT001
and the suction line to pump 60EGC21AP001

- Close all the drain and vent valve after purging completes

- Change the three-way valve to charge the second portion of the duplex strainer
60EGD21AT002.

- In the same manner charge strainer 60EGD22AT001 and pump 60EGD22AP001

C) Pump Run and Tank Filling

- open pump 60EGC21AP001 manual discharge valve 60EGD21AA006.
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- Open the isolation valve 60EGD23AA001 in the pumps discharge header.

- Open manual isolation valve 60EGD33AA002 of day tank 1

- Check for permissive to start the pump

- Pump suction pressure not low.

- Differential pressure across duplex strainer not high.

- No standing alarms from switch gear.

- Open the day tank 1 filling MOV valve 60EGD33AA001from DCS

- Start pump 60EGC21AP001 from DCS.

- Check for smooth run free of noise and leakage

D) Day Tank Filling

- Start filling the day tank 1, observe the tank level and record the flow meter readings.

- Arrange to fill day tanks 2,3 and 4 by opening the manual valves
60EGD33/34/26/27AA002.

- By opening MOV valves 60EGD33/34/26/27AA001 one by one to fill each tank.

- During the process of filling the tanks Check pump operation condition.

- Check pump surface for overheating physically by hand touch.

- Take parameters reading in the attached form sheet.

- Check current, voltage, rpm of the motor and record the values.

- Take reading Discharge pressure, temperatures, vibration, noise level

- Arrange to fill tanks 5 and 6 by opening the isolation valve 60EGD 24AA001 and tank 5
manual isolation valves 60EGD28/29AA002.

- From DCS open the MOV 60EGD28AA001 to fill day tank 5

- Then open MOV 60EGD29AA001 to fill day tank 6

- Check for change over to the stand by pump 60EGC22AP001 by simulation of strainer
DP high –high of the running pump.

- Check the pumps discharge header pressure and record the reading.

- Arrange to fill the firefighting Diesel engine Day tank by opening MOV
60EGD25AA101.

- Confirm that all day tanks MOV filling are automatically closing when the level in the
day tank reach high- high

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6.2.11 Summary of Permissive requirements for each subsystem auto startup and condition to
shut down from DCS

Sr. subsystem Start up Shut down

1. DFO All Manual Valves in normal position as described Pumps
in Paragraphs 6.2.4 switch off by
Forwarding
DCS based
Pumps to Gas Suction header MOV Open feedback
turbine for on logic.
No Low Pressure at new supply header
GT61/62/63 System remain
No Low pressure at pump suction line open in standby
Differential pressure across duplex strainer No High
DP.
No standing alarms pump switchgear
Select pump to switch on
2. Recirculation All Manual Valves in normal position as described Pumps
pumps to new in Paragraphs 6.2.5 switch off by
Return header DCS based
No Low level at Recirculation tank
on logic.
Differential pressure across strainer No High DP.
System stay
No standing alarms from pumps switchgear open in
Select pump to switch on standby

3. Forwarding All Manual Valves in normal position as described Pumps

area Slop Oil in Paragraphs 6.27 switch off by
Pumps to new DCS based
No Low level at Slop Oil tank
Return header on logic.
Differential pressure across strainer No High DP.
System stay
No standing alarms from pump switch gear open in
Select pump to switch on standby

4. GT area Slop All Manual Valves in normal position as described Pumps

Oil Pumps to in Paragraphs 6.2.8 switch off by
new Return DCS based
No Low level at Slop Oil tank
header on logic.
Differential pressure across strainer No High DP.
System stay
No standing alarms from pump switch gear open in
Select pump to switch on standby

5. Filling Pumps All Manual Valves in normal position as described Pumps

to EDG Day in Paragraphs 6.2.10 switch off by
Tanks DCS based
Suction header MOV Open feedback
on logic.
No Low Pressure at new supply header
System stay
No Low pressure at pump suction line open in standby
Differential pressure across duplex strainer No High
DP.
No standing alarms from pump switch gear

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Select pump to switch on

6.2.12 The following table summarize all the functional signals alarm and trip signal of the DFO
system to be verified at three stages:
- At input output signals
- Cold functional checks
- Hot verification can be done for selective signals
Sr. KKS Alarm Trip Functional Remarks
change over
1. 60EGD10CP901 Low < 0.247 Low Low < 2oo3 Voting signal
At new Suction bara Alarm is 0.30 bara 60EGD10CP001/0
header generated. Pump tripped /003 of new suction header
PIT
2. 61/62/63EGD11/12 Low < 0.247 Low Low < 2oo3 Voting signal
CP901 bara Alarm is 0.30 bara Pump 61/62/63EGD11/12
At Forwarding pump generated. tripped CP003/004/005 of
suction line Forwarding pump suction
line PIT
3. 61/62/63EGD11/12 High > 0.2 bar Differential Pressure of
CP001 Alarm is generated Duplex strainer of
Forwarding pump
4. 61/62/63EGD10 High > 0.5 bar Differential Pressure of
CP004 Alarm is generated Coalescer Filter

5. 61/62/63EGD10 High > 0.2 bar Differential Pressure of Pre

CP006 Alarm is generated Filter
6. 61/62/63EGD10 Low < Min Low Low < Min 2oo3 Voting signal
CP901 at Pressure required Pressure required 61/62/63EGD10
Forwarding pump at GT at GT +0.2 bar CP001/002/003 at
discharge line +0.5 bar Alarm is For switchover Forwarding pump discharge
generated. pump line

7. 60EGD21/22 CP001 High > 0.2 bar Differential Pressure of

Alarm is generated Duplex strainer o Filling
pump
8. 60EGD21/22 Low < 0.247 Low Low < 0.30 2oo3 Voting signal
CP901 at Filling bara Alarm is bara Pump 60EGD21/220CP0
pump suction generated. tripped /003/004 of filling pump
line suction head PIT

9. 60EGD20CP901 Low < Min Low Low < Min 2oo3 Voting signal
at Filling pump pressure pressure required 60EGD20CP001/0
discharge line required at at farthest day /003 at Filling pump
farthest day Tank + 0.2 bar discharge line
Tank + 0.5 bar

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Sr. KKS Alarm Trip Functional Remarks
change over
10. 60EGB30CL901/90 Low < 1050 mm Low Low < 800 Tank two third 2oo3 Voting signal
Recirculation tank for generating mm DFO fill 3400 mm For 60EGB30CL001/00
alarm return Pump DFO return 003 and 60EGB30
tripped and pump Start
11. 60EGD41/42 CP005 High > 0.2 bar Differential Pressure of
Alarm is generated Filter to FWD are Slop oil
pump
12. 60EGB40CL901 Low < 400 mm for Low Low < 300 2oo3 Voting signal
generating alarm mm for tripping 60EGB40CL001/002/
pump 003 LIT of FWD area Slop
oil tank
13. 60EGD45CP001 Low < 2.0 bar Low Low < 1.8 2oo3 Voting signal
Alarm is bar For 60EGD45CP001/0
generated. switchover pump /003 PIT at FWD
area Slop oil pump discharge
pressure
14. 60EGD91/92 CP005 High > 0.2 bar Differential Pressure of
Strainer to GT area Slop oil
pump
15. 60EGD91/92 CP002 Alarm is generated Differential Pressure of
Filter to GT area Slop oil
pump
16. 60EGD95CP001 Low < 1.3 bar Low Low < 1.1 2oo3 Voting signal
Alarm is bar For 60EGD45CP001/0
generated. switchover pump /003 PIT at GT are Slop oil
pumps discharge pressure

17. 60EGB90CL901 Low < 400 mm for Low Low < 300 400 mm 2oo3 Voting signal
generating alarm mm for tripping 60EGB90CL001/00
pump 003 LIT of GT area Slop oil
tank

6.2.13 Equipment under DCS control or monitor

Sr. Subsystem KKS Remarks

1 Forwarding Pumps 61/62/63EGD10AA101 Open command by operator Will
Suction line MOV indicate open /close in DCS monitor
2 Filling Pumps Suction 60EGD20AA101 Open command by operator Will
line MOV indicate open /close in DCS monitor
3 Forwarding Pumps 61/62/63EGC11/12AP101 Start /stop from DCS by operator or
automatic start during change over
signal from common discharge
header transmitter or trip due to
protection activation
4 Filling Pumps 60EGC21/22AP001 Based on day tanks level
transmitters2oo3 voting controller
signals filling pump will start to fill
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Sr. Subsystem KKS Remarks

respective day tank via corresponding
MOV
5 Fire Safe Valve 61/62/63EGD10AA103 Normally open valves indication
Pneumatically operated should be monitored from DCS shut
off activation from GT fire panel
6 Coalescer Filter Drain 61/62/63EGD13/14AA407 MOV will switch on at high level
MOV signals from level
transmitters61/62/63EGD13/14CL00
1 to dispose coalesced water to the
oily drain system
7 Forwarding Area Slop 60EGC41/42AP001 Start by operator command from
Oil Pump DCS stop by signal from tank level
transmitters low low
8 GT Area Slop Oil 60EGC91/92AP001 Start by operator command from
Pump DCS stop by signal from tank level
transmitters low -low
9 Return Pumps 60EGC31/32AP001 Start by operator stop by signal from
the recirculation tank level
transmitter low low
10 Day Tank filling line 60EGD25/26/27/28/29/33/ Operate based on respective day tank
MOV 34AA101 level transmitter signal

7.0 ACCEPTANCE CRITERIA DFO CLEANLINESS

7.1 To fulfill the requirement of contract specification, the scenarios will be demonstrated:
A) DFO fuel oil system is capable to deliver the DFO required for the three (3) gas turbine units
at maximum demand considering the specified ambient conditions range and DFO supply
conditions.
B) The minimum flow will be that required to maintain one (1) gas turbine at minimum part
load operation.
C) A trip of the forward pump should not trigger a trip of the gas turbine
D) The accumulators to supply buffer capacity during the automatic switch over to the stand
by pump to compensate the missing pump capacity during the switch over.
E) The DFO filling system is sized for the rated fuel consumption of Two (2) Emergency
diesel generator at full load in addition to the required consumption of the firefighting
diesel pump.
F) The capacity of DFO recirculation tanks is sized for 30 minutes of maximum DFO return
flow for the three gas turbine.
G) The clean drain oil pump is capable to empty the respective slop oil tanks from high to low
sump/tank level in no more than 1 hour.
H) The dirty oil pump is capable to empty the respective pit from high to low sump level in no
more than 1 hour.
I) All Interlocks and start permissive functions will be verified according to item 6.2.10

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CONSORTIUM OF ELSEWEDY POWER & SIEMENS AG
J) The protection integrity by simulation from DCS or actual activation will be verified
according to the item 6.2.12 as part of cold function test.
K) System operation from DCS to be verified according to item 6.2.13

8.0 ATTACHMENTS

8.1 None

9.0 REFERENCES

9.1 3761800008-E-09-M-D-40501 - Diesel Fuel Oil Supply System – P&ID

9.2 3761800008-M-09-M-D-40500 - Diesel Fuel Oil Supply System – PFD

9.3 Vol. III - P06 - Diesel Fuel Oil Supply System

9.4 Vol. I, G03 - General Project Requirements.

9.5 3761800008-E-09-M-P-40697 - Diesel fuel oil System Flushing Procedure

Diesel Fuel Oil Supply System - Control Logic
9.6 3761800008-E-09-K-D-40557
Functional Diagrams
9.7 3761800008-E-09-M-T-40504 - Diesel fuel oil supply System description
9.8 3761800008-U-71-K-P-65836 - Procedure For Calibration, Testing Of Instrumentation
and Control System
9.9 3761800008-B-21-G-P-48213 - Commissioning Manual - General overall document

9.10 3761800008-B-00-M-P-48705 - Mechanical Commissioning Manual

9.11 3761800008-B-21-M-P-48210 - Gas Turbine - Commissioning Manual(MBN)

9.12 3761800008-U-00-K-P-60016 - Calibration, Testing and Commissioning of
Instrumentation and Control Systems Procedures

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