STEP 1 :
1 – Xtreme Wheel Shell
2 – Wheel Bearings
1 – Precision Shims
NOTE : Assembly Additional 37 wheels to complete step.
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STEP 2 :
1 – XL Gantry Plate
2 – Nut Blocks
4 – Nylon Hex Nuts
4 – M5 20mm Screws
4 – Aluminum Spacers 3mm
4 – Precision Shims
NOTE : Nylon Hex Nuts Come with the nut Block sets.
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STEP 3 : Y Axis Gantry Plate Assembly
1 – XL Gantry Plate
1 – XL Gantry Plate / Nut Blocks Attached
8 – Xtreme V Wheels
4 – M5 65mm Screws
4 – Aluminum Spacers 3mm
4 – Slot Washers
4 – Aluminum Spacers 9mm
4 – Eccentric Spacers 6mm
4 – Alumimun Spacers 6mm
4 – Nylon Hex Nuts (Block)
8 – Precision Shims
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STEP 4 : Y Axis Gantry Plate Assembly Continued
1 – XL Gantry Plate Assembly
1 – V-Slot 20x80 – 330mm
4 – Cast Corner Connectors
4 – M5 8mm Screws
8 – M5 10mm Screws
8 – M5 Tee Nuts
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STEP 5 : Nuts Block Assembly For 2nd Y Gantry
1 – XL Gantry Plate
2 – Nut Blocks
4 – Nylon Hex Nuts
4 – M5 20mm Screws
4 – Aluminum Spacers 3mm
4 – Precision Shims
NOTE : Nylon Hex Nuts come with the Nut Block Sets.
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STEP 6 : 2nd Y Axis Gantry Plate Assembly
1 – XL Gantry Plate
1 – XL Gantry Plate / Nut Blocks Attached
8 – Xtreme V Wheels
4 – M5 65mm Screws
4 – Aluminum Spacers 3mm
4 – Slot Washers
4 – Aluminum Spacers 9mm
4 - Eccentric Spacers 6mm
4 – Aluminum Spacers 6mm
4 – Nylon Hex Nuts ( Black )
8 – Precision Shims
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STEP 7 : 2nd Y Axis Gantry Plate Assembly Continued
1 – XL Gantry Plate Assembly
1 – V-slot 20x80 330mm
4 – Cast Corner Connectors
4 – M5 8mm Screws
8 - M5 10mm Screws
8 – M5 Tee Nuts
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STEP 8 : Nut Block Assembly For X Axis Gantry Plate
1 – XL Gantry Plate
2 – Nut Blocks
4 – Nylon Hex Nuts
4 - M5 20mm Screws
4 – Aluminum Spacers 3mm
4 – Precision Shims
Note : Nylon Hex Nuts come with the Nut Block sets.
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STEP 10 : X Axis 2nd Gantry Plate Assembly
1 – XL Gantry Plate
8 – Xtreme V Wheels
4 – M5 65mm Screws
4 – Aluminum Spacers 3mm
4 – Slot washers
4 – Aluminum Spacers 9mm
4 – Eccentric Spacers 6mm
4 – Nylon Hex Nuts (Black)
8 – Precision Shims
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STEP 11 : X Axis Carriage Assembly Continued
2 – XL Gantry Plate Assembly
1 – V-Slot 20x80 – 250mm
8 – Caste Corner Connectors
8 – M5 8mm Screws
8 – M5 10mm Screws
8 – M5 Tee Nuts
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STEP 12 : Anti-Backlash Nut Block Assembly For Z Axis
1 – XL Gantry Plate
1 – Anti-Backlash Nut Block
3 – Nylon Hex Nuts (Black)
2 – M5 20mm Screws
2 – Aluminum Spacers 3mm
8 – Precision Shims
6 – M5 27mm Screws
3 – Eccentric Spacers 6mm
3 – Aluminum Spacers 6mm
6 – Xtreme V Wheels
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STEP 13 : Mating Z Axis To X Carriage Assembly
1 – X Carriage Assembly
1 – C-Beam 250mm
1 – Z Axis Gantry Assembly
16 – M5 8mm Screws
8 – M5 Tee Nuts
8 – Black Angle Corner Connectors
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STEP 14 : Frame Assembly Part 1
2 – V-Slot 20x40 – 1490mm
3 – Double End Caps
1 – Single L Bracket
1 – End Cap
8 – Self Tapping Screws
44 – M5 Tee Nuts
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STEP 15 : Frame Assembly Part 2
4 – V-Slot 20x40 – 1472 mm
12 – Double L Brackets
42 – M5 Tee Nuts
24 – M5 8mm Screws
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STEP 16 : Frame Assembly Part 3
30 – Single L Brackets
54 – M5 8mm Screws
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STEP 17 : Router Spindle Mount Assembly
1 – Router Spindle Mount Set
2 – Black Angle Corner Connectors
4 – M5 12mm Screws
4 – M5 8mm Screws
1 – Z Axis Gantry Plate Assembly
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STEP 18 : Transmission Assembly Z Axis
1 – Lead Screw 290mm
1 – Nema 23 Motor
2 – M5 50mm Screws
2 – C-Beam End Mounts
1 – Flexible Coupling ¼”
2 – Lock Collars
2 – 8mm Shims
2 – 8mm Bearings
8 – M5 20mm Screws
2 – Aluminum Spacers 40mm
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STEP 19 : Double End Cap Assembly Z Axis
2 – Double End Caps
4 – Self Tapping Screws
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STEP 20 : Y Axis Actuator Assembly
2 - C-Beam 1500mm
2 – Nema 23 Motors
8 – Aluminum Spacers 40mm
8 – M5 50mm Screws
4 – Motor Mounting Plates
2 – Flexible Couplings
8 – Cast Corner Connectors
8 – M5 Tee Nuts
4 – Flanged Bearings
2 – Tension Nuts
4 – Thrust Bearing Sets
2 – Lead Screws 1540mm
8 – M5 8mm Screws
16 – M5 15mm Screws
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STEP 20 : Attaching Y Actuators to Frame
8 – M5 10mm Screws
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STEP 22 :
22-
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STEP 22 : PLEASE READ :
At this point, before moving forward you MUST loosen the cast corners
That are under the Y axis we previously mentioned as a temporary step
(Only loosen the screws on te 20x40 V-Slot side of te cast corners)
This is done to ensure that in the upcoming steps when the X axis assembly
Is moved to the front and back of the machine, both of the Y axis actuators
Can freely move side to side to find their proper place.
Once thev are in place we will tighten these cast corners back down.
NOTE : Again, please ensure that you have
Loosened the Y axis cast corners
BEFORE moving the X axis in this step
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NOTE : With your X axis yo the front of te machine , it’s time to tighten down the
Cast corners under the Y axis to ensure they stay in this position.
(Be sure to tighten down bot the left and right side.)
Please also note , once your machine is operational you can jog the X axis
To the back the machine to repeat the same procedure ensuring that
Your machine’s axis are aligned front to back.
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STEP 24 : X Axis Transmission Assembly
4 – Motor Mounting End Plates
16 – M5 15mm Screws
1 – Nema 23 Motor
4 – Aluminum Spacers 40mm
4 – M5 50mm Screws
1 – Flexible Couplings ¼ “
2 - Flanged Bearings
2 – Thrust Bearing Sets
1 – Tension Nut
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STEP 25 : Cable Tray Assembly
2 – Slot Washers
2 – Single L Brackets
2 – End Caps
1 – M3 Tee Nut
2 – Aluminum Spacers 35mm
2 – M5 45mm Screws
2 – Self Tapping Screws
2 – Drop In Tee Nuts
2 – M5 Tee Nuts
2 – M5 8mm Screws
1 – V-Slot 20x20 1500mm
