DESIGN OF VERTICAL STEEL GATE
1.0 Design Consideration & Approach
1.1 Gates ( As per IS 4622 - 2003)
Skin plate designed as spanning between the end verticals, End vericls are designed as a beam spanning between th
girders span between the end verticals at either end of the gate and are desined as simply supported beam with
spacing of the horizontal girders are also adjusted that all the girders carry approximately equal water load.
The wheels for the fixed wheel gates are usually made of cast steel. The wheel pin tranmits the load from the end vert
The wheel / roller track is the load bearing member on which the wheels of fixed wheel gate tranfer the water pres
heavy loads from the wheels into the concrete pier without allowing the stress in concrete to exceed the permissible st
2.0 Design parametes & Technical details:
Size of vent : 270 cm
No. of vent : 2 Nos.
C / C of Roller track : 285 cm
Hoisting Arrangement : Screw rod Hoist
Sealing arrangements : Upstream side
Hydraulic particulars of Inlet:
1. Discharge : 12.74 cumecs or 450 cusecs
2. Front Maximum water : + 4.50 m
level( Assumed)
3. Front Maximum water : + 4.120 m
level (Released)
4. Rear water level : + 4.450 m
(Assumed)
5. Rear water level : + 4.040 m
(Released)
6. Sill level : +2.500 m
7. Number of Vents : 2 Nos.
8. Size of vent : 2.700m x 2.00m
9. Size of shutter : 2.700m x 2.00m
10. U/S Bed level : + 2.400 m
11. D/S Bed level : + 1.900 m
12. Stilling Basin Level : + 1.600 m
13. Stilling Basin Length : 3.100 m
14. Total Floor Length : 10.00 m
3.0 PERMISSIBLE STRESS AS PER IS 4622 - 2003
Skin plate : Wet & accessible condition
Other Components such as: g Dry & accessible condition
Permissible stresses for 2500 kg/Sq.cm.
Structural γp
UTS : 4180 kg / Sq.cm
SKIN PLATE:
Direct compression & compression in bending :
Direct Tension & Tension in bending :
Shear Stress :
Bearing Stress :
Combined Stress :
OTHER COMPONENS SUCH AS GIRDERS, STIFFENERS, ETC.,
Direct compression & compression in bending :
Direct Tension & Tension in bending :
Shear Stress :
Bearing Stress :
Combined Stress :
4.0 DESIGN OF GATE THE VENT SIZE 270 X 200 CM
4.1 load on gate
Total Load on gate :
4.2 design of Horizontal Girders
Load on each girder
Load on girder A :
=
Load on girder B :
Load on girder C :
=
=
Maximum load on girder B =
Design made for Girder B
Maximum Bending Moment =
Max.BM =
Minimum co - acting length of skin plate
(i) 40t + b
(ii) 0.11 * Span
(iii) C / C of Girder
Adopt Minimum Co - acting length
Provide ISMB 150 x 75
Properties of ISMB 150 x 75
Area A =
Moment of Inertia I =
y1 =
y2 =
Zxx =
Zyy =
Bending stress f1 M/Z1 =
f2 M/Z2 =
δ= W*( 8 L^3 - 4L*l^2 + 1)/384 * E*I))
Deflection
0.3527957
Allowable deflection L/800
factor of safety
4.3 DESIGN OF VERTICAL STIFFENER
Vertical stiffener proposed at 54 cm c/c
Panel Average Area Load Span BM
Pressure
1 0.18 3600.18 648.0324 66.67 21602.16
2 0.10 3600.18 360.018 66.67 12001.2
3 0.0333 3600.18 119.886 66.67 3996.3996
Stiffener proposed is ISMC 100 x 50mm
Properties of ISMC 100 x 50
Area A =
Moment of Inertia I =
y1 =
y2 =
Zxx =
Zyy =
Bending stress f1 M/Z1 =
f2 M/Z2 =
4.4 DESIGN OFSKIN PLATE
PANEL 1 two long edge and one short edges fixed and one short edge simply supported
Thickness of Skin plate S 1
Water pressure ρ 0.18
b 66.67
a 54
b/a 1.2346296
1.25
value of K 1.25
then, stresses are
σ8x
σ8y
σ9x
σ9y 0.3*σ9x
σ10x 0.3*σ10y
σ10y 34.10
ericls are designed as a beam spanning between the horizontal girders. The horizontal
e and are desined as simply supported beam with the uniformly distributed load, the
ers carry approximately equal water load.
el. The wheel pin tranmits the load from the end vertical to the wheel through bearings.
e wheels of fixed wheel gate tranfer the water pressure. The wheel track tranmits the
g the stress in concrete to exceed the permissible stress in pier.
2500 kg/Sq.cm.
1125 kg/Sq.cm.
1125 kg/Sq.cm.
875 kg/Sq.cm.
1625 kg/Sq.cm.
1500 kg/Sq.cm.
1375 kg/Sq.cm.
1375 kg/Sq.cm.
1000 kg/Sq.cm.
1875 kg/Sq.cm.
1875 kg/Sq.cm.
Ꙍ*A*h
5400 Kg
(1000x( 0.0375x2.70) x (( 2+1.9625)/2) + (1000x( 0.6292/2) x 2.70) x
(( 1.9625+1.333)/2))
1600.234 kg
(1000x( 0.6292x2.70) x (( 1.333+1.9625)/2) + (1000x( 0.6292/2) x 2.70) x
(( 1.9625+0.6667)/2))
2000.911 kg
(1000x( 0.6667x2.70) x (( 1.333+0.0375)/2) + (1000x( 0.6292/2) x 2.70) x
(( 1.9625+0.0375)/2))
1815.59 kg
2000.911 kg
W*(L/4 - L/8) W 2000.911 kgs
L 285 cm
l 270 cm
75034.1625 kg - cm
45 cm t 1 cm
31.35 cm b 5 cm
66.67 cm Span 285 cm
66.67cm
19.1 cm2
718 cm4
1.57 cm
61.3 cm
95.7 cm3 2100000
12.5 cm3
784.056034482759 kg/cm2
6002.733 kg/cm2
W*( 8 L^3 - 4L*l^2 + 1)/384 * E*I))
cm
0.35625 cm
1.00979128645444
11.7 cm2
186.7 cm4
1.57 cm
61.3 cm
37.3 cm3
7.5 cm3
579.146382144772 kg/cm2
2880.2880072 kg/cm2
one short edge simply supported
cm
kg /cm2
cm
cm
20.80 kg /cm2
12.90 kg /cm2
44.80 kg /cm2
13.44 kg /cm2
10.23 kg /cm2
34.10 kg /cm2
σ12x
σ12y
σ13x
σ13y
σ12y
σ12y
σ12y
σ12y
σ12y
σ12y