Yudian (H.K.) Automation Technology Co. Ltd.

Website: http://www.yudian.us http://www.yudian.com.hk

Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

ARTIFICIAL INTELLIGENCE

TEMPERATURE CONTROLLER
AI-218

Operation Manual
 Yudian (H.K.) Automation Technology Co. Ltd.
Website: http://www.yudian.us http://www.yudian.com.hk
Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

I. Model Order Code

The type of AI-218 is made up of 4 parts, for example,

AI-218 A1 G L2

Part 1 (Series) Part 2 (Size) Part 3 (Oupt) Part 4 (AUX)

1. (Part 1) Model Series

AI-218, standard temperature controller , 0.3%FS±1℃ accuracy.

Multiple thermocouples and RTDs are selectable

Maximum support two alarms contact output

Universal supply power 100~240VAC, 50Hz/60Hz

2. (Part 2) Front panel dimension

Front Panel Cut Out

Panel Size Depth Behind Mounting Surface
width×height width×height

A1 96×96mm 92×92mm 70mm

B1 160×80mm 152×76mm 70mm

D1 72×72mm 68×68mm 78.5mm

E1 48×96mm vertical 45×92mm 70mm

F1 96×48mm horizontal 92×45mm 70mm

D1 48×48mm 45×45mm 78.5mm

A 96×96mm 92×92mm 100mm

B 160×80mm 152×76mm 100mm

D 72×72mm 68×68mm 95mm

D2 48×48mm 45×45mm 95mm

E 48×96mm 45×92mm 100mm

F 96×48mm 92×45mm 100mm

 Yudian (H.K.) Automation Technology Co. Ltd.
Website: http://www.yudian.us http://www.yudian.com.hk
Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

3. (Part 3 and 4) indicate the module installed in OUTP and AUX sockets.

Allowed modules in each socket are as below:

Allowed Type N L L0/L1 L5 G

Module Socket

3. OUTP (main output) √ √

4. AUX (Auxiliary output) √ √ √

N (or none) no module installed

L Relay contact output module (Capacity: 5A/250VAC, normal open)

L0/L1 Relay contact output module (Capacity: 2A/250VAC, normal open/normal close, spark
absorption at normal open, support AU1 alarm output)

L5 Dual relay output module Output module (Capacity: 2A/250VAC, normal open, support AU1 and
AU2 alarm output)

G SSR voltage output module (30mA/5VDC)

* D1-sized controller is fixed to relay output (L) or SSR output (G) and no module option provided.

II. TECHNICAL SPECIFICATION

1. Input type : K, S, R, E, J, N (thermocouples); Pt100 (resistance temperature detector)

2. Instrument Input range : K (0~1300℃), S (0~1700℃) , R (0~1600℃), E (0~1000℃), J (0~1200℃),

N (0~1300℃), Pt100 (-200 ~ +800)℃

3. Measurement accuracy : 0.3%FS±1℃ or 0.3%FS±0.1℃

4. Control mode:
On-off control mode, or
PID control with auto-tuning.

5. Type of Alarm: High limit alarm, Lower limit alarm, Deviation High Alarm and Deviation Low Alarm

6. Power supply voltage rating: 100-240VAC, -15%, +10% / 50-60Hz.

7. Power consumption: ≤3W

8. Ambient temperature: -10~+60℃, Humidity: 0~90%RH

 Yudian (H.K.) Automation Technology Co. Ltd.
Website: http://www.yudian.us http://www.yudian.com.hk
Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

III. FRONT PANEL AND OPERATION

PV
① Process Value(PV), or parameter code
①
② Set Value(SV), alarming code, or value of a parameter
③ Setup key, accessing parameter table, and confirming change.
④ Data shift key, also for activating auto turning SV
⑤ Data decrease key ②
⑥ Data increase key 信

⑦ Status display LED, MAN RUN

号
MIO COM OP1 OP2 AL1 AL2 AU1 AU2
⑦
OP1 – Output
AU1 – Alarm 1 输 ⑥
③ ⑥
AU2 – Alarm 2 入，
RUN – Controlling process running ④ A/M RUN/HOLD STOP ⑥
⑤
I4 模
Default display status: 块
When power is on, the process value (PV) and the set value (SV) are shown. lf the input signal is out of the measurable rangeA(for example,
可
the thermocouple or RTD circuit is break or input specification is not correctly set), the upper display will blink “orA” and high limit or low AI
limit of specified input. The instrument will automatically stop the output. 支

持
I
0-2
IV. OPERATION DESCRIPTION
0m
● Set Value Setting:
A及
During default display status, if the parameter lock “Loc” isn't locked, user can set setpoint (SV) by pressing    keys. Press 
key to decrease the value,  key to increase the value, and  key to move to the dot to the desiired digit (acting as a pointer). Keep
4-2
pressing  or  will speed up value change. The range of setpoint is limited by parameter SPH with default range 0 to 400.
0m
● Parameter Setting:
A输
During default display status, press and hold  for 2 seconds will access Field Parameter Table (See V. PARAMETER AND
SETTING). Press  to proceed to the next parameter. If parameter table have not been 入， locked, press    will change the
parameter. Press and hold  for 2 second returns to the preceding parameter. Press  (don't release) and then press 
并
simultaneously jumps out from parameter setting to the default status. The instrument will also jumps out auomatically from the
可access System Parameter Table (See V.
parameter table if no key is pressed in 30 seconds. Setting Loc=808 and then press  will
PARAMETER AND SETTING)
直

● AI artificial intelligence control and auto tuning 接

When AI artificial intelligence control algorithm is selected (CrL=AI), the P,I, and D parameters can be calculated automatically by
输
auto-tuning. In default display status, press and hold  for 2 seconds, “At” auto-tuning parameter will show. Press  to change the
入 the
value of “At” from “oFF” to “on”, then press  to activate the auto-tuning. During auto-tuning, 2 instrument runs on-off control for two
cycles. The instrument will calculate the optimal P, I and D control parameter values and returns to default display. If user want to
线
interrupt the auto tuning process, press and hold the  for 2 seconds. Change “At” from “on” to “oFF” and press  to confirm. The
auto-tuning process will be cancelled and new P, I and D values will be calculated. 制

变
Note 1: The P, I and D parameters obtained from auto-tuning are dependent to the set value. It is recommended to set a set value to an
often-used value or mean value to perform auto-tuning. For the ovens with good heat送preservation, the set value can be set at
the highest applicable temperature. Depending on hardware setup, the auto-tuning may take from a few seconds to a few hours.
器

Note 2: （ auto-tuning.
Parameter Ctl (on-off differential, control hysteresis) has influence on the accuracy of 9 Generally, the smaller the
value of Ctl, the higher the precision of auto tuning. But Ctl parameter value should be large enough to prevent the instrument
接
from error action around set value due to the oscillation of input. Ctl is recommended to be 2.0.
正，
Note 3: Self-learning function enables the instrument to control better and better after time.
7接

）。

注：

安
 Yudian (H.K.) Automation Technology Co. Ltd.
Website: http://www.yudian.us http://www.yudian.com.hk
Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

V. PARAMETER AND SETTING

Parameter Title Description Range Default

Field Parameter Table (Press and hold  for 2 seconds to access)
Alarm on when PV (Process Value) >HIA; 3000
HIAL High limit alarm
alarm off when PV<HIA-AHY
Alarm on when PV (Process Value) < LoA; -999
LoAL Lower limit alarm
alarm off when PV > LoA+AHY
-999 ～
Deviation high Alarm on when PV-SV>HdA; +3000 3000
HdAL alarm alarm off when PV-SV<HdA-AHY
Deviation low Alarm on when PV-SV<LdA; -999
LdAL
alarm alarm off when PV-SV>LdA+AHY
Loc=0: Allowed to change field parameters, SV and activate AT
function.
Loc=1: Allowed to change field parameters, SV but no AT activation.
Loc Parameter lock Loc=2: Allowed to change field parameters but not allowed to set SV 0～255 0
nor AT.
Loc=4~255: NOT allowed to change any parameters nor SV.
Loc=808, Set to 808 and press  to unlock the System Parameter Table.
System Parameter Table (Loc=808 to unlock)
Avoid frequent alarm on-off action because of the fluctuation of PV
AHYS Alarm Hysteresis AHY=2 by default. 0~200 2

Alarm LdAL HdAL LoAL HIAL

Output to (x 1000) (x100) (x10) (x1)

None 0 0 0 0

AL1 1 1 1 1

AL2 2 2 2 2
Alarm output Depend
AoP AU1 3 3 3 3 0~4444 on
assignment
module
AU2 4 4 4 4

Example:
AOP = 0 4 0 3
LdAL HdAL LoAL HIAL
It shows that HIAL is sent to AU1, HdAL to AU2, LoAL and LdAL has no

output.
 onF : ON-OFF control. When PV>SV, output stops and heating
stops. When PV<SV-AHY, output resumes. onoF/API
CtrL Control mode APId
 AI : AI-PID control. The output time proportion can adjusted by d
parameter Ctl
rE: Reverse acting. Increase in measured variable causes a decrease

in the output, such as heating control.

dr: Direct acting. Increase in measured variable causes an increase in

rE , dr ,
Act Acting method the output, such as refrigerating control. rE
rEb, drb
rEb: Reverse acting with low limit alarm and deviation low alarm

blocking at the beginning of power on.

drb: Direct acting with high limit alarm and deviation high alarm blocking
 Yudian (H.K.) Automation Technology Co. Ltd.
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at the beginning of power on.

P Proportion band Proportion band in PID with unit ℃or ℉ but not the percentage of the 1~999 30
input scale.
0~9999
I Time of integral Time of integral in PID. No integral effect when I=0 sec 100

Time of derivative in PID with unit 0.1 second. No derivative effect when 0~9999
d Time of derivative d=0 sec 50.0

Smaller value will result in higher control accuracy.

For SSR output, generally 0.5 to 3 seconds.
For Relay output, generally 15 to 40 seconds, because small value will
0.5-300
Ctl Control period cause the frequent On-Off of mechanical switch and shorten its service sec
life. Ctl is recommended to be 1/4 – 1/10 of derivative time. When
control under on-off control, Ctl is used as delay time to restart to
protect the compressor.
To avoid frequent relay on-off action, in ON-OFF control mode.
CHYS Control PV > SV, Output turns OFF (Relay opens) 0~200
hysteresis
PV < SV-CHY, Output turns ON (Relay closes)
Thermocouples & RTD
0 K
1 S
Input 2 R
InP 0～21 0
specification 4 E
5 J
7 N
21 Pt100
dPt Resolution 0 or 0.0 selectable. 0.0 is valid for 0~99.9 ℃ / ℉ display 0/0.0 0.0
Scb is used to make input shift to compensate the error produced by
-200～
Scb Input shift sensor or input signal. 0
+400
PV after compensation= PV before compensation + Scb.
Higher degree of FIL gives more powerful noise filtering.
Large FIL value stabilized the input signal but the system response
speed will be slow. Generally speaking, 1 to 3 will be used.
FILt PV input filter If great interference exists, FIL can be gradually increase to limit the 0～40 1
momentary fluctuation among 2 to 5 unit.
When the instrument is being metrological verified, FIL should be set to
0 or 1 to minimize the response time.
50C: 50Hz, ℃
Selection of
power frequency 50F: 50Hz, ℉
Fru 50C
and temperature
60C: 60Hz, ℃
scale
60F: 60Hz, ℉
Minimum value that SV allowed to be.
SPL Lower limit of SV 0
When SPH=0, the SV range will 0~400℃ -999 ~
Maximum value that SV allowed to be. +3000
SPH Upper limit of SV 400
When SPH=400, the SV range will 0~400℃
 Yudian (H.K.) Automation Technology Co. Ltd.
Website: http://www.yudian.us http://www.yudian.com.hk
Email: [email protected]
Tel: +852-2770 8785 Fax: +852-2770 8796

VI. INSTRUMENT INSTALLATION AND WIRING DIAGRAM

Panel dimension A1, B1, E1 or F1 Panel dimension A, B, E or F

Main Output

Alarm Output

Main Output

Alarm Output

The diagram illustrated is for upright panel dimension A/A1/E/E1.

For panel dimension B/B1/F/F1, please rotate the diagram clockwise by 90 degree.

Panel dimension D (72 x 72mm) Panel dimension D1/D2 (48 x 48mm)

Remarks

1. Thermocouples compensate wires should be directly screwed to the back of the instrument. No extension by normal

conducting wire should be used. Please pay attention to the polarity of the compensate wires.

2. The solid-state relay (SSR) externally connected should provide 2300 V isolation between input/output-to-power line.

(CE requirement)