Pressure Testing
Test Requirements by Valve Type & Specification
API 598 API 6D ANSI
Up to DN100 up to 1500LB Up to DN100 above 1500LB Resilient-seated Lubricat'd. B16.34 or
Over DN100 up to 600LB Over DN100 above 600LB Floating Trunnion Plug MSS SP-
TEST TYPE Gate Globe Check Gate Globe Check Ball or B/fly Valves 61
Shell Hydro Required Required Required Required Required Required Required Required Required Required Required
Backseat Hydro* Required Required N/A Required Required N/A N/A N/A N/A Required N/A
Seat(s) Hydro Optional Required Required Required Required Required Optional Required^ Required Required Note 1
Seat(s) LP (pneum.) Required Optional Optional Optional Optional Optional Required Optional^ Optional Optional Note 1
(*Backseat test required for all valves that have backseat feature except bellows-sealed valves.)
(^For metal-seated ball & butterfly valves the LP closure test is required and the hydro closure test is optional.)
1) MSS SP-61 allows LP closure test on valves below 600LB for DN300 and smaller, and on all pressure classes for DN100 and smaller. ANSI B16.34 allows
an LP closure test on valves below 600LB for DN200 and smaller, and all pressure classes for DN100 and smaller.
Test Pressures by Material & Pressure Class
API 598 API 6D
Class Test A105, WCB, LF2 WC1, LC1, LCB WC6, WC9, C5 CF3(M),CF8(M), F316 F304L, F316L, CN7M
Shell Hydro 450 psig 400 psig 450 psig 425 psig 350 psig 425 psig
150LB Seat(s) Hydro 325 psig 300 psig 325 psig 325 psig 275 psig 300 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 1125 psig 1050 psig 1125 psig 1100 psig 900 psig 1100 psig
300LB Seat(s) Hydro 825 psig 775 psig 825 psig 800 psig 675 psig 800 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 2225 psig 2100 psig 2250 psig 2175 psig 1800 psig 2175 psig
600LB Seat(s) Hydro 1630 psig 1550 psig 1650 psig 1600 psig 1325 psig 1600 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 3000 psig psig 3000 psig 2900 psig 2400 psig psig
800LB Seat(s) Hydro 2175 psig psig 2200 psig 2150 psig 1800 psig psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 3350 psig 3150 psig 3375 psig 3250 psig 2700 psig 3250 psig
900LB Seat(s) Hydro 2450 psig 2300 psig 2475 psig 2400 psig 2000 psig 2400 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 5575 psig 5225 psig 5625 psig 5400 psig 4500 psig 5400 psig
1500LB Seat(s) Hydro 4100 psig 3825 psig 4125 psig 3975 psig 3300 psig 4000 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Shell Hydro 9275 psig 8700 psig 9375 psig 9000 psig 7500 psig 9000 psig
2500LB Seat(s) Hydro 6800 psig 6375 psig 6875 psig 6600 psig 5500 psig 6600 psig
Seat(s) LP 60-100 psig 60-100 psig 60-100 psig 60-100 psig 60-100 psig 80 +/-10 psig
Minimum Test Duration
MSS SP-61 & ANSI
API 598 API 6D
B16.34
Shell Test Backseat Seat(s) Test Shell Test Seat(s) Shell Test Seat(s)
Valve Size Check Other Check Other
to DN50 1 min. 15 sec. 15 sec. 1 min. 15 sec. 2 min* 2 min* 15 sec. 15 sec.
DN65-DN100 1 min. 1 min. 1 min. 1 min. 1 min. 2 min. 2 min. 1 min. 30 sec.
DN125 1 min. 1 min. 1 min. 1 min. 1 min. N/A N/A 1 min. 30 sec.
DN150 1 min. 1 min. 1 min. 1 min. 1 min. 5 min. 5 min. 1 min. 30 sec.
DN200 1 min. 2 min. 1 min. 1 min. 2 min. 5 min. 5 min. 1 min. 30 sec.
DN250 1 min. 2 min. 1 min. 1 min. 2 min. 5 min. 5 min. 3 min. 1 min.
DN300 1 min. 2 min. 1 min. 1 min. 2 min. 15 min. 5 min. 3 min. 1 min.
DN350-DN450 2 min. 5 min. 1 min. 2 min. 2 min. 15 min. 5 min. 3 min. 1 min.
DN500 up 2 min. 5 min. 1 min. 2 min. 2 min. 30 min. 5 min. 3 min. 2 min.
(*Applies to DN50 only)
Maximum Allowable Leakage for Closure/Seat(s) Test
API 598 API 6D
Metal-Metal Resilient
Valve Size Liquid Air/Gas Liquid Air/Gas Liquid Air/Gas
to DN50 0 0 0 0
DN65-DN100 12 12 0 0
DN125 12 12 0 0
No visible leakage at
DN150 12 12 0 0
applicable test
DN200 20 40 0 0
pressure for specified
DN250 20 40 0 0
test duration.
DN300 20 40 0 0
DN350-DN450 28 56 0 0
DN500 up 28 56 0 0
(Allowable leakage rates are drops/minute for liquid and bubbles/minute for air/gas.)