Switch Board
Switch Board
catalog P1121-E
Description
Characteristics
・Medium voltage switchgear for marine and
offshore use
・Full type approval
・Type tested in accordance with IEC 62271-200
・Metal-clad construction
・Independently arc-fault tested
・Circuit breaker with safety metal shutter
・Option of air insulated bus bars
・Safety mechanical interlocks
・Front service operation
・Circuit breaker insertion and withdrawal with the
front panel door closed
・Making current earthing switch
・Intelligent circuit monitoring devices
1
Application
All TERASAKI medium voltage switchboards are Type testing
specifically designed and manufactured to meet the The HS21 switchgear and controlgear is
environmental and safety conditions of the marine independently tested in accordance with IEC
and offshore industries. 62271-200 and marine classification society
TERASAKI’s reputation throughout the marine and requirements.
offshore industry ensures that reliability and safety
・Temperature rise test
are of prime importance in the design and
This test is carried out at the rated current of the
manufacture of the HS21 medium voltage
switchgear and controlgear with the classification
switchboard.
societies requirements of a 45-degree C ambient
Design standards incorporated temperature being taken into consideration.
The switchgear and controlgear and the instrument
have applied the following standards. ・Dielectric test
・IEC 62271-200 : switchboard Including impulse voltage and power frequency
・IEC 62271-100 : circuit breaker withstand voltage test.
・IEC 62271-106 : contactor
・Main circuit resistance measurement
・IEC 61869-2 : current transformers
・IEC 61869-3 : voltage transformers There shall be less than 20% difference in the
・IEC 60255 : Measuring relays and protection DC measured resistance values of the main and
equipment control circuits.
・IEC 60076-1 : power transformer
・Short-time and peak withstand current test
・JEC 1201 : zero-phase current transformer
The panel is deemed to have passed the test if
Adapted various marine classification there is no deformation or damage to
・American Bureau of Shipping (ABS) components and conductors following application
・DNV (DNV) of a short circuit current to the switchgear and
・Bureau Veritas (BV) controlgear.
・Lloyd’s Register (LR)
・Arcing due to internal fault test
・Nippon Kaiji Kyokai (NK)
The switchgear and controlgear is deemed to
Environmental specification vessel types have passed the test if following the application
・Ambient temperature :45°C of an internal arc fault, in accordance with IEC
・Relative humidity :95% 62271-200 Annex A the original mechanical
・Vibration (, in accordance with IEC 60092-504) integrity and inflammability of the panel is
all control devices maintained.
2 ∼ 13.2Hz, interval of vibration ±1.0mm
13.2 ∼ 100Hz, acceleration ±0.7g
max. acceleration 0.7g
Applications
The HS21 switchboard is designed for use in:
・Offshore Plant
・Oil Rig supply vessels
・Shore connection & On-shore Power Supply
System
・Floating Production Storage Offloading vessels
(FPSO)
・Floating Storage Offloading vessels(FSO)
・LNG Carriers
・Large Passenger vessels
・Container ships
・Oil tankers
Arcing due to internal fault test
・Cruise ships
・Ferries
・Storage and Work Barges
・Floating Docks, Various Dredgers, others
2
General specification
・Basic specifications and panel size of 7.2 kV and 12 kV are the same
(Refer to the following pages for panel size)
・Abundant prepared optional equipment
Type
Application
Rating
Rated frequency 50 / 60 Hz
Construction
Notes
1) ANSI C37.20.2 on request
2) 3 sec on request
3) Refer to the following pages about the details of optional equipment
4) With arc gas exhaust duct
3
Dimensions
Basic panel design (example)
600mm over
H2
H1
w D
4
Technical data
Typical unit
G F IC BT EVT
*optional
M ATr BRE SM
5
Technical data
Cable entry plan
The HS21 switchboard standard cable entry is from the bottom.
Power cables enter through the rear bottom plate and control cables through the front bottom plate.
Top cable entry can be provided, but consultation with TERASAKI is recommended as panel
dimensions will increase.
Rear
A
D
E
C2 B C1
2)
1680 mm
Bottom
G2 F G1
J
H
Front
Bottom entry cable Power cable entry (example)
Room planning
The room planning of installing HS21 in the switchgear room is shown below.
d e
D
Rear
a
C
b w a...HS21 switchgear
b...Side aisle
c...Front operating space
A d...Rear maintenance space
B
c Front
e...Switchgear room wall
6
Metal-clad
Compartments Low voltage compartment
Each section of the HS21 metal-clad switchboard is The upper and lower low voltage compartments are
separated into four compartments. located top and bottom of the circuit breaker
・Circuit breaker compartment. Cables routed through the circuit
・Main bus bar breaker compartment are protected by metal
・Cable terminations shielding.
・Low voltage equipment
To withstand internal arc faults, segregation Panel partitions
between compartments is achieved by the use of The compartment between each panel is divided by
metal partitions. the metallic partition.
See picture below. Since each compartment have not penetrated
between panels, other panels are not affected even
Circuit breaker compartment when the accident happens by a certain panel.
This compartment is equipped with a vacuum circuit Moreover, when extending in the future, it can
breaker and contactor. install easily.
The cradle is equipped with metal shutters.
Draw-out and insertion of the circuit breaker can not
be carried out without first satisfying the reliable
interlock procedure.
Cable compartment
Standard cable entry is from the rear bottom.
However, if required cable, entry can be from top
side, but the depth of the panel will increase.
Access can not be gained to this compartment
without first satisfying the reliable interlock
procedure of the switchboard.
Also located within this compartment are:
・Earthing switch
・Zero-phase current transformer
・Surge arrestor
・Voltage and current transformers
7
Construction
Basic panel design (example)
16
C
1 D 26
17
2
A B 27
3 18
4
19
20
14 21
28
10 22
6
15
23
7
11 29
12
8
13 A
9 24
25
Front view Side view Rear view
8
Product description
Pressure relief flaps
To relieve pressure during an internal arc fault, Top panel
pressure relief flaps are provided on the circuit Pressure relief flaps
breaker, bus bar and cable compartments at the
positions shown.
Insulation bushing
To maintain electrical characteristics and
mechanical strength the three-phase single
molding insulation bushings are manufactured
using epoxy resin material. Insulation bushing
Specification
Rated voltage 12 kV
Rated power frequency
28 kV / min
withstand voltage
Rated lightning impulse
75 kV
withstand voltage
Over current strength 25 kA 1sec (3sec) 1)
1) 3sec on request
Metal
shutters on Circuit
VCB cradle breaker
grounding
9
Interlocks
・Mechanical interlocking facilities satisfy demand of IEC62271-200.
・Descriptions of the HS21 switchboard interlocks are shown below.
!. With metal-clad compartmented switchgear and controlgear, door should only be opened
when the part of the main circuit contained in the compartment being made accessible is dead.
@. They shall be provided with locking facilities, unless the safety of persons is assured by a
suitable interlocking device.
#. The withdrawal or engagement of a circuit breaker, switch or contactor shall be impossible
unless it is in the open position.
$. It shall be impossible to close the circuit breaker, switch or contactor in the service position
unless it is connected to auxiliary circuit.
%. When circuit breaker is a connect position, it isn’t possible to do the “ON” position of earthing
switch.
Remove
rear panel
Cable
comp’t
door open
Open Remove
lower upper
door door
Turn lower cable comp’t Turn and remove upper cable Turn upper cable comp’t
door key comp’t door key door key
10
Components
Vacuum circuit breaker HVF Vacuum circuit breaker HVF
・Applicable standards Control jack
The HVF vacuum circuit breakers meet all the Manual
spring
requirements of IEC 62271-100 and the other charge port
applicable standards.
・Service life time
HVF vacuum circuit breaker operating mechanism Charge / Manual
discharge close
features reduced maintenance requirements, indicator button
providing a long-life expectancy of 30,000
operations. Open / close
indicator
Because of the small amount of contact erosion, Manual
contact life is increased to 20,000 operations for the Operations open
counter button
rated normal current.
・Maintenance free Position
The circuit breaker require little maintenance. handle
In fact, only the parts subject to normal wear and
aging must be serviced to ensure fully reliable
operation.
This involves simple jobs carried out by the Upper
contact
customer’s personal with short servicing times and
corresponding downtimes and also long operation
periods between servicing.
Maintenance is confined to lubricating the operating Vacuum
interrupter
mechanism.
The vacuum interrupters and their supports need not
be serviced.
Lower
・Rapid load transfer, synchronizing and contact
operating duty
With its consistent short closing and opening times,
the HVF is especially beneficial in load transfer from
one circuit to another without interruption of service.
This high speed operation synchronizes the systems
so that they are parallel at the moment of contact
HVF breaker on cradle
closure.
According to the relevant standards, tests were
carried out for the following operation duty.
O - 0.3s - CO - 3min - CO (for auto-reclosing)
・Switching upload transformers
By using special contact materials, the chopping
current of the vacuum circuit breakers is only 4 to 5A.
This means that no dangerous over voltages arise
when unloaded transformers are disconnected.
Specification
Type 1)
HVF-104□/ HVF-204□
Rated voltage 7.2 / 12 kV
Rated current 630 A 1250 A 2000 A
Rated frequency 50 / 60 Hz
Rated short circuit breaking current 25 kA
Rated short circuit making current 65 kA
Rated short time withstand current 25 kA 3sec
Rated control circuit voltage DC 110V
1) Type number in the square “□” z ...630A, x...1250A, c...2000A
11
Components
Vacuum contactor HCA
Vacuum contactor HCA (with single fuse)
・Applicable standard
The HCA vacuum contactor is manufactured in ON / OFF
accordance with international standard indicator
IEC 62271-106.
・Service life time Operations
HCA vacuum contactor operating mechanism counter
features reduced maintenance requirements,
providing a long-life expectancy of 1,000,000
operations. Control jack
Specification Fuse
Type HCA-6□C□1)
Rated voltage 7.2 kV
Rated frequency 50 / 60 Hz
Rated current 200 A 400 A
Rated short circuit breaking current
40 kA Lower
(with power fuse)
contact
Rated short time current 3.2 kA 1sec
Rated control circuit voltage AC / DC 110V
Max motor capacity 1500kW 3000kW
1) Type number in the square“□” HCA contactor on cradle
HCA-□C□
2...200A, 4...400A
Earthing switch
The earthing switch is located on the VCB/VCT
cradle and has a making current capacity rating
that ensures maximum possible protection for the Earthing switch
operator in case of an error.
Specification
Rated voltage 12 kV
Rated short time withstand current
25 kA 3sec
withstand voltage
Rated short circuit making current
63 kA
withstand voltage
12
Components
Multi-Protection Relay PRR-1H Multi-Protection Relay
・General characteristic PRR-1H-G
PRR-1H is a multi-protection relay for medium or low voltage
circuit breakers that is capable of indicating via LEDs that the
load current is picked up or the breaker trips open and
showing various information including the phase current, line
voltage and fault current on the LCD.
The relay is available in three types: for generator protection,
feeder circuit protection, and transformer protection.
・Functions
¡Multi-protection
¡Detection via zero-phase voltage
¡Directional ground fault current detection
¡Ratio differential characteristic <Specification>
・Control voltage: 110V DC, 24V DC
¡Reverse power trip ・Electric power consumption: 5VA
¡Readout of trip/alarm cause ・Dimensions: W230×H140×D202
¡Internal clock
¡Self-diagnostic
・Features
• The zero-phase voltage detection scheme is used for insulation monitoring, which allows the
relay to apply to an isolated neutral system.
Then, the directional ground fault protection scheme prevents miss-detection due to occur
ground fault of other system.
• The ratio differential characteristic permits application of the relay to fault detection in or
protection of transformers and generators within a system. The bias function also serves to
prevent a malfunction.
13
Components
・Connection diagram
CT4
G
Dn DC DB DA re Tc a c UA UB UC Un Y1 Y2 A- A4 A3 A2 A1 O1 O2 O3 O4
C+
kA
CT1 PRR-1H-G C-
kB Cc
CT2
kC TS
CT3
TE
n
Z1
ZCT
Z2
S0- S1+ P0- P1+ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
R S T
Terminal description
S0- , S1+ Control power input for Protective function 110V DC, 24V DC A1 - A ⎫
⎪
P0- , P1+ Control power input for Monitoring function 110V DC, 24V DC A2 - A ⎪
⎬ Monitoring function 4 – 20mA signal output
KA - n ⎫ A3 - A ⎪
⎪ Measuring CT ⎪
KB - n ⎬ A4 - A ⎭
⎪ LT,ST,INST,PTA,PTA2,DIFF,RP,(NS)
KC - n ⎭ 1 - 2 ⎫
⎪
DA - Dn ⎫ 3 - 4 ⎪
⎪ Measuring CT for Differential protection
⎪
DB - Dn ⎬ 5 - 6
⎪ DIFF ⎪
DC - Dn ⎭ 7 - 8 ⎬ Operation signal output
Z1 - Z2 ZCT 9 10
⎪
⎪
a - c Auxiliary switch input 11 - 12 ⎪
⎪
Tc - c Trip signal input 13 - 14 ⎭
re - c Reset switch 15 - 16 PTA operation signal output
UA , UB , UC (
, Un ) Rated voltage input for UV, OV, RP, (UF/OF) 17 - 18 PTA2 operation signal output
Y1 - Y2 EVT 19 - 20 Lock-out
O1 - O2 ⎫ Monitoring function CT for 4 – 20mA signal 21 - 22 Circuit self-diagnostic (For Protective function)
⎬
O3 - O4 ⎭ CT rated current: 1A or 5A TS - TE Trip signal output
C+ Communication line (+)
C- Communication line (–)
Cc Communication line (common)
・Other features
• Separation of the control power for the protection circuit and measuring circuit enhances the
redundancy and reliability.
• Information displayed on the LCD of the front panel includes the phase currents, voltage, electrical
energy, demand electrical power, power factor, pickup current & time settings, fault current and trip
pickup time.
• An internal clock allows the fault occurrence time to be displayed on the LCD and up to 100 fault
events and 100 alarm events to be viewed in chronological order.
• The self-diagnostic function comes standard with the relay, providing an alarm via a relay contact
output if an error occurs in the CPU.
Optional functions are shown below.
• Output signals including current and voltage are analogue and delivered via 4 to 20 mA DC terminals.
• Modbus communication is available.
14
Components
Motor protection relay PRS-1S Motor protection relay
・General characteristic PRS-1S
The PRS-1S is an electronic motor protection relay
with high functionality that detects various states when
an AC motor starts and while it is operating.
Measurement and monitoring functions are installed in
addition to the basic 3 elements of the motor
protection function (overload protection, open-phase
protection, and reverse-phase protection).
・ANSI 51R : Overload protection function
The protection function is adapted to the motor
starting characteristics and the load characteristics.
・ANSI 46 : Open-phase protection function
“Open phase” is a state in which the motor operated in Specifications
a single-phase state because the power wire Control voltage DC110V
connected to the motor became disconnected, the VA consumption 5VA
connection area was loose, or there was a Outline dimensions
Width 96 × height 144 × depth 116
(includes terminal area on back side)
disconnection inside the motor. Open-phase states
Temperature range -10℃∼+55℃
can cause motor winding burnout, and detecting
Storage temperature -25℃∼+75℃
open-phase states can prevent this.
95% or less, and there must not be any
Humidity
・ANSI 47 : Reverse-phase protection function condensation
“Reverse-phase” is a state in which the phase IEC60255
sequence of a motor is connected in reverse and the Measuring relays and protection equipment
Based standard
IEC60947-4-1 Part 4
motor rotates in the reverse direction. This cannot be Contactors and Motor-Starters
checked visually in some installation locations, and
reverse-phase protection is a function that is essential
in order to prevent reverse rotation.
・Other protection functions
• ANSI 51L : LOAD INCREASE • ANSI 66 : TOO MANY STARTS
• ANSI 50 : OVER CURRENT SHORT • ANSI 67 : DIRECTIONAL GROUND RELAY
• ANSI 49S/51 : THERMAL CAPACITY • ANSI 49R : TEMPERATURE
• ANSI 46 : UNBALANCE • ANSI 37 : HIGH & LOW CURRENT
• ANSI 48 : MAX START TIME • EXTERNAL FAULT
・Function that displays and saves the activation information and history
¡Trip and alarm activation: If trip or alarm occurs, the time of occurrence, cause of activation, activation
value, and activation duration are displayed on the screen. The system can save 100 instances each of
trip and alarm activation.
¡History of phenomena that occurred: The system can save a total of 200 instances of the history of the
following phenomena that occurred. These phenomena will be displayed on the screen in chronological
order, so it is easy to track detailed information about the phenomena that occurred.
• Trip activation (time of occurrence / cause of activation)
• Alarm activation (time of occurrence / cause of activation)
• Reset operation (time of occurrence / reset operation details)
• External input (time of occurrence / external input state)
・Measurement display function
¡The display screen displays the following measurement values.
• Phase current • Unbalanced current • Motor winding temperature • Motor load current
• Leakage current • Motor starting time • Motor starting current • Motor operating time
• Motor operating cycles • External command input state • External output operating state
・Monitoring function
¡Communication function: In Modbus RTU mode (RS-485), it is possible to read and write protection setting
values and output measurement values and histories.
¡Analog output: The maximum phase current value can be converted to 4-20 mA current and output
externally.
15
Components
Generating plant management system GAC21
・General characteristic PLC (programmable logic controller)
The GAC21 Generating Plant Management System is
Power CPU module other module
designed to be reliable and user friendly. The system
module
design is based on TERASAKI’s experience as a
dedicated manufacturer of generator control technology
and multiplex transmission systems that have
successfully been supplied to a large number of marine
projects for many years.
The GAC21 System is a function-dispersed type system
that is designed to operate using its PLC
(programmable logic controller). Specification
Type Micrex-SX
It consists of two control units, the GAC21 Automatic Standard conformance IEC 61131
Generator Controller and the Type EAS-201 Multi Control power supply 24V DC (+30% to -25%)
functional synchronizer and can be utilized with up to a CPU 32 bit processor
maximum of 5 generators. Processing speed 20 to 520 ns
Program memory 32 k step
・PLC (programmable logic controller) analog input / output,
Module function digital input / out put,
The GAC21 automatically controls generators using its communication
programmable logic controller. It covers the No. of controlled generators Max. 5
management of the entire generating plant, including Communication
RS232C, RS485,
TM, SX-BUS, P-link, Modbus 1)
the automatic load sharing function, automatic start,
TM ... TERASAKI multiple transmission system
automatic switching and power management. SX-BUS, P-Link ... Fuji Electric original high speed
Control parameters and settings can be easily modified data link system
1) Constraints conditions
using the device provided with every GAC21 system.
・Characteristic
• Check synchronizing function for manual operation
support
• Self- diagnostic capability for CPU error, ADC error
and power low
• Easy to realize error by LED indication
• Independent LED synchro lamp function from CPU
• Function for confirming normality of synchronous
detection (Beat wave form)
• Easy to save event log
• Modbus communication can be transferred analogue Specifications
data including voltage, frequency and so on. Type EAS-201
Busbar input voltage 110 / 220V AC
Generator input voltage (switching)
Rated frequency 50 / 60 Hz
Closing designation (selective) SLOW, FAST, SLOW/FAST
250V AC 3A
Control output
24V DC 3A
Serial port RS-485, Modbus
Busbar side
Controlled source
110V DC
Dimensions (mm) W96 × H96 × D182
16
Optional equipment
HS21 prepares the various option equipment to
improve safety more.
Inspection window IR Window
The list of the option equipment is shown below.
・Inspection window
Installed in the circuit breaker compartment door
when visual confirmation is required by ships staff
of the operating position of the circuit breaker.
・IR Window
Using Thermography enables temperature
measurement of busbar without opening the
closed compartment.
Insulation boots
17
Accessories
The accessories provided as standard are shown Lifter
below.
Compact type
・Circuit breaker draw-in/out handle
Used to assist in the withdrawal and insertion of Circuit breaker
draw-in/out handle
the VCB and VCT.
Standard type
・Earthing switch operating handle
Used for earth switching operations. Earthing switch
operating handle
・Charging handle
Used to charge the closing spring of the circuit
breaker. Charging handle
Memo
18
TERASAKI Global Service Network
service & supply
TERASAKI ELECTRIC (EUROPE) LTD.
TERATEC
TEC (USA) INC.
KOREA ENGINEERING SYSTEM
CO., LTD.
TERATEC LTD.
CO LTD.
TERASAKI ELECTRIC (SHANGHAI) CO.,
TERASAKI ELECTRIC (CHINA) LTD.
L
TERASAKI
(MIDDLE EAST)
TERASAKI ELECTRIC CO.,
(F.E.) PTE. LTD.