Armature Windings
Armature Windings
▪ Field and armature windings are the essential features of electric machines (both DC
and AC).
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EE6303 Electrical Machines II
Electrical machine windings
▪ Armature windings comprise a set of coils embedded in the slots, uniformly spaced
round the armature periphery.
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Common terminologies associated with armature windings
EE6303 Electrical Machines II
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Coils.
EE6303 Electrical Machines II
Common terminologies associated with armature windings
▪ Conductor:
An individual piece of wire (active length) placed in the slots in the machine in the
magnetic field.
▪ Turn:
A turn consists of two conductors separated from each other by a coil pitch and
connected in series so that the emf induced will be additive.
▪ Coil:
A coil is formed by connecting number of turns together. A coil may consist of a
single turn or may consist of many turns. Each turn is insulated from the other turns
and from the rotor slot.
▪ Coil side:
A coil consists of two coil sides, which are placed in two different slots. The group of
conductors on one side of the coil form one coil side while the conductors on the
other side of the coil forms the second coil side.
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Common terminologies associated with armature windings
▪ Coil throw:
The location in an armature core of the sides of a coil starting in slot number one.
Example 1:The coil throw 1 to 9 meaning that one side of the coil is inserted in slot number
1, and the other side in slot number 9.
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Common terminologies associated with armature windings
▪ Pole pitch:
The distance between the central line of one pole to the central line of the next
pole. The coil pitch could be expressed in terms of its angular span or in terms of
slots.
Pole pitch is always 180 electrical degrees regardless of the number of poles on the
machine.
P
θe = θm
2
where θe is the electrical angle, θm is the mechanical angle, and P is the number of
poles.
▪ Coil pitch or coil span:
The distance between the two coil sides of a coil is called coil span or coil pitch.
The coil pitch could be expressed in terms of its angular span or in terms of slots.
Example 2: In example 1 mentioned in slide 11, the coil pitch is 8 slots (9 - 1).
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Questions
Example: Find the slots per pole, coil pitch, and the pole pitch of the following machine.
Number of slots = 36
Number of poles = 4
Slots per pole = 9 slots
Coil Pitch = 6 slots,
Pole pitch = 9 slots.
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Common terminologies associated with armature windings
The windings (field and armature windings) used in rotating electrical machines (DC
and AC) can be classified as:
▪ Concentrated windings
▪ Distributed Windings
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Concentrated and Distributed windings
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Concentrated windings
▪ In concentrated windings, all the winding turns are wound together in series to form
one multi-turn coil and all the turns have the same magnetic axis.
▪ Examples of concentrated winding are:
– Field windings of salient-pole synchronous machines.
– Field windings of DC machines
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Concentrated and Distributed windings
Distributed Windings
▪ All the winding turns are arranged in several full-pitch or fractional-pitch coils.
▪ These coils are then housed in the slots spread around the armature periphery.
▪ Examples of distributed winding are
– Stator and rotor of induction machines
– The armatures of both synchronous and DC machines
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Closed and Open windings
Closed Windings
▪ There is a closed path in the sense that if one starts from any point on the winding
and traverses it, one again reaches the starting point from where one had started.
▪ Used only in DC machines and AC commutator machines.
Open Windings
▪ There is no closed path in the windings.
▪ Used only for AC machines.
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Developed winding diagram
▪ The arrangement of coils round the armature periphery and their interconnections
is best illustrated in form of a developed winding diagram.
▪ For the purpose of drawing a winding diagram, it is convenient to imagine the
armature to be laid out flat in a developed form with slots parallel to each other.
▪ In a developed winding diagram, single turn coils and multi-turn coils are represented
as follows.
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Representation of Single-layer winding
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DC machine armature windings
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DC machine armature windings
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Common terminologies
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DC machine armature windings types
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Design procedure
▪ Type of winding (lap or wave), total number of slots (𝑆), and total number of poles
(𝑃) will be given.
𝑦𝑓 = 𝑦𝑏 − 𝑦𝑐
𝑦𝑤 = 𝑦𝑏 − 𝑦𝑓
▪ For Lap winding, the numbers of parallel path are equal to the total number of poles.
Therefore, the number of brushes is equal to the total number of poles.
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Simplex Lap winding
▪ This winding is used in large current applications, because it has more parallel paths.
▪ It is suitable for low voltage and high current applications.
▪ This winding required a greater number of conductors for generating certain emf,
hence the winding cost is high.
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Example 1
Draw the developed armature winding diagram of a DC machine with 8 slots, four-pole,
two-layer, progressive simplex lap winding. The number of turns per coil is one.
𝑆
Slots per pole = = 2 slots
𝑃
𝑆
Back pitch: 𝑦𝑏 ≈ = 2 slots
𝑃
Front pitch: 𝑦𝑓 = 𝑦𝑏 − 𝑦𝑐 = 2 − 1 = 1 slots
The commutator pitch, 𝑦𝑐 = +1
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Example 1: Solution
▪ Winding table
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Number of brushes = 4
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Example 2
Draw the developed armature winding diagram of a DC Machine with 4 poles, 16 slots,
progressive, double layer simplex lap winding. Show the position of brushes and
direction of induced emf. The number of turns per coil is one.
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Winding table Slot numbers where Commutator
the coils sides are segments where the
placed coil ends terminated
[𝑥, (𝑥 + 𝑦𝑏 )’] [𝑥, 𝑥 + 𝑦𝑐 ]
1,1+4=1,5’ 1,1+1=1,2
2,6’ 2,3
3,7’ 3,4
4,8’ 4,5
5,9’ 5,6
6,10’ 6,7
7,11’ 7,8
8,12’ 8,9
9,13’ 9,10
10,14’ 10,11
11,15’ 11,12
12,16’ 12,13
13,1’ 13,14
14,2’ 14,15
15,3’ 15,16
33 16,4’ 16,1
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Simplex wave winding
▪ In wave winding, commutator pitch is selected to be closely equal to two pole pitch
in terms of commutator segments (approximately 360 electrical degrees apart).
2(𝑆−1)
– Retrogressive wave winding, 𝑦𝑐 =
𝑃
▪ For wave windings, number of parallel paths are always equal to two. Therefore, the
number of brushes is always equal to two.
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Simplex wave winding
▪ In simplex wave winding;
𝑆
𝑦𝑏 ≈
𝑃
𝑦𝑓 = 𝑦𝑐 − 𝑦𝑏
▪ The following diagram shows a part of simplex wave winding.
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Example
Draw the developed armature winding diagram of a DC generator with 4 poles, 17 slots,
progressive, double layer simplex wave winding.
Number of poles, 𝑃 = 4
Number of slots, 𝑆 = 17
2(𝑆+1) 2(17+1)
Commutator pitch, 𝑦𝑐 = = =9
𝑃 4
𝑆
Back pitch: 𝑦𝑏 ≈ =4
𝑃
Front pitch: 𝑦𝑓 = 𝑦𝑐 − 𝑦𝑏 = 9 − 1 = 8
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Slot numbers where the Commutator segments
Winding table
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coils sides are placed where the coil ends
[𝑥, (𝑥 + 𝑦𝑏 )’] terminated
[𝑥, 𝑥 + 𝑦𝑐 ]
1,1+4= 1,5’ 1, 1+9 = 1,10
10, 14’ 10,2
2,6’ 2,11
11,15’ 11,3
3,7’ 3,12
12,16’ 12,4
4,8’ 4,13
13,17’ 13,5
5,9’ 5,14
14,1’ 14,6
6,10’ 6,15
15,2’ 15,7
7,11’ 7,16
16,3’ 16,8
8,12’ 8,17
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17,4’ 17,9
9,13’ 9,1
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Complete simplex progressive wave winding.
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AC machine armature windings
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Terminologies associated with AC machine armature windings
▪ Slot angle pitch (𝛾): The phase difference contributed by one slot in electrical
degrees is called slot angle pitch.
180o
𝛾=
Slots per pole
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Phase belt and phase spread
Phase belt
A group of adjacent slots belonging to one phase under one pole pair is known as
phase belt.
Phase spread
The angle (electrical) subtended by a phase belt is known as phase spread.
Phase spread = Phase belt x Slot angle pitch
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3-phase armature winding
▪ In a three phase machine, armature consists of three windings, i.e. phase A winding,
phase B winding, and phase C winding.
▪ The phase emfs of a 3-phase winding should have mutual time-phase displacement of
120o electrical radians.
▪ In order to achieve 120o phase displacement, the placement of coil sides of windings
A, B, and C should be as follows.
Phase A: slot #1
120𝑜
Phase B: slot # 1 +
𝛾
240𝑜
Phase C: slot # 1 +
𝛾
180o
where 𝛾 =
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Slots per pole
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Examples: Phase belt and phase spread
1) Field winding on the rotor produce 2 poles and the stator carries 12 conductors
housed in 12 slots as shown in the Figure.
180 o 180 o
𝛾= = = 30 o
Slots per pole 6
Phase A: slot #1
120𝑜 120𝑜
Phase B: slot # 1 + = 1+ = slot # 5
𝛾 30o
240𝑜 240𝑜
Phase C: slot # 1 + = 1+ = slot # 9
𝛾 30o
Phase belt = 4
Phase spread = 4 × 30o = 120o
2) Field winding on the rotor produce 2 poles and the stator carries 12 conductors
housed in 12 slots as shown in the Figure.
180 o 180 o
𝛾= = = 30 o
Slots per pole 6
Phase A: slot #1
120𝑜 120𝑜
Phase B: slot # 1 + = 1+ = slot # 5
𝛾 30o
240𝑜 240𝑜
Phase C: slot # 1 + = 1+ = slot # 9
𝛾 30o
Phase belt = 2
Phase spread = 2 × 30o = 60o
AC armature windings can be classified based on the distribution of coil sides in the
armature slots as follows.
▪ Double layer windings
– Integral slot winding
– Integral slot chorded winding
– Fractional slot winding
▪ Single layer windings
– Concentric winding
– Mush winding
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End connections of coils
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Double layer winding
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Integral slot winding
▪ When the number of slots per pole per phase (SPP) is an integer, then the winding is
called integral-slot winding.
▪ Example:
Armature winding of a 3-phase machine with total number of slots = 24 and number
of poles = 4.
Slots per pole per phase = 24/(4x3) = 2 ⇒ An integer, therefore winding type is
integral slot winding.
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Example 1: Integral slot winding
Draw the armature winding diagram of a 3-phase machine with total number of slots =
12; number of poles = 4, phase spread = 60o, double-layer, full-pitch winding.
SPP = 12/(4x3) = 1 slot.
12
Pole pitch = = 3 slots.
4
Full-pitch winding: coil pitch = pole pitch = 3 slots.
180o 180o
Slot angle pitch 𝛾 = = = 60o
Slots per pole 12൘
4
Phase spread = 60o
Phase belt = Phase spread/Slot angle pitch = 60o/60o = 1 slot.
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Example 1: Integral slot winding
Winding placement:
Phase A One side of the first coil is placed at slot #1 in the top layer; other coil side
should be placed at 1+coil pitch = 1+3 = slot #4 in the bottom layer.
Phase B Starts at slot # 1 + 120𝑜 = slot 1 + 120𝑜 = slot #3 in the top layer;
𝛾 o 60
other side of the coil should be placed at slot #6 in the bottom layer.
Phase C Starts at slot # 1 + 240𝑜 = slot 1 + 240𝑜 = slot #5 in the top layer; other
𝛾 o 60
side of the coil should be placed at slot #8 in the bottom layer.
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Example 1: Integral slot winding
▪ The four coils of one phase are connected in parallel in two series groups of two
coils each.
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Example 2: Integral slot winding
Winding placement:
Phase A One side of the coil is placed at slot #1 in the top layer; other coil side
should be placed at 1+coil pitch = 1+6 = slot #7 in the bottom layer.
Phase B Starts at slot # 1 + 120𝑜 = slot 1 + 120𝑜 = slot #5 in the top layer;
𝛾 o 30
other side of the coil should be placed at slot #11 in the bottom layer.
Phase C Starts at slot # 1 + 240𝑜 = slot 1 + 240𝑜 = slot #9 in the top layer; other
𝛾 o 30
side of the coil should be placed at slot #15 in the bottom layer.
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Example 2: Integral slot winding
▪ When the number of slots per pole per phase (SPP) is an integer, and the coil pitch is
less than the pole pitch, then the winding is called integral-slot chorded winding.
▪ The coil pitch generally varies from 2/3 pole pitch to full pole pitch.
▪ The advantages of using chorded coils are:
– To reduce the amount of copper required for the end-connections (or over
hang).
– To reduce the magnitude of certain harmonics in the waveform of phase emfs
and mmfs.
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Example: Integral slot chorded winding
Draw the armature winding diagram of a three-phase machine: double-layer lap winding
with total number of slots = 36, Number of poles = 4, chorded coils with coil pitch = 7,
and pole pitch = 9.
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Example: Integral slot chorded winding
Winding placement:
Phase A One side of the coil is placed at slot #1 in the top layer; other coil side
should be placed at 1+coil pitch = 1+7 = slot #8 in the bottom layer.
Phase B Starts at slot # 1 + 120𝑜 = slot 1 + 120𝑜 = slot #7 in the top layer;
𝛾 o 20
other side of the coil should be placed at slot #14 in the bottom layer.
Phase C Starts at slot # 1 + 240𝑜 = slot 1 + 240𝑜 = slot #13 in the top layer;
𝛾 o 20
other side of the coil should be placed at slot #20 in the bottom layer.
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Example: Integral slot chorded winding
▪ When the number of slots per pole per phase (SPP) of a winding is a fraction, then
the winding is called a fractional slot winding.
▪ Advantages of fractional slot windings when compared with integral slot windings
are:
– a great freedom of choice with respect to the number of slots.
– this winding allows more freedom in the choice of coil pitch.
– the amount of copper used in the overhang is reduced and hence a saving on
copper.
– this winding reduces the high-frequency harmonics in the emf and mmf
waveforms.
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Fractional slot winding
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Arranging fractional slot windings with the aid of tables
▪ The coil groups in a fractional-slot winding are easily arranged with the aid of a table.
▪ Taking a sheet paper, the table is drawn with as many horizontal lines as there are
poles, and each line is divided into 3𝐶 boxes, where 𝐶 is the numerator of the
improper fraction representing the slots per pole per phase and 3 is no. of poles.
▪ The table is next divided by vertical lines forming three equal columns for the three
phases with C boxes per phase.
▪ Following this, in ordinal succession, the boxes are filled in with the numbers of the
slots at intervals of 𝑑 boxes, where 𝑑 is the denominator of the fraction expressing
the number of slots per pole per phase.
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Arranging fractional slot windings with the aid of tables
Example: Produce the winding table of a three-phase ac machine with armature slots of
27 and number of poles 6.
27 27 3 1
SPP = = = =1
6×3 18 2 2
Winding table:
Draw a table where no. rows = no. of poles= 6, and each column of three phases with
C no. of sub columns, where, C is the numerator of the improper fraction, i.e. 3.
Fill the boxes starting from the extreme left top box with cross (representing adjacent
slots). Proceed to the right marking crosses separated from each other by
denominator of the improper fraction of no. of slots per phase per pole, i.e. 2.
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Arranging fractional slot windings with the aid of tables
Winding table
No.
Of Phase A Phase C Phase B
Poles
N X X X X X
S X X X X
N X X X X X
S X X X X
N X X X X X
S X X X X
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Arranging fractional slot windings with the aid of tables
Winding table Interpretation
▪ Reading the table horizontally line by line, write down the letter of the respective
phase each time a cross appears in its column.
▪ This reveals the following sequence of the coils of each phase under consecutive
poles.
aacbb, accb, aacbb,accb, aacbb, accb
▪ Each letter indicates the coils of each phase, and like letters succeeding one another
indicate how many coils of the same phase the group will contain.
Coil groups: 2,1,2; 1,2,1; 2,1,2; 1,2,1; 2,1,2; 1,2,1.
▪ Thus, in our example, the sequence shows that it is necessary to prepare nine groups
of two coils each and nine single coils.
▪ They will occupy (9x2)+9 = 27 slots.
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Example
Design and draw the developed winding diagram of an AC motor with following details:
No of poles= 6 no. of phases = 3, No. of slots = 27, coil pitch = 4, double layer lap
winding.
27 27 3 1
SPP = = = = 1
6×3 18 2 2
SPP is a fraction, therefore fractional slot winding is used.
27
Pole pitch = = 4.5 slots
6
Coil pitch = 4.
From the previous example, the sequence of coils of each phase under consecutive
poles for the machine is
aacbb, accb, aacbb,accb, aacbb, accb.
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Example: Solution
▪ Single-layer windings are not commonly used in practice except for machines of a
few kW.
▪ One coil side occupies one slot completely, therefore number of coils is equal to half
the number of slots.
▪ The 3-phase single-layer windings types:
– Concentric winding
– Mush winding
▪ In case of three phase machine, single layer winding must be designed to allow the
end-connections to be accommodated in separate tiers or planes.
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Concentric Windings
▪ The coils under one pole pair are wound such that the coils have one center.
▪ Coil Group: The group of coils having the same center is defined as coil group.
▪ The concentric winding can further be sub-divided into
– half coil winding or unbifurcated winding
– whole coil winding or bifurcated winding
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Half coil winding or unbifurcated winding
▪ The number of coils in each coil group = the number of coil sides in each phase belt.
▪ The direction of current in all coil groups are the same.
▪ In whole coil winding, the number of coil sides in each phase belt are double the
number of coils in each coil group.
▪ The number of coil groups equals the number of poles.
▪ The adjacent coil groups carry currents in opposite directions.
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Example: Half coil winding
Draw the half coil single layer concentric windings for a 3-phase machine with 24-slots,
4-poles for phase spread of 60o.
Total number of slots = 24
Pole pitch = 24/4 = 6 slots
SPP = 24/(3x4) = 2 slots
180 o 180 o
𝛾= = = 30 o
Slots per pole 24/4
Phase spread = 60o
Phase belt = Phase spread/Slot angle pitch = 60o/30o = 2 slots.
Winding placement:
Phase A One side of the coil is placed at slot #1
Phase B 120𝑜 120𝑜
Starts at slot # 1 + = slot 1 + = slot #5
𝛾 30o
Phase C 240𝑜 240𝑜
Starts at slot # 1 + = slot 1 + = slot #9
𝛾 30o
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Example: Half coil winding
Layer 2
Layer 1
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Example: Whole coil winding
Draw the whole coil single layer concentric windings for a 3-phase machine with 24-slots,
4-poles for phase spread of 60o.
Winding placement:
Phase A One side of the coil is placed at slot #1
Phase B 120𝑜 120𝑜
Starts at slot # 1 + = slot 1 + = slot #5
𝛾 30o
Phase C 240𝑜 240𝑜
Starts at slot # 1 + = slot 1 + = slot #9
𝛾 30o
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Example: Whole coil winding
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Mush winding
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Example: Mush winding
Winding diagram of 24 slots, 4 poles, single-layer mush winding for a 3-phase machine.
SPP = 2 slots
Pole pitch = 24/4 = 6 slots
Winding placement:
Phase A One side of the coil is placed at slot #1
Phase B 120𝑜 120𝑜
Starts at slot # 1 + = slot 1+ o = slot #5
𝛾 30
Phase C 240𝑜 240𝑜
Starts at slot # 1 + = slot 1 + = slot #9
𝛾 30o
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Example: Mush winding
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Choice of winding
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