04 Reference Specification
04 Reference Specification
29 November 2021
dpie.nsw.gov.au
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Reference Specifications for Housing Construction v2.1
Preface
This reference specification is a standard specification to be used for all residential building
works except low-rise residential building works. It is used together with drawings, General
Conditions of Contract and other documents forming part of this contract.
The reference specification has been designed with a structure and format consisting of:
1. Preliminaries
2. Specification text, sections 1 to 20 incorporating:
• the main text requirements to the right of the page
• a left side column identifying additional compliance requirements
3. Schedules
Basically the reference specification provides a simple, concise, plain English, flexible, part-
performance and part-prescriptive document designed to meet the needs and capabilities of
the NSW housing industry.
Table of Contents
Preliminaries ................................................................................................................................. 7
P1 General ............................................................................................................................................ 7
P2 Documentation ................................................................................................................................ 8
P3 Contracting ...................................................................................................................................... 9
P4 Administration ................................................................................................................................ 10
P5 Site ................................................................................................................................................. 10
P6 Environmental Protection .............................................................................................................. 13
P7 Plant ............................................................................................................................................... 14
P8 Materials & Workmanship .............................................................................................................. 15
P9 Completion..................................................................................................................................... 17
P10 Project Handover ........................................................................................................................... 18
P11 Defects Liability Period (DLP)........................................................................................................ 18
01: Demolition ............................................................................................................................. 19
1.1 General .......................................................................................................................................... 19
1.2 Submittals ...................................................................................................................................... 19
1.3 Inspections..................................................................................................................................... 19
1.4 Materials and Components ............................................................................................................ 19
1.5 Demolition ...................................................................................................................................... 20
02: Groundworks ........................................................................................................................ 22
2.1 General .......................................................................................................................................... 22
2.2 Inspections..................................................................................................................................... 22
2.3 Protection of Existing Trees ........................................................................................................... 22
2.4 Contaminants or Hazardous Materials .......................................................................................... 23
2.5 Sewer/Stormwater ......................................................................................................................... 23
2.6 Site Clearing .................................................................................................................................. 24
2.7 Site Excavations ............................................................................................................................ 24
2.8 Filling Materials .............................................................................................................................. 25
2.9 Site Preparation And Bulk Filling ................................................................................................... 26
2.10 Compaction.................................................................................................................................... 26
2.11 Restoration of Road Openings ...................................................................................................... 27
2.12 Bituminous Pavings ...................................................................................................................... 27
2.13 Retaining Walls .............................................................................................................................. 27
2.14 Completion..................................................................................................................................... 27
03: Concrete Works .................................................................................................................... 28
3.1 General .......................................................................................................................................... 28
3.2 Inspections..................................................................................................................................... 28
3.3 Quality and Work Practices ........................................................................................................... 28
3.4 Formwork ....................................................................................................................................... 29
3.5 Reinforcement ............................................................................................................................... 29
3.6 Concrete ........................................................................................................................................ 30
3.7 Embedments, Cores and Fixings .................................................................................................. 31
3.8 Termite Barriers ............................................................................................................................. 32
3.9 Joints ............................................................................................................................................. 32
3.10 Concrete Elements ........................................................................................................................ 33
PRELIMINARIES
Preliminaries
P1 General
Intention
These Preliminaries are intended to be used in conjunction with ***GC21 Conditions
of Contract and Preliminaries*** incorporating any amendments and Annexure
changes.
The Designer and Contractor’s works must comply with current standards, NCC and
legislation.
Any ambiguity, discrepancy or inconsistency found in the documents must be notified
to the Principal’s Authorised Person. Where the discrepancy/ conflict affects the
execution of the Work, request clarification before proceeding with the Work.
DEMOLITION LICENSING
Contractors are required to be properly licensed to carry out demolition work in
accordance with the Work Health and Safety Regulation 2017. Generally, the
Regulation applies to demolition work done to a building, structure or installation that
is 4 metres or more in height, being work involving mechanical felling.
1.1 INTERPRETATIONS
The following words and expressions have the meanings assigned to them except
where the context otherwise requires:
- “Approval” means approval by Principal’s Authorised Person
- “Building” means any roofed structure enclosing space and recognised as
complete and distinct entity.
- “Block” means a partially separated, recognisable entity within a structure
(building) containing one or more dwelling units.
- “Unit” means a self-contained dwelling within a multi-storey building, one above
the other. Usually, units share a common entrance and stairway (or lift), and
common open space.
- “provide” means supply and fix or supply and install as applicable.
- “Liveable Housing” (previously known as Universal) is the design of housing and
environments to be useable by all people, to the greatest extent possible, without
the need for expensive modifications or specialised design.
- “General Housing” means Housing supply not targeted to special needs tenants.
- “Easy Access” means barrier free excess to space and outdoor areas.
- “SEPP HSPD – Housing for Seniors and People with a Disability” means Housing
which meets the needs of seniors or people with disabilities
- “Principal’s Authorised Person” means Contract Administrator appointed by the
Principal as defined in the General Conditions of the Contract.
- “selection” means details of product, fixture or fitting including manufacturer, model
number, type, material, finish, colour, etc
1.2 ABBREVIATIONS
ACA Australian Communications kV kilovolt
Authority
PRELIMINARIES
RC reinforced concrete
kPa kilopascal
P2 Documentation
2.1 SITE INFORMATION
The Principal accepts no responsibility for the accuracy or comprehensiveness of
information supplied by it in respect of existing site conditions. The Principal must not
be held responsible for any interpretation or deduction made or conclusion drawn by
the Contractor from that information and the Contractor must be fully responsible for
any such interpretation, deduction or conclusion. All costs resulting from
interpretations, deductions and conclusions by the Contractor from the information
supplied by the Principal must be borne by the Contractor.
2.2 SHOP DRAWINGS
Shop drawings are to fully explain the object and matter being considered for
approval. Supply in sufficient time for examination, and revision, if necessary, before
the documents are required for use. Manufacture is not to start until receipt of signed
approval of the drawings:
Approval submit copies in triplicate to the Principal’s Authorised Person for examination.
Where necessary include additional copies for consultants.
PRELIMINARIES
P3 Contracting
3.1 STANDARDS AND CODES
The Contractor must comply with all statutory requirements as amended.
The contract requires compliance with all relevant standards, codes including the
Building Code of Australia (and NSW variations), Australian Standards as specified
and the Land and Housing Corporation’s Component Requirements and Deemed to
Comply Product Register. The editions current as at three months before the date of
the contract.
3.2 APPROVALS AND FEES
The Contractor must obtain from public or other authorities all approvals and permits,
arrange all inspections, give all notices necessary and pay all fees and charges in
connection with the work under the Contract.
Supply Authorities: Allow for connecting all services. Refer to Trade Sections for
further requirements.
3.3 ROAD OPENINGS
Approval No road openings for services are to be made unless permission is first obtained
either from the relevant local or state Authority having jurisdiction, or, in the case of
undedicated roads, from the Principal’s Authorised Person.
Refer to GROUNDWORKS: Restoration of Road Openings.
WHS Regulation 3.4 NOTICE OF INTENTION TO COMMENCE
2011 The Contractor must issue “NOTICE OF INTENTION TO COMMENCE CON-
STRUCTION WORK”, to the SafeWork NSW as per the WHS Regulation before
starting Building Work.
PRELIMINARIES
P4 Administration
4.1 SITE MEETINGS
Throughout the duration of the contract the Contractor must arrange and provide
facilities for site meetings to be attended by him, appropriate sub-contractors and by
the Principal’s Authorised Person at a frequency determined by the Principal’s
Authorised Person. The Principal’s Authorised Person will issue a record of the
meeting to the Contractor.
P5 Site
Inspection 5.1 ADJOINING PROPERTIES
Required
Joint inspection: The Contractor must arrange with the Principal’s Authorised Person
a joint inspection of any properties affected by the Building Work prior to the
commencement of the Building Work:
- prepare two (2) identical reports recording the conditions existing within the
adjoining properties including site structures, surfaces, existing fittings and
equipment, and especially structural defects and other damage or defacement.
- the reports must include drawings, written descriptions and photographs.
- Obtain written agreement of the contents of the report from affected adjoining
owners of property prior to commencement of any excavation or demolition work
- within 28 days of the inspection provide one report to the Principal’s Authorised
Person and keep the other report on site.
5.2 CONSULTATION WITH NEIGHBOURS
The Contractor shall allow in their tender price for consultation with the adjoining
owners and residents. This consultation shall include but shall not be limited to the
following:
- At least one week prior to commencement of any work on site inform the adjoining
owners and residents of the proposed work commencement, including hours of
work.
- Prior to commencement of any work that will affect adjoining owners, such as
fences, easements, sewer and drainage connections etc, give at least one week
notice to the adjoining owner/s.
- All work that affects the adjoining owners, including making good items, shall be to
the satisfaction of the adjoining owner/s and the Principal’s Authorised Person.
- Refer any disputes with the adjoining owners or residents to the Principal’s
Authorised Person.
5.3 CONTRACTOR’S SITE AREAS
The Contractor’s access onto and around the site, and use of the site for temporary
works and constructional plant, including working and storage areas, location of
offices, workshops, sheds, roads, parking, and the like, must be restricted to those
areas shown on the drawings as being the project site.
5.4 SITE SECURITY
Provide security as required to prevent unauthorised entry. The Contractor is
responsible for security of the Works and must comply with all relevant legislation.
5.5 TEMPORARY SECURITY FENCE
Provide a temporary security fence with adequate gates as follows:
height: 1800mm
type: chain wire
PRELIMINARIES
PRELIMINARIES
Contact authorities: Where existing sewer mains and other services cross the site,
contact the relevant Supply Authority before starting any Building Work and arrange
for centre-line pegging of the sewer mains and other services. Pay all fees and
charges associated with this work. Carry out the work without interruption of services
to adjacent properties.
Damage: Where an existing service is damaged by the Contractor for any reason
whatsoever the Contractor must bear all costs for repairing the service.
Notification: Notify the Principal’s Authorised Person immediately upon the
discovery of services or obstructions not shown in the Contract Documents.
Disconnected meters: Return to the appropriate Supply Authority
5.9 NEW SERVICES
Connection of Services and Metering
Where permitted by local authority, provide separate connection of services to each
dwelling including water, gas, electricity, sewer and stormwater.
Where permitted by local authority, provide separate metering to each dwelling for
water, gas, electricity and NBN.
- Electrical plans must note the required NBN work. Contractor to complete the
design prior to construction and obtain required approvals. All installation and
connection costs are to be borne by the Contractor.
Where separate meters are not permitted for water supply, make plumbing provisions
for future metering.
5.10 APPROVALS AND FEES
Unless otherwise set out in the contract:
A Construction Certificate is not required by the Crown.
Do not pay Development Application fees.
Pay all other application fees associated with construction works.
For Water, Sewer, Electricity, Stormwater Drainage and Gas Services: Pay all
charges related to extension, modification, diversion, amplification, augmentation
of authority’s service mains required for the satisfactory completion of the project.
PRELIMINARIES
Approval Setting out the Building Work: Setting out must be certified by a registered
Surveyor prior to the commencement of the Building Work. The certificate must be
submitted to the Principal’s Authorised Person prior to the commencement of the
Building Work.
Certificates Check of setout: As each building is constructed to ground floor height, obtain a
Required certificate from a registered Surveyor indicating setout and ground floor levels.
Fees: All fees payable to the registered Surveyor are to be met by the Contractor.
5.14 STORAGE ON-SITE
Store materials and equipment so as not to impede the provision of services and work
by others.
Do not use for storage or otherwise obstruct roadways including kerbs and gutters,
driveways or paths during the progress of the Works.
5.15 GUTTERS, LAYBACKS AND FOOTPATH CROSSINGS
Arrange with the local Authority and pay all fees and costs for the provision and/or
removal of gutters, laybacks and footpath crossings.
5.16 TEMPORARY FOOTPATH CLOSURE
Where necessary, seek approval of the appropriate authorities for the temporary,
partial or total closing of footpaths.
Code of Practice 5.17 POISONS AND OTHER HAZARDOUS SUBSTANCES
for Control of Poisons and hazardous substances are to be stored, handled and managed to meet
Workplace the requirements of SafeWork NSW. (This includes provision of Safety Data Sheets
Hazardous for hazardous substances on-site).
Substances
5.18 PROJECT SIGNAGE
Refer to project drawings. Provide and install where indicated on drawings or by
Principal’s Authorised Person
P6 Environmental Protection
DISPOSAL OF CONTAMINANTS AND HAZARDOUS MATERIALS
The management and disposal of contaminants and hazardous materials, including
asbestos, chemicals, oils, shall be in accordance with the current relevant legislation
including:
SafeWork NSW
Work Health and Safety Act 2011
Work Health and Safety Regulation 2011 and 2017 Protection of Environment
Operations Act 1997
Protection of Environment Operations (Waste) Regulation 1997
Environmentally Hazardous Chemicals Act 1985
To AS 4361.2 LEAD BASED PAINT MANAGEMENT
The contractor shall assume, until confirmed otherwise, that all properties constructed
prior to 1970 are potentially affected by lead paint contamination.
PRELIMINARIES
P7 Plant
7.1 TEMPORARY SERVICES
Generally: Provide and maintain temporary services necessary for the execution of
the Works under the contract. Install such services in accordance with the
requirements of the relevant Authorities. Pay charges in connection with the
installation and use of such services.
Give two days’ notice to the regulatory Authority for inspections before connecting into
Authorities water and sewer mains. On completion, disconnect temporary services
and make good.
Code of Practice for Temporary electrical power: Temporary electrical power service must meet the
Electrical Practices SafeWork NSW requirements for power and lighting.
for Construction
Work Temporary water supply: Provide temporary water supply with not less than one
25mm outlet for water.
Temporary sewer: Provide temporary sewer connection to the sewer main where
available.
PRELIMINARIES
PRELIMINARIES
8.6 JOINING UP
Approval Carry out the joining of new work to existing work and any consequent cutting away,
in a manner approved by the Principal’s Authorised Person, and make good to match
existing adjacent work in all respects.
8.7 MAKING GOOD
Make good where items are removed, or affected by removals, demolition, and the
like.
8.8 SALVAGED ITEMS
Subject to the provisions of the General Conditions of Contract, materials, plant,
equipment or other things salvaged from the Works becomes the property of the
Contractor and are to be removed from the site.
8.9 PROHIBITED MATERIALS
The following materials must be prohibited from use:
- Products containing urea-formaldehyde
- Loose mineral wool insulation
- Products containing asbestos.
8.10 TIMBER INSPECTION CERTIFICATION
Certificate Upon installation of the timber materials and components, the Contractor shall provide
Required Quality Assurance Timber Certification stating that:
All structural timbers meet the required durability classifications specified in the
Schedule of Timber Species and Durability Ratings.
All joinery timbers, floorboards, weatherboard linings and fencing meet the required
standards of durability, quality and finish specified in the Schedule of Timber
Species and Durability Ratings.
All engineered timbers and components, including roof trusses have been certified
by suitably qualified structural engineers.
8.11 ALTERNATIVE METHODS, MATERIALS AND EQUIPMENT
Where the contract documents include more than one method, material or brand of
equipment for a particular item, the Contractor may choose any alternative of those
specified. Substitutions must be authorised by the Principal’s Authorised Person. The
contract will not be varied for the actual method, material or brand of equipment
chosen from those specified.
8.12 SUBSTITUTION OF PRODUCTS OR MATERIALS
The Contractor may recommend alternate products or materials to those specified in
the contract documents, provided the product/ material proposed meets the same
performance criteria, colour and quality specified. The Contractor must obtain written
approval from the Principal’s Authorised Person for the proposed substitution. The
contract will not be varied as a result of the substitution.
8.13 PRE-ORDER OF MATERIALS
At the commencement of the contract the Contractor is to check and confirm
availability of specified materials and finishes.
If the specified materials and finishes or acceptable alternatives are not available, the
Contractor must advise the Principal’s Authorised Person accordingly.
The Contractor must place orders for materials and finishes at reasonable time (that
will normally be sufficient time for supplier to meet the order) prior to fixing and retain
records of placing these orders.
PRELIMINARIES
8.14 MATERIALS
All materials and products for use in this contract must be new and of first quality.
Recycled materials may be used if they meet their performance and finishes
requirements and Principal’s Authorised Person’s approval is obtained in writing.
8.15 ALTERNATIVE BUILDING SYSTEMS
Alternative building systems may be used subject to Principal’s written agreement
prior to contract signing and as a consequence the building system saves expenditure
which otherwise would have occurred.
Each submission to the Principal’s Authorised Person for approval of an alternative
building system is to include:
- fully detailed structural design by the manufacturer to be certified by a practising
qualified structural engineer
- two (2) sets of manufacturer’s instructions to the Principal’s Authorised Person
including warranty
- installation to manufacturer’s instructions and certified by a practising qualified
structural engineer.
8.16 DEEMED TO COMPLY PRODUCT REGISTER
The Deemed to Comply Product Register, referred to in this specification, is available
from the following link:
https://www.facs.nsw.gov.au/download?file=330225
P9 Completion
The Contractor shall, prior to the work reaching a state of Completion/ Practical
Completion:
1. Clean all floors, windows, gutters, external areas, paved areas and thoroughfares.
2. Ease and lubricate locks and similar working parts.
3. Remove all stains and droppings of paint and mortar.
4. Label and hand over the keys.
5. Clear sewer and stormwater lines and pits.
6. Test all services, fixtures and equipment in the presence of the Principal’s
Authorised Person.
7. Remove and dispose of debris, spoil and surplus building materials from the site.
8. Leave the works clean, tidy and fit for use or occupancy by the Principal.
9. Provide all instructions for maintenance and services. (Instruction books to be left
in kitchen cupboard).
10. Provide all warranty details, certificates and work-as-executed/ as-built drawings.
Electronic version of as-built drawings is to be provided in USB in the most recent
version of AutoCAD, Revit or other program as instructed by the Principal’s
Authorised Person.
PRELIMINARIES
Handover of any project will not be accepted the week before Christmas/New Year
period and handovers will recommence the second week of January.
The construction program has to consider these requirements accordingly.
DEMOLITION
01: Demolition
To AS 2601 1.1 General
Refer to PRELIMINARIES: Contracting – Notice of intention to commence
- Demolition Licensing
EXPLOSIVES
Do not use explosives.
1.2 Submittals
Approvals
Prior to commencement of works, submit the following:
- All necessary permits, licenses, approvals and authority requirements.
- Evidence showing measures to protect individuals and property approved by
the relevant authority.
- Payment receipt/s for all required fees.
Hazardous Materials Management Plan/ Hazardous Materials Report
Prepare plan/ report in accordance with the Work Health and Safety Regulations.
Management, removal and control of asbestos and materials containing asbestos
must be in accordance with the Code of Practice published by Safe Work
Australia.
Dilapidation Report
Prior to commencement of works, prepare a Dilapidation Report which records the
To AS 2601 nature and condition of any areas or any built works adjacent to or within the area
of the works that may be affected by the demolition works.
Submit to the Principal’s Authorised Person and to each owner of each adjacent
property a copy of the part of the report/ record relating to that property and obtain
their written agreement to the contents.
The Dilapidation Report to comprise both written and photographic records.
The Contractor shall be responsible for any damage resulting from the demolition
works which cannot be proven to be pre-existing.
Test Reports/ Data
Existing services to be re-used must be tested for compliance with current
Australian Standards prior to returning to service. Provide test reports/ data to
verify compliance.
1.3 Inspections
Inspection Required Give 48 hours’ notice before starting demolition.
DEMOLITION
ASBESTOS MATERIALS
Any dwelling constructed before 1984 may have some form of asbestos present,
e.g. wall and/or roof cladding, eaves sheeting, vinyl tiles, vermiculite surfaces and
in concrete floor slabs as formwork to sides and underside of slabs.
Where the age of the dwelling falls into this category the contractor shall assume
that the dwelling may have asbestos content and, where the presence of asbestos
is encountered, it must be treated with the following requirements:
Roofing and cladding materials must be checked for the presence of asbestos
before any such material is disturbed or replaced. All work which involves the
removal of products containing asbestos or brings persons into contact with
asbestos, must be in accordance with SafeWork NSW. A copy of licence of
persons performing the work must be submitted to the Principal’s Authorised
Person prior to commencement of this work.
If asbestos materials are encountered (i.e. in the ground) during construction
works, the Contractor must cease works to the area, isolate the area with safety
fence, and immediately notify the Principal’s Authorised Person and seek further
directions. The Principal’s Authorised Person may engage hygienist, or request the
Contractor to engage their own, to inspect, sample, test and provide safe
methodology of hazardous materials found for its safe removal.
DEMOLITION
GROUNDWORKS
02: Groundworks
2.1 General
BENCHMARK
Relate all levels to the survey benchmark.
FOUNDATION TEST PITS/BORE LOGS
Where foundation test pits/bore logs have been carried out:
- re-excavate pits found under footings, slabs or pavements or within the “zone of
influence”
- angle of zone of influence below horizontal:
300 for sand foundation material
450 for clay foundation material
- replace the backfill material in compacted layers. See COMPACTION.
2.2 Inspections
Inspection Required Give 48 hours’ notice so that inspection may be made of the following:
- excavated material for use as site filling
- all finished excavations
GROUNDWORKS
2.5 Sewer/Stormwater
Provide a diversion strategy for sewer/stormwater.
As part of the diversion works, prepare a temporary solution to discharge sewage
to the sewerage treatment plant while any existing sewer line is brought offline.
Provide, maintain and operate an accepted system for surface water drainage and
sewage disposal, and for clearing away, deodorising and sterilising the same as
necessary upon completion, to the satisfaction of the Principal’s Authorised
Representative.
GROUNDWORKS
GROUNDWORKS
GROUNDWORKS
FILLING TYPES
Hardcore fill:
Fill with hardcore, made up of broken brick or stone, not larger than 75mm gauge.
Crushed rock fill:
Fill with crushed igneous rock, not larger than 40mm gauge with minimum clay
content.
Granular fill:
Fill with loose granular fill with minimum clay content.
2.10 Compaction
To AS 1289, AS GENERAL
2870 * provide compaction to filled areas in accordance with Engineer’s drawings
* under buildings, carparks, driveways and paving and within zone of influence
of footings (except for loose granular filling used as formwork) to 98% minimum
dry density ratio
* over other areas including loose granular filling used as formwork to 85%
minimum dry density ratio.
GROUNDWORKS
2.14 Completion
When building works and landscaping are completed:
* remove all building debris, excess fill and other waste matter
* clean underfloor areas
* clean street frontage paths
* clean nature strips and kerb.
CONCRETE
3.1 General
3.2 Inspections
Inspection Required Give 48 hours’ notice for the Sydney Metropolitan Area and 96 hours for jobs
elsewhere so that inspection can be made of the following:
* film underlay or membrane installed on base
* completed formwork
* reinforcement fixed in place. For reinforcement inspection all embedded items,
cores, etc., must be in place
* placing of concrete
* stripping of formwork.
CONCRETE
3.4 Formwork
To AS 3610, GENERAL
AS 3610.1 * all formwork is to be approved and approval does not relieve the Contractor for
AS 2327.1 its sufficiency
Approval * design and construct formwork so that concrete when cast in the forms, has the
dimensions, shape, location and surface finish required by the specification
* provide temporary openings at the base of column and wall forms to make
cleaning and inspection before placing the concrete.
To AS 3610, DIMENSIONAL TOLERANCES
AS 3610.1 Table Formed surfaces
3.3.2 Strength
To AS 3600
To AS 3610, FORMED SURFACE FINISH
AS 3610.1 * Class 2 for all external and internal off-form concrete
* Class 4 for surfaces to have thick applied finishes after preparation
* Class 5 for totally concealed areas (eg. Footings)
To AS 3610 * evaluation and/or repair.
DISPLACEMENT BEFORE STRIPPING
If formwork is displaced during concreting or within the period specified for the
retention of formwork:
* remove concrete between such limits as directed
* form construction joints and reconstruct the section of work after the formwork
has been strengthened and adjusted.
To AS 3600, AS STRIPPING OF FORMWORK
3610, AS 3610.1 Remove all timber formwork.
Vertical forms:
- Remove formwork that does not support the weight of concrete from faces of
beams, walls and columns not less than accumulative 24 hours after placing
concrete.
PREMATURE LOADING
Do not erect any permanent building component or applied load while the structure
is supported by formwork.
Do not erect masonry walls or other brittle elements on beams and slabs while
they are still supported on formwork.
Certificate Required
3.5 Reinforcement
To AS/NZS 4671 GENERAL
Provide Mill Certificates.
To be certified by Australian Certification Authority for Reinforcing Steel (ACRS)
Ductility grade: Refer to Structural Engineer’s drawings
Surface condition: Free of loose mill scale, rust, oil, grease, mud or other materials
which would reduce the bond between reinforcement and concrete.
REJECTION
Reinforcements not readily identifiable as to grade and location will be rejected
and removed immediately from the site.
CONCRETE
3.6 Concrete
GENERAL
To AS 3600 Provide concrete with the properties specified and/or indicated on structural
engineering drawings:
To AS 1379 * order concrete
Approval * obtain approval of ready-mixed concrete source
* completely discharge, place and compact ready-mixed concrete in its final
position in the forms within 90 minutes of the introduction of the cement to either
the water, the aggregate, or the mixer
* do not drop concrete from a height of more than 1200mm, or throw into position
* a copy of all dockets for concrete must be marked with compressive strength
and slump and given to the Principal’s Authorised Person.
Characteristic strength of concrete:
Refer to structural engineering drawings.
TEMPERATURE OF MIX
The temperature of concrete on delivery is to be between the following limits:
Outdoor shade temperature Concrete temperature
less than 5o 18oC – 32oC
5oC – 32oC 10oC – 32oC
32oC – 38oC maximum 35oC
over 38oC concrete not to be poured
* do not use calcium chloride, salts, chemicals, or other materials to lower the
freezing point of concrete
* do not allow frozen materials or ice to enter the mix.
To AS 3600 PLACING OF CONCRETE
Do not place concrete until all reinforcement, conduits, outlet boxes anchors,
hangers, sleeves, bolts, and other embedded materials are securely and properly
fastened in their proper place and positions.
CONCRETE
Clean formwork:
before placing concrete:
* remove all debris, dust, stains and the like from the forms and
* the forms are to be thoroughly wetted, oiled or treated with a suitable form-
releasing agent.
Continuity of supply: in no circumstances is partly hardened concrete to be
placed in the work.
Continuity of placement: place concrete continuously so that each layer is
blended into the proceeding one by the compaction process.
Compaction: compact all concrete with mechanical vibrators of the immersion
type:
* avoid over-vibration which can cause segregation
* do not rest active vibrator against reinforcement or formwork.
Times of laying: place all concrete during daylight and the work is not to be
started unless it can be completed in daylight.
Approval PUMPING OF CONCRETE
Pumping equipment is to be approved.
Slump: pumped concrete is to be 75mm slump at the nozzle.
CURING
To AS 3600 Keep the concrete in a damp condition, at a reasonably constant temperature for
AS 3799 at least the first seven (7) days by:
* covering with an impermeable membrane held down with sand kept thoroughly
wet
* ponding or continuous sprinkling with water (moist-curing)
Approval
* use of curing compound is to be approved.
WET AREA FLOORS
Unless otherwise detailed, set down the concrete slab to all bathroom/laundry/WC
areas. Evenly grade the surfaces of these areas to achieve maximum 50mm set
down below the general concrete floor slab level at the perimeter and provide a
minimum fall 1:80 from the set down perimeter to the main shower floor waste
outlet. Prepare surface to a trowelled finish as required for waterproofing system.
Refer to TILING AND WET AREA WATERPROOFING – Waterproofing wet areas.
CONCRETE
Termite Barriers
The following systems are approved for use:
Stainless Steel Mesh Barrier - Termi-Mesh Aust P/L
Graded Stone Barrier - Granitgard P/L
ARMOUR-THOR Aluminium - Ensystex Australasia P/L
3.9 Joints
To AS 3600 CONSTRUCTION JOINTS
* construction joints not indicated on drawings must not be made
* joints in columns are to be made at the underside of the floor
* joints in slabs are to be made in areas of minimum stress, which is at a distance
of one-quarter to one-third of span
* all construction joints must be truly horizontal or vertical.
* Do not relocate or eliminate construction joints
Joint preparation:
* roughen and clean the hardened concrete joint surface
* remove loose of soft material, free water, foreign matter
* dampen the surface just before placing the fresh concrete and coat with a
bonding agent.
CONCRETE
CONTROL JOINTS
Form control joints in slabs where shown on drawings:
CONTACT JOINTS
Provide contact joints in positions shown on drawings and where slabs abut
masonry.
SLIP JOINTS
Provide slip joints between concrete slabs and load bearing masonry using
separation strip as specified in Structural Engineer’s drawing.
CONCRETE
CONCRETE
CONCRETE
Approval
3.16 Waterproofing System
GENERAL
Refer to drawings.
Provide a proprietary waterproofing system to below ground areas:
To AS 3500.3.1
* retaining walls, and basement parking areas of a type to suit the situation
* dryness test to substrate
* prepare wall surface by removing projections and loose material, fill
gaps/cracks and void areas with a compatible filler or concrete mix, clean
surface free of dust and contaminants
* protect the membrane after installation with a laminated/extruded polystyrene
foam protection board with shiplapped edges adhered to the membrane
* provide 30mm thick drainage cell panels wrapped in geo-fabric to whole of wall
surface finishing 75mm below finished ground level.
* provide subsoil drainage to collect ground water seepage and prevent water
build up behind walls and under floor connected to the stormwater drainage
system
* backfill with 20mm normal size screen washings to the underside of the bases
of slabs and pavements or to within 75mm of the finished surface of unpaved
areas.
Provide a proprietary waterproof system to above ground external areas:
To AS 4654.1,
* planters, decks, balconies, external opening doors, roofs and parapets
AS 4654.2
* provide membrane upturns at external areas (e.g. balconies, decks, roofs, etc.)
above the anticipated maximum water level resulting from the exposure to
rainfall and wind in accordance with the relevant Australian Standard. Confirm
the suitable height with a qualified Hydraulic Engineer.
To AS 4654.1-2012 Waterproofing membranes for external above-ground use - Materials.
To AS 4654.2-2012 Waterproofing membranes for external above-ground use - Design and
installation.
Installation:
Guarantee Required * Applicator and Contractor are to comply with building inspections, warranties
and certification.
* Installation of waterproofing to be in accordance with manufacturer’s
recommendations
* Waterproofing is to be installed by applicators accredited by manufacturer
* provide a 20 year guarantee for materials and quality of workmanship.
Testing:
To ASTM D5957 Flood test areas after waterproofing is completed.
Perform regular visual inspection of adjacent surfaces, and the underside of the slab
where applicable, for moisture and leaks and record results for each area. There
shall be no evidence of water/leaks from the visual test.
Where leaks have occurred, propose remedial measures and obtain acceptance
from the Principal’s Authorised Person.
Rectify the defective area using the method accepted by the Principal’s Authorised
Person and in accordance with manufacturer’s recommendations.
Repeat the test until the rectified area has shown no leakage for a period of seven
days. Do not allow further works/activities on the areas being tested during this
period.
CONCRETE
Certification:
Provide certificate to the Principal’s Authorised Person for the completed
waterproofing, for each membrane type and area, stating that the works have been
carried out and tested in accordance with the requirements of the Specification and
the manufacturer’s recommendations.
Certificates are to be signed by the applicator/installer and Contractor.
3.17 Finishes
TOLERANCES
Tolerance classes
Determine tolerance classes using a straight edge placed anywhere on the surface
in any direction.
Tolerances class table
Class Measurement Maximum deviation (mm)
A 3 m straight edge 3
B 3m straight edge 6
C 600mm straight edge 6
Screeding
Finish slab surfaces by approved means to finished levels, to tolerance Class B.
FINISHING METHODS
Non-slip floated finish
After screeding and as soon as the surface water has disappeared, consolidate
and float with a wood or cork faced float to a uniform, smooth granular texture free
of high or low spots, and to even falls indicated or directed.
Machine-floated finish
Finish the screeded surface with approved power-driven equipment to a uniform
smooth texture. Hand-float in locations inaccessible to the machine-float.
Trowelled finish
Prepare surface as for “Non-slip floated finish”:
* after floating, trowel to a smooth surface free of trowel marks. When surface
has hardened sufficiently carry out final trowelling
* the finished surface is to be free of any trowel marks, and is to be uniform in
texture and appearance
* on surfaces intended to support floor coverings, any defects of sufficient
magnitude to show through floor coverings are to be removed by grinding.
Non-slip trowelled finish
Prepare as for “Trowelled finish”:
as surface “goes-off”, sprinkle on Grade 60 carborundum grains at the rate of 1kg
per square metre evenly distributed over all surfaces
lightly trowel carborundum into topping
at completion all non-slip surfaces must have an even visual finish with
carborundum being evident.
CONCRETE
CONCRETE
JOINTS
- Provide movement joints over joints in structure, at junctions between substrates,
to divide large areas and at perimeter of the floor
- Joints to be right through topping to substrate
- Seal joint to a depth of 6mm
CONCRETE
MASONRY
04: Masonry
To AS 3700/ AS
4773.1 and AS
4.1 General
4773.2
MATERIALS & WORKMANSHIP
Bond Pattern:
Single leaf walls - build in stretcher bond.
Retaining walls - build in “English” bond or as detailed.
Setout
Cutting and set-out: Set out masonry with joints of uniform width and the minimum
cutting of masonry units.
Perpends
General: Keep perpends in alternate courses vertically aligned and fill them
completely with mortar.
Wall chasing
Make holes and chases required in masonry walls so that the structural integrity of
the wall is maintained. Do not chase walls nominated as fire rated or acoustic.
To AS 3700/ AS Parallel chases or recesses on opposite faces of a wall: Not be closer than
4773.1 and AS 600 mm to each other.
4773.2
MASONRY
FACE WORK
- distribute the colour range of bricks evenly to prevent colour concentrations
- keep perpends in alternate courses vertically aligned
- provide face work one full course below finished ground level
CLEANING
Cleaning of masonry shall be carried out prior to installation of roof cladding,
fascias and guttering.
Clean facework strictly in accordance with manufacturer’s recommendations, as
suitable for the brick type.
Clean masonry progressively to prevent damage as the work proceeds. Clean
facework to remove mortar smears, stains, discolouration, and the like.
* do not use excessive water pressure that will damage joint finish or brickwork.
SAMPLE PANEL
Approval Construct a sample panel 1200 x 600mm of each type of facework. An approved
panel can be incorporated into the works if suitably located. Otherwise remove
before completion of the works.
FINISHING JOINTS
Joints
Externally: Tool to give a dense water-shedding finish.
Internally: If wall is to be plastered, do not rake more than 10 mm to give a key.
Ironed Joints: Use a 15mm jointer to iron joints 5mm maximum deep.
* where exposure class bricks are nominated use only ironed joints.
Raked Joints: Rake joints 5mm deep and iron smooth. Use a wheel type, rolling,
raking tool. Re-pack joint where required.
Flush Joints: Cut mortar to finish flush with face of masonry and compact surface
where exposed externally.
Cut and Struck Joints: Cut joints flush to the bottom of the joint and 2mm behind
the face at the top of the joint.
Concealed Work: As for flush joints.
BAGGING
Cut joints flush and apply mortar to the facework with a hessian bag or similar. Fill
irregularities but leave the minimum possible amount of mortar on the masonry
face.
4.4 Materials
MASONRY UNITS
Clay Bricks: Hard, sound, well burnt, standard bricks of even size and shape with
To AS/NZS 4455.1 true arrises.
AS/NZS 4455.3 Calcium Silicate Bricks: “Special Face” grade for facework and “Render Grade”
for non-face work.
Concrete Masonry Bricks:
Concrete Masonry Blocks: Grade 123.
Alternative Systems: Submit design by a practising Structural Engineer for
approval.
MASONRY
To AS/NZS 4455.1 Exposure class bricks: use exposure class bricks in areas subject to salt
Approval exposure and below damp course level.
Obtain Principal’s Authorised Person’s approval for type of brick.
MORTAR MATERIALS
To AS 3700 Sect. 2/ Grey Cement: Type GP, general purpose Portland cement.
AS 4773.2/ AS 3972 White Cement: Type GP, with iron salt content not exceeding 1%.
Sand: Fine aggregate with low clay content and free from efflorescing salts.
Approval Additives: Do not use additives unless approved. Use strictly in accordance with
manufacturer’s instructions.
To AS 3700/ AS MORTAR MIXES
4773.1 and AS
4773.2
Class Application Cement:Lime:Sand mix
MASONRY
MASONRY
Brickwork Blockwork
CAVITY WALLS
To AS 3700 Masonry Wall Cavities: 50mm minimum.
Clauses 3.2.2 and
Masonry Veneer Wall Cavities: 40mm minimum (between the masonry leaf and
8.10/ AS 4773.1 and
AS 4773.2 the load-bearing frame).
Refer to details in
ASDC.
Cavities:
- fill cavities with mortar up to 1 course above external ground level with fall to
outer leaf
- do not close cavities at the joints of external openings, except where detailed
- leave loose bricks at 1800mm centres for cleaning-out purposes
- wash out cavities daily.
MASONRY
MASONRY
To 3700/ AS 4773.1
and AS 4773.2
4.8 Damp-Proof Course
Provide as a continuous membrane for the full length of walls. Lap full width of
angles and intersections and 150mm at joints with maximum 2 vertical courses per
step in the following locations:
Walls Adjoining Infill Floor Slabs on Membranes: In the course above the
underside of the slab in internal walls and inner leaves of cavity walls. Project
40mm and dress down over the slab membrane turned up against the wall.
Cavity Walls Built off Slabs on Ground: In the bottom course of the outer leaf,
continuous across the cavity and up the inner face, turned 30mm into the first
course of the inner leaf above the slab; or, in masonry veneer construction,
fastened to the inner frame above floor level. Project 10mm beyond the external
slab edge and dress down.
Masonry veneer construction: In the bottom course of the outer leaf continuous
horizontally across the cavity. Fastened to the inner frame 75 mm above floor
level.
Internal Walls Built off Slabs on Ground: In the first course above floor level.
At Timber Floors: In the first course below the level of the underside of ground
floor timbers in internal walls and inner leaves of cavity walls.
To AS 3700/ AS
4773.1 and 4773.2
4.9 Flashings
To AS/NZS 2904 Provide flashings into the following locations where applicable.
Certificate Required Under Sills: 30mm into the first joint below the sill, extending up across the cavity
and under the sill in the inner leaf or the frame. Extend at least 150mm beyond the
reveals on each side of the opening.
Over Lintels to Openings: Full width of outer leaf immediately above the lintel,
continuous across cavity, 50mm into the inner leaf two courses above; or, in
masonry veneer construction, turned up against the inner frame and fastened to it.
Extend at least 150mm beyond the ends of the lintels.
At Window and Door Jambs: To full height of jamb, continuous extending into
cavity min 150mm; or, in masonry veneer construction, turned back against the
inner frame and fastened to it.
Over Roofs: Full width of external masonry, stepped to roof slope. Turn down not
less than 75mm over base flashing. Turn up within cavity, sloping inward across
the cavity and fixed to or built in to the inner leaf at least 75mm above.
At Abutments with Structural Frames or Supports: Vertical flashing in the
cavity from 150mm wide material, wedged and grouted into a groove in the frame
opposite the cavity.
At Stiles Where Cavities Are Closed: Full height flashing extending 75mm
beyond the closure into the cavity, interleaved with the sill and head flashing at
each end. Fix to frame stiles.
MASONRY
MASONRY
4.13 Completion
Replace defective masonry units. Point up faulty joints, holes and chasings. Point
up all storm moulds of frames to render waterproof.
Masonry – commons
MASONRY
METALWORK
05: Metalwork
To AS 4100,
5.1 General
AS/NZS 4600,
AS/NZS 5131:2016 MATERIALS
All ferrous and non-ferrous metal and the like are to be first quality Australian-
made metals. Use metals suited to their required function, finish and method of
fabrication and in sections of suitable strength and stiffness for their purpose.
Provide mill certificates for all structural hot rolled sections, hollow tube sections
and cold formed sections.
To AS 3623 METAL FRAMING
NASH.1 Metal floor, wall, ceiling and roof framing systems can be used for single-storey
Approval buildings with written approval:
* provide a set of manufacturer’s printed instructions to the Principal’s Authorised
Warranty Required Person including warranty, and carry out all work strictly in accordance with
such instructions.
Residential and low-rise steel framing: To NASH.1.
Metal separation
General: Install lagging to separate non-ferrous service pipes and accessories
from the metal framing.
Protection
General: Damaged metal coatings are not to be restored on site. (No on site
welding allowed). Thoroughly clean affected areas to base metal and coat with
zinc rich organic primer.
Grommets: Provide grommets to isolate piping and wiring from cold-formed steel
framing.
Swarf: Remove swarf and other debris from cold-formed steel framing
immediately.
Earthing
Permanent earthing: Required.
Temporary earthing: Provide temporary earthing during erection until the
permanent earthing is installed.
To AS/NZS 4680 HOT DIP GALVANISING
AS 1397 Unless shown otherwise on structural engineer’s drawings - all steelwork items
AS 1214 exposed externally to be hot dip galvanized, e.g. steel stanchions, post shoes,
arch bars, angles, balustrades, gates and all other fabricated steelwork.
METALWORK
Approval SAMPLES
- provide nominal 1000mm length of each type of balustrade and handrail in
nominated finish and showing proposed fixings and quality of welds as
applicable.
- provide one sample of each fixture and fitting specified.
- provide sample of each type of furniture in specified finish and colour.
- suitable sized sample of each type of signage specified showing the proposed
graphics/ image, lettering/ numbering, fonts and sizes including background
materials.
- provide samples of the coated finished materials
- samples are to be representative of the materials to be delivered to site.
METALWORK
5.6 Finishes
METALWORK FINISHES
Comply with AS 4312 for the atmospheric corrosion category of the local
environment. The coating thickness of the metalwork finishes must be appropriate
for the environmental conditions per AS 4312.
To AS/NZS 4680 GALVANISING
* work showing faulty galvanising is to be rejected
* no drilling, tapping, cutting or welding will be permitted after galvanising.
Coating requirements: Provide an unbroken covering of zinc, uniform in
appearance and in thickness at the rate of:
* steel thickness 5mm and greater - 600 g/m2
* steel thickness 2mm to less than 5mm - 450 g/m2
* steel thickness less than 2mm - 350 g/m2
PAINTING
All metalwork must be primed before delivery to the works. Prepare and finish
surfaces for painting. Refer to PAINTING.
To AS 1231 ANODISING
Anodised coatings to aluminium to have an Anodic film thickness of 20 microns.
Protective coating:
Provide a temporary protective coating to the anodised surfaces. The protective
coating is to be removed at the completion of the works.
METALWORK
ITEMS REQUIREMENT
Shower Curtain Rail Provide to each:
* Shower recess
* Combined shower and bath
Provide to each accessible shower recess / SEPP HPSD
ground floor units. Curtain rail to be fitted with hospital
grade curtain with weighed hem
Locate where shown on drawings
METALWORK
METALWORK
METALWORK
LETTERBOX REQUIREMENT
Provide letterboxes where shown on drawings:
General (all models)
To AS/NZS 4253 - Painted zinc/aluminium alloy coated steel OR G2 zinc coated steel (Z450) with
min. 50 micron polyester powder coat finish
- Aluminium (min. 20 micron anodised or 50 micron powder coat)
- Weatherhood (for weather exposed areas)
Freestanding
- A4 envelope size Min 230mm x 330mm and min, 160mm high
- Min. 25mm high letterbox slot
- Elevated between 900mm to 1200mm above ground on a coated steel post
- Padlock or key operated camlock
Built-in (brickwork or Aluminium Letter box Banks)
- Materials as per “General “
- Aluminium/G2 zinc coated steel/zinc-aluminium coated steel sleeve.
- Min. A4 envelope size, Min 230mm x 330mm and Min 160mm high
- Min. 25mm high letterbox slot
- Elevated between 500mm to 1500mm above ground
- Access door pivot hinged on min. 5mm dia. galvanised steel/SS rod
- Key operated camlock/padlock style lock
- Max. letterbox bank of 75 boxes (15 wide x 5 high)
WARRANTY: Provide minimum 1 year warranty.
5.8 Signage
SIGNAGE REQUIREMENTS
ACCESSIBLE SIGNAGE
Where required by BCA (volume 1) provide signage to comply with parts D3.6 and
Specification D3.6 (Braille and Tactile Ground Indicators)
PARKING SIGNAGE
Provide signage for visitor and accessible parking to comply with local authority
requirements.
STREET / UNIT NUMBERING
Provide street/unit numbering:
- External street numerals and building block numerals to be 150mm minimum high
1.6mm thick plain brass (secured with brass screws) or polished cast aluminium
(secured with stainless steel screws) fixed to building/structure.
- Unit numerals to be 50mm minimum high x 1.6mm thick plain brass or polished
cast aluminium or moulded plastic, screw fixed to door.
- Letterbox numerals to be 50mm minimum high x 1.6mm thick
brass/aluminium/plastic, screw fixed to front of letterbox.
- Community room WC doors as for unit numerals
- Project name and numerals (if required) as for external street numerals
WARRANTY
Provide minimum 1 year warranty
METALWORK
METALWORK
1. 2.
Sign size: Signs shown above can be in two sizes, 225x300 mm (approximately A4)
and 300x450 mm (approximately A3). These sizes cater for a viewing distance of
about 10 m.
Minimum letter size: for uppercase 50 mm, for lowercase 40 mm.
Sign material: Acceptable materials are as follows:
- Polypropylene – For Indoor use, UV stabilised; fading and crack resistant for
outdoor use; non-toxic; minimum thickness 1.2 mm, rounded corners with four
corner mounting holes, life expectancy 5-8 years, 100% recyclable.
- Metal – For Outdoor use, Colorbond steel; minimum thickness 0.6 mm, rounded
corners with four corner mounting holes, life expectancy 5-8 years.
- Sign face material shall be non-retro-reflective (diffuse) and conform to colours
specified in Table 3.2 AS 1319. Signs must be coated with a “Non Sacrificial”
anti-graffiti coating.
Siting and installation:
- Signs should be located where the message is legible, clearly visible and attracts
attention. Natural and artificial light conditions should be considered when locating
signage.
- Signs should not be mounted at locations where stacked material, open doors or
other obstructions will obscure signs.
- Signs shall be mounted at eye level. The preferred fixing height of sign (bottom
edge) shall be 1.5 m above floor level.
- Signs shall be mounted using four screws (indoor and outdoor) or heavy duty
adhesive (indoor only).
METALWORK
EVACUATION SIGNAGE
Provide:
- Low Density Polyethylene and/or Polypropylene and/or co-mingled plastic/wood
(Recycled product) or other durable recycled plastic sheet.
- Printed in Colour on A4
- UV stabilised – to reduce surface whitening;
- fading and crack resistant for indoor and outdoor use;
- Min 90% recycled product
- Non-toxic hazard;
- Fixed to back of door behind clear recyclable polycarbonate or other impact and
scratch resistant plastic using anti-tamper, vandal resistant fixings
METALWORK
6.2 Inspections
NOTICE
Inspection Required Give 48 hours’ notice so that inspection may be made at the following stages:
- completion of framing
- before fixing internal linings
QUALITY ASSURANCE TIMBER CERTIFICATION: Refer to PRELIMINARIES:
Materials and Workmanship. Certificate required.
JOINERY
* mortice and tenon joints in doors, frames, sashes and other parts
* mitre joints in mouldings, skirting, etc., but scribe internal angles
* dress joinery stock and mouldings, hand finish exposed surfaces and remove
arrises to provide smooth surface for painting
* all moulding runs of up to 800mm must be in single lengths.
Certificate Required CERTIFICATES
Provide certificates from the suppliers showing that the timber used complies with
the specification requirements.
Forest Certification
Timber used on the project must be from a certified source. Timber must be Forest
certified to either:
- AS 4708 offered by the Australian Forest Certification Scheme; or
- The Forest Stewardship Council Scheme.
Provide timber labelled with either of the following:
- AFS/ PEFC (Australian Forestry Standard/ Program for the Endorsement of
Forest Certification Schemes); or
- Woodmark and SmartWood as accredited by the Forest Stewardship Council.
Chain of custody; select from either:
- AFS certification: To AS 4707.
- FSC certification: To FSC requirements.
Formaldehyde Emission Level
Plywood: E0 certified formaldehyde emission level in accordance with AS/NZS
2270 and AS/NZS 2271.
Reconstituted wood-based panel: E0 certified formaldehyde emission level in
accordance with AS/NZS 1859 series.
SEASONED TIMBER
For dressed products including mouldings, flooring and weatherboards:
- milled timber to be conditioned to within 3% of the equilibrium moisture content
(emc) appropriate to the timber and its intended conditions of use
- seasoned to an even moisture content between 10% and 15% with no more
than 3% difference between any two pieces in any one group
- seasoned timbers must not be less than the stated sizes.
UNSEASONED TIMBER
Where unseasoned timber is used, make allowance for shrinkage, swelling and
differential movement.
TOLERANCES
Maximum permissible tolerance for dressing to be 3mm per face and for:
To AS 1684 framing timbers:
“gauged” hardwood: tolerance +2mm - 0.
“planer gauged” radiata pine: +3mm - 0.
VISIBLE WORK
All visible faces, edges and corners must be clean and free of visible blemishes
(e.g. marks caused by branding, crayon, machinery, etc.).
SURFACE FINISH
To AS 2796.1 Table B1 Hardwood:
PAINTING
Refer to PAINTING.
Prime paint and/or stain all faces of joinery and mouldings (including joints)
specified to be painted before delivery to the works:
- unsatisfactory priming will be rejected by Principal’s Authorised Person.
To AS 1604.1 WATER-REPELLENT TREATMENT
Apply protection before delivery to the site.
6.4 Materials
GENERAL
All timbers must comply with the NSW Timber Marketing Regulation 2010.
TIMBER SPECIES
Do not use imported tropical rainforest timber. Refer to SCHEDULES - “Schedule
of Timber Species and Durability Ratings” for species of timber to be used in
specific applications.
To AS/NZS 1748 timber stress grades:
To AS/NZS 1148 TIMBER TERMINOLOGY
AS/NZS 4491 individual timbers: ‘Standard trade common names’
groups of timbers: terms employed for that purpose in relevant Australian
standards.
Plywood:
To AS 1604 PRESERVATIVE TREATMENT
Approval - all Lyctus susceptible sapwood in local rainforest timbers
- all Lyctus susceptible sapwood in hardwoods other than milled products,
exceeding 20% of the perimeter of the piece
- all Lyctus susceptible sapwood in milled hardwood products
- radiata pine exposed to weather for bearers and joists
- provide timber treatment details to the Principal’s Authorised Person.
PANEL AND SHEET PRODUCTS
Plywood and blockboard:
AS/NZS 2270 Interior use
AS/NZS 2271 Exterior use
Particle board:
To AS/NZS 1859.1 Interior type: interior use in dry locations only.
High moisture resistant (HMR): for other uses except flooring.
Flooring grade: for flooring generally.
Wet area flooring grade: for flooring above damp subfloors.
Melamine surfaced particleboard: particleboard finished with melamine, surface-
bonded to all faces.
Certificate Required Shop drawings: provide 2 sets of shop drawings certified by a qualified Structural
Engineer for each truss type to be used in each building to show the following
information:
- outline of each truss type showing size and stress grade of each member
- number of each truss type required
- fixing requirements
- permanent bracing.
Strengthening:
Camber: Construct trusses with 12mm upward camber in bottom chords.
Loading: Do all trimmings for ancillary ceiling works after the roof has been
loaded with tiles.
Additional support
Design structure and trusses to provide additional support to structural engineer’s
detail for:
Solar hot water heaters and panels
Solar voltaic cell panels
Roof access walkway to AS 1657
ceiling hoists
services or equipment located in roof space
6.6 Flooring
GENERAL
Refer to SCHEDULES: Schedule of Timber Species and durability ratings for
material specification:
- do not fix internal hardwood flooring until the building is completely weather-
proofed (i.e. completed roofing and external wall sheeting)
- for other flooring, fix completed roofing within 2 weeks of starting
CLASSIFICATION OF FLOORING
Fitted: applies to flooring laid and cut to fit between the wall plates of each room
after external walls and roof have been covered and made weatherproof. “Fitted”
flooring may be either sheet or strip
Platform: applies to flooring laid continuously over whole of floor area of each
storey of the dwelling and extending to finish flush with the external edge of
perimeter wall plates. Wall framing must rest upon platform
Wet area: applies to flooring in utility rooms where flooding and the expectation of
dampness is a major consideration. The term will apply to bathrooms, laundries,
water closets and the like.
To AS 1684 FITTED FLOORING
Drill nail holes at ends of boards to avoid splitting
Tongue and Groove Board
To AS 2796 Hardwood
To AS 1810 Seasoned Cyprus Pine
To AS 4785 Softwood
PLATFORM (SHEET) FLOORING
To AS 2269, AS 1684 Structural plywood:
To AS 1860.1, Particleboard: Use moisture resistant (MR) particleboard
To AS 1860.2
SANDING
Sand strip and sheet flooring as follows:
Strip flooring: Use with an approved power machine
Sheet flooring: Lightly sand joints in flush
WET AREA PLATFORM (SHEET) FLOORING
Compressed fibre cement sheeting:
a minimum thickness of 15mm for 450mm joist spacing, or 18mm thickness for
600mm joist spacing:
- fix sheets to floor joists with countersunk screws in accordance with
manufacturer’s instructions
- seal all joints and screw heads with an epoxy resin adhesive
- flash at wall and floor junctions and seal floor surface as specified under TILING
AND WET AREA WATERPROOFING: Waterproofing Wet Areas.
6.7 Trims
GENERAL
Do not use Medium Density Fibreboard (MDF) for skirtings, window and door
architraves for wet area applications (i.e. bathrooms, laundries, kitchens and
separate toilets).
ROOF TRIMS
Fascia, barge and eaves boards
AS 2796.1 Seasoned hardwood
AS 1810 Cypress pine
Australian grown conifers, other than radiata pine and cypress pine
6.8 Cupboards
To AS/NZS 4386.1, KITCHEN UNITS/CUPBOARDS
To AS/NZS 4386.2 Refer to drawings otherwise the following requirements shall apply:
Installation:
- floor cupboards and benches to be constructed at 900mm high for general
housing units and 850mm high for SEPP HSPD housing units.
- provide bulkheads above kitchen wall units where ceiling is below 2400mm high.
- one wall cupboard unit (medicine cabinet) must have a childproof door catch
- benchtop to be a full-size unit, formed in a single unjointed lengths wherever
possible. Where joint is unavoidable such as those in corner areas, they shall
be minimal and to the acceptance of the Principal’s Authorised Person.
- round off/chamfer exposed right angle benches
Benchtops and servery tops:
- min 32mm thick high moisture resistant (HMR) particleboard laminated with high
pressure decorative laminate
- laminate shall have high resistance to surface wear, impact and scratching
- provide cut-outs for sink
Doors, drawer fronts, open shelves, open panels:
- min 16mm thick high moisture resistant (HMR) particleboard or high moisture
resistant medium density fibreboard (MDF) laminated with high pressure
decorative laminate having medium resistance to surface wear, impact and
scratching
- all doors and drawers shall have 2 mm Bio-plastic equal to PBS (Poly butylene
succinate) edge strip
Drawers:
- sides – 13mm
- bottom – 16mm
- thick HMR particleboard or HMR MDF, white melamine finish
- Integrated drawer slide system comprising a high quality epoxy coated white
steel self-closing feature runner, 30kg load capacity
- provide 1 cutlery tray in drawer unit
Carcass:
- min 16mm thick HMR particleboard,
- white melamine finish to all internal surfaces including edge of frame, carcass and
shelves
Kickboard:
- min 16mm thick HMR particleboard,
- 2mm vinyl or high pressure and high resistance laminate finish, including any
edges. Colour to be coordinated with kitchen by Principal’s authorised Person.
- Use concealed side wall-mounted hinges with 170o swing
- Use piano hinges for split of bi-fold door on corner units
- Install to manufacturers written specification
WARRANTY: Provide a minimum 5 year written warranty
BATHROOM VANITY
Carcass:
- Min 750w x 450d on nominal 150h tubular legs
- Min 16mm thick high moisture resistant (HMR) MDF/particleboard with white
melamine finish to all internal surfaces, including edge of frame, carcass and
shelves
- min 16mm thick HMR particleboard, melamine finish to all internal surfaces
including edge of frame, carcass and shelves.
Benchtop:
- min 32mm thick HMR particleboard laminated with high pressure decorative
laminate
- laminate shall have high resistance to surface wear, impact and scratching, or
natural stone, engineered stone
Doors, drawer fronts, external panels:
- min 16mm thick HMR particleboard or HMR MDF
- laminated with high pressure decorative laminate having medium resistance to
surface wear, impact and scratching
- all doors and drawers shall have 2mm PVC plastic edge strip min 16mm thick HMR
MDF polyurethane paint finish
Bowl or bowl and benchtop:
- vitreous china
WARRANTY: Provide minimum 5 years written warranty
BATHROOM CABINETS REQUIREMENT
General and Liveable Housing
- To current Australian Standards
- Cabinet fabricated in 1 mm zinc coated steel (white Acrylic baked Solvent-borne
finish) OR 16 mm HMR high pressure decorative laminated board OR heavy
duty plastic (Plastic cabinet body minimal thickness of 5mm)
- Adjustable shelving
- Silver float mirror glass to current Australian Standards
- Inside of cabinet (or door) to be branded with manufacturers name
Single Door Cabinet
- Min. 375 mm high x 405 mm wide x 115 mm deep
- 3 mm mirror fixed to self-closing hinged door or sliding door
- Min. 1 shelf
Double Door Cabinet
- Min. 415 mm high x 700 mm wide x 130 mm deep
- 2 x 4 mm sliding mirror doors with finger slots set in recessed safety tracks
(extruded PVC or aluminium tracks fitted to HMR laminated board) OR 2 x 3
mm mirrors fixed to self-closing hinged doors
- Min. 2 shelves
For People with Disability
- Single door cabinet and mirror (fixed to wall)
- Cabinet 975mm high x 300 mm wide x 200 mm deep, with min. 3 shelves
(beside mirror)
- Mirror 975 mm high x 500 mm wide (above basin)
WARRANTY: Provide minimum 5 years written warranty
MIRRORED CABINET
- 1 per bathroom above vanity, with minimum width equivalent to the width of
vanity.
- Refer to GLAZING
LAUNDRY BENCH
- min 32mm thick HMR particleboard laminated with high pressure decorative
laminate
- bench with tub set flush shall be min 1400mm long and 700mm deep
- bench min 800mm long x 600mm deep (where tub is separate)
- laminate shall have high resistance to surface wear, impact and scratching
LAUNDRY OPEN SHELVES ABOVE TUB
For SEPP HSPD dwellings:
- nom 450mm wide x 250 deep
- min 18mm thick HMR particleboard laminated with high pressure decorative
laminate having medium resistance to surface wear, impact and scratching
BUILT-IN LINEN AND/OR BROOM CUPBOARDS
Not built in between walls
- min 16mm thick HMR particleboard or HMR MDF laminated both sides with high
pressure decorative laminate having medium resistance to surface wear, impact
and scratching
- all doors shall have 2 mm PVC plastic edge strip//
- 35mm flush hollow or cell cored/painted
- 100% acrylic paint, full gloss finish
- Sliding doors only for SEPP HSPD
- Carcass- min 16mm thick HMR particleboard
- melamine finish to all internal surfaces including edge of frame, carcass and
shelves.
Built in between walls
Unless otherwise shown on drawings:
- line ceiling and wall with 4.8mm standard hardboard or 10mm plasterboard
- shelves and partitions to be 16mm thick laminated particle board or medium
density fibreboard with white melamine finish
- construct 50 x 25mm vertical ladder supports for shelving plug fixed to brick
walls and screw fixed to partition wall
- five (5) shelves to linen cupboard and one (1) shelf to broom cupboard
Doors and hardware: Refer to DOORS, WINDOWS AND HARDWARE:
- linen cupboard doors to be flush as specified for internal doors to suit frames
- provide door frames to match other internal door frames
- provide ‘D’ handles and roller catches
6.10 Insulation
Refer to INTERNAL LININGS for wall, ceiling, and floor insulation. See drawings
for insulation ratings.
COMMON WALLS BETWEEN UNITS
Finish the area between the top of the wall and roof cladding with fire-resistant
compressible mineral wool seal.
6.11 Finishes
MR
Particleboard
MR Medium
density
fibreboard
Paling fence Class 2 or Struct. Grade 1 2082 H4 or 5 ) See
posts better Struct. Grade 1 2082 H4 or 5 ) Note
Other fence Class 1 Struct. Grade 3 2082
posts Eastern
Fence rails and Australian H3
palings hardwoods
Radiata pine
(treated)
Cypress pine
NOTE: Where H4 or H5 is specified as an alternative, the required hazard rating
will depend on specific site conditions that exist.
7.3 Doors
GENERAL
- To current Australian Standards
- Do not use imported rainforest timber veneers
- Warranty: Minimum 5 years written warranty
EXTERNAL DOORS
FRAMED DOORS
Construct framed doors as shown on drawings if required
WEATHER MOULD
Provide to all external inward opening doors. Make joint between door and mould
with non-hardening waterproof putty, and fix in position with four 45 x 3mm
minimum diameter countersunk head screws. Where doors are hung over
concrete floors adjust height of mould to provide maximum 5mm clearance from
floor
SLIDING DOOR UNITS
Where shown on drawings provide sliding door units to detail and install to
manufactures instructions
To AS 1905.1 FIRE RATED DOORS
Internal materials: Inert mineral materials containing no asbestos products.
Framing: Increase the width of door leaf members or provide additional members
to accommodate hardware and grooves so that items of furniture are contained
within framing members and do not encroach on the core materials
Frames: Steel
Timber facings: Timber face veneers and edge strips
Metal facings: Flush faces and edges pressed from metal sheet, welded at joints
Identification: Doors and door frames must be identified and tagged. Fire
doorsets must be fitted with identification plates in accordance with AS 1905.1
verifying compliance of manufacture and stating fire-resistance rating.
Identification plates must be installed and positioned such that they are concealed
when the door is close and clearly visible when the door is open
Installation: Standard
SEALING
Seal top and bottom of doors after fitting and before hanging with:
- two (2) coats of paint
- keep all traces of such sealing off faces of doors
7.5 Windows
To AS 1288 GENERAL
AS 2047 Glass
AS 4055 Selection and installation: To AS 1288.
Windows including louvres
Selection and installation: To AS 2047
Provide proprietary window and sliding door sets inclusive of the necessary
hardware and accessories
Certificate Required External glazing systems
Energy ratings:
Refer to drawings for required energy ratings for window performance. Provide
certificate from window manufacturer showing compliance with required ratings
Weatherproofing
Flashings and weatherings: Install flashings, weather bars, drips, storm moulds,
caulking and pointing so that water is prevented from penetrating the building
between frames and the building structure under prevailing service conditions,
including normal structural movement of the building
Fixing
Packing: Pack behind fixing points with durable full width packing.
Prepared masonry openings: If fixing of timber windows to prepared anchorages is
by fastening from the frame face, conceal the fasteners by sinking the heads
below the surface and filling the sinking flush with a material compatible with the
surface finish
Trim
General: Provide mouldings, architraves, reveal linings, and other internal trim
using materials and finishes matching the window frames. Install to make neat and
clean junctions between frames and the adjoining building surfaces
WINDOW REQUIREMENT
- Window and Door Locks: Refer to Locks and Latches
- Window & door assemblies manufactured to comply with current Australian
Standards and to carry testing authorities endorsement mark.
- All window types & sliding doors tested to AS 2047 for deflection
(positive/negative), air infiltration, water penetration, operating force and proof
tests by NATA approved laboratory
- Window tests to qualify min. 700 Pa
- Each window/door branded in an upper channel/stile with a permanent label
indicating NATA Testing Certification, structural and water performance, and
manufacturers name e.g. AWA labelling scheme
- Installed to current Australian Standards and to manufacturers written
specification
- Doors toughened/laminated glass to current Australian Standards.
- Glass type and thickness to current Australian Standards except lower edge of
all glass in windows within 500mm from floor to be only ‘A’ safety grade
laminated or toughened glass in accordance with current Australian Standards.
- Issue window shop drawings with NATA testing authorities endorsement mark
to the Principal’s Authorised Person if manufacturers do not qualify for AWA
labelling scheme.
ITEM REQUIREMENT
Front and rear entry doors 1 deadlock & entrance lever set
Front entry doors to Door closer for fire rated doors
buildings
Keyed window locks (key 1 per openable window factory fitted at the bottom of
alike for each dwelling) windows to allow window to be locked in fully closed position.
FINISHES SCHEDULE
The following shall apply unless otherwise shown on the drawings:
Refer to drawings and schedules for selection and finishes.
Refer to METALWORK - Metalwork Finishes.
ITEM FINISH
Windows and sliding doors Aluminium - Powdercoat finish
Heavy duty screen doors Aluminium - Powder coat finish to match windows
FLYSCREEN
To all windows and doors not fitted with security screens or heavy duty flyscreens.
0.25mm yarn thickness and max 1.2mm aperture mesh size.
Screens
Aluminium framed flyscreens: Provide aluminium extruded or folded box frame
sections with mesh fixing channel, mitred, staked and screwed at corners. Provide
an extended frame section where necessary to adapt to window opening gear.
Mesh: Bead the mesh into the frame channel with a continuous resilient gasket, so
that the mesh is taut and without distortion.
Fixed screens: Provide fixed screens to the window frames with a clipping device
which permits removal for cleaning.
Hinged screens: Hinge at the top to give access to opening sash.
Sliding screens: Provide a matching aluminium head guide, sill runner, and frame
stile sections for screens not part of the window frame.
Hardware: Nylon slide runners and finger pull handle. Provide pile strip closers
against sash where necessary to close gaps.
* Anodised aluminium frame colour to match windows
SECURITY VIEWER
- Fire rated one way inside angle optical lens viewing greater than 1600 housed
in a CP on brass adjustable body to suit door thickness
- mount on centre line of door 1440mm high from floor.
DOOR CLOSERS
Provide:
- to Fire Resistant door sets a closer with appropriate FRL
- to entry doors
AS1530.7 STORMPROOF DOOR SEAL or SMOKE SEAL
Provide to entry doors:
- Storm seal fixed to base of door leaf
- Smoke seals fixed to door frame or base of door leaf as appropriate
- Seals to be independently tested with proprietary fire doors and solid core doors
- Tested in accordance with AS 1530.7 and capable of limiting smoke to 200ºC
for 30 minutes
- Independently tested to demonstrate that the product does not suffer from
significant wear and tear for up to and exceeding 10,000 open and close cycles
WARRANTY: Provide minimum 2 year warranty
DOOR STOPS
Provide wall mounted door stops for each hinged door comprising:
- a screw fixed based plate of nylon, cast brass or diecast material and a close
wound spiral wire with plastic tip
- total length approximately 75mm
- screw fix to wall 30mm from floor
ROOFING
ROOFING
System 1: System 2:
Flashing Flashing
Colorbond/Zincalume, Zinc, Alum, *Lead, Galvanised steel
Alcor, Galvanised Steel
Roofing Roofing
Colorbond/Zincalume, Tiles, Glass Galvanised steel, Unglazed tiles
ROOFING
ROOFING
Depth Width
softwood F4 min. 38mm 38mm
hardwood F8 min. 25mm 38mm
ROOFING
ROOFING
ROOFING
OVERSTRAPS
Overstrap all gutters with 25 x 1.6mm thick metal overstrap compatible with the
guttering, bolt fix to each alternate gutter bracket, extend under roof covering and
fix to rafter with galvanised nails.
CHARGED DOWNPIPES
Provide PVC pipes and fittings where required for charged downpipes. Paint finish.
FLASHINGS
To AS/NZS 2904 Refer to 8.2 METAL SEPERATION table
Tiled roofs: Soft Zinc flashings - System 1
20 kg/m2 lead flashings - System 2
ROOFING
ROOFING
Leaf guards - Fitted to all gutters and valleys within 10m from tree canopies
above the gutter level.
(confirm with client)
Select to meet the following criteria:
- Provide where there are trees near the building and the tree
canopy is within 5m the edge of roof gutter
- For “Ogee” profile gutters fit perforated metal (zincalume or
aluminium) leaf guards.
- For all other gutter profiles fit metal (stainless steel or
aluminium) mesh leaf screens. The mesh shall be fastened to
front lip of the gutter and secured to the roof (for tiled roof under
second row of tiles and for metal roof held down with clips to the
roof end).
INTERNAL LININGS
INTERNAL LININGS
TOLERANCES
The installation must accommodate the required tolerances including differences
between actual site dimensions and dimensions shown on the Design Drawings.
Permitted deviations
Bearing surface of finished framing:
- Gypsum lining: To AS/NZS 2589.
To AS/NZS 2589 - Other linings: Nominal 4mm measured from a 1800mm length straightedge.
9.3 Materials
GENERAL
To AS 2588, 2589 Gypsum plasterboard:
Approval To approved manufacture branded, with recessed edges:
- Install to manufacturers specification and AS 2589
To AS/NZS 2908.2
- Min 13mm thick sheeting for walls
- Paper weight ≥220 gsm
- Density ≥1000kg/m³
- Tested to BCA requirements ‘Specification C1.8 Structural Tests for Lightweight
Construction’ and to achieve the following results:
* resistance to impact BCA test method 5(c) of ≤150mm
* resistance to indentation BCA test method 5(d) of ≤ 4.8mm
* Achieve fire rating
100% recyclable
Warranty: Minimum 10 year written warranty.
Masonry walls:
Glue fixed to masonry. 100% acrylic paint, semi- gloss finish. Kitchen to have anti
mould agent.
Stud framed walls:
Install timber battens or proprietary cold-formed galvanized steel furring channels,
if direct fixing of the sheeting is not possible due to the arrangement or alignment
of the framing or substrate.
Ceilings:
- Minimum 10mm thick for ceiling joists at 450 c/s and 13mm for 600c/s.
Fibre cement sheet:
Wet area lining:
- To approved manufacture branded. minimum 6mm thick with recessed edges
Do not use adhesive fixing alone
- fibre cement lining glue fixed to masonry
- fibre cement lining fixed to close spaced stud walls
Plywood sheet:
WBP grade plywood to comply with the following:
To AS/NZS 2270 - Interior use generally: To AS/NZS 2270
To AS/NZS 2271 - Interior use, exposed to moisture: To AS/NZS 2271
INTERNAL LININGS
INTERNAL LININGS
9.7 Insulation
GENERAL
Provide wall and ceiling insulation as shown on the drawings
Architectural Documentation to indicate insulation requirements and NCC
compliance
INTERNAL LININGS
WALL INSULATION
Perforated foil:
- provide to all external brick veneer walls
- provide to all cavity faces of brick veneer studs
- provide to all external timber framed walls
- fix to manufacturer’s instructions
To AS 3999 Bulk insulation:
- provide to all external brick veneer walls
- provide to all external timber framed walls
- fix to manufacturer’s instructions
Cavity brick wall insulation
Refer to MASONRY ELEMENTS Insulation in wall cavities
Non-combustible cavity wall insulation
- Provide to external walls where shown on drawings
To AS/NZS 4859.1 CEILING INSULATION
AS 1530.1 - insulate all ceilings with bulk thermal insulation
- extend over plates and prevent spilling into cavities by use of edge boards. Trim
around ceiling vents, exhaust fans etc.
- fixing to manufacturer’s instructions
Acceptable insulation:
Glass fibre (batts)
Warranty Required Made of melted glass spun onto a mat of fine fibres
- Pre-cut to width of ceiling rafters
- Sound absorption properties – achieve Noise reduction co-efficient of 0.8 or
better
- Product to contain at least 70% recycled content (glass)
- To achieve a fire hazard rating (AS 1530.3) of
Ignitability Index 0
Spread of Flame 0
Heat Evolved 0
Smoke Developed 0–1
- Rated non-combustible on AS1530.1
- Indoor air quality - formaldehyde release less than 0.01 mg/m²/24 hours.
- Fibreglass batts thermal insulation shall comply with the Building Regulations
and relevant Standard (AS/NZs 4859.1), and shall consist of not less than 95%
the weight glass wool (inorganic oxides or minerals rock slag or glass) and
binders
Glass Fibre (Blankets)
Properties same as for Glass fibre batts above
Warranty Required - Blanket insulation with Sarking only to be installed with metal roofing and
installed in strict accordance with manufacturer’s specification (installed
between top of the trusses and metal roofing or between raked cathedral ceiling
and roofing
- Glass fibre blankets shall not be installed on top of the flat ceiling to cover
rafters, joists or services
INTERNAL LININGS
Rockwool (Batts)
Made from melted volcanic rock and recycled mineral slag spun into a mat of fine
fibres
To AS/NZS 4859.1 - Pre-cut to width of ceiling rafters
- To AS/NZS 4859.1: Materials for the thermal insulation of buildings
- Sound absorption properties – achieve a Noise reduction co-efficient of 0.8 or
better
- Product to contain at least 20% recycled content (mineral slag)
- To achieve a fire hazard rating (AS 1530.3) of
Ignitability Index 0
Spread of Flame 0
Heat Evolved 0
Smoke Developed 0–1
To AS 1530.1
- Rated non-combustible on AS 1530.1
- Low VOC emissions less than 0.01mg/m²/24 hours
- Rockwool batts thermal insulation shall comply with the Building Regulations
and relevant Standards (AS/NZS 4859.1), and shall consist of not less than 95%
the weight mineral wool (inorganic oxides or minerals, rock slag or glass) and
binders
Glass fibre, rockwool (blankets). Blankets shall be installed between the top of the
trusses and metal roofing only or between raked cathedral ceiling and roofing.
Note that cellulose fibre, polyester and wool batts are not approved for use.
Rockwool (Blankets)
Properties same at for Rockwool Batts above
Rockwool blankets cannot be installed on top of the flat ceiling to cover rafters,
joists or services
NOTES
Insulation shall be installed appropriately to avoid interference with electrical and
other services and appliance and do not compromise safety
Install Fire rated covers inside ceiling as required or ensure appropriate separation
Bulk insulation that does not achieve a Non Combustible rating as per AS 1530.1
To AS 1530.1 is not approved.
WARRANTY CEILING INSULATION: FOR THE LIFE OF THE DWELLING
ROOF INSULATION
Refer to ROOFING AND ROOF PLUMBING: Insulation, sarking and vapour
barrier.
10.2 Inspections
Inspection Required Give 48 hours’ notice to the Principal’s Authorised Person and the regulatory
Authority so that inspections can be made of the following:
- service trenches
- works ready for tapping and/or cutting into regulatory Authorities water, sewer
or drainage mains
- works ready for testing
- work prior to covering
- completed work
- any other inspections required by the regulatory Authority
Dissimilar metals:
Do not install copper in contact with steel, zinc, or other materials likely to generate
electrolytic or galvanic corrosive action. Make junctions with fittings manufactured
in suitable compatible material
Expansion and contraction:
install the pipework with sufficient bends, expansion loops or expansion devices to
absorb its own expansion and contraction without developing excessive stresses
in the pipework connected equipment, or the supporting structure.
Fixing to masonry:
use galvanised steel or non-ferrous metal bolts or screws into expanding metal
masonry anchors
SAMPLES
- Provide one sample of each sanitary appliance, fixture, fittings, accessories, and
any exposed plumbing in nominated material, finish and colour
TESTING
Test installation as required by regulatory Authority:
- leave work exposed until inspected and tested
Rejection: pipework will be rejected if the water loss exceeds the limit permitted
by the relevant test and must be immediately rectified to the satisfaction of the
relevant Authority
CLEANING
Provide temporary covers to openings and keep the system free of debris during
construction
COMMISSIONING
After satisfactory completion, turn on control and isolating valves and leave the
service in full operational condition
To AS 3500.1.1 FLUSHING OUT OF LINES
To AS/NZS 3500.5
ACCESSIBILITY
Install pipework so that it is accessible within ducts or non-habitable enclosed
Approval spaces such as roof spaces, subfloor spaces:
- obtain approval for the location of any exposed pipework
- do not run pipework in cavities
- obtain approval for the location of inaccessible pipe runs and fittings, and record
on work-as-executed drawings
BUILDING PENETRATIONS
sleeves: provide purpose-made metal or plastic sleeves (in fire-rated elements,
metal sleeves only) formed from pipe sections:
- prime paint ferrous surfaces
- maintain fire and acoustic ratings
chases:
- cut with a power saw
Approval - do not chase reinforced concrete without approval
- do not chase pipework into masonry or concrete across any movement joint
- insulate or cover chased-in pipework with a suitable flexible material to allow for
expansion and contraction without damage to the pipework or surrounding
element and surface finish
To AS 3500.1.1 UNDERGROUND INSTALLATIONS
AS/NZS3500.5 minimum cover over pipe:
pipework under slabs: protect copper pipework laid in the ground beneath a
concrete floor slab by:
- encasing in continuous UPVC pipework sleeves
- encasing in PVC-coated tube sealed to prevent ingress of moisture
PIPEWORK SUPPORTS
Provide supports including hangars, saddles, bolted clips, and the like, suitable to
secure above ground pipework to adjacent surfaces and to support it at joints, at
changes of direction, and at intervals necessary to prevent sagging of the
pipework
Pipe support materials to be the same as the piping, or galvanized or non-ferrous
metals, with bonded PVC-U or glass fibre woven tape sleeves where needed to
separate dissimilar metalsMake provision for adjustment of gradient as required
and for thermal movements in the pipeline
PROTECTION
Protect all pipework where exposed to vehicular impact
WET AREA WATERPROOFING
Refer to TILING AND WET AREA WATERPROOFING
10.4 Materials
WATER SERVICES
Copper is required and must be allowed for in the Tender.
Contractors may use alternative piping system (PE-X pipes) on a project only with
written approval from the Principal’s Authorised Person/ Principal’s Representative.
Approval must be in place prior to commencement of construction.
Copper tubes: Type B
To AS 1432
Identification: Install the tube so that the marking is visible for inspection.
To AS/NZS 2492 PE-X pipes – Only systems approved by LAHC (Deemed to Comply Products
Register)
Fittings: dezincification-resistant
Capillary fittings: Use with silver brazed joints. Do not use soft solder or solder
insert capillary fittings
Tempering valves and For all dwellings designated as “not liveable” and SEPP
plumbing breaching piece, HSPD provide plumbing breaching piece in accessible box for
for future fitting of TMVs, if future thermostatic mixing valve (TMV)
required
Taps (basin, bath, shower) - 1 set and spout per vanity unit or basin
- 1 set per shower recess
-1 set per bath
- capstan or quarter turn lever handles with ceramic disc or
“Aqualoc” washers
Taps and spout (Laundry) - 1 set per tub hot and cold water with laundry spout
- 1 set, quarter turn, for washing machine connection of hot
and cold water
SEPARATE TOILET
COMMON ROOM
KITCHEN/ KITCHENETTE
TOILET
MAIN CONNECTION
Connect to the supply authority’s main through a stop valve to the building and
provide a meter to each dwelling unit, in accordance with the Supply Authority’s
requirements and using components supplied or approved by the Authority.
TAPS
Copper alloy taps: dezincification-resistant.
Quarter turn lever handles with ceramic disc or “Aqualoc” washers
Locate hot tap to the left of, or above, the cold water tap
TAPS REQUIREMENT
Bib tap/Pillar tap/ Hob mounted sink set/Wall sink set – General
- Materials, dimensions, finishes and performance tests to current Australian
Standards
- Water supply metal bodied taps to current Australian Standards
- Standard Mark/. Water Mark/ Certificate of Approval
- Hot and cold water taps to be vandal resistant
- Basin and kitchen sink taps – 4 star WELS rating
- Other than basin or kitchen sink taps- 3 star WELS rating
- Taps incorporating an in tap flow regulator valve equivalent to “Aqualoc” or
pressure compensating flow control
- Vandal proof aerator
- Set complete with outlet, shower rose, spout or arm, and handles. Handles to
meet adaptable requirements and be easily changed from minimum 65mm lever
for separate hot and cold taps to longer levers
- All components made of brass base material, chrome plated or satin chrome or
powder coated finishes,
- Dezincification resistant
Liveable Housing
- Lever handles lever length 65mm to 80mm handles
- Quarter turn taps with ceramic discs or “Aqualoc” fitted to taps for kitchen sink,
bath, shower and basin. Laundry tub spout fitted with “Aqaualoc”
Accessible Housing
- Long lever tap handles lever length 90mm to 150 mm (surgeon type) subject to
approval or OT’s recommendation
- Quarter turn taps with ceramic discs or “Aqualoc” fitted to bath, shower and
basin taps. Laundry tub taps fitted with “Aqualoc”
- NO Capstan handle taps or Flick Mixer Taps without approval from the
Principal’s Authorised Person
WARRANTY: Provide a minimum 3 year written warranty
All Valves Industries Pty Ltd CALEFFI Tempering Valves 5213 and 2522
Series only
AVG Australian Valve Group P/L AVG Tempering Valves and AVG thermostatic
Mixing Valves
COVER PLATES
Provide where pipework emerges from finished surfaces.
Type: ornamental non-ferrous metal or stainless steel, finished to match the
piping, nominal diameter 50mm greater than the diameter of the pipe inclusive of
insulation
STANDPIPE POSTS
Where standpipes are located without support, provide 100mm x 50mm 1000mm
high creosote treated hardwood post set 500mm into ground
ITEM REQUIREMENT
Solar (gas Boosted) 1 per dwelling
1 per Common Room
Provide a proprietary automatic water heater comprising solar
collector/s and storage container including connections,
controls and necessary fittings for all.
WARRANTY:
Storage
1 year warranty (parts/labour) 10 year warranty (cylinder)
Instantaneous
3 years parts and labour warranty, 10 year warranty on heat exchanger
ELECTRIC WATER HEATERS REQUIREMENT
General and Liveable Housing
To AS/NZS 4692.1 - To current Australian Standards
and AS/NZS 4692.2 - Standards Mark/WaterMark/Water Authority Certificate of Approval
- Off-peak mains pressure storage:
- All water heater units, valves and piping must be frost protected
Storage
- Mains Pressure: Floor Model (indoor/outdoor)
- (1 bedroom/ SEPP HSPD – 125L)
- (2 bedrooms – 250L)
- (3 bedrooms and over – 315L
Roof Model
- (2 bedrooms – 250L)
- (3 bedrooms and over – 315L)
Instantaneous
- 3 phase electric
- Electrical cut-off
- Manufactured with inbuilt pressure/temperature relief valve
- Min. 4.5 L// min
WARRANTY:
Storage- 1 year warranty (parts/labour) 10 year warranty (cylinder)
Instantaneous- 3 years parts and labour
10.9 Finishes
PIPEWORK FINISHES
To AS 1192 Exposed internally:
Chrome plate all copper and brass pipework including fittings, traps, supports and
the like. Paint as specified in PAINTING, all internal exposed UPVC and cast iron
pipes including fittings, traps, supports and the like
In concealed but accessible spaces (including cupboards and non-habitable
enclosed spaces): Leave copper and plastic unpainted except for required
identification marking. Prime steel piping and iron fittings
Exposed externally:
Paint as specified in PAINTING, all external exposed pipes including fittings, traps,
supports, and the like
Underground tanks:
Access and/ or inspection caps, first flush devices and filter pits for underground
tanks shall be installed flush to the ground. Install submersible pump in
underground tanks to minimise potential noise and amenity issues.
Coated steel tanks: Metallic-coated steel with polymer film to AS 2070 on the
inside and prepainted on the outside.
Coated steel tanks: Fully support the tank on a self-draining concrete base.
Prevent contact with dissimilar metals. Arrange so that no part of the tank is below
ground level and so that adjacent ground surfaces fall away from the tank. Do not
use sharp objects inside the tank. Remove swarf with a magnet if drilling or cutting.
Cleaning: Flush the rainwater system. Wash and flush tanks to remove
manufacturing and other contaminants.
Mains Water:
- Provide in accessible location for reading separate mains potable water meters
to each dwelling.
- In addition to non-potable rainwater, supply tap for the washing machine for
each dwelling. Provide next to this tap a capped/(i.e. no tap) single mains
potable (colds) water outlet. This outlet is for future use in the event that non-
potable water quality is deemed to be inadequate (i.e. discoloured) for its
intended use (clothes washing).
RAIN WATER TANK REQUIREMENT
All Rainwater Tanks Above and below Ground
- All downpipes connected to the rainwater tank must have a screened downpipe
rainhead
- First flush devices installed to suit system (above or below ground)
- Vermin and insect screens provided on all inlets and outlets. Aluminium mesh
mosquito screen
- All rainwater and stormwater pipes installed to eliminate ponding and stagnation
of water
- All pumps, electrical, and plumbing must be located either adjacent to a building
or not to cause trip hazards. Located in a vandal resistant enclosure.
- In accordance with the Rainwater Tank Design and Installation Handbook
available at:
https://www.saiglobal.com/
DRAINAGE
11: Drainage
Plumbing & Drainage
Code of Practice
11.1 General
(NSW)
To AS 3500.2.1
To AS 3500.3.1
MP 52, MP 78
Plumbing Code of
Australia (PCA)
11.2 Inspections
Inspection Required Give 48 hours’ notice so that inspections can be made of the following:
- trenches excavated and ready for pipe laying
- works ready for tapping and/or cutting into regulatory Authorities water, sewer
or drainage mains
- work ready for testing
- enclosed work ready to be covered or concealed
- completed work
- any other inspections required by the regulatory Authority.
DRAINAGE
TESTING
Test installation as required by the regulatory Authority:
- leave work exposed until inspected and tested
- check pipe joints, valve seats, tap washers, strainers, and the like. Replace if
damaged, and retest.
Rejection: Pipework which fails a test, or which airlocks, vibrates or is noisy
because of insufficient support or loose fixings, will be rejected and must be
immediately rectified to the satisfaction of the relevant Authority.
CLEANING
Provide temporary covers to openings and keep the system free of debris during
construction.
To AS 3500.2.1 EXCAVATION, BEDDING AND BACKFILLING
11.4 Materials
To AS 3500.2.1 SANITARY DRAINS
STORMWATER DRAINS
To AS 3500.3.1 In all cases, including under carparks, driveways or across footpaths, pipes shall
be of minimum 100mm sewer grade UPVC.
DRAINAGE
ELECTRICAL WORKS
12.2 Inspections
Inspection Required Give 48 hours’ notice for inspections at the following stages:
- trench excavation before installing cables
- underground and concealed conduits before concealment
- testing of Master Antenna Television System.
ELECTRICAL WORKS
BALANCING OF LOAD
Balance the load as evenly as possible over all phases to prevent overloading and
inadvertent circuit breaker operation at Completion/ Practical Completion, and
again at the end of the Defects Liability Period.
To AS/NZS 3000 12.4 Underground Services
GENERAL
- provide PVC marker tape over all lengths of underground conduit
- provide 600mm minimum cover for connecting wiring (in conduit) between
buildings.
- Exact routes of all underground cables and conduit to be coordinated on site with
other services.
12.5 Materials
To AS/NZS 5000.1 TPI AND TPS CABLES
AS/NZS 3008.1.1 Provide 0.6/1 kV range, 75oC temperature-rated cable delivered to site in the
original packages and obtained from one manufacturer whenever possible.
Conductors: provide stranded copper conductors throughout a minimum 1.5
sq.mm for lighting, 2.5 sq.mm for power sub-circuits. Determine final size by
voltage drop and actual rating of equipment and appliances selected.
SINGLE INSULATED CABLES
Use only where enclosed in PVC conduit.
CONDUITS
To AS/NZS 3000 Provide rigid metallic conduit, galvanised steel water pipe, rigid or flexible non-
AS/NZS 2053.1 metallic conduits:
- minimum size 20mm generally, 25mm in floor slabs
- conceal all conduits chased into masonry walls or cast in concrete slabs
- in concrete slabs locate entirely within the slab. Space 75mm apart. Do not run
conduits in concrete toppings.
To AS/NZS 2053.2 RIGID NON-METALLIC CONDUITS AND FITTINGS
Heavy-duty type.
Flexible couplings: provide where crossing structural expansion or contraction
joints.
ELECTRICAL WORKS
ELECTRICAL WORKS
PENETRATIONS
Approval Do not penetrate firewalls and structural members without approval.
Sealing: seal cable or conduit penetrations through external building members to
prevent the ingress of moisture.
POWER AND LIGHTING CIRCUITS
Socket outlets: arrange socket outlets within each dwelling unit over a maximum
of 2 circuits. Equally divide outlets to each circuit.
Hot water services: Provide separate circuit to off peak hot water unit, rating to
suit hot water unit’s electrical element. Provide all facilities for off-peak metering
and load controls as per supply authority’s rules and regulations.
Unit garages: Light and power to be connected to each garage and wired to
respective unit.
Common areas: Internal/external including communal basement garages – lighting
shall be wired on a separate circuit to socket outlets.
LABELLING
To AS 3439.1 Switchboard labelling: Labels for each switchboard control, circuit designation
AS/NZS 3000 and rating, warning notices for operational and maintenance personnel.
Schedule cards: provide for each switchboard and each distribution board
mounted in holder with hard plastic cover fixed inside the enclosure door with text
typewritten to show:
- sub-main designation and rating
- light and power circuit number, type and area supplied.
12.8 Accessories
GENERAL
Provide accessories necessary for a complete installation including but not limited
to switches, socket outlets, and telecommunications outlets.
All accessories located in close proximity shall be of the same manufacture, size
and material.
ELECTRICAL WORKS
Enclosed hallway, Min 1 double per length of easily reached for vacuum
corridor hallway, corridor cleaning, centrally located.
ELECTRICAL WORKS
ELECTRICAL WORKS
1 x double-kitchen area
1 adjacent to refrigerator position
2 x double kitchen area
1 above the kitchen bench
ELECTRICAL WORKS
SWITCHES SCHEDULE
- Provide switches. Refer to drawings and schedules for number, selection and
location of switches.
- Where switches are not shown or specified on drawings provide switches for
each light fitting, exhaust fan, ceiling fan and other fittings as per the following
schedule.
ITEM REQUIREMENT APPLICATION –
DWELLING/ROOM
Light switches Not architrave type All dwellings
Switch plates to be
replaceable with colour
contrast to walls
Large rocker action switches Min dimension 30 x 30mm SEPP HSPD Liveable
or pad switches min 25mm dwellings/ units
diameter
ELECTRICAL WORKS
Exterior Doorways 1 per doorway of each front dwelling entry, rear dwelling
entry, laundry, patio entry, balcony entry, etc.)
ELECTRICAL WORKS
Garden/ carpark area Pole fittings that achieve the required external lighting
performance (light levels) without light spill for neighbours.
ELECTRICAL WORKS
- Light sources/ lamp preference based on luminous efficacy i.e. highest lumens
per watt to be given preference. Luminous efficacy of light source/ lamp must be
greater than 60 Lumens/Watt
- Rated lamp average life ≥20,000 hours
- Lumen maintenance” Lumen output of light source/ lamps must be 70% or
greater of original output at the end of the rated lifetime
- Fitting light Output Ratio (LOR) greater than 0.7
- Luminaires must be securely fixed to the surface No hanging fittings
- Luminaires with no hanging points as directed by the Principal’s Authorised
Person to meet building criteria
WARRANTY: Provide minimum 2 years written warranty
LED LAMPS/ LUMINAIRES
- All luminaires must be vandal-resistant LED luminaires with occupancy sensors
that maintain a low level of lighting when areas are unoccupied.
- All luminaire models must have previously been used by an Accredited
Certificate Provider to successfully create Energy Savings Certificates under the
NSW Energy Savings Scheme
- All components of the light fitting including lamps, batteries, covers etc. must be
able to be purchased and replaced individually
- LED rated lamp life ≥50,000 hours
- LED luminous efficacy ≥70 Lumens/Watt at full light output
- LED colour temperature 4000-5000K
- LED colour rendering index ≥80+
- Luminaire power factor ≥0.9+
- Lumen output of LED lamps ≥70% of original output at end of the rated lamp life
- Luminaire Light Output Ratio (LOR) ≥0.7
- All exposed equipment (luminaires, motion sensors, photocells, diffusers etc.)
must be vandal resistant IP65 rated, with ≥3mm thick impact-resistant
polycarbonate covers or equivalent
- All motion sensors or other parts are to be securely contained within the
luminaire, or fixed to the ceiling or luminaire using vandal resistant
security/specialty screws and contained within IP65 rated ≥3mm thick impact-
resistant polycarbonate covers or equivalent
- No equipment is to have leverage or hanging points
- Security/specialty screws are required for all fixings
- Luminaires must be fixed to ceilings using a drilling method – no adhesive
methods will be accepted
- Emergency luminaires must be self-contained with a self-static inverter. System
including battery and battery charger to be non-corrosive.
- Emergency luminaire battery to be heavy duty long life type and duration of
emergency power ≥90 minutes
- Any battery compartments must be either inaccessible or accessible only via
vandal resistant security/specialty screws
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
10W to 12W
- Lamp average lamp life 5000 hours
- Energy efficient fluorescent lighting
- Electronic ballast
- Acrylic diffuser with vinyl decals - U.V. stabilised diffuser
- Vandal resistant housing
- Long life battery
12W to 18W
- External weatherproof exit lights
- Energy efficient fluorescent lighting
- Die cast aluminium/steel or injected moulded housing
- Electronic ballast
- U.V. stabilised diffuser
- Vandal resistant
- Long life battery
ELECTRICAL WORKS
TELEPHONE SERVICE
To AS/CA S009. Contractor is to:
- apply to Telstra to attain phone services and provide all evidence of application.
- pay all application fees and charges.
- if no design exist, to design and pay all associated cost.
- provide all wiring works according to the approved design and connect all
phones, attain all numbers and disconnect prior to handover.
To AS/CA S009 and Small office/ home office installations: Category 6.
AS 11801.4
To AS/NZS 11801.1 Provide labelling to telecommunication cables, cross connects and outlets.
Certificate Required Certificate of Acceptance: provide the Principal’s Authorised Person with a
Telstra “Notification of Completion Certificate” for each telephone serviced dwelling
unit.
Test to TESTING
AS/NZS 3017 Test each pair in every cable for:
- continuity
- correct sequence
- reversed pairs
- transpositions and split pairs
- test the insulation resistance of each pair in the outer layer of every cable, and
of one pair to earth
- provide copies of the test results to the Principal’s Authorised Person.
TELEPHONE OUTLETS
The service shall not include the provision of a handset.
ELECTRICAL WORKS
To AS 1670.6, Installation:
AS/NZS 3000 - within each sole occupancy unit connect smoke detectors to lighting circuit
- install line filters to circuits containing fluorescent light fittings
- install to manufacturer’s instructions.
ELECTRICAL WORKS
single storey in each hallway serving the stand- alone ionisation type
detached bedrooms
cottages
if there is no hallway locate stand-alone photo-electric
villas between the living area and type
single storey attached bedrooms, away from
dual occupancy kitchen,
stand-alone photo-electric
if there is no hallway locate type
in the living area
dwellings or units with as above for dwelling type photo-electric type for dwelling
gas space heaters or unit
ELECTRICAL WORKS
other (class 1(b) and To BCA requirements, Australian Standards and as specified
class 3 buildings e.g. for class 1(b) or class 3 buildings
group homes, boarding
houses, hostels)
ITEM REQUIREMENT
Cooktop (gas or electric)) 1 per dwelling
Energy efficient reverse 1 per dwelling to living room in NCC climate zones 7 (cool
cycle air conditioning units temperate) and 8 (alpine)
and solar photovoltaic
(PV)
PV systems must be 2kW for units and 3.3kW for cottages,
townhouse and villas.
ELECTRICAL WORKS
RANGEHOOD REQUIREMENT
- To current Australian Standards, Australian Gas Association/ Energy Australia
/Office of Energy.
- Min. air delivery rate 40L/s at max. sound power level 55dB(A) to current
Australian Standards
- Min. 2 speed convertible fan & automatic thermostat cut-off electricity or
impedance protected motor (withstand “locked rotor” conditions for 72 hours
without burning out)
- Min. 55 watt motor
- Min. 3 blade plastic/metal propeller
- Min. 10 layer aluminium mesh grease filters
- Wiring encased in plastic conduits, within unit
- Unit for wall/roof ducting to outside. (Ducting to be minimum of 0.5mm galvanised
steel ducting or ‘Flexi-duct’ similar fire or heat resistant material)
- Min. 50 micron powder coating to galvanised steel casing
- Width to match and align with cook top or stove
- AS marking, brand name, serial no. date code, rated air delivery, sound power
level in dB(A) at rated air delivery and wattage branded on unit
Ducting
- Exhaust to outside
- To be minimum of 0.5mm galvanised steel or “flexi-duct”
(Similar fire or heat resistant material)
WARRANTY:
Minimum 2 years written warranty – parts/labour
Minimum 2 years written warranty – filters
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
ELECTRICAL WORKS
CEILING FANS
Please refer to LAHC Heating and Cooling Policy.
Provide ceiling fans/ fan units in living rooms and bedrooms, and integral light as
shown on the drawings:
- LAHC will provide ceiling fans in all new social housing properties.
- LAHC will retrofit ceiling fans into existing properties subject to suitable ceiling
height, and available funding
- Install to manufacturers specification and details
- Provide control switching integrated with light switches.
WARRANTY: Provide 2 year written warranty
12.16 Lift
ELECTRICAL WORKS
GENERAL
To AS 1735.1 Where shown on the drawings provide a Motor Room-Less (MRL) Electric traction
lift:
On completion of lift installation, the lift needs to be registered with SafeWork NSW.
GAS SERVICE
13.2 Inspections
Inspection Required Give 48 hours’ notice so that inspection may be made at the following stages:
- trenches excavated and ready for pipe laying
- work ready for specified testing
- enclosed work ready to be covered up or concealed
- any other inspections required by the Supply Authority.
GAS SERVICE
13.4 Materials
To AS/NZS 5601.1, GENERAL
AS 4645 Marker plates: Provide at ground level at each change of direction engraved to
show the direction of the line and the name of the service. Inset the marker in a
150 x 150 x 150mm concrete block, with top set flush with the finished ground or
surface level.
Valves: Do not install valves below ground level unless they are in underground
control boxes.
REGULATORS
To AS/NZS 5601.1, Install regulators in gas lines to regulate pressure:
To AS/NZS 1596 Natural gas: To approval list 205 of AGA and ALGPA ‘Approved Appliances and
Components’.
LP gas: Install diaphragm.
Venting: LP gas.
VALVES
To AS4617 Natural gas: Install valves to control and cut off gas flow in gas lines, and to
approval list of AGA and ALPGA ‘Approved Appliances and Components’.
To AS/NZS 1596 LP gas: Install valves to control and cut off gas flow in gas line and to approved
list of AGA and ALPHA ‘Approved Appliances and Components’.
GAS SERVICE
13.6 Finishes
PIPE FINISHES
Finish exposed pipework, including fittings, supports and the like as follows:
Copper and copper alloys: internal locations – chrome plate. External locations
– natural finish.
Galvanised steel: full gloss solvent borne paint system as specified in PAINTING.
To AS/NZS 5601.1 pipework identification
GAS SERVICE
WARRANTY
Provide a minimum 10 years written warranty for burner, 2 years for fan and min. 1
year for other parts.
GAS STOVE
Refer to ELECTRICAL Appliances and other installations: STOVE
APPLIANCES
Include warranties: Refer to PRELIMINARIES.
COLD WATER CONNECTIONS
Connect the cold water supply to storage and instantaneous water heaters as
specified in PLUMBING AND SANITARY PLUMBING: Water services.
To AS/NZS 5601.1 FLUES
Provide flued heating exhaust.
PLASTERING
14: Plastering
14.1 General
EXTENT
Prepare surfaces and finish as itemised in SCHEDULES: Schedule of
Plaster/Render Finishes.
DEFINITIONS
For the purposes of this Section the terms “plaster”, “plastering”, and the like
includes the terms “render” and “rendering”, and the like except where the context
otherwise requires.
PLASTERING
Finish:
- make finished surfaces even, free from defects, and true to the required surface
- make vertical surfaces plumb and horizontal surfaces level
- make re-entrant corners and salient angles straight and true.
Embedded items:
Sheath water pipes and other embedded items to permit thermal movements.
Weepholes:
Keep weephole openings free of plaster and maintain a consistent opening size.
Cornices:
Cut and mitre corners of cornices accurately. Match and align ornament. Do not
make butt joints in the length of a cornice unless required, or full lengths are not
available.
Fix cornice using adhesive in accordance with the manufacturer’s
recommendations.
Where the cornice projects across a ceiling for 400mm or more, reinforce with
additional mechanical fixings. Fix at ≤ 600mm centres.
PREPARATION
Provide substrates as follows:
- Clean and free from any deposit or finish which may impair adhesion of plaster.
- If framed or discontinuous, support members in full lengths without splicing.
Approval - If solid or continuous, remove excessive projections and fill voids and hollows
with plaster stronger than the first coat and not weaker than the substrate.
- Ensure that items to be concealed behind plasterwork, such as pipes, conduits
and the like, are chased and fixed in position:
- cover chases over 50mm wide, with strips of expanded metal lath to 75mm
beyond each side of the recess
- all pipework is to be fully tested before plasterwork is commenced.
Bonding agents:
- coat concrete surfaces to be rendered with an approved PVA bonding agent
- do not use bonding agents on background surfaces other than concrete without
approval.
Dense concrete: where not sufficiently rough to provide a mechanical key,
roughen by hacking, bush hammering, or abrasive blasting to a depth of 3mm to
expose the aggregate and then apply a dash coat.
- coat with proprietary bonding agent.
Absorbent substrates:
- If suction is excessive, control it by dampening but avoid over-wetting and do
not plaster substrates showing surface moisture.
Painted surfaces:
- Remove paint and hack the surface at close intervals.
Untrue substrates:
If the substrate is not sufficiently true to ensure conformity with the thickness limits
for the plaster system, or has excessively uneven suction resulting from variations
in the composition of the substrate, apply additional coats without exceeding the
thickness limits for the substrate or system
PLASTERING
APPLICATION
Plaster Thickness Table
Temperature:
If the ambient temperature is ≤ 10°C or ≥ 30°C, ensure that the temperature of
mixes, substrates and reinforcement at the time of application are between 5°C and
35°C.
FINISHES
Finishing Treatments:
Bag: Rub the finish coat when set firm with a hessian pad or similar.
Carborundum stone: Rub the finish coat when set hard with a carborundum stone
to achieve a finish free from sand.
Foam float: Float finish coat on application with a wood or plastic float to an even
surface and finish with a foam float to achieve a fine sand textured finish.
Steel trowel: Steel trowel finish coat to a smooth dense surface which is not glass-
like and is free from shrinkage cracks and crazing.
Wood or plastic float: Float the finish coat on application with a wood or plastic
float to an even surface.
Specialist plaster finish (Polymer modified render): Coloured or textured polymer
modified render to be trowelled on or applied in accordance with the
manufacturer’s recommendations.
PLASTERING
14.3 Materials
To AS CA27 GENERAL
To AS 3972 Sand: Fine, sharp, well graded sand with low clay content and free from
To AS 1672.1 efflorescing salts.
To AS/NZS 2589 Cement: General purpose cement type GP delivered to site in branded and sealed
bags.
Lime: Branded hydrated lime delivered to site in sealed bags.
To AS CA27
Gypsum plaster: Provide a proprietary product containing calcium sulfate
hemihydrate with additives to modify setting.
To AS 1397 Admixtures: Use admixtures of approved type in accordance with manufacturer’s
instructions.
Lime putty: Prepare lime putty as follows: Stand dry hydrate of lime to
AS/NZS 1672.1 and water for 24 hours or more without drying out.
Colouring products: Provide proprietary products manufactured for colouring
cement plaster. Integral pigment proportion to be 5% maximum by weight of
cement.
Water: Clean fresh drinking water, free of impurities.
Metal lath: Sheet steel expanded mesh, galvanised, coating class Z200.
Beads:
Location: Fix beads as follows:
- Angle beads: At all external corners.
- Drip beads: At all lower terminations of external plaster.
- Movement control beads: At all movement control joints.
- Stop beads: At all terminations of plaster and junctions with other materials or
plaster systems.
- Joints in beads: Provide dowels to maintain alignment.
Mechanical fixing to substrate: ≤ 300 mm centres.
Material:
- Internal location: Metallic coated sheet AZ 150.
- External location: Stainless steel or PVC
PLASTERING
MIXES
Select a mix proportion to suit the conditions of application.
Measure binders and sand by volume using buckets or boxes. Do not allow sand to
bulk by absorption of water.
Ensure that successive coats are no richer in binder than the coat to which they are
applied.
Mix Proportion Table - Cement Render/ Plastering, by Volume
4 for concrete ceiling skim coat gypsum plaster: washed sand mix
2:5
PLASTERING
MOVEMENT JOINTS
Provide purpose-made zinc-coated control joint beads at not more than 12 m
centres and to coincide with movement joints in the background:
- ensure that the background joint is not bridged during plastering
- extend the joint right through the plaster to the background.
V JOINTS
Provide v joints, cut right through the plaster to the background, in the following
locations:
- at junctions between different background materials, except where metal lath is
specified
- at abutments with other finishes, e.g., set surfaces.
- at abutments with metal door frames.
TRIM
Finish plaster to a 5mm radius for salient angles.
- Change of finish: Maintain finished floor level across changes of floor finish
including carpet.
- Suitably prepare the substrates to receive the bedded finish.
Drying and shrinkage
Before tiling, allow at least the following times to elapse (for initial drying out and
shrinkage) for these substrates:
- Concrete slabs: 42 days.
- Concrete blockwork: 28 days.
Toppings on slabs and rendering on brick or blockwork: A further 21 days.
- Check all cartons of tiles are from the same batch
- Monitor shade variation as tile are laid to minimise excessive contrasting and
maintain a balanced tone
- Installation only by a licensed tiler
TESTING
To AS 4459 Provide independently certified test data to demonstrate compliance with the
Specification.
To AS/NZS 4586 Slip resistance: Floor tiles must have a surface slip resistance classification in
accordance with the requirements of the NCC when tested to AS/NZS 4586.
Acoustic testing: Determine the weighted normalised impact sound pressure level
To AS ISO 717.2 as measured for the acoustic underlay as part of the entire tiling system.
CUTTING AND LAYING
Cut tiles neatly to fit around fixtures and fittings and at margins where necessary.
Drill holes without damaging tile faces. Rub edges smooth without chipping.
Return tiles into sills, reveals and openings. Butt up to returns, frames, fittings and
other finishes. Strike and point up beds where exposed. Cut recesses where
necessary for soap holders and the like.
Falls and levels
Lay floor tiling to even and correct falls generally and to floor wastes and
elsewhere as required. Make level junctions with walls. If falls are not required, lay
level.
Generally, falls to be minimum 1:100.
Falls in shower areas to be minimum 1:60.
Bath ventilation
Ventilate the space below fully enclosed baths with at least 2 vermin proofed
ventilating tiles.
Sealed joints
Fill joints with silicone sealant and finish flush with the tile surface where tiling joins
sanitary fixtures and at corners of walls in showers.
Material: Anti-fungal modified silicone.
TILING AROUND WINDOWS – BRICK CONSTRUCTION
Tile window reveals to the height of wall tiles. Provide tiled sill with 1:20 fall.
GROUTING
Fill the joints solid and tool flush. Clean off the surplus grout. Wash down when
grout has set. When grout is dry polish the tile surface with a clean cloth.
COMPLETION
Clean the tiles surface with the appropriate tile cleaning agent, and polish.
15.4 Materials
GENERAL
To AS 2758.1 Sand: Washed sand.
To AS 3972 Cement: Type GP – general purpose Portland cement.
To AS 3972 White cement: Type GP, with iron salts content not exceeding 1%.
To AS 1672.1 Lime:
Water: clean and free from any deleterious materials.
To AS ISO 13006 Floor Tiles: Fully vitrified tiles or porcelain
Wall Tiles: Glazed ceramic tiles, vitrified tiles
To AS ISO 13007.1 ADHESIVES
In accordance with the adhesive manufacturer’s recommendations for the
conditions of use
To AS 3958.1 BEDDING MORTAR
Mixing: from cement and sand with minimum water.
Proportioning: select proportions from the range 1:3 to 1:4 cement:sand to
obtain satisfactory adhesion
To AS 3958.1 GROUT
Use mould and bacteria resistant grout.
Pigments for coloured grout: Colourfast fillers compatible with the grout
material. For cement-based grouts, lime-proof natural or synthetic metallic oxides
in accordance with manufacturer’s instructions compatible with cement.
For terracotta tiles, provide proprietary polymer modified grout
To AS 3958.1 SEALANTS
15.6 Tiles
Approval SAMPLES
Submit samples of tiles intended to be used for approval
15.7 Junctions
To AS 3958.1 MOVEMENT JOINTS
Provide, as follows:
- over structural movement joints
Element/Location Requirement
Ceramic tiles, fully vitrified, slip resistant
FLOOR 150mm high skirting to match floor tiles
Internal Dwelling Tiles with nosing on internal stairs
entries, corridors, For Climatic Zones 7 and 8 Carpet on underlay except
circulation spaces, stairs for dwelling entry areas and kitchens where provide
and storage , ceramic tiles, fully vitrified, R9 slip resistant.
Living Room Slip resistance rating: Minimum R10/ P3 (Dry) or R11/
Kitchen & Dining Room P4 (Wet)
16.2 Inspections
Inspection Required Give 48 hours’ notice so that the following may be inspected:
- background immediately before fixing sheets or tiles and laying of carpets
- completion of laying of underlay if any
- completed installation.
Moisture content:
General: Do not commence installation of flooring unless:
- Concrete substrate: The moisture content of the concrete has been tested to
AS/NZS 2455.1 Appendix B and values in Appendix B have been obtained.
- Plywood and timber: The moisture content of the substrate has been tested to
AS/NZS 1080.1 for timber and particleboard or AS/NZS 2098.1 for plywood and
values obtained are as follows:
* Air-conditioned buildings: 8 to 10%.
* Intermittently heated buildings: 10 to 12.5%.
* Unheated buildings: 12 to 15%.
16.4 Materials
To AS/NZS 1859.4.
VINYL TILES AND SHEET
To AS 1884
Vinyl underlay (hardboard and fibre cement):
Wet processed fibreboard (hardboard) underlay
Classification: General purpose medium board, manufactured specifically as
flooring underlay
Thickness: 5.5 mm
ADHESIVES
Vinyl adhesives:
Carpet adhesives:
As recommended by the carpet and accessory manufacturers, compatible with the
floor covering material, and suitable for bonding it to the subfloor.
RESILIENT FINISHES AND TILES REQUIREMENT
Note: These provisions apply only to upgrading projects.
- Manufacture, Installation and Maintenance to current Australian Standards
- Use water based adhesives
- All sheet, flooring seams shall be welded (either chemical or thermal) to
manufacturers specification
- Initial care of all installed materials shall be carried out to manufacturers
specification
- Floor-coverings shall conform to the physical characteristics of approved
samples and shall be within the limits of any sample range or variation in colour
and pattern
- Products containing recycled materials are preferred
GLAZING
17: Glazing
17.1 General
To AS 4055 TERRAIN CATEGORY refer to preliminaries 5.12 Terrain Category
17.3 Materials
CLEAR GLASS
Clear float glass
OBSCURED GLASS
Either “Spotswood” or “Pinhead” or as shown on drawings. Use the one pattern
consistently throughout works
To AS/NZS 2208 SAFETY GLASS
Provide permanently branded, of the following grades:
- clear toughened safety glass grade ‘A’, or
- clear laminated safety glass grade ‘B’
GLAZING
MIRRORS
Silvering quality clear float glass, silvered, and electrolytic copper-coated not less
than 5 micrometers thick, with back and edges sealed with two (2) coats of mirror-
backing paint with a total dry film thickness of not less than 50 micrometers.
Safety mirror
Type: Vinyl backed Grade A safety mirror.
Safety compliance: To AS/NZS 2208.
Solid backed annealed glass mirrors
Backing: Nominal 9mm waterproof plywood.
Adhesive fixing to backing: Non-acidic silicone adhesive at the rate recommended
by the manufacturer.
LOUVRE BLADES
6mm safety glass, having ground and arrised edges.
Glass to current Australian Standards except lower edge of all glass in windows
within 500mm from floor to be only ‘A’ safety grade laminated or toughened glass.
Certificate Required GLASS BALUSTRADES
Glass: Obscure (unless otherwise shown on the drawings) Grade A safety glass to
AS 1288 Section 7
Frame: Proprietary system to BCA 3.9.2.
Structural engineer designed or proprietary certified by a structural engineer
SHOWER SCREENS
Proprietary system comprising frames of extruded aluminium, stainless steel, or
PVC, assembled around safety glass to form fixed panels and sliding, hinged or
pivoted doors. Screen and swing doors to be removable without damaging tiles
and waterproofing
Water shedding
General: Provide an assembly which sheds water to the inside without retaining it
on the frame surfaces. Seal the edge of the frame to adjoining surfaces with a
resilient strip
Sliding assemblies
Hanging: Hang the sliding sash on stainless steel or nylon sheaves on overhead
channel track formed in the frame head, and fit nylon or equivalent bottom guides
Hardware
Handles: Pull handles on both sides of sash, or of leading sash in multiple sash
arrangements
GLASS BLOCKWORK
Provide glass blockwork where shown on the drawings
Fire Rated Glass Blockwork
To AS 1530.4 - Provide samples of blocks, frame, fasteners, reinforcing and sealants
- Blockwork and frame to be installed to manufacturers written instructions
- Submit type-test certificates to AS 1530.4
- Provide manufacturers’ written warranties
GLAZING
GLAZING ACCESSORIES
Provide glazing materials including putty, glazing compounds, sealants, gaskets,
glazing tapes, spacing strips, spacing tapes, spacers, setting blocks, compression
wedges, and the like
Materials to be appropriate for the conditions of application and the required
performance, and complying with the recommendations of the manufacturer of the
glass or glazing system
PAINTING
18: Painting
18.1 General
EXTENT
- colour schemes
- prepare surfaces and finish as specified in SCHEDULES: Schedule of Painting
Paint system: a paint or clear finish system referred to only by its final coat
comprises the appropriate stains, primers, sealers and undercoats recommended
by the manufacturer of the selected final coat as suitable for the substrate and the
final coat
18.2 Inspections
Inspection Required Give 48 hours’ notice at the following stages:
- when all surfaces have been cleaned and prepared for painting
- before proceeding with the application of any undercoat or subsequent coat
- before external primed work is undercoated
PAINTING
TESTING
The Principal’s Authorised Person may take samples for testing by a NATA
registered laboratory. Should samples fail to meet test requirements the
Contractor will reimburse the Principal for the testing fees, and completely strip
and re-paint, at no variation, all work considered to have been coated with
defective materials
APAS SPECIFICATION NUMBERS
Use paints conforming to the Australian Paint Approval Scheme (APAS)
specification 0215 for low VOC Interior paints. The APAS was formerly known as
the Government Paint Committee
Approval PAINT RECORD
Provide a paint record comprising the brand of paint to be used internally and
externally and the name and address of the painting Sub-Contractor, and return to
Principal’s Authorised Person for approval before starting to paint.
On completion provide a PDF file copy of paint systems, paint brands and colours
used on the project to the Principal’s Authorised Person
SEQUENCE OF WORK
Before commencing painting, complete the work of other trades to as much extent
as possible within the area to be painted, except for the installation of fixtures/
fittings, furniture, floor sanding and laying of final floor finish
Complete clear timber finishes prior to applying opaque paint finishes in the same
location
PROTECTION
- Use dust sheets and drop sheets and masking to protect finished work, surfaces
or fixtures. Remove over spray, paint spots and splashes immediately and
restore any surfaces damaged
- Mask adjacent surfaces
- Remove door furniture, switches, GPO plates, fittings, and the like, before
painting and replace on completion
To AS/NZS 2311 METHOD OF APPLICATION
- By licensed applicators only
- Do not use paint rollers for priming or finishing coats on steelwork, gutters or
timber mouldings
- Apply the first coat immediately after completion of the substrate preparation
before contamination can occur. Apply succeeding coats after previous coat/s
have fully dried in accordance with the manufacturer’s recommendations
LIGHTING LEVEL
Apply paint at lighting levels of ≥ 400 lux.
COMBINATIONS
Use only materials compatible with the finishing coat specified, with each other,
and in any one system from the same manufacturer:
- each coating is to be a noticeably different tint from the preceding coat
Do not combine paint products from different manufacturers in a system
For clear timber finish systems, use only the combinations of putty, stain and
sealer recommended by the paint manufacturer of the top coats
SANDING
Where recommended by the manufacturer, sand between coats from top to bottom
and dust down before recoating
PAINTING
18.4 Materials
PAINTS, UNDERCOATS, PRIMERS
- Generally, paint systems are identified by its final coat.
- If the product is offered in several levels of quality, provide premium quality
products
- Colours to approved samples to current Australian Standards
- Paints, primers, undercoats conforming to appropriate APAS (Australian Paint
Approval Scheme)
- Paint Specification number as per APAS Paint Specification
- Provide paint systems that comply with the following:
Interior
- Flat latex: AS 3730.1
- Floor varnish – moisture cured: AS 3730.27.
- Floor varnish – two pack isocyanate cured: AS 3730.27.
- Low gloss latex: AS 3730.3.
- Semi-gloss latex: AS 3730.2.
- Gloss latex: AS 3730.12.
PAINTING
Exterior
- Full gloss solvent-borne: AS 3730.6.
- Flat latex: AS 3730.7.
- Low gloss latex: AS 3730.8.
- Gloss latex: AS 3730.10.
- Stain, lightly pigmented: AS 3730.28.
- Latex stain, opaque: AS 3730.16.
- Semi-gloss latex: AS 3730.9.
Paving
- Paving paint, semi-gloss: AS 3730.29.
- Paving paint, gloss: AS 3730.29.
Exterior paint
- 100% premium Acrylic (waterborne or Solvent borne) paint
- Low surface emitting product complying with APAS for low VOC
Anti-Graffiti Treatments
- Registered with APAS—cope with Xylene based and solvent based graffiti
- Fire rating to AS 1530.3
- Tests to ASTM D968-51
Interior paint
- 100% premium acrylic (waterborne) paint or alkyd base solvent borne or
polyurethane paint
- Comply to APAS specification 0215 for low VOC Interior paints
- Tinted and untinted undercoats, enamels and topcoats to achieve low surface
emitting product complying with APAS for VOC emissions
Tinting: pigments, tints and stains as recommended by the paint manufacturer.
PAINTING
PAINTING
FENCING
19: Fencing
19.1 General
Approval APPROVALS
Do not erect boundary fencing without earlier written approval of the Principal’s
Authorised Person:
- If fencing is erected on adjoining owners’ boundaries without their approval the
Contractor may be liable for half the total cost of fencing erected, by way of
deduction from the contract sum
- Conform to levels as determined by the local Council and / or as indicated by the
Principal’s Authorised Person
EXTENT
- Refer to drawings
- To demarcate and secure the property boundaries enclose the rear and side
boundary of the property. Provide cut off fencing to enclose the side boundary from
the front. Fences and gates must be suitable to maintain privacy, be a safe area
for children, and confine domestic animals, and
- To act as a lockable, secure and functional ingress and egress between the front
and rear yard and to enclose front and rear private open areas
- Provide pedestrian and vehicular gates where shown and as detailed
FENCING
FENCING
FENCING
Construction:
- Set posts into post holes minimum 300mm diameter x 600mm deep
- Surround corner, end and gate posts (except for bottom face) to ground level with
20mPa concrete and splay off at top around post
- Provide waling pieces to narrow face of intermediate posts and backfill with rammed
soil
- Taper splice rails together and nail in mortices, spaced 200mm from top and bottom
of palings
- For 1800mm high treated pine closed paling fence and for all timber fencing over
1800mm high provide 3 rails (including intermediate rail)
- Chamfer top corners of palings before fixing
- Fix palings closely butted.
Raking panel: Rake terminating panel of paling fences to a height of 1000mm
minimum
Lapped and/or lapped and capped fences: as specified for paling fences and:
- provide 3 rails with the top rail located to receive capping if required
- lap 20mm minimum cover of each side
- capping out of 125 x 38mm minimum
OTHER FENCES
Provide other as shown and detailed on drawings or as scheduled
19.5 Gates
Provide gates as shown on drawings or schedules
Timber Gates: shall be supported on a steel frame - hot dipped galvanised
FENCING
LANDSCAPE WORKS
LANDSCAPE WORKS
COMPLETION
Cleaning
Remove stakes and ties that are no longer required at the end of the planting
establishment period
Remove temporary protective fences and dispose of legally and safely at the end of
the planting establishment period
Remove all surplus materials off the site and clean areas that were affected by the
work
Inspection Required
20.2 Inspections
Landscape Architect: A competent person should be present that has the ability to
recognise plant species and make changes when unavailable.
Give 48 hours’ notice so that inspection can be made of the following:
- Prior to commencement of the landscape work, inspection involving landscape
subcontractor, contractor and Principal’s Authorised Person to review the extent
of work and any site issues.
- On completion of landscaping to identify defects and rectification work
Further inspections as required to approve rectification work
20.3 Materials
Approval SITE TOPSOIL
To be approved for re-use from soil excavated from the site containing organic
matter, supports plant life, and is free from unwanted matter such as:
- stones over 25mm diameter
- clay lumps
- building spoil/contaminants
- weeds and tree roots
- sticks and rubbish
- material toxic to plants.
Refer to GROUNDWORKS: Topsoil, storage and removal
To AS 4419 IMPORTED SOIL MIXES
Approval
From an approved off-site source
To AS 4419 TOPDRESSING SOIL
A sandy loam or coarser textured sand
POTTING MIXES
To comply with AS 3743
To AS 4454 MULCH
Shredded pine flake (25 x 4 x 2mm) free of soil, weed growth and other foreign
matter:
- spread evenly to a depth, after settlement, of 75mm
- finish flush with surrounding adjacent finished surfaces
COMPOST
Approval
- spent mushroom compost, free from grass or weed growth of any kind, uniform
To AS 4454 and evenly graded, inert, and with a pH in the range from 5 to 7.
- Where mushroom compost is unavailable, approved alternative composted
materials may be used
LANDSCAPE WORKS
20.4 Preparation
PLANTING AREAS
- eliminate weeds and grass at least 7 days prior to cultivation
- rip to 300mm depth where ground is compacted, or where necessary to achieve
a good tilth. Spread compost evenly at the rate of one (1) cubic metre per ten
(10) square metres (100mm depth) and general fertiliser at the rate of three (3)
kg per ten (10) square metres.
- eliminate weed using a non-residual glyphosate herbicide in any of its registered
formulae, at the recommended maximum application rate.
LANDSCAPE WORKS
Earth mounds
Place clean fill in layers nominally 150mm thick compacted to approximately 85%
of the dry density ratio of the surrounding soil when tested in accordance with AS
1289.5.4.1. Slumping and further compaction to be avoided.
Changes in grade to be constructed over a minimum width of 500mm to smooth,
gradual and rounded profiles with no distinct joint.
Maintain the natural ground level under the canopy of existing trees.
Earth mounds to be constructed to enable free drainage of surface water and
prevent ponding.
Cultivate: Rotary hoe or cultivate the compost and fertiliser evenly into the top
200mm depth of the planting area and rake to an even surface finish
Mulch: Supply and spread mulch over the surface to a depth of 75mm. Ensure
that mulch is tapered down to each plant collar to prevent collar rot
Stockpiled and/or imported topsoil/soil mixes: Where stockpiled or imported
topsoil is to be placed:
- excavate to 300mm below finished levels generally
- rip or cultivate subgrade to minimum depth of 100mm
- backfill with topsoil mixture, firm lightly and water thoroughly
Drainage: Where indicated on the drawings provide to contained planting areas:
- 100mm depth of 25mm gauge aggregate drainage layer with 65mm diameter
flexible polythene agricultural drainage laid through layer connected to
stormwater system
- Cover with filter fabric
Finished levels: Finish planting areas flush with adjoining finished surfaces after
application of mulch, taking into account settlement of soil and mulch
SUBSOIL DRAINS
- Provide where indicated on the drawings. Refer to DRAINAGE: Materials
- Extend 1:100 minimum fall and connect to stormwater system
TURFED AREAS
- Provide min. 50mm turf underlay beneath turf
- Extend beyond property boundary to the street kerb
- Finish grass surfaces flush with adjoining finished surfaces, or as detailed
- Ensure that turf rolls are tightly butted together and laid parallel along contours
to reduce erosion or storm damage
- Fall surfaces to drainage inlets
Existing topsoil:
- Remove perennial and annual weeds, stones over 50mm in diameter, building
rubble and other extraneous material
- Cultivate the area to a minimum depth of 250mm, incorporating compost at the
rate of one (1) cubic metre compost per 30 square metres
LANDSCAPE WORKS
LANDSCAPE WORKS
20.6 Maintenance
MAINTENANCE
Provide routine maintenance of the standard specified for 52 weeks DLP from the
date of Completion/ Practical Completion:
Watering:
- adequately water all plants and lawn areas. The minimum acceptable watering
required is equal to 25mm of natural rainfall or its applied equivalent during each
period of one (1) week
- around individual plants, maintain a completely weed and grass free watering
saucer of a minimum diameter of one (1) metre
Disease and pest control: Control pathological diseases or insect pests by
physical removal. Where physical removal is not possible use registered non-toxic
sprays, applied in accordance with manufacturer’s instructions
Pruning and tying plants:
- prune plants to repair mechanical damage, or to improve plant shape and form
or to clear footpaths and driveways
- adjust ties to give adequate support to the plants
- replace broken or damaged ties as necessary and remove when directed by the
Principal’s Authorised Person
- straighten stakes
Replacement: Replace without delay, damaged or stolen plants. Replace with
identical species of similar size and of original specified quality.
Fertilising: Apply follow up concentrated organic fertiliser to all turfed areas once
during the maintenance period 10 weeks after Completion/ Practical Completion
Lawns:
- mow at 10-day intervals, trimming all edges
- remove all weed growth or grass around base of all plants in turf or by hand in
grass areas within the isolated planting area edging and within one (1) metre
diameter area in grass
- do not use nylon line type edge trimmers around base of trees
- replace or repair failed turf and bare patches
Making good: make good soil erosion or subsidence with topsoil mix as before
specified
LANDSCAPE WORKS
LANDSCAPE WORKS
20.8 Paving
GENERAL
Provide paving to the extent shown on drawings/schedules
BASE AND SUBBASE MATERIAL
Granular material
Unbound granular materials comprising two or more different materials which when
compacted produces a structurally stable with uniform grading and physical
characteristic base/ subbase
Crushed rock
Crushed rocks to have the following nominal sizes:
- For use as base material: 20mm
- For use as subbase material: 40mm
Natural gravel
Natural gravel material to have the following nominal sizes:
- For use as base material: 20mm.
- For use as subbase material: 40mm
Base and subbase material properties and test methods
Particle size distribution or grading: To comply with AS 1289.3.6.1
CBR (98% modified compaction): To comply with AS 1289.6.1.1
Unconfined compressive strength: Maximum 1.0MPa when tested in accordance
with AS 5101.4
Placing base and subbase
Do not place base/ subbase material on surfaces weakened by moisture and cannot
support the construction equipment required to perform the work
Spread the base/ subbase material in uniform layers and without segregation.
The required moisture content of wet mixed materials must be maintained before
and during spreading
The compacted layer thickness to suit local conditions but generally to be from a
minimum of 100mm to a maximum of 200mm. Layers must be of equal thickness
laid in multilayer courses
Tolerance
Provide a level finished surface which is free draining and evenly graded between
level points
Compaction
Compaction of the base and subbase must comply with the following:
LANDSCAPE WORKS
PERMEABLE PAVING
Provide where shown and specified on the drawings
To AS 1379, AS CONCRETE PAVEMENT
3600, AS 3727.1 Concrete paving to comply with the current relevant Australian Standards
Preparation
Blind subgrade with sand to create a smooth surface then wet the sand before laying
the underlay
Laying paving
Place and compact the concrete paving over a vapour barrier laid over the prepared
substrate. Vapour barrier to comply with the requirements of AS 2870
Grading
Lay concrete paving to even falls to drain away from buildings towards drainage
outlets
Minimum fall for drainage to be as follows:
- For pavements with vehicle traffic: 1:40
- For all other pavements: 1:100
LANDSCAPE WORKS
Thickness
Minimum thickness of concrete paving to be as follows:
- For pavements with foot and bicycle traffic: 75mm
- For pavements with light vehicle traffic occasionally up to 3 tonne gross: 100mm.
Curing
Keep the concrete at a reasonably constant temperature with minimum moisture
loss throughout the 7 days curing period. Provide suitable protection from extreme
hot or cold weather and to prevent premature drying
Joints
Contraction joints: Provide contraction joints by saw cutting, tooling or placing insert.
Spacing:
- For unreinforced pavement: Provide maximum 1500mm spacings
- For reinforced pavement: Provide maximum 2000mm spacings
Surface finishes
Unformed surfaces: Strike off, screed and level slab surfaces to required finished
levels as documented
Finished surfaces: Apply or commence work on the final surface finish as required
by the documentation immediately after placement and compaction of the concrete
Surface sealer: After the concrete paving has fully cured, apply the surface sealer
and allow the sealer to penetrate into the concrete surface
LANDSCAPE WORKS
GARDEN HOSE
Provide for each dwelling and ground floor unit:
- 18 metres long 12mm diameter reinforced plastic hose
- 12 x 12mm brass tailpiece for connection to hose cock
- 12 x 12mm brass nut and tailpiece for nozzle connection
- brass adjustable hand spray nozzle and brass fixed sprinkler jet
- assembled for immediate use
SCHEDULES
21: Schedules
S1 Schedule of Principal’s Authorised Person Approvals &
Inspections
PRELIMINARIES
SCHEDULES
Restoration of road
openings
- Private roads Approve opening of undedicated roads in writing.
Inspections Footings
Piling
Piering
Completed formwork.
Placing of concrete.
Stripping of formwork.
Formwork Approve formwork prior to pour.
Concrete
- General Approve ready-mixed concrete source.
- Pumping Approve pumping of concrete.
- Curing Approve curing compound.
Concrete paths, paving, Approve grades.
steps, & misc. items
Waterproofing
- System Approve waterproofing system.
- Application Approve application
Materials
* Exposure class bricks Approve type of brick
* Additives Approval
* Coloured mortar Approve oxides
* Expansion joints Approve compressible material
SCHEDULES
General
* Metal Framing Approve use of metal framing systems in writing
Materials
* Preservative Treatment Approve timber treatment details
Structural Elements
* Roof Trusses Written approval required before manufacture
Materials
* General Approve manufacturer of plasterboard
SCHEDULES
Completed work
Completed work
Sumps, Pits
* General Approve installation of pits
Wiring installation
* Penetrations Approve penetrations of firewalls and structural members
SCHEDULES
Approval of admixtures
Inspections Flashing and waterproofing of wet area floors and walls before
covering
Flood testing before commencement of floor tiling. Contractor to
certify that floors have been flood tested
Background immediately before starting tiling
Completion of tiling
Completed installation
General
- Samples Approve samples
Quality and work practices
- Vinyl floor covering Approve trial set out before fixing
Inspections When all surfaces have been cleaned and prepared for painting
SCHEDULES
General
* Approved Approve landscape subcontractor.
subcontractors
* Approved suppliers Approve plant material before placing order.
Materials
- Site topsoil Approve site-excavated topsoil.
* Imported topsoil Approve off-site source.
SCHEDULES
Preliminaries
3.3 Concrete Sampling Sampling and testing results of concrete slump and strength testing
from NATA laboratory
3.3 Reinforcement of All reinforced structural concrete structural elements including piers
structural elements (footings) – Structural Engineers Certificate
3.5 Reinforcement Certificate from Australian Certification Authority for reinforcing steel
3.8 Termite Barriers Termite Barrier System and product Warranty
3.16 Waterproofing System Installation of waterproofing – 20 year Guarantee
3.17 Finishes – Concrete Slip resistance – 5 year Warranty
Floor Treatment
SCHEDULES
Clothes Line – 10 year Warranty for frame & 1 Year Warranty for
line & components
Letterbox – 1 year Warranty
5.9 Signage Street / Unit Numbering – 1 year Warranty
SCHEDULES
7.6 Fixtures and Fittings Door Locks & Latches - 5 year Warranty paint and tarnish, 10 year
Warranty mechanical
Window Locks – 2 year Warranty
SCHEDULES
SCHEDULES
SCHEDULES
15.5 Waterproofing Wet Showers Waterproofing Guarantee – 10 year Guaranty for shower
Areas waterproofing system.
15.6 Tiles Floor Tiles – 10 year Warranty
SCHEDULES
SCHEDULES
SCHEDULES
SCHEDULES
SCHEDULES
AS 1432 2004 Copper tubes for plumbing, gasfitting & drainage applications
AS 1530.3 1999 Methods for fire tests on building materials, components and structures
Simultaneous determination of ignitability, flame propagation, heat release and
smoke release
AS 1530.4 2014 Methods for fire tests on building materials, components and structures Part 4:
Fire-resistance tests of elements of building construction
AS 1530.7 2007 Methods for fire tests on building materials, components and structures –
Smoke control door and shutter assemblies – Ambient and medium
temperature leakage test procedure
AS/NZS 1546.1 2008 On-site domestic wastewater treatment units Septic tanks
AS/NZS 1596 2014 The storage and handling of LP Gas
AS 1604.1 2012 Specification for preservative treatment – Sawn and round timber
SCHEDULES
AS/NZS 1748.1 2011 Timber – Solid - Stress graded for structural purposes – General requirements
AS/NZS 1748.2 2011 Timber – Solid - Stress graded for structural purposes – Qualifications of
grading method
AS/NZS 1905.1 2005 Components for the protection of openings in fire-resistant walls – Fire resistant
doorsets
AS/NZS 2053.1 2001 Conduits and fittings for electrical installations – General requirements
AS/NZS 2053.2 2001 Conduits and fittings for electrical installations – Rigid plain conduits and fittings
of insulating material
AS 2118.4 2012 Automatic fire sprinkler systems – Sprinkler protection for accommodation
buildings not exceeding four storeys in height
ASNZS 2293.1 2005 Emergency evacuation lighting in buildings – System design, installation and
operation.
AS 2419.1 2005 Fire Hydrant Installations – System design, installation and commissioning
AS 2444 2001 Portable fire extinguishers and fire blankets – Selection and location
SCHEDULES
AS/NZS 2712 2007 Solar and heat pump water heaters – Design and construction
AS 2887 1993 Plastic waste fittings
AS/NZS 2924.1 1998 High Pressure Decorative Laminates – Classification and specification
AS/NZS 3008.1.1 2009 Electrical installations – Selection of cables – Cables for alternating voltages up
to and including 0.6/1 Kv - Typical Australian installation conditions
AS/NZS 3112 2011 Approval and test specification – Plugs and socket-outlets
AS/NZS 3133 2013 Approval and test specification – Air break switches
AS/NZS 3190 2011 Approval and test specification – Residual current devices (current operated
earth leakage devices)
AS 3439.1 2002 Low voltage switchgear and control gear assemblies – Type-tested and partially
type-tested assemblies
AS/NZS 3879 2011 Solvent cements and priming fluids for PVC (PVC-U and PVC-M) and ABS
pipes and fittings
AS 4145.2 2008 Locksets and hardware for doors and windows – Mechanical locksets for doors
and windows in buildings
AS 4256.2 2006 Plastic roof and wall cladding materials – Unplasticized polyvinyl chloride
AS 4256.3 2006 Plastic roof and wall cladding materials – Glass fibre reinforced polyester (GRP)
AS/NZS 4552.2 2010 Gas fired water heaters for hot water supply and/or central heating Minimum
energy performance standards for gas water heaters
AS 4621 2004 Regulators for use with liquefied petroleum - Vapour phase
AS/NZS 4692.1 2016 Electric water heaters Energy consumption, performance and general
requirements
SCHEDULES
AS/NZS 4692.2 2016 Electric water heaters Minimum Energy Performance Standard (MEPS)
requirements and energy labelling
AS/NZS 4766 2006 Polyethylene storage tanks for water and chemicals
AS/NZS 4783.2 2013 Performance of electrical lighting equipment – Ballasts for fluorescent lamps
Energy labelling and minimum energy performance standards requirements
AS 4847.2 2019 Self-ballasted lamps for general lighting services Minimum Energy Performance
Standard (MEPS)
AS 4934.2 2011 Incandescent lamps for general lighting services – Minimum Energy
Performance Standards (MEPS) requirements
AS/NZS 5000.1 2005 Electric Cables – Polymeric Insulated – For working voltages of 0.6/1 (1.2) kV
AS/NZS 5263.1.2 2016 Gas appliances Gas fired water heaters for hot water supply and/or central
heating
AS/NZS 60898.2 2004 Circuit-breakers for overcurrent protection for household and similar
installations – Circuit-breakers for ac and dc operation
AS/NZS 61439.3 2016 Low-voltage switchgear and controlgear assemblies Distribution boards
intended to be operated by ordinary persons
AS/CA S009 2013 Installation requirements for customer cabling (Wiring Rules)
SA HB 230 2008 Rainwater Tank Design and Installation Handbook
SA/SNZ HB 252 2014 Communications cabling manual Module 3: Residential communications
cabling handbook
SCHEDULES
AS 1289.6.1.1 2014 Methods of testing soil for engineering purposes Soil strength and consolidation
tests – Determination of the California Bearing Ratio of a soil – Standard
laboratory method for a remoulded specimen
AS 1599 2006 Pressure-sensitive and water activated adhesive tape for packaging and office
applications
AS 1657 2013 Fixed platforms, walkways, stairways and ladders - Design, construction and
installation
AS 1926.1 2012 Swimming pool safety - Safety barriers for swimming pools
AS 1926.2 2016 Swimming pool safety Location of safety barriers for swimming pools
AS 2001.4 2016 Method of test for textiles Colourfastness tests – Colourfastness to artificial
light: Xenonarc fading lamp test
AS 2179.1 2014 Specifications for rainwater goods ….. Metal shape or sheet rainwater goods
and metal accessories and fasteners
AS 2159 2009 Piling – Design and installation
AS 2358 1990 Adhesives – for fixing ceramic tiles (Withdrawn)
AS /NZ 2588 1998 Gypsum plasterboard
AS 2663.1 1997 Textiles – Woven and Knitted Fabrics for Window Furnishings – Uncoated
Fabrics
AS 2663.2 1999 Textiles – Fabrics for Window Furnishings – Coated Curtain Fabrics
AS/NZS 2699.1 2000 Built-in components for masonry construction – wall ties
AS/NZS 2699.3 2002 Built-in components for masonry construction – lintels and shelf angles
(durability requirements)
AS/NZS 2728 2013 Prefinished/pre-painted sheet metal products for interior/exterior building
applications – Performance requirements
AS/NZS 2785 2000 Suspended ceilings – design and installation
AS 2758.1 2014 Aggregates and rock for engineering purposes -Concrete aggregates
AS 2796.1 1999 Timber – Hardwood – Sawn and milled products - Product specification
AS 2796.2 2006 Timber – Hardwood – Sawn and milled products Grade description
AS/NZS 2908.2 2000 Cellulose cement products – flat sheets
SCHEDULES
SCHEDULES
CONTENTS
SECTION 1 INTRODUCTION 3
SECTION 2 CARPENTRY AND JOINERY AND MINOR REPAIR WORK 6
SECTION 2a FIRE SAFETY WORKS 20
SECTION 3 GENERAL MAINTENANCE WORK: 24
3.1 Demolition 25
3.2 Reinstatement of fire damaged property 30
3.3 Cleaning vacant properties 33
3.4 Roofing 38
3.5 Concrete works 42
3.6 Metalworker 47
3.7 Timber & metal fencing 51
3.8 Tree pruning / removal 59
3.9 Wall & floor tiling 62
3.10 Pest control 68
3.11 Television antenna 74
SECTION 4 ELECTRICAL WORKS 77
SECTION 5 PLUMBING WORKS 91
SECTION 6 PAINTING WORKS: 103
6.1 Preparation for painting - exterior/interior 104
6.2 Painting - Interior 113
6.3 Painting - Exterior 119
SECTION 7 CARPET & VINYL TILES 126
SECTION 1 – INTRODUCTION
Section 1
INTRODUCTION
SECTION 1 – INTRODUCTION
INTRODUCTION
The Specifications deal with the technical requirements associated with the repair, maintenance and upgrading of
properties maintained by the Principal. The document is divided into the following Sections:
Section 2 - Carpentry and Joinery & Minor Repair Work
Section 2a - Fire Safety Works
Section 3 - General Maintenance Work
Section 4 - Electrical Works
Section 5 - Plumbing Works
Section 6 - Painting Works
Section 7 - Carpet and Vinyl Tiles
Section 8 - Lawns, Grounds, Gardens and Common Area Cleaning Works And Management
Section 9 - Schedule of Timber Species and Durability Ratings and Drawings
Section 10 - Component Schedule
The Warranties to be provided by the Contractor are specified in Section 10.
The Specifications must be read in conjunction with all other relevant contract documents.
GENERAL
For the extents of works, contractors should refer to either the:
x Property Assessment Survey, and/or
x Asset Dwelling Service, and/or
x Schedule of Works, and/or
x Life Cycle Program, and/or
x Works Order, and/or
x Schedule of Rates
DRAWINGS
The Drawings in Section 9 are a guide only and must not be used for construction purposes. The Contractor must
complete the drawings required for construction and provide these and as built drawings to the Principal.
The Principal will provide a schedule of works to the contractor that will require ‘Work as Executed’ drawings to be
completed, detailed and submitted to the Principal.
All work must comply with all relevant codes and standards, and the contractor must provide all necessary material,
labour and plant required for the work. Current safe work practices must be used. Provide all items referred to in
the Contract, or contemplated therein, and otherwise necessary to complete the Works.
The Principal will provide a schedule of items to the contractor that will be required to be retained by the Contractor
after replacement, bagged and tagged and retained until the Principal gives approval to dispose of them, following
a Quality Audit. The Principal may amend the list of retained items to suit the audit requirements and results of the
Contract
The Contractor will provide a Schedule of Products which is equivalent to the Principal’s Component Schedule for
approval prior to the start of the contract.
The Contractor will provide external and Internal colour schemes, which is equivalent and consistent to the
Principal’s colour schemes, for approval prior to the start of the contract.
TERMINOLOGY – The Glossary of Building Terms (HB 50 – 2004) published by NCRB and Standards Australia is
used as a reference source for building terminology for this document.
Exhibit 03 Technical Specifications MRP08 as amended.doc Page 4 of 214
MRP08 MAINTENANCE TECHNICAL SPECIFICATION
SECTION 1 – INTRODUCTION
END OF SECTION
Section 2
1. GENERAL
SCOPE: This section deals with carpentry, joinery, reglazing of windows, internal glazing and mirrors, the provision
of all door and window hardware, the repair and/or supply and installation of timber and or aluminium windows and
doors, the repair/renewal of kitchen cupboards, timber joinery, wall and ceiling linings, clothes hoists, fly screens to
doors and windows, floors, porches, exterior wall cladding and minor brickwork.
STANDARDS: All work to be performed must be carried out to the current regulatory authorities requirements as
applicable to the type of work being performed whether specifically mentioned or not. Examples of Standards under
this minor repairs section are (but not limited to) the following:
2. GLAZING
MATERIALS: To AS1288, where no glass type or thickness is given with particular consideration for human impact.
CLEAR GLASS: Provide clear float glass processed to give flat parallel surfaces.
WIRED POLISHED GLASS: Provide Georgian wired steel mesh clear glass.
GLASS MIRROR: Provide silvered float glass with back face plastic sprayed.
OBSCURE GLASS: Where located in a bathroom or WC, glaze with cast pattern on the inside face. Match pattern
to existing or similar.
SAFETY GLASS: Provide permanently branded safety glass of the following grades:
x clear toughened safety glass grade 'A', or
x clear laminated safety glass grade 'B'.
LOUVRE BLADES: Provide safety glass, having ground and arised edges.
GLAZING ACCESSORIES: Provide glazing materials including putty, glazing compounds, sealants, gaskets,
glazing tapes, spacing strips, spacing tapes, spacers, setting blocks and the like appropriate for the application
conditions and the required performance to manufacturers written specification.
WORKMANSHIP:
INSTALLATION: Use methods that ensure each piece of glass is held firmly in place by permanent means
applicable to its location without damage to, or failure of, glass or glazing materials. Ensure external glazing is
watertight and prevents the entry of rainwater into the building.
BROKEN GLAZING: Demolish and remove from site all broken glazing, including mirrors and clean out rebates.
Repair glass to match existing.
GLASS REPLACEMENT IN HIGH VANDALISM AREAS: When replacing glass in high vandalism areas,
contractors can approach the Principal for approval to install Polycarbonate material.
GENERAL: Provide proprietary windows and sliding doors including all the necessary hardware and accessories.
Comply with the Section 10, Component Schedule, testing and performance requirements.
SAMPLES: Submit samples, on request, of full size sections with the selected finish and hardware for all profiles
offered.
TIMBER REVEALS: Comply with the Schedule of Timber Species and Durability Ratings in Section 9.
WINDOW AND DOOR FINISH: Provide a minimum 20 micron anodic film thickness and powder coat paint a
minimum 50 micron thick. Ensure all finished surfaces show uniformity of gloss and colour (to match the approved
sample) and are free of all painting defects.
EXTERIOR FRAMES: Provide heads, jambs, frames, mullions and transoms in accordance with the Schedule of
Timber Species and Durability Ratings in Section 9, manufactured to match the existing.
FLASHINGS: Provide 0.7mm thick bituminous coated Zinc or equivalent, in accordance with the frame
manufacturers written specification.
WORKMANSHIP:
HANDLING: Handle, unload and store components to suit manufacturers written specification and prevent
distortion, prefinished surfaces rubbing together, and contact with mud, moisture and other damaging materials.
Replace all damaged items at no cost to the Principal.
CORROSION PROTECTION: Before fixing, apply suitable barriers of bituminous coatings, slips or underlays
between dissimilar metals and between concrete or masonry and aluminium.
FIXING: Fit flashings to frames and framing as required. Fix frames in place to suit manufacturers written
specification, plumb, level and true to line and face without distortion and with all opening sashes operating easily.
Fit all architraves, mouldings and trims as required. Seal frames to adjoining structures as recommended by
manufacturers to make weather tight where necessary.
PROTECTIVE COVERINGS/COATINGS: Retain these in place during fixing wherever possible. Provide additional
protection as necessary to prevent the marking of surfaces in completed work.
REPAIRS - EXISTING ALUMINIUM WINDOWS AND SLIDING DOORS: Straighten or replace aluminium sections
and rescue all aluminium, and where matching beads are unobtainable provide a solid rectangular extrusion shall
be screw fixed and bedded with sealant or neoprene weather-strips. Match the existing with replacement weather-
strips. Supply and fit set of rollers to match existing sliding doors. Fix sealing strips as required with profile sizes to
suit.
REPAIRS - EXISTING TIMBER WINDOWS AND SLIDING DOORS: Repair by replacing timber sections with
similar profiles to those existing, e.g. head, jamb, sill, mullion, etc. Reinstate all weather grooves. Check for and
ensure full swing and ease of action. Supply and fit sets of rollers to match the existing sliding doors. Re-seat or
replace hinges where required and if needed plane sashes to provide an even gap all around that is sufficient to
allow finishing without binding. Where necessary replace rusting screws with non-ferrous type screws.
REPLACEMENT OF ALL WINDOWS IN A BUILDING: When replacing all windows in a building the contractor is to
report the aggregate solar heat gain calculation to the Principal for prior approval of the replacement windows are
given.
4. TIMBER DOORS
FIRE RATED DOOR FRAMES: Comply with Section 10, Component Schedule. Provide as part of an approved one
hour fire-rated door set assembly.
5. HARDWARE
MATERIALS: Provide hardware to windows and doors shall be provided by the Contractor to match existing. Refer
to Section 10 - Component Schedule.
WORKMANSHIP:
INSTALLATION: Fit hardware to doors, windows and joinery furniture in existing positions. Unless otherwise
described, match door, window and joinery furniture existing throughout. Provide all necessary fixings to suit the
conditions. Conceal fixings where possible. For exterior work, provide aluminium, stainless steel or brass screws
and fixings are to be used as appropriate. Avoid junctions of incompatible materials and replace where these occur.
Provide fixings of sufficient strength and dimensions to suit the items and materials concerned and to sustain the
loads and operation of the equipment as necessary. Remove any non-standard hooks, nails, screws and fittings
from windows and doors, and make good as required.
DOORS: Hang exterior doors on a minimum of 3 x 100mm fixed pin hinges, with electro galvanised finish or in
brass. Hang interior doors on 1 pair of 90mm loose pin hinges for standard doors and 3 x 90mm loose pin hinges
for full height doors. Re-hang existing doors and windows with existing hinges when the hinges are in good
condition.
DOOR CLOSERS: Provide door closers where indicated for fire egress purposes, such as with access to common
stairwells in multi-level, and multi-unit buildings. Provide types and sizes in accordance with relevant codes.
Provide certification of compliance with the relevant code where a door closer is fitted on a fire door.
CHANGE KEYING COMBINATIONS: Remove the cylinder to entry door deadlocks, screen door locks, garage door
locks and if applicable keyed window locks. All new/replacement lock cylinders are to be keyed alike to the existing
lock system, unless the property is Vacant and Principal’s Representative directs that all lock cylinders are to be
replaced, in this case all new lock cylinders are to be keyed alike to a new combination. Provide two new keys for
each new lock installed. If locks are master keyed all replacement locks and cylinders must be keyed alike to the
master key.
HARDWARE SCHEDULE: Comply with Section 10, Component Schedule with hardware for:-
x Front and rear entry doors
x Common area entrance doors
x Balcony/porch doors
x Internal doors
x Heavy duty screen doors
x Storeroom & toilet doors
x Electric meter cupboards
x Electric meter cabinets
6. JOINERY
GENERAL: Comply with the Schedule of Timber Species and Durability Ratings in Section 9 for joinery materials.
Prevent or rectify any surface defects.
ARCHITRAVES / SKIRTINGS / MOULDINGS: Comply with the Schedule of Timber Species and Durability Ratings
in Section 9. Match existing profiles as applicable.
TIMBER STAIRS: Provide closed type stairs unless otherwise directed by the Principal’s Representative.
HANDRAILS: Provide and fix handrails to match the existing. Where new stair handrails are required, mount them
on offset brackets on every stud at a minimum height of 865mm above the pitch line of the stairs and 1m above the
landing.
LINEN CUPBOARD: Fit out cupboards with full depth 16mm high moisture resistant particleboard or high moisture
resistant medium density fibreboard. Screw-fix shelves to 25mm rails along the back and ends at max 360mm
centres vertically.
BUILT-IN WARDROBES: Comply with Section 10, Component Schedules unless replacing components ONLY,
then replace like with like.
TRIM: Where a whole section of trim is defective remove, scribe and fit architraves to interior joinery, skirting to all
walls, and timber bead to match the existing. Use single lengths. Piecing of short sections will not be accepted.
EASING OF DOORS: Check door closing and swing and ensuring ease of action. Re-seat or replace hinges where
required and, where needed, plane doors to provide an even gap all round, that is sufficient to allow finishing
without binding. Include to paint disturbed surfaces or raw edges following easing.
7. KITCHEN CUPBOARDS
GENERAL: Comply with Section 10, Component Schedule and the standard details in Drawing Nos. KD1 to KD11
in Section 9.
Where kitchen cupboards are specified by the linear metre, construct the cupboards in modular fashion to facilitate
any subsequent replacement that may be required.
Seal bench tops to walls with a silicone sealant and provide a flexible waterproof sealant between tiles and bench
top. Ensure that all openings or spaces between or behind kitchen cupboards and walls are sealed and vermin
proof, including relocate or close and patch wall vents as required to suit installation of kitchen cupboards.
REPLACEMENT SHELVES: Provide either a Melamine or painted finish to match the existing.
8. BATHROOM
GENERAL: Comply with Section 10, Component Schedule with bathroom accessories and fittings.
VANITY UNIT: Construction and/or repairs and installation as for kitchen cupboards.
BATHROOM FITTINGS: Screw fit fittings (e.g. towel rails, toilet roll holder, grab rails etc.) using S.S. screws.
REFIXING FITTINGS: Where fittings (e.g. towel rails, toilet roll holder, grab rails etc.) are to be refixed, reinstall the
fittings in the existing locations. Where the existing location is no longer appropriate, either refix in a new location
as directed or provide 75mm x 25mm cleat screws fixed or remove wall sheet, install additional noggins to wall, re-
sheet and make good wall and refix fitting.
MATERIALS:
PLASTERBOARD SHEETING: Approved manufacture branded with recessed edges. For walls 10mm thick
minimum. For ceilings 10mm thick for ceiling joists at 450 c/s and 13mm for 600 c/s.
FIBRE CEMENT SHEETING: 6mm thick with recessed edges, Type B, Category 2.
CORNICE: Provide plasterboard 90mm thick Scotia type. Where walls are masonry, nail to ceiling framing. Do not
nail to wall plates.
ACCESSORIES: Supply and install to suit manufacturers written specification adhesives, nails and clouts,
perforated angles, jointing tape, jointing cement etc.
WALL LININGS - PLASTERBOARD: Fix horizontally and in single length for walls up to 4800mm, high and stagger
butt joints on both sides of internal walls, with no joints occurring in line with window or door studs.
Fix plasterboard wall lining by the adhesive-nail/screw on system in accordance with manufacturers written
specification.
WALL LININGS - FIBRE CEMENT SHEET: Fix horizontally using maximum length sheets for walls to minimise butt
joints.
WET AREAS: Provide the flashings, trims and sealant necessary to ensure that wet areas are waterproof.
TILED WALLS: Fix fibre cement wall lining sheets with nails or screws only. Use spacings in accordance with
manufacturers written specification. Take special care when fixing fibre cement sheets, where junctions between
walls and floors are flashed, that fasteners do not penetrate the flashings.
EXTERNAL ANGLES: Where no other corner finish is specified or detailed, finish with 25mm x 25mm x 0.5mm
gauge galvanised iron purpose made perforated angle. Fix metal angle to corners with galvanised nails spaced
max.150mm apart, with the arris edge plumb. Fill and set as specified for butt joints.
CEILING LININGS - GYPSUM PLASTERBOARD/FIBRE CEMENT SHEET: Fix all ceiling lining before wall
sheeting is applied.
Fix ceiling lining by the adhesive-nail/screw on system in accordance with manufacturers written specification.
Provide butt joints only in ceiling sheets where the length exceeds 4800mm.
MATERIALS:
HARDBOARD: Exterior grade. Provide proprietary system planks, smooth or textured, as directed, minimum
9.5mm thick.
WALL SARKING and INSULATION: Insulate walls to comply with BASIX optimum rating for the appropriate climate
zone when renewing either internal (for the entire room) or external wall sheeting (when renewing whole side of
house) only.
GENERAL: Provide vapour permeable sarking and insulation under cladding, which does not provide a permanent
waterproof seal, including
x Boards fixed vertically or diagonally
x Boards or planks fixed in exposed locations where driven rain can penetrate the joints, and
x Unpainted or unsealed cladding
INSTALLATION: Apply to the outer face of external stud walls from the top plate down over the bottom plate and
flashing. Run across the studs and lap at least 150mm at joints.
WALL CLADDING - COMPLETE: Cover framing with Reflective foil. Provide proprietary plank or sheet (as directed)
cladding systems to manufacturers written specification, including any necessary jointing and flashing.
WALL CLADDING – REPAIR: Cut damaged External wall cladding to a line of suitable fixings (studs etc) and
replace with necessary jointing and flashing.
EAVES, SOFFITS, BARGEBOARD – Repair: Cut damaged Eaves, Soffits, Bargeboards etc to a line of suitable
fixings (rafters, beams etc) and replace with necessary jointing and flashing.
FINISHING: Paint to match the existing. Comply with Section 6, Painting Works.
11. FRAMING
12. FLOORING
MATERIALS:
TIMBER STRIP FLOORING: Provide grades equal to those required by the Schedule of Timber Species and
Durability Ratings in Section 9.
STRUCTURAL PARTICLE BOARD: Bond Type A. Tongue and grooved sheets on the longitudinal edge. Provide
minimum 19mm thick for 450mm joist spacing, and minimum 22mm thick for 600mm joist spacing.
STRUCTURAL PLYWOOD: Bond Type A. Tongue and grooved sheets on the longitudinal edge.
COMPRESSED FIBRE CEMENT: Type A, Category 4. For wet area flooring, provide minimum 15mm thick for
450mm joist spacing, and minimum 18mm thick for 600mm joist spacing.
SETTING OUT FOR SERVICES: At the earliest opportunity set-out the position and sizes of all holes, recesses
and chases for services, pipes, conduits, equipment and their trimming out.
Obtain approval from the Principal's Representative for any new locations of penetrations for fittings, pipes and
conduits before fixing flooring.
FIXING TIMBER STRIP FLOORING: Lay strip flooring across joists with staggered joints. Cramp and double nail
flooring at regular intervals to ensure there are no gaps between boards. Punch all nails.
FIXING PLYWOOD: Lay sheets across joists in a staggered pattern with all edges and joints fully supported.
Provide fixings in accordance with manufacturers written specification. Provide a 2-3mm gap at the perimeter of
floors for sheet expansion.
FIXING PARTICLEBOARD: Do not expose particleboard flooring to the weather. Lay sheets across the joists in a
staggered pattern from the centre of large areas with all edges and joints full supported. Do not allow water to pond
on the floor surface.
FIXING COMPRESSED FIBRE CEMENT: Lay sheets across joists in a staggered pattern with sheet ends fully
supported. Screw fix in accordance with manufacturers written specification.
PENETRATIONS: Site measure for all penetrations and cut to tight fit with a hole-saw or similar for pipe work and
the like where penetrations of flooring occur. Repair existing penetrations as required.
13. BRICKWORK
MATERIALS:
BRICKS: Provide metric standard bricks of even size and shape with true arrases.
CLAY BRICK DURABILITY: Below damp proof course use exposure category to AS4456.
BLOCKS: Provide concrete masonry bricks in accordance with the appropriate Australian Standards.
LINTELS:
MATERIAL: Mild steel galvanised to AS4680, minimum coating mass = 600g/m2. Do not cut after galvanising.
Sections to be mild steel hot dip galvanised after fabrication.
WALL TIES: Provide pressed mild steel ties with spiked ends for fixing, galvanised after fabrication.
MORTAR: Mix 1 part Portland cement, 3 parts sand and water with 1/10th part hydrated lime or an appropriate
admixture. Use admixtures to suit manufacturers written specification.
VERMIN STOP: Provide galvanised steel wire "chicken mesh" netting strips with reinforced edges and galvanised
staples for fixing.
BRICK WORK: Lay bricks on a full bed of mortar and ensure the joints are completely full. Do not mix or change
the brick type laid from course to course. In face work, distribute the colour range of units to prevent colour
concentrations.
BOND: Lay using stretcher bond unless otherwise required to match existing.
WALL TIES: Fix ties to the face of studs without damaging the building paper, and place and space as appropriate.
MORTAR: Provide to the maximum practical density, fully laid, firmly placed, correctly cured and not re-tempered.
Ensure joints are 8mm min. to 10mm max. wide and uniform.
POINTING: Integrate pointing colouring with the mortar, and point as the laying work proceeds after an initial
stiffening period.
WEATHERING: Joint to a concave tooled form as the laying work proceeds and after an initial stiffening period.
WEEPHOLES: Rake out every third perpend where weep holes are required.
CO-ORDINATION: Co-ordinate the building-in of all exterior joinery and items required to be fitted as the work
proceeds. Rake out for or build-in flashings as required.
ALUMINIUM: Insure that all aluminium is cleaned immediately of any mortar droppings.
REPAIRS: Carry out repairs in accordance with materials and workmanship required.
EFFLORESCENCE: Remove this where it appears, with a stiff bristle broom, wiping with a damp sponge and
washing well with clean water.
CLEANING: Clean the face of brickwork with acid wash in accordance with the brick manufacturers written
specification to remove all stains and excess mortar.
14. FLYSCREENS
SCREEN DOORS - HINGED AND SLIDING: Comply with Section 10, Component Schedule.
FLYSCREENS TO WINDOWS: Use cold roll formed aluminium of ¾ hard 5005 alloy grade for all sections. Use
rectangular hollow sections cold roll formed from 0.6mm pre-painted aluminium, with the edges of frames
lockseamed and "continuously stitched" to ensure torsional rigidity, and external dimensions 25mm x 11 mm.
Suitable extruded sections may be used in lieu of roll formed members. Fix together with press formed 1.62mm
inserts "interference" fitted in the frame section. Provide hard grade anodised aluminium or fibreglass flyscreen
mesh fixed in position within the frame with tubular P.V.C. retaining strip for the full perimeter of frame, and provide
cross bracing when the height or width of screen exceeds 1200mm.
Use one of the following methods, to suit application, when installing window screens:-
x Face fix using stepped turn buttons, minimum 4 per screen.
x Fix externally on a 50mm x 25mm timber frame screw fixed (where structural integrity of the window is not
compromised.
x Provide double aluminium sliding track with horizontal sliding screens.
x Internally fit screen with “Magi Flap” type access to the window fastener.
GENERAL: This clause deals with the repair or replacement and supply and installation of the following items,
including hardware:-
x Existing and new clotheslines (Refer to Section 10, Component Schedule for requirements)
x Existing and new letterboxes (Refer to Section 10, Components Schedule for requirements)
x Existing and new timber decking
x Existing and new verandah posts
x Existing handrails
MATERIALS:
PIPE HANDRAILS AND BALUSTRADES: Comply with Section 3.6, Metal worker.
GALVANISING: After fabrication completely remove all surface contaminants and otherwise prepare surfaces in a
accordance with Section 6.1, and hot dip galvanised
TIMBER: Provide grades equal to those required by the Schedule of Timber Species and Durability Ratings in
Section 9 or another appropriate standard approved for the application.
UNSEASONED TIMBER: If unseasoned timber is provided or variations in moisture content are likely, make
allowance for shrinkage, swelling and differential movement.
DURABILITY:
GENERAL: Provide timbers with natural durability appropriate to the conditions of use, or preservative treated
timbers or equivalent durability.
NATURAL DURABILITY CLASSIFICATION: To AS1604 (Timber – Preservative treated – Sawn or round) Table
F2.
MINIMUM REQUIREMENTS:
x Class 1: Timbers in contact with the ground.
x Class 2: Timbers above ground, not in continuous contact with moisture, well ventilated, protected
from moisture but exposed to the weather.
x Class 3: Timbers above ground, not in continuous contact with moisture, well ventilated, protected
with a finish and well maintained.
x Class 4: Timbers fully protected from moisture, indoors, above ground and well ventilated.
PREVENTATIVE TREATMENT
FIXINGS - BOLTS, SCREWS & NAILS: Provide galvanised steel, brass or stainless steel fixings to suit the location
and application.
STANDARD: To AS3566 (Screws – Self drilling – For the building and construction industries) corrosion resistance
class 2.
TIMBER FASTENERS
METAL WASHERS: Provide washers to the heads and nuts of all bolts and coach screws.
STEEL STRAPS: Zinc-coated steel to AS1397 (Steel sheet and strip – Hot dipped zinc coated or aluminium/zinc-
coated)/Z275, minimum size 25 x 1mm or 30 x 0.8mm.
GALVANISING: Galvanize mild steel components (including fasteners) to AS1214 (Hot-dip galvanised coatings on
threaded fasteners (ISO metric coarse thread series)) or AS/NZS4680 (hot-dip galvanised (zinc) coatings on
fabricated ferrous articles), as appropriate, if:-
x Exposed to weather,
x embedded in masonry, or
x in contact with chemically treated timber.
WORKMANSHIP: All work must be in accordance with the best trade practice, and include those methods,
practices and processes contained in all relevant manufacturers written specification.
CLOTHESLINE (ROTARY TYPE): Install and repair to manufacturers written specification. Ensure parts compatible
with the existing clotheslines. Where re-wiring is required, remove the existing wire and replace with new 6
stranded galvanised wire, and tension the wire as required. Plumb clotheslines and re-concrete as required.
FOOTINGS - CLOTHESLINE / LETTERBOX: Dig 200mm dia x 500mm deep footings for clotheslines and 250mm x
250mm x 350mm deep footings for letterboxes. Set clothesline and letterbox posts plumb in the excavated footings
and set in concrete.
LETTERBOX REPAIRS: Complete the repairs with suitable new components, unless otherwise specified to return
the fixture to its original condition.
Where components require re-securing, use new non-corroding fasteners to effect permanent repairs. Prior to
completing work test for the soundness of fixings.
NEW LETTERBOX: Where required, replace existing letterboxes with new approved to Australia Post
requirements, a freestanding pre-finished letterboxes. Provide new pre-finished posts in 38mm square or 38mm
dia. round tubular steel fitted with a 75mm x 75mm attachment plate to match letter box. Site the letterbox to allow
good access. Provide new riveted street numbers as necessary.
LANDING FLOORING: Remove existing damaged flooring and supply and fit new strip flooring to match the
existing as directed. All joints must be staggered and nails HD galvanised and punched below surface. Provide new
material in accordance with clause, Flooring, in this section.
NEW VERANDAH POST: Where required, remove existing veranda posts and replace them with like sized H3
treated veranda posts full height, complete with galvanised stirrup bases. In all cases prime mortices, housings, cut
ends and all faces of D.A.R. timber with suitable timber primer and fix galvanised stools with M12 galvanised bolts.
Fix the stools to concrete using 12mm masonry anchors.
REPLACE EXISTING PORCH BLADE & SOLE PLATE: Where required, remove existing porch blades and sole
plates and replace them with H3 treated pine to match the existing. Chamfer edges and paint to match the existing.
REPLACE EXISTING HANDRAILS: Where directed to remove damaged/unsound existing timber handrails,
replace them with timber handrails to match the existing. In all cases prime mortices, housings, cut ends and all
faces of D.A.R. timber with suitable timber primer prior to fixing or assembly.
Comply with Section 3.6 Metal worker, with galvanised steel pipe handrails.
FENCING REPAIRS: Comply with Section 3.7 Timber and Metal Fencing.
16. COMPLETION
Clear away and dispose of all rubbish, and clean and make good any soiled or damaged surfaces arising out of the
work on completion.
END OF SECTION
Section 2(a)
1. GENERAL
SCOPE: This section deals with the Fire Safety Works as identified in the Fire Risk Management Plan
Implementation Manual.
Refer to the Fire Risk Management Implementation Manual, Work Orders and Fire Schedule of Rates for extent.
x Fire rated plasterboard ceiling systems shall formulated so that when used in a ceiling system it enables
the ceiling to meet the requirements for an FRL of 60/60/60 or a Resistance to the Incipient Spread of Fire
for 60 minutes when tested in accordance with Australian Standard AS 1530.4 – Fire Resistance Tests of
Elements of Building Construction.
x Any hanger, its attachments to the supporting structure and grid system shall withstand without failure a
load of 1.4KN.
x Test report to be provided.
x Where required by the FRMPIM a fire rated plasterboard shaft shall be constructed to achieve an FRL of
60/60/60 when tested in accordance with Australian Standard AS 1530.4 – Fire resistance Tests of
Elements of Building Construction.
x Shaft systems must meet the structural requirements for light weight construction which requires tests to
the following standards:
¾ Resistance to Static Pressure – ASTM E72-80
¾ Resistance to Impact – ASTM E695-79
¾ Surface Indentation – AS2185 – Appendix A2
¾ BRANZ Test Report – STO349
x When tested in accordance with AS 1530.3 contain a Spread of Flame index of zero (0).
x Test report to be provided.
x Fire rated plasterboard bulkhead systems shall formulated so that when used in a bulkhead system it
enables the ceiling to meet the requirements for an FRL of 60/60/60 or 90/90/90 when tested in
accordance with Australian Standard AS 1530.4 – Fire Resistance Tests of Elements of Building
Construction.
x Any hanger, its attachments to the supporting structure and grid system shall withstand without failure a
load of 1.4KN.
x Test report to be provided.
5. Fire Dampers
x Fire dampers shall be formulated to meet the requirements for an FRL of 60/60/60 when tested in
accordance with Australian Standard AS 1530.4 – Fire Resistance Tests of Elements of Building
Construction.
x Fire dampers must pass the requirements for the air leakage test specified in Clause 5.3 of AS 1682.1.
x The mounting flange, casing, and blades of the fire damper shall be made from-
¾ Stainless steel complying with AS 1449;
¾ Zinc coated steel sheet complying with AS 1397 with a coating not less than Z275; or
¾ Castings of malleable ferrous materials or other alloys having a temperature fusion not less than
1000oC.
x Materials for moving parts (including blade and linkage shafts and linkage bearings) shall be stainless
steel complying with AS 1444, commercial brass or bronze complying with AS 1567 or a polyamide or
polyfluoride.
x Linkages, springs and other moving parts which form part of the closing mechanisms shall be made of
stainless steel grade 301, condition H of AS 1449 or equivalent or phosphor bronze, grade 518B, temper
H of AS 1566 or equivalent.
x Where intended to be used in a horizontal direction within a roof-ceiling system the prototype fire damper
shall have been tested for the purpose for which it is intended.
x If activated by a thermally released link, it shall be tested to comply with AS 1890. For horizontal mounted
fire dampers, the thermally released link shall be located within the casing, in the plane normal to air flow.
x Test report of any product to be provided.
6. Rockwool Insulation
x Rockwool or other mineral wool to be used in all applications must be fire resistant and achieve a FRL
when installed of a minimum of -/60/60.
x Fire stopping material or materials must comply with the nominated properties or replicate a system tested
in accordance with AS 4072.1 and AS 1530.1
x The installed fire stopping materials must replicate the tested system and achieve an FRL of not less than
that specified in the FRMPIM of the penetrated floor/wall or ceiling assembly.
x Penetrations shall be protected by a system that has been tested in accordance with As 4072.1 and AS
1530.1.
x Test certificates to be provided.
x The seals are to have undergone tests with proprietary fire doors and/or solid core doors.
x Seals are to have been tested in accordance with AS 1530.7 to be capable of limiting smoke at 200oC for
30 minutes.
x Independent tests are to be provided that demonstrate that the product does not suffer from any significant
wear and tear for up to and exceeding 95,000 open and close cycles.
x Fire rated paint shall have been tested to achieve a FRL of 60/60/60 when applied to plasterboard and/or
pressed metal ceilings in accordance with AS 1530.4
x Fire rated paint shall have been tested to achieve a FRL of 60 minutes when applied to sheetrock and lath
& plaster in both wall and ceiling assemblies in accordance with AS 1530.4 – Fire Resistance Tests of
Elements of Building Construction or the American Society for Testing Materials (ASTM) E 119 - Standard
Test Method for Fire Tests of Building Construction and Materials. .
x Fire rated paint shall have been tested to achieve a 1 hour fire endurance test in wall and/or ceiling
assemblies constructed of gypsum, fibreglass, aluminium, asbestos products, particle board, fibrous
cement sheeting, pressed metal, plywood panels and timber in accordance with AS 1530.4 – Fire
Resistance Tests of Elements of Building Construction or the American Society for Testing Materials
(ASTM) E 119 - Standard Test Method for Fire Tests of Building Construction and Materials. .
x Intumescent paint to begin to expand at a temperature not exceeding 190oC.
x Independent tests are to be provided that indicates drying time of a single coat of intumescent paint not
less than 450 microns (without the need for mechanical aids), does not exceed 4 hours in any season
assuming weather conditions are appropriate to apply the product.
x Independent tests are to be provided that indicates the product is non-toxic.
x Independent tests shall be provided indicating that the product can be applied over existing non-fire
retardant paint.
x The product shall not contain a flashpoint.
x Product to have a minimum 20 year guarantee for internal applications.
x The radiant heat attenuating screens are to have the following characteristics:
o Material to be stainless steel,
o Wire diameter of screen not less than 0.8mm,
o Weave characteristics not less than 394 strands per metre,
o Screens are to be of non-combustible construction and shall not contain any components that will
ignite when subjected to radiant heat, and
o Fixing of the gauze to the frame shall be by weld or clamping with a continuous metallic strip fixed
to the frame with metallic fasteners.
x Tested and approved in accordance with AS 1530.4 – Fire Resistance Tests of Elements of Building
Construction or British Standards BS 476: Part 20 to seal both PVC and PP pipes from 32mm up to
110mm in penetrations through fire rated floor and wall components for up to 90 minutes.
x Product to have been tested as a retrofit fire stop collar.
x Independent tests to be provided to indicate that the maximum temperature resistance (fire stop collar
shall begin to activate) shall not exceed 120oC.
END OF SECTION
Section 3
GENERAL MAINTENANCE
WORK
Section 3.1
DEMOLITION
1. GENERAL
SCOPE: This section deals with the demolition of existing work as needed to carry out new work. It covers the
whole or part demolition of structures. The work is to be carried out in such a way as to minimise the risk to health
and safety and damage to the immediate environment.
OH&S AND SAFE WORKING PRACTICES: Refer Legislative and Policy Conditions.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS 2601: Demolition of structures,
x AS/NZS 4576 : Guidelines for scaffolding,
x NOHSC:2002 : Guide to the control of asbestos hazards in building and structures,
x Landcom - Managing Urban Storm water: Soils and Construction, (the Blue Book).
and all other relevant standards, Acts, codes of practice and guidelines.
AUTHORITIES:: Obtain all relevant permits and consents prior to commencement of all work under the Contract.
The Contractor is to pay all fees and charges.
MAINS POWER SUPPLY: The disconnection and re-connection of mains power must only be undertaken by the
local energy authority or by a suitably licensed and qualified electrician. Prior to disconnection and re-connection of
the mains power approval by the local energy authority must be obtained.
FIXED APPLIANCES: The disconnection and re-connection of fixed appliances must be undertaken by a suitability
licensed and qualified tradesman, ie: electrician and plumber.
BURNING OFF: Burning of materials arising from the demolition is not permitted on Site.
DEMOLITION LICENSING: Contractors are required to be properly licensed to carry out demolition work in
accordance with the Occupational Health and Safety (Demolition Licensing) Regulation 1996. Generally the
Regulation applies to demolition work done to a building, structure or installation that is 4 metres or more in height,
being work involving mechanical felling.
DEMOLISHED MATERIALS: Become the property of the Contractor except where otherwise specified in the
Contract. Remove from Site as work proceeds to waste management depots relevant for the type of materials to be
disposed
SALVAGED ITEMS or HERITAGE ITEMS: Where identified, salvaged items or heritage items which are to remain
the property of the Principal must be carefully dismantled, stored safely and recorded on a salvaged/heritage
component register.
SOIL TESTS: Where hazardous materials or contamination is suspected, immediately notify the Principal’s
Representative for further instruction.
STOCKPILE TOPSOIL: Where required or directed by the Principal’s Representative, stockpile excavated topsoil
on Site. Keep separate from other excavated materials. Spread and level where directed before Completion of the
Works.
EXPLOSIVES
Do NOT use explosives in demolition
2. PREPARATORY WORK
DEMOLITION WORK PLAN: Refer to AS 2601, Appendix A - Demolition Checklist, utilising the information
obtained by the Contractor with the preliminary investigations, develop and prepare a Site-specific Safety
Management Plan (refer OH&S Management Systems Guidelines – Section 5) for the proposed demolition works.
SERVICES: Before starting demolition ensure all services have been disconnected or removed as required.
SOIL AND WATER MANAGEMENT: Refer Environmental Management Plan. Erosion and sediment control
measures are to be implemented on Site prior to the start of any demolition, clearing, scrub removal, bulk
earthworks and excavations. These controls are to be maintained and / or varied as specified during the works.
Refer to Landcom - Managing Urban Storm water: Soils and Construction, (the Blue Book).
3. PRECAUTIONARY MEASURES
ADJOINING PROPERTY: Take all precautionary measure necessary to avoid damage or nuisance to adjoining
properties. Where it is considered necessary carry out a dilapidation report on neighbouring properties, particularly
where buildings abut adjoining boundaries. Provide a copy of this report to the Principal’s Representative prior to
commencing the Works.
PROTECTION: Protect parts of the Site and Site structures that are to be retained. Cut away and strip out with care
to reduce the amount of making good to a minimum. Damage resulting from failure to protect adequately is to be
made good at no cost to the Principal.
TEMPORARY SCREENS: Erect suitable screens wherever penetration of weather, dust and dirt is to be prevented
and adjust as necessary as work proceeds.
SUPPORTS: Provide supports and brace existing structure as necessary during cutting of new openings or
replacement of structural parts. Prevent debris from overloading any part of the structure. Do not remove supports
until new work is strong enough to support the existing structure so that all work is at all times structurally stable
and sound.
SECURITY: Prevent access by unauthorised persons. Leave property/work area safe at close of each day's work.
DANGEROUS HAZARDS: Illuminate and protect as necessary all holes, unsafe building and other hazards.
FLAMMABLE OR EXPLOSIVE CONDITIONS: Take precautions to prevent fire or explosion and take all necessary
actions to alert appropriate authority where a danger exists.
EXISTING TREES: Protect all trees and shrubs from damage, throughout the course of the work or unless
otherwise indicated in the Contract.
SEPARATION OF HAZARDOUS MATERIALS: Where it is difficult to separate hazardous materials for disposal,
e.g. fire affected hazardous materials, all combined materials must be disposed of as if classified hazardous. Refer
to Department of Environment and Conservation (NSW) for further direction where uncertain.
ASBESTOS DECONTAMINATION: Refer to Legislative and Policy Conditions, Occupational Health and Safety
Management - Asbestos
Requirement
Where the Contractor is responsible for asbestos decontamination work, including stripping, encapsulation or
removal, comply with and carryout all work in accordance with the relevant statutory requirements, standards,
codes and guidelines, including but not limited to the requirements of the following, where applicable;
x Occupation Health & Safety Act 2000
x Occupational Health & Safety Regulations 2001
x Work Cover requirements
x Work Safe Australia – Asbestos: Code of Practice and Guideline Notes
x Environmentally Hazardous Chemical Act 1985
x Waste Avoidance & Resources Recovery Act 2001
Where registration or a licence for asbestos decontamination work are required, submit a copy of the current
licence or registration certificate.
Notification
Notify the local office of Work Cover and the Principal’s Representative of the intention to commence any asbestos
decontamination not less than seven (7) days prior to such work commencing.
Work Method
In addition to any other occupational health and safety management provision in the Contract, provide also the
following details of the proposed work:
x description of the work to be done, proposed methods and work area;
x description and location of the decontamination units and changing areas;
x location of drains to be used and type of liquid waste filters;
x type of respirators or air hoods;
x description of what will take place if an asbestos fibre leak occurs, and
x what emergency plans including communication will be in place.
Notwithstanding and other provisions in the Contract, submit a program and management plan (integrated with the
Environmental Management Plan, OH&S Management Plan(s) and Safe Work Method Statements), which outline
how the requirements of this Clause Asbestos Contamination will be met.
Monitoring:
The principal may engage an independent contractor to provide dust and other required monitoring by an
independent testing authority on each day during contamination and on completion of decontamination in each area
where decontamination occurred, provide a Clearance Certificate to the Principal’s Representative.
4. DEMOLITION WORK
STANDARD: To AS2601:
x Demolish buildings and structures, where ordered, down to existing finished ground level. Do not
remove support to adjacent property.
x Remove and dispose of old foundations, floor slabs and paths and remove.
x Remove and dispose of old drains, manholes, services and remove and cap all drains to local council
requirements.
x Remove and dispose of old tanks and underground structures and remove.
x On completion of removal and back filling of trenches etc, all backfilled material must be compacted.
TEMPORARY SUPPORT: Provide temporary supports for sections of existing buildings that are to be altered.
ADJACENT STRUCTURES: Provide supports to adjacent structures, where necessary, to prevent damage
resulting from the works.
REINSTATE AND MAKE GOOD any damage, resulting from the demolition, to property, existing work or services
and adjoining property or structures at no cost to the Principal.
5. COMPLETION
ON COMPLETION: Leave site clear of all rubble and materials resulting from demolition work.
END OF SECTION
Section 3.2
REINSTATEMENT OF FIRE
DAMAGED PROPERTY
1. GENERAL
SCOPE OF WORKS: This section sets out specific requirements related to the reinstatement of fire damaged
property. Any additional work discovered in the course of demolition, reconstruction and cleaning as a result of fire,
heat, water, smoke or other by-product of the fire shall be notified to the Principal’s Representative. Failure to do so
may make a claim for variations invalid.
The work is to be carried out in accordance with the Legislative and Policy Conditions and in accordance with all
the relevant Acts, Codes of Practice, Standards and/or Guidelines as amended and where appropriate in
accordance with the other Sections of this document.
MAINS POWER SUPPLY: The disconnection and re-connection of the mains power must be undertaken by the
local energy authority or suitable licensed and qualified electrician. Prior to disconnection and re-connection of the
mains power approval by the local energy authority must be obtained.
FIXED APLIANCES: The disconnection and re-connection of fixed appliances must be undertaken by a suitable
licensed and qualified tradesperson ie: electrician or plumber.
WEATHER PROTECTIONS AND SECURITY: The Contractor must take all necessary precautions to protect the
building from the effects of weather or lack of security through the damaged portions. Any further damage arising
from a lack of protection from weather or lack of security shall be made good at no cost to the Principal.
PROTECTION OF UNDAMAGED ITEMS: Protect and screen all areas and objects undamaged by the fire from
possible damage resulting from the reinstatement process.
REPLACEMENT OF MATERIAL: For general purposes new materials and details are to match existing except:
x Where asbestos or lead based paints are encountered, or
x Otherwise required to conform to the Building Code of Australia, any relevant Australian Standard or
Government Regulations
Where the material is no longer available recycled material is acceptable subject to inspection and approval by the
Principal’s Representative. Replacement material must, however, comply with the performance requirements of the
specified material.
MATERIAL/ROOFING CONTAINING ASBESTOS: Patching of existing asbestos cement sheets is not permitted.
Replace with alternative roofing material in whole sheets. The extent of roofing removal and replacement due to the
effects of fire is to be agreed with the Principal’s Representative prior to commencement of work and all work
carried out in accordance Section 3.1.3 Asbestos Decontamination.
CHARRED TIMBER: All charred timber shall be removed and replaced with new timber. Where any timber is
smoke stained it may be retained, but it must be deodorised and later covered by either sheet materials or paint.
EXISTING DEFECTIVE MATERIALS: Where existing defective materials or fittings are encountered in the course
of reinstatement the Contractor shall notify the Principal’s Representative immediately in order that instructions can
be issued for repairs. No such repair work shall be undertaken without approval.
END OF SECTION
Section 3.3
CLEANING
1. GENERAL
SCOPE: This section deals with the cleaning of the interior and exterior of dwellings, and steam and/or dry cleaning
of carpets.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS/NZS 3733 Textile floor coverings – Cleaning maintenance of residential and commercial carpeting,
and all other relevant standards, Acts, codes of practice and guidelines..
2. MATERIALS
GENERAL: All material solutions and preparation shall be appropriate for their intended use. Where the
specification calls for a “suitable cleansing agent” the agent shall contain Sodium Hypochlorite. Dilution is to be as
per manufacturers instruction all cleaning materials shall be accepted industry standard products.
3. INTERNAL CLEANING
RUBBISH: All rubbish inside and/or under the dwelling, on all balconies, and in the roof area and/or on the roof of
the dwellings, and, where directed, blinds and curtains are to be removed from the Site.
WALLS, CEILINGS FITTINGS, FIXTURES AND WOODWORK: All to be thoroughly dusted and wiped clean. Wall
tiles to be thoroughly washed down with a suitable cleansing agent and left to dry. Wall and ceiling vents to be
thoroughly cleaned and dusted. Remove marks from walls, ceilings, fittings, fixtures and woodwork using a suitable
cleaning material for surface materials.
FLOORS: Including front and rear porches, to be thoroughly swept and washed clean and wiped dry. All
extraneous tacks, nails, staples, etc, are to be removed.
FLOORS: Thoroughly wash down floors using a suitable cleaning agent to provide grease, dust free surface.
Remove all stains.
FLOOR COVERINGS: Vinyl and/or linoleum are to be mopped over with a suitable cleansing agent and left to air-
dry.
CERAMIC FLOOR TILES: Ceramic floor tiles are to be thoroughly washed with a suitable cleansing agent and left
to air-dry.
CARPETS: Carpets are to be spot cleaned of minor stains and thoroughly vacuumed using commercial quality
plant.
WINDOWS and DOORS: Doors and Glass to be cleaned inside and outside, and internal woodwork including sills
to be washed and wiped dry. Window and door frames and/or surrounds to be washed clean with warm soapy
water and wiped dry. Spot clean with a non-abrasive liquid cleanser where necessary.
MOULD: All mould covered surfaces shall be cleaned using a solution of mould inhibiting product.
LIFT AND REMOVE FLOOR COVERINGS: All floor coverings required to be replaced, underlays and fixings (such
as battens, tacks, nails, and staples) are to be lifted, as directed and removed from Site. Room to be swept on
completion.
CARPET CLEANING: When required, soiled carpets are to be cleaned using one of the following carpets cleaning
methods and in accordance with AS/NZS 3733
Before commencing any hot water injection and extraction cleaning, the carpet is to be made ready as follows:
x All litter and loose surface soils are to be removed by vacuuming.
x Where necessary pile lift the carpet thoroughly.
x Remove all marks by applying the appropriate spot or stain remover. Rinse and remove excess
chemicals.
x Apply a pre-spray to the whole of the area to be cleaned ensuring sufficient levels are applied to
heavily soiled traffic areas. To achieve the best results pre-spray should be brushed into the pile by
means of a stiff broom or carpet rake and left for the period of time recommended by the
manufacturer.
x The hot water injection and extraction unit is to be filled with water, heated (500C to 950C) and
depending on the type and degree of soiling add detergent, sanitising solution or deodorant as
required.
OR,
SURFACE (DRY) CLEANING METHOD:
Before commencing dry cleaning the carpet is to be made ready as follows:
x All litter and loose surface soils are to be removed by vacuuming.
x Remove all marks by applying the appropriate spot or stain remover. Rinse and remove excess
chemicals.
x Apply a pre-spray to small areas at a time, approximately 2m x 2m, clean the area and move to the
next area and repeat the process. To achieve the best results pre-spray should be applied in
accordance manufacturers written specification.
x Deodorise carpets once cleaned.
The contractor is to ensure any damage and/or markings caused during the cleaning process to walls or any other
surface is rectified.
All rubbish in the grounds of, under and on the dwelling (including tree and shrub loppings and garden refuse) and
in meter boxes is to be removed from the Site. Grease traps to houses to be cleaned.
Carports, garages, tool sheds and store sheds are to have rubbish removed, floors swept and thoroughly washed
with degreasing agent, internally and externally, as directed.
NOTE: The use of hoses for internal cleaning including washing down is NOT permitted.
EXTERNAL WASH DOWN: If required, washing is to be with detergent and water. Completely wash down with soft
brush entire exterior of walls and soffits including glazing. After washing, thoroughly rinse off with clean water and
allow to dry naturally.
MOWING: Front and rear lawns, including nature strips, are to be mowed to a neat even finish - a maximum height
above ground level of 25mm. Lawn edges where abutting buildings, footpaths, drive tracks, meters, downpipes,
letterboxes, fences, slabs, street gutters, etc. are to be neatly trimmed. All grass clippings are to be removed from
the Site.
CUTTING LONG GRASS: To slash/cut grass to front and rear lawns, including nature strips that have reached a
height of 300mm or more
7. COMPLETION
ON COMPLETION: Take away from Site all waste and unused materials. Leave all internal doors open while
Contractor is on Site, including cupboard doors to allow all surfaces to dry naturally.
ALL SURFACES: Shall be left thoroughly clean and free of stains and cleaning compound residues. All cleaning is
to be carried out with clean brooms, mops, cloths etc., and with a liberal use of a suitable cleansing agent (see
above), detergent, deodorant or domestic cleaner where appropriate or as directed.
END OF SECTION
Section 3.4
ROOFING
1. GENERAL
SCOPE: This section deals with the complete re-roofing and/or repair of existing sheet and tile roofing applied to
different types of existing roofs, along with all necessary accessories to make a watertight roof.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS 1684.1: Residential timber-frames construction.
x AS/NZS 1170.0: Structural design actions.
x AS 1720.1: Timber structures Part 1 Design methods.
x AS 1170. 0: Structural Design action – General Principals.
x AS 1562.1: Design & installation of sheet roof and wall cladding. AS 2049 : Roof tiles.
x AS 2050: Installation of roof tiles.
x AS/NZS 4200.1: Pliable building membranes and underlay (sarking).
and all other relevant standards, Acts, codes of practice and guidelines. as amended.
2. MATERIALS
GENERAL: The supply of roof tiles and roof sheeting and associated accessories in accordance with the required
standards and Section 10 - Component Schedule. Where no listing found notify the Principal's Representative with
report and recommendation and details of Manufacturers warranties.
REPAIRS TO CONCRETE OR TERRACOTTA TILE ROOF: By replacing with new tiles to match existing or if
necessary, where new components are unavailable, recycled tiles of matching pattern and colour are to be of a
minimum standard equal to the remainder of the roof.
3. WORKMANSHIP
INVESTIGATE ROOF LEAKS: Locate roof leak and repair. Where repairs would be extensive, precluding an
immediate repair, report back to the Principal’s Representative on condition and extent of repairs required. On
approval by the Principal’s Representative, provide temporary repair (fit tarpaulin). Provide a written report along.
REPLACE ROOFING SHEETS AND FIX NEW SHEETS: Use a fastening system recommended by the
manufacturer of the specified profiled metal roofing making due allowance for dynamic local wind pressures on the
building and thermal movement in the sheet.
SET OUT: Set out the planned layout before fixing commences to ensure true lines, correct relationship to module,
grid and roof features.
SEALANT: Use a neutral curing silicone or synthetic rubber based paintable sealant recommended by the roofing
manufacturer.
CLOSURE STRIPS: Provide Bituminous compressible foam strips to fit profiled sheets where required.
PROFILED METAL ROOFING: Fold ends and seal cut edges all to manufacturers written specification.
METAL SEPARATION: Prevent direct contact between incompatible roofing systems, fixings and other products.
Note, Zincalume sheets can be used as replacement sheets for damaged galvanised sheets as a galvanised steel
roof. Follow manufacturers written specification.
SHEET METAL ROOFING: Supply and fix complete with all matching accessories, flashed to all roof features and
penetrations and all to manufacturers written specification. Form stop-ends and downturns as necessary to aid in
flashing. Provide foil faced insulation blanket - 50mm thick.
BATTENS: Fix to roofing manufacturers written specification and with all joints fully supported and staggered.
INSULATION: Insulate Roof space with Sarking and Batts to comply with BASIX optimum rating for the appropriate
climate zone.
NEW SHEETS: Fix in place using the fastening system recommended by the manufacturer of the specified profiled
metal roofing making due allowance for dynamic local wind pressures or earthquake loadings on the building and
thermal movement in the sheet.
ROOF FLASHINGS: Fix to verges, ridges, hips, walls and penetrations where required to match manufacturers
written specification to make the building completely watertight. Co-operate with the plumber for flashing
penetrations related to plumbing work.
VERMIN PROOFING: The roof, wall, down pipes and vents shall be completely bird and vermin proof. Provide and
fix all materials required for this purpose.
VALLEY (PROFILED METAL ROOFING): Machine cut sheet to a neat clear line leaving a minimum gap of 100mm.
Form and fix bird proofing to valley battens. Fix all cut sheets.
WIND AND EARTHQUAKE LOADINGS: Use fixings and methods that will be capable of sustaining the loads
appropriate to the area.
CONCRETE / TERRACOTTA TILES: Fixed to manufacturers written specification, flashed to all roof features and
penetrations, fitted with anti-ponding boards all to manufacturers written specification.
FIXING CONCRETE TILES ~ RIDGE: Fix ridge tiles to manufacturers written specification.
CONCRETE TILES TO RIDGES AND HIPS: Support and bed edges and joints of ridge and hip tiles in mortar or
‘Flexi-point’ to manufacturers written specification.
VALLEY (CONCRETE TILES): Machine cut tiles to neat clean line leaving a minimum gap of 100mm. Form and fix
bird proofing to valley battens. Fix all cut tiles.
VERGE (CONCRETE TILES): Fix gable end barge tiles to manufacturers written specification.
GUTTER GUARD: Gutter Guards are to be zincalume, factory pre-painted Colorbond (colour to match guttering).
Gutter Guard is to be securely fixed underneath the roof and to the gutter.
4. COMPLETION
This work shall be completed with all necessary flashings, valleys, ridges and hips all properly installed as the work
proceeds so that the finished roof is completely weather-tight.
Remove all trade rubbish and unused materials from the roof and surrounds regularly during the work as well as at
completion. Sweep down the completed roof and clean out all guttering and rainwater pipes. Remove all trade
waste from Site.
Warranties
Submit details of all manufacturers warranties to the Principal’s Representative.
Maintenance Manual
On completion of a complete re-roofing submit a manual of recommendations from the roof manufacturer or
supplier for the maintenance of the roofing system including, frequency of inspection and recommended methods of
access, inspection. Cleaning, repair and replacement.
END OF SECTION
Section 3.5
CONCRETE WORKS
GENERAL
SCOPE: This section deals with the demolition / removal of existing concrete, excavation, filling, base preparation,
reinforcement and for the supply and laying of concrete.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS 2870: Residential Slabs And Footings - Construction
x AS 3727: Guide To Residential Pavements
x AS 3600: Concrete structures
x AS 3799: Liquid membrane-forming curing compounds for concrete
x The Building Code of Australia.
and all other relevant standards, Acts, codes of practice and guidelines..
WEAK SUB-GRADE: Where there is excessive settlement in the existing surface or there are soft ground
conditions the Contractor shall advise the Principal’s Representative, and continue only as directed.
SOIL AND WATER MANAGEMENT: Refer to the Legislative and Policy Conditions – Environmental Management
clause.
DRAINAGE: The Contractor shall ensure prior to commencing work that the proposed surface levels and grades
shall drain all surface water to a suitable storm water drainage system.
DEFINE BOUNDARIES: The Contractor is to ensure that the completed work lies within the defined boundaries of
the particular property.
INSPECTIONS: Do not place concrete until all excavations, boxing and reinforcing have been inspected and
passed by the Principal’s Representative.
2. MATERIALS
Concrete may be either ready mixed or mixed on Site, as specified hereunder and at no variation to the Contract for
either type chosen.
CONCRETE MIX:
Water: Clean, free from oil, salt, acid, alkali or other deleterious substances.
Sand: To be clean, sharp and free from salt or other impurities.
Cement: Cement must be fresh and taken from unopened bags. Cement stored on Site to be adequately protected
from moisture.
Coarse Aggregate:To be clean, hard tough and durable crushed stone and/or gravel, free from elongated pieces,
dust clay or other deleterious matter.
SITE MIXED CONCRETE: Accurately measure all materials forming concrete using suitable gauge boxes. Mix in a
suitable power mixer with the addition of sufficient water to ensure workability of concrete. Upon leaving mixer,
slump must be not less than 50mm or more than 100mm using a standard cone. Make slump tests when directed
by the Principal’s Representative. Add no water to concrete after leaving mixer. Mix concrete in the proportions of -
x 4 parts of 20mm gauge, coarse aggregate.
x 2 parts sand.
x 1 part cement.
READY MIXED CONCRETE: The Company supplying ready mixed concrete may be required to submit statistical
evidence of quality control measures adopted to ensure the supply of concrete conforming to specified
requirements.
PREPARATION: Site Preparation. Remove all turf, vegetation, trees, topsoil, stumps and rubbish from the area to
be built on.
4. EXCAVATION
GENERAL EXCAVATION: Trim ground to required profiles, batters, falls and levels. Remove all loose material.
Protect all cut faces from collapse. Keep all excavations free from water. General excavation is assumed to be in
material other than rock.
ROCK: If rock is encountered during excavations, contractor must advise the Principal’s Representative for
direction.
FILLING: Provide and thoroughly consolidate suitable filling (75mm thick road base where required under
reinforced concrete driveways) where directed within the area to be paved. Compact fill with mechanical plate
compactor to the satisfaction of the Principal’s Representative.
5. CONCRETE PAVEMENT
WORKMANSHIP: Lay and finish paving generally as specified in alternative bays not exceeding 20m² in area and
75 to 150mm thick as specified.
FORMWORK: To be securely fixed and braced, have sufficient strength to support all loads and with joints and
linings tight enough to prevent loss of water. Curves are to be smooth in appearance. Hose out to clean thoroughly
and keep wet before and after concrete is placed.
REINFORCEMENT: Reinforce slabs with reinforcing mesh, free from rust or any coating. Place reinforcement
centrally in the slab and support on suitable saddles.
FINISH TO CONCRETE: Generally provide a non-slip finish (broom or as directed) to surfaces with use of a
smooth edging tool to joints and edges as per standard practices.
Lay between properly supported forms, in bays, 75mm thick paths, 100mm thick wheel tracks, and 150mm thick
Driveways. Provide 10mm thick bituminous expansion strips between every third bay to full depth of concrete.
Finish concrete as laid with a mixture of 2:1 sand and cement, sifted on and trowelled or broomed to a non-slip
finish. Run clean tooled joint at all junctions of slabs. Round off all outer free edges with a suitable edging tool.
PATH / WHEEL TRACK / DRIVEWAY REPAIRS: Cut back broken paving to solid edge. Break up and remove
broken sections of concrete from Site. Supply and lay 75mm, 100mm, or 150mm thick concrete (broom finish).
7. CONCRETE RAMPS
MASS CONCRETE RAMPS: Form up and pour mass concrete ramp to a maximum rise of 450mm, gradient not to
exceed 1:20. Ramp to be 1200mm wide (min) and finished to a non-slip finish.
BRICK AND CONCRETE RAMPS: Where the rise of a ramp exceeds 450mm, ramps are to be formed up and
poured on 300 x 250mm (min) footing and 110mm brickwork and finished to non-slip finish. Ramp to be 1200mm
wide (min) with the gradient not exceeding 1:20. Refer to Minor Repair Work Section for laying of brickwork.
8. CURING OF CONCRETE
Protect fresh concrete from premature drying and extremes of temperature. Use suitable methods to limit
evaporative drying and keep damp for not less than seven days. Ensure curing of slabs commences as soon as
possible after final finishing by immediately covering the concrete with an impervious membrane, or Hessian kept
wet, until curing begins or the application of a curing membrane. Make sure any membrane used will not affect
subsequent applied finishes.
Vehicle crossings shall be constructed to meet the requirements and approval of the Local Authority. Work includes
tipping fees as required.
Top dressing soil, grass seeds for sowing and/or turf are to be of similar type to surrounding grasses.
12. COMPLETION
REINSTATEMENT: The whole of the Site shall be reinstated to its original condition as existing prior to the Works.
All excavated surplus soil is to be removed from the Site, with clean topsoil to be supplied, rolled and sowed with
grass seeds or turf to finish level with top of concrete. All broken and surplus concrete is to be removed from the
Site. Clear away all trade rubbish and remove from Site. Work includes all tipping fees as required.
END OF SECTION
Section 3.6
METALWORKER
1. GENERAL
SCOPE: This section deals with the supply / repair and installation of grab rails, handrails, steel support posts,
wrought iron railings, meter / foundation doors, garage doors, heavy duty grills, bollards, meter / downpipe
guards, mobile bins, steps and landings.
Handrails must comply with all relevant standards and codes. The Drawing Numbers MR1, MR2, MR3, MW1,
MW2, MW 3, MW4 and MW5 are a guide only and must not be used for construction purposes. Complete these
drawings for required construction and provide these as built drawings certified for structural adequacy to the
Principal.
Carried out the work in accordance with the Legislative and Policy Conditions and particularly the following:-
x AS 1074 Steel tubes and tubulars for ordinary service
x AS/NZS 1554 .1: Structural steel welding
x AS 1428.2: & AS 1428.1: Design for access and mobility
x AS/NZS 4586 - Slip resistance classification of new pedestrian surface materials
x CSIRO SR1.2002 – Surface
x The Building Code of Australia
x All other relevant Acts, codes of practice, standards and guidelines.
GENERAL: All materials used, unless otherwise specified, must be the best of their respective kinds. Carry out
all works specified and in accordance with best trade practice. Keep all members true, free from twist and
other distortion. Drill all holes. Form any bends in tubes without deforming the true cross-section.
GALVANISING: Applied galvanising by the hot dip process. Ensure minimal drilling, tapping, cutting or welding
is undertaken after galvanising.
Ensure each surface after galvanising carries an unbroken covering of zinc, uniform in thickness with a coating
weight of at least 500 g/m2 for steel over 5mm thick and at least 450 g/m2 for steel between 1mm and 5mm
thick.
GARAGE DOORS: Refer to Section 10, Component Schedule, for the requirements. Provide single panel lift
or rolling shutter types.
MOBILE BINS: Repair and replace mobile bins in accordance with the requirements of the local authority
relevant to location of dwelling.
LANDINGS WITH STEPS AND HANDRAILS: Construct these of precast concrete and galvanised steel, all of
suitable manufacture. Where site welding is necessary, prime all welded joints with suitable rust inhibiting
paint, equal to "Zincillate" or "Galvafroid". Refer to BCA Table D2.13 Riser and Going Dimensions.
STAIR STRINGERS AND LANDING BEARERS: Provide 100mm deep x 50mm wide M.S. tube OR 71mm
deep x 51mm wide x 6.5mm M.S. angle.
STEP BRACKETS: Provide 51mm x 5mm M.S. flat bar OR 51mm x 51mm x 6.5mm M.S. angle welded to
51mm face of angle.
FIXING BRACKETS: Provide 63mm x 6.5mm bent down where practicable, drilled for fixing. Where down
fixing is not practicable, fixing brackets may be turned up.
RISE: Provide 170mm nominally rise from top of tread to top of tread equalised in each case with 180mm
maximum and 160mm minimum. Where not more than three steps are required, the minimum rise may be
reduced to 150mm.
STEP TREAD: Provide 900mm x 260mm x 50mm thick, non-slip surface, reinforce with F8TH trench mesh, fix
each end with one 63mm x 5mm cadmium plated cup head bolt, nut and washer.
LANDING TREADS: As for step treads, but 535mm wide fixed each end with two (2) bolts, OR full size of
landing, supported on inverted angles and unbolted.
TIE BARS TO LANDINGS: Provide two (2) 25mm x 5mm galvanised bolts to bearers.
BASE FOR STRINGER AND STANDARDS: Provide 300mm x 300mm x 150mm thick precast concrete
footings each having 25mm galvanised pipe dowel cast in to extend 75mm above the top of footing.
LANDING STANDARDS: Provide 50mm dia. galvanised pipe, bolted to bearers at top.
NEWEL AND HANDRAILS: Provide 35mm dia. galvanised pipe newels and 50mm handrail/top rail, and weld
all joints. Provide galvanised fixing lugs and angles - where fixing to timber walls provide fillet welded angle
frame between rails and coach screw fixing. Provide intermediate standards at less than 1200mm centres, and
top handrail 1000mm above the landing or step tread.
FIXING BOLTS: Provide cadmium plated, galvanised, brass and stainless steel bolts complete with nuts and
washers to suit location and application.
FREE STANDING STARTER POST: Provide formed by the bending of the top handrail in a continuous curve
until the post vertical position is at 90° to the tread surface.
GALVANISING: Hot dip galvanise all fabrications, except handrails, newels and standards.
ERECTION: Keep standards plumb and other sections level where applicable. Secure turned down landing fixing
brackets to brickwork; with two (2) 10mm diameter masonry bolts. Where fixing to brickwork is not practicable,
secure turned up landing fixing brackets to the edge of concrete slabs with bolts as above. Provide additional
centre standard to stringers when more than eight (8) treads are required.
CONCRETING OF POSTS: Refer to Section 3.5, Concrete Works, for mixing on site concrete. Posts to be set in a
minimum 250mm dia x 600mm deep concrete footing.
FOUNDATION DOOR AND FRAME: The frame to be constructed 75mm x 50mm x 5mm hot dipped galvanised
and the steel door from 40mm x 40mm x 5mm hot dipped galvanised steel. The door mesh to be equal to Expamet
WK 25-17 Grade. Doors to be fitted with 2 x 15mm solid hinges, 100mm long door latch to be made from 40mm x
6mm flat bar, 100mm long with a slot 12mm wide x 60mm long to slip over lug on frame to allow locking of door
with padlock.
GAS METER DOOR AND FRAME: The door and frame to be constructed from 50mm x 50mm x 3mm angle iron,
door mesh to be equal to Expamet WK 25-17 Grade. Door to be fitted with 2 x 15mm solid hinges, 100mm long
door latch to be made from 40mm x 6mm flat bar, 100mm long with a slot 12mm wide x 60mm long to slip over lug
on frame to allow locking of door with padlock.
DOWN PIPE GUARD: Fabricate a galvanised metal guard to base of downpipe. Guards to be fabricated from 3mm
galvanised sheet and folded to wrap around existing downpipes with a min 20mm clearance. Fixed to brickwork -
minimum 6 fixings, to a minimum height of 1300mm from ground level.
STEEL TUBE BOLLARDS: Fabric from heavy steel tube, to a minimum nominal size DN100 to AS 1074. Seal both
ends with fabricated end caps, spot-welded and ground smooth.
Finish: Galvanise after fabrication.
Footings: Encase in a concrete footing at least 600mm deep x 250mm diameter.
On slabs: Weld on 10mm thick base plate drilled for 4 bolts, and bolt with masonry anchors.
Base plate to be minimum 50mm clear around the bollard, with fixings in corners.
RAMPS: All steel and metal accessories indicated on Drawings MR01 to MR03 are to be hot dipped galvanised as
specified.
RAMP PANELS: CFC panels as shown on Drawings MR01, MR02 and MR03. The surface to be thoroughly
cleaned and prepared for treatment as per manufacturer’s specification. Apply an anti-slip surface coating
compliant to AS/NZS 4586 - Slip resistance classification of new pedestrian surface materials and CSIRO
SR1.2002 – Surface
3. COMPLETION
Clear and remove from the site all rubble and surplus materials resulting from the work.
END OF SECTION
Section 3.7
1. GENERAL
SCOPE: This section deals with the supply and erection of new fences and gates including hardware. Refer to the
Work Order for the extent of the work to be carried out.
A variation will be directed where clearing of the fencing line requires the removal of building materials, rubbish,
garden refuse, sheds or other structures, or heavy growth of vines on that line. All fencing work includes the cost to
clear the fence line of other minor growth and to exercise all reasonable precautions to protect shrubbery, plants
and other property and prevent damage to property with fencing operations.
ADJOINING RAIL CORP or RTA PROPERTY: Where replacement of fencing is required for a property adjoining
land owned by RailCorp (rail infrastructure) or RTA (Arterial Roads) the following action is be required:
x Where directed and there is existing fence to be replaced between the Rail line / Arterial Road, the
contractor is to erect a temporary 2100mm chain wire security fence, Type 1-A Railess Security
Fence Plain Top with 2.5mm light duty mesh to prevent public or animal access to RailCorp/RTA
property during replacement works and the removal of the security fence at completion of the work.
x Where there is NO existing fencing the contractor is to advise the Principal’s Representative
immediately prior to any work commencing, as this work must be done under the Dividing Fences Act.
Fences and gates must comply with the requirements of Drawing Numbers MF1 to MF 6 inclusive.
POSITION OF 'CUT-OFF' FENCING: Unless otherwise directed, position gates and "cut-off" fencing from front of
cottage to the existing dividing fence on either side of a cottage. Locate of cut-off fences so that gas, electricity and
water meters are on the street side of the fences.
Where the existing meter board is positioned on the side of the cottage keep cut-off fence to the rear of the meter
board.
Where gas bottles are located on "off-drive" side of the cottage, provide a single gate for access to the gas bottles
and keep the fence forward of the gas bottles.
Position cut-off fencing and gates on full curtain walls, wherever possible and not on piers.
Generally take fencing square off the cottage to the boundary fence line, and where applicable return it along return
fence lines to paling or metal clad fence.
Keep fencing and gates (closed) in a straight line square off existing fences and the building when these are
parallel. Where they are not parallel, position gates at 90o to paving to give maximum effective width to the gate
opening and centrally positioned gates over drive tracks. Provide nominal width openings for gates of 900mm for
single gates and 2750mm to 3000mm for double gates. Construct double gates in two equal leaves. Set them into
the double gate opening, and concrete in position, using a 20mm diameter G.I. pipe 150mm long as a keeper for a
drop bolt in both closed and open positions. Should the bolts not reach the hold open in ground keepers provide
gal. parrot-beak type holding device fixed either to a wall or a new gal. posts.
Provide new posts at either end of the "cut-off" fencing. Fixing of panels to existing timber fences or brickwork will
not be accepted, it is necessary to use a small panel of 150mm width or less, to complete a section of fencing.
In such cases where a small panel of 150mm width or less is used, securely fix the panel with loxins or similar to
brickwork, or screw fixed the panel to timber fence posts. Otherwise terminate fences adjoining buildings 25mm
clear of wall cladding.
PRIVATE OWNER FENCING: NO EXTRA WORK may be done on fencing jointly owned by the Principal and a
Private Owner, without prior approval in writing.
2. TIMBER FENCES
GENERAL: All timber must comply with the Timber Marketing Act. Refer to Section 9, Drawing No. TS1, Schedule
of Timber Species and Durability Ratings, for timber species, grade of timber and standard details.
HARDWOOD: Provide Eastern Australian hardwood to AS 2082, with posts and walings being minimum durability
Class 1 or 2.
PINE: Provide first quality radiata pine, pressure preservative treated and/or cypress pine. Where softwoods meet
minimum durability Class 1 or 2, preservative treatment is not required.
Coat all timber fencing posts, waling pieces, and the like with Type A creosote to 100mm above the finished ground
level. Creosote is not required where timber has been preservative treated to Hazard 4 or 5.
Where rock is encountered, sink posts to a depth of 375mm and surround with at least 100mm 4:2:1 concrete mix.
PALING FENCES: Comply with the standard details in Drawing Nos. MF1 to MF4 in Section 9.
SAWN HARDWOOD POSTS AND HARDWOOD RAILS: Provide angle, junction, gate and terminating posts
against front, return and cut-off fencing, and the like in 125mm x 125mm H.W. with corners cut off. Sink posts in the
ground to a minimum depth of 600mm and surround with at least 100mm 4:2:1 concrete mix.
Intermediate posts to be 125 x 50mm end section with corners cut off, spaced at a maximum of 2400mm centres,
sunk 600mm into ground. 600 x 150 x 25mm waling pieces to be fitted closely and vertically to faces of posts and
nailed to post not less than 75mm from top of waling piece.
Provide 75mm x 50mm H.W. rails morticed through posts, splay cut to fit under and over, breaking the joint on
alternate posts and well nailed.
GALVANISED POSTS AND HARDWOOD OR PRESERVATIVE TREATED PINE RAILS: Provide angle, junction,
gate, terminating posts in 75mm x 75mm x 2.5mm galvanised square section and intermediate posts in 50mm x
50mm x 2.5mm galvanised square section (capped). Set posts in 4:2:1 concrete mix, 200mm x 200mm x depth as
set out on Drawing No. MF4.
Provide 75mm x 50mm H.W. or pine rails. Neatly fix three rows of rails for lapped and/or lapped and capped
fences, and two rows of rails for closed paling fences, with breaking joints on alternate posts, well spiked and
secured to each post with 10mm diameter galvanised bolt through 50mm x 50mm x 3mm galvanised washer fitted
under the nut and against the rail. Fix top rails 225mm below the top line of the fence for lapped or closed paling
fences, and 25mm below the top line for lapped and capped fences. Fix bottom rails 225mm above ground level.
Where fitted, centre the middle rail between the top and bottom rails.
PALINGS: Cut-off the corners of the tops of all palings. Keep the tops of palings to an even plane and finish
bottoms at ground level. Maximum tolerance is 50mm above ground level over no more than 1 metre in any one
panel of fencing.
Where directed, rake the panel adjoining return, cut-off or front fencing.
CLOSE PALINGS (HARDWOOD OR PRESERVATIVE TREATED PINE): Cover the rails with 100mm wide by
15mm thick (plus or minus 2mm) hardwood or preservatised pine palings, square cut to a line at top with corners
cut off and double nailed with 50 x 2.8mm galvanised flat head nails, slightly skew driven into each rail. Palings to
be a minimum 100mm wide and not more than 125mm wide.
PRESERVATIVE TREATED PINE POSTS AND RAILS: Provide angle, junction, gate and terminating posts in
minimum 125mm x 125mm pine. Sink posts in the ground to the depth set out in Drawing No. MF4, and surround
with at least 100mm 4:2:1 concrete mix.
Provide intermediate posts in a minimum 125mm x 75mm pine, spaced at a maximum of 2400mm centres, sunk
600mm into the ground. Fix 600mm x 150mm x 25mm waling pieces closely and vertically to faces of posts and nail
them to post not less than 75mm from the top of waling pieces.
Fix three rows of rails for lapped and/or lapped and capped fences, and two rows of rails for lapped (closed) fences,
in 75mm x 50mm pine housed or morticed through posts. Join rails with scarf joints, breaking joint on alternate
posts, with rails well spiked and secured to each post with 10mm diameter galvanised bolt through 50mm x 50mm x
3mm galvanised washer fitted under the nut and against the rail. Fix top rails 225mm below the top line of the fence
for lapped fences, and 25mm below the top line for lapped and capped fences. Fit bottom rails 225mm above
ground level. Where fitted, centre the middle rail between the top and bottom rails.
LAPPED PALINGS (HARDWOOD OR PRESERVATIVE TREATED PINE): Cover the rails with minimum 100mm
wide (not more than 125mm wide) by 15mm thick (plus or minus 2mm) hardwood or preservatised pine palings.
Space the first layer of palings 70mm apart to allow for a minimum lap of 15mm on each side, and double nail then
with 50mm x 2.8mm galvanised flat head nails, slightly skew driven into each rail. Double nail lapped palings
(second layer) with 65mm x 2.8mm galvanised flathead nails, driven into each rail, lapping first layer palings by
15mm each side.
Square cut palings to a line at the top and cut-off the corners.
LAPPED AND CAPPED PALINGS (HARDWOOD OR PRESERVATIVE TREATED PINE): As for lapped palings,
except the tops of palings are to protrude a maximum of 12mm above the top rail. Palings are not to be less than
100mm wide and not more than 125mm wide.
Fix a preservatised pine (TP) angled top capping board, 112mm x 38mm with 51mm x 12mm bottom rebate, to the
top rail with 65mm x 2.8mm galvanised bullet head nails at 300mm spacings.
GATES: Comply with standard details on Drawing Nos. MF 5 and MF 6 in Section 9, match the fencing, and
provide complete with hinges and latching devices and drop bolt with double gates.
Provide nominal width openings for gates of 900mm for single gate and 2750mm (2700mm minimum to 3000mm
maximum) for double gates. Construct double gates in two equal leaves.
Set into double gate openings a 20mm diameter galvanised pipe 150mm long as a keeper for a drop bolt, and
concrete the pipe in position.
3. METAL FENCES
ROLL TOP GALVANISED/POWDER COATED WELD MESH FENCING: Construct steel mesh panelled fencing in
the positions shown on layout plans and to the specified heights.
Apply hot dip galvanise after fabrication is complete, and ensure no drilling, tapping or welding is undertaken after
galvanising.
Powder coat all parts, panels, posts, caps, clips and bolts, gates, hinges and catches after hot dip galvanising and
fabrication is complete, and ensure no drilling, tapping, raking or welding is undertaken after powder coating.
Provide 50mm O.D. x 2.9mm wall thickness galvanised pipe or 50mm x 50mm x 2.5mm galvanised steel square
section for intermediate posts. Provide single gateposts in 50mm O.D. x 2.9mm wall thickness galvanised pipe.
Provide double gateposts in 60.3mm O.D. x 2.9mm wall thickness galvanised pipe. All posts must be in accordance
with AS1450. Crimp posts approximately 200mm from bottom of the post and provide 1350mm long posts for
750mm high fences, 1500mm long posts for 900mm high fences and 1800mm long posts for 1200mm high fences.
Space posts generally to suit 2400mm panels, but where necessary to avoid unsightly short panels, space posts to
provide even panel lengths.
Sink posts into the ground and consolidate with minimum 230mm diameter x 500mm deep 4:2:1 mix concrete.
Where rock is encountered, sink posts into the ground 375mm and surround with 4:2:1 concrete mix.
Cap the top of each post with a "Knock on" type galvanised friction cap. Extend posts above the infill by the height
of the "Knock on" cap.
Infill between posts with roll top galvanised fencing panel 2.4m long x the specified heights with ground clearance
of approximately 80mm, with mesh panels made from 5mm diameter bright wire in accordance with AS1303, and
wires electrically welded to form 50mm x 150mm mesh, with vertical wires at 50mm centres and horizontal wires at
150mm centres.
Form wire mesh into a panel having a shape top and bottom with a bend at 90q to face for 50mm and then at
approximately 65q for either 75mm or 150mm to form an open triangle.
Fix panels to posts with 25mm x 25mm x 1.6mm galvanised "U" type clips, either drilled to receive and fixed with
8mm diameter hex head galvanised bolts passing through clip, post and clip of adjoining panels, or affixed with a
12 G self drilling screw. Provide 750mm and 900mm high panels with three fixing points at each end, and 1200mm
high panels with four fixing points at each end.
Where mesh infill panels are specified in under floor areas, provide 100mm mesh overlap to face of brick piers and
curtain walls, and fix with 25mm x 25mm x 1.6mm galvanised "H" clips drilled to receive and with 8mm "Loxin" type
fixing.
At the junction with park rail fencing provide suitable "V Shaped Galvanised" brackets fixed to the pipe post and rail.
Generally, ensure fence panels and gates have a ground clearance of approximately 80mm. Where site levels
create unacceptable clearance under panels, use stepped or raked panels subject to the prior approval of the
Principal’s Representative.
Provide gate frames in 26.9mm O.D. pipe bent to provide suitable radius at corners. Clean off and match welds to
150mm x 50mm mesh properly welded to the frame.
Provide double gates with two equal leaves or one 1800mm and one 900mm leaf as directed, nominal opening size
of 2750mm (2700mm minimum to 3000mm maximum), with a bow type and drop bolt catch fitted on the side of
each gate, and provide 2 x 20mm diameter G.I. pipe keepers 150mm long for drop bolts, projecting as required and
concreted in position to secure the gates closed, and also provide 2 x 20mm diameter G.I. pipe keepers 150mm
long for drop bolts, projecting as required and concreted in position to secure the gates in the open position, as the
Site demands or as directed. If due to sloping ground level, hold open keeps are not appropriate, allow to install a
gal cabin hook or parrot beak type hold open device, attached to a new gal post in position as required.
Provide single gates to fit a nominal 900mm opening, with a "D" latch and striker catch.
SCREEN STEEL PANEL FENCING: Assemble and erect all fencing in accordance with the manufacturers written
specification.
Sheeting: Double sided colour bond, thickness 0.40mm, width 760mm, with length 890 for 900mm high fence,
1490mm for 1500mm high fence and 1790mm for 1800mm high fence, and max. panel length
2360mm.
Post: Post length 1500mm for 900mm high fence, 2100mm for 1500mm high fence and 2400mm for
1800mm high fence, with zincalume or colour bond finish to match the sheeting and powder coating
where required.
Rails: Identical length and dimensions of top and bottom rails but the bottom rail is slotted to allow for the
drainage of water.
Provide all gates of a suitable manufacture that match existing fencing, with suitable hinge and latching devices,
and drop bolts for double gates. Ensure the minimum distance between closing stiles of double gates is 25mm.
Provide gateposts in 65mm x 65mm x 2.5mm galvabond steel rectangular hollow section, fitted with suitable
galvanised hinge plates and latching devices. Sink posts into the ground to a depth of 600mm and surround with
250mm diameter of 4:2:1 concrete. Where coloured posts are required, use powder coated finish to posts and
fittings.
Erect fence panels plumb and level and in straight lines from the starting point to the end of each run. On sloping
sites provide stepped panels where possible with a maximum ground clearance to bottom rail not exceeding 50mm,
and the bottom rail not in contact with the ground surface. Where the fall on the ground exceeds 150mm per
section install raked panels.
Provide tapered panels with tops raking from 1500mm high to 900mm where directed by the Principal’s
Representative, with rails and sheeting to suit the length of panel required.
Where a fence changes direction provide a matching metal fence post 65mm x 65mm x 2.5mm.
MATERIALS:
INTERMEDIATE
POSTS: 50mm x 50mm x 1.6mm hollow section (galvanised)
GATEPOSTS: 65mm x 65mm x 2.5mm square hollow section (galvanised)
RAILS: 33mm x 33mm x 1.6mm Architectural Profile with domed top (galvanised)
OR
36mm x 25mm x 1.6mm rectangular section.(galvanised)
VERTICAL TUBES: 16mm DIA x 1.2mm (galvanised) looped to height of 115mm above top rail
WELDING: Silicone bronze
POWDER COATING: Use Four stage pre-treatment as per Taubmans/Ansol/Dulux data:-
a) Alkaline degreasing
b) Rinse
c) Zinc Phosphate
d) Rinse
Application thickness 70 - 110 microns, curing temp base material is to be heated to 200qc for 10 minutes.
Concrete all posts into the ground to a depth of 500mm in holes 250mm x 250mm x 600mm deep.
5. COMPLETION:
On completion, remove all surplus materials and debris from the site and leave work areas and sites in a clean and
tidy condition.
END OF SECTION
Section 3.8
1. GENERAL
SCOPE: This section deals with pruning, removal and stump grinding of trees. Refer to Work Order for extent of
work to be carried out.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS 4373 : Pruning of amenity trees
x AS 4419 : Soils for landscaping and garden use
x Code Of Practice: Amenity Tree Industry
and all other relevant standards, Acts, codes of practice and guidelines..
LOCAL AUTHORITY TREE PRESERVATION ORDERS: Where required, the Principal’s Representative will
arrange for and provide a copy to the Contractor prior to commencement of the Works. The Contractor is to make
sure that liaison is maintained with the Principal’s Representative and that the conditions of the approvals are met.
Where no preservation order is provided to the Contractor, and on visiting the Site, the contractor believes the work
as ordered requires an approval from the local Authority, the Contractor is NOT to undertake any work, and to
contact the Principal's Representative.
QUALIFICATIONS: Tree Pruning and Removal work is to be carried out by a qualified Arborist, and/or member of
the National Arborists Association of Australia or equivalent. A suitably qualified Arborist must be on Site at all
times whilst the work is being carried out.
ACCESS AND SAFETY: Safe pedestrian and vehicular access is to be maintained for residents, particularly
children, and visitors at all times. Provision is to be made for continuous use of the works Site, parking areas and
driveways. The Contractor is to organise and conduct the works to minimise inconvenience and nuisance to
residents near the Site of the works by the control of noise, vibration, dust, mud, sawdust and any other nuisance.
Precautions are to be taken to protect the health and safety of persons on or within the vicinity of the Site from
conditions that are or may be dangerous to their health. Erect safety barriers as necessary and provide warning to
residents and visitors of hazards such as overhead work and machinery such as mulchers.
The Contractor shall comply with all Work Cover safety requirements and shall supply to workers all necessary
safety equipment such as safety harnesses, helmets, etc. The Contractor shall ensure that such safety equipment
is properly maintained and used during the course of the work.
2. WORKMANSHIP
TREE PRUNING: All tree pruning must be carried out in strict accordance with the Tree Preservation order and in
accordance with AS4373 - 1996 Pruning of amenity trees.
STUMP GRINDING: All stumps are to be ground to a level of 600mm below ground level. Remove from Site all
debris from grinding and backfill with soil equal to top dressing grade as per AS4419 : Soils for landscaping and
garden use.
3. COMPLETION
REMOVE DEBRIS: The Contractor shall remove all pruned matter, wood, branches, leaves and twigs, grindings
resulting directly from the work, from all footpaths, road surfaces, lawn areas, rooftops and private yards as work
progresses across the Site and on completion.
WOOD CHIPS / GRINDINGS: As an alternative to disposal, where suitable wood chip / grindings (where free from
noxious weeds) that are resulting from works, and with prior approval of the Principal’s Representative, may be
spread on garden beds in a layer of maximum of 100mm thickness. Generally this will be in common areas of
larger projects. Otherwise remove all from Site.
END OF SECTION
Section 3.9
1. GENERAL
SCOPE: This section deals with the supply and installation of ceramic tiles to flooring, walls, bench tops, for both
new work and repairs. The supply and installation of Waterproofing to wet areas.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x ISO 10545: Ceramic Tiles
x AS 3958.1: Guide to installation of ceramic tiles
x AS 3958.2: Guide to the selection of a ceramic tiling system
x AS 2358: Adhesives – For fixing ceramic tiles
x AS 3972: Portland and blended cements
x AS 1672.1: Limes and limestones
and all other relevant standards, Acts, codes of practice and guidelines..
TEMPORARY TOILET FACILITIES: The Contractor is to provide where no alternate facility exists an adequate
temporary toilet facility for the occupants.
WATERPROOFING WARRANTIES: Provide a warranty for materials and quality of work undertaken for
waterproofing system as required by Section 10, Component Schedule. The warranty shall cover removal of floor
and wall tiles, removal of shower screens and associated shower fittings, repairing and replacing of waterproofing
system, reinstallation of floor and wall tiles, shower fittings and shower screens, and any making good.
2. MATERIALS
WALL AND SKIRTING TILES: Use Australian manufactured first quality tiles, of white or approved colour, and fully
glazed over the face of the tile but with glazed edges to border tiles as a minimum.
Tiles for repair are to match existing installations. Projects requiring complete retiling of either wall or floor
elements, or both, are to be tiled with colours as directed. Tile sizing can be in the range of 100x100 to 250x250
mm. Tiles are to be laid in patterns or styles, and colours to approximate current trends.
Tiles shall have lugs not exceeding 0.5mm high. Tiles must be capable of satisfying the following requirements
when tested in accordance with ISO 10545
Warpage - Not exceeding 0.5mm for any tile in the batch.– Crazing resistance - No sign of crazing when steam
pressured at 350 kPa at 10 hourly cycles.
Water absorption - Weight of tiles must not increase by more than 18% of dry weight following immersion in water
for 24 hours.
FLOOR TILES: Ceramic tiles to be first quality within the range of 50 x 50mm (made up to modular sizes of
approximately 300 x 300mm) up to 300 x 300mm (Generally 100 x 100 or 200 x 200) of approved pattern and non-
slip surface glaze.
QUARRY TILES: Quarry tiles and quarry nosing tiles shall be first quality of approved manufacture, complying with
the requirements of ISO 10545.
GROUTING: To AS3958.
LEAK CONTROL FLANGE: Provide leak control flanges around floor wastes to all wet area floors. Installation to
manufacturers written specification.
MOVEMENT JOINT FILLING SEALER: Silicone sealant or equal with mould inhibitor.
3. EXTENT
KITCHEN: Provide three (3) courses of tiles (150mm x 150mm minimum), to walls over sink, stove and for full
length of all fixed floor cupboards, including returns as applicable, extending behind stove for full width of stove.
Extend wall tiles to rear of stove down to floor, remove skirting boards, supply and fix mould or quad to close off
any gaps between face of tiles and floor. In addition to the above provide border, frieze or feature tiles to the tiled
area in kitchen as per the approved colour scheme.
Where stove abuts a return wall, return tiles on that wall for a distance of 600mm.
Where space does not permit provision of three courses under window, tile to sill nosing (or to sill-returning tiles in
reveals) extending to three (3) courses beyond window.
BATHROOM: Tile walls immediately over junctions with side, end/s and/or hobs (excluding bath riser) to a height of
9 courses over bath (Minimum height of 1800mm from floor level and 1350mm from top of the bath). Provide
border, frieze or feature tiles to tiled area in bathroom as per the approved colour scheme. A capping strip to prevent
water penetration is to be adhered to the wall above the border tile.
Tile riser and hobs to bath, finishing tiles flush with external lip of bath, neatly cut and fitted to bath. Provide two (2)
150 x 75mm matching glazed tile vents to bath riser if the bathtub is renewed.
Provide skirting tiles to walls to a minimum height of 150mm (or 2 x 100mm tiles) at junction with floor and bath
riser if existing bathtub is not renewed.
Provide matching "shell" or "half-shell" soap-holder centrally placed in second or third row of tiles over bath, as
directed.
Existing towel rails, shower curtain rails, toilet roll holder or grab rails in the field area of tiling are to be removed
and refixed after tiling.
Where edge of bath and bathroom door architrave is less than 300mm, tile to back of architrave.
Where hob at opposite end exceeds 450mm, brick-in end of bath, remove bath plinth concrete where necessary
and tile floor. Extend wall tiles in bond from over bath to corner and return wall up to door architrave or as indicated
above.
LAUNDRY: Provide two courses of tiles over laundry tub. Where tub is located in corner lay two courses return
tiling to full depth of tub to work full tiles.
SEPARATE W.C.: Provide skirting tiles to walls at junction with floor as indicated above.
INDEPENDENT HANDBASIN: Supply and fix wall tiles to full width of hand basin and full width of the tiles.
Area of tiling to independent hand basin is to extend from floor bonding with skirting tiles to a height of 830mm
above floor tiles.
Where basin is on wall adjacent to bath, tile that wall complete to height of windowsill.
4. WORKMANSHIP
GENERAL: Set out tiles to give joints of uniform widths. Grade floor from all walls to floor wastes. Suitably prepare
the substrates to receive the bedded finish.
PREPARATION:
Provide Waterproofing system to masonry walls where directed, connect waterproofing to floor waterproofing
system when required.
SHOWER HOBS: Where directed, form new brick / concrete hob one course high to suit tiling.
WATERPROOF SHOWER RECESS: Where a shower recess is found to be leaking, remove floor tiles and wall
tiles up to 2 courses high from floor and one tile each side of corners between walls. Waterproof floor and corners
between floor and wall using one of the waterproofing systems listed in the Section 10 - Component Schedule.
Install a vertical waterproof angle to corners of walls weathered over floor/wall junction flashing. Supply and fix a
suitable floor waste to replace existing and provide leak control flange around floor waste. Retile the treated areas
to match existing.
WATERPROOF BATHROOM FLOOR: Where a bathroom floor is found to be leaking, remove the floor tiles and
skirting or wall tiles up to 2 courses high off floor level. Waterproof the whole of the floor and corners between floor
and wall using one of the waterproofing systems listed in Section 10 - Component Schedule. Care is to be taken to
ensure that all penetrations are sealed in with the general floor surface; particularly ensuring that water is not
contained by the penetration. Renew floor wastes and provide leak control flange around floor waste. Retile the
treated areas to match existing tiling.
WATERPROOFING WALLS: Prior to tiling walls, where directed, provide a waterproofing system to connect with
waterproofing floor system when required.
FLOOR: Prime, seal or otherwise treat floors as recommended by manufacturer of tile adhesive.
Set floor tiles with a suitable waterproof floor tile adhesive, applied strictly in accordance with manufacturers written
specification. Finish tiles flush with top of floor waste and brass angle.
Where new pedestal pan is to be installed, continuously tile under pan position leaving 50 x 50mm key recess in
centre.
Clean off after pointing up, leaving joints full and smooth.
All internal wet area floor tiling shall fall directly to floor wastes. Ponding in wet areas will not be accepted.
JOINTS: To be even and not more than 3mm wide to standard wall and floor tiles. Set quarry tiles with 10mm joints.
WALL TILES: Grout wall tiles with “white” coloured cement based sanitised grout, leaving joints full and smooth.
FLOOR TILES: Grout up with a suitable grout mix worked well into joints when bed is sufficiently firm to prevent
disturbance of the tiles. Clean off surplus grout from face of tiles.
On completion of all work, clean down with 20:1 solution of water: muriatic acid then wash down with copious
quantities of clean water to remove all traces of mortar and acid stains.
MOVEMENT JOINTS: Provide movement joints not less than 6mm or more than 10mm wide through the tile and
bed to the floor being tiled. Locate joints over structural movement joints, at junctions between different background
materials and/or to divide large tiled areas into bays, preferably rectangular, at 3m to 5m joint spacings in both
directions, in accordance with AS 3958.1.
FLOOR WASTE: Adjust height of floor waste as necessary to suit new tiling levels. Where necessary provide new
suitable floor waste, equal to the diameter of the existing waste (and sealed to the existing drainage with suitable
sealant).
DOOR ANGLE: Provide 3mm thick brass or bronze angle or 5mm thick aluminium angle across the bathroom,
laundry and/or toilet entry door. Securely fix to concrete floor with suitable 25mm stainless steel screws and
suitable plastic plugs.
Angle is to extend a minimum of 25mm under tiles and is to finish flush with the finished surface of tiles.
Where tiles are to be glued, channel floor to ensure internal face of angle finishes flush with existing cement floor.
REMOVE AND REFITTING OF TAPS: Refer to Plumbing, Draining and Gas Fitting Section.
REMOVE AND REFITTING OF FITTINGS: (eg towel rails, toilet roll holder, grab rails etc.) Work to be completed in
accordance with General Repairs and Replacement Section.
TRAFFIC: The Contractor shall be responsible for protecting the works and must make or arrange for adequate
protection of the works during the initial curing of floors.
FINISH: After washing down with acid solution, allow to dry and then polish with a soft dry cloth to a clean finish.
Protect all floor wastes, waste pipes and sumps from excess cement deposits when washing and sponging tiles
during grouting, jointing, finishing and cleaning after completion.
6. COMPLETION
Remove all debris and leave the whole area in a clean condition.
END OF SECTION
Section 3.10
PEST CONTROL
1. GENERAL
SCOPE: This section deals with the control and/or extermination of any or all of the pests described in the
Schedule of Pests, in and around the dwelling/s specified in the Work Order.
WORKING PRACTICES: Refer to Legislative and Policy Conditions and the Code of Practice for the safe use of
pesticides including herbicides in non-agricultural workplaces.
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended:
x AS 3660.2: Termite management
x AS 4349.1: Inspection of buildings,
x AS 4349.3 Timber pest inspections
x Occupational Health & Safety Regulations,
x Pesticides Act
x Code of Practice for the safe use of pesticides including herbicides in non-agricultural workplaces.
And, all other relevant standards, Acts, codes of practice and guidelines.
LICENSING OF OPERATORS: All persons, Contractors and/or employees using pesticides for the destruction or
control of pests are required to hold a NSW Urban Pest Control (Licensing) Statement of Attainment and a Work
Cover Pest Control License. All work must be carried out in accordance with the Occupational Health & Safety
Regulations.
COMPLIANCE WITH LEGISLATION: The Contractor and his/her employees or agents shall at all times comply
with the requirements of any relevant legislation administered the Department of Environment and Climate Change,
and the provisions of the Pesticides Act and the Codes of Practice and/or Guidelines.
PROFESSIONAL INDEMNITY INSURANCE: Contractor’s undertaking Pest Control or Property Pest Inspections
must provide details of current Professional Indemnity Insurance to the Principal’s Representative prior to
undertaking any work.
CONTRACTOR: The Contractor MUST give appropriate notice in writing in accordance with Department of
Environment and Climate Change (DECC) requirements.
2. MATERIALS
Chemical pesticides shall be industry standards appropriate for the control of rodents and/or insects in domestic
environments– and must be registered with the Australian Pesticides & Veterinary Medicine Authority (APVM).
BAIT STATIONS: Tamper resistant type, polypropylene with key. Bait stations should not be placed where they are
accessible to children, pets or wildlife.
BIRD PROOFING: Use continuous 12mm mesh bird wire with appropriate fixing. Lap and lace together min.
150mm where required.
3. SCHEDULE OF PESTS
Category Type
General Pests: Cockroaches
Ants
Spiders
Wasps (including European Wasps)
Silverfish
Carpet beetles
Stored product insects
Fleas Fleas
Rodents: Mice
Rats
Birds: All
Subterranean termites and/or Borers: All
4. TREATMENT
GENERAL PESTS: The Contractor is to eliminate all general pests from the following areas of the dwelling: the
complete interior, including linen cupboards, built in wardrobes, bath tub recess voids, kitchen cupboards including
the void to the rear of kickboards; all cracks and crevices which may harbour insect pests or through which access
is gained to the interior of the dwelling; carpets and the edge of the carpets specifically for fleas or carpet beetles;
roof voids, wall cavities, accessible sub floors, out buildings and the exterior surrounds of the building where
appropriate.
The Contractor shall at all times use techniques for the control of the nominated pests, consistent with good pest
control practice.
FLEAS: The Contractor will eliminate all fleas and their eggs from the dwelling and the immediate surrounds, using
appropriate techniques, including blanket spraying of all grassed areas around the dwelling and the carpet inside
the dwelling for fleas and eggs. All appropriate safety procedures (in accordance with manufacturers written
specification) should be implemented when undertaking blanket spraying.
RODENTS: The Contractor will eliminate all rats and mice from the dwelling and the immediate surrounds using
appropriate baiting techniques. Rodent baits should only be used in suitably identified containers marked
"POISON" and should be placed so as not to allow access to them by children, pets and wildlife.
BIRDS: The Contractor will remove all species of bird nesting in the roof void and/or wall voids of the dwelling and
seal all points of entry. All nesting material should be removed and all areas treated to eliminate bird mites in the
roof area and interior of dwelling(s).
The Contractor must not use any bird distress poisons (eg. 4-aminopyridine) without the prior approval of the
Principal’s Representative.
SUBTERRANEAN TERMITES AND BORERS: All inspections and works in relation to subterranean termites will be
carried out according to AS 3660.2: Termite Management Part 2 in and around building and structures – Guidelines
and AS 4349.3: Inspection of buildings Part 3: Timber pest inspections. "
The Contractor will be required to carry out inspections for the presence of subterranean termites and woodborers
as directed in the Work Order. The inspection should include the sub-structure and sub-floor space, flooring,
skirting boards and architraves at all levels. All accessible roofing timbers should also be inspected, as well as the
boundary fence lines and any out buildings.
On completion of the inspection, a written report shall be submitted to the Principal's Representative pursuant to AS
3660.2.
The Certificate MUST be in the format of Section 3.1 and address items (a) to (q) and;
x whether chemical barrier, the areas treated, name of the chemical and active constituent used, the
concentration applied, and total volume used,
x whether physical barriers have been installed at all appropriate locations in accordance with
AS3600.2.
and, Durable Notice fixed to the premises as detailed in AS3660.2 Appendix D.2
In determining the treatment method to be used the Contractor should be aware of the Principal's preferred options,
which are described as follows:
Should the Principal’s Representative consider that the proposed remedial treatment quoted above is such that it
warrants seeking advice from other Contractors for that specific work, the Principal’s Representative shall be free to
seek such alternative advice for that work, and may enter into a contract with another Contractor for the purpose of
executing that specific remedial work.
6. GENERAL RESPONSIBILITIES
STAINING: The Contractor must accept full responsibility to protect ceilings and walls from permanent stains
arising out of liquids or powders used during the progress of the Works, and must at all times protect the property of
both the Principal and the tenant. The Principal reserves the right to reject the use of any liquid or powder that it
considers may damage its property or that of its tenant.
TENANT'S PROPERTY: The Contractor shall be held fully responsible for the care of the tenant's personal effects
against damage of any kind during the execution of the work.
RE-INFESTATION: If re-infestation occurs during the warranty period, the property shall be re-treated at the
Contractor's own expense. If in such circumstances, the Contractor fails to fulfil the terms of the warranty, the
Principal may have the work carried out by other means and meet the cost out of monies due to the Contractor by
the Principal under this or any other contract.
PESTICIDES: It is the responsibility of the Contractor to ensure that any pesticide which has been used or
proposed for use is registered for the purpose under the Pesticides Act.
The Contractor may be required to undertake Pre-Purchase Property Inspections and report on the presence of
timber pests and damage, and the presence of rodents and general pests.
All tools and equipment necessary for an inspection must be provided by the Contractor at the Contractor's
expense.
INSPECTION REPORT: Must contain all items list in Section 5 above, as well as;
x a list of locations infested by rodents and general pests (refer Schedule of Pests, Section 3 above)
and identification of causes for their presence. A site plan and/or building sketch plan to be provided
and marked accordingly.
x any eradication, remedial or preventative measures considered necessary.
CONTRACTORS ASSESSMENT: The Report shall detail the Contractor's assessment and any reasons upon
which such an assessment is made of:
(i) the risk of termites gaining access through areas inaccessible to inspection (possible undetected
entry),
(ii) the risk of destructive timber pest activity affecting the property considering location, environment and
other factors that may support such activity, and
(iii) whether access holes should be made to ensure full and thorough inspection of any important areas
otherwise inaccessible to inspection.
8. COMPLETION
Remove all unused baits, containers, signs etc from Site at the completion of the treatment. If required, wash down
surfaces to remove any residual chemicals.
END OF SECTION
Section 3.11
TELEVISION ANTENNA
1. GENERAL
SCOPE: This section deals with the installation, service, testing and reporting on antenna systems. It applies to
multi unit dwellings. It does not cover high rise buildings (high rise are buildings with lifts).
The work is to be carried out in accordance with the Legislative and Policy Conditions in particular the following
Acts, Codes of Practice, Standards and/or Guidelines as amended and All other relevant standards, Acts, codes of
practice and guidelines.
SERVICE: The Contractor shall be fully conversant with present day repair techniques, have a service organisation
capable of first class work standard, and be able to provide all necessary testing equipment to ensure adequate
signal strength for good reception.
CARE OF TENANT'S PROPERTY: The Contractor will be held fully responsible for the care of the tenant's
personal effects against damage of any kind during the execution of the contract. The cost of handling and removal
of the tenant's effects necessary for the satisfactory completion of the Works are included in the relevant Schedule
Rate.
The Contractor shall be fully conversant with the latest Australian Standards at all times, as these standards will
apply to all work carried out.
MATERIALS AND SPARE PARTS: All materials utilised for the Works are to be the best of their respective kinds
and are to comply with the relevant Standard and are to be of equal dimensions, sizes, weights and quality as the
materials used in the original assembly or recommended by the manufacturer of the antenna/amplifier unless
otherwise directed.
The material/spare parts used in the performance of the Works are to be purchased direct from the manufacturer of
the equipment or the official distributor or from a supplier of replacement parts.
MINIMUM PROCEDURES REQUIRED: The Contractor shall provide, with the Claim for Payment, a
drawing/schematic (either by hand or CAD) of the system being serviced/modified both before and after. The
drawing is to be of:
x The section of the TV system being serviced in a Multi Dwelling unit of more than four (4) outlets, or
x The whole TV System if four (4) outlets or less.
x The address and portion of the premises being serviced if the total number of outlets is more than four
(4) eg: 240 Job Street Suburb, Block C, Lower 4 Floors, East side of building and /or, Unit Numbers 8
to 24.
x Description of all components to be replaced, including brand name /model name/number.
x Nature of the fault for each component to be replaced and signal levels/ quality at component Input
and Output
x Brand and model name/number of new replacement components, plus new component signal
readings (as above).
x Show units of measurement used on all signal readings, ie dBuV / dBmV
The Principal’s Representative may, audit the Work for compliance with the requirements of the Contract. All
relevant documentation and parts will be inspected at the Contractors office.
The Contractor is required to have a technically qualified person available to answer questions on the contractor's
behalf relating to the Work being audited at no additional expense to the Principal.
The Contractor is required to clearly label and store for a period of up to one year, all removed
materials/components These materials/components to be handed to Principal’s Representative on request (NOT
INCLUDING CABLES).
3. COMPLETION:
All debris and surplus material associated with the work is to be removed from the property. The Contractor is to
wait on all trades and make good thereafter. Where the work is arranged as a separate job, ie not on a Work Order,
the Contractor shall notify the Principal’s Representative, in writing, when the job is completed and ready for final
inspection. Report any roof damage to the Principal’s Representative.
END OF SECTION
Section 4
ELECTRICAL WORKS
1. GENERAL
SCOPE: This section deals with the all electrical work including electrical cabling, fittings and equipment to
buildings and common areas.
Carry out all electrical work in accordance with the requirements of AS 3000, Electrical installations: Buildings,
structures and premises (SAA Wiring Rules), and meet the local supply authority requirements.
If the requirements in this Section 4, Electrical Works, are incompatible with the relevant electricity distributor’s
distribution system design standards, the electricity distributor’s standards and requirements will apply.
During the course of work, notify the Principal's Representative if any defective items are found which are outside
the scope of works, and where any part of the installation does not comply with the SAA Wiring Rules or the local
supply authority requirements.
STANDARDS: Carry out all work in accordance with the relevant regulatory authorities’ requirements applicable to
the type of work involved, and particularly with the following: -
x AS 3000 and AS/NZS 3018 (Electrical Installations).
x AS 3786, AS 1670.6 (Smoke Alarms).
x AS 2053.1-8, AS/NZS 3008.1, AS 3013, AS 4296, AS 5000.1 (Electrical cabling).
x AS 3439, AS 3947.3 (Switchboard).
x AS 2293.1, AS 293.3, AS 60598.1 (Luminaries).
x AS 14443.1-4 (Proximity Cards).
x AS 60335.2 (various sub sections) (Domestic Electrical Appliance Safety).
x AS1158 Lighting for Roads and Public Spaces
x All other relevant standards, Acts, codes of practice and guidelines.
REGULATORY AUTHORITIES: Applicable regulatory authorities include (but are not limited to) the following: -
x Energy Australia
x Integral Energy
x Australian Gas Light Co.
x Local Government authorities
x Local electricity providers.
All electrical work involving power supply and electrical fittings must be carried out by suitably qualified
tradespeople or competent person under the direct supervision of an appropriately qualified and licensed person.
WORK STANDARDS AND MATERIALS: All materials used must be of first quality, free from defects or blemishes.
Carry out the whole of the work in accordance with good general trade practice and to match the existing in all
details, where applicable. Make all materials to be used available for inspection by the Principal’s Representative.
Provide all necessary materials, finishes, equipment etc., even where not specially mentioned, but necessary for
the satisfactory completion of the work.
COMPLETION OF WORK: Remove all debris and surplus materials associated with the work from the site and
disposed of appropriately. Make good any damage caused while undertaking the work.
The Principal will provide a schedule of items (sub-components) to the Contractor that will be required to be bagged
and tagged by the Contractor after replacement, and retained until the Principal gives approval to dispose of them
following a Quality Audit.
2. MATERIALS
MATERIALS: Comply with Section 10, Component Schedule. Where there is no listing notify the Principal’s
Representative.
Colour / Finish of all internal power outlets, light fittings and switches. Provide polycarbonate, in white or a colour to
match the existing fittings.
SOCKET OUTLETS: A reference to "socket outlets" is a reference to general purpose outlets (GPO's).
Prior to carrying out any other work ensure that all "sink benches, metal water pipes, metal shower trays etc.” are
properly secured and bonded.
TESTING: Test all systems and equipment after installation for correct and reliable operation. Where requested by
the Principal's Representative, demonstrate the operation of the system or equipment repaired.
COMMISSIONING: Clear away rubbish, clean and make good any soiled or damaged surfaces , replace faulty
lamps and other components, and hand over the completed installation in good working order.
5. DESCRIPTION OF WORK
GENERAL
ELECTRICAL WORK: On completion, self test all work and complete a Certificate of Electrical Work as
appropriate.
EARTHING: Prior to carrying out any work, test the circuits on which work is to be undertaken in accordance with
the latest edition of the SAA Wiring Rules to ensure that the earth system is satisfactory.
EARTHING ELECTRODE: Earthing electrode and lead shall comply fully with the requirements of the SAA Wiring
Rules.
REPLACEMENTS: Install all electrical appliances in accordance with manufactures’ specifications and the supply
authority’s requirements. Test all systems and appliances after installation for correct and reliable operation.
Unless otherwise noted, install the following minimum number of outlets in each dwelling:
REPAIRS: Carry out all repair work in accordance with manufactures’ recommendations.
TENANTS LIGHT FITTINGS: Re-install any tenants’ light fittings removed to allow rewiring or other work.
LIGHTING
LAMPS: Lamp replacements generally are not required, but replace any existing lamps broken or damaged whilst
work is being carried out.
LIGHT OUTLETS: Provide new light outlets to all entries as required, separately switched internally.
LIGHT SWITCHES: Control lighting outlets by 10 amp flush switches mounted under moulded flush plates cut flush
into architraves or walls in existing positions. Mount new switches, 1000mm above floors or where directed by the
Principal’s Representative.
When replacing switches check and make good wiring to the switch. Provide single, double triple or 4 gang light
switches (architrave or wall mounted), ceiling switches, combination light/fan dimmer switches, weatherproof light
switches and cover plate to light switches as required.
ROCKER SWITCHES: Check and make good wiring to the switch, supply and install a new large rocker switch,
including earth, and sleeve where required. Provide these in disabled person and pensioner modified dwellings
ONLY or as directed by the Principal.
BATTEN HOLDERS: Unless otherwise specified provide "Electric white", heat resistant type batten holders with
polyester skirts, with which the body cannot be extracted without first removing the base securing screws. Where
mounted under junction boxes, provide an enlarged base but firmly secure all others on wooden battens fixed to
ceiling joists or roof trusses or a similar frame component.
SLOPING CEILINGS AND SOFFITS: Provide adjustable type white heat resistant batten holders where the height
is 2400mm or less. Where the height exceeds 2400mm a flexible drop in lieu of batten holders.
LIGHT FITTINGS: Check and make good wiring to the fitting, supply and install light fitting and accessories,
including Ceiling Rose, Mounting Base, Flex Pendant & Lamp Holder (heat resistant), Batten Holder (white heat
resistant or colour to match), Mounting Flange and Adjustable Batten Holder as required.
SKIRTING SHIELD: Supply and fix a new shield to the batten holder (skirt), which is heat resistant and matches the
existing.
NEW LIGHT AND DIFFUSERS: Supply and install new internal or external lights complete, to suit location and
environment. Provide heat resistant batten holders fixed to eaves or walls, with concealed wiring to the existing
circuit, and separately switched.
NEW LIGHT CIRCUIT: Supply and install additional light circuits, including circuit breakers (up to 20amp) and
wiring from meter board to fitting.
LIGHT FITTING COMPONENT: Supply and fix a new component to the light fitting. A component may be:-
100W Incandescent globe; energy saving long life globe; fluorescent tube and starter (18W for length up to 600mm;
36W for length up to 1200mm) with diffuser where specified (all above excluding lights mounted on posts);
Sodium vapour lamp; and 50W or 80W mercury vapour globe (all types).
Install new fluorescent fitting including diffuser, tube(s) and starter (generally in bathroom), and remove the existing
fitting and make good. Use masonry anchors or screws to materials. Use a 18W or 36W tube, in a single or twin
fitting as specified. Supply and install earthing to the fluorescent fitting where no earth wire exists.
BALLAST FITTING: Supply and fix a new ballast [all sizes] up to 40W to suit the fluorescent fitting, or 80W to suit a
mercury vapour fitting.
MAKE GOOD: Check and make good wiring to existing light switches, light fittings, GPO’s (both elements) and
smoke alarms.
SENSOR SWITCH: Day/night sensor switch complete to suit the incandescent and fluorescent load, including
brackets, masonry fixing to wall as required and testing.
TIME DELAY SWITCH: Check and make good wiring to the switch, and supply and fix a new time delay switch,
including mounting block as necessary (Button type), equal to “Clipsal 319”.
COMMON AREA TIME CLOCK: Check and make good wiring to the fitting, and supply and fix a new approved
type of common area time clock to the meter board.
OVERRIDE SWITCH: Supply and install an override switch to the meter board for common area lighting, as
required.
POST TOP: Galvanised steel posts to suit the new common area light shade fitting, from 2m, up to 4.5m mounting
height, and minimum 3.6mm thick x 75mm diameter, minimum 60 micron hot dipped galvanised M.S. post.
VANDALITE: Wall or eaves mounted, including checking and making good wiring to the fitting.
ELECTRICAL CABLING: Supply and install heavy-duty underground conduit complete with electrical cabling
connected to supply, including all excavation and backfilling.
Supply and install electrical cabling within wall and roof spaces, were possible, connected to common area supply.
Supply and install heavy duty ducting with cabling securely fixed to walls, eaves etc.
INTERCOM SYSTEMS
QUICK MODULE READER: Remove and dispose of existing and supply and install a new entry quick module
weatherproof reader (all approved types) installed to manufacturers written specification.
PROXIMITY CARD: Supply one only proximity card programmed (all approved types) to suit the building and unit
dwelling.
DOOR STATION: Supply and install a 4, 6, or 8 button door station (as directed), all mounted or recessed type,
weather proof, and installed to manufacturers written specification.
BUZZER BUTTON: Supply and install a new buzzer button (all approved types) for the intercom system, in
accordance with the manufacturers written specification.
POWER SUPPLY: Supply and install a new 12 volt D.C. power supply (all approved types) for intercom system, in
accordance with the manufacturers written specification. All types.
REED SWITCH: Supply and install a new reed switch (all approved types) for the intercom system, in accordance
with the manufacturers written specification.
ELECTRIC DOOR STRIKER: Supply and install a new electric door striker/lock (all approved types), including
checking and making good wiring to the fitting, in accordance with the manufacturers written specification.
Wiring from the door striker to the entry quick module, including all weatherproof components to secure entry to the
dwelling, all in accordance with the manufacturers written specification.
HAND SET: Supply and install wall or desk mounted handset and base (all approved types) for the intercom
system, including checking and making good wiring to the unit, all in accordance with the manufacturers written
specification.
ENTRY LOCK CYLINDER: Supply and install a new tradesman entry lock cylinder, HCE entry type.
DOOR ALARM: Supply and install a new door alarm light and fitting for the intercom system, and check and make
good wiring to the alarm light unit, all in accordance with the manufacturers written specification.
POWER OUTLETS
POWER OUTLETS: Where power outlets are being replaced or altered, sleeve any bare earth wires with green
PVC sleeving.
Exhibit 03 Technical Specifications MRP08 as amended.doc Page 82 of 214
MRP08 MAINTENANCE TECHNICAL SPECIFICATION
POWER OUTLETS: Install power outlets comprising of combination flush switch socket outlets of the rating
specified with red dot to indicate "ON" position and with moulded flush plates, mounted flush in wall linings of timber
framed walls or in metal wall boxes chased flush into brickwork 1000mm above the floor, except in kitchens,
bathrooms, and laundries where all outlets and switches shall be positioned in accordance with SAA Wiring Rules.
On completion all moulded flush plates on switches and power outlets must be electric white when on painted
surfaces and walnut when on stained woodwork.
LOCATION: Where existing power outlets are renewed, re-install in the existing position.
REPLACE OUTLET AND SWITCH: Check and make good wiring to the GPO, supply and fix a new switch,
including an earth wire sleeve where required. Provide s suitable GPO outlet combination switch, one way key
operated switch, double GPO outlet combination switch or combination light switch and power outlet single or
double.
WET AREAS: Supply and install a new double waterproof power outlet, including an earth wire, sleeve where
directed, in disabled person and pensioner modified dwellings .
COMMON AREAS: Supply and fix a complete surface mounted protected switch plug combination [Lockable],
equal to "Wilco" W.I.C.M. 415 H.C.
WIRING
INSPECTION: When requested Inspect and supply a written report on the condition of the existing wiring at a
dwelling. Check the earthing and repair the earthing system to suit supply authority requirements.
MAINS CONNECTION BOX: Remove and dispose of existing and supply and fix a mains connection box, including
repairing the circuit as necessary. Pay any fee to disconnect/reconnect supply, and liaise with supply authority as
needed for the work.
MAINS: Remove and dispose of existing and supply and fix either: single phase consumer mains T.P.S. or multi
phase consumer mains, installed in the roof space with no mains connection box. Provide not less than 16 mm2
wiring, maximum length 18m. Pay any fee to disconnect / reconnect and liaise with the supply authority as needed
for the work.
Fix a main earth in conjunction with the mains, and liaise with the supply authority as needed.
Supply and install consumers neutral link to the switchboard, to suit supply authority requirements.
FUSE UNITS: Replace switch fuse units that are beyond repair with circuit breakers. Where fuses cannot be
replaced with Circuit Breakers see direction from the Principal..
CIRCUIT BREAKER: Supply and install/fix a circuit breaker, single phase or multi phase miniature De-ion 8-55 amp
– 3KA, equal to Email Scanlec, with a Traffolyte type label. Where the circuit breaker replaces a fuse wedge,
remove and dispose of the existing unit.
RESIDUAL CURRENT DEVICE: Supply and install either a combined residual current device circuit breaker or a
residual current device to protect lighting/power circuit – 20amp-3kA. Label circuits “Protected” with a Traffolyte
type label – Remove and dispose of existing.
LOCAL ISOLATION SWITCH: Supply and install an isolation switch for cooking appliances and hot water heaters,
complying with supply authority requirements and SAA Wiring Rules. For Class 9 Properties (Group Homes)
Isolation Switch are to be key locked to prevent unsupervised operation of cooking appliances.
DEDICATED POWER CIRCUIT: Provide a permanently connected, dedicated power circuits for cooking
appliances and hot water heaters, to suit the specification and rating of the proposed appliance and complying with
supply authority requirements and SAA Wiring Rules. If a new appliance is specified, allow to relocate the power
connection to suit the new position.
Supply and install wiring to range with circuit breaker, – with a maximum run of 18m, including circuit breaker and
flexible connection.
Supply and install wiring to hot water unit with circuit breaker, with a maximum run of 18m, including circuit breaker
and isolating switch.
OTHER ITEMS:
Replace a meter box in the existing position, including reconnection of the existing wiring and supply and install a
new meter board, circuit breakers & earth leakage device, in accordance with the supply authority requirements.
Remove and dispose of existing and supply and fix/install a galvanised metal raiser bracket to the point of
attachment.
REPLACE HEATER COMPONENTS: Remove existing and supply and fit the new component, in accordance with
the manufacturers written specification.
Remove existing heatbank, re-use wiring, fittings, etc where possible and use new wiring, fittings, etc where
necessary.
COMBINATION LIGHT/FAN HEATER: Supply and install a combination light fan and heater only as directed by the
Principal.
ELECTRIC EXHAUST (VENTILATOR, RANGE HOODS) FANS: Fit fans in accordance with the manufacture’s
recommendations, with ducting where appropriate, of fire and heat resistant material.
WIRING TO FAN: Supply and fix wiring to a fan installed by others, and make ready for operation. Connect into a
light circuit and terminate in a 3 pin plug base adjacent to the fan. Supply and install a switch marked “FAN” in the
position directed.
EXHAUST FAN INSTALLATION: Supply and fix 250mm exhaust fan to double brick or brick veneer wall/timber
wall/ceiling with no ducting/window as specified, equal to Mistral or Airflow wired into a convenient circuit with a
switch marked “FAN” in the position directed. Provide all wiring, parts and materials, with wiring concealed in a
cavity. Remove and dispose of the existing.
EXHAUST FAN/RANGE HOOD WITH DUCTING: Supply and install a new fully ducted exhaust fan/range hood as
directed. Ducting to be enclosed behind bulkhead matching to kitchen laminates and to match exhaust fan/range
hood. Thickness of the ducting to be minimum of 0.5mm (galvanised steel ducting). Penetrate the roof covering,
flash with material compatible with the existing roof cladding, and supply and fix a cowl. Make good, waterproof and
bird proof ducting. Provide all new wiring and switches. Remove and dispose of the existing exhaust fan/range
hood, and reuse existing wiring where possible.
ROOM VENTILATOR EXHAUST FAN: Supply and install and fix a new room (wall mount) ventilator exhaust fan
(continuous flow), (see Section 10 – Component Schedule) in the position directed. Fit in accordance with the
manufacturers written specification. Remove and dispose of existing. Reuse existing switches and wiring. Fit to
masonry / timber walls, and provide an external cover plate, ducting, all wiring and switches as required.
CEILING FAN: Check and make good wiring to fitting, and supply and install a 3 blade ceiling fan in accordance
with the manufacturers written specification.
WASHING MACHINE/DRYER
WASHING MACHINE REPAIR
COMPONENT REPAIR: Remove and retain when directed sub-components that are beyond economic repair and
supply and fix the sub-component of the washing machine, with the parts and installation in accordance with the
manufactures’ specifications.
CLOTHES DRYER: To be installed where directed (3.5 kg or 5kg capacity) and dispose of the replaced item,
Section 10, Component Schedule.
ELECTRIC RANGE
STOVES: Prior to carrying out any work on a stove, i.e. replacement of elements or controls, test the insulation
resistance with a 500v megger. If an unacceptable test is observed, contact the Principal’s Representative for
direction.
FIXED COOKING APPLIANCES FUNCTIONAL (ISOLATING) SWITCHES: Install functional switches (emergency
cut-off) to fixed and stationary electric cooking appliances, including stoves, ovens, hot plates etc. Mount switches
in an accessible position, within 2 metres of the appliance. Switches to have neon indicator and engraved. Isolation
switches in BCA Class 9 dwellings (Group Homes) should be able of emergency cut off and be able to be key
locked to prevent cooking appliances from being turned on without supervision
ELEMENT: Remove and retain the replaced element and supply and fix a new element, as specified, in accordance
with the manufacturers written specification.
Remove and retain replaced parts, as specified, and supply and fix the component, in accordance with the
manufacture’s specification.
NEW EQUIPMENT: Disconnect and remove existing, and supply and install either a new range, electric cook top or
electrical wall oven, as specified, including fixing down with approved clip, and disposal of the replaced item.
Provide the type of range directed and comply with Section 10, Component Schedule.
Where directed for properties scoped by Occupational Therapist supply and install either a new range or elevated
oven and cook top with side hinged door, as specified, fix down with an approved clip. Provide the type of range
directed and comply with Section 10, Component Schedule.
HOT PLATE COOKING TOP: Supply and install a hot plate cooking top including all wiring, circuit breakers and
cutting of a hole in the bench top to accommodate the hot plate cooking top. New stovetops are not to be radiant
type elements.
WALL OVEN: Supply and install a wall oven, including all wiring and circuit breakers. – Supply and install 240V
single phase electric supply to wall cupboard where new wall oven to be housed. Refer to Drawing KD11 for
cupboard layout.
SMOKE ALARMS
GENERAL: This clause deals with the installation, replacement and servicing of smoke alarms. Comply with
Section 10, Component Schedule and AS 3786, and for installation with AS 1670.6 and AS 3000.
Remove and dispose of existing smoke alarms as directed. If hard wired, terminate the ends safely and out of sight
in accordance with the SAA Wiring Rules.
Remove and replace faulty alarms still under warranty and return the faulty alarm to the manufacturer for disposal
at no expense to the Principal.
Where smoke alarms are owned by the tenant, return them to the tenant after removal.
Make good any areas damaged by the installation and removal work and holes resulting from the work. Paint areas
that have been made good or marked during the work to match the existing.
Run all surface wiring in white low profile conduit installed in accordance with the manufacturers written
specification. Do not install wiring in eaves or the cavity of full brick or brick-veneer walls.
GENERAL MAINTENANCE AND TESTING: For each individual smoke alarm and associated piece of equipment:-
x Check and ensure that the 240 Volt mains power indicator is ON.
x Switch off the 240 Volt mains circuit to the smoke alarm(s).
x Where possible, remove the smoke alarm from its mounting base. For those models with fixed wire
connections that cannot be unplugged, carry out the remainder of this procedure with the smoke
alarm in-situ.
x Where possible, inspect the smoke alarm mounting hardware inspect attached strobe lights/isolation
switch, and ensure it is secure and it will reliably mount the smoke alarm. If the mounting or ceiling is
damaged to the point where the smoke alarm cannot be securely and reliably fixed, reinstall the
mounting hardware.
x Visually inspect the smoke alarm for any obvious damage, signs of wear or reason to indicate
potential failure, if any are present replace the smoke alarm.
x Clean the external surfaces of the smoke alarm with a damp soapy cloth, then wipe dry. Do not open
the smoke alarm, as to expose its components, in attempting to clean in this area may result in
damage to the smoke alarm.
x With a soft brush attachment, vacuum the smoke alarm to remove dust and other contaminants. Take
particular care to remove such things as spiders' webs and lint.
x Where the smoke alarm is removed, and where in-situ and with the 240 Volt circuit OFF, press the
test button to ensure the back-up battery is capable of operating the smoke alarm.
x With the smoke alarm removed, and where in-situ, with the smoke alarm temporarily covered, spray
the surface surrounding the smoke alarm with a (6) six months surface insect spray. Prevent surface
spray from entering the sensing chamber.
x Re-install the smoke alarm and restore the 240 Volt circuit.
x Check and ensure the mains supply indicator is ON.
x Press the test button to ensure the smoke alarm operates correctly.
x Record all details of work performed and forward a report to the Principal’s Representative in the
format directed or prescribed. Note where a new unit has been installed it is included as a “new
installation” for future maintenance and testing.
Affix the appropriate label inside the 240 Volt mains distribution switchboard detailing the “Last Date Tested” along
with the company logo, name and signature of the person who carried out the procedure.
Return defective alarms, with location and reason for testing, to the manufacturer for retesting (all cost borne by the
Contractor including retesting). Provide a monthly spread sheet to Housing NSW verifying smoke alarms retested
and the reasons why.
NEW SMOKE ALARM: Replace ionisation/photoelectric/ Visalert strobe light smoke alarms where found to be
vandalised/unserviceable, including disposal of the replaced item.
Supply and install either a new ionisation smoke alarm, photoelectric smoke alarm or strobe light smoke alarm, as
specified, including all wiring ducting etc.
HUSH BUTTON: Supply and install a hush button (fixed to wall) for smoke alarms as directed, including all wiring,
ducting, etc.
ELECTRICAL RE-WIRE
COMPLETE REWIRE: Supply and install all necessary materials and labour for the renewal of all electrical wiring
to completely rewire a dwelling including all electric and gas/electric services as specified. Generally all work must
be in accordance with the current SAA Wiring Rules, AS 3000. Supply and install all necessary equipment
materials. Remove and dispose of existing, and supply and fix all new electrical wiring from the point of attachment
(including consumer/service mains, meter-box, switchboard and metering equipment). Remove and dispose of
existing, and supply and fix all new sub-circuits, residual current protection devices to both light circuits and power
circuits (including fridges), toggle type circuit breakers, isolation switches to cooking appliances, all existing light
fittings (excluding tenant's fittings), switches and power outlets, the provision of additional power circuits and outlets
and associated work for buildings. Pay all fees, charges, levies and deposits to allow to disconnect/reconnect
supply, and liaison with supply authority. Renewal of meter box is required as part of these works unless the box is
metal and good condition and contains no Asbestos cement.
METER BOX: Remove existing and relocate and fix a new meter box to the position directed (in conjunction with
re-wire above if required).
Supply and install energy authority padlock for meter boxes and switch room door, as directed.
TELEPHONE CABLING
Contractors are to arrange or provide wiring, repairs and cabling as required for telephone services to the main
distribution frame or first telephone socket including pit conduits and draw wires as required.
6. MATERIALS
Unless otherwise specified, all cables must be copper conductors insulated with V. 75 Grade PVC to suit AS 3147
and AS 3008.1.
Cables must be of Australian manufacture, approved for use by the relevant supply authority.
Where directed submit for approval, prior to commencing installation, samples of electrical accessories, fittings and
equipment proposed for use in the Works. The Contractor may only install items that have been approved. Failure
to comply with this provision may result in the rejection of such items.
Remove any rejected materials, accessories and equipment from the site within 24 hours of such a rejection.
CONDUITS: Use rigid PVC conduits Cat. A U/G to AS 2053 (set) where plastic conduits are required, except where
flexible types are specified.
CONSUMER MAINS: Except where otherwise directed by the relevant supply authority use the existing points of
attachment. Install consumer mains to local supply authority requirements from the point of attachment to the main
switchboard using tough plastic insulated and sheathed conductors installed in the roof spaces in the manner
specified in the clause, Wiring.
Provide a minimum number of phases and increase the size of conductors where required by the relevant supply
authority.
Mains connection boxes are not required. Where installed in other than roof spaces protect mains by means of
plastic conduits.
CONSUMER METER AND SWITCHBOARD: Where metal meter boxes do not exist or insufficient space is
available at existing positions, supply and install in the position approved by the supply authority an approved meter
box, capable of housing a combined meter and switchboard, complying with supply authority's requirements.
METERBOX: Provide a recess type meter box, of galvanised steel construction, with a top hinged cover complete
with stay and catch, and a weather-strip (25 x 25 x 1.2mm galvanised iron) rivet fixed and welded to the sides and
top, and rivet fixed to the bottom. Keep the weather-strip 70mm from the back of the meter box in timber framed
walls, and 115mm in full brick or brick-veneer walls. Over flash at the top.
Where meter boxes are renewed, ensure all affected surfaces are made good to match the existing on completion.
SWITCHBOARD: Supply and install in the meter box an approved type self-contained switchboard with switches
and circuit breakers for the circuit controls.
MAIN SWITCH: Provide an approved type switch to local Supply Authority Requirements with a current rating 50%
greater than the maximum demand of the whole installation connected.
LABELLING: Label each item of equipment on switchboards using of engraved laminated plastic labels with three
layers, white/black/white, equal to Traffolyte, with lettering not less than 4mm high and fixed by self tapped
stainless steel screws.
Local metering situation the circuit breakers specified are to be used as main switches but separate from the other
circuit breakers and labelled accordingly.
CIRCUIT BREAKERS: Protect sub-circuits by thermal/magnetic type circuit breakers to current Wiring Rules and to
capacity requirements of property with fault current capacity not less than 3kA. Label all SP-CB/RCD Power circuits
"Protected". Provide current ratings as follows:-
RESIDUAL CURRENT DEVICE (RCD) (SAFETY SWITCHES): Provide RCD protection to all final sub-circuits
containing socket outlets and lighting, including refrigerators/freezers. Provide a combination of RCD/circuit breaker
where individual RCD for all Lighting Circuits and RCD for all power circuits are not possible. Install RCD’s in the
meter box for detached dwellings, and in a sub-board within the unit whenever possible, for multi unit dwellings.
Fix directions on how to use and test RCDs in a visible location within the meter box or sub-board explained to the
tenants where possible.
Where there are 2 or 3 phases provide appropriate switches and circuit breakers, and where required by the supply
authority increase the rating of switches, and wiring on the above to comply with requirements.
Confirm with the supply authority before finalising details of the requirements for consumer mains and
switchboards.
ELECTRICAL INSTALLATION: Where site inspection reveals that power points and light outlets have been either
renewed or installed in recent times, using wiring as specified in this specification, and the installation complies
strictly with this specification, do not replace such wiring.
Re-install lighting outlets, power outlets and appliances in the existing positions, new and position outlets as
directed. Provide additional light and power outlets and power circuits to meet the requirements of this specification.
7. WIRING
Install single insulated cables where sub-circuit or sub-main wiring is enclosed in conduit. Elsewhere install
concealed thermoplastic sheathed (TPS) cables.
Run all cabling in roof spaces where possible with loose drops to outlets and switches.
Do not install cabling below the ground floor unless written consent is first obtained. Where wiring is permitted
below the ground floor level protect the conductors in Cat. 'A'. PVC conduit.
Do not install cabling in eaves or the cavity of full brick or brick-veneer walls.
Except where otherwise specified, hereinafter, carry out all wiring using TPS conductors. Neatly clip wiring to the
sides of ceiling members at maximum 600mm spacings or to the side of 38mm x 23mm battens provided across
the top of ceiling joists.
Carry out wiring using the "loop-in" system. Do not join conductors between terminal connections.
Do not fix conductors to the side of wall plates or other ceiling members where they are vulnerable to damage by
the fixing of cornices, wall boards, etc. Use loose drops to power outlets and light switches, and loose conductors
capable of easy replacement without removal of wall linings or any structural work.
Conceal conduits throughout and, where run on brickwork, chase in to permit a minimum 10mm covering of
rendering. Where a conduit is embedded in concrete, use C.A.T. "B" U/G 20mm minimum conduit.
Carry out final connections of permanently connected equipment by installing a standard wall box where a rigid
conduit terminates, or a wall bracket in timber-framed structures, with terminators and a blank plate. Enclose cable
in a flexible PVC conduit. Take care when locating wall boxes to avoid excessive lengths of flexible conduit.
Ensure conduit enters and is securely attached to all wall boxes and the terminal enclosures of all appliances.
Terminate PVC conduit to ranges and water heaters in flush mounted boxes complete with take off angle adaptors
and approximately 900mm of flexible plastic conduit.
Ensure earthing complies with the system of the local supply authority, and earthing in roof spaces and wall framing
so it emerges adjacent to the connection to water pipes or copper clad electrodes securely fixed to building
structures.
In areas where earthing to copper water pipe is required, make the connection with suitable copper or brass clips in
the position required by the supply authority.
SPECIAL NOTE
(1) Give tenants at least forty eight (48) hours notice of any proposed interruption to the electricity supply, which is
not to be interrupted during non-daylight hours or for a period of more than six (6) hours during any one day.
(2) Install all wiring in such a manner as to give the rating of circuits specified and increase the size of wiring where
necessary for long runs to comply with SAA Wiring Rules, Clause 2.2.3 'Voltage Drop'.
END OF SECTION
Section 5
PLUMBING WORKS
1. GENERAL
SCOPE: This section deals with roof plumbing, storm water, general plumbing, sanitary fixtures, plumbing fixtures,
sewer, hot water (electric), hot water (gas), gas and gas appliances.
STANDARDS: Carry out all work in accordance with the relevant regulatory authorities requirements applicable to
the type of work involved, and particularly with (but not limited to) the following: -
REGULATORY AUTHORITIES: Applicable regulatory authorities include (but are not limited to) the following: -
All work involving waste disposal, water supply and plumbing fittings must be carried out by suitably qualified trades
people or competent persons, under the direct supervision of an appropriately qualified and licensed person.
WORK STANDARDS AND MATERIALS: All materials used must be of first quality, free from defects or blemishes.
Carry out the whole of the work in accordance with good general trade practice and to match the existing in all
details, where applicable. Make all materials to be used available for inspection by the Principal’s Representative.
Provide all necessary materials, finishes, equipment etc., even where not specifically mentioned, but necessary for
the satisfactory completion of the work, are to be included into the Works and form part of the Contract.
COMPLETION OF WORK: Remove all debris and surplus materials associated with the work from the Site and
dispose of it appropriately progressively and on completion. Make good any damage caused while undertaking the
work.
PIPE WORK: The Principal requires all Pipe Work in all dwellings to be metal. Contractors must seek approval
from the Principal to use alternative Piping material in Class 1 dwellings, subject to theft etc. Pipe work in Class 2,
3 & 9 Dwellings should be metal in accordance with the Principal’s Fire Safety Program. Note: Do not replace
metal pipe with UPVC/poly butylenes or other material in any dwelling unless approval is sought prior.
LEAD: Where lead waste pipes are found, remove and replace with an approved piping material suitable for the
purpose/building.
CERTIFICATES AND TEST REPORTS: Where a license is required to carry out any work under the Contract
(water, sewerage, gas, LPG etc) or accreditation (thermostatic mixing valves, backflow prevention device etc),
Exhibit 03 Technical Specifications MRP08 as amended.doc Page 92 of 214
MRP08 MAINTENANCE TECHNICAL SPECIFICATION
provide evidence of compliance before the work commences where relevant and a Certificate of Compliance,
Inspection and Maintenance Report, Commissioning and Test Report and the like, within 7 days of completion of
the work.
PENETRATIONS: All penetrations are to comply with relevant Standards and are to comply with the Principal’s Fire
Safety Program.
2. ROOF PLUMBING
NEW GUTTERING:
Removal of Existing Guttering: Strip the whole of the existing eave gutters on all elevations of the specified
dwellings. Take care during the removal of guttering to ensure that a minimum of disturbance is caused to existing
fascias and roof coverings. Dispose of waste materials off the Site.
Components:
Size and Profile Generally 115mm Quadrant type
Thickness 0.6mm gauge
Brackets Concealed type at 900mm maximum spacings fixed using galvanised helical nails or
proprietary clips
Joins No joins are permitted in guttering under 10.0 metres in a single straight line. Silicone seal
and pop-rivet fitted joints
Angles Factory pressed sheet metal or die-cast
Expansion Joints Provide in single straight lines of guttering over 30.0 metres long
Nozzles Factory pressed sheet metal, die-cast or PVC
Colour To match the existing or, if no match exists, a near match as accepted or directed by the
Principal’s Representative
Installation: Grade guttering to outlets so that all roof water will completely drain off to each discharge point and
keep it high enough to hide the ends of roof tiles. Water flood test all gutters at the completion of installation and
provide written certification to the Principal’s Representative that no ponding occurred during the gutter test.
Relay roof tiles (or metal sheeting) removed for the renewing of gutters neatly and truly when gutter work is
completed. Replace any missing or broken tiles to match the existing and re-bed capping, including over-flashing of
fascias under hip starter tiles using 0.7 mm thick zinc, and point up where disturbed.
Take care to ensure that gutter beads on all elevations are straight and true when completed.
VALLEYS:
Note: Do not use lead flashing in conjunction with pre-painted guttering. Use minimum 0.7mm thick zinc or another
material by the Principal in lieu of lead.
Generally: Provide the same profile and finish as the existing guttering for repairs. For replacement guttering use
Zincalume material painted externally the same colour as the existing. Use silicone sealed pop-riveted joins.
GUTTER GUARD:
Refer to other Section 3.4
NEW DOWNPIPES:
Removal of Existing Downpipes: Strip the existing downpipes on all elevations of the specified dwellings. Take care
during the removal of downpipes to ensure that a minimum of disturbance is caused to existing guttering and
stormwater connections. Dispose of removed materials off the Site.
Generally: Provide factory pre-painted type downpipe materials, except for downpipe bases where required.
Components:
Size and Profile: Generally 100mm x 50mm or alternatively other profiles to suit the same as the existing.
Thickness: 0.6mm gauge
Brackets: Purpose made factory pressed astragals spaced at maximum 1800mm intervals
Joins: Where joins are fitted, lap them in the direction of flow and pop-riveted them.
Angles: Rectangular, with offsets formed with lip outside the joint, double pop riveted into position and sealed with
silicone. Round downpipes factory pressed sheet metal or die-cast
Connections: Into gutter nozzle at top, into earthenware or PVC stormwater at the base
Colour: To match the existing or, if no match exists, a near match as accepted or directed by the Principal’s
Representative
Downpipe Bases (where required): Provide cast iron 1800mm high (with ears), 100mm x 75mm or 100mm round
bases, fixed to the wall at the top with suitable fixings and secured at the base into the stormwater drainage
pipework or, if no pipework exists, securely fixed to adjoining structure.
Installation: Supply and install new downpipes where they were originally fitted or are directed. Connect them at the
heads with eave gutters and terminate the base into the stormwater drainage system. Seal downpipe bases into
stormwater with either cement mortar (earthenware S/W) or PVC adaptors to suit (PVC S/W). Secure them to wall
or other vertical surfaces with astragals fixing using galvanised screws and washers. Pack out 25 mm from the
surface to clear stringer courses and plinth moulds (where necessary).
Generally: Provide the same profile and finish as the existing downpipes for repairs. For replacement downpipe use
Zincalume material painted the same colour as the existing. Where joins are fitted, they are to be lapped in
direction of the flow and pop-riveted.
COLOURS: Generally to match the existing or the approved colour scheme by the Principal’s Representative.
GENERAL:
Unless otherwise directed or specified, fill all trenches in immediately pipe laying is completed.
EXCAVATION IN ROCK: Rates for excavation in rock must be as agreed or determined by the Principal’s
Representative prior to any excavation. The measurement of excavated rock will be limited to the amount of rock
determined by the Principal’s Representative as necessary to adequately perform the required works.
REACTIVE SOIL: All sewer, stormwater and subsoil piping is to be PVC. The Contractor may use alternative
materials only with the prior approval of the Principal’s Representative and at no additional cost to the Principal.
Make appropriate provision for reactive soils and subsidence in mining areas where they occur on the Site.
MATERIALS:
(A) Sewerage drains: Use 100/150mm UPVC to AS 1260 (DWV) and solvent cement fittings to AS 1260,
all stamped and branded as conforming to Australian Standards.
(B) Sullage/Stormwater drains: Generally UPVC to AS 1260 (DWV sewer grade) and solvent cement fittings
to AS 1254. For sullage drains between gullies and waste connections UPVC sewer grade pipes and
fittings as for sewerage drains.
(C) Stormwater drains (across driveways and footpaths): Use either cast iron, ductile iron or galvanised
steel in accordance with AS 3500.3.
(D) Sullage pits: Use 1500mm x 1500mm x 450mm deep pits with two absorption trenches 2400mm x
450mm x 450 deep with the trench drain manufactured from recycled plastic in U shaped sections
1500mm long x 350mm high.
ALTERNATIVE MATERIALS:
Use the following alternatives only where permitted by the relevant authorities and only with the approval of the
Principal’s Representative.
Use approved UPVC pipes and fittings, Type SWV for sanitary plumbing, Class "SH" to AS 1260 for sewerage and
sullage drainage lines other than across footpath and in driveways, subject to the following additional requirements:
(A) Indelibly marked approved UPVC. pipes every 450mm with the name of the material and with the
manufacturers Trade Name.
(B) Suitably marked approved UPVC fittings with the name of the material and with the manufacturers
Trade Name.
WORKMANSHIP:
Sewer drains: To AS 3500.2
Stormwater drains: To AS 3500.3
Sullage pits/drains: Use construction methods adopted from and in compliance with AS 1547, Appendices 4.5A.
Metal for filter trenches must be clean 20mm blue metal (or a suitable approved equivalent in areas where blue
metal is not available).
Where so directed, notify the Principal’s Representative prior to the commencement of work on pipelines and
trenches, and leave excavations open for inspection. Backfill all excavations immediately after inspection unless
otherwise directed. Compact backfill to allow for settlement to ensure that filled excavations remain level with level
with the adjacent ground level.
PIPELINES: Excavate for, provide and construct, pipelines as specified in the Extent of Works and any sketch or
drawing.
a) Install Vitrified Clay generally in accordance with the requirements of the relevant authority.
b) Lay all pipelines in straight runs from each change of direction with uniform falls, solidly bedded on
barrels in accordance with lines and levels, as specified on the Work Order or otherwise specified,
with joints closely butted with inverts flush and each length swabbed where necessary. Provide
cleaning eyes at each change of direction and at not more than 9 metre intervals in straight runs.
c) Make joints with rubber compression rings or cement mortar composed of two (2) parts clean sharp
sand and one (1) part of cement, with each joint neatly splayed off.
d) Take care to observe all given and required dimensions, grades, and the like, and fill any excess
excavations in trenches with suitable material at no additional expense to the Principal.
e) Ensure the minimum grades of such lines , and for agricultural pipes are laid in accordance with the
Plumbing Codes and local Supply Authority requirements.
LINES UPVC:
a) Install UPVC generally in accordance with AS 2032, with joints solvent welded to suit manufacturers
written specification.
b) Provide for the whole length of the drain line, suitable compressive supports at 1500mm maximum
centres. Where the excavation is in sand or loam free of hard objects, lay the pipes directly onto the
suitably graded trench base.
c) Locate pipe at the centre of trench, to correct grade and alignment with true invert, with spigot ends
pointing in the direction of flow. Provide suitable access or inspection openings at maximum centres
and positions required by the relevant authority.
d) Provide minimum regulation cover as required and where such cover cannot be obtained refer to the
Principal’s Representative for direction.
e) Fill in over the full width of trench and to a depth of 300mm over the pipes with selected soil, sand,
loam or fine aggregate free of rock or other hard particle over 10mm. Excavated material complying
with above may be used as fill material. Use the excavated material otherwise for the final backfill.
(i) UPVC to Vitrified Clay Socket: Use suitable adaptor to suit the compression required of a
Vitrified Clay rubber ring. Do not use mortar joints.
(ii) Vitrified Clay Spigot to UPVC: Use suitable adaptor as above and connect to vitrified clay
spigot through a Vitrified Clay double socket and rubber rings.
4. FITTINGS
Where directed to replace existing tap ware, fit new chrome plated, satin chrome or powder coated brass Bib taps,
Pillar taps, Washing Machine taps, Stop taps, Cistern taps, Shower Sets, Basin Sets, Bath Sets, Kitchen Hob and
Wall Sets as required. Fit matching tap handles complete with "H" and "C" or colour coded (red-hot, green or blue-
cold) buttons as applicable.
5. MAINTENANCE OF GAS
Ensure all materials for the Works are the best of their respective kinds and comply with the relevant standard and
are of equal dimensions, sizes, weights and quality to the materials used in the original construction, or are as
recommended by the relevant manufacturers unless otherwise directed.
6. SERVICE
Ensure relevant personnel are fully conversant with all relevant present day repair techniques, provide a service
organisation capable of a first class work standard and are able to provide all necessary testing equipment. The
repairs required are not limited to equipment only, repairs may be required to services associated with
equipment/appliances (water pipes, gas pipes, taps, valves, fittings, flues and flashings etc).
Carry out equipment/appliance services in accordance with the manufacturers written specification and the relevant
regulations.
Provide a written report detailing why any equipment/appliance is condemned for replacement.
7. INSTALLATION OF GAS & ELECTRICAL HOT WATER HEATER, GAS STOVES AND ROOM HEATERS
GENERAL: Comply with Section 10, Component with hot water heaters, gas stoves and room heaters.
HOT WATER SERVICE: Install water heaters and hot water services in accordance with manufacturers written
specification and as specified hereunder. The use of flexible connectors to connect Hot Water Services is NOT
permitted either internally or externally.
NOTE: Instantaneous gas HWS cannot be installed in bathrooms, toilets, bedrooms, combined living sleeping
rooms or any other unventilated room. Internal gas instantaneous HWS should be replaced with electric
Instantaneous or with external gas HWS.
Make minor adjustments to factory set appliances such as gas stoves and room heaters to ensure their suitable
operation.
TEMPERATURE LIMITING VALVES: Tempering Valves (temperature limiting valves) are to used in all BCA Class
1, 2 and 3 buildings. Thermostatic Mixing Valves (TMV’s) are to be used in BCA Class 9 Dwellings ONLY or as
directed by the Principal’s Representative..
GAS STOVES AND ROOM HEATERS: Install gas stoves and room heaters in accordance with manufacturers
written specification and the gas supply requirements.
WATER HEATER (GENERALLY): Use new copper pipe and suitable fittings for the various outlets.
Thoroughly remove all internal rough edges from pipes after cutting, ensuring the bore is left not less than the
nominal size of pipe. Keep all exposed pipework level and plumb, fitted tight to walls and set neatly around
obstructions where applicable. Neatly secure pipes to walling at not more than 1350mm centres with suitable type
brass or copper saddles (with brass screws) and with suitable plugs. Lay pipe runs outside buildings in the ground
to a depth of at least 230mm cover and under buildings secure pipes to floor timbers and concrete floors in a
suitable manner using brass or copper clips or brass straps (with brass screws) at 900mm centres. . Ensure that
runs of exposed Hot Water Piping is minimised. Insulate (appropriate lagging) and secure pipes to prevent heat
loss and water hammer.
Neatly finish off all solder/welds etc, free from lumps and with all surplus flux and cleansing agents thoroughly
washed off and exposed pipes left free from marks, stains and lumps. Thoroughly flush out the whole of the new
service and leave the pipes, fittings and taps in good working order, free from leaks.
Check all electrical earth clips are connected in accordance with power supply authority requirements.
Ensure that the electricity is turned off at the meter and test that circuits are de-energised before temporarily
disconnecting the electrical earth clips.
Advise the tenants prior to the power being turned off and reconnect power without delay in accordance with
Section 4, Electrical Works.
Neatly fit tubing where passing through timber, concrete or brickwork, secure and insulate to prevent water
hammer, heat loss and damage to pipes.
Neatly reset bricks removed for the installation of pipes in cement mortar and neatly point up holes cut through
walls to match existing work and clean down walls on completion.
Remove all disused pipe, fittings, hooks, plugs and the like, (except pipe fittings laid in ground) and cap off all
exposed pipe. All disused pipe to be removed from the Site and disposed of in accordance with the Contractors
WRAP plan. Make good damaged walls, etc. to suit the existing.
Restore roof coverings, wall surfaces, roof timbers, mouldings, framings and the like, damaged, disturbed and
removed to enable service to be installed, to the original condition, and rectify any material damaged during the
progress of the work at the Contractor's expense.
EXTERNAL GROUND MODELS: Install weatherproof heaters externally where directed by the Principal’s
Representative on concrete bases to meet requirements of AS3500.4.
Connect 13mm OD copper drainpipes to combined temperature/pressure relief valves, to discharge externally clear
of wall faces in directed position. Preferable to discharge over yard gully
INTERNAL MODELS: Fit internal models with a safe tray and safe waste drained in accordance with the relevant
regulations.
PRESSURE LIMITING VALVE (Mains Pressure Only): Provide and fit to cold water inlet lines, in accessible
positions, between heaters and non-return valve/stop tap, a suitable pressure limiting valve set to suit the
manufacturers written specification, lower than the setting of the top relief valve.
Extend the 19mm OD main run from the heater with a 19mm OD branch to showers, a 16mm OD branches to other
single outlets and a 13mm OD branch to basins.
FITTINGS: Carry out joining of copper tube to required current Australian Standards.
Carry out pipe work in straight runs and minimise the use of elbow fittings. Ensure tees formed in runs do not have
any tube protruding into the water flow.
Only bending CP or unplated tube where a suitable mechanical pipe bender is used. Provide all bends by a suitable
method of pipe softening and do not provide cold, sharp flattened or crimped bends, or the like, in lieu of gradual
sweeps.
COLD WATER CONNECTIONS: No additional payment will be made for the freezing of pipes to make repairs,
adjustments or additions to water services.
Connect heaters to the main cold water supply using 19mm OD Type B copper tubing to a wall surface termination,
and 13mm OD Type B Chrome Plate tubing (up to 2 metres length) for connection of the heater.
Install a 13mm stop tap for the heater water supply. Provide a suitable non-return valve where required by the
relevant supply authority.
Use approved combined stop tap/non-return valve in lieu of separate items where required.
CONCEALING OF PIPES: Unless otherwise specified, conceal all pipe work in walls, cupboards, ceiling areas or
under floors, except short sections exposed to view within the dwelling to heaters and hand-wash basins. Provide
close fitting CP domed wall flanges where new tubing enters/emerges from wall face.
Chrome plate all new exposed hot and cold water piping and fittings in the dwelling, unless specified otherwise.
Terminate hot and cold connections to heaters at the wall face with a male thread protruding for the separate
connection of heaters with CP tubing.
Securely fix all pipe work to prevent movement when taps are used.
Replace materials damaged during removal with matching new materials including any existing wall tiling.
Carefully remove and restore wall sheeting as necessary to conceal pipe work.
Bore neatly through top and bottom plates, noggings and timber and concrete flooring and neatly cut away small
section of noggings, etc., as necessary to conceal pipe work.
SOLAR HOT WATER SYSTEMS: Install only min 300L Solar Hot Water Systems. Install all Solar Hot Water Systems
as required by the manufacturer. Solar Hot Water systems must be installed with appropriate Solar panels (collectors)
correctly located, solar pump and electric hot water boost.
Solar Hot Water Systems to be installed with Tempering Valve (equal to RMC Orange Cap) and Solar Transfer Valve
(equal to RMC) where connected with booster heater.
8. TESTS
Ensure that completed hot water services are capable of withstanding hydrostatic pressure equal to that required
by the supply authority for cold water services. Test the pressure where required by the Principal’s Representative.
9. ELECTRICAL WORK
NOTICE AND FEES: Make all arrangements with the supply authority for the connection of supply, including the
service of all notices and paying all fees and charges required by the authority. Supply all necessary electrical
fittings, materials and accessories to complete the work in accordance with this specification.
Test the gas service in accordance with the relevant authority requirements.
Extend existing services with pipes and fittings made and assembled in accordance with gas supply authority and
manufacturers written specification.
Install all component parts of the extension, such as pipework and fittings, so that they are removable without
damage to either piping or the building.
In dwellings with timber ground floors, secure pipe work under floor framing at 1800mm max. centres with screw
fixed clips of similar material to the pipe work.
For underground installations, during backfilling of service trenches, lay a warning tape above and for the full length
of buried pipes of durable plastic material, minimum 100mm wide, marked continuously with "GAS PIPE UNDER"
and colour to AS 1345.
REPLACEMENT GAS APPLIANCES: Instruct tenants in the use of appliances and ensure manufacturers operating
instructions are left with the tenants.
Provide a Certificate of Compliance to the Principal’s Representative along with the Work Order.
12. INSPECTION
Inspect and report to the Principal’s Representative on the condition of appliances and flues where any such work
is required under the Work Order.
13. REPAIR/REPLACE
Install and repair all gas appliances in accordance with manufacturers written specification and relevant authority
requirements. Test all systems and appliances after installation for correct and reliable operation.
Leave all appliances in first class condition and full working order.
Clean all appliances. Remove all rubbish and trade waste from the Site progressively and on completion.
BLOCKED DRAINS: Drains must be cleared to the full diameter of the pipe and for the entire length of the sewer.
Clear blocked gully traps for the full diameter of the trap. Ensure that all drains operate properly after unblocking.
Provide a detailed report of the cause and location of blockage to the Principal’s Representative using the
Principal’s approved report.
14. MATERIALS
COOKING APPLIANCES AND HEATERS (GAS): Comply with section 10, Component Schedule
15. COMPLETION
Remove all debris and surplus material associated with the work from the dwelling/property. Make good on
completion. Where the work is arranged as a separate job, i.e. not on a Work Order, notify the Principal’s
Representative, in writing, when the job is completed and ready for final inspection.
END OF SECTION
Section 6
PAINTING WORKS
Section 6.1
1. GENERAL
SCOPE: This section deals with the preparation of unpainted surfaces and the surface preparation of previously
painted surfaces ready for the application of coating systems specified in Section 6, Painting Works.
SPECIAL NOTE: The use of mobile scaffolding and or scissor lifts or similar equipment to perform the work must
comply with all standards, codes and manufacturers written specifications and recommendations.
Carry out the work in accordance with the Legislative and Policy Conditions and particularly the following:-
x AS/NZS 2311: Guide to painting of buildings
x AS 4361.2: Guide to lead paint management Part 2: Residential and commercial buildings.
x all other relevant Acts, codes of practice, standards and guidelines.
GENERAL: The Principal has a lead paint management policy that is aimed at minimising health risks to users of
heritage and pre-1970 constructed buildings. The policy requires the condition of painted surfaces of such buildings
to be assessed for the presence of lead paint before any surface preparation or re-painting commences.
“LEAD-SAFE” PRACTICE: Where assessment by the Principal or testing by the Contractor has established
that the presence of lead exceeds the permissible level, all surface preparation and painting must be carried out in
accordance with this clause 2 and the requirements of AS 4361.2, Guide to lead paint management.
TESTING BY THE CONTRACTOR: Testing is to be only carried out where the Principal’s Representative, directs
the Contractor to carry out testing for the presence of lead paint before any surface preparation or re-painting
commences, carry out testing in accordance with AS 4361.2.
Testing may be carried out by the chemical colorimetric test reagent method, portable X-ray fluorescence method
or by the collection of samples for laboratory analysis.
The minimum number of tests to be carried out on the interior painted surfaces of a room is:
x 1 per wall;
x 1 per ceiling;
x 1 per door;
Exhibit 03 Technical Specifications MRP08 as amended.doc Page 105 of 214
MRP08 MAINTENANCE TECHNICAL SPECIFICATION
The minimum number of tests to be carried out on the external painted surfaces of a building is:
x 1 per wall;
x 1 per fascia;
x 1 per door;
x 1 per door frame;
x 1 per window assembly; and
x 1 each per auxiliary structure such as sheds, garages, pergolas and carports.
On completion of testing prepare a written report, setting out the results of all testing, and submit it to the Principal’s
Representative. The report must be in format approved by the Principal’s Representative. The test report must also
include details of the condition of the painted surfaces in terms of the criteria descriptions set out in the table below.
The Principal will examine the report and determine if “lead-safe” practices should be followed during re-painting.
The Principal will then issue a Work Order for the painting and the Order will cover “lead-safe” practices where
necessary.
TRAINING: Ensure all personnel working on “lead paint risk” surfaces have satisfactorily completed a lead paint
management training course held by the Master Painters Australia NSW Association or a course of equivalent
standard.
PROTECTION OF PERSONNEL: Where working on “lead paint risk” surfaces, ensure that all personnel, the
Principal’s tenants and the public are protected from exposure to lead hazards in accordance with the requirements
of Section 6 of AS 4361.2.
PAINTED SURFACES (INTERNAL or EXTERNAL): Where working on “lead paint risk” surfaces, take all necessary
precautions to ensure the containment of all debris, dust and contaminants in accordance with the requirements of
AS 4361.2, Section 5. Only remove all blistered, flaked and peeling paint by wet scraping and wet sanding as
described in AS 4361.2, Section 3.4.4(a). Allow surfaces to dry. Then fill, sand smooth, dusted\\ off and spot seal
voids and imperfections.
Apply new paint in accordance with AS 2311:2000 and all other relevant requirements of the contract.
Collect up all paint scrapings and residue into sealed bags and properly dispose of it as required by the
Environment Protection Authority.
Carry out the above procedures for both internal and external surfaces requiring repainting. Address the main aim
in the above process and minimise the dust, fumes and lead contaminated spores entering the surrounding
atmosphere, soil and waterways and causing health problems for people or animals.
CLEARANCE TEST: On completion of painting of “lead paint risk” surfaces the Contractor must carry out clearance
testing in accordance with AS 4361.2. Prepare a written report, setting out the results of the clearance testing, and
submit it to the Principal’s Representative. The report must be in format approved by the Principal’s Representative.
3. MATERIALS
FILLING, STOPPING AND CLEANING MATERIALS: Ensure all paint strippers, abrasive papers and blocks,
cleaning agents, etching solution, mould inhibitors, rust inhibitors, size, stopping, knotting, fillers and other
commodities are the types recommended by the coating manufacturer for the surfaces being prepared.
4. WORKMANSHIP
PROTECTION: Protect all building and tenants' property from damage, including furniture, floor coverings, curtains,
gardens, plants, and the like and make good any damage. When working on or about any open windows and doors
ensure that any necessary temporary barriers are in position to stop dust and/or debris from entering the premises.
Attach dust bags to all tools, in particular electric sanders and planes and ensure the encapsulation of all disturbed
debris and dust.
CLEAN INTERIOR / EXTERIOR: Prior to painting, clean interior/exterior surfaces using sugar soap or a similar
product to suit the manufacturers written specification to remove all accumulated dirt, chalk and grime.
After washing, rinse the area thoroughly with water and allow to completely dry before painting with undercoat or
finish coat.
Dull all glossy paint areas with sandpaper or a fine steel wool before painting over.
DEFECTS: Ensure that all holes, cracks, defective joints and other defects in surfaces to be prepared and coated
are made good. Patch with matching lining material, to suit the nearest complete surround of framing, any defect
greater than 75mrn diameter.
SURFACE TO BE COATED: Do not proceed with preparation if any substrate material or surface is of such a
standard that, even with the preparation work called for in this section, it cannot be brought up to a standard that
will allow first class painting/clear finishing.
Prior to carrying out any remedial works to the defective area inform the Principal’s Representative of the defective
area so that any remedial works can be approved by the Principal’s Representative before being carried out. Post
work approval for remedial works will not be granted by the Principal’s Representative.
DOORS AND WINDOWS: Check all doors and windows to ensure ease of movement and good working order with
correct tolerances to allow for painting and reinstate weather grooves when required. Ensure any remedial work
required is carried out in accordance with Section 2, Minor Repair Work.
PRE-PRIMED SURFACES: Sand down any breakdown or damage to the primer to a sound surface. Proceed with
re-priming immediately.
BRUSH DOWN: Brush down all surfaces immediately before application, to remove dust, dirt and loose material.
DRESSED TIMBER: Ensure timber is smooth, free from raised or woolly grain, planning burrs or other machining
defects. Slightly round or ease all sharp edges to ensure they can be properly coated. Sand to bring up to a smooth
finish along the direction of the grain.
ROUGH SAWN TIMBER: Thoroughly brush along the direction of the grain to remove dust and dirt.
DAMAGE/DEFECTS: Scrape off any loose or soft material, including in all holes, depressions, resin/gum pockets,
knotholes, surface splits, checks and any localised decay. After application of a primer/sealer, fill these areas with
linseed oil putty or other appropriate external filler.
FIXINGS: Take all timber fixings below the surface to be paint/clear finished, but leave corrosion resistant timber
fixings flush with the surface to be paint finished.
CLEANING: Remove all resin, grease and oil by wiping down with mineral turpentine or scraping. Allow to dry and
remove all dust.
STEEL: Remove loose rust and scale by hand-tool or power-tool cleaning. Use chemical pre- treatment to remove
the last traces of rust and to inhibit rust formation to suit the manufacturers written specification.
ZINC/ZINC ALLOY COATED STEEL: Remove all grease, oil and other solvent soluble contaminants by
wiping/brushing with mineral turpentine or white spirit. Finally wipe clean with clean rags/brushing and clean
solvent. Allow to dry and proceed with the next operation immediately.
ALUMINIUM: Remove all grease, oil and dust by wiping/brushing with mineral turpentine or white spirit. Wash
thoroughly with clean water. Allow to dry and proceed with the next operation immediately.
BRICKS: Remove loose dirt, sand, aggregate and mortar by brushing down or blocking-off the surface with a flat
stone/hardwood block.
Remove efflorescence by dry brushing or by wetting the surface and treating it with 10% commercial hydrochloric
acid solution. Allow the surface to react for 5 minutes, scour the surface with a stiff bristle brush, wash off with clean
water and allow to dry.
Dust down and wash cleaned surfaces with clean water and allow to dry.
CONCRETE: Remove grease/formwork oil with solvent or water and household detergent. Wash with clean water
and allow to dry.
Fill unwanted holes with cement grouting and allow to cure. Remove loose surface material/surface projections with
a flat stone.
Roughen slightly dense/glazed surfaces with coarse abrasive stones or by wetting the surface and treating it with
10% commercial hydrochloric acid solution. Allow the surface to react for 5 minutes, scour the surface with a stiff
bristle brush, wash off with clean water and allow to dry.
Remove efflorescence by dry brushing or by wetting the surface and treating with 10% commercial hydrochloric
solution as above.
Remove all dust and dirt by brushing, air blast, hosing, or scrubbing as may be necessary and allow to dry.
CEMENT PLASTER: Adequately cure and dry surfaces. If mould is evident, treat surfaces with one part sodium
hypo-chlorite household bleach/three parts clean water solution or an approved proprietary anti-mould solution and
allow to dry. Remove efflorescence by brushing only.
CONCRETE MASONRY: Remove loose dirt, sand aggregate and mortar by brushing down or blocking-off surface
with a flat stone/hardwood block.
If mould is evident, treat surfaces with one part sodium hypo-chlorite household bleach three parts clean water
solution or a proprietary anti-mould solution and allow to dry.
Remove efflorescence by dry brushing or by wetting the surface and treating with 10% commercial hydrochloric
solution. Allow the surface to react for 5 minutes, scour the surface with stiff bristle brush, wash off with clean water
and allow to dry.
Remove all dust and dirt by brushing, air blast, hosing or scrubbing as may be necessary and allow to dry.
FIBROUS PLASTER/PLASTER BOARD: Check for and remove release agents and other contaminants by
washing with clean water and solvent as necessary, and allow to dry.
Where jointing compound and cast sheet surface finishes vary in porosity treat to ensure a first class finish.
Fill cracks and surface imperfections with patching plaster and lightly sand smooth. Remove all dust.
Where sheets do not contain asbestos remove completely all mould or growth to give a clean, smooth, sound base
ready for recoating.
POLYESTERS (GRP) /PHENOL FORMALDEHYDES: Wipe all surfaces with methyl ethylketone or other suitable
solvent. Lightly abrade with sandpaper, and dust off. Proceed with priming immediately.
UNPLASTICISED POLYVINYL CHLORIDE (UPVC): Wipe all surfaces with mineral turpentine, methylated spirits or
white spirit. Lightly abrade with sandpaper and dust off. Proceed with topcoats applicable for walls/timber
immediately.
MOULD: Sterilise surface mould by washing/sponging the whole surface with a one part sodium hypo-chlorite
household bleach to three parts clean water solution and then: -
x Allow the bleach to act for 30 minutes and wash off with clean water.
x Wash cloths/sponges regularly in clean water.
x Treat with anti-mould solution to suit the manufacturers written specification.
GAP FILLING: Make good, as far as practicable, all cracks, holes, indentation and damaged surfaces with putty,
wood filler or plastic wood as appropriate in accordance with manufacturers written specification and also: -
x Allow to dry or set before sanding back level with the surface.
x Prime coat/seal timber before using putty.
x Wet cement base plasters before applying filler.
x For exterior wet areas, use only Portland cement base type or water-insoluble organic-base gap
fillers.
x Cellulose based fillers (e.g. Polyfilla) are prohibited for exterior filling.
ALL SURFACES EXCEPT ROOFS: Wash down surfaces with a solution of 5/10mL ordinary household detergent
to 1 litre of warm water or a solution of 3Ogms trisodium phosphate to 1 litre of water.
Wash down with clean water to clean off and allow to dry. Alternatively, use a proprietary pre-paint cleaner in strict
accordance with manufacturers written specification.
For heavy smoke and grease deposits on surfaces wash down with mineral turpentine, a 5% solution of ammonia
or a 1:40 solution of sugar soap and water as necessary to remove the deposits.
Prepare coatings which have chalked by sanding, brushing, water blasting (pressure must not exceed 1500psi
except for fences) or other methods as appropriate.
TIMBER: Completely remove all blistered, flaked, excessively chalked and cracked paint to give a sound base for
re-painting.
Scrape out all damaged or decayed timber and where the area is extensive, cut out and replace with treated timber
primed (including end grain) before fixing.
Scrape off any loose or soft material, including in all holes and depressions in timber due to damage or defects
such as resin/gum pockets, knotholes and surface splits.
Remove and replace sprung or loose corroded nails and screws. Punch corroded nails that cannot be replaced 1
mm below the face and provide additional nailing.
Ensure that nail and screw heads are countersunk sufficiently to hold stopping. Prime prior to stopping.
Where necessary strip paint back to the original timber using the most appropriate of the following methods:
x With all UV damaged timber, i.e. sun bleached grey areas, remove the damaged timber exposing the
original coloured timber prior to new paintwork application.
x Use an electrically heated hot air stream to soften paint before scraping off with a broad knife.
x Sand using belt sanders.
x Use paint removers to in accordance with manufacturers written specification.
x Hand scrape.
VARNISHED SURFACES: Wash down with sugar soap or similar product to suit the manufacture's
recommendations to remove grease and dirt prior to sanding. Strip all perished, disfigured and marked varnish
work with the necessary strippers, neutralisers and sealers to bring the surface to a uniform blemish-free surface.
Sand and prepare as specified under Painted Surfaces - Good Condition in this section.
FIBRE CEMENT SHEET: Where sheeting does not contain asbestos remove completely all mould, growth, and
flaking or loose paint to give a clean, sound, smooth base ready for re-coating. Feather the edges of remaining
paintwork so as not to show through finished work. Fill small cracks shall be filled with an elastomeric sealant.
CEMENT PLASTER/CONCRETE/MASONRY: Remove the fine white powder of efflorescence by brushing and
then wiping with a clean damp cloth. Remove faulty mortar by wire-brushing and make good with fresh mortar to
match and also: -
x Treat crumbling lime mortar with a solution of 150ml of concentrated phosphoric acid and clean water
to make 1 litre.
x Apply the solution, allow to stand for 10 minutes and wash down with clean water.
x Ensure that the cause of any dampness has been removed and that the substrate is dry before
applying any coating.
x Wire brush all moss and lichen affected areas to remove all loose powdery growth and treat affected
areas using the solution and method recommended in clause 7.5.4, A.S 2311.
x Remove grease by washing with a 1:40 solution of sugar soap and water until completely removed,
then wash with clean water and allow to dry.
x Where necessary strip paint back to the original surface.
x Remove all chalk dust and dirt when dry using a stiff bristle brush.
METALWORK: Remove all corrosion, in whatever form, where it occurs. Sand edges to form a smooth surface
unaffected by corrosion. Use chemical pre-treatment to remove any last traces of, and to inhibit future, corrosion.
Clean down completely before spot priming to suit the coating system specified.
GALVANISED STEEL (ROOFS): Ensure that the roof and all barges, ridges, valleys and flashings are sound.
Replace any sections containing rust, in accordance with Section 3.4, Roofing. Clean gutters inside and out and
clean to remove all loose and peeling paint.
Allow to dry thoroughly before painting. Feather back remaining paint with a wire brush. Spot prime exposed areas.
13. COMPLETION
On completion fully prepare all surfaces so they are ready for the application of paint coatings without further work.
Immediately after, and as necessary during preparation work, clean up and remove all debris from the Site.
END OF SECTION
Section 6.2
PAINTING - INTERIOR
1. GENERAL
SCOPE: This section deals with normal thin film coating and sealing work on prepared surfaces as specified in
Section 6.1, Preparation for Painting – Exterior/Interior, with the painting of the interiors only of each building.
SPECIAL NOTE: The use of mobile scaffolding and or scissor lifts or similar equipment to perform the work must
comply with all standards, codes and manufacturers written specifications and recommendations.
Carry out the work in accordance with the Legislative and Policy Conditions and particularly the following:-
x AS/NZS 2311: Guide to painting of buildings
x All other relevant standards, Acts, codes of practice and guidelines.,
In some circumstances, the specified paint system may be unsuitable for a particular portion of the work. In these
situations, an alternative system may be proposed by the Contractor to the Principal's Representative complete
with supporting data, technical details and a full quality plan. The Principal’s Representative will then review the
alternative system and, where appropriate, may accept the Contractor's proposal.
2. MATERIALS
The whole of the paint materials to be used must be Premium Quality, brought on to the Site in the original sealed
containers with the manufacturers label, seal intact, applied in accordance with the manufacturers written
specification and conforming with the appropriate Australian Paint Approval Scheme (APAS) specification. Where
required, make samples available for testing purposes.
PRIMERS AND UNDERCOATS: These must be of the same brand as the finishing coat for all surfaces.
MOULD RESISTANT PAINTS: Use those in all areas prone to mould such as laundries, bathrooms and kitchens.
DELIVERY: All thin film coatings must be delivered in sealed containers, clearly labelled with the following
information:
x Type of material
x Brand name
x APAS approval number.
3. WORKMANSHIP
SURFACE PREPARATION: comply with Section 6.1, Preparation for Painting Exterior/Interior. Report to the
Principal’s Representative any surfaces which may not provide the required finish or contain defects that may
adversely affect the painting work. Commencement of painting means that the substrate is warranted by the
Contractor as satisfactory for first quality work.
COLOUR RANGE: Carry out painting in the selected colours. For touch-up work use a paint colour to match the
existing. Generally, paint ceilings and windows white. A colour scheme may be supplied by the Principal’s
Representative before the commencement of painting.
CLEANLINESS: Keep all brushes, tools and equipment in a clean condition. Keep all surfaces clean and free from
dust during coating and drying. Provide a suitable receptacle for liquids, slop washings and the like. Do not use any
sanitary fitting of the building for the disposal of waste or for cleaning equipment. Store materials in a dry area
protected from extreme temperatures and clear of the floor.
DRY FILM THICKNESS TESTING: The Principal’s Representative may direct that a dry film thickness test in
accordance with AS/1580 be carried out to establish film thickness. Any damage as a consequence must be made
good at the expense of the Contractor.
4. PREPARATION OF MATERIALS
GENERAL: Prepare coating materials as recommended by the manufacturer. Strain through fine gauze any coating
material showing small particles in application. Do not intermix different coating materials. Stir coating materials to
obtain an even consistency before use, unless otherwise recommended by manufacturer. Only add thinners, driers
and extenders in accordance with manufacturers written specification.
5. PROTECTION
SIGNS: Where necessary, exhibit 'Wet Paint” signs and provide protective barriers.
GLAZING: Protect etched, sand blasted and ground glass glazing from attack by oily constituents of coating
materials by treating and protecting edges before coating and cleaning surfaces immediately after coating.
FITTINGS, FIXTURES & HARDWARE: Remove these from surfaces to be coated and cleaned and replace them
square, plumb and true on completion. Do not paint hinges unless previously painted.
6. APPLICATION
GENERAL: Apply coatings as specified and in accordance with the manufacturers written specification and after
any previous coats have achieved the necessary drying before re-coating.
PRIMING (GENERALLY): Apply priming coats by brush unless other methods are specifically permitted. Work
primer into surfaces, joints, angles and end grain. Ensure that priming coats are of adequate thickness and suit
surface porosity.
Ensure that any primed surfaces which have deteriorated on site or in transit are touched-up or re-primed.
Re-prime if more than one month has elapsed since priming before top coating.
PRIMING JOINERY: Where timber has been treated with preservative, check and ensure that coating materials are
compatible with the preservative.
PRIMING METAL: Prime metal surfaces on same day as they have been prepared and cleaned.
UNDERCOATS: Apply an even film over all surfaces, to a continuous wet edge, avoiding uneven thickness at
edges and angles. Tint undercoats differently relative to the surface colour scheme.
FINISHING COATS: Apply an even film over all surfaces, to a continuous wet edge, avoiding brush marks, sags,
runs and other defects. Where two gloss finishing coats are specified, apply the second coat within 48 hours of the
first coat.
TIMBER FITTINGS: Apply the finish required to top, bottom, edges and all internal surfaces, including shelves.
TIMBER DOORS: Prime and paint top and bottom edges of new doors before hanging doors with the same number
of coats as specified for the exposed surfaces. Paint the inside and outside of doors and frames. Existing internal
insitu doors to be prepared and painted front, back and stile sides only.
RUB DOWN: Rub down all priming and undercoats to a smooth surface with fine glass paper and remove all dust
before applying the next coat.
GLAZING REBATES AND BEADS: Apply coatings to rebates and beads before glazing.
GLAZING PUTTY: Remove all loose putty, prime rebates, sprig and reputty as required and prime and paint
glazing putty and compounds, as recommended by their manufacturer. Clean glass before priming putty faces.
Extend paint adjacent to glazing across putty and 2mm on to glass, but not beyond sight lines. Wipe off any over-
painting beyond sight line while wet and do not allow it to dry and later cut back.
BRUSH PAINTING: Apply all paints by brush unless otherwise recommended by AS 2311:2000 or as approved by
the Principal’s Representative. Lay off all areas evenly and ensure that finished surfaces are free from brush marks.
SPRAY PAINTING: Unless specifically requested in writing by the Contractor and approved in writing by the
Principal’s Representative, no spray painting shall be permitted inside or outside a building. Where approval is
given then only use airless spray painting. Mask all adjoining surfaces.
KITCHENS / BATHROOMS /LAUNDRIES: Finish the walls of all kitchens, cooking recesses, bathrooms, combined
laundry/bathrooms, laundries and W.C. recesses with 100% Acrylic (Waterborne) gloss; and finish woodwork and
painted cupboards in alkyd full gloss enamel.
Where the dining room and kitchen or living room and kitchen have common wall surfaces, all such wall surfaces
are to be painted as for the kitchen with 100% Acrylic (Waterborne) gloss.
OTHER ROOMS: Finish friezes and walls of other rooms in 100% Acrylic (Waterborne) semi gloss and finish
woodwork with varnished\ or paint as specified.
CEILINGS: Finish all ceilings and cornices to all rooms with an appropriate ceiling paint (100% Acrylic Waterborne)
matt finish to suit the purpose of the room.
Cover interior sash channels (runners) and parting beads, where stained and varnished, with two (2) coats of
Shellac or equal and where painted, with one (1) coat of a suitable undercoating and one coat of full gloss enamel.
Allow to dry and harden overnight, then move sashes so that they run freely in the channels (runners).
INTERNAL OF KITCHEN AND LINEN PRESS CUPBOARDS: Apply two (2) coats of 100% Acrylic (Waterborne)
full gloss to cupboards. Where previously painted, after preparation, apply one (1) coat of 100% Acrylic
(Waterborne) full gloss.
BATHROOM, KITCHEN, DINING ROOM, COMBINED LAUNDRY/BATHROOM, TOILET AND LAUNDRY (WHERE
PREVIOUSLY PAINTED): Prepare ceilings, walls and woodwork as specified then, as directed apply EITHER one
(1) coat of a suitable oil based undercoating and one (1) coat of 100% Acrylic (Waterborne) full gloss, OR two (2)
coats of 100% Acrylic (Waterborne) full gloss. If kalsomined, prepare as specified and then apply one (1) coat of a
sealer, prior to painting as above.
PAINTING OF NEW AND OLD CONCRETE FLOORS: Previously Painted: Prepare as specified, spot prime bare
prepared areas with paving paint. Allow eight (8) hours to dry and then apply two (2) coats of paving paint, allowing
eight (8) hours drying between coats.
ALL NEW SURFACES (NOT PREVIOUSLY PAINTED): Prepare as specified, then apply one (1) coat of sealer
prior to being painting.
IN ALL OTHER ROOMS: Prepare ceiling, friezes and walls as specified, then, as directed apply EITHER one (1)
coat of oil based undercoating and finish with one (1) coat of 100% Acrylic (Waterborne) semi-gloss, OR apply two
(2) coats of 100% Acrylic (Waterborne) semi-gloss, OR ceilings apply two (2) coats of 100% Acrylic (Waterborne)
ceiling paint to suit the purpose of the room.
WOODWORK WHERE PREVIOUSLY PAINTED: Prepare as specified then apply one (1) coat of a suitable alkyd
full gloss Solvent-bourne paint.
END OF SECTION
Section 6.3
PAINTING - EXTERIOR
1. GENERAL
SCOPE: This section deals with normal thin film coating and sealing work on external prepared surfaces as
specified in Section 6.1, Preparation for Painting – Exterior/Interior, with including the painting of the exteriors only
of each building. Paint all previously painted surfaces, including eave soffits, feature panels, mail boxes, railings,
valley iron, vent pipes, all surfaces of carports / garages etc. and yard storage lockers as standard items. .
SPECIAL NOTE: The use of mobile scaffolding and or scissor lifts or similar equipment to perform the work must
comply with all standards, codes and manufacturers written specification and recommendations.
Carry out the work in accordance with the Legislative and Policy Conditions and particularly the following:-
x AS/NZS 2311: Guide to painting of buildings
x All other relevant standards, Acts, codes of practice and guidelines.
In some circumstances, the specified paint system may be unsuitable for a particular portion of the works. In these
situations an alternative system may be proposed by the Contractor to the Principal’s Representative, complete
with supporting data, technical details and a full quality plan. The Principal’s Representative will then review the
alternative system and, where appropriate, may accept the Contractor's proposal.
When the external painting of a building is completed, record the date of completion and types/brands of paint used
thereon. Stencil this information and the Lot/Unit number in black, in a space not greater than 375mm x 300mm,
onto the painted inside of the electric meter box door, or alternatively in a position directed by the Principal’s
Representative. Stencil letters must be legible at 10m, in Black on a White background. Supply all stencils.
2. MATERIALS
The whole of the paint materials to be used must be premium quality, brought on to the Site in the original sealed
containers with the manufacturers label, seal intact, and applied in accordance with the manufacturers written
specification and conforming with the appropriate Australian Paint Approval Scheme (APAS) specification. Where
required, make samples available for testing purposes.
PRIMERS AND UNDERCOATS: These must be of the same brand as the finishing coat for all surfaces.
DELIVERY: All thin film coatings must be delivered in sealed containers, clearly labelled with the following
information:-
x Type of material
x Brand name
x APAS approval number.
3. WORKMANSHIP
SURFACE PREPARATION: comply with Section 6.1, Preparation for Painting – Exterior/Interior. Report to the
Principal’s Representative any surfaces which may not provide the required finish or contain defects that may
adversely affect the painting work. Commencement of painting means that the substrate is warranted by the
Contractor as satisfactory for first quality work.
COLOUR RANGE: Carry out painting in the selected colours. A colour scheme may be supplied by the Principal’s
Representative before the commencement of painting.
CLEANLINESS: Keep all brushes, tools and equipment in a clean condition. Keep all surfaces clean and free from
dust during coating and drying. Provide a suitable receptacle for liquids, slop washings and the like. Do not use any
sanitary fitting of the building for the disposal of waste or for cleaning equipment. Store materials in a dry area
protected from extreme temperatures and clear of the floor.
DRY FILM THICKNESS TESTING: The Principal’s Representative may direct that a dry film thickness test in
accordance with AS1580 be carried out to establish film thickness. Any damage as a consequence must be made
good at the expense of the Contractor.
PAINT DEMARCATION: Paint windows and doors so exterior paintwork butts to interior paintwork, extending to the
inside edge of all accessible edges of sashes and doors.
INTERIOR OF GUTTER: Thoroughly clean guttering of leaves and other debris prior to painting the exterior of the
gutter.
4. PREPARATION OF MATERIALS
Prepare coating materials as recommended by the manufacturer. Strain through fine gauze any coating material
showing small particles in application. Do not intermix different coating materials. Stir coating materials to obtain an
even consistency before use, unless otherwise recommended by manufacturer. Only add thinners, dryers and
extenders in accordance with manufacturers written specification.
5. PROTECTION
SIGNS: Where necessary, exhibit “Wet Paint” signs and provide protective barriers.
GLAZING: Protect etched, sand blasted and ground glass glazing from attack by oily constituents of coating
materials by treating and protecting edges before coating and cleaning surfaces immediately after coating.
FITTINGS, FIXTURES & HARDWARE: Remove these from surfaces to be coated and cleaned, and replace them
square, plumb and true on completion. Do not paint hinges unless previously painted.
6. APPLICATION
GENERAL: Apply coatings as specified in accordance with the manufacturers written specification and after any
previous coats have achieved the necessary drying before re-coating.
PRIMING (GENERALLY): Apply priming coats by brush unless other methods are specifically permitted. Work
primer into surfaces, joints, angles and end grain. Ensure that priming coats are of adequate thickness and suit
surface porosity.
Ensure that any primed surfaces which have deteriorated on site or in transit are touched-up or re-primed.
Re-prime if more than one month has elapsed since priming before top coating.
PRIMING JOINERY: Where timber has been treated with preservative, check and ensure that coating materials are
compatible with the preservative.
PRIMING METAL: Prime metal surfaces on same day as they have been prepared and cleaned.
UNDERCOATS: Apply an even film over all surfaces, to a continuous wet edge, avoiding uneven thickness at
edges and angles. Tint undercoats differently relative to the surface colour scheme.
FINISHING COATS: Apply an even film over all surfaces, to a continuous wet edge, avoiding brush marks, sags,
runs and other defects. Where two gloss finishing coats are specified, apply the second coat within 48 hours of the
first coat.
TIMBER FITTINGS: Apply the finish required to top, bottom, edges and all internal surfaces including shelves.
EXTERIOR TIMBER DOORS: Prime and paint top and bottom edges before hanging doors with the same number
of coats as specified for the exposed surfaces. Paint the inside and outside of doors and frames.
RUB DOWN: Rub down all priming and undercoats to a smooth surface with fine glass paper and remove all dust
before applying the next coat.
GLAZING REBATES AND BEADS: Apply coatings to rebates and beads before glazing.
GLAZING PUTTY: Remove all loose putty, prime rebates, sprig and re-putty as required and prime and paint
glazing putty and compounds, as recommended by their manufacturer. Clean glass before priming putty faces.
Extend paint adjacent to glazing across putty and 2mm on to glass, but not beyond sight lines. Wipe off any
over-paint beyond sight lines while wet and do not allow it to dry and later cut back.
BRUSH PAINTING: Apply all paints by brush unless otherwise recommended by AS 2311:2000 or approved by the
Principal’s Representative. Lay off all areas evenly and ensure that finished surfaces are free from brush marks.
SPRAY PAINTING: Unless specifically requested in writing by the Contractor and approved in writing by the
Principal’s Representative, no spray painting shall be permitted inside or outside a building. Where approval is
given then only use airless spray painting. Mask all adjoining surfaces.
FLAT FIBRE/CEMENT SHEETING: This includes all buildings where majority of external surfaces are clad by Flat
Fibre/Asbestos Cement Sheeting.
MOULDED FIBRE/CEMENT WEATHERBOARD, HARDBOARD AND HARDIPLANK: This includes all buildings
where the majority of external surfaces are clad with Fibre/Asbestos Cement Weatherboard, Hardboard or
Hardiplank Cladding.
CEMENT RENDERED, PAINTED BRICK WALLS OR MONOCRETE: This includes all buildings where the majority
of external surfaces are Cement Render and/or Painted Brick Walls.
TIMBER WEATHERBOARDS: This includes all buildings where the majority of external surfaces are clad with
Timber Weatherboards.
BRICK AND BRICK VENEER: This includes all buildings where the majority of external surfaces are clad with
Brick.
NOTE: In some cases there may be some buildings that will have other cladding features that are to be painted.
EXTERNAL PAINTED SURFACES/WALLS: Apply to these surfaces, after preparation, two (2) coats of Latex
(Waterborne or Solvent borne) Gloss paint. Where existing paintwork is perished OR a change in paint system is
approved, seal the areas with one (1) coat of pigmented sealer prior to one (1) coat application of a suitable compatible
undercoat then two (2) coats of Latex (Waterborne or Solvent borne) Gloss Paint.
Treat and prime wooden cover moulds as specified below, prior to the application of the finishing coat/s.
UNDERCOATING OF EXTERNAL SURFACES Where existing paintwork is perished OR a change in paint system is
approved, seal all worn or perished areas with one (1) coat of pigmented sealer prior to the one coat (1) application of a
suitable compatible undercoat.
PAINTING EXTERNAL WOODWORK, PREVIOUSLY PAINTED: Paint all woodwork, which has previously been
painted, with one (1) coat of suitable compatible undercoat and EITHER one (1) coat of 100% Acrylic (Waterborne)
Gloss or one (1) coat of Solvent-borne Full Gloss paint as directed.
WOODWORK WHERE PREVIOUSLY PAINTED WITH PLASTIC OR NOT APPROVED MATERIALS (ALL PAINTS
OTHER THAN 100% ACRYLIC (WATERBORNE) OR ENAMEL): Thoroughly strip the surface, then treat and prim with
a suitable primer which must have the relevant APAS approval number, then treat as for woodwork which has
previously been painted.
WOODWORK NOT PREVIOUSLY PAINTED OR WHERE PAINT IS PERISHED: Remedy woodwork (other than
fences) where paint has completely perished and the original surface is exposed, or which was omitted in the original
painting and would normally be painted, by first removing all perished paint by a suitable method. Refer to Section 6.1,
Preparation for Painting – Exterior/Interior.
Then apply to all bare surfaces one (1) coat primer (of a suitable pink primer which must conform to the Australian
Standard) stop up, fill cracks etc., sand back and then apply one (1) coat of a suitable undercoat and either one (1)
coat of 100% Acrylic (Waterborne) Gloss or one (1) coat of Solvent-borne Full Gloss finish as directed. Lightly sand
between coats.
TREATED PINE DECKING (NOT PAINTED): Apply to all Treated Pine decking two (2) coats of treated pine
finishing Oil.
FENCES (eg PARK RAIL) PREVIOUSLY PAINTED: Apply to all bare surfaces after preparation one (1) coat of a
suitable wood primer, stop and putty up and then apply one (1) coat of a suitable undercoating, allowing at least
twenty-four (24) hours for coats to dry and harden, and apply one (1) coat of a suitable finishing coat of paint.
WOODWORK (eg. PALING) PREVIOUSLY STAINED OR UNPAINTED: Where directed, apply two (2) coats of
100% Acrylic (Waterborne) wood stain.
STREET NUMBERS: Where previously painted or directed to paint, paint all street numbers wherever located black
or the colour directed by the Principal's Representative.
PORCHES, VERANDAHS AND THE LIKE: Paint the interior and exterior of front and rear porches and verandah's
painted with the other exterior in accordance with the specification for the appropriate external surface.
Where fully enclosed and permanently locked up for use as a front or back entrance, paint only the external surface
areas. Paint concrete porch floors, where directed, with a suitable non-slip finish.
FLYSCREEN DOORS AND WINDOWS - (EXCEPT ALUMINIUM): Paint both sides, including W.I. in-fills as
specified according to the condition / material. If removed for painting, allow flyscreens twenty-four (24) hours to dry
and harden after the application of each coat, and then re-fix them after the final coat in accordance with general
practice.
NOTE: Paint the interior of all porches, verandah’s and sleep-outs, where screened originally with wire gauze or
blinds etc., with the exterior of each building as specified for such surfaces.
EXTERNAL BALCONY VERANDAH OR TOILET DOORS: Where doors open out paint BOTH SIDES.
LATTICE SCREENS, OR UNPAINTED BATTEN INFILLS: Paint all lattice work which has been previously painted
or oil stained as specified. Where the lattice work and batten infills were unpainted, two (2) coats of 100% of Latex
(Waterborne) Wood stain or paint as directed.
METAL GUTTER, DOWNPIPES, FLASHINGS, VENT PIPES, ETC: Apply to guttering, downpipes, vent pipes, all
service pipes and chain wire on fencing, all flashing and valleys, after preparation, one (1) coat of a suitable
undercoating, and either two (2) coats of 100% Acrylic (Waterborne) Gloss or two (2) coats of Solvent-bourne Full
Gloss paint as directed and ensure adequate coverage.
Seek direction from the Principal (providing details of the painting and preparation to be undertaken) before painting
oxidised or damaged powder coated or colorbond painted surfaces.
Thoroughly clean down and completely de-grease by washing with mineral turps, thinner or other suitable solvents
all new or unpainted G.I. gutter, downpipes and combined gutter/fascia. Dried to a clean surface and then paint with
one coat of suitable galvanised iron primer (water based type is acceptable) and then painted as specified above.
WROUGHT IRON: Spot prime with one (1) coat of a suitable rust inhibiting metal primer (water based is
acceptable), then apply one (1) coat of a suitable metal primer undercoating coloured to match the finishing coat,
followed by either one (1) coat of 100% Acrylic (Waterborne) Gloss or Solvent-borne Full Gloss paint as directed.
CORRUGATED IRON ROOF: Spot prime with one (1) coat of a suitable rust inhibiting metal primer, (water based
is acceptable) then apply one (1) coat of a suitable metal primer undercoating coloured to match the finishing coat,
followed by two (2) coats of approved roof paint.
WALLS - EXTERNAL MARKS OR BLEEDING COLOUR, ETC: Effectively seal all bituminous marks, indelible
pencil marks or bleeding colours, which become apparent after the application of paint, before proceeding further.
TREATMENT OF BLISTERS OR CRACKED PAINT: Surface to receive one (1) coat of an approved wood primer,
stopped and puttied up and then to receive one (1) coat of an approved undercoating, allowing at least twenty-four
(24) hours to dry and harden, and finish with two (2) coats of an approved finishing coat of paint.
END OF SECTION
Section 7
1. GENERAL
SCOPE: This section deals with the supply of all necessary materials, associated work and labour for the
installation of Carpet and Resilient Flooring, and the repair of existing carpets as specified.
Carry out the work in accordance with the Legislative and Policy Conditions and particularly the following:-
x AS 1884 Floor Coverings – Resilient Sheet And Tiles – Laying And Maintenance Practices
x AS/NZS 2455/1: Textile floor coverings – Installation practice
x AS/NZS 3733: Textile floor coverings – Cleaning maintenance of residential and commercial
carpeting,
x The National Standard for Manual Handling (NOHSC:1001 (1990)
x all other relevant Acts, codes of practice, standards and guidelines.
CONTRACTORS: Contractors are required to hold a NSW Department of TAFE Certificate 111 – floor coverings &
finishing or craft certificate – floor coverings & finishing (or equivalent).
The contractor is to ensure that the moisture content of the floor surface is satisfactory for the product being to
applied or installed prior to installation.
Any unsatisfactory surface is to be notified to the Principal’s Representative prior to work commencing or
installation being undertaken.
2. MATERIALS
Comply with Section 10, Component Schedule. Contractors are to submit products to the Principal's
Representative for approval.
Samples of all Deliverables for Carpet and Resilient Flooring must be submitted for prior approval before starting
any work. All samples are to be submitted separately within seven (10) working days of the date of awarding the
contract.
The Principal is committed to Ecological Sustainable Development and products which contain recycled products or
which can be recycled (to minimise waste management) will be supported
INSPECTION: Before starting work inspect the base surface of the floor to ensure that it will allow first class
workmanship and that all fittings and fixtures, around which the carpet and Resilient Flooring is to be scribed, are in
place. Do not start work until these requirements are met.
COMMENCEMENT: Do not begin work before the building is enclosed, all wet work is complete, doors are hung
and lockable, finishes and trim complete, all outlets, duct covers and fixtures round which the carpet and Resilient
Flooring need to be cut have been fitted and good lighting is available.
Commencement of this work means that the base floor is warranted by the Contractor as satisfactory for first quality
work.
PROTECTION: Protect adjoining work surfaces and finishes during installation and make good any damage to
them at no expense to the Principal.
TESTING
All carpet, and resilient flooring products submitted for approval must have a current copy of the following tests in
accordance with AS2111.
Flammability Test
o AS 1530 Part 3 Early Fire Hazard Properties, and
o AS ISO 9239.1 – 2003(Critical Radiant Flux)
Determination Of Total Pile Mass in accordance with AS 2111
4. PREPARATION
TIMBER FLOOR - EXISTING: Strip off all existing floor coverings where required together with all adhesives and
surface contaminants. Sand all floors to a flat finish. Vacuum to remove all dust. Overlay all tongue & groove floors
to receive Resilient Flooring or direct stick on carpet \ with 5.5mm hardboard underlay or equivalent with staggered
joints. Allow 1mm expansion gaps between sheets and 3mm gaps at the perimeter. Fix with 25 x 2mm flooring
staples at 150mm centres throughout sheets and 75mm centres to perimeter of sheets, and a maximum 12mm
from sheet edges in accordance with the manufacturers written specification.
CONCRETE FLOOR - EXISTING: Remove all existing coverings completely including adhesives. Where required,
patch cracks and depressions with a suitable levelling compound to the manufacturers written specification. Leave
the surface level, smooth and clean with all loose material and dust removed. Seal powdery surfaces where
required.
HANDLING: Avoid distortion, stretching, marking and damage to edges while shifting, unrolling and handling carpet
and Resilient Flooring and accessories. Do not use damaged material.
With handling and working temperatures and conditions for vinyl, follow the manufacturers written specification.
Backing:
PRIMARY: The carpet manufacturer must ensure that the Primary backing is suitable for intended use.
SECONDARY: 203 g/m² Woven Jute (minimum). 90 g/m² (minimum) Woven Synthetic Backing (for dual bonding or
direct stick applications)
SECONDARY BACK ADHESION: 30 Newtons (minimum) to AS 2111.16 (conventionally laid, Dual bond or direct
stick application)
EXTRACTABLE MATTER: Wool blend: 1.5% (maximum) to AS 2001. and Synthetic: 1.0% (maximum) to AS
2001.3.4
COLOUR FASTNESS TO:
LIGHT: 5-6 (minimum) to ISO105.B02
SHAMPOO: 3-4 (minimum) to AS 2111.19.2
RUBBING: 3-4 (minimum) to AS 2111.19.1
DRY CLEANING SOLVENTS: 3-4 (minimum) to AS 2001.4.16
STAIN RESISTANCE (NYLON PRODUCTS ONLY)
4 (minimum) to FD + C Food Red 40 – IWS 282 (AWTA T86C)
TWIST SET RETENSION
60% (minimum) to IWS TIL 46
PROOFING TREATMENT
The Wool Pile Fibres shall be treated against moth and beetle attack by applying an approved insecticide to meet
the requirements of The Woolmark Company and Fernmark (Wools of NZ).
Pensioner Housing, Modified Housing for the disabled and BCA Class 3 and Common Areas (BCA Class 2
properties), -Commercial Ranges Are Defined As:
Tufted & Carpet Tiles
x Wool or wool blend (minimum 80% wool) products with a total pile mass greater than 1355 g/m²
(40oz) ± 5% to AS 2111.11
Wool Fibre Quality
Specialty carpet wools chosen for their Crimp and/or Medullation, averaging not less than 33 microns when
measured according to AS 2001.2.1
Tuft Withdrawal Force
Tufted Products
x Loop pile: 30 Newtons minimum to AS 2111.15
Backing
Tufted Products
PRIMARY
x The carpet manufacturer must ensure that the Primary backing is suitable for intended use.
SECONDARY
x 203 g/m² Woven Jute (minimum)
x 90 g/m² (minimum) Woven Synthetic Backing (for dual bonding or direct stick applications)
Secondary Back Adhesion
40 Newtons (minimum) to AS 2111.16 (Jute – conventionally laid)
30 Newtons (minimum) to AS2111.16 (Dual bond or direct stick application)
Extractable Matter
Wool or wool blend: 1.5% (maximum) to AS 2001.3.4
Colour Fastness To
LIGHT: 5-6 (minimum) to ISO105.B02
SHAMPOO: 3-4 (minimum) to AS 2111.19.2
RUBBING: 3-4 (minimum) to AS 2111.19.1
DRY CLEANING SOLVENTS: 3-4 (minimum) to AS 2001.4.16
Twist Set Retention
60% (minimum) to IWS TIL 46
Proofing Treatment
The Wool Pile Fibres shall be treated against moth and beetle attack by applying an approved insecticide to meet
the requirements of The Woolmark Company and Fernmark (Wools of NZ).
All products must be tested to assess the survival of organisms to AWTA test procedure HHC – 5 or equivalent.
Products that do not attain a pass will not be considered.
Resistance to Water Penetration
Products offered with an Impervious backing system must be tested to AS2001.2.17. Only products with a
resistance that exceed 100kPa will be considered.
Drag Resistance
Products will be required to have test results for AWTA HHC-3 test procedure. The results of the test will be used to
determine the drag resistance between the carpet offered and an “EVAC-SLIDE SHEET” (420 denier nylon).
Dimensional Stability
All broadloom products must have dimensional stability of 1% or better, when tested according to AWTA test
method HHC-7 (or equivalent).
Stain Resistance
4 (minimum) to FD + C Food Red 40 – IWS 282 (AWTA T86C)
4 (minimum) to Bleach – IWS 282 (AWTA T86C)
3 (minimum) to Iodine – IWS 282 (AWTA T86C)
Twist Set Retention
60% (minimum) to IWS TIL 46
5. CARPET LAYING
PLANNING AND GENERAL LAYOUT: Provide the general layout of carpet so that: -
(a) Seams run in as longer lengths as possible, straight and parallel with the main access of the room.
(b) Traffic runs along the seams.
(c) Light from windows is not across the seam.
(d) Pile faces away from the light source.
(e) Pile faces towards the main entry to the area of installation.
(f) On stairs, pile lay runs towards leading stair edge.
(g) Selvage seams are accurately aligned throughout the entire installation.
(h) Textile floor coverings start with a full width on the door side.
(i) Part width fill-outs are placed on the opposite side of the room from the door.
(j) Floor coverings are accurately and closely fitted to skirting, architraves and other perimeters.
(k) Where different floor coverings abut at doorways where there is a fitted door, the junctions of the floor
coverings are within the thickness of the closed door.
(l) Fill-outs are not used in doorways where the same textile floor covering is on both sides.
(m) In circumstances where two fill-outs are used in one room, they do not abut.
(n) Fill-outs are not positioned between full widths.
SEAMING AND JOINING: For all seams and cross-joins the following applies:
(a) Seams and joins must not break down when under traffic use or being stretched.
(b) The pile lay must be in the same direction on either side of a seam or cross-join.
(c) Pile lay must not be caught down into a seam or cross-join and there must be bi gaps in the pile.
(d) The seams and cross-joins must be straight and aligned and as flat as possible.
(e) Ensure straight seams with diagonals and designs correctly aligned.
(f) Backing edges must butt and not overlap or gap.
(g) Minimise cross-joins in an installations.
(h) Ensure cross-joins are unobtrusive.
(i) Ensure cross-joins are not placed in main traffic ways.
(j) Ensure cross-joins in a filler are not less than 100cm apart.
(k) The number of cross-joins in a filler is not greater than:
DYE LOT: Contractors must ensure that carpet laid in a single area must be of a single specified type, quality,
colour and design comes from one manufacturing batch and dye lot.
CROSS JOINS: Carpet in high traffic areas is to be free of cross joins. The work is to planned with a minimum of
cross joins, without resulting in excess wastage. In the event of cross joins being unavoidable a seaming adhesive
must be applied prior to seaming.
HEAT BONDING TAPES: Binding and seaming use the tape type and width recommended by the tape and carpet
manufacturers to suit the specified carpet and the standard of performance required. The seams and cross joins of
all conventionally laid carpets must have an appropriate seam adhesive applied to both edges prior to heat tape
joining.
Conventionally laid carpets are to be joined using low odour and low smoke foil backed heat-bonding tape similar or
equal to Roberts Super Tape (50-331) & Polymer 125 Commercial Foil Tape. Tapes of inferior quality to the above
are not to be used under any circumstances.
INSTALLATION - CARPET DIRECT-STICK SYSTEM: The installation of carpet using the direct-stick system shall
be limited to installing carpet to Pensioner Housing, dwellings modified for disabled, and Class 3 and Class 9
Dwellings.
UNDERLAY SEAMS: Seams of underlay shall not coincide with those of the carpet when laid in the same direction.
Seams of underlay shall not shadow through the carpet. Join seams of underlay with tapes at least 50mm wide,
with non-staining adhesive.
SMOOTHEDGE (CARPET GRIPPER) All conventionally laid carpet is to be installed on commercial grade
architectural type carpet gripper (smooth edge) to the specifications below.
Length: >1200 mm
Thickness: Minimum - 6.8 mm, Maximum 8.00 mm
Width: Minimum - 33 mm
Pins: Minimum - 3 rows in width, 98 per unit
Plywood: Minimum - 3 ply (must be evenly sized veneers)
Domestic carpet gripper will not be acceptable on any commercial carpet installations under any circumstances.
Domestic Carpet Gripper (smooth edge) may only be used on the installation of domestic products in domestic
applications.
The gripper is to be fixed as necessary by a combination of: -
Nailing with suitable nails
Sticking with anchor weld or equivalent adhesive.
Drill, plug and screw.
STAIRS: Provide and fit suitable aluminium stair nosing to Common Area stairs fixed in accordance with
manufacturers' recommendations. Heavy duty (commercial quality) extruded aluminium stair nosings, naplocs and
brass naploc only to all common Areas and Class 3 and Class 9 BCA properties. Domestic naploc or stair nosings
will not be accepted in Common Area or in Class 3 and Class 9 installations under any circumstances.
TRIMS: Fix binder bars, carpet to carpet bars, and trims to manufacturers' recommendations and to best trade
practice.
DOUBLE BONDING: All double bonding must be carried out using a solvent free, low odour adhesive similar or
equal to Anchor Weld C A3, Roberts 80 or Polymer 228 the trowel size and coverage rate shall be as listed below.
Flooring primer similar or equal to Anchor-Weld PR1. All seams on dual bond carpets must be sealed using a
carpet seaming adhesive similar or equal to Anchor-Weld C A6 or Roberts 52– Water based Seam Sealer.
STRETCHING: Install carpet flat and taut so that people/furniture movement over it does not cause rucking. Use a
power stretcher to ensure maximum tension between walls with knee kickers only used to assist. Apply force by
correct pin adjustment to carpet base only to avoid damage to pile and underlay.
All work is to be carried in accordance with AS 2455, or as directed within this specification. Where there is any
conflict between conditions contained in this specification and AS 2455, the conditions in the specification shall take
precedence.
The Contractor shall be responsible in ensure that all products and services supplied comply with the
specifications. In the event of a dispute arising between the Principal, the Customer and the Contractor regarding
the quality of the products or installation, the Contractor shall be responsible for ensuring that all products and
services comply with specification.
CUT AWAY: All loose nap ends, remove scrap and vacuum clean.
ADHESIVES:
All adhesives used (for both carpet and resilient flooring) should be non solvent and low odour. In the instance
when a solvent based contact adhesive is the only option; no more than 1 x 4 litre container is permitted to be taken
onto site (additional contact adhesive must be secured in installer’s vehicle until required).
RESILIENT FLOORING – installation in dwellings should be used in kitchens, dining areas, hallways and other high
traffic areas of a dwelling. Principal’s approval should be sought to lay resilient flooring or wall sheeting in wet areas
or in Common Areas instead of Ceramic tiles.
PLANNING AND GENERAL LAYOUT: Determine the proposed layout of material, direction of pattern, and set out
of Resilient Flooring to provide a uniform appearance.
All adhesives used are to be low or nil solvent and low odour. The only exception is when a contact adhesive must
be used (the use of contact adhesives is to be avoided where ever possible). When contact adhesive must be used
no more than 1 x 4 litre container is permitted to be taken onto site (additional contact adhesive must be secured in
the installers vehicle until required). Material Safety Data Sheets must be supplied for all adhesives the
manufacturer has recommended for use with their products.
PRIMER: Prime porous plaster, concrete and timber subs–rate -with primer recommended by the adhesive
manufacturer.
INSTALLATION: Installation of resilient flooring to be in accordance with the resilient flooring manufacturers'
recommendations. Resilient flooring to be accurately cut, scribe and fitted against all walls, pipes and other
permanent projections and fixtures.
All installation must be carried out in compliance with AS1884
Hardboard Underlay
Thickness 5.5mm + 0.15mm
Sheet Size 1200mm x 900mm + 1.0mm
Dye Batch:
Contractors must ensure that the Resilient Flooring laid in a single area is of a single specified type, quality, colour
and design comes from one manufacturing batch and dye lot.
Wherever possible replace existing waste outlets with a three part vinyl clamping outlet or similar.
Against all walls a minimum of 100mm cove edging is required. Use an appropriate adhesive for fixing cove formers
to both walls and floors. A capping strip to prevent water penetration is to be adhered to the wall above the cove
edging.
Hot weld all forming joints when laying sheet resilient flooring.
7. COMPLETION
ON COMPLETION: Leave all surfaces free of adhesive, dirt and debris. Clean the finished carpet in accordance
with the manufacturers specification. Clean Resilient flooring in accordance with manufacturers specification.
Remove from the Site all plant, and all rubbish and materials not used, leaving the finished floor clean and without
blemish.
SUBSEQUENT DAMAGE: Make good any subsequent damage to the flooring or any disturbance by later work
under the Contract at no cost to the Principal.
END OF SECTION
Section 8
GENERAL
Introduction
The Contractor shall refer to the Lawns, Grounds, Gardens and Common Area Cleaning Services specification, Exhibit 8
to the Contract Conditions.
END OF SECTION
SECTION 9
DRAWING SCHEDULE
Drawing No. Title
1 TS01 Schedule of Timber Species, Durability Ratings
2 KD01 Kitchen Units Specification Notes
3 KD02 Kitchen Fitments, Floor Units ‘E’, ‘F’, ‘O’
4 KD03 Kitchen Fitments, Corner Unit ‘T’
5 KD04 Kitchen Fitments, Servery Unit
6 KD05 Kitchen Fitments, Wall Unit ‘C’, ‘D’, ‘S’
7 KD06 Kitchen Fitments, Pantry & Broom Cupboards ‘G’ & ‘H’
8 KD07 Kitchen Fitments, Breakfast Bar Unit ‘N’
9 KD08 Kitchen Fitments, Medicine Cabinet Wall Unit Type ‘C’
10 KD09 Kitchen Fitments, Microwave Cupboard
11 KD10 Kitchen Fitments, Cupboard over Refrigerator
12 KD11 Kitchen Fitments, Floor Unit including Wall Oven Shelf
13 MF01 Lapped Paling Fence
14 MF02 Closed Paling Fence
15 MF03 Frame Types
16 MF04 Footings
17 MF05 Steel Gate Frames
18 MF06 Vehicular Gate Frames (Back Fences)
19 MR01 Ramp Details – Plans
20 MR02 Ramp Details – Plan, Typical Section
21 MR03 Ramp Details – Typical Sections – Installation to Existing Reinforced Concrete Patio
22 MW01 Bathroom Handrail Details
23 MW02 Handrail Details
24 MW03 Handrail Details
25 MW04 Handrail Details
26 MW05 Bollard Details
27 SHR 01 Accessible Shower Unit
Section 10
COMPONENT SCHEDULE
DISCLAIMER
While every effort has been made and all reasonable care taken to ensure the accuracy of the material
contained herein, the authors and editors of this publication shall not be held to be liable or responsible in
any way whatsoever, and expressly disclaim any liability or responsibility for any loss or damage costs or
expenses incurred as a result or in connection with the reliance whether whole or partial by any person
upon any part of the contents of this publication. The Department reserves the right to amend the whole
or any part of this document, without notice.
COPYRIGHT
This document is issued on the understanding that:
1. It is an internal document of Housing NSW
2. The copyright in the work described above remains vested in the Crown in the right of the State of
New South Wales.
Other than for purposes of and subject to the conditions prescribed under the Copyright Act, no part of it may
in any form or by any means (electronic, mechanical photocopying, recording or otherwise) be reproduced,
stored in a retrieval system or transmitted without prior written permission. Inquiries should be addressed to
Housing NSW.
Contents
Location Component Sub-component Manufacturer’s Page
Warranty
Introduction 140
Definitions 140
External 140
Clothes Lines 1 year frame, 176
30 days line
Finishes Paint 10 years 177
Garage Garage Doors 7 years 177
Garage Panel Doors 7 years
Letter box 1 year 178
Numbering (Street/Units) 1 year 179
Roof Coverings Tiles 25 years 179
Metal 15 years
Screen Doors 10 years 180
Windows 7 years 181
Windows Window Locks Min. 1 year 182
INTRODUCTION
Overview
The Principal is seeking greater value for money from the thousands of components in its 130,000 dwellings across
the state. Many of these components are replaced or repaired regularly providing the Principal with an excellent
basis for determining the appropriateness of particular components for rental properties.
In this document there is a greater emphasis on warranties as part of the value for money objective. There is also an
attempt to keep the number of components listed to those specifically of interest to a social housing provider or owner.
This document is formatted according to the location of component. There is also an alphabetical index at the back to
assist in finding a component. The listing of components aligns with that in the Department’s Property Condition
Survey.
As part of the review of Component Schedule the Principal has made, and will continue to make, decisions on
particular product requirements that best suit the business needs. This does not mean that the listing of any brand
name item is an endorsement for that particular product when used in other contexts.
The Principal has commenced third party testing of products and will expand this activity as part of a greater
engagement of industry in assisting the Principal to meet the needs.
Basic Provision Standards that do form part of the commitment by the Department to its customers can be found
elsewhere in the Asset Standards reference document.
Format
The components are arranged on the following pages in a table using the following format:
Requirement Sets out the specific criteria for judging acceptability of any
particular product – will usually require compliance with
current Australian/NZ Standards
Some of the component descriptions include detailed requirements, but even then, the business need should be
understood first as it represents the Principal’s primary interest.
Elaboration
1. This document is a schedule of requirements for selected components that are important to Housing NSW and
the Principal.
2. This document outlines the performance requirements of selected components. For workmanship and
installation requirements refer to the appropriate contract documents.
3. This edition identifies only components that the Principal, as an owner, has a direct interest in, either because
the Principal’s maintenance experience with that item suggests so, or because it is a significant item that is
regularly replaced.
4. Not all materials used in buildings are identified in this document. It is expected that all materials used in work
undertaken on behalf of the Principal will be fully compliant with current Australian Standards and service
authority requirements as well as any legislation and regulatory requirements.
5. Where a particular item is listed in this document as meeting requirements and is changed in some way by the
manufacturer, then it may continue to be acceptable provided the changes do not reduce warranties or fail to
meet the requirements.
6. Components identified by performance criteria only, may require written certification from the manufacturer or
supplier, for each project, that the criteria have been met. Certification must be provided to the Principal’s
Representative, for each installation by the Contractor.
7. Where compliance with relevant standards, codes (including the Building Code of Australia and NSW
variations), and Australian Standards are listed as performance criteria, use the current editions, including
amendments.
8. Criteria for product selection for use in the Principal’s properties include, but are not limited to, the following:-
x proven performance
x proven quality and/or endorsement from reputable organisation(s) in the industry
x “Standards Mark” accreditation (where possible)
x best value for money
x low maintenance
x assurance of supply
x warranty
x origin of product
9. The Principal will exercises its right to select particular products that best meet the business needs. This may
be a judgement based on independent third party assessment or on experience with the performance of
products. In all cases the Principal is seeking best value for money and to encourage products that provide
better performance at affordable prices.
10. The Principal also reserves the right to seek supply agreements for the bulk supply of particular products.
11. The Principal has the right to amend/add performance criteria and brands to this document at its sole
discretion.
DEFINITIONS
“Certification” in this Schedule means one or more of the following:
x a copy of a certificate of approval by a government authority e.g. Sydney Water, Office of Energy, RTA,
Austel or Telstra, Australia Post, Dept. of Planning, Department of Environment and Conservation
(NSW), Fire Brigade, NSW Department of Health, Energy Australia, The (Natural) Gas Co., Australian
Gas Association, etc; and/or
x a letter certifying compliance to requirements and testing procedures outlined in specified Australian
Standards, and/or
EXTERNAL
Clothes Lines
Finishes
Garage doors
Letter boxes
Numbering
Roofs
Screen doors
Windows
Component FINISHES
Sub-component Exterior Paint
Need To protect the underlying cladding and structure from weather and
abrasion
Requirement y 100% premium Acrylic (Waterborne or Solvent borne) paint
y Workmanship to current Australian Standards
y Colours to approved samples to current Australian Standards
y Paints conforming to appropriate APAS (Australian Paint Approval
Scheme) paint specification number as per APAS Paint Specification
y Paint in sealed containers branded with the manufacturers name, type
of content and APAS approval number
TINTING
y Pigments, tints and stainers as recommended by the paint
manufacturer.
10 YEARS WRITTEN WARRANTY
Component GARAGE
Sub-component Garage Doors
Requirement
Roller Doors (Domestic) Single and double doors
y Design to current Australian Standards for wind loading
y Tested to qualify to min. 1500 cycles of operation per year (where one
cycle = closed to open to closed position)
y Withstand min. dynamic pressure of 550N/m2 applied
externally/internally normal to door
y Rolled-T / box section / single or double angled bottom rail, steel or
aluminium channel guides, interlocking slatted curtain
y Counterbalance roller deflection not to exceed 0.3% of span
y Galvanised/prime painted/polyurethane/colourbond finish to all metal
components
y Branded with manufacturers name.
Component GARAGE
Sub-component Panel Lift Garage Doors
Component ROOF
Sub-component Covering
Need
To effectively weatherproof the dwelling, shed water, be durable and
robust
Requirement
ROOFING TILES
y Concrete & Terracotta to current Australian Standards
y Installation to current Australian Standard and manufacturers written
specification
METAL ROOFING
y Design and installation to current Australian Standards and to
manufacturers written specification
y Zincalume - min. AZ150 coating or COLORBOND coated steel - min.
base thickness 0.48mm (for standard conditions and straight roof
lines)
INSULATION
x Fibreglass Insulation Batts to BASIX requirements
GUTTERS, DOWNPIPES, FASCIA
x 115mm Zincalume Quad gutter 0.6mm gauge factory pre-painted in
Colorbond colours
x 100mm x 50mm Downpipes 0.6mm gauge factory pre-painted in
Colorbond colours
x Refer to Technical Specification for details
Requirement
Aluminium Door Framing
y Installation to current Australian Standards
y Min 69mm x 20.0mm x 1.2mm extruded aluminium frame with 10mm
wide x 14mm deep insert frame for grille
y Extruded PVC insert to bed heavy duty grille
y Joints to be mitred, staked and riveted
y Reinforcing corner stakes fixed to frames with SS 4mm diameter x
9.5mm rivets
y Door to be permanently branded on top rail with name of
manufacturer
Aluminium Heavy duty Grille
y To current Australian Standards for Type 1 doors
y Min 7.0mm sectional thickness
y Branded with manufacturers name
Aluminium Door Framing & Heavy duty Grille Finish
y Clear bronze anodised to current Australian Standards (10 microns
thick for standard conditions/ 20 microns thick for severe coastal or
industrial regions)
OR
y Thermoset powder coatings to current Australian Standards (50
microns thick for standard conditions/ 80 microns thick for severe
coastal or industrial regions)
Screen Mesh
y Anodised expanded aluminium two-way mesh
y Nominal size 5.8mm x 3.3mm, strand size 1.7mm x 0.5mm thick
(weight 1kg/m²)
y Secured to door by 12mm x 20mm aluminium angle by pop rivets or
“J” plastic strip
Hardware
y Three 75 x 30 mm hinges to current Australian Standards
y Locks, refer DOORWAYS “locks & latches” (Non fire-rated heavy duty
screen door)
y Piston operated adjustable dampened type door closer
Component WINDOWS
Sub-component
Need
To provide customers with natural light and controllable ventilation and
to protect against the elements
Requirement y Window & door assemblies manufactured to comply with current
Australian Standards and to carry testing authorities endorsement
mark and -
- Horizontal sliding / double hung windows & sliding doors tested to
AS 2047 for deflection (positive/negative), air infiltration, water
penetration, operating force and proof tests by NBTC/NATA
approved laboratory
- Window tests to qualify min. 700 Pa
- Each window/door branded in an upper channel/stile with a
permanent label indicating NATA Testing Certification, structural
and water performance, and manufacturers name eg. AWA labelling
scheme
y Windows/doors installed to current Australian Standards and to
manufacturers written specification
y Doors toughened/laminated glass to current Australian Standards
y Glass type and thickness to current Australian Standards except lower
edge of all glass in windows within 500mm from floor to be only ‘A’
safety grade laminated or toughened glass in accordance with current
Australian Standards
y Issue window/door shop drawings with NATA testing authorities
endorsement mark to the Principal’s Representative if manufacturers
do not qualify for AWA labelling scheme
Component WINDOWS
Sub-component Window Locks
ROOM
Built-in wardrobes
Doorways
Finishes
Floor finishes
Space heating
Switches
Component DOORWAYS
Sub-component
Warranty Doors
5 years written warranty
Stormproof Door Seal
Minimum 2 year warranty
Component DOORWAYS
Sub-component Door Locks & Latches
Need
To provide a reliable, useable & secure device for locking doors
Requirement Note: These provisions apply for new doors, when existing doors
retained, use locks the same as or equal to existing locks.
General
y To current Australian Standards
y Quality management to current Australian Standards
y For fire resistant door sets doors, lock sets must form part of an
approved tested doorset assembly
y Door locks to be a minimum 5 pin cylinder
y Door lock finish: satin chrome / chrome plated/stainless steel
y Keyed alike
y To all aluminium sliding doors supply and insert aluminium blocks into
the upper track of door in closed position leaving clearance for door to
slide
Front and rear entry doors
y cottages, villas & townhouses:
- double cylinder automatic dead-latch, and
- lever latch set
y apartments up to 2 storeys:
- As above plus, door closer
y apartments 3 storeys & over:
- must form part of an approved -/60/30 fire resistant doorset
assembly
- double cylinder automatic lever handle dead-latch
- lever latch set
- door closer
y pensioner and disabled housing:
- Double cylinder automatic lever handle dead latch and lever latch
set with quick release; plus;\
- door closer (min. moment type) (Specific closer requirements to be
confirmed prior to ordering)
Common area entrance doors
y general & pensioner housing & community rooms:
- exterior escape dead latch (keyed lever latch from outside with
quick release from the inside)
- door closer
Balcony/porch doors
y aluminium sliding – general and pensioner housing:
- keyed double deadlocks
Internal doors
y Lever passage latchset. Privacy latchset to bathroom/WC
Heavy duty screen doors
- short backset mortice deadlock and lever
Component FINISHES
Sub-component Internal Paint
Need
To provide a cleanable surface finish that is durable and
attractive
Requirement y 100% premium Acrylic (Waterborne) paint or Alkyd base
Solvent-bourne or Polyurethane paint
y Workmanship to current Australian Standards
y Colours to approved samples to current Australian
Standards
y Paints conforming to appropriate APAS (Australian Paint
Approval Scheme) paint specification number as per
APAS Paint Specification
y Paint in sealed containers branded with the
manufacturers name, type of content and APAS approval
number
TINTING
y Pigments, tints and stainers as recommended by the
paint manufacturer
Component
FLOOR FINISHES
Sub-component Carpet
Requirement Underlay
x Fire rating to BCA
x Min grading “Residential” as per AS 4288
Class 1 and 2 dwellings – Synthetic foam
x Rebonded polyurethane foam with stabilising laminate on top
surface (or similar product)
x Recyclable and/or made from recycled materials
x 8mm min thickness
x 69kg/m3 minimum foam density or rebounded polyurethane foam
Class 1 and 2 dwellings – Vulcanised rubber
x Heavy duty vulcanised rubber, waffle pattern
x Reinforcing fabric: either Hessian, spun Nylon, or Polyester
x Min sheet thickness: 7.5mm (+0.5)
x 1750g/m2 minimum product mass
Common Areas (class 2 dwellings), Pensioner Housing, & class 3
dwellings - Synthetic foam
x Rebonded polyurethane foam with stabilising laminate on top
surface (or similar product)
x Recyclable and/or made from recycled materials
x 7mm min thickness
x 120kg/m minimum foam density or rebounded polyurethane foam
Common Areas (class 2 dwellings), Pensioner Housing, & class 3
dwellings – Vulcanised rubber
x Heavy duty vulcanised rubber, waffle pattern
x Reinforcing fabric: either Hessian, spun Nylon, or Polyester
x Min sheet thickness: 8mm (+0.5)
x 2050g/m2 minimum product mass
Warranty 10 year written warranty
Need
To provide safe, healthy, hard wearing, waterproof and cleanable
surface
Requirement Ceramic floor tiles
General
y To current Australian Standards
y Fully vitrified body
y Colours as appropriate and directed
y Slip resistance to current Australian Standards AS4586
y Slip rating of R10 for Wet areas and Pendulum test score of X
y Slip rating of R9 for all other areas
y Slip resistant (wet and dry) semi glaze finish
y Warpage not exceeding 0.5mm for any tile batch
y Water absorption not increase by more then 18% of dry tile weight
y Chemical and Crazing resistance
y Generally 200mm x 200mm tile Min. 7mm thick
Need
To provide safe, healthy, hard wearing, waterproof and cleanable
surface
Requirement Note: These provisions apply to complete new installations, with
existing spot replacement or repair use Resilient Flooring to match
the existing installed product
y Manufacture, Installation and Maintenance to current Australian
Standards
y Use water based adhesives
y All sheet, flooring seams shall be welded (either chemical or
thermal) to manufacturers specification
y Initial care of all installed materials shall be carried out to
manufacturers specification
y Floor-coverings shall conform to the physical characteristics of
approved samples and shall be within the limits of any sample range
or variation in colour and pattern
y Products containing recycled materials are preferred
Class 1 dwellings – Vinyl Composition tiles (EN654) (Kitchens,
Dining Rooms and Hallways etc)
y (Concrete floors laid on suitable levelling compound; Timber floors
laid on Hardboard, MDF or FC sheet underlay)
y Thickness: 3mm (EN428)
y Wear Resistance: <10mm³ (EN660)
y Min. 3db sound reduction
y R9 slip resistance
y Fire rating ISO9239.1 >11kW/m²
Class 1 dwellings – Homogenous Sheet (EN649 Kitchens, Dining
Areas and Hallways etc)
y Thickness: Min. 2mm – Max. 3mm sheet vinyl (Concrete floors laid on
suitable levelling compound, Timber floors laid on Hardboard, MDF or
FC sheet underlay)
y Polyurethane Reinforced
y Wear Resistance: Group P (EN660-2)
y R9 Slip Resistance
y Min. 3db sound reduction
y Fire rating ISO9239.1 >9kW/ m²
Class 1 dwellings – Heterogenous Sheet (EN649 Kitchens, Dining
Areas and Hallways etc)
y Thickness: Min. 2mm – Max. 3mm sheet vinyl (Concrete floors laid on
suitable levelling compound, Timber floors laid on Hardboard, MDF or
FC sheet underlay)
y Polyurethane Reinforced
y Wear Resistance: Group T (EN660-2)
y R9 Slip Resistance
y Min. 3db sound reduction
y Fire rating ISO9239.1 >9kW/m²
Class 2 and 3 dwellings – Cushioned Backed Heterogenous sheet
(EN651)
y Thickness: Min. 3mm sheet vinyl (Concrete floors laid on suitable
levelling compound, Timber floors laid on Hardboard, MDF or FC
sheet underlay)
y Polyurethane Reinforced
y R10 slip resistance
y Wear Resistance: Group T (EN660-1)
y Min. 14db sound reduction
y Easy Clean top layer
y Fire rating ISO9239.1 >8kW/m²
Wet Area (Floors) – use only if approved by the Principal
y Homogenous Slip Retardant Vinyl sheet (EN649)
y Thickness: Min. 2mm sheet vinyl (EN428)
y Wear Resistance: Group M (EN660-2)
y Fire Rating: (ISO9239.1 > 9kW/m²)
y Slip resistance: AS4586 (B Wet/Barefoot and R10 Oil/wet ramp)
y Integral 150mm high coved skirting in all wet areas, Cove skirting to
be installed with capping strip to prevent water penetration
y 32mm ø cove fillet to be used where vinyl is coved
y Products containing abrasive material in order to comply will not be
considered
y Gatic Floor drain assembly to be used in all wet areas
Wet Area (Walls) – use only if approved by the Principal
y Homogenous Vinyl sheet (EN649)
y Thickness: Min. 1.25mm (EN428)
y Polyurethane Reinforced
y Wear Resistance: Group M (EN660-2)
y Fire Rating (AS3837) Group 2
Warranty 7 year written warranty
Component
SPACE HEATING
Sub-component Electric Space / Electric Panel Heaters
Component
SPACE HEATING
Sub-component Gas Space Heaters
Component
SPACE HEATING
Sub-component Wood Space Heaters
Need To provide efficient and effective heating of a room
Requirement
General
y To current Australian Standards
y Test report prepared by registered NATA registered laboratory in
compliance to AS 4013. “Domestic Solid Fuel Burning appliances -
Method for Determination of Flue gas emission”
y Max. allowable appliance particulate emission factor to AS 4013 (i.e.
max. 5.5g/kg for appliances without catalytic combustors)
y Double skin firebox convection heater
y Double lined flue within ceiling space
y Min. appliance efficiency rating of 60%
y Min. size: 10kW (30MJ), Max. size: 22kW (65MJ)
y Installed by licensed installer to manufacturers written specification
y Branded with manufacturers trademark, type, model and serial
number, and emission report number of appliance and Standards
Mark
Warranty Minimum 5 year written warranty.
Component
SWITCHES
Sub-component
Need
To provide an easily used means of switching power on
Requirement y To current Australian Standards
Housing for aged and people with disabilities
y Large rocker type light switches
KITCHEN
Cupboards
Floor finishes
Rangehoods
Stoves
Taps
Walls
Component
CUPBOARDS
Sub-component
Need To provide durable, waterproof, hygienic and cleanable storage and
food preparation areas
Requirement y To current Australian Standards for kitchen assemblies, HMR, MDF,
Laminate and Melamine finishes
y For benchtops - min. 32 mm thick high moisture resistant (HMR)
particleboard, laminated with high pressure decorative laminate
having characteristics of high resistance to surface wear, high
resistance to impact and high resistance to scratching
y Doors and drawer fronts - min. 16mm thick high moisture resistant
(HMR) particleboard or high moisture resistant medium density
fibreboard (MDF), laminated with high pressure decorative laminate
having medium resistance to surface wear, medium resistance to
impact and medium resistance to scratching. 2 mm PVC plastic edge
strip to all doors and drawers
y Drawers - 13mm thick (bottom 16mm), of either High moisture
resistant (HMR) particleboard or High moisture resistant medium
density fibreboard (MDF), finished with white melamine
y Completely integrated drawer slide system comprising a high quality
epoxy coated white steel self closing feature runner, 30kg load
capacity.
y Carcass – min. 16mm thick high moisture resistant (HMR)
particleboard with white melamine finish to all internal surfaces,
including edge of frame, carcass and shelves
y Kickboard - min. 16mm thick high moisture resistant (HMR)
particleboard, with 2 mm black vinyl or high pressure high resistance
laminate finish, including any edges
y Use concealed side wall-mounted hinges with 170o swing
y Use piano hinges for split of bi-fold door on corner units
y Install to manufacturers written specification
y Kitchen assemblies to carry a compliance label to current Australian
Standards
Warranty 5 year written warranty
Component
CUPBOARDS
Sub-component Kitchen Sink
Need To provide for washing and draining of food, utensils and hot water
waste
Requirement y To current Australian Standards
y Standards Mark/Water Mark/Waterboard certificate of approval
y One and a half bowl sink
y sink & drainer to be min. 1370mm long x 450mm wide for 3/4
bedroom dwellings
y min. 1200mm long x 450mm wide for single/pensioner & 2 bedroom
dwellings
y Min. 302 polish finished stainless steel only
y Indelibly marked with manufacturers trademark
Warranty 25 year written warranty
Component
RANGEHOOD
Sub-component
Component
STOVE
Sub-component
Need To cook food safely and effectively, allowing frying, grilling and baking
Requirement Upright
y To current Australian Standards
y Separate griller and oven compartments – Oven capacity 75L min
y Fan Forced or conventional oven – Removable oven door with cool to
touch window
y 4 burner hot plate (solid elements for electric stove)
y Upright or elevated cooker
y Front control or side control buttons only
y 60 minute timer (optional)
y Side hinged or slide under oven door (disabled person housing)
y AGA approval where appropriate
Wall Oven
y To current Australian Standards
y Capacity Min 80 litre gross capacity
y Combined or separate griller and oven compartments
y Fan Forced or conventional oven – Removable oven door with cool to
touch window
y 60 minuter timer
Cook Top
y Square white enamel finish hob
y 4 burner hot plate (solid elements for electric cooktop)
y Gas – battery ignition, push to turn safety control, enamelled trivets.
Warranty 1 year written warranty
Component TAPS
Sub-component
Need To easily control water flow reliably – all taps to be 3 star WELS Rated
Requirement Bib tap/Pillar tap/ Hob mounted sink set/Wall sink set
y Materials, dimensions, finishes and performance tests to current
Australian Standards
y Water supply metal bodied taps to current Australian Standards
y Standard Mark/Water Mark/Water Authority Certificate of Approval
y Hot and cold water taps to be installed with 3 Star WELS rated in tap
flow regulator valve, equivalent to “Aqualoc”.
y Set includes spout or arm, roses and handles
y All components made of brass base material, chrome plated or satin
chrome or powder coated finishes, vandal resistant
y Dezincification resistant
General Housing
y Lever/Capstan/knob handles for multi-unit or detached housing.
Pensioner Housing
y Lever handles lever length 65mm to 80mm or Capstan tap handles
y Quarter turn taps with ceramic seals fitted to kitchen sinks
Disabled Housing
y Long Lever tap handles lever length 90mm to 150 mm (surgeon type)
as scoped by O.T.
y Quarter turn taps with ceramic seals fitted to kitchen sinks
Component WALLS
Sub-component Tiles
Basins
Baths
Bath accessories
Dryers
Floor finishes
Showers
Taps
Toilets
Tubs
Washing machines
Component BASIN
Sub-component
Need To provide hygienic receptacle for washing hands and face
Requirement y To current Australian Standards
y Standard Mark/Water Mark/Sydney Water certificate of approval
y White (min. bowl size 500x400mm) vitreous china 2/3 hole version
y Wall mounted on manufacturers metal brackets with ring connector to
waste outlet
y Installed to manufacturers written specification
Warranty 1 year written warranty
Component BATH
Sub-component
Need To provide a hygienic tub for washing a person
Requirement General
y To current Australian Standards
y Standard Mark (optional) /WaterMark/ Water Authority certificate of
approval.
y Installed to manufacturers written specification
y Indelibly marked with manufacturers name/trademark(visible in the
installed position)
Retrofit Existing General Housing - Acrylic (Waterborne) bath
linings
y Sanitary grade Acrylic (Waterborne) moulded from min. 3.5mm thick
sheet reinforced with a fibreglass backing
y Dimensions to fit over existing bath size
y Grate and adaptor to suit existing waste drain
New General Housing
y Rectangular - Min. 1500x750mm wide x 380mm deep
y Sanitary grade Acrylic (Waterborne) moulded from min. 3.5mm thick
sheet, glass reinforced with 10mm dia. steel rod rim reinforcement
y Pressed metal manufactured from min. 1.6mm thick steel drawn
seamless from one sheet of metal, grip coated all over and finished
internally with white vitreous Solvent-bourne (non skid base)
y Min. 10mm high tiling bead to all baths built into adjacent walls
y Fitted with 40/50mm plug & waste
Component
BATHROOM ACCESSORIES
Sub-component Bathroom Cabinets
Need
For storage of personal items used only in the bathroom and to allow
personal grooming
Requirement General
y To current Australian Standards for kitchen assemblies, HMR, MDF,
Laminate and Melamine finishes
y Surface mounted or recessed
y Cabinet fabricated in 1 mm zinc coated steel (white Acrylic baked
Solvent-bourne finish) OR 16 mm HMR laminated board
y Adjustable shelving
y Silver float mirror glass to current Australian Standards
y Inside of cabinet (or door) to be branded with manufacturers name
Single Door Cabinet
y Min. 440mm high x 395mm wide x 120mm deep
y 3 mm mirror fixed to self closing hinged door
y Min. 1 shelf
Double Door Cabinet
y Min. 440mm high x 700mm wide x 120mm deep
y 2 x 4 mm sliding mirror doors with finger slots set in recessed safety
tracks (extruded PVC or aluminium tracks fitted to HMR laminated
board) OR 2 x 3 mm mirrors fixed to self closing hinged doors
y Min. 2 shelves
For people with disabilities
Single door cabinet and mirror (fixed to wall)
y Cabinet 975mm high x 300 mm wide x 200 mm deep, with min. 3
shelves (beside mirror)
y Mirror 975 mm high x 500 mm wide (above basin)
Need For easy access and manipulation of towels, toilet paper, soap and the
like
Requirement Toilet Paper Holder
y Ceramic
y Chrome plated brass/polished stainless steel frame, min. 150mm x
150mm with aluminium roller
Bath Towel Rail
y 760mm overall length x 16mm-diameter chrome plated brass or
stainless steel tube with stainless steel end brackets, for wall screw
fixing
Robe Hooks
y 52mm x 53mm chrome plated brass
Need
Reduce risk of falls for our customers
Requirement
Pensioner Housing only
y To current Australian Standard
y 32mm diameter x 1.2mm thick 304 Stainless Steel or powder coated
aluminium x 450mm min. overall length, secured to wall with round
head C.P. brass or stainless steel screws, minimum 50mm long
Component
DRYERS
Sub-component
Requirement
Pensioner Housing only
y To current Australian Standards
y Min 3.5kg or 5kg capacity
y Auto cool down
y 2.5 hour timer – 3 heat settings
y Easy clean filter
y Safety door switch, Safety thermostat reset switch
y 2 directional air outlet and optional venting kit
y wall mountable
y Min 2 star Energy Rating
Item
Requirement
TILE JUNCTIONS
y To current Australian Standards for caulked joint sealants.
Need
A cleanable waterproof and non-slip floor finish on concrete
Requirement y Slip resistance to current Australian Standards
y Slip rating of R10 for Wet areas
y Slip rating of R9 for all other areas
Warranty 5 year written warranty
Component
SHOWER
Sub-component Shower Bases
Need To provide a sound, waterproof base for the shower that integrates
seamlessly with other shower elements
Requirement
General Housing only
y To current Australian Standard, including installation
y Standard Mark/Water Mark/Water Authority certificate of approval
and tested to current Australian Standard
y 900mm x 900mm x 70mm high hob
y Pressed metal (vitreous Solvent-bourne finish) OR moulded plastic
(non slip finish)
y Installed to manufacturers written specification
y Indelibly marked with manufacturers name/trademark
Warranty 10 year written warranty for Latex (Waterborne) & 30 years written
warranty for pressed metal
Component SHOWER
Sub-component Shower Roses
Requirement
Water saving ‘3 STAR WELS’ rated not more than 9L/min.
Component SHOWER
Sub-component Shower Seat
Need To provide support for less mobile customers whilst using the shower
Component TAPS
Sub-component
Requirement
Bib tap/Pillar tap/Shower set/Bath set/Basin set/Hob mounted sink
set/Wall sink set
y General requirements as per kitchen taps requirements
General Housing
y Lever/Capstan/knob handles for multi-unit or detached housing
Pensioner Housing
y Lever handles lever length 65mm to 80mm or Capstan tap handles
y Quarter turn taps with ceramic seals fitted to baths, basins, laundry
tubs
Disabled Housing
y Long Lever tap handles lever length 90mm to 150 mm (surgeon type)
as scoped by O.T.
y Quarter turn taps with ceramic seals fitted to baths, basins, laundry
tubs
Component
TAPS
Sub-component Tempering Valves / Thermostatic Mixing
Valve
Need
To ensure hot water does not scald customers
Requirement y Tempering Valves set to Plumbing Code standards
y Thermostatic Mixing Valve only in Class 9 BCA dwellings
y To current Australian Standard
y Standard Mark/Water Mark/Sydney Water certificate of approval
y Installed to manufacturers written specification
Warranty 5 years written warranty
Component TOILET
Sub-component
Requirement
New General Housing/ Pensioner Housing
y To current Australian Standards
y Standard Mark/Water Mark/Water Authority certificate of approval
y Pedestal pan to be white vitreous china
y Cisterns to be vitreous china or heavy duty grade PVC with internal
overflow
y 4.5/3L dual flush toilet suites (min 4 Star WELS rating)
y Toilet and Cisterns to be vandal resistant or fitted with a ‘Vandal
Resistant Conversion kit’
y Installed to manufacturers written specification
Existing General/ Pensioner Housing
y Retrofit 6/3 L dual flush cisterns if retaining existing pans (Min 3 Star
WELS rating)
y Retrofit 4.5/3 L dual flush toilet suites where replacing pans (Min 4
Star WELS rating)
Warranty 1 year written warranty
Component TOILET
Sub-component Toilet Seats and Covers
Need
To supplement the toilet so a reasonable level of comfort is provided
Requirement y To current Australian Standards.
y Constructed of solid plastic – “Vandal Resistant”
y Installed to manufacturers written specification
Component TUB
Sub-component
Need
To wash and soak clothes/bedding
Requirement y To current Australian Standards.
y Standards Mark/Water Mark/Waterboard certificate of approval
y Detachable PVC or polyolefin bypass connected at top to current
Australian Standard
Tub
y Min. 45 litre capacity (pensioner housing)
y Min. 68 litre capacity (general housing)
y Min. 302 stainless steel
y Indelibly marked with manufacturers name/trademark
Cabinet
y White enamel/colourbond finish to steel
Warranty 25 years warranty for stainless steel & 10 years warranty for the
cabinet
Need
A means of automatically washing a variety of clothes/bedding types.
Requirement
General
y To current Australian Standards
y Standards Mark/Type Test Mark to NPADPS/Water Authority
certificate of approval
Disabled Housing, BCA Class 3 and Class 9 (Min 7 kg Load
Capacity)
y Front loading
y 4 Star WELS rating
y 4 Star Energy rating
Common Area Laundries (Min.5.5 kg load capacity)
y Top loading
y 3 Star WELS rating
y 2 Star Energy rating
Warranty Min. 1 year warranty
SERVICES
Smoke alarms
Water heaters
Component
SMOKE ALARMS
Sub-component
Requirement
New and Existing Dwellings
y Certificate of compliance by SSL (Scientific Services Laboratory) for
testing to current Australian Standards
y Ionisation or photoelectric model or Heat Technology
y Test button
y Alarm pause (‘hush’) button to silence alarm (ionisation model)
y Mains operated (hard-wired) 240 volt unit with fixed rechargeable
(Lithium) battery backup (10 years battery life expectancy) – with Min
2 months battery standby
y Inter-linkable features
y Low power warning
y Installed to manufacturers written specification
y Branded with manufacturers trademark to AS 3786
y Energy Efficient smoke alarm
y Interlink with Isolators / hush button for disabled housing
y Interlink with Strobe lights for hearing impaired
Component
WATER HEATERS
Sub-component Electric Water Heaters
Need
To reliably provide hot water
Requirement y To current Australian Standards
y Standards Mark/WaterMark/Water Authority Certificate of Approval
Off-peak mains pressure storage:
Storage
Mains Pressure: Floor Model(indoor/outdoor)
(1 bedroom/ pensioner - 125L)
(2 bedrooms - 250L)
(3 bedrooms and over - 315L
Roof Model
(2 bedrooms - 250L)
(3 bedrooms and over - 315L)
Instantaneous
Min. 13 L/min
NB: Only to replace Internal Instantaneous Gas models
Storage
Warranty
1 year warranty (parts/labour) &10 year warranty (cylinder)
Instantaneous
3 years warranty (parts/labour)
Component
WATER HEATERS
Sub-component Solar Water Heaters
Need
To reliably provide hot water
Requirement
General Housing Only
y To current Australian Standards
y Standards Mark/Water Authority Certificate of Approval
y Installation to current Australian Standards and to manufacturers
written specification
y Natural gas or electricity boosted
y Solar Panels (hail resistant) appropriate to zone area and size of tank
y Capacity:
-Min. 170L with 5 star Gas Boost
-Min. 300L with Electric Boost
Component
WATER HEATERS
Sub-component Gas Water Heaters
Need
To reliably provide hot water
Requirement
General Housing only
y To current Australian Standards
y Standards Mark/WaterMark/Water Authority Certificate of Approval
y AGA approval
y minimum 5 star energy rating
Storage
Mains pressure: Floor Model (outdoor only)
(1 bedroom min 90L)
(2 bedroom min 110L)
(3 bedroom 135L/145L and over)
Instantaneous (External Gas Instantaneous only)
NB: Only to replace bath heater models
(1 bathroom – Cold zone 16L to 26L or temperate zone 16L to 20L)
(2 bathroom – Cold zone 26L to 32L or temperate zone 20L to 26L)
Warranty Storage
1 year warranty (parts/labour) 10 year warranty (cylinder)
Instantaneous
3 years parts and labour warranty
VERSION: 1.3
Page 1 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
SCOPE
This specification deals with the Fire Safety Works identified in the Fire Safety Manual (FSM)
Refer to the Fire Safety Manual, Scoping Reports and Schedule of Rates for extent.
Where not specified reference to an Australian Standard shall mean the version required to achieve
compliance with the FSM.
DEFINITIONS
Approved: The words "approved", "directed", "rejected", "endorsed" and similar expressions mean,
"approved (directed, rejected, endorsed, etc.) in writing by the Principal’s Representative.
BCA: The current version of the Building Code of Australia, including all amendments, as referenced
within the audit criteria of the FSM.
FSM: Shall mean the Fire Safety Manual developed for Housing NSW.
FRL: Shall mean Fire Resistance Level as determined by testing in accordance with AS 1530.4.
Page 2 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• Fire rated plasterboard ceiling systems shall be formulated so that when used in a ceiling
system immediately below a roof it enables the ceiling to meet the requirements for an
FRL of -/60/60 and a Resistance to the Incipient Spread of Fire for 60 minutes when
tested in accordance with Australian Standard AS 1530.4 – Fire Resistance Tests of
Elements of Building Construction.
• Fire rated plasterboard ceiling system installed below intermediate floors to protect
services penetrations shall have an FRL of -/60/60 or -/90/90 as specified by the FSM.
• Any hanger, its attachments to the supporting structure and grid system shall withstand
without failure a load of 1.4KN.
• Suitable test evidence to be provided demonstrating fitness for the intended purpose.
• Where required by the FSM a fire rated plasterboard shaft shall be constructed to
achieve an FRL of -/60/60, -/90/90 or -/120/120 when tested in accordance with
Australian Standard AS 1530.4 – Fire resistance Tests of Elements of Building
Construction.
• Shaft systems must meet the structural requirements for light weight construction which
requires tests to the following standards:
Resistance to Static Pressure – ASTM E72-80
Resistance to Impact – ASTM E695-79
Surface Indentation – AS2185 – Appendix A2
BRANZ Test Report – STO349
• When tested in accordance with AS 1530.3 contain a Spread of Flame index of zero (0).
• Suitable test evidence to be provided demonstrating fitness for the intended purpose.
• Fire rated plasterboard bulkhead systems shall formulated so that when used in a
bulkhead system it enables the ceiling to meet the requirements for an FRL of -/60/60,
-/90/90 or -/120/120 as required when tested in accordance with Australian Standard AS
1530.4 – Fire Resistance Tests of Elements of Building Construction.
• Any hanger, its attachments to the supporting structure and grid system shall withstand
without failure a load of 1.4KN.
• Suitable test evidence to be provided demonstrating fitness for the intended purpose.
• Fire dampers shall be formulated to provide the required FRL when tested in accordance
with Australian Standard AS 1530.4 – Fire Resistance Tests of Elements of Building
Construction.
• Fire dampers must pass the requirements for the air leakage test specified in Clause 5.3
of AS 1682.1.
• The mounting flange, casing, and blades of the fire damper shall be made from-
Stainless steel complying with AS 1449;
Page 3 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
Zinc coated steel sheet complying with AS 1397 with a coating not less than Z275;
or
Castings of malleable ferrous materials or other alloys having a temperature fusion
not less than 1000oC.
• Materials for moving parts (including blade and linkage shafts and linkage bearings) shall
be stainless steel complying with AS 1444, commercial brass or bronze complying with
AS 1567 or a polyamide or polyfluoride.
• Linkages, springs and other moving parts which form part of the closing mechanisms
shall be made of stainless steel grade 301, condition H of AS 1449 or equivalent or
phosphor bronze, grade 518B, temper H of AS 1566 or equivalent.
• If activated by a thermally released link, it shall be tested to comply with AS 1890. For
horizontal mounted fire dampers, the thermally released link shall be located within the
casing, in the plane normal to air flow.
• Suitable test evidence of any product to be provided demonstrating fitness for intended
purpose.
1.5 Fire Rated Fabric Barriers, High density mineral Batts and Rockwool Insulation
• Fire Rated Fabric Barriers, High density mineral fibre rigid batts, Rockwool or equivalent
product shall be fire resistant and have been demonstrated to achieve the FRL required
of the building element where it is installed as specified within the FSM.
• Rockwool (75 mm) or equivalent shall have a density not less than 120 kg/m3.
• Fire stopping materials must comply with the nominated properties or replicate a system
tested in accordance with AS 4072.1 and AS 1530.4
• The installed fire stopping materials must replicate the tested system and achieve an FRL
of not less than that specified in the FSM of the penetrated floor/wall or ceiling assembly.
• Penetrations shall be protected by a system that has been tested in accordance with AS
4072.1 and AS 1530.4.
• Suitable test evidence of any product to be provided demonstrating fitness for intended
purpose.
• Solid core door shall be minimum 35mm thick solid core doors and are required to be
installed such that they maintain a tight fitting clearance.
• Fire rated door set is to comply with the requirements of AS 1905.1 Fire – Resistant Door
Sets.
• Fire rated door sets are required to be installed such that the standard clearance
requirements of AS 1905.1 are met without the need for the installation of additional
hardware or seals unless otherwise approved.
• Doors shall be fitted with lever handles in accordance with clause D2.21 of the BCA.
• The required exit doors from a building shall be installed as necessary so that they are
operable from the inside without the use of the key.
Page 4 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• Where screen doors are fitted to the required exit doors, they shall also operable from the
inside without the use of the key and be fitted with lever handles in accordance with clause
D2.21 of the BCA.
• Where required by these clauses door sets are to be provided with signage in accordance
with clause D2.23 of the BCA and 183 of the Environmental Planning and Assessment Act
Regulation 2000.
• Electric strikes shall automatically unlock all exit doors upon operation of any installed
smoke alarm system or fire sprinkler system.
• Upon power failure, all existing security systems shall automatically disengage to
automatically unlock all doors.
• Equal to Lockwood ES2000 Series Monitored Electric Strike.
• The seals are to have undergone tests with proprietary fire doors and/or solid core doors.
• Intumescent fire and/or medium temperature smoke seals shall be installed at doors as
per FSM requirements.
• Medium temperature smoke seals are to have been tested in accordance with AS 1530.7
and shall achieve 25 m3/h at 25 Pa when exposed to 200oC for at least 30 minutes.
• Intumescent fire seals are to have been tested in accordance with AS 1905.
• Combined intumescent fire and medium temperature smoke seals are to have been
tested in accordance with AS 1905 and AS 1530.7.
• Independent tests are to be provided that demonstrate that the product does not suffer
from any significant wear and tear for up to and exceeding 95,000 open and close cycles.
• Suitable test evidence of any product to be provided demonstrating fitness for intended
purpose.
Page 5 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
American Society for Testing Materials (ASTM) E 119 - Standard Test Method for Fire
Tests of Building Construction and Materials. .
• Intumescent paint to begin to expand at a temperature not exceeding 190oC.
• Independent tests are to be provided that indicates drying time of a single coat of
intumescent paint not less than 450 microns (without the need for mechanical aids), does
not exceed 4 hours in any season assuming weather conditions are appropriate to apply
the product.
• Independent tests are to be provided that indicates the product is non-toxic.
• Independent tests shall be provided indicating that the product can be applied over
existing non-fire retardant paint.
• The product shall not contain a flashpoint.
• Product to have a minimum 20 year guarantee for internal applications.
• The radiant heat attenuating screens are to have the following characteristics:
• Tested and approved in accordance with AS 1530.4 – Fire Resistance Tests of Elements
of Building Construction or British Standards BS 476: Part 20 to seal both PVC and PP
pipes from 32mm up to 110mm in penetrations through fire rated floor and wall
components for up to 90 minutes.
• Product to have been tested as a retrofit fire stop collar.
• Independent tests to be provided to indicate that the maximum temperature resistance
(fire stop collar shall begin to activate) shall not exceed 120oC.
• Suitable test evidence required any product to be provided demonstrating fitness for
intended purpose.
Page 6 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• When located in a common area they shall also be provided with a lock, keyed to the
requirements of the Principal.
• Fire rated access panels to false ceilings provided for the purpose of maintenance access
(eg, plumbing) where full body entry is not necessary, shall be not less than 300mm x
300mm in size.
• Fire rated manholes and access panels shall provide a fire rating equivalent to the fire
rating of the section in which they are installed. They shall be tested in accordance with
AS 1530.4 and installed in accordance with the listed tested prototype.
• They are to be supported independently of the ceiling lining.
END OF SECTION 1
Page 7 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
All works associated with the provision of emergency lighting and exit signs throughout each building is
to be undertaken in accordance with this Performance Specification, the Building Code of Australia, and
all the relevant provisions of AS 2293.1 (Emergency escape lighting and exit signs for Buildings Part 1:
System design, installation and operation).
2.1.1 Standards
NOTE: All exit and directional signs are to consist of Pictorial Diagrams and indicators in accordance
with AS 2293.1-2005.
2.1.2 Testing
Certification: For each size and type of self-contained emergency lighting luminaire and exit sign supply
copies of a certificate of tests stating the testing authority, manufacturer and details of parameters and
results for each test.
Standard: To AS 2293.2.
• Carry out periodic inspections and maintain the emergency lighting installation in a condition to
meet the specified performance;
• Promptly rectify faults. Replace faulty materials and equipment without charge;
• Provide maintenance records.
• Provide an automatic timer arranged to discharge the battery for the purpose of carrying out
the maintenance procedures specified in AS 2293.2.
Certification: At the end of the maintenance period make a final inspection of the installation and upon
satisfactory completion certify in writing that the installation is operating correctly.
Page 8 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
Standard: To AS 2293.1.
Requirement: To AS 2293.1.
Log Book: A4 size, printed or typed on durable printing paper and neatly bound in durable vinyl or
similar covers, coloured distinctly different from the colour of the operating and maintenance manual
covers. The logbook records should be kept in a readily accessible location.
Wiring and cabling is not to be left exposed, where ever possible it is to be concealed within the existing
construction. Do not install wiring in eaves or the cavity of full brick or brick-veneer walls.
If surface ducting is required then it is to be of a white low profile type square in shape and installed in
accordance with the manufacturer’s specification. Attention is required to ensure that the location of the
ducting is as unobtrusive as possible, is straight and true with the appropriate number of fixings.
• Surface mounted with energy efficient fluorescent lamp. Including long life battery and lamp.
• Powder coated steel or die cast aluminum housing and frame. Vandal resistant with
polycarbonate diffuser.
• Equal to Pierlite.
• Surface mounted with energy efficient fluorescent lamp. Including long life battery and lamp.
• Powder coated steel or die cast aluminium housing and frame. Vandal resistant, with
polycarbonate diffuser.
• Equal to Pierlite
Page 9 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• Surface mounted with energy efficient fluorescent lamp. Including long life battery and lamp.
• Powder coated steel or die cast aluminum housing and frame. Vandal resistant with
polycarbonate diffuser.
• Equal to Pierlite
• Surface or pole mounted with energy efficient fluorescent lamp. Impact resistant molded
plastic or Powder coated steel or die cast aluminum housing and frame.
• Vandal proof and weatherproof. Including long life battery and lamp and achieve required IP
rating under Australian Standards.
• Equal to Pierlite.
• Surface or pole mounted with energy efficient fluorescent lamp. Impact resistant molded
plastic or Powder coated steel or die cast aluminum housing and frame.
• Vandal proof and weatherproof. Including long life battery and lamp and achieve required IP
rating under Australian Standards.
• Equal to Pierlite.
• Surface or pole mounted with long life LED globe lamp. Impact resistant molded plastic or
Powder coated steel or die cast aluminum housing and frame.
• Vandal proof and weatherproof. Including long life battery and lamp and achieve required IP
rating under Australian Standards.
• Equal to Sylvania or Zumtobel
• LED lamp life greater than 60,000 hrs including long life NiCad or Lithium Battery and lamp.
• Vandal resistant polycarbonate housing with white powder coated metal or injected molded
mounting bracket.
• Equal to Pierlite or Thomas & Betts
• Energy efficient fluorescent, removable electronic gear tray including long life NiCad or Lithium
Battery and lamp.
• Vandal resistant injected molded housing and a polycarbonate diffuser.
• Equal to Pierlite or Thomas & Betts.
• Energy efficient fluorescent, removable electronic gear tray including long life NiCad or Lithium
Battery and lamp.
• Vandal resistant, injected molded housing and a polycarbonate diffuser.
• Equal to Pierlite or Thomas & Betts
Page 10 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• Energy efficient fluorescent, removable electronic gear tray including long life NiCad or Lithium
Battery and lamp.
• Vandal resistant, steel or injected molded housing, polycarbonate diffuser and weatherproof.
• Equal to Pierlite or Thomas & Betts
• Die cast aluminum adjustable lamp mounts with vandal resistant housing comprising of a poly
carbonate or steel housing.
• Non maintained operation with a low profile body assembly.
• Compliant to AS 2293 and equal to Pierlite Guardian
The emergency/evacuation lighting, within a building , is to be activated upon actuation of the smoke
alarm system.
This may be made up of the normal domestic lighting system or emergency lighting system or a
combination of the two.
Relay switches shall be compatible to the smoke alarm installed and shall be tested and approved to
the relevant Australian Standard.
Where emergency luminaires are to be installed then they are to comply with AS 2293.1 and Section 2
of this specification as relevant to the requirements of the FSM.
END OF SECTION 2
Page 11 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
All works associated with the provision of a fire hydrant and hose reel system throughout each building
is to be undertaken in accordance with this Performance Specification, the Building Code of Australia,
and all the relevant provisions of AS 2419.1 (Fire hydrant installations Part 1: System design,
installation and commissioning) and AS 2441 (Installation of fire hose reels).
3.1.2 Standards
3.2.1 General
Where required provide and install a diesel pump-set to ensure that the water supplies have adequate
pressure/flow characteristics to satisfy the required system requirements for the fire hydrants as
nominated above.
3.2.2 Standards
The pump-set and installation shall comply with the requirements of AS 2419 Installation of Fire
Hydrants, AS 2941 Fixed Fire Protection Installation - Pump-set Systems, and Sydney Water.
3.2.3 Pumps
The pump-set shall be of an approved single stage centrifugal type with a cast iron casing, bronze
impeller(s) and stainless steel shaft. The impeller shall be statically and dynamically balanced after
assembly on to the shaft.
Pump seals shall be of the stuffing box and gland type with bronze glands and stainless steel and/or
metal studs and nuts. Packing shall be coated in graphite grease before insertion to enable easy
removal when it requires renewal. Alternatively, mechanical seals may be used.
Bearings shall be of the deep groove ball or roller type with an adequate safety margin to ensure long
life. Adequate provision will be made in the bearings to take any axial thrust that may be imposed by the
impeller.
Provide grease nipples on the pump casing adjacent to each bearing to enable manual lubrication of the
bearings.
3.2.4 Mounting
Pumps and drivers shall be direct - coupled and mounted on common, rigid, fabricated steel or concrete
plinths to form the complete pump-set. Pump controllers may be wall mounted or unit mounted (factory
pre-wired) on the common steel bases if desired.
Page 12 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
3.2.5 Couplings
Provide non-lubricated flexible couplings using prestressed rubber brushes pressed into the housing
and using high tensile steel bolts. The coupling guard shall be galvanised.
3.2.6 Installation
When installing pump-sets ensure that there is no strain on the casing due to pipe misalignment.
Adjacent piping shall be flanged, to allow ease of servicing of pumps, pump impellers and associated
valving.
Pipe pump glands to the nearest drain.
3.2.7 Vibration
Provide vibration isolation as necessary to ensure that pump-sets will run without causing undue
vibration in the building structure.
Provide an engine overheating alarm in the form of a bell to signal either water temperature rise or oil
pressure failure.
NOTE: Audible alarm only is required, automatic shut down of engine will not be provided.
The alarm bell shall be incorporated in the Pump Control Panel and shall be powered by the diesel
engine starting batteries.
The bell shall be activated by a relay in the diesel starter motor control circuit through time delay relays
which will be adjusted to allow for the normal delays in reaching normal operating conditions after
starting of the diesel. Provide a push-to-test button. No muting device is required.
A strobe light, red in colour, shall be installed outside the pump room in a readily visible location. The
light is to actuate when the pump is in operation.
An engraved water, fade and weather resistant sign is to be affixed beneath the light and include block
lettering with the words ‘HYDRANT PUMP IN OPERATION’.
Provide a spare fuel tank, of not less than 6 hour running capacity, wall mounted in a readily accessible
position in the pump room.
Provide facilities for the transference of fuel both into the spare fuel tank and thence into the main
engine fuel tank. This facility may be in the form of a hand operated semi-rotary pump with flexible
hoses suitable rated for the purpose.
Page 13 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
Provide and install a heavy duty steel tool cabinet with lock and provide the complete set of spare parts
and tools for diesel motors as required by AS 2941. Secure the tool box to the wall in an approved
position with bolt heads accessible only from the inside of the tool box.
Function and operation to AS 1941 with protection to IP54 standard in accordance with AS 1939.
3.2.13 Exhaust
The silencer and catalytic converter will be located as close as possible to the engine. The exhaust
gases will be carried to the outside air in medium gauge stainless steel tubing of a diameter
recommended by the motor manufacturer. Lag the exhaust system and silencer and neatly sheath with
zinc anneal sheeting where run exposed. The exhaust system shall terminate in a location approved by
the Principal.
Set the exhaust pipe so that moisture and condensate cannot accumulate in it or run back into the
engine. Fit a pet-cock at the engine manifold to facilitate manual release of trapped liquids.
3.3.1 General
Where required provide and install an electrical jacking pump for the new fire hydrant system, which is
to also serve to satisfy the system requirements for the fire hose reels as nominated above.
3.3.2 Standards
The electrical jacking pump and installation shall comply with the requirements of AS 2941 Fixed Fire
Protection Installation - Pump-set Systems, and Sydney Water.
3.3.3 Pumps
The electric jacking pump shall be of an approved single stage centrifugal type with a cast iron casing,
bronze impeller(s) and stainless steel shaft. The impeller shall be statically and dynamically balanced
after assembly on to the shaft.
Pump seals shall be of the stuffing box and gland type with bronze glands and stainless steel and/or
metal studs and nuts. Packing shall be coated in graphite grease before insertion to enable easy
removal when it requires renewal. Alternatively, mechanical seals may be used.
Bearings shall be of the deep groove ball or roller type with an adequate safety margin to ensure long
life. Adequate provision shall be made in the bearings to take any axial thrust that may be imposed by
the impeller.
Provide grease nipples on the pump casing adjacent to each bearing to enable manual lubrication of
the bearings.
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3.4.1 General
Where required construct a new weatherproof pump room for the new diesel pump-set and associated
equipment, in a location approved by the Principal. The pump room shall be:
• Secured to prevent the entry of unauthorized persons. That is, lockable with a ‘003’ lock and
key.
• Adequately ventilated for the aspiration, cooling of pump drivers and the maintenance of
acceptable indoor air quality for room occupants.
• Identified by appropriate signs and other visual and audible aids, so that the room and its
entrance can be readily located by the attending fire brigades.
• Constructed with a minimum 2.1 m high internal clearance with adequate space for pump
maintenance and replacement (at least 1m around pumps).
The Contractor is to determine exact dimensions, locations and layouts to enable the installation of the
pump-sets, all required valves, fittings and pipe work, and all associated equipment.
The design of the pump room is to allow for all site features and Council requirements, and is to fully
comply with all relevant building regulations and Australian Standards.
An appropriately qualified practising acoustic consultant is to prepare a report which outlines suitable
construction details and noise attenuation measures which will achieve appropriate external noise levels
whilst the pump is in operation.
The pump room is to incorporate the recommended acoustic treatments so that outside noise levels do
not adversely affect residential amenity.
3.4.3 Workmanship
All materials must be fixed in a manner that meets or exceeds applicable and current Australian
Standards and the manufacturer’s recommendations.
3.4.4 Floor
The floor of the pump room is to comprise of a concrete slab suitable to support the load of the new
diesel pump-set and all associated equipment, and constructed fit for purpose for its intended use.
The floor slab is to be designed and its construction certified by a suitably qualified practising structural
engineer in accordance with AS 1170 and AS 3600.
Measures must be provided to prevent the ingress of surface or sub surface water into the room.
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FIRE SAFETY TECHNICAL SPECIFICATION
The perimeter walls of the pump room are to comprise of masonry construction. Where located within a
building or within 6m of a building the enclosing walls are to achieve an FRL of 120/120/120.
3.4.6 Access
Pump rooms located within a building shall have a door opening to a road or open space, or a door
opening to fire-isolated passageway or stair which leads to a road or open space.
3.4.7 General
Use only materials that meet or exceed the applicable Australian Standard for quality, and be suitable to
provide a stable and durable structure.
Use base thickness of 0.42mm where hard rolled or 0.50mm where annealed, either galvanised or
aluminium/zinc alloy coated steel, branded in accordance with AS 1445. Hard rolled material must be
marked ‘not for curving’.
Fix sheets with 45mm coated hex head self tapping screws and neoprene washers to every alternate
corrugation at ends and every fourth corrugation between. All hips and ridges are to be covered with
450mm wide stock capping of similar gauge and material to roof, lapped and secured with matching
screws and washers.
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FIRE SAFETY TECHNICAL SPECIFICATION
3.4.12 Concrete
Slabs are to achieve the minimum required strength of concrete at 28 days. The slab must be designed
and its construction certified by a suitably qualified practising structural engineer in accordance with AS
1170 and AS 3600.
3.4.14 Masonry
Select and construct all masonry and its component materials and accessories so that the finished work
has sufficient strength and durability, and appropriate to the exposure conditions.
Ensure that all newly constructed masonry is adequately supported and braced until its design strength
has been reached, particularly in exposed sites.
Bricks are to be stacked in a well-ventilated manner and protected from the weather. When each laying
period is finished, protect the top course to prevent moisture entering the masonry.
3.4.15 Mortar
The durability and strength of the masonry unit, and its exposure conditions, will determine the
appropriate mortar mix for each situation.
Use Portland cement and clean sharp sand, proportioned by volume, adding sufficient clean water and
approved admixtures (such as lime) to provide a mortar mix with the desired workability, durability,
colour and strength.
Provide and install a back flow prevention device in accordance with the relevant provisions of the water
authority and AS 3500. The back flow prevention device shall be located within the property near the
boundary, upstream of the booster assembly, in a location approved by the Principal. The device shall
comply with the requirements of AS 2845.1.
Provide a mains type double-inlet fire brigade booster assembly, complete with a swing-gate check
valve and a gate valve immediately upstream of the inlets, as per the relevant requirements of AS
2419.1, in a location approved by the Principal.
The fire brigade booster shall be suitably sign posted, provided with a concrete plinth at the base,
painted red in colour, provided with an engraved water and fade resistant notice indicating test/working
pressures and housed within an enclosure specified within AS 2419.1.
3.7.1 Standards
Steel Pipe:
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FIRE SAFETY TECHNICAL SPECIFICATION
Malleable Fittings:
• AS 3673 - galvanised.
• Screwed flanges to AS 2129 bolting to AS 2529.
• Rolled Groove Fittings:
• FM, UL, or SSL listed.
Seal the threads of screwed connections with degreased PTFE tape or, hemp with a thread sealing
compound.
Use cadmium plated in non-corrosive environments, otherwise a protective finish with equivalent
corrosive resistance to, and compatible with, the flange.
3.7.5 Installation
Before installation clean pipes by a suitable method. Remove loose scale, burrs, and fins. Install pipe
work in straight lines and uniform grades without sag. On completing remove loose scale, dirt, and the
like from the pipe work and leave the system free from foreign matter.
3.7.6 Joints
3.7.7 Supports
Provide support including hangers, saddle clips, anchor blocks to buried pipe, and the like, sufficient to
secure the pipe work to adjacent surfaces, to restrain the internal forces of pressure piping and to
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FIRE SAFETY TECHNICAL SPECIFICATION
support it at joints, at changes of direction, and at intervals suitable to the size and type of pipe as
necessary to prevent sagging.
Pipework support in buildings not protected with a sprinkler system is required to be fire rated as per
the requirements of AS2419.
All Fire hydrant pipe work is to be painted in selected colours to match surrounds and contain labelling
in accordance with AS 1345 which identifies the pipe work as a fire service. Hydrants remote from the
building are to be painted red.
3.8.1 Standards
To AS 2419.1, AS 4118.1 and generally of types approved and listed by Water Board or SSL.
Requirement: Provide hydrant valve assemblies, where shown on the contract drawings.
Installation: Provide a pressure switch to the hydrant system to start the pump on a fall in pressure to
below the minimum requirement.
All hydrants are to be fitted with Stortz hose couplings which comply with Clause 7.1 of AS 2419.1. This
Clause states in part: "hose couplings shall be compatible with those used by the fire brigade
serving the area".
The fire hydrant booster assembly connections and all fire hydrant valves shall be fitted with Storz
aluminium alloy delivery couplings manufactured and installed in accordance with Clauses 7.1 and
8.5.11.1 of AS 2419.1-2005. All hydrant valves shall possess a forging symbol and manufacturers mark
and shall comply with Fire & Rescue NSW Fire Safety Guideline Technical Information (D15/45534).
Storz hermaphrodite fire hose couplings must be fitted to all fire hydrants and fire hydrant booster
assembly connections, as required by Appendix E of AS 2419.1.
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FIRE SAFETY TECHNICAL SPECIFICATION
The Storz fittings must be manufactured to DIN 14303, aluminium alloy delivery couplings, in
accordance with Appendix A of AS 2419.2. Blank caps must be provided in accordance with Clause 2.8
of AS 2419.2.
The fire brigades booster assembly shall be orientated parallel to the road.
Provide an engraved Block Plan for the new fire hydrant system serving each building, in accordance
with AS 2419.1.
The Block Plan is to be not less than A3 in size and not more than A1 in size, have a maximum scale of
1 to 250 and shall be fixed within the fire brigade booster enclosure where it can be readily seen.
The Block Plan shall be a water, fade and weatherresistant,, material shall be Aluminium or Stainless
steel for outdoor or Traffolyte for indoor and shall display the following as a minimum:
A diagrammatic layout of the protected building(s) and adjacent streets. A diagram showing:
• size and location of water supply agency’s mains and street fire hydrants (dimensioned);
• any valves and connections with the water supply serving the building or site ;
• location and size of on-site fire mains;
• location and capacities of water storage tanks;
• location of pumps;
• location and number of each fire hydrant;
• location of all fire brigade booster assemblies;
• location of any isolating and non-return valves;
• any connections to other installed fire protection systems;
• pressure and flow duties of pumps (kPa and L/s);
• location of main electrical switch room and substation;
• length and size used for any polyethylene (PE) underground pipeworks,
• location of LPG tanks and gas supply shutdown valve;
• location of all flammable storage areas;
• location of any fire indicator panel or fire control centre;
• location of any sprinkler alarm valve set(s); and
• a north point symbol
The year of installation of the system, any major extensions thereto, any unusual features of the
installation, and:
An example of a typical Block Plan for a fire hydrant system serving a low rise building, as presented in
AS 2419.1-, is given below.
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3.11.1 General
Additional to the requirements of AS2441, the location of fire hose reels is to comply with the
requirements of Clause E1.4 of the BCA.
All fire hose reels are to be securely fixed to the wall in accordance with AS 2441. The mounting of the
fire hose reels shall comply with the following requirements:
• Surface-mounted fire hose reel assemblies shall be mounted so that the full diameter of the
drum, bearing the operating instructions, is facing the access point.
• The fire hose reel assembly shall be suitably mounted at a spindle height of between 1400 mm
and 2400 mm above floor level. The stop valve shall be mounted at 1000±100 mm above floor
level. The recommended mounting height of the centre of the fire hose reel is 1500 mm above
floor level.
• The stop valve assembly and instructions shall be visible and readily accessible when the fire
hose reel is ready for operation, and shall be not more than 2000mm from the spindle of the
hose reel assembly. A clearance of not less than 100mm shall be provided around the stop
valve hand wheel or handle at any point where an operator needs to place their hand.
• When the fire hose reel is surface-mounted or in a recess, cabinet or cavity, there shall be a
minimum radial clearance of 100mm between the reel rim and any obstruction to the sides,
above and below that does not form part of the fire hose reel assembly.
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FIRE SAFETY TECHNICAL SPECIFICATION
• Where a fire hose reel is fixed in a cabinet or recess, the hose guide shall protrude beyond the
recess when the hose is run out.
• Fire hose reels are to be mounted within a cabinet; the cabinet door(s) shall be openable by
single-handed operation of the latching mechanism housed within a break glass enclosure.
• The fire hose reel and its mounting shall be firmly secured to the mounting surface in
accordance with the installation instructions provided with the fire hose reel in accordance with
AS/NZS 1221.
3.11.2 Cabinet
All fire hose reels are to be securely fixed to the wall, and housed within a proprietary metal cabinet.
The fire hose reel cabinets are to be manufactured from 1.2mm zinc seal and finished in red baked
enamel paint, complete with appropriate signage, with flush handles/latches.
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FIRE SAFETY TECHNICAL SPECIFICATION
in letters at least 50mm high in a colour providing a high contrast with that of the background.
3.12.1 General
The installation of underground pipe work shall be in accordance with AS 3500, associated relevant
Australian Standards and all authorities having jurisdiction requirements.
Investigate location of existing underground services before commencing the design or installation of
underground pipe work, conduits and cabling etc. No works shall commence until information
nominating locations of other services have been obtained. Obtain details of all underground services
from relevant authorities (e.g. in Sydney contact Dial Before You Dig).
Proposed locations of trench routes shall, where possible, maintain straight routes.
Provide all necessary concrete saw cutting, replacement of excavated concrete sections with concrete
with tie rods, excavations, trenching, bedding, thrust blocks, testing, backfilling and restoration to
original surfaces required for the works.
Trenching shall be of the required depth from final ground level to suit maximum possible traffic load
conditions. Where it is not possible provide the required depth over an underground pipe an alternative
acceptable method of protection shall be provided.
Each successive 300 mm of backfill shall be consolidated as the adjacent ground area.
Coordinate trenching locations with existing services and the building structure.
Provide and install all necessary shoring of sufficient strength to enable safe completion of the works.
Shoring shall be removed during compaction of the backfilling.
Where required, de-watering equipment shall be provided to keep excavated trenching free from water.
Thrust blocks provided for underground pipe work shall be provided in accordance with the
requirements of AS 3500.
Pipe work shall be securely fixed to thrust blocks with mild steel galvanised rods and/or straps.
Concrete shall be poured around the fitting and pipe in a manner to securely anchor the fitting and pipe.
All thrust blocks shall be able to withstand forces imposed on the fitting/pipe work being of the required
size and shape to prevent movement of the pipe and fitting.
Pay all charges, fees and include for all costs to carry out all works required to restore all areas
inclusive of roadway, curb, gutter, footpath, etc on site areas to existing surfaces condition as existed
before excavation commenced and in accordance with the Local Council and authorities having
jurisdiction requirements.
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The finished surfaces shall be at least the equal in all respects to that existing before the
commencement of the excavation works.
The contractor shall visit the site eight weeks after completion of works to ensure trenches are flush with
surrounding ground surfaces. Where trench ground services have dropped fill trench as required and
rectify as required to make level with surrounding ground surface. Ground surfaces shall be as existed
before trenching was dug.
Where it is not possible to provide the minimum required cover above an underground pipe work
additional protection shall be provided to protect the pipe work.
The method of protection shall be in accordance with authorities having jurisdiction requirements and
the maximum possible traffic load.
Provide and install plastic marker tape directly above all underground pipe work.
Provide and install pipe/cable marking plates for all below ground pipe work/cables. The engraved
plates securely installed in concrete pads set in the ground, shall be of brass and indicate the service,
its depth below ground and the direction of flow (for water systems). Pipe marking plates shall indicate
the start, each change in direction, and the finish of all underground piping/cabling.
Marking plates may also be securely fitted to a wall with the additional indication of distance of pipe from
wall.
3.12.5 Safety
Trenching shall be left open for the least amount of time possible and shall be covered with steel plates,
and provided with warning signs, barriers and safety lights erected around and adjacent to all excavated
works or equipment and plant left in the vicinity of the works.
Carry all works out in a secure safe manner and take all precautions to prevent possible accidents or
damage.
Obey all directions given by Authorities concerned with regard to the provisions of clearances from their
equipment, lights and barriers etc. The above shall not relieve the sub-contractor of any responsibility
for any accident or damage.
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External hydrants shall be provided with a vandal cap or similar device to prevent unauthorised use,
locked with a 003 keyed brass padlock.
Where required the contractor shall provide the appropriate and approved number reinforced concrete
or steel water storage tanks including high and low level float switches, mains tank filling valves, stop
valves, sludge drains, non return valves, outlet pipe with anti-vortex plate, ‘over-the-top filling’ facility
and internal and externally positioned hot dipped galvanised access ladders. Level indication for each
tank shall comprise a visual PVC tube stand pipe system along with an electronic level indicator
positioned within the pump house.
The contractor shall provide a fire brigade suction fitting of approved size and typed connected of each
tank. Suction points are required to be located not more than 7.2m of a hardstand (Refer to FRNSW
Access for fire brigade vehicles and firefighters Fire Safety Guideline). The tanks shall have weather
resistant steel conical silo-style roofs and lockable access manholes comprising heavy duty hasp and
staple and heavy duty brass padlock. Two sets of key need to be provided.
The tank shall be constructed in accordance with the relevant Australian Standards.
The contractor shall stockpile all excess spoil from excavations in an approved location or allow the
importation of all required clean filling to establish the tanks foundation.
Note: The majority of externally positioned water storage tank ‘platforms’ will require to be levelled and
checked for structural capacity to carry the weight of the proposed tank(s). This may require input from
both geotechnical and structural engineers.
END OF SECTION 3
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FIRE SAFETY TECHNICAL SPECIFICATION
4.1 GENERAL
All works associated with the provision of fire sprinklers is to be undertaken in accordance with this
Performance Specification, the Building Code of Australia, the FSM and all the relevant provisions of
AS 2118.1 (Automatic fire sprinkler systems Part 1: General requirements) and AS 2118.5 Automatic
Home Fire Sprinkler Systems.
4.2 DESIGN
The fire sprinkler system shall be provided throughout the subject residential building including the roof
space.
The fire sprinkler system shall be designed and installed strictly in accordance with AS2118.1 (General
Systems), or AS2118.4 (Sprinkler protection for accommodation buildings not exceeding four storeys in
height), or AS 2118.5 Automatic Home Fire Sprinkler Systems (Home Type), or AS2118.6 (Combined
sprinkler and hydrant systems in multistorey buildings) as applicable, and all components shall comply
with AS/NZS 4118.
All ceiling and wall penetrations shall be provided by the Contractor and made good to match existing.
The water supply for the new fire sprinkler system shall comprise of a new 50mm fire water service
supply (including 50mm dual check valve), comprising of 2 x 25mm drillings into the existing water main
serving the property.
The contractor shall investigate and verify that available pressure from the water corporation main
service will meet the minimum requirements for two sprinklers to be running simultaneously as per AS
2118.5 requirements.
The contractor shall check all dimensions and verify the location of all other building services prior to
commencing any work. The route of all underground piping shall be verified prior to commencing any
work on the site.
The contractor shall coordinate all work to be undertaken in the installation of the fire sprinkler system.
Note: Allowance is to be made for all concrete and footpath excavation and making good to match
existing as necessary.
The above only applies to home type systems (AS2118.5). As a general comment, this whole Section 4
and where applicable the Sections below should be updated to include the additional types of sprinkler
systems as shown in red above.
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FIRE SAFETY TECHNICAL SPECIFICATION
Installation of the pipe and fittings shall be to the requirements of AS 3500, AS 2118.5 and AS 4118.2.1.
The pipe shall be Polubutylene (PB) pipe manufactured to AS 2642.2 located within the roof space.
The fittings shall be mechanical joint fittings for Polybutylene (PB) pope manufactured to AS 2642.3.
All bends incorporated in the pipe system shall be long radius swept bends.
All exposed piping and the riser assembly is to be provided in copper piping as per AS 1432 and AS
3500 requirements.
All exposed pipe work is to be painted in selected colours to match surrounds and contain labelling
where required which identifies the pipe work as a fire service.
All pipe work located underground shall be located and buried in accordance with AS 3500.
All pipe work above ground shall be installed in accordance with AS 3500 and retained in the design
position by purpose made clips or channels and with spacing not exceeding:
Sprinklers shall be installed and located on the ceiling and roof space in accordance with AS 2118.5.
The position of the sprinklers within each room, as shown on the schematic design drawing, is
approximate only and the exact location is to be verified on site and coordinated by the Contractor to
suit other ceiling mounted fitting and fixtures, and the building structure.
Where the values differ with the sprinkler approval listing criteria as specified in the manufacturer’s data
sheets, the more stringent criteria shall apply. All sprinkler heads shall be located on the ceiling such
that they are a minimum of 300mm away from any projection, light fitting, smoke and/or heat alarm, air-
conditioning ceiling register in accordance with AS 2118.2.
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FIRE SAFETY TECHNICAL SPECIFICATION
Sprinklers shall be retained in position in the ceiling space and connected directly to the piping loop by
way of a galvanised channel bracketing system (where appropriate) which incorporates the pipe clips
and a dedicated sprinkler tee and connection assembly as per the manufacturers’ recommendations.
The galvanised channel bracketing system shall be secured to the ceiling joists/rafters as required, by
suitable fasteners.
The sprinkler tee assembly shall be locked in position inside the galvanised channel with a back nut(s)
and the pipe secured by clips inside the galvanised channel.
• Occupied space – flat plate concealed residential, pendent residential (exposed), and residential
side wall.
Sprinkler heads shall be located as per manufacturers’ recommendations and be a minimum of 300mm
away from light fittings, smoke alarms, smoke detectors, audible alarms and all other ceiling fittings and
fixtures.
Two spare sprinkler heads of each type used shall be provided as per AS 2118.5 , including a sprinkler
wrench.
The sprinkler system shall include a sprinkler control valve and a test point in a dedicated key-locked
identifiable box, located in a visible and easily accessible position.
The sprinkler control valve shall include but is not limited to:
• Flow censor
The test point assembly shall be provided with a lockable shut off valve, taken from the most
hydraulically disadvantaged point of the loop.
4.10.1 General
The installation of underground pipe work shall be in accordance with the AS 3500, associated relevant
Australian Standards, and all authorities having jurisdiction requirements.
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FIRE SAFETY TECHNICAL SPECIFICATION
Allow for all costs to complete works inclusive but not restricted to the following, carry out a site survey;
investigate to locate town water mains, other underground services/footings, preparation of drawings,
design, supply of all materials, fabrication, cartage, unloading, move materials to where they are to be
installed, pressure tests, excavation/trenching, thrust blocks, pipe, fittings, provision of pipe/fitting
corrosion protection, boring under path/roads, cutting and making good of concrete/bitumen, de-
watering of trenches, installation of pipe work, restoration of excavated ground, surfaces to previous
condition, underground pipe/cable marking plates, traffic control, barricades, trench cover plates, lights,
signs and provision of all safety measures required to complete the works, pay all charges and fees to
authorities having jurisdiction for road opening and restoration costs, pay all charges and fees to the
Local Water Authority for connection to towns mains, liaise with authorities to complete works,
preparation of any documents, works required to be provided, supervision, inspections and approvals
by the Local Water Authority, warranty and maintenance.
Investigate location of existing underground services before commencing the design or installation of
underground pipe work, conduits and cabling etc. No works shall commence until information
nominating locations of other services have been obtained.
Proposed locations of trench routes shall where possible maintain straight routes. Obtain details of all
underground services from relevant authorities.
Provide all necessary concrete saw cutting, replacement of excavated concrete sections with concrete
tie rods, excavations, trenching, bedding, thrust blocks, testing, backfilling and restoration to original
surfaces required for the works.
Trenching shall be of the required depth from final ground level to suit maximum possible traffic load
conditions. Where it is not possible provide the required depth over an underground pipe an alternative
acceptable method of protection shall be provided.
Each successive 300mm of backfill shall be consolidated as the adjacent ground area.
Coordinate trenching locations with existing services and the building structure.
Provide and install all necessary shoring of sufficient strength to enable safe completion of the works.
Shoring shall be removed during compaction of the backfilling. Provide dewatering equipment where
required to keep excavated trenching water free.
Thrust blocks provided for underground pipe work shall be provided in accordance with the
requirements of AS 3500.
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FIRE SAFETY TECHNICAL SPECIFICATION
Pipe work shall be securely fixed to thrust blocks with mild steel galvanised rods and/or straps.
Concrete shall be poured around the fitting and pipe in a manner to securely anchor the fitting and pipe.
All thrust blocks shall be able to withstand forces imposed on the fitting/pipe work being of the required
size and shape to prevent movement of the pipe and fitting.
Pay all charges, fees and include fro all costs to carry out all works required to restore all areas
inclusive of roadway, curb, gutter, footpath, etc on site areas to existing surfaces condition as existed
before excavation commenced and in accordance with the Local Council and authorities having
jurisdiction requirements.
Materials used to fix areas affected shall be restored with materials of the same nature and of equal
quality as those contained in the area.
The finished surfaces shall be at least the equal in all respects to that existing before the
commencement of the excavation works.
The contractor shall visit the site eight weeks after completion of works to ensure trenches are flush
with surrounding ground surfaces. Where trench ground services have dropped fill trench as required
and rectify as required to make level with the surrounding ground surface. Ground surfaces shall be as
existed before trenching was dug.
Where it is not possible to provide the minimum required cover above an underground pipe work
additional protection shall be provided to protect the pipe work.
The method of protection shall be in accordance with authorities having jurisdiction requirements and
the maximum possible traffic load. Provide and install plastic marker tape directly above all
underground pipe work.
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FIRE SAFETY TECHNICAL SPECIFICATION
Provide and install pipe/cable marking plates for all below ground pipe work/cables. The engraved
plates securely installed in concrete pads set in the ground, shall be of brass and indicate the service,
its depth below ground and the direction of flow (for water systems). Pipe marking plates shall indicate
the start, each change in direction and the finish of all underground piping/cabling.
Making plates may also be securely fitted to a wall with the additional indication of distance of pipe from
wall.
4.10.5 Safety
Trenching shall be left open for the least amount time possible and shall be covered with steel plates,
and provided with warning signs, barriers and safety lights erected around and adjacent to all
excavated works or equipment and plant left in the vicinity of the works. Carry all works out in a secure
safe manner and take all precautions to prevent possible accidents or damage.
Obey all directions given by Authorities concerned with regard to the provisions of clearances from their
equipment, lights and barriers etc. The above shall not relieve the Contractor of any responsibility for
any accident or damage.
The fire sprinkler system shall incorporate a water flow sensor Tee (equal to VSF), and a monitored
shut off valve.
The fire sprinkler system shall be interfaced with a new Fire Indicator Panel (residential type smoke
alarm panel). Refer also Section 5 of this Specification.
Provide suitable control cables from both the flow sensor and the monitored shit off valve, and connect
to and interface with the new Fire Indicator Panel.
Upon operation of the fire sprinkler system, the installed smoke alarms throughout the common areas of
the building shall automatically operate via the new Fire Indicator Panel.
If the monitored shut off valve is tampered with by either building occupants or an intruder, an alarm
shall initiate at the new Fire Indicator Panel. That is, the installed smoke alarms within the common
areas of the building shall automatically operate.
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FIRE SAFETY TECHNICAL SPECIFICATION
An engraved block plan shall be, in the form of a permanent diagram that is water, fade and weather
resistant, shall be provided at the sprinkler control valve and shall include the following:
• The layout of the protected building or areas and adjacent streets;
• A diagram of the water supplies including:
i) sizes, dimensioned locations and unique identification of water supply isolation and
subsidiary stop valves;
ii) supply authority mains;
iii) connections for non-industrial purposes and capacity and locations of storage tanks;
iv) the water agency flow and pressure details under 95th percentile demand conditions upon
which thedesign is based; and
v) maximum draw permitted by the water supply authority at the time of design (L/min or L/s).;
• the location of control assemblies, subsidiary stop valves, remote test valves, tail-end air
valves, anti-freeze, drains, air-release valves, orifice plates, external sprinklers and any
unusual features of the installation;
• the name of the installer;
• the location of all pumps and the pump duties;
• The location of the stock of replacement sprinklers;
• the year of installationof the system and of any major extension thereto;
• identification of the area(s) related hazard classification(s), design performance
characteristic(s), sprinkler K factor(s), and all required flow(s) and pressure(s) for the various
hazard occupancies;
• identification of the floor area protected by each sprinkler installation control assembly; and
• the location of the main switchboard, distribution boards and starters, and ratings of electrical
services associated with all pumps, and details of auxiliary power supply.
The following instructions, together with a diagram of the valve arrangement, shall be permanently
displayed at the control valves assembly:
EMERGENCY INSTRUCTIONS
1 CALL FIRE BRIGADE (000)
2 MAKE SURE THAT FIRE IS OUT.
3 CLOSE MAIN STOP VALVE (SHUTTING OFF WATER SUPPLY).
4
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FIRE SAFETY TECHNICAL SPECIFICATION
END OF SECTION 4
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FIRE SAFETY TECHNICAL SPECIFICATION
5.1 GENERAL
All works associated with the provision of smoke alarms throughout the building is to be undertaken in
accordance with this Performance Specification, the audit criteria of the FSM or the BCA as applicable
to the building type or classification.
Remove and dispose of existing smoke alarms as directed. If hard wired, terminate the ends safely and
out of sight in accordance with the SAA Wiring Rules.
Note: existing smoke alarms can be retained, provided they are inspected, cleaned, tested and certified
to AS 3786 and this Performance Specification.
Make good any areas damaged by the installation and removal work and holes resulting from the work.
Paint areas that have been made good or marked during the works.
Wiring and cabling is not to be left exposed, where ever possible it is to be concealed within the existing
construction. Do not install wiring in eaves or the cavity of full brick or brick-veneer walls.
If surface ducting is required then it is to be of a white low profile type square in shape and installed in
accordance with the manufacturer’s specification. Attention is required to ensure that the location of the
ducting is as unobtrusive as possible, is straight and true with the appropriate number of fixings.
5.2.1 Standard
Smoke alarms shall not be installed directly above ceiling fans (refer to requirements of AS 3786).
5.2.3 Type
All new smoke alarms shall be mains powered photoelectric smoke alarms with built in 10 year +
rechargeable lithium cells.
Where required a silencer or locator switch is to be installed in a conspicuous location. The silencer or
locator switch is to be compatible with the smoke alarms being provided or installed within the building.
When activated, the Alarm Isolator removes, for a period of approximately 5 minutes, both primary and
secondary supplies to the smoke / heat alarms.
Page 34 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
Where strobe devices are required they are to be connected to compatible smoke/heat alarms and
comply with the following;
Where vibrating devices are required they are to be connected to compatible smoke/heat alarms and
comply with the following;
Where required, activation of the smoke alarm system is to signal an externally monitored security
service. The security service is to have the ability of providing 24 hour 7 days a week monitoring of the
smoke alarm signal.
The service provider must have the ability to immediately respond to the smoke alarm signal and
provide assistance on site to assist with the evacuation of the building.
The monitoring is to be provided through a dedicated General Packet Radio Service (GPRS) wireless
outstation, such as or equivalent to Permaconn PM2020. The security monitoring is not to be provided
through the fixed telephone line services.
Prior to the service connection the contractor is to provide details of the service for approval.
The contractor is required to maintain this service for the extent of the defects liability period.
Page 35 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
5.4 Wiring
The installation of new alarms shall be carried out by a licensed electrician, and in accordance with
AS/NZS 3000 and AS 3786.
The new fire sprinkler system shall be interfaced to the new residential smoke alarm panel. Provide
suitable control cables from both the flow sensor and monitored shut off valve of the fire sprinkler
system, and connect to the new residential smoke alarm panel.
Upon operation of the fire sprinkler system, the common area smoke alarms shall automatically operate
via the residential smoke alarm panel.
The provision of a smoke alarm panel shall be of Brooks BARFS-1 or approved equal.
If the monitored shut off valve of the fire sprinkler system is tampered with by either building occupants
or and intruder, an alarm shall initiate at the residential smoke alarm panel. That is, the common area
smoke alarms shall automatically operate.
- Smoke/heat detection system shall comply with AS 1670.1 and shall be installed as per the
FSM requirements
- Sound and intercom system for emergency purposes shall be in accordance with AS 1670.4
The zone block plan shall be a water, fade and weather resistant, material shall be Aluminimum or
Stainless steel for outdoor or Traffolyte for indoor. The plan of the installation shall be securely mounted
and easily accessible at Fire Brigade Panel (FBP). The lettering shall be a minimum of 3 mm and shall
include the following information as minimum:
• The layout of the building in which the Fire Detection and Alarm System (FDAS) is installed.
• The area covered by each zone.
• The location of all:
- Fire Detection Control and Indicating Equipment (FDCIE),
- Special Hazards Control and Indicating Equipment (SHCIE),
- Fire Fan Control Panel (FFCP); and
- Emergency Warning Control and Indicating Equipment (EWCIE),
• The location of the FBP and marked “YOU ARE HERE”
• The location of any fire suppression system controls,
• The location of the building’s main electrical switchboard,
• The year of original installation and the date of the latest revision to the block plan,
Page 36 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
• A notice stating, “In the event of a fire ring 000 to ensure fire service response” except the lettering
height shall be not less than 5 mm,
• Location where baseline data are stored. A label on the FDCIE meets this requirement,
• Statement identifying the design criteria used including NCC references, NCC referenced Standard(s)
and performance solution as applicable.
END OF SECTION 5
Page 37 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
Evacuation signage is to be provided on the back of each SOU entry door or adjacent the main
entrance as required. The signage must be in the approved format.
The signage is to be mounted at height where the bottom edge of the signage is 1500mm above floor
level or as otherwise directed.
The signage is to be made from 1.4 mm thick polypropylene sheet in the format provided. Unique
information can be added via contrasting vinyl stickers.
The sign is to be mounted behind a clear sheet of Perspex that is 2mm thick for the purposes of
protecting the sign.
The signage is to be mounted with stainless steel anti tamper screws at all four corners.
The portable fire extinguisher is to be ABE portable type with a minimum capacity of 2kg. It is to be
securely fixed to the wall using an appropriate mounting bracket and include relevant signage.
Fire blankets are to be securely mounted to the kitchen wall and have a minimum size of 0.9m x 0.9m.
Emergency keys are required to be securely mounted to the wall and contained within a red coloured
break glass cabinet.
END OF SECTION 6
Page 38 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
7.1.1 Scope
Formal testing shall not commence until the Contractor has carried out all preliminary tests, checks and
control settings, etc; and all test results and operations are in compliance with the intent of this
Specification.
Supply free of charge all skilled operators required to operate each respective system, and all
instruments and equipment for testing.
Give forty-eight (48) hours notice in writing prior to any sectional or complete tests on any tests called
for by this Specification being executed. Provide all necessary testing apparatus and be responsible for
all costs associated with the testing.
Each system shall be tested as specified in the respective section for the system herein and the
associated Standards. The fire installation testing shall be carried out in accordance with the relevant
Australian Standards.
Test the electrical fire safety systems in accordance with AS 1670, AS 2293.1, AS/NZS 3000, and AS
3786. All circuits and equipment shall be thoroughly tested after installation.
Place circuits on test as they are completed at least one week before practical completion.
Rectify all faults and replace all faulty components discovered from this test.
Transmission of the flow switch, monitored valve etc to the Fire Indicator Panel shall be tested. All
transmission signals from the Fire Indicator Panel to other services relays and panels shall be tested to
confirm correct functionality.
The entire testing procedure shall comply with the relevant Australian Standards.
At least three (3) weeks prior to the proposed testing date submit the proposed testing schedule. The
schedule shall contain all tests described in this specification and as required by AS 2118.
On completion of the installation of the pipe system, but before pipes are painted or covered over, the
system shall be air and then water pressure-tested.
The method of hydraulic test shall be to pump the system full of water to a pressure which shall be 1400
kPa or 400 kPa above the maximum static working pressure whichever is greater and shall be
maintained for a period of two hours, or for sufficient length of time for all joints to be inspected
whichever is the longer. Any leaks or other faults disclosed by the test shall be made good.
Page 39 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
On completion of the installation, put the systems into service and carry out the following tests (other
tests as may be required to verify acceptance):
If, during the maintenance period, a fault develops in any system, carry out further tests and make any
necessary adjustments and alterations to make the system comply with this Specification, at no
additional cost.
All fire safety systems shall be tested and maintained during the Defects Liability Period in accordance
with relevant Australian Standards.
Immediately prior to the expiration of the Defects Liability Period, carry out a 100% test of all fire safety
systems installed, and provide a written certification that the systems are in a fully functional state.
Page 40 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
SECTION 8 – MAINTENANCE
8.1 GENERAL
This Specification Section outlines the minimum requirements for the Maintenance of all fire safety
systems that have been installed in the subject building under this Contract.
8.2.1 General
All fire safety systems that have been installed as part of the fire safety upgrade works under this
Contract shall be adequately maintained during the entire 12 Months Defects Liability Period in
accordance with the relevant provisions of AS 1851.
8.2.2 Standards
The maintenance of all fire safety systems should be carried out by experienced personnel, and in
accordance with recognised safety procedures.
Persons with the necessary training and experience, with access to the requisite tools, equipment and
information, and capable of carrying out the inspection and maintenance procedures as required by AS
1851, are considered to be experienced personnel.
The standard of service during this period shall include comprehensive maintenance and regular
servicing of the fire safety systems in accordance of the fire safety systems in accordance with the
following requirements:
• Regular monthly servicing of the fire safety systems during normal working hours, in
accordance with the relevant parts of AS 1851;
• All defects and outstanding work noted at date of practical completion shall be completed
within one (1) month of date of practical completion;
• Keeping a log record to AS 1851 for service visits, call outs, faults rectified and repairs carried
out;
• Updating of wiring diagrams, drawings, software listings, etc. where changes occurred. All
copies of the Operating and Maintenance Manual provided shall be updated;
The information required to implement a maintenance program should comply with AS 1851, and
should include a maintenance schedule, a log, and plant registers.
Page 41 of 42
FIRE SAFETY TECHNICAL SPECIFICATION
SECTION 8 – MAINTENANCE
The maintenance schedule should include a list of all items of equipment and operational features to be
subjected to the maintenance routines described in AS 1851. The log should contain records of
operational and maintenance test procedure results, and should be dated and include a verifier’s
identification.
END OF SECTION 8
Page 42 of 42
INDEX
All non-compliant door hardware to SOU doorways providing egress directly to a non-fire isolated corridor,
passageway, stairway or the like, shall be replaced with compliant door hardware.
BACKGROUND:
The explanatory notes of the ‘Bounding Walls’ section of the FRMPIM states as follows:
“The fitting of deadlocks or similar locking devices to doorways providing egress from SOU’s… is not prohibited under
the FRMPIM, provided that the locking device has been installed in such a manner that would not significantly reduce
the ability of the door to resist the spread of fire”
COMMENTS:
OUTCOME:
¾ Door hardware which impedes the self-closure of the SOU door or significantly reduces the ability of the door to
resist the spread of fire is considered to be non-compliant door hardware.
¾ Scopers and contractors are jointly responsible for the identification and rectification of non-compliant door
hardware to SOU doorsets.
¾ Upon completion of any building under the fire safety program, all SOU doorsets are required to have door
hardware complying with the FRMPIM. No non-compliant door hardware shall remain in place upon completion
of fire safety program works and subsequent issue of a Statement of Adequacy.
¾ Provide clarification on the required treatment of existing exhaust fans located in the ceiling to an SOU where the
ceiling is required to provide a resistance to the incipient spread of fire under the FRMPIM,
¾ Confirm Resitech’s desired approach for dealing with existing ceiling exhaust fans where they affect the integrity
of a fire rated element, including options for protection, relocation and removal.
BACKGROUND:
The FRMPIM contains requirements for certain ceilings to achieve fire resistance levels. Penetrations through these
ceilings are required to be treated so that the fire resistant performance of the ceiling is maintained.
“……… All holes or unapproved penetrations will need to be repaired in order to maintain the integrity of the
ceiling……”
“Where unprotected exhaust fans have been installed through a ceiling containing a resistance to the incipient spread
of fire to the roof space of not less than 60 minutes, install an intumescent damper”
COMMENTS:
¾ The existing level of performance of an exhaust system from an SOU shall not be reduced as a result of the fire
safety program,
¾ The DoH fire safety program and the FRMPIM do not require the enhancement of, or provision for (when not
existing) mechanical exhaust systems to an SOU,
¾ Relocation of existing exhaust fans as required to avoid affecting the integrity of fire rated elements may be carried
out where appropriate,
OUTCOME:
The following resolutions may be applied to achieve compliance with the FRMPIM where an existing exhaust fan is
located in a ceiling required to have a resistance to the Incipient Spread of fire of 60 minutes or is required to have a fire
resistant level or has been treated with intumescent paint to achieve those requirements:
Option 1 – Install an approved plenum box system, incorporating an intumescent fire damper as recommended in
FRMPIM. The plenum box must be a tested system that has been demonstrated to maintain a resistance to the incipient
spread of fire of not less than 60 minutes and/or an FRL of -/60/60 and/or treated with intumescent paint to achieve a
fire resistance of 60 minutes.
Option 2 – If site conditions are not suitable for the plenum box as listed in option 1, then appropriately seal the existing
ceiling fan opening and relocate fan as follows:
¾ If external wall space is available relocate exhaust fan on external wall close to ceiling,
¾ If there is no space to install an exhaust fan on the external wall, install window mounted exhaust fan. Ensure
window remains operable. In sliding windows, provide devices to prevent damaging the fan when opening the
window. Window mounted fans will require Project Manager and DoH approval.
Currently the Lorient LVH-R10 or LVH-RC system has been approved as meeting the required DoH level of
performance as specified within the FRMPIM. These plenum boxes are to be installed strictly in accordance with the
manufacturer’s directions.
Where an alternative system is proposed it must first be determined by Resitech and DoH as achieving the required level
of performance.
Endorsed
DoH: 22 May 2007
SGA: 22 May 2007
¾ To provide guidance on determining what openings in external walls are required to be protected when
travelling along open access balconies.
BACKGROUND:
Building Types 5 and 9b require occupants to evacuate via open access balconies and stairs. When the
building design has only one direction of travel it can result in the occupants having to egress past the sole
occupancy unit that is supporting fire.
The FRMPIM requires that where an external access balcony exists, that does not provide a person seeking
egress with a choice of travel in different directions to alternative exits; the wall adjoining is required to
maintain a minimum fire resistance level. Consequently openings within the wall require treatment so as to
not prejudice occupants moving past these openings. Acceptable treatment includes solid core doors and
windows located at least 1500mm above floor level.
COMMENTS:
The FRMPIM does not nominate a distance that openings should be away from a path of travel before
protection isn’t required. There have been instances where occupant would be in close proximity to
openings but may not necessarily have to travel past the opening.
The distance between an exiting occupant and an unprotected opening needs to be sufficient enough so
that the effects of a fire do not prevent the occupants from safely evacuating the building.
Generally the design of these buildings results in the path of travel being in close proximity to the wall openings. The
introduction of a set distance would more than likely result in most of the wall openings requiring protection. To avoid
confusion and for the sake of consistency all openings should be protected.
OUTCOME:
When the person seeking egress does not have a choice of travel in different directions to alternative exits then;
1. All access balcony openings, within the external walls at first floor level, are to be protected.
2. Openings at ground floor level are to be protected where they are adjacent the path of travel and
physical barriers, such as walls and railings, prevent the occupants from travelling in an alternative
direction.
Please do not hesitate to contact the Technical Assistance Line by email [email protected]
(providing photos and description) or Ph 02 8753 8145 or Fax 02 8753 8966 if in doubt.
Endorsed
DoH 17th July 2007
SGA 3rd July 2007
¾ To advise which approved Intumescent Paints are acceptable for use within the Housing NSW Fire
Safety Program.
BACKGROUND:
The FRMPIM recommends the use of intumescent paint as a means of upgrading key building elements that do
not achieve the specified level of fire resistance. It is commonly applied to ceilings, riser shafts, internal and
external walls. To date only Fire Free 88 has been available for use within the Fire Safety Program.
COMMENTS:
Only approved intumescent paints can be used within the program. Recently CAP Coatings Australia provided
details of its CAP 508 intumescent paint. The submission provided has been assessed against the criteria for use
within the Fire Safety Program.
OUTCOME:
As a result of our assessment it was established that CAP 508 Intumescent Paint satisfies the performance
requirements the Housing NSW Fire Safety Program. Therefore CAP 508 is included as an approved product,
along with FireFree88.
The minimum required dry film thicknesses remain unchanged and are applicable to both products on the
Housing NSW Fire Safety Program.
The following table indicates the acceptable substrate material and their minimum thicknesses
¾ For external applications the paints can be applied to all substrates provided it is in reasonable and
sound condition. All gaps must be sealed with approved fire sealants prior to application of paint.
¾ Products must be applied in accordance with manufacturer specifications.
¾ A mix of the products must not be used on the same surface.
¾ A tag supplied by the manufacturer, which identifies the particular product used, is to be placed above
the unit entrance doorway where the paint has been used on a ceiling or wall. Where it has been applied
to a single riser shaft or bulkhead the tag is to be applied directly to these elements at the top corner.
¾ Reporting requirements remain unchanged and log sheets must continue to be provided, including
required quality assurance processes.
Please do not hesitate to contact the Technical Assistance Line by email FSU-
[email protected] (providing photographs and a description) or Ph 02 8753 8186 if in doubt.
To provide advice for the appropriate usage of the Lorient HP 4002 intumescent seal, within the Housing NSW
Fire Safety Program.
BACKGROUND:
Presently the FRMPIM recommends the use of an intumescent door seal to upgrade the gap between the edges
of an existing fire door and frame where the gap exceeds maximum requirements. Currently the Lorient HP
4002 Intumescent Door Seal is approved for such use. The FRMPIM also requires that a frame rebate extension
be provided where the door seat rebate width is less than 25mm.
COMMENTS:
Recently Lorient Australia provided information outlining the additional benefits provided by this seal. The
information provided specified that the HP 4002 door seal could be used to upgrade a door set where only a
standard metal builder’s frame had been provided. The door seal would allow the upgrade of door frames so that
they provide suitable fire resistance without having to remove the frame or providing a rebate extension.
OUTCOME:
As a result of our assessment it was established that the Lorient HP 4002 maintained the fire resistance of a fire
door set where the door seat rebate has a width less than 25mm. The seal retains the benefits of rectifying gaps
between the edge of a door leaf and frame up to a maximum of 6mm.
The seal has the benefit of readily rectifying an existing metal frame without the need to install a frame rebate
extension. This provides for a more cost effective solution and maintains the existing clear doorway width.
The Lorient HP 4002 Intumescent Seal can be used when the following criteria are fully met;
1. The seal is only suitable for use with fire resistant doors; it is NOT suitable for use with solid core doors.
2. The seal can be used to rectify gaps between the edge of an existing fire door leaf and the head and stiles
of a door frame where they exceed 3mm but not more than 6mm. The seal need only be applied to the non
compliant sides. The seal cannot be used as a means of rectifying incorrect or non compliant installation
of NEW Fire Resistant Door sets.
It must be noted that prior to any installation of the seal the existing paintwork is to be stripped back to metal.
The entire door frame and seal is to be painted over.
Please do not hesitate to contact the Technical Assistance Line by email FSU-
[email protected] (providing photographs and a description) or Ph 02 8753 8186 if in doubt.
To provide advice relating to the works within the Housing NSW Fire Safety Program.
TOPICS:
The Fire Risk Management Plan Implementation Manual (FRMPIM) recommends the extension of bounding walls
within the roof space where the ceilings cannot achieve the required fire rating. The FRMPIM specifies additional
measures to maintain the effectives of the bounding/separating wall for building types 8 & 9 but does not specify
them for other building types. These measures include sarking cutback, wrapping of timbers with fire resistant rock
wool, eaves separation and skylight treatment.
There are a number of circumstances where existing ceilings cannot be effectively fire rated; as a result the option of
extending bounding walls within the roof space must be pursued. To maintain the effectiveness of these walls it is
important that relevant construction details are adequately treated. The objective of a bounding wall/separating wall
is the same across all building types and it is therefore logical that those requirements applying to types 8 & 9 should
apply to all building types.
Issue 2 Bounding/Separating Walls within the Sub floor of Building Types 8 & 9
Bounding/Separating walls are required to commence at footing level and extend to the underside of a fire rated
ceiling or underside of roof tiles. Upgrade works are required to be carried out in the sub floor where the required
fire separation is not provided. Items that compromise the separation include penetrating timber floor framing and/or
the wall either missing or not complete. Quite often access to this area is limited and work cannot be carried out.
The sub floor area is not an active area of a building and is limited in terms of available combustible materials. Fire
Safety Engineering assessment demonstrated that a fire is not likely to occur in this area and the conditions are not
likely to readily support a fire. In addition the chances of ignition are considered low.
For building types 8 and 9 where a separating wall extends above the level of a lower roof of an adjoining unit then
the external face of the wall is required to achieve a level of fire resistance specified by the FRMPIM. Similar roof
profiles exist for other building types however no requirements are in place to treat the section of wall for other
building types.
Bounding walls are regularly used as a protective measure against fire spread within the roof space. There are many
building designs that utilise bounding walls as the separating measure that also have a stepped roof profile. The
FRMPIM does not require treatment to the section of wall overlooking the lower roof in building types 5, 6, 7 & 11
therefore an opportunity exists for fire to spread from the lower unit into the higher unit roof space.
It is a requirement to treat these wall sections for building types 8 & 9, as a similar risk for fire spread can occur in
the other building types it is therefore logical that the requirements apply to all.
Fire resistant rock wool is specified in locations where it relies on friction fitting for support and at times additional
support needs to be placed so that it will remain in place. Commonly flexible rock wools have been used however it
has been noticed that these are prone to dislodgement or simply compress and fall out over time if no additional
support is added.
High density fire resistant rock wool batts are available that are more suited to some of the applications specified in
the FRMPIM.
OUTCOME:
Bounding/Separating Walls
In general the preferred option for upgrade in building types 5, 6, 7, 9b & 11 is a compliant fire rated
ceiling as this allows unimpeded access to the roof space for maintenance. Where a compliant fire ceiling
upgrade cannot be achieved then bounding/separating walls are to be pursued.
1. Where bounding walls are provided as the means of protection within a roof space then the
following protective measures are to be provided for all building types. These are already
recommended and adopted for building types 8 & 9 and the specification of works is to follow what
is already practised;
a. Sarking Cutback.
b. Wrapping of timber penetrations with fire resistant rock wool (and associated heat
alarm installation).
c. The protection of skylights within 900mm of the bounding/separating wall.
d. Fire resistant rock wool placement at the top of the walls.
e. Eave Separation (Figure 1).
2. When eave separation is required to be installed then plasterboard should not be used acceptable
materials include fibre cement sheet and high density mineral fibre board.
In relation to type 5 and 9b buildings the eave separation is to be extended across the ambulatory
access balcony to the fascia board (Figure 1). Where this is not practical the eave separation may
extend upwards from the external wall of the unit to the underside of roof sheeting across the face
of the unit.
Eave separation is to be constructed so that it is tight fitting around any timber penetrations that
may cross through the area. All gaps and joints are to be sealed with appropriate intumescent
mastic.
3. All continuous eave spaces need to be considered for treatment; this includes roof details such as
Dutch Gables where they straddle a separating/bounding wall. It is recognised that these are
sometimes small or problematic to access; therefore where fibre cement sheeting cannot be
compliantly installed then no treatment of the area will be necessary. (Figure 2)
4. When bounding/separating walls are built up to the underside of roof sheeting no more than a single
layer of fire resistant rock wool is to be placed on top of the wall. Prior to rock wool placement the
wall is to be sufficiently built up so that only a single layer of fire resistant rock wool is necessary
(Figure 3).
5. In building types 8 & 9a where bounding/separating walls do not provide compliant fire separation
within the sub floor space then the following treatment is to be carried out;
The provision of access doors is to prevent the sub-floor spaces being used for the storage of
material, especially combustible materials.
The following applies where bounding/separating walls within the roof space have been used as
protection;
6. Where the bounding wall of one unit extends above the lower roof of an adjoining unit or an
enclosed common area then this wall (considered as an ‘external wall’) is required to achieve a fire
resistance level (FRL) of -/60/60. Acceptable means of treatment, where the FRL is not achieved,
include those measures as specified for type 8 & 9. (Figure 4)
7. In the circumstances where a timber barge board exists overlooking the lower roof; this barge board
will not require protection where brickwork or other appropriate fire rated material extends up
behind to underside of roof sheeting. The top of the wall will require rock wool installation
equivalent to a separating/bounding wall and be tightly packed around any timbers penetrating or
crossing over the top of wall. Wrapping of penetrating timbers 200mm either side of the wall is not
required.
8. Attention is required at the point where the separating wall finishes and the external cladding
commences. The treatment specified commences at the point of the lower roof sheeting. Therefore
attention to areas behind flashings etc will be needed to ensure no gap in the fire resistance occurs
above the lower roof prior to the external cladding commencing. In addition the separating wall
below needs to ensure its fire resistance continues up to the underside of the lower roof. (Figure 5)
9. In general flexible rock wool is to be limited to the application of placement at the top of
bounding/separating wall and the wrapping of timbers penetrating these walls. Where specified for
areas relating to fire stopping such as sealing shafts, infilling of wall and floor openings then a high
density mineral fibre batt is to be used. Flexible rock wool should only be used in these areas where
use of the rigid batt is inappropriate. (Figure 6)
Should you require further information please do not hesitate to contact the Technical Assistance Line by email FSU-
[email protected] (providing photographs and a description) or via the contact details below.
Eave Separation
Figure 1
Eave or
verandah area
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
EXTERNAL WALLS
Finding Direction/Recommended Upgrade
Sub-floor vent, weephole No action required
Pipe Penetration, conduit and the like No action required
Control and Construction joints No action required
Cavity and Wall Ventilators No action required.
Other types of openings will need to be actioned via the audit table;
Other openings For minor openings seal with fire rated sealant providing an FRL of not less than 60 minutes.
For larger openings such as AC units, remove penetration and make good wall as indicated to provide the required
FRL of 60 minutes. Appliances such as AC units to be relocated so as not to compromise the integrity of an external
wall requiring an FRL.
The explanatory notes also reference this issue. It notes that sub-floor vents, weepholes and penetrations for pipes,
conduits and the like need not be protected. While not referenced within the explanatory notes construction and
control joints and wall/cavity ventilators need not be protected either.
EXTERNAL WALLS
Finding Direction/Recommended Upgrade
Weephole No action required.
Control and Construction joints No action required.
Sub floor or Cavity Ventilators No action required provided;
x They are non combustible ventilators
for sub-floor or cavity ventilation; and
x
2
each does not exceed 45000 mm in
face area; and
x is spaced not less than 2 m from any
other ventilator in the same wall.
Page 1 of 2
Clarification of some recently commonly asked questions
Issue No 1
Should sub floor ventilation be altered then extent of ventilation is to be maintained in accordance with following
table. Vents will need to be positioned so that they function effectively and provide the necessary cross flow.
Note: On sloping sites, 400 mm clearance may be reduced to 150 mm within 2 m of external walls.
Where these buildings are classified as Type 5 or 6 and are two storeys in height then spandrel separation would not
be applicable.
Treatment of Eave Linings – Exposure to Fire Source Feature and Separating Walls
Recently it has become apparent that some buildings are being scoped for the application of intumescent paint to
fibro eaves linings.
It is not required, by the FRMPIM, that fibre cement eaves linings be treated with intumescent paint. Eave lining
need only achieve a non combustibility rating. Fibre cement lining to eaves is deemed to have achieved this type of
rating and it is not necessary to treat further.
Where it is determined that eaves are not lined or a combustible type of material has been utilised, as the eave
lining, then this matter should be referred through by the scoper to the FSU-TECHNICAL email box for consideration.
In addition, slotted/vented eaves are sometimes installed and the FRMPIM (type 8 & 9a) requires that these be
covered to form a continuous non combustible barrier. The manual does not clarify the extent to which these eaves
need to be covered.
It has been determined that the covering need only be provided 900mm either side of a separating wall. Where the
eave is located within 900mm of an allotment boundary or 1800mm of another building it would be necessary to do
the entire eave length running parallel to the boundary or building. It is only necessary to treat those areas exposed
and not the entire perimeter of the building.
regards
Matthew Kemp
Technical Advisor
Fire Safety Team - Resitech
Ph 02 8753 8145
Fax 02 8753 8966
Note; Issued to Scopers and Contractors 25 June 2007
Page 2 of 2
Clarification of some recently commonly asked questions
Issue No 2
Please find information in response to some recent commonly asked questions and issues;
Please ensure that the minimum required clear door widths for sole occupancy unit entry doors and other common
user doors are not less than 760mm. This is a requirement of DoH and it must be adhered to. This dimension will
need to be considered when scoping a building and when installing doors.
It is expected that the width will require particular consideration when scoping and providing rebate extensions to an
existing metal door frame. Door rebate widths cannot be varied, unless it is a fire door set that is supported by
manufacturer’s testing.
Openings may be required to be widened and new frames installed to ensure that both the DoH minimum clear
doorway width and required door rebate width is achieved.
Please be advised that 35mm is considered as a minimum and when ordering doors this should be stipulated to
ensure that doors supplied achieve this requirement. Scopes should be prepared to replace any required door that is
less than 35mm thick.
The paint will not perform if applied outside these temperature ranges.
It is common to come across timber valley boards that cross over a separating wall. These timbers need to be
considered as a penetration as they exceed the maximum allowable dimensions of 75 x 50mm. Protection of these
members is therefore required.
These timbers are to be wrapped and or covered with rock wool for a distance of 200mm from the wall to the extent
that is physically possible. Where application of the wool is obstructed by guttering etc then this area is to be sealed
off with a suitable fire rated mastic. Where this treatment can be carried out it is not necessary to refer these
penetrations to the Specialist Panel.
Where Type 8 and 9a’s are provided with ceiling protection in lieu of separating walls then all openings within the
eaves linings are to be protected with weather resistant non combustible material.
Page 1 of 1
Clarification of some recently commonly asked questions
Issue No 3
Please find information in response to some recent commonly asked questions and issues;
It has been noted that the audit tables for separating walls within Type 8 and 9a buildings do not specifically
provide reference for electrical switches and power points that are located back to back. It should be noted
that the compliance requirement within the tables outlines that service penetrations must not reduce the fire
performance of the wall. An explanatory note states that all penetrations through an existing separating wall
are to be protected to maintain the fire resistance integrity of the wall.
While not specifically within the audit tables these types of penetrations need to be considered. Where
electrical switches/power points are located back to back within a separating wall then they are to be treated
by the following means;
Where an electrical switch, outlet, socket or the like is accommodated in a separating wall—
(i) the service and building element at the penetration must be identical with a prototype
assembly which has been tested in accordance with AS 4072.1 and AS 1530.4 and achieved
an FRL of not less than -/60/60; or
(ii) the service must be installed so that the opening or recess must not be located opposite any point
within 300 mm horizontally or 600 mm vertically of any opening or recess on the opposite side of the
wall. Any created voids within the wall are to be filled with appropriate material achieving an FRL of -
/60/60.
Issues have arisen relating to the installation of access panels and man holes within the DoH Fire Safety Program.
There appear to be differing views as to how the panels should be constructed and finished. In addition future
maintenance issues are occurring and the panel’s installation and operation is being compromised.
An access panel can be provided in either a vertical element such as a wall or shaft or within a horizontal
element such as a ceiling. To recognise this two terms are used to differentiate their respective applications;
Access Panel: An access panel is typically a removable or hinged panel that enables access into a
construction void such as a riser shaft or wall or bulkhead for the purposes of maintenance or
inspection.
Ceiling Hatch: A ceiling hatch is a lockable hinged panel that enables access to a ceiling space. It may be of
a sufficient size to allow the entire body of a person to access the space. In common areas
these were previously known as Man Holes.
Page 1 of 3
Clarification of some recently commonly asked questions
Issue No 3
This is an example
of a prefabricated
ceiling hatch.
The explanatory notes, within the FRMPIM, discuss the construction of access panels utilising layers of fire
rated plasterboard to achieve a fire resistance. As there are no specific details as to how these should be
constructed and installed it can result in varying degrees of finish and operation.
From a maintenance perspective, concerns have been raised that relate to future integrity and performance of the
access panels. There have been instances where plasterboard panels have been removed for maintenance
purposes, not reinstalled correctly and the plasterboard damaged.
The advantages of prefabricated panels are that they are more robust, identifiable and will better withstand
prolonged and unsympathetic use.
OUTCOME
Typically they will not be provided within the ceilings of top floor units unless required for access to exhaust fan
plenum boxes.
Please note that a previous decision has been made by DoH that where softwood timber door frames are
identified and the FRMPIM requires treatment these frames are to be removed and replaced with metal ones.
Identified hardwood door frames can remain, however where it is not certain that the frame is hardwood then
the frame is to be replaced with a suitable metal one.
Page 2 of 3
Clarification of some recently commonly asked questions
Issue No 3
All sarking within these buildings is required to be cutback from the separating wall.
Page 3 of 3
Clarification of some recently commonly asked questions and
Issues
Issue No 4
Please find information in response to some recent commonly asked questions and issues;
Intumescent Paint
Timber cornices/trims
Where ceilings are to be coated with intumescent paint then wood cornices/trims that exist at the wall and
ceiling junction may remain in place and be coated with a minimum 1000 micron dry coating thickness. Prior
to painting, all joints that occur between the wall, ceiling and the cornice/trim are to be treated with a suitable
fire resistant joint filler or sealant.
Application
The supplier of FireFee88 (FF88) has provided a reminder of the importance of applying the paint correctly
and to avoid overspreading. This can be a problem with latex and acrylic based paint due to ease of
application. When using a roller it is recommended to use a roller sleeve of 20mm however up to 30 could be
used. To help prevent FF88 grinning through darker colour top coats, some tint could be added to the FF88 to
darken its colour.
Please be advised that new fire door sets are required to be installed to the current Australian Standard which
is AS 1905.1 – 2005. The specification for the fire safety upgrade contract (RES 331) requires that new fire
doors be installed to the current Australian Standard.
Upon completion of any building under the fire safety program, all SOU door sets are required to have
door hardware complying with the FRMPIM. No non-compliant door hardware shall remain in place
upon completion of fire safety program works and subsequent issue of a Statement of Adequacy.
This formed part of a Practice Note previously issued a copy is attached for your reference. Please also refer to the
DoH Specifications for Fire Safety Upgrading Contract RES 331 for further details on appropriate hardware.
Where adjoining properties are privately owned please do not attempt to access them to carry out FSU work.
This issue should first be discussed with the relevant Resitech Project Manager as to what work if any should
be carried out.
Further to my clarification of issues note No 3. Ceiling hatches within common areas or where they provide
access to common roof spaces are required to be locked in accordance with divisional requirements. Lock
hardware is to be incorporated into the panel construction without impairing its required level of fire
resistance.
The purpose of this is to replace hasp and staples, pad bolts etc that are currently being installed on common
area ceiling hatches.
At present Trafalgar Building Products and Fire Stop Supplies can supply a fire rated ceiling hatch that will
accommodate the fitting of an integrated lock. The locks are to be keyed to the particular divisional
requirements.
The hardware installed is to have a non keyed back set so that persons working within the roof can exit
through the hatch without the use of a key. The hardware installed is to accommodate manufacturer fire
resistance requirements and divisional keying requirements.
Page 1 of 4
Clarification of some recently commonly asked questions and
Issues
Issue No 4
Access panels provided in areas where access it not being provided to common space are not subject to this
requirement.
Fire Collars
When installing fire collars it is important to ensure that the product used is suitable for the particular
application. It may be that you will be required to carry a range of collars as one collar is unlikely to cover all
the scenarios encountered. Information is readily available from suppliers which outline where and when
particular collars can be used.
Promat has recently provided advice that their Unicollar can be fixed directly into plasterboard without the
need to contact the framing. This method of fixing can take place provided there are a minimum of two layers
of plasterboard to screw fix into. When installed to the underside of a ceiling or bulkhead it achieves an FRL
of -/90/60 (therefore on the underside of car park bulkheads it will need framework fixing). When installed to a
plasterboard wall it achieves -/120/120.
The criteria for the acceptance of low level PVC trap connections to metal riser pipes have been further
clarified. This issue is found within action 4 of the audit table for intermediate floors, PVC connections to
copper or cast iron risers must satisfy the following criteria to be considered low level;
1. The connections are composed of a PVC branch connected to a cast iron or copper riser. The riser
has a diameter of no more than 200mm. A PVC branch pipe of maximum 100mm nominal diameter
connects to the cast iron or copper riser.
2. The top of the PVC branch to metal riser connection occurs at a height no higher than 800mm above
the floor level.
Page 2 of 4
Clarification of some recently commonly asked questions and
Issues
Issue No 4
3. The PVC pipes have a water trap between the connection to the cast iron riser and the PVC outlet.
4. The metal riser is vented at the top of the riser.
Where the above criterion is met no further treatment of these connections is necessary.
The issue of walls between an SOU and an open access balcony in building types 5 and 9b frequently arises.
The difference between an external and bounding wall needs to be further clarified.
It is intended that an external wall is the outer wall of the building while a bounding wall is an internal wall.
1. The wall adjoins a fully enclosed public corridor, public hallway, public lobby, public stairway or the
like and separates it from an SOU or room not within an SOU;
2. The wall separates SOUs; or
3. The wall separates an SOU from a room that is not an SOU.
In most instances the wall around the access balcony area does not provide separation from a fully enclosed
corridor, lobby, hallway, internal stairway. Where the access/corridor area is open to the elements in part or in
full then the area is not to be considered as a public corridor, public lobby, public stairway or the like (for the
purpose of bounding wall definition). Therefore these walls are considered to be considered an external wall.
A type 5 building
with an open access
balcony connecting
to a fully enclosed
stair area.
Page 3 of 4
Clarification of some recently commonly asked questions and
Issues
Issue No 4
External walls
External walls
External walls
th
Matthew Kemp SGA & DoH Endorsed 7 April 2008
th
Technical Advisor Issued to Scopers and Contractors 11 April 2008
Fire Safety Team – Resitech
Ph 02 8753 8145
Fax 02 8753 8966
[email protected]
Page 4 of 4
Clarification of some recently commonly asked questions and
Issues
Issue No 5
Please find information in response to some previous issues. These issues have previously been sent in
earlier emails;
Rockwool
It was noted that some contractors are using a Roxul Fire Resistant rock wool within the DoH Fire Safety
program. The appropriate Roxul product to use is known as “Party Wall Fire Stop 1100” not Roxul MPS 300.
th
Where Roxul MPS 300 has been used prior to 30 August 2007 it may remain in place provided it has been
installed in accordance with Roxul guidelines. Purchases of the Roxul product must only be “Party Wall Fire
Stop 1100”.
Please be advised that I have now approved the FLAMESEAL 60/30 Lightweight Fire Barrier for use within a
roof space in building types 5, 6, 7, 8, 9 & 11. The barrier can be used to extend bounding and separating
walls from ceiling level to the underside of the non combustible roof cladding.
The barrier achieves an FRL of -/60/30 (the FRMPIM requires -/60/60) and has been shown via an alternative
solution that this is suitable within the roof space subject to certain recommendations (which are attached). In
lieu of recommendation 13, combustible insulation can be simply moved away from the separating wall for a
distance of 150mm and a barrier installed as necessary. Scopers you will note that an SP referral is still
required as one of the recommendations is the installation of heat alarms.
The FLAMESEAL barrier is available through a supplier known as Fire Containment (ph 1300 792 832). Fire
Containment will provide installers with the necessary training and assistance so that the on site application is
understood.
Consultation with the relevant Resitech Project Manager is required where you identify buildings that may be
suitable for its use.
Please be advised that the TBA Textiles “FIREFLY TITAN” Lightweight Fire Barrier has been approved,
within the Housing NSW Fire Upgrade Program, for use within a roof space in building types 5, 6, 7, 8, 9 &
11. The barrier can be used to extend bounding and separating walls from ceiling level to the underside of the
non combustible roof cladding. It is an alternative choice of material as opposed to fire rated plasterboard,
hebel, masonry etc. The TITAN barrier achieves an FRL of -/120/60, when determined against AS 1530.4 -
2005 as specified by the Fire Risk Management Plan Implementation Manual.
The FIREFLY TITAN barrier is available through TBA Textiles, contact Trevor Kempster ph 03 9005 3927 or
0400 966 899. TBA Textiles will provide installers with the necessary training and assistance so that the on
site application is understood and correctly carried out.
Consultation with the relevant Resitech Project Manager is required where you identify buildings that may be
suitable for its use.
Matthew Kemp
May 2009
Technical Advisor Issued for inclusion into Maintenance Contract Amndt
Fire Safety Team – Resitech
Ph 02 8753 8145
Fax 02 8753 8966
[email protected]
Page 1 of 1
Clarification of some recently commonly asked questions and
Issues
Issue No 6
Please find information in response to some recent commonly asked questions and issues;
It has been noted that some layouts of building type 9a have resulted in a number of properties being referred to the
Specialist Panel due to difficulties in complying with the FRMPIM and the disturbance level to tenants being high as
a result of achieving compliance.
The FRMPIM applicable compliance requirements that have been noted as having difficulties are for external and
separating walls and are as noted in the tables below with the recommended upgrade/direction:
EXTERNAL WALLS
Finding Direction/Recommended Upgrade
Vents in external walls venting into the No action required if there is no requirement for the external wall to
roof/eaves space achieve a required FRL or if ceiling is not required to have a
resistance to the incipient spread of fire for 60 minutes.
SEPARATING WALLS
Finding Direction/Recommended Upgrade
Fixtures and fittings such as cisterns, tiles, Removal of all fixtures and fittings prior to application of
towel rails, cupboard, kitchen benches etc intumescent paint including wall tiles. Both sides of the separating
attached to separating wall wall including all connected cornices shall be coated with
intumescent paint in accordance with the manufacturer's
specification and shall achieve 1000 microns (dry film thickness).
Scoper is to take into consideration the following and include on
scope:
x any waterproofing requirements
x removal and re-instatement of any fixtures and fittings
x Over coating of IP in wet areas and living areas to colour
match existing
Lightweight walls and door frames Removal of timber frames (where possible) that intersect
intersecting separating wall separating wall and treat appropriately behind the frame (either IP
or FR board, as per the nominated upgrade method)
Page 1 of 2
Clarification of some recently commonly asked questions and
Issues
Issue No 6
Gaps where separating walls and lightweight Where it has been identified that there is a gap at the intersection
and/or masonry external walls meet/intersect of the separating wall and the external wall efforts should be made
to ensure that any new FR wall sheeting that is being installed is
extended right through this junction.
The use of FR fabric is the preferred method of upgrade for separating walls in the roof space.
As per Practice Note 6, if compliant bounding walls in the sub floor space cannot be achieved due to limited access,
sub floor area is to be secured from public entry with suitable key lockable doors.
Regards
Anna Fraser
Technical Advisor
Asset Compliance Team
Ph 02 8753 8186
Note: Issued to Scopers December 2011
Page 2 of 2
Studio Apartments (bedsit) Fire
Safety Upgrade Method
Brief Overview
• Remove existing non compliant wall linings (asbestos etc) of the separating wall on
one side with less impact.
• If a nib wall or wardrobe is against separating wall remove to relocate studs to allow
fabric to be installed behind.
• Remove non complying wall linings (asbestos etc) to the veranda that is backing on
to the adjoining unit.
• Install Firefly to separating wall as per attached drawings covering each of the
existing exposed studs, top and bottom plates and install metal angles to support the
fabric.
• Install new top and bottom plates between the existing studs.
• Install new studs and noggings between the top and bottom plates creating a
structural support if the opposing wall had a fire.
• Install 16mm Fire rated plasterboard covering the fabric using the new stud wall
installed.
• Apply fire rated mastic to seal all gaps between ceiling and new wall lining.
In General
• There will be no breach in the methodology behind the skirting and the
cornice to the opposing unit’s bathroom/kitchen due to the newly installed
top and bottom plates and newly constructed wall after firefly has wrapped
the existing studs and plate.
• This upgrade method is to be used when wet area requiring waterproofing is
to be removed for upgrade. In the situation when no wet area is to be
removed and an existing compliant wall lining exists, Intumescent Paint will
be scoped.
• If skirting tiles, toilet and basin is on the separating wall the IP method for
upgrade will be scoped.
• The used of fire rated fabric is the preferred method of upgrade for the roof
space.
• As per practice note 6, if compliant bounding walls in subfloor area are not
achievable, sub floor area is to be secured from public area with suitable
key lockable doors.
Remove wall lining on side with less impact
If a nib wall or wardrobe is against wall remove to allow
fabric to be installed behind, studs may need to be
relocated to allow for re-sheeting.
Install Fabric to separating wall covering existing studs, top
and bottom plate. Install metal angles to support the
existing studs fabric.
Install new studs and noggings between top and bottom
plate creating a structural support if the opposing wall is
exposed to a fire.
Remove non complying wall lining to veranda that
is backing onto adjoining unit. (if required)
If fabric doesn’t run through to external veranda angle
fabric off to external wall creating barrier between wall and
cavity. Remove end stud to fabric behind and reinstate.
Sketch of fabric attached to external wall and
around end stud.
If there was existing Insulation reinstall
Install junction box behind GPO. To be installed
either side of wall.
Install fire rated plasterboard covering the fabric
using the new stud wall installed
Apply fire rated mastic to seal all gaps between
ceiling and new wall lining
Wall upgraded ready for paint
Sketch 1. Lounge/Bed wall to be upgraded
Removal walls from lounge/bed side and install
new fabric method and new studs.
External veranda on one side kitchen/bathroom
adjoining. Lounge wall to be upgraded.
New method to be used to lounge wall as less
impact. Avoids removing wet area.
Kitchen/Lounge wall to be upgraded.
1 February 2007
Recently, there was a fire at a Department of Housing building. The subject building is a type 6 building and had been
upgraded under the Fire Safety Program.
Preliminary investigations into the fire revealed that the fire originated in an SOU on the top floor of the building and
was able to spread through the ceiling lining.
The majority of the ceiling lining to the top floor of the building consisted of 2x layers of 16mm fire rated plasterboard
which would achieve compliance with the FRMPIM as an Incipient Spread Ceiling. However, a small section of the
ceiling was lined with a single layer of untreated fibre cement sheeting.
As can be seen from the photographs below, it appears that the fire spread from within the SOU and into the roof
space through the section of ceiling where the fibre cement lining was in place. Subsequently, the fire spread through
the roof space and into another SOU and the common area of the building.
It appears that the area where the ceiling lining was fibre cement sheeting was previously the ceiling lining to an open
balcony. The balcony appears to have been enclosed at a later date by glazing and timber framing as depicted in the
photograph above. The enclosed balcony was in place at the time of the fire safety upgrade.
¾ The FRMPIM requires an Incipient Spread Ceiling to extend across the entire ceiling of an SOU. Therefore in this
instance, the ceiling above the enclosed balcony which forms part of the SOU should have been provided with a
level of protection equal to the ceiling throughout the remainder of the SOU,
¾ Enclosure of balconies is known to be a common practice in Department of Housing buildings and is required to
be assessed by relevant persons during the Fire Safety Program,
¾ The FRMPIM does adequately address this problem. Simply, if an open balcony is enclosed at the time of the
Fire Safety program, then the enclosed area is considered to form part of the SOU and shall be treated as per the
remainder of the SOU,
¾ Scopers and contractors are considered jointly responsible for ensuring that compliance with the FRMPIM
is achieved in instances such as this.
RECOMMENDATION:
Scopers and contractors who are aware of buildings which have been upgraded under the Fire Safety Program
and which may have similar non compliances with the FRMPIM as outlined within this document, are required to
contact the relevant Project Manager and provide relevant details.
Page 1 of 1
Fire Safety Program Contractor Handbook Version 2.0
WALKUP MULTI-UNIT BUILDINGS (BUILDING TYPES 5, 6, 9, & 11 – up to 3 residential levels)
The following document is a guide for works covered under the Fire Risk Management Plan Implementation Manual (‘The Manual’) and
associated Schedule of Rates (‘SOR’). The Fire Safety Program works are not limited to the examples contained in this document. For further
details reference must be made to the contract documents.
Manufacturer’s specifications must be adhered to and complied with when installing components and products unless otherwise specified by
Housing NSW. The information herein do as not necessarily cover all products available or applications, please refer to the approved product
listing for a list of products available.
Works undertaken shall include all incidental work such as making penetrations as required, minor items and accessories that may not be
specifically mentioned but are required for the proper completion of the work. Work is deemed to include making good all of the affected
surfaces and finishes associated with the works.
Every effort is to be made to ensure that the works are carried out in a professional, workman like manner and Housing NSW Code of Conduct.
This handbook will not cover every scenario encountered on site; it is intended to provide general guidance only. If in
doubt ask!
CONTENTS
ACCESS PANELS..........................................................................................................................................................................................................................................................................................21
INTUMESCENT DAMPERS...........................................................................................................................................................................................................................................................................25
FIRE COLLARS..............................................................................................................................................................................................................................................................................................26
2
FIRE PILLOWS...............................................................................................................................................................................................................................................................................................31
SEPARATING/BOUNDING WALLS...................................................................................................................................................................................... 36
HEBEL.............................................................................................................................................................................................................................................................................................................36
ROCK WOOL..................................................................................................................................................................................................................................................................................................39
ATTACHMENTS
3
FIRE RATED CEILINGS
CEILING CONSTRUCTION
DO DON’T
• Ensure framing support is adequate to support the required number of • Install electrical fittings directly under framing.
plasterboard layers. This includes ensuring frame work properly fixed to slab
above and surrounding walls. • Install a fire rated ceiling that abuts or is bounded by non fire rated
construction.
• Ensure that plasterboard joints are staggered between layers.
• Use non fire rated material to seal the junction between the wall and
• Bring sheets closer enough to wall to ensure junction with wall can be sealed in ceiling lining.
accordance with the manufacturer specifications. This includes all layers.
• Apply intumescent paint to cornices where fire rated sealing at edge
• Ensure fixings are spaced as per manufacturer guidelines as the adhesive does of sheets is provided.
not provide strength during fire.
• Ensure that the junction at the edge of ceiling and wall is free from material before
applying sealant.
• Take photographs upon sealing PRIOR to cornice reinstatement for proof of works.
New framing system may be required to support required number of plasterboard layers. The
framing system must be completed to manufacturer specification to support ceiling load.
Example of a correct method of treatment, using fire rated sealant, where ceiling
sheets meet wall. Typically 10mm gap
4
.
Fire rated ceiling not bounded at edges by fire rated walls. A section of this
Attention required to spacing of fixings and staggering of joints. Manufacturer’s details must
wall is bounded by a timber framed section (above windows). This section of wall
would need to be fire rated also for the ceiling to be effective. No further
be consulted. treatment is required to brick work as it achieves fire resistance.
CEILING PENETRATIONS
DO DON’T
• Brick in wall vents that open into fire rated false ceilings from hallway or the like. • Leave any ceiling penetration unprotected, all penetrations need to
be protected so that fire resistance is maintained.
• Apply intumescent mastic to seal the cable penetrations, the mastic must be applied
liberally and where possible from the roof space side. • Allow mastic to ooze into batten holder or light fitting.
5
Ceiling penetrations properly treated using down light cover for recessed fittings and Mastic not applied liberally in termite mound shape
intumescent mastic liberally applied to cable penetrations. Mastic should be applied to cable
penetrations from the roof space side. Ensure entire opening covered by down light cover.
Fabric canopies also available to treat recessed fittings. Ensure entire opening covered.
Collar is fitted to a non-continuous (damaged) FR ceiling – FR cornice that will
surround shaft will be attached to combustible material
6
CEILING ACCESS HATCHES/MAN HOLES
DO DON’T
• Install hinged prefabricated ceiling hatches that achieve a fire resistance level of
-/60/60 and a RSIF of 60 minutes. • Install man holes and access panels in positions where service
points can’t be reached.
• Install two ceiling hatches in a bathroom - One hatch under the main junction (or in the
most appropriate location so as to make the installation of a plenum box easier where • Paint edges of the drop down panel, ensure that panel is open while
applicable) and one hatch under the shower waste. painting frame
• In addition install a ceiling hatch in the laundry ceiling where the laundry is located • Install non compliant locks, hasp and staples or barrel bolts
separately from the bathroom. If laundry and bathroom are combined up to three
hatches may be required. • Don’t leave excessive gaps around panel edge, hatch should be
installed square and gaps should be consistent all the way around.
• ALL ceiling hatches/manholes are to be fixed back to main framing on all FOUR Where necessary hatch panel would need to be adjusted after
sides. This applies even where the manufacturer may only require two sides. installation to ensure facing does not get impacted upon full opening.
• Where metal support framing is used ensure that a layer of 16mm plasterboard
lining is provided around the framing prior to fixing, similar to the diagram represented
below. This applies even where the manufacturer may not require plasterboard
packing.
• Ensure size of access panel is suitable for maintenance purposes and not less
than 350 X 350mm
• Ensure minimum size of manhole, to access a common area, is not less than 600
X 400mm. Ensure lock is keyed to local area/CHD housing provider requirements
Hinged prefabricated ceiling hatches with FRL of -/60/60 and RSIF 60 minutes. Integrated
keyed lock is provided where providing access to common roof space.
7
Example of 16mm fire rated plasterboard lining to ceiling hatch/manhole metal support
framing.
Panel poorly painted over to frame when closed, paint has peeled off when
panel opened
Manhole properly supported on all four sides, trimmed back to main ceiling support
Don’t modify or construct your own fire rated ceiling access panels or ceiling
hatches
8
EXHAUST FAN PLENUM BOXES
DO; DON’T;
• Ensure manufacturers tags/details are visible from inspection point • Install where manufacturers clearances cannot be maintained
• Apply intumescent mastic to entire perimeter of box including notch out for power • Construct your own or alter a damper box
cord
• Cut down height of plenum box, use alternative system
• Ensure entire opening in ceiling is enclosed by the perimeter of the box
• Ensure that damper box is supported fully in accordance with the manufacturer’s
specification.
• Ensure that right system is used depending on location of exhaust, see examples
below;
Lorient R10
Lorient R03
Plenum box not independently supported, ceiling is taking full weight of box
9
Lorient R04
Plenum box properly supported back to ceiling joists so that ceiling does not take
weight of the box.
Mastic not applied to perimeter of damper unit; otherwise the installation would be
compliant. No evidence oozing from the edges.
10
Mastic applied to the perimeter of the box to seal against ceiling lining in Mastic should have been provided to the base of the box before application.
accordance with manufacturer specification. Support is to be provided on two opposite sides
• Ensure tight fitting clearances are provided around the perimeter of the door edge • Install hardware that prevents the door from fully closing
– 3mm max for the top and sides and between 3mm to 10mm for bottom.
• Install door in an existing frame where an average of 5mm cannot be
• Where fire and smoke seals are being installed please check seal section of the met between the face of door leaf and frame (Contact FSU technical
handout. for further advice)
• All surface edges of doors are painted including top and bottom of doors and • Install door leaves that are less than 35mm thick.
before hardware is installed
• Install door hardware that meets the requirements of the Housing NSW
Maintenance Contract and an FRL of -/30/30.
11
Top and sides of door not painted, all sides must be painted
Hardware that could prevent the door from fully closing is to be removed and not
installed. Door hardware must be self latching
FIRE DOORS AND FIRE DOOR SETS
DO; DON’T;
• Ensure tight fitting clearances are met around the perimeter of the door edge – • Install hardware that prevents the door from fully closing
3mm max for the top and sides and between 3mm to 10mm for bottom. Where an
intumescent fire seal (Lorient HP 4002) is installed to the frame the clearance • Install door in an existing frame where an average of 5mm cannot be
between the frame and the edge of the door leaf can be increased to 4mm. met between the face of door leaf and frame
12
• Paint over door tags
• All the surface edges of doors are to be painted including top and bottom of doors
and before hardware is installed • Cut fire doors down on any side, including bottom
• Install door hardware that meets the requirements of the Housing NSW • Use intumescent seals as a means of rectifying excessive
Maintenance Contract. Door hardware must be fire tested to be compatible with clearances on newly installed door sets. Seals cannot be used as a
the particular door core. means of rectifying poor workmanship.
• Both door leaf and frame are to be tagged (where a fire door set is installed)
Don’t cut doors down to suit opening, correct size needs to be ordered
Gap between frame and wall to be sealed with fire rated sealant
13
Both door and frame are tagged Gap exceeds 3 mm
14
DOOR HARDWARE AND CLOSERS
DO; DON’T;
• Patch and paint surface where the old door hardware is removed. It is permissible • Attach the closer arm to wall next to door
to use quality builder’s bog to fill holes left by the removal of non compliant
hardware. • Install the door closer on an angle
• Install lever latch set and double cylinder dead latch • Reinstall tenant hardware that prevents the door from fully closing
• Ensure that lock tongue inserts fully into striker box and is properly aligned.
• Spend time to properly adjust the closer to ensure ease of opening and full closure
Compliant door set – automatic double cylinder dead latch, lever latch set and door closer. All items are
fire resistant and approved for the particular door core, including the peep hole Door not patched and painted where old closer was removed
15
.
Double door set installed correctly with self closers on each leaf, fire rated meeting stile and sequence Not acceptable, tongue and striker box need to be in proper contact and aligned
selector (not shown). correctly
DO DON’T
• Ensure they are properly installed to manufacturer specifications. • Use as a means to fix a new poorly installed new fire door leaf or set
• Ensure surface is cleaned and removed of all dirt and loose material before • Use with solid core doors
installation
• Use to rectify existing fire door sets where gap between edge of door leaf and
frame is between 3mm – 6mm
• Use to rectify existing metal frames where the door seat rebate is less than 25mm.
In this case the acceptable maximum gap between the frame and the edge of the
door leaf can be increased to 4mm.
Door leaf scraping on seal, when using these seals the gap between the
edge of the door leaf and frame can be increased to a maximum of 4mm
17
COMBINED INTUMESCENT FIRE & SMOKE SEAL (eg. Lorient Batwing)
DO DON’T
• Ensure 3mm clearance is provided between the edge of door leaf and frame but • Paint over door seals, paint entire frame first then install seal
no more
• Install on a fire door set or in conjunction with a fire door leaf
• Pre-drill the seal to allow the rivet head to pass right through when installing onto a
rebate extension • Directly rivet or mechanically fix the seal
• Ensure surface is cleaned and removed of all dirt and loose material before • Install on a door seat rebate less than 25mm
installation
18
DOOR FRAMES AND SCREEN DOORS
DO; DON’T;
• Paint the entire frame once rebate extension is installed • Reduce clear doorway width below 760mm (seek Project Manager
advice where this will occur)
• Use a steel rivet and ensure heads of rivets get nail punched to flatten them. This
is to avoid the rivets marking the door leaf. • Reinstall existing screen door or hardware
• Mastic where the new frame extension and the existing frame intersect, all around • Install one way mesh
and on both sides
• Allow for wider door frame rebate, where installed, to ensure lock can be operated
correctly
Door frame rebate extension prevents operation of lock and turning of key on screen
door. Screen door hardware needs to be suitably positioned.
Installation of rebate extension OK however rivet heads need to be flattened and painting of
entire frame required.
19
RISER SHAFTS AND BULKHEADS
SHAFT & BULKHEAD CONSTRUCTION
DO; DON’T;
• Ensure bulkhead or riser framing is structurally adequate and spaced to support • Restrict existing overhead clearance any lower than 2700mm or
required layers of fire rated plasterboard where existing construction/ services dictate. Where clearance is an
issue advice from Housing NSW project manager should be sought.
• Ensure all joins and edges are staggered and protected in accordance with
manufacturer’s specifications • Install collars to the inside of a bulkhead
• Seal bulkhead or riser to underside of slab and or wall with fire rated sealant • Rely on adhesives for fixings, ensure the correct mechanical fixings
are used and spaced in accordance with manufacturer’s details.
• Ensure metal pipes entering bulkhead or riser are sealed with fire rated sealant
• Ensure bulkhead or risers are painted, sealed and appropriately colour matched
• Position framing so that any fire collars are fixed through to the bulkhead framing,
unless otherwise allowed by the manufacturer
Shaft continuous to the fire rated ceiling behind cornice, sealing is still required to wall and ceiling
junctions
20
Sheets are correctly overlapped and taken to the edge of the walls and ceiling
Sheets overlapped at corner and joints appropriately staggered as per manufacturer’s detail (number of
layers indicative only, two layers usually required however three layers are required in car parks)
ACCESS PANELS
DO; DON’T;
• Install at least one per riser shaft or bulkhead where pipe work contains service or • Fit a non fire rated access panel into fire rated riser (install access
inspection points. Where more than one is required the position of the access panel as per FSU02310 or FSU02312)
panels should be limited to main junctions and/or service points.
• Provide sealant to access panels the panel needs to be easily
• Install prefabricated hinged panels where the size of the riser shaft and bulkhead is removed and refitted
adequate. Prefabricated screw fixed panels can be used where hinged panels are
not available to achieve the required FRL (this would normally only apply to car • Install panel with uneven gaps around the frame
parks).
21
• Construct handmade access panels to the detail provided in the Component and
Product Schedule (a copy is provided at the back of this document) and ensure the
number of plasterboard layers is consistent with bulkhead
• Maintain tight fitting access panel installation with consistent clearances, maximum
3mm between panel edge and frame
• Ensure fixings to access panels are of a type that allows the panel to be readily
removed and easily refixed
Access panel does not meet specified detail (does not sit flush with riser shaft)
Access panel correctly located at service inspection point; however prefabricated panel should have
been used as bulkhead big enough to accommodate. N.B metal stop for access panel needs only be as wide
as the intumescent strip, handles not normally necessary
Access panel gap was not consistent as gaps around rest of frame varied
22
Access panel gap is not consistent and exceeds 3mm
Prefabricated screw fixed version OK in this instance as the ceiling was required to achieve an
FRL of -/90/90. Screw fixed prefabricated are OK for car park bulkheads
• Apply specified adhesive to all edges of HD mineral fibre batt where necessary • Cut HD mineral fibre batt too small as it needs to tightly fit into the
(inside and out) opening
• Use intumescent mastic to neatly fill and seal all gaps around service penetrations • Install HD mineral fibre batt where material cannot be bound by fire
at low level rated material when installing as a recess or compression fit
• Install snap vents where fire collars and HD mineral fibre batts have been fitted to • Reduce thickness of HD mineral fibre batt
risers
• Install snap vents in fire rated risers, bulkheads and ceilings
• Install snap vent just below fire collar/batt for access and inspection
• Cut opening too large, snap vents must be tight fitting and not screw
fixed in place
23
Wrong type of vent installed, should be able to be installed or removed without use of
H/D mineral fibre rigid batts to be cut to shape and installed to top of riser shafts using manufacturers tool
approved adhesive and mastic sealant
Riser shaft capped with plasterboard however collar not clipped together and
Correct type of snap vent to use
mastic not provided at wall junction. Ensure that plasterboard is fixed into
framing, fire collars to be fixed as per manufacturers specification
24
GENERAL FIRE STOPPING
INTUMESCENT DAMPERS
DO; DON’T;
• Ensure that the intumescent fire damper (IFD) is within the width of the wall when • Use plastic anchors to fix off to wall, pay attention to manufacturer’s
recess mounting details for correct fixing
• Ensure perimeter of the damper is sealed with mastic • Use un-approved products
• Ensure that metal fixings are used and correct number of fixings as per
manufacturers specifications
• Make sure that manufacturers specifications are adhered to when mounting into
FR plasterboard or substrates upgraded with intumescent Paint
• Ensure that any ducting connected to an IFD can fall away in a fire via low melting
materials
Damper systems are available to fix a range of ventilation penetrations Damper should be flush with bulkhead. Proud fit not acceptable in visible locations
25
FIRE COLLARS
DO; DON’T;
• Provide correct amount of fixings as per manufacturers requirements • Infill collars with mastic or sealant
• Infill any gaps in slab around pipe prior to fixing of collar • Bury or cover the collar with mortar or other material
• Ensure collar is fixed hard and flat against wall or slab • Use collars that aren’t approved for use on the program
• Use the correct size collar for pipe as per manufacturers specifications • Use fixings that are not recommended by the manufacturer
Gap around pipe in-filled prior to installation of collar correct size and fixings used (additional fixing No need to in-fill collar with mastic
behind pipe)
26
Collar buried in concrete grout, gap around pipe should be treated first then collar fixed
Range of collars are available to treat varying circumstances, note that gap around pipes had been
treated prior to collar installation. This is evident by concrete grouting.
Some buildings may contain cast in fire collars which were provided at time of construction. It is at the
discretion of the Fire Safety Scoper whether or not these can be relied upon.
27
FIRE RATED MORTARS
DO; DON’T;
• Provide a flush neat finish to match the surrounding surface • Place excessive grout or mortar around pipe
• Follow manufacturer’s mix ratio, grout should be a stiff consistency • Leave mortar droppings or waste on site
• Clean and pre moisten surfaces around opening before application • Add to much mortar to mix it should be stiff enough to fill smaller
openings without the need for formwork.
• Use forms for larger openings
• Use additional binders, additives or aggregates unless specifically
allowed for by manufacturer
Fire rated mortar used and neatly finished to soffit of slab. Penetrations need to be protected Sand and cement mortar cannot be used as it does not achieve a fire rating
when used as an in fill material. Excessive build up is not acceptable
in accordance with manufacturer requirements
28
Fire rated mortar used and neatly finished to soffit of slab. Note UPVC inspection plug would
need to be changed to metal
• Clean surface and make sure it is free from dust, oil and grease prior to • Apply in wet or damp conditions
application
• Paint over, sealant colour should be most suited to surroundings
• Smooth out to even and neat finish in visible areas
29
Metal pipe penetrating bounding wall properly and neatly sealed with approved fire rated Mastic applied to non fire side of application, unworkmanlike manner (also incorrect
application of fire collar as it should have been installed to underside of ceiling). Gaps
sealant. Attention needs to be paid to depth and thickness of sealant around pipes should be sealed first then collar applied.
Majority of void in filled first with fire resistant material (eg hebel,intubatt), cables bunched
together and intumescent mastic liberally applied
30
FIRE PILLOWS
DO; DON’T;
• Ensure pillows are packed tightly and sealed with intumescent mastic • Use to fire stop the top of a riser shaft or other horizontal
arrangements
• Use a variety of pillow sizes to achieve a neat fit
• Use to protect UPVC pipe penetrations
pillows are overlapped and packed tightly, intumescent mastic is used to seal edges (picture of Fire Pillows cannot be used to fire stop around plastic pipe work and not to be used to
commercial application however method of installation still applies) seal the tops of shafts
31
INTUMESCENT PAINT
DO; DON’T;
• Ensure all sub contractors are trained in application by approved suppliers • Apply to wet surfaces, ensure the previous coat and original surface
is fully dried before applying next coat
• Clean all surfaces so that they are free of dust, dirt, oil, wax, grease, mildew, loose
flaking paint or other foreign matter that could impair bonding of intumescent paint. • Store intumescent paint in a dry cool place out of direct sunlight
• Use a nap roller recommended by the manufacturer • Overspread or apply too much intumescent paint to roller or apply
too much paint in one coat as it will run
• Apply paint within manufacturers guidelines for temperature and humidity
• Leave gaps when applying intumescent paint ensure that there is a
• Record all wet film thicknesses for each coat, and provide on an approved log continuous fire rating between fire rated elements (eg continuous
sheet across entire ceiling to wall)
• Drop all light and other fittings so that paint is applied continuously, ensure that • Leave intumescent paint without over coating in wet areas and
they are properly refixed on completion of painting external situations, ensure weather resistant paint is used externally
• When painting ceiling cornice apply a bead of intumescent mastic to the top and • Apply paint outside manufacturer temperature guidelines
bottom of the cornice where it meets the walls
• Paint rotten or decayed timber when applying externally
• Provide semi gloss over coating in wet areas
• Paint over existing flaking or peeling paintwork
• Apply to the following approved substrates for internal applications;
The substrate restrictions do not apply to external applications, the paint can be
applied externally provided the surface is in reasonable condition.
• Apply paint at a minimum Dry Film Thickness of 1000 microns for internal
applications and 1500 microns for external applications.
• Paint entire length including underneath capping tiles, metal flashings and gutters.
• Ensure that each coat is completely dry before applying the next
Bleed through of paint to be avoided, refer to manufacturer for types of tinting that can
be carried out including where bleed seal is necessary.
When painting fascia boards ensure entire board is painted including behind gutters and tile capping
Ensure each coat of paint is completely dry before the next coat is applied.
Textured off white finish, cornice painted with bottom edge neatly sealed off
33
FABRIC BARRIER SEPARATING WALL
DO; DON’T;
• Provide two layers of curtain so as to sandwich the timber members supporting the • Use in areas other than the roof space
barrier between the layers of fabric.
• Leave ceiling insulation in contact with the barrier, maintain a
• Treat all penetrations through the barrier in accordance with the manufacturer’s minimum clearance of 100mm
details.
• Leave supporting members unprotected
• Ensure installers are trained by supplier
• Ensure that rock wool is placed on top of wall at underside of roof tiles. The rock
wool is to be installed to pack gaps between the top of the barrier and underside of
tiles. Where roof sheeting is metal sheet pieces of fabric barrier may be used to
seal gaps. The thickness and width of the batt can be cut down to suit application.
• Cut back sarking 50mm from fabric barrier where sarking is present
• Consult with Fire Safety Scoper and Housing NSW Project Manager where being
installed to large common area roof spaces. Provision may need to be made for
access through barriers.
Truss forming frame to support fabric barrier, webs of truss not protected. Additional
layer of fabric should have been provided to completely sandwich the truss. In addition poor
detailing at apex
34
Ensure all joints treated to manufacturer’s details, barrier must be continuously sealed
Barrier properly installed with penetrations detailed in accordance with manufacturer’s details.
The fabric barrier does not connect with the top of the separating wall (brick work), the
fabric barrier must form a continuous fire rated barrier from the top of separating wall to the
underside of the roof sheeting
Barrier being installed to manufacturer detail, including penetrations. Fire resistant rock wool will need to
be provided on top to fill space between barrier and underside of tiles.
35
SEPARATING/BOUNDING WALLS
DO DON’T
• Match brick infill in terms of size, coursing, colour, texture and pattern when infilling • Allow edge of brick to overhang opening
bread box
• Remove breadbox if it only penetrates the single skin of a cavity wall
• Colour match paint to surrounding walls
Non Fire Rated transom above SOU entry door correctly rectified using two layers 16mm fire rated Inappropriate matching of mortar and brick work
plasterboard. Head rail of door to be installed joints to be sealed with fire rated sealant then appropriately
painted
• Use only hebel approved mortars and adhesives • Leave gaps in any of the joints, ensure adequate adhesive is used
so that joints are filled solid
• Extend hebel close to underside of the roof sheeting so that no more than one rock
wool batt is provided on top of the wall • Use hebel less than 100mm in thickness
• Ensure that the gap between the top of the build up is flat and not more than 85mm • Build up Hebel block work on top of timber framed wall
for an optimal rock wool seal
36
Separating correctly built up to underside of roof sheeting
Top of stepped separating wall correctly built up to allow single layer of fire resistant rock wool to the top
of wall
37
FIRE RATED PLASTERBOARD
DO; DON’T;
• Ensure that adequate framework is provided to support the FR plasterboard/FR • Use plasterboard with a thickness less than 16mm where single
boarding. Pay attention to number and spacing of fixings required by manufacturer, layer systems are being used
stud adhesive does work in a fire situation.
• Leave any gap or join untreated.
• Ensure that the top of the wall has a capping at the top so that the rock wool is
adequately supported. Ideally this would be a timber plate lined with fire rated
plasterboard or the edges of the timber top plate fully protected by the plasterboard
sheets.
Properly completed fire rated plasterboard wall, support as been provided to properly support fire
resistant rock wool
Care needs to be taken with jointing and the detailing around penetrations and framing
38
ROCK WOOL
ON TOP OF SEPARATING/BOUNDING WALL
DO; DON’T;
• Use only fire resistant rock wool • Stack batts on top of each other, the gap to be sealed should not
exceed the height of one batt compressed to 85%
• Check that rock wool is in place from within the roof space once tiles are reinstated
as it may fall off when roofing is reinstalled • Allow batt to push up roof tiles, where necessary cut down height of
batt and nail tile in place
• Ensure that the rock wool is packed and compressed to 85% of original thickness
Rock wool needs to be provided in a continuous manner across the top of the
separating wall. There must be no gaps and it should not easily slide out.(note; ensure
Fire resistant rock wool correctly applied to top of wall in single layer. Timber roofing battens are sarking is cut back 50mm from separating wall)
permitted to cross the top of the wall provided they are no bigger than 75 x 50mm
39
Attention needs to be paid to ridge repairs and pointing. Pointing needs to be coloured matched and
finished off in a professional and work man like manner Poor ridge repair, no attempt at colour match, uneven finish, pointing not completed to
all reinstalled caps and loose material not removed
GAP BETWEEN SEPARATING WALL & EXTERNAL WALL
DO;
DON’T;
• Pack rock wool tightly into cavity so that it does not move
• Leave gaps, the rock wool needs to be continuous and firmly packed
• Ensure that the rock wool is at least one full batt in width
• Allow rock wool to slump in cavity, it needs to be applied so that it
• Place a moisture barrier between the rock wool and the external wall does not fall or dislodge
• Use high density mineral fibre batt where possible. Flexible rock wool should only
be used where the fibre batt cannot be installed.
40
Fire resistant rock wool packed into gap between end of separating wall and external wall. Moisture
barrier between rock wool and external wall required
TIMBER PENETRATIONS
DO; DON’T;
• Push rock wool hard against wall • Use wire strand to fix into place
• Fix rock wool into place using wire mesh over its whole length and ensure wool is • Use rock wool that isn’t fire resistant
compressed
• Leave gaps between the pieces of rock wool used to wrap the
• Provide rock wool a minimum of 200mm either side of the separating wall penetration
• Where party wall batts are used they can be thinned down to a pre wrapping height
of at least 50mm.
41
Gaps around timber penetrations need to be appropriately sealed first prior to rock wool wrapping Rockwool needs to be wrapped around the timber and in continuous contact. Mesh used
for fixing does not completely cover rock wool
Timber wrapped and properly fixed using wire mesh across full width. Timber should be wrapped right Rockwool needs to contact separating wall, where necessary the rock wool should over
around if not possible exposed timber to covered as far as practicable lap intersecting members and contact with separating wall
42
Subject to limitations of manufacturer timber penetrations through separating wall can be treated using
fire rated fabric systems
• Use 6mm Georgian wired or Laminated glass when replacing top (thickness in • Use fire rated sealant or intumescent mastic to seal down glazing.
accordance with AS 1288) Appropriate glazing silicone is to be used.
• Use wire mesh or vermin wire to compact rock wool along entire length of shaft • Wrap flexible type ducting or other types that can’t support the
when wrapping rigid tubes wrapping of the rock wool
• Pack gap between roof sheeting and top of shaft with rock wool • Remove existing construction, clad around existing frame and
ensure no screws penetrate the existing construction.
• Use a single layer of 16mm fire rated plasterboard when lining skylight shafts
• Skylight shafts can be protected with TBA Textiles Fire Fly plus 60 – prior to
installation details are to be sought from [email protected]
43
Timber framed skylight shaft correctly lined on the outside with one layer of 16mm fire rated
plasterboard. Note that all joints are sealed around penetrating timbers, connection at roof sheet (or rock
wool can be used) and ceiling
When ridged shaft wrapped with rock wool ensure wire mesh is used so all rock wool
around the shaft is compressed
Combustible skylight dome correctly replaced with wired glazing, appropriately sealed (proper glazing
silicone) and framed in place
44
EAVES SEPARATION
DO; DON’T;
• Ensure eave separation is in line with separating wall and extends to fascia board • Leave gap between eave separation and separating wall
• Use only fibre cement sheet or high density mineral fibre board. (Other materials • Let material used to fix fibre cement ooze or drip through eave vents
may be approved where eave separation is being provided to ambulatory access
balconies). • Seal vents in eaves where a nib wall prevents the eave separation
from being continuous
• Ensure board is cut around tile battens and extends to underside of roof sheeting,
alternatively rock wool can be placed on top of the eave separation
• Ensure all joins and gaps are sealed with appropriate intumescent mastic
• Ensure surface of eaves space is cleaned and removed of all dirt and loose
material before installation of eaves separation
• Ensure that vents are sealed a minimum of 900mm either side of separating wall
Eave Separation not in line with end of separating wall, an additional piece is to be
provided across the end of the wall spanning between the two FC sheets
Eave separation correctly provided, supporting member between layers in this case
45
Eave separation may not always be in a straight line particularly at valley intersections Plasterboard no longer an acceptable material
SARKING CUTBACK
DO; DON’T;
• Cut back a minimum of 50mm each side of the separating wall • Rip sarking by hand or use inappropriate tools such as chisel or
screwdriver
• Cut sarking with sharp knife or tool
• Leave cut edge of sarking hanging loose and not fixed
• Fix all cut edges of sarking to a rafter or tile batten
• Leave excess or waste material within the roof space
46
Work carried out in unprofessional manner and was not done along the entire length of
Sarking neatly and professionally cut back at least 50mm from edge of separating wall and refixed separating wall
Sarking was ripped back by hand and not refixed to rafter or tile batten
47
SUB FLOOR SPACE
DO; DON’T;
• Ensure that bricks are installed within the line of the existing wall • Seal up a sub floor space without ensuring that an alternative access
point (a new sub floor door or similar) is provided. Consult with
• Ensure that approved mortars are used with lightweight blocks Project Manager where necessary.
• Use high density rigid mineral fibre batt or other proprietary lineal gap seal product • Use rock wool or other product that doesn’t achieve the right level of
where sealing gaps between top of wall and underside of floor. fire resistance
• Push rock wool hard against wall when wrapping timber members that pass • Stack batts on top of each other
through bounding wall
• Use wire strand to fix timber penetration wraps into place
• Fix rock wool into place using wire mesh over its whole length
• Use rock wool that isn’t fire resistant
• Wrap timber 200mm either side of separating wall
• Leave fire rated access hatch unprotected from weather, external
• Ensure brickwork is adequately supported above with lintel doors are to be painted on all faces and edges including the frames
• Ensure opening is large enough for access • Provide sub floor separation to building types 8/9a, the sub floor area
should be cleared of combustibles and the area secured with
• Ensure lock is supplied and keyed as per local area requirements approved lockable man holes
• Paint and repair to match surrounds, including installation of flooring to match • Block or seal area up without consultation with Housing NSW
surrounds (where necessary) Project Manager
48
Putting door closer on an angle will not work, closer arm will break when opening
Where horizontal frame not provided across the top of door a transom panel or additional rail to be
provided to support door closer correctly
SWITCHBOARD ENCLOSURES
DO; DON’T;
• Provide smoke seals to entire perimeter of door frame rebate • Staple fix seal around enclosure
49
50
FIRE SAFETY PROGRAM
Note: The list is subject to change as new products are assessed and considered suitable for use on the Fire Safety Program.
Note: To achieve the requirements of Housing NSW Fire Risk Management Plan Implementation Manual all products must be installed in
accordance with the manufacturer's specifications and the limitations of the fire resistance testing.
51
Component FIRE RATED PLASTERBOARD
Sub-component
Assessed as meeting 1. BGC FR Plasterboard Ph 02 9632 2100
requirements 2. Boral Firestop Ph 1800 811 222
3. CSR Fyrchek Ph 1300 306 556
4. LaFarge Fireshield Ph 1800 810 018
52
Component SEALANTS AND MASTICS
Sub-component
Assessed as 1. Hilti CP601S Hilti Ph 131 292
meeting 2. Hilti CP611A Hilti Ph 131 292
requirements 3. Trafalgar Building Products FyreFlex Trafalgar Fire Containment
Sealant Ph 1800 888 714
4. Trafalgar Building Products Fyremex Trafalgar Fire Containment
One Sealant Ph 1800 888 714
5. Promat AN Acrylic Sealant Promat Australia
Ph 1800 77 66 28
6. Pyropanel Multiflex Firerated Acrylic Ausco Firestop
Sealant Ph 4648 3336
7. Bostik Fireban One & Bostik Firecaulk Trafalgar Fire Containment
Ph 1800 888 714
Bostik Findley
Ph 1800 621 221
53
Component FIRE COLLARS
Sub-component
Assessed as meeting 1. Abesco Z120 Trafalgar Fire Containment
requirements Ph 1800 888 714
2. Hilti CP 643-N Hilti Ph 131 292
3. Promat Promastop UC Unicollar Promat Australia
Ph 1800 77 66 28
4. Promat Promaseal CFC Conduit Collar Promat Australia
Ph 1800 77 66 28
5. Promat Promaseal Retrofit and Wall
Collar Promat Australia
Ph 1800 77 66 28
6. Pyropanel Retrofit Fire Collar (Multifit & Ausco Firestop
Singlefit) Ph 02 4648 3336
7. Pyropanel Pyrowrap Fire Collar Ausco Firestop
Ph 02 4648 3336
8. Firepro FirePro Centabuild
Ph 02 9858 5597
54
Component FIRE AND SMOKE SEALS
Sub-component
Assessed as meeting 1. Lorient LP 3504TF Lorient Australia
requirements Ph 02 9907 3844
2. Lorient LP 4204TF
3. Lorient HP 2512BW
4. Lorient HP 4002
5. Lorient FDBU20, FDBU60
6. Lorient IS8090si
7. Raven RP 38si, RP 35si, RP 114 Trafalgar Fire Containment
Ph 1800 888 714
55
Component FIRE PILLOWS
Sub-component
Assessed as meeting 1. Hilti CP651 Hilti Ph 131 292
requirements 2. Trafalgar Building Products Fyreplug Trafalgar Fire Containment
Pillows Ph 1800 888 714
56
Component FIRE RATED MORTARS
Sub-component
Assessed as meeting 1. Hilti CP636 Hilti Ph 131 292
requirements 2. Trafalgar Building Products Fyreset Trafalgar Fire Containment
Mortar Ph 1800 888 714
3. Promat Promaseal Mortar Promat Australia
Ph 1800 77 66 28
4. Pyropanel M4 Fire Rated Mortar Ausco Firestop
Ph 02 4648 3336
5. Intutherm Fire Mortar TBA Textiles
Ph 02 8004 3333
57
Component FIRE RATED SWITCH BOXES
Sub-component
Assessed as meeting 1. Clipsal Fire Rated Switch Box Clipsal Ph 1300 20 25 25
requirements 2. HPM Fire Rated Switch Box HPM Ph 1300 369 777
3. Pyropanel Fire Rated Switch Box Ausco Firestop Ph 4648 3336
4. Promat Switchbox Intumescent Promat Australia
Ph 1800 77 66 28
58
NSW Land and Housing Corporation
COMPONENT
REQUIREMENTS
March 2018
DISCLAIMER
While every effort has been made and all reasonable care taken to ensure the accuracy of the material contained herein, the authors and
editors of this publication shall not be held to be liable or responsible in any way whatsoever, and expressly disclaim any liability or
responsibility for any loss or damage costs or expenses incurred as a result or in connection with the reliance whether whole or partial by any
person upon any part of the contents of this publication. NSW Land and Housing Corporation reserves the right to amend the whole or any part
of this document, without notice.
PUBLISHING DETAILS
Version
COPYRIGHT
Other than for purposes of and subject to the conditions prescribed under the Copyright Act, no part of it may in any form or by
any means (electronic, mechanical photocopying, recording or otherwise) be reproduced, stored in a retrieval system or
transmitted without prior written permission. Inquiries should be addressed to NSW Land and Housing Corporation.
Table of Contents
PREAMBLE
Component Requirements...................................................................................................................... 3
PART 1 – ASSET MAINTENANCE AND NEW CONSTRUCTION.......................................................... 9
1.1 Grounds ................................................................................................................................. 9
1.1.1 Letter Box ......................................................................................................... 9
1.1.2 Clothes Lines .................................................................................................. 10
1.2 Carpentry ............................................................................................................................. 11
1.2.1 Built in Wardrobes .......................................................................................... 11
1.2.2 Cupboards Kitchen ......................................................................................... 12
1.2.3 Bathroom Cabinet........................................................................................... 13
1.2.4 Bathroom Vanity ............................................................................................. 14
1.3 Doors and Windows ........................................................................................................... 15
1.3.1 Screen Doors .................................................................................................. 15
1.3.2 Doorways External ......................................................................................... 16
1.3.3 Doorways Internal........................................................................................... 17
1.3.4 Door Locks and Latches ................................................................................. 18
1.3.5 Windows and Sliding Doors ........................................................................... 19
1.3.6 Window Locks ................................................................................................ 20
1.3.7 Window Awnings ............................................................................................ 21
1.3.8 Garage Doors ................................................................................................. 22
1.3.9 Master Key System ....................................................................................... 23
1.4 Roofing ................................................................................................................................ 24
1.4.1 Roof and Eave Ventilation .............................................................................. 24
1.4.2 Gutters, Downpipes and Fascias ................................................................... 24
1.4.3 Roof Lights and Skylights ............................................................................... 25
1.4.4 Ceiling Insulation ............................................................................................ 25
1.5 Plumbing ............................................................................................................................. 27
1.5.1 Hand Basin ..................................................................................................... 27
1.5.2 Bath………………………………………………………………………………….27
1.5.3 Shower Base .................................................................................................. 28
1.5.4 Shower Roses ............................................................................................... 28
1.5.5 Shower Seats ................................................................................................. 29
1.5.6 Bathroom Fittings ........................................................................................... 29
1.5.7 Grab Rails ....................................................................................................... 30
1.5.8 Toilet Pan and Cistern .................................................................................... 30
1.5.9 Toilet Seat ...................................................................................................... 31
1.5.10 Tap Ware ...................................................................................................... 31
1.5.11 Kitchen Sink Unit .......................................................................................... 33
1.5.12 Laundry Tub ................................................................................................. 34
1.5.13 Tap/Valve Tempering and Thermostatic Mixing ........................................... 34
There are over 10 million components in the 130,000 dwellings and buildings owned by NSW Land and Housing Corporation.
They include doors, basins, taps, windows, etc. as well as floors, walls and roofs. Components are the discreet items that
together comprise a building, and which can normally be replaced as a unit.
A sub-component is a further breakdown of the component into its discreet parts, a handle is part of a door, a window sash is
part of a window, a bench top is part of a kitchen cabinet, etc.
The ordering of components and their sub-components in this reference document mirrors the arrangement in the LAHC
Maintenance Specifications and the Reference Specifications.
A Different Emphasis
NSW Land and Housing Corporation is not just a purchaser of new dwellings, it is a long term manager of residential property.
Life cycle costs are as important as the purchase price and this places a different emphasis when judging the suitability of
products to that of the general residential market.
From NSW Land and Housing Corporation long term ownership and management of over 130,000 state wide properties a surfeit
of information on the performance and suitability of various materials, construction systems and fixtures for rental property has
been compiled.
Deemed to Comply
Particular products that are deemed to comply with these requirements are listed in a schedule available from the Asset Division,
NSW Land and Housing Corporation. Because products are varied or withdrawn, and new products become available, the
schedule is only relevant at the time of issue. Confirmation should be sought at the time of ordering materials and products to
ensure they still meet NSW Land and Housing Corporation Component Requirements. A product not in the schedule can be
used in a project but it will have to be certified as complying with the “Components Requirements” and/or the relevant
specifications.
Warranties
NSW Land and Housing Corporation is seeking greater value for money for dwelling components. Many are replaced or repaired
regularly and this provides an excellent basis for determining the appropriateness of particular components for rental properties.
This document places greater emphasis on warranties as part of the value for money objective. There is also an attempt to limit
the number of components listed to those specifically of interest to a social housing provider or owner.
Components
The components listed are those pertinent to NSW Land and Housing Corporation and not scheduled as a provision standard.
The schedule is not a comprehensive list of components needed to construct a dwelling.
Components not listed in this document should comply with the relevant specifications (Maintenance and Reference
Specifications).
The Basic Provision Standards that form part of the commitment by NSW Land and Housing Corporation to tenants for provision
levels in existing dwellings can be found in the Asset Performance Standards reference document. Provision levels for new
housing can be found in the Design Standards document.
Not all materials used in buildings are identified in this document. It is expected that all materials used in work undertaken on
behalf of NSW Land and Housing Corporation will be fully compliant with current Australian Standards and service authority
requirements as well as any legislation and regulatory requirements.
Components identified by performance criteria only, may require written certification from the manufacturer or supplier.
Certification must be provided to NSW Land and Housing Corporation for each project before installation by the Contractor.
Where compliance with relevant standards, codes (including the National Construction Code of Australia and NSW variations),
and Australian Standards are listed as performance criteria, use the current editions, including amendments. Applicable
Australian Standards and other international and nationally recognised standards are accepted provided the
manufacturer/supplier produce proof of equivalence assessed/certified by an accredited independent third party.
Criteria for product selection for use in NSW Land and Housing Corporation’s properties include, but are not limited to, the
following:-
• proven performance
• proven quality and/or endorsement from reputable organisation(s) in the industry
• “Standards Mark” accreditation (where possible)
• “Code Mark” certification (where possible)
• best value for money
• low maintenance
• assurance of supply
• warranty
• origin of product
NSW Land and Housing Corporation will exercise its right to select particular products that best meet the business needs. This
judgment may be based on independent third party assessment or on experience with the products’ performance. In all cases
NSW Land and Housing Corporation is seeking both value for money and the promotion of better performing products at
affordable prices. NSW Land and Housing Corporation also reserves the right to seek supply agreements for the bulk supply of
particular products.
NSW Land and Housing Corporation has the right to amend/add performance criteria to this document at its sole discretion.
• Part 1 includes the Component Requirements to supplement the Asset Maintenance Services Contract (AMS) –
Section 2 – Part G2 Technical Specification for Maintenance – G2.1 Maintenance Specification clause 22; and to
contribute to the preparation of Reference Specification.
• Part 2 includes the additional items used in the Reference Specification, Fire Safety upgrade works and special
projects.
o These items in the Component Requirements are intended to assist Project Managers and Contractual
drafters of new construction works, Fire Safety Upgrade works and other special projects to prepare
technical reference specification.
o These items will also assist AMS Contractors to understand the performance requirements of specialist
equipment often found and installed in new construction.
The components are arranged on the following pages in a table using the following format:
Functional Statement Describes the business interest the item needs to fulfil
Some of the component descriptions include detailed requirements, but even then, the business need should be understood first
as it represents the Principal’s primary interest.
Definitions
“Certification” in this Schedule means one or more of the following:
A copy of a certificate of approval by a government authority e.g. Sydney Water, NSW Department of Industry (Office
of Resources and Energy), Transport for NSW, Australian Communications and Media Authority, Australia Post,
Planning & Environment, Office of Environment and Heritage NSW, Fire & Rescue NSW, NSW Rural Fire Service,
NSW Health, Ausgrid, Jemena, etc., and/or
A letter certifying compliance to requirements and testing procedures outlined in specified Australian Standards, and/or
Test reports/opinions prepared by Commonwealth Scientific and Industrial Research Organisation (CSIRO), National
Association of Testing Authorities (NATA), Australian Wool Testing Authority (AWTA), Building Research Association
New Zealand (BRANZ), etc; based on Australian Standard Testing Procedures, and/or a print of a drawing with the
testing authority’s endorsement mark.
Freestanding
Test report certifying hoist can withstand a load of 150 kg (minimum 2kg
point loads evenly distributed per all lines/ at maximum 300mm centre
spacing) without deformation or damage, issued by a registered Testing
Laboratory based on current Australian Standards
Retractable
Awning
• Minimum 39m line/4m diameter (for 2/3 BR Property with ground level
Private open space
• Minimum 48m line /5m diameter(for 4/5 BR Property with ground level
Private open space
Doors
Carcass
Benchtops
Drawers
Carcass
Kickboard
Doors front
Carcass
Screen Mesh
Hardware
Entry doors
Security Viewer
Internal doors
• 35mm thick flush lightweight Solid block-board pine core door, solid
particle-board, MDF core to current Australian Standards
• Type B bonded plywood/hardboard face
Front and rear entry doors Cottages, villas & townhouses, units:
• Double cylinder automatic dead-latch, and a lever Latch set, plus with
colour coded lock alert
• Keyless opening from inside unless intentionally dead locked
• Automatic release of dead latch when opened with a key from outside
Units/apartments (additional)
• Exterior escape dead latch (keyed lever latch from outside with quick
release from the inside)
• Door closer (cam operated)
• Panic release fitted to all external exit fire doors only
Internal doors
• Lever passage latch set
• Privacy latch set to bathroom/WC Lever set
Continues
Continues
Continues
Continues
Flyscreen Mesh
• All Flyscreen Mesh to include safety warning message stating that the
“Screen will not stop children falling out window”
• Powder Coated Stainless Steel (316 marine Grade woven mesh for
coastal and bushfire areas minimum wire diameter 0.18 woven
stainless steel)
• Powder coated Aluminium woven mesh for all other areas (minimum
wire diameter - minimum 0.23mm woven Aluminium )
• Mosquito proof with average aperture of 1.5mm x 1.5mm Flyscreens
with Aluminium Grille (only when Directed)
General
Continues
Continues
Roof Ventilators
• Made from Steel, Aluminium or heavy duty high strength Polymer
• Lubricated steel bearings
• Reinforced hail resistant dome
• Withstand wind velocities in excess of 200 km/hr
• Withstand rain penetration
• Pre-Painted to match roof colour or clear plastic dome
• Fixed using corrosion resistant self drilling screws or fasteners
(appropriate to environment) and finished to match roofing materials
• Flashed and fitted correctly above and through the roof with two part
flashings compatible with roof material
Continues
Continues
Glass Fibre (blankets)
Rockwool (batts)
• Made from melted volcanic rock and recycled mineral slag spun into a
mat of fine fibres
• Pre-cut to width of ceiling rafters
• To current Australian Standards
• Sound absorption properties achieve a Noise reduction co- efficient of
0.8 or better
• Product to contain at least 20% recycled content (mineral slag)
• To achieve a fire hazard rating (AS 1530.3) of:
o Ignitability Index 0
o Spread of Flame 0
o Heat Evolved 0
o Smoke Developed 0–1
• Rated Non Combustible on AS1530.1
• Low VOC emissions less than 0.01mg/m²/24 hours
• Rockwool batts thermal insulation shall comply with the Building
Regulations and relevant Australian Standards and shall consist of
not less than 95% the weight mineral wool (inorganic oxides or
minerals, rock slag or glass) and binders
Rockwool (blankets)
Notes
1.5.2 Bath
Component BATH
Sub-component
Need To provide a hygienic tub for washing a person
Requirement General
• To current Australian Standards
• Standard Mark (optional) /Watermark/ Water Authority certificate of
approval
• Installed to manufacturers written specification
• Indelibly marked with manufacturers name/Trademark (visible in the
installed position)
• Rectangular - minimum 1500x 715mm wide x 380mm deep
• Minimum 10mm high tiling bead to all baths built into adjacent walls
• Fitted with plug & waste
• Sanitary grade Acrylic (Waterborne) moulded from minimum 3.5mm
thick sheet, glass reinforced with 10mm diameter steel rod rim
reinforcement
OR
• Pressed metal manufactured from minimum 1.6mm thick steel drawn
seamless from one sheet of metal, grip coated all over and finished
internally with white vitreous Solvent-borne (non skid base)
Disability Modification
• Handheld Shower Rose mounted on vertical grab rail
• Minimum 600 mm - 32mm stainless steel grade 304 grab rail
• Adjustable handheld shower rose cradle
• Hygienic seal Flange Covers
• Fixings of Grab rail to support appropriate static load
• Brass wall flange with dual check non return valve
• Shower hose smooth PVC hose with elastic inner strengthened by
woven polyester cords
• Water saving ‘3 STAR WELS rating
Warranty Minimum 5 year written warranty
1.5.6 Bathroom
Component BATHROOM ACCESSORIES
Sub-component Bathroom Fittings
Need For easy access and manipulation of towels, toilet paper, soap etc
Requirement Toilet Paper Holder
• Chrome plated brass/polished stainless steel frame, minimum 150mm
x 150mm with aluminium roller
1.5.8 Toilet
Component TOILET
Sub-component Pan and Cistern
Need To provide hygienic, comfortable toiletry facility
Requirement General
Disability Modification
• Long Lever tap handles lever length 90mm to 150 mm (surgeon type)
as directed
• Quarter turn taps with ceramic discs fitted to baths, shower taps,
basins and laundry tubs
Disability Modification
• Long Lever tap handles lever length 90mm to 150 mm (surgeon type)
as directed
• Quarter turn taps with ceramic disc fitted to kitchen sinks
Disability Modification
Studio
• Single Bowl sink with single drainer. Minimum 880mm length and
minimum 13.5L bowl
• Sink to suit bench top width – minimum of 450mm
1 to 2 Bedroom Properties
• One and a half bowl sink with single drainer, minimum length
1050mm, width to suit bench top width - minimum of 450mm
• Main bowl to be minimum 20L
3 or more bedroom
• One and a half bowl sink with double drainers. Minimum 1400mm
long x 450mm wide
• Main bowl to be minimum 20L
Tub
• Minimum 30 litre capacity (Studio)
• Minimum 45 litre capacity (1 to 2 bedroom)
• Minimum 68 litre capacity (3 to 6 bedroom – (for maintenance only)
• Minimum 302 stainless steel
• Indelibly marked with manufacturers name - trademark
Cabinet
• White enamel/ pre-painted finish to steel cabinet
Gas Boost
Electric Boost
Storage
1 bathroom Properties
2 bathroom Properties
Storage
Minimum 1 year written warranty - parts/labour
Minimum 10 year written warranty – cylinder
Warranty
Instantaneous
Minimum 3 year written warranty - parts and labour
Minimum 10 year written warranty - heat exchanger
Storage
Instantaneous
Storage
Minimum 1 year written warranty - parts/labour
Warranty Minimum 10 year written warranty – cylinder
Instantaneous
Minimum 3 year written warranty - parts/labour
Continues
LED Lamps/Luminaires
Notes
• Bollard and up-lighting types are NOT approved for new installations
• Design of lighting to comply with AS 4282 Control of the Obtrusive
Effects of Outdoor Lighting
Warranty Minimum 2 year written warranty
1.6.4 Stove
Component STOVE
Sub-component
Need To cook food safely and effectively, allowing frying, grilling and
baking
Requirement Note: In all new construction, separate wall or under bench oven
and cooktop only.
Continues
Continues
Disability Modification
• Cooktop and oven as directed
Ducting
• Exhaust to outside
• To be minimum of 0.5mm galvanised steel ducting or ‘Flexi-duct’
similar fire or heat resistant material)
Component HEATING
Sub-component Gas Space Heaters
Need To provide efficient and effective heating of a room
Requirement • To current Australian Standards
• Natural Gas/Town only
• Wall mounted convection heater, Thermostat heat control automatic
electronic ignition, timer, regulated gas flow and flued combustion
gases
• Child safe to touch cabinet
• Minimum 4.3 efficiency stars and 6.0 emissions star rating
• Double lined flue within ceiling space
• Heaters with flues
• Gas input - minimum size : 5 MJ/hr
• Gas input - maximum size : 23 MJ/hr
• Labelling of appliances, specifying minimum allowable room volume
and capacity of heater in MJ/hr
• Installation to AGA requirements
• AGA certificate of approval
• Front loading
• 4 Star WELS rating
• 4 Star Energy rating
• Top loading
• 4 Star WELS rating
• 3 Star Energy rating
General
• To current Australian Standards
• Wall or Floor mounted
• Cooling capacity minimum 2.5 kw to maximum ≤ 6 kw
• Energy star rating
o 2.5 kw cooling model- minimum 4 star cooling, minimum 4.5 star
heating
o 3.5 kw cooling model - minimum 2.5 star cooling, minimum 3.5
star heating
o 5.0 kw cooling model - minimum 2 star cooling, minimum 3.5
star heating
o 6.0 kw cooling model - minimum 2 star cooling, minimum 3.0
star heating
• Minimum number of fan speeds 4
• Indoor noise ≤ 50 dBs
• Outdoor noise ≤ 60 dBs
• Single Phase 240 V
• Controller to be hard wired. Remote controls only supplied where
directed
1.8.1 Underlay
Component FLOORING
Sub-component Underlay
Need To provide safe, healthy, hard wearing, underlay to maximize
economic life from carpet
Requirement General
• To current Australian Standards
• Meets current NCC and AS ISO9239-1
• Recyclable and or made from recycled materials
• Minimum grading “Residential” as per AS 4288
Class 2 Properties
Synthetic foam
• Rebonded polyurethane foam with stabilising laminate on top
surface
• 7 mm minimum thickness
• 120 kg/m³ minimum foam density or rebounded polyurethane foam
Vulcanised rubber
Synthetic foam
• Rebonded polyurethane foam with stabilising laminate on top
surface
• 7 mm minimum thickness
• 120kg/m³ minimum foam density or rebounded polyurethane foam
Vulcanised rubber
Nylon/Wool Blend
Wool Types
Continues
Continues
2.1 External
Need To demarcate and secure the properties boundaries. Fences and gate
must be suitable to maintain privacy, be a safe area for children, and
confine domestic animals
Requirement • To current Australian Standards
Decorative fencing
Continues
Metal fencing
Timber Fencing
• End Post/ Gate Post/ Corner Post either Hardwood/ Treated Pine
125x125mm or Galvanised steel 75 x 75 x 2.5mm
• Intermediate posts either Hardwood 125 x 50 mm or Treated Pine
125 x 75mm
• Rails Hardwood/ Treated Pine 75 x 50 mm
• Palings Hardwood/ Treated Pine 100 x 15 either lap palings by 15
mm or close butted.
• All timber measurements ± 2mm
Need Present an aesthetic image whilst meeting the needs of the tenants
Requirement • Vandal proof and durable street furniture and tables for common
areas
• 98% recycled wood/plastic composite
• Recycled co-mingled wood/plastic independently tested not to crack,
splinter, rot, rust or warp
• CCA and Toxin free
• UV stabilised and Non permeable
• Fixed with vandal proof galvanised or stainless steel fixings
• Frame galvanised steel or other vandal proof material
2.2 Roofing
Component ROOF
Sub-component Roof Covering
Metal Roofing
Component ROOF
Sub-component Sarking/Vapour Barrier
Need To provide vapour barrier to roofs and external walls, to assist in thermal
insulation and to eliminate moisture and condensation in buildings
Requirement General
Tiled Roofs
Notes
• Foil Laminates and Bubble Foil cannot be laid on top of the ceiling to
cover joists, rafters and any services. Can only be installed as
sarking on top of the roof trusses underneath the roofing
• Sarking is installed in the roof with roofing wire underneath to ensure
that sarking remains in place
• Check appropriate separation is maintained between electrical
services and installed Foil Laminates and Bubble Foil Sarking in roofs
and external walls
2.3.1 Plasterboard
Need Internal wall and ceiling lining board that is resistant to impact and
moisture and where required achieve a fire rating
Requirement Internal Lining
Need To provide Fire Blanket into common area rooms to contain the fire into a
vessel
Requirement • To current Australian Standards
• Fit only where directed by the Principle
• Size to be 1.2m x 1.2m for class F fires
• Fixed permanently into the common area room kitchen wall only
Capacity:
Need To provide Fire Hose Reel and Fire Hose to common areas to control any
fire within residential complexes
Requirement • To current Australian Standards
• Fire Hose Reel (FHR) type should be fixed permanently to a structure
(with or without cabinet)
• FHR made of corrosion resistant material and vandal resistant fixings
• Centre drum spindle shall not exceed 360mm from the mounting
surface
Fire Hose
Component WALLS
Sub-component Wall Tiles
Need To provide safe, healthy, hard wearing, waterproof and cleanable surface
Requirement Ceramic Floor Tiles
Continues
2.6.3 Waterproofing
Component WATERPROOFING
Sub-component Internal Floors and Walls
Tile Junctions
• Comply to AS4858 Wet Area membrane Class III for high extensibility
• Water based (no solvent release)
• Leak Control Flanges to wastes
Component WATERPROOFING
Sub-component External Floors and Planter Boxes
Need To make external dwelling wet areas (balconies, terraces, decking, and
planter boxes) impervious to water
Requirement Waterproofing membrane must be applied in accordance with current
Australian Standards
Component FINISHES
Sub-component Exterior Paint
Need To protect the underlying cladding and structure from weather and
abrasion
Requirement Paints and Primers
Tinting
Anti-Graffiti Treatments
• Registered with APAS – Able to cope with Xylene based and solvent
based graffiti
• Fire rating to AS1530.3
• Tests to ASTM D968-51
Component FINISHES
Sub-component Internal Paint
Component FINISHES
Sub-component Intumescent Paint
Continues
Storage