Computer Controlled Vapour-

Compression Refrigeration Unit,

Engineering and Technical with SCADA
Teaching Equipment

TRCVC

Teaching
Technique
used
EDIBON SCADA System

Computer
2 3 4 (not included in
the supply)
Control Interface Data Software for:
Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
5 Cables and Accessories
6 Manuals

* Minimum supply always includes: 1 + 2 + 3 + 4 + 5 + 6

(Computer not included in the supply)

1 Unit: TRCVC. Computer Controlled Vapour-Compression

Refrigeration Unit
Key features:
hh Advanced Real-Time SCADA.
hh Open Control + Multicontrol + Real-Time Control.
hh Specialized EDIBON Control Software based on LabVIEW.
hh National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
hh Calibration exercises, which are included, teach the user how to calibrate a
sensor and the importance of checking the accuracy of the sensors before taking
measurements.
hh Projector and/or electronic whiteboard compatibility allows the unit to be
explained and demonstrated to an entire class at one time.
hh Capable of doing applied research, real industrial simulation, training courses,
etc.
hh Remote operation and control by the user and remote control for EDIBON technical
support, are always included.
hh Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic &
Software).
hh Designed and manufactured under several quality standards.
hh Optional ICAI software to create, edit and carry out practical exercises, tests,
exams, calculations, etc. Apart from monitoring user's knowledge and progress
reached.
hh This unit has been designed for future expansion and integration. A common
expansion is the EDIBON Scada-Net (ESN) System which enables multiple students
to simultaneously operate many units in a network.

http://www.edibon.com/products/catalogues/en/keyfeatures.pdf http://www.youtube.com/embed/CEgMr00oBPw
For more information about Key Features, click here

ISO 9001: Quality Management (for European Union Certificate Certificates ISO 14001 and ECO- “Worlddidac Quality Charter”
Design, Manufacturing, Commercialization (total safety) Management and Audit Scheme and Platinum Member of
and After-sales service) (environmental management) Worlddidac
1
 INTRODUCTION

A refrigerator is defined as a machine whose main function is to extract heat from a temperature region. Since energy cannot be destroyed,
heat extracted from a low temperature region, plus other added energies, must be dissipated in the surroundings.
Most common refrigerators use work input as external agent and operate in the vapor compression cycle. The vapor compression
refrigeration system is the most common refrigeration system used.
The work input to the vapor compression cycle is carried out by a compressor, which keeps the pressure in the evaporator and raises it in
the condenser.
The fluid is driven by the compressor, which compresses vapor leaving the evaporator. That vapor is condensed in the condenser, thus
giving of heat. Finally, the liquid leaving the condenser is cooled and pressure is reduced by passing it through an expansion valve. This
provides the input to the evaporator which was the first step of the cycle described above.
The liquid formed at high pressure in the condenser must return to the evaporator in a controlled relation.

GENERAL DESCRIPTION

The Computer Controlled Vapour-Compression Refrigeration Unit, “TRCVC”, allows the understanding of the vapor-compression
refrigeration process by changing the operation of the different parts of the process, and to study the response of the system.
This unit consists of the following stages:
Compression:
This stage begins when the coolant enters to the computer controlled compressor. This coolant
is compressed, increasing its pressure and temperature. To measure these variables the unit
includes a pressure sensor, a manometer and a temperature sensor.
Condensation:
The coolant circulates through the condenser. The coolant transfers its heat to the water that
flows through the condenser. At the end of this stage, the pressure and the temperature of the
coolant are measured by means of a manometer and a temperature sensor.
Expansion:
The coolant circulates through an accumulator of condensate and a filter, to retain particles of
condensate, and a flow sensor. Next it circulates through the expansion valve, which causes a
pressure drop and temperature of the coolant. At the end of this stage, the pressure and the
temperature of the coolant are measured by means of a manometer and temperature sensors.
Evaporation:
The coolant circulates through the evaporator. The coolant absorbs the heat of the water that
flows through the evaporator. At the end of this stage, the pressure and the temperature of the
coolant are measured by means of a pressure sensor, a manometer and a temperature sensor.
Finally, the coolant circulates through a liquid separator to retain liquid particles before going
TRCVC detail
on to the compressor.
Two computer controlled pumps impel water from a water reservoir to the condenser and the evaporator. The inlet water temperatures, the
outlet water temperatures and the water flows are measured by means of flow sensors and temperature sensors.
In addition, the unit includes a high pressure control to avoid an excess of pressure in the unit.
This Computer Controlled Unit is supplied with the EDIBON Computer Control System (SCADA), and includes: The unit itself + a
Control Interface Box + a Data Acquisition Board + Computer Control, Data Acquisition and Data Management Software Packages, for
controlling the process and all parameters involved in the process.

PROCESS DIAGRAM AND UNIT ELEMENTS ALLOCATION

3 actuators and 14 sensors

controlled from any computer,
and working simultaneously

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 COMPLETE TECHNICAL SPECIFICATIONS (for main items)

With this unit there are several options and possibilities:

- Main items: 1, 2, 3, 4, 5 and 6.
- Optional items: 7, 8, 9, 10 and 11.
Let us describe first the main items (1 to 6):
1 TRCVC. Unit:
Anodized aluminum frame and panels made of painted steel.
The unit includes wheels to facilitate its mobility.
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar to the real
one.
High pressure area:
Computer controlled hermetic compressor with different operation speed.
Wattmeter to measure the compressor power.
Pressure sensor located at the outlet of the compressor, range: 0 – 25 bar.
High pressure manometer located at the outlet of the compressor.
“J” type temperature sensor located at the outlet of the compressor.
High pressure switch.
Condensation area:
Plate heat exchanger that uses water as heat transfer medium.
High pressure manometer located at the outlet of the condenser.
“J” type temperature sensor located at the outlet of the condenser.
Refrigerant receiver.
Refrigerant filter to retain particles of condensate.
Refrigerant flow sensor, range: 5 – 60 l/h.
Low pressure area:
Expansion valve.
Low pressure manometer located after the expansion valve.
“J” type temperature sensor located after the expansion valves.
Evaporation area and compressor inlet:
Plate heat exchanger that uses water as heat transfer medium.
Liquid separator to retain liquid particles before going on to the compressor. TRCVC unit
Low pressure manometer located at the outlet of the evaporator.
Pressure sensor located at the compressor inlet, range: 0 – 10 bar.
“J” type temperature sensor located at the outlet of the evaporator.
Heat exchange water circuit:
Water reservoir, capacity: 400 l.
Two computer controlled water circulation pumps:
Max. flow: 47 l/min.
Max. head: 6 m.
Two regulation valves to control the condensation water flow and the evaporation water flow.
Two water flow sensors, one for the condensation water and other for the evaporation water,
range: 0.25 – 6.5 l/min.
Four “J” type temperature sensors for measuring the inlet and outlet temperature of condensation and
evaporation water.
Enthalpy diagram of R-513a.
This unit has been designed for the use with the refrigerant R-513a, CFC-free, environmental friendly.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the
importance of checking the accuracy of the sensors before taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and
demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support,
are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams,
calculations, etc. Apart from monitoring user's knowledge and progress reached.
This unit has been designed for future expansion and integration. A common expansion is
the EDIBON Scada-Net (ESN) System which enables multiple students to simultaneously
operate many units in a network.
Additional recommended elements (Not included):
- T/KIT1. Maintenance Kit containing Vacuum Pump, Hoses and Manometers.
- T/KIT2. Maintenance Kit containing Leakage Detector.
- T/KIT3. Maintenance Kit containing Refrigerant Filling and Evacuation Module.
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 Complete Technical Specifications (for main items)

 RCVC/CIB. Control Interface Box:

T
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel and with the same distribution that
the different elements located in the unit, for an easy understanding by the student.
All sensors, with their respective signals, are properly manipulated from -10V. to +10V. computer
output.
Sensors connectors in the interface have different pines numbers (from 2 to 16), to avoid
connection errors.
Single cable between the control interface box and computer.
The unit control elements are permanently computer controlled, without necessity of
changes or connections during the whole process test procedure.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
Storage of all the process data and results in a file.
Graphic representation, in real time, of all the process/system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the
analysis about curves and responses of the whole process.
All the actuators and sensors values and their responses are displayed on only one screen in the
computer. TRCVC/CIB
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard of the
parameters, at any moment during the process.
Real time computer control for pumps, compressors, heating elements, control valves, etc.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the
process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and
the third one in the control software.
3 DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot. Bus
PCI Express.
Analog input:
Number of channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536.
Sampling rate up to: 250 KS/s (kilo samples per second).
Input range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DMA channels=6.
Analog output:
Number of channels=2. Resolution=16 bits, 1 in 65536.
Maximum output rate up to: 900 KS/s.
Output range (V)=±10 V. Data transfers=DMA, interrupts, programmed I/0. DAB
Digital Input/Output:
Number of channels=24 inputs/outputs. D0 or DI Sample Clock frequency: 0 to 100 MHz.
Timing: Number of Counter/timers=4. Resolution: Counter/timers: 32 bits.
The Data Acquisition board model may change at any moment, providing the same or better
features than those required for the unit.
4  RCVC/CCSOF. Computer Control + Data Acquisition + Data Management Software:
T
The three softwares are part of the SCADA system.
Compatible with actual Windows operating systems. Graphic and intuitive simulation of the
process in screen. Compatible with the industry standards.
Registration and visualization of all process variables in an automatic and simultaneous way.
Flexible, open and multicontrol software, developed with actual windows graphic systems,
acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Comparative analysis of the obtained data, after the process and modification of the conditions
during the process.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and TRCVC/CCSOF
student’s passwords to facilitate the teacher’s control on the student, and allowing the access to
different work levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results
and the manipulation of the unit, during the process, by using a projector or an electronic
whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and
Control Software, Starting-up, Safety, Maintenance, Calibration & Practices Manuals.

*References 1 to 6 are the main items: TRCVC + TRCVC/CIB + DAB + TRCVC/CCSOF + Cables and Accessories + Manuals are
included in the minimum supply for enabling normal and full operation.
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 EXERCISES AND PRACTICAL POSSIBILITIES TO BE DONE WITH THE MAIN ITEMS

1.- Demonstration of the features, characteristics and operation Other possibilities to be done with this Unit:
of a vapour compression refrigeration system, involving the 14.- Many students view results simultaneously.
combined processes of compression, condensation, expansion
and evaporation. To view all results in real time in the classroom by means of a
projector or an electronic whiteboard.
2.- Determination of the inlet power, produced heat and coefficient
of performance (COP). 15.- Open Control, Multicontrol and Real Time Control.
3.-
Preparation of performance curves of the heat pump with This unit allows intrinsically and/or extrinsically to change the
different inlet and outlet temperatures. span, gains; proportional, integral, derivative parameters; etc,
in real time.
4.- Lay out of the vapour compression cycle in a P-h diagram and
comparison with the ideal cycle. 16.- The Computer Control System with SCADA allows a real
industrial simulation.
5.- Preparation of the performance curves of the heat pump based
on the properties of the coolant at different condensation and 17.- This unit is totally safe as uses mechanical, electrical/electronic,
evaporation temperatures and software safety devices.
6.- Investigation of the compressor speed effect (coolant flow rate) 18.- This unit can be used for doing applied research.
on the coefficient of performance (COP). 19.- This unit can be used for giving training courses to Industries
Additional practical possibilities: even to other Technical Education Institutions.
7.- Sensors calibration. 20.- Control of the TRCVC unit process through the control interface
box without the computer.
8.- Properties of the refrigerant R-513a.
21.- Visualization of all the sensors values used in the TRCVC unit
9.- Enthalpy-Pressure diagram for the refrigerant R-513a. process.
10.- Energy balance - By using PLC-PI additional 19 more exercises can be done.
11.- Study the relation between pressure and temperature. - Several other exercises can be done and designed by the user.
12.- Modelling the system thermodynamically by plotting P-h and T-s
diagrams using the properties for R-513a.
13.- Analysis of the pressure relation effect in the system behavior.

REQUIRED SERVICES DIMENSIONS AND WEIGHTS

- Electrical supply: single-phase 200 VAC – 240 VAC/50 Hz or TRCVC:

110 VAC – 127 VAC/60 Hz. Unit:
- Water supply and drain. -Dimensions: 1100 x 1000 x 1500 mm approx.
- Computer. (43.30 x 39.37 x 59.05 inches approx.)
-Weight: 90 Kg approx.
(198 pounds approx.)
Control-Interface Box:
-Dimensions: 490 x 330 x 310 mm approx.
(19.29 x 12.99 x 12.2 inches approx.)
-Weight: 10 Kg approx.
(22 pounds approx.)

ADDITIONAL RECOMMENDED ELEMENTS (Not included)

- T/KIT1. Maintenance Kit containing Vacuum Pump, Hoses and Manometers.

- T/KIT2. Maintenance Kit containing Leakage Detector.
- T/KIT3. Maintenance Kit containing Refrigerant Filling and Evacuation Module.

RECOMMENDED CONSUMABLES (Not included)

- R-513a refrigerant (to be acquired by the customer locally).

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 SOFTWARE MAIN SCREENS

SCADA
I Main screen

II

IV

V III

I Main software operation possibilities.

II Sensors displays, real time values, and extra output parameters. Sensors: ST= Temperature sensor. SP=Pressure sensor. SC=Flow sensor. SW=Wattmeter.

III Actuators controls. Actuators: AB=Pump. ACO=Hermetic compressor.

IV Channel selection and other plot parameters.
V Real time graphics displays.

Software for Sensors Calibration

Example of screen

The teacher and the students can calibrate the unit with
a password provided by EDIBON. The teacher can
restore the factory calibration any time.

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 SOME REAL RESULTS OBTAINED FROM THIS UNIT

Representation in real time of the measured magnitudes. Graph with temperature measure visualization.

Representation in real time of carnot cycle in Mollier diagram.

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 Some real results obtained from this Unit

Representation in real time of carnot cycle in Mollier diagram.

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 COMPLETE TECHNICAL SPECIFICATIONS (for optional items)

Additionally to the main items (1 to 6) described, we can offer, as optional, other items from 7 to 11.
All these items try to give more possibilities for:
a) Industrial configuration. (PLC)
b) Technical and Vocational Education configuration. (ICAI and FSS)
c) Multipost Expansions options. (MINI ESN and ESN)

a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Front panel:
Digital inputs (X) and Digital outputs (Y) block:
16 Digital inputs, activated by switches and 16 LEDs for confirmation (red).
14 Digital outputs (through SCSI connector) with 14 LEDs for message (green).
Analog inputs block:
16 Analog inputs (-10 V. to + 10 V.) (through SCSI connector).
Analog outputs block:
4 Analog outputs (-10 V. to + 10 V.) (through SCSI connector).
Touch screen:
High visibility and multiple functions. Display of a highly visible status. Recipe function. Bar graph function. Flow display function. Alarm list.
Multi language function. True type fonts.
Back panel:
Power supply connector. Fuse 2A. RS-232 connector to PC. USB 2.0 connector to PC.
Inside:
Power supply outputs: 24 Vdc, 12 Vdc, -12 Vdc, 12 Vdc variable.
Panasonic PLC:
High-speed scan of 0.32 µsec. for a basic instruction.
Program capacity of 32 Ksteps, with a sufficient comment area.
Power supply input (100 to 240 V AC).
DC input: 16 (24 V DC).
Relay output: 14.
High-speed counter.
Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
Communication RS232 wire to computer (PC).
Dimensions: 490 x 330 x 310 mm. approx. (19.29 x 12.99 x 12.20 inches approx.). Weight: 30 Kg. approx. (66 pounds approx.).
-TRCVC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
The software has been designed using Labview and it follows the unit operation procedure and linked with the Control Interface Box used in the Computer
Controlled Vapour-Compression Refrigeration Unit (TRCVC).

Control Interface Data Software for:

Box Acquisition - Computer Control
Board - Data Acquisition
- Data Management
Unit

PLC CONTROL
PLC-SOF.
Control Software

PLC-PI. PLC Module

Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box 13.-PLC different programming standard languages (ladder diagram (LD),
without the computer. structured text (ST), instructions list (IL), sequential function chart (SFC),
2.- Visualization of all the sensors values used in the particular unit process. function block diagram (FBD)).
3.- Calibration of all sensors included in the particular unit process. 14.-New configuration and development of new process.
4.- Hand on of all the actuators involved in the particular unit process. 15.-Hand on an established process.
5.- Realization of different experiments, in automatic way, without having in 16.-To visualize and see the results and to make comparisons with the
front the particular unit. (These experiments can be decided previously). particular unit process.
6.- Simulation of outside actions, in the cases do not exist hardware 17.-Possibility of creating new process in relation with the particular unit.
elements. (Example: test of complementary tanks, complementary 18.-PLC Programming Exercises.
industrialenvironment to the process to be studied, etc). 19.-Own PLC applications in accordance with teacher and student
7.- PLC hardware general use. requirements.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.-PLC inputs and outputs configuration.
11.-PLC configuration possibilities.
12.-PLC program languages.
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 Complete Technical Specifications (for optional items)

b) Technical and Vocational Education configuration

8 TRCVC/ICAI. Interactive Computer Aided Instruction Software.

This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the
Student Software (EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and
practical knowledge of the students.
This software is optional and can be used additionally to items (1 to 6).
Instructor Software
- ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students,
manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the
Student knowledge and monitor the progression related to the planned
tasks for individual students, workgroups, units, etc... so the teacher
can know in real time the level of understanding of any student in the
classroom.

Innovative features: ECM-SOF. EDIBON Classroom

Manager (Instructor Software)
• User Data Base Management. Application Main Screen ECAL. EDIBON Calculations Program Package -
Formula Editor Screen
• Administration and assignment of Workgroup, Task and Training
sessions.
• Creation and Integration of Practical Exercises and Multimedia
Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
ERS. EDIBON Results & Statistics
• Report generation, User Progression Monitoring and Statistics. Program Package - Student
Scores Histogram ETTE. EDIBON Training Test & Exam Program
Package - Main Screen with Numeric Result
Question
- ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them Student Software
to understand theoretical concepts by means of practical exercises
and to prove their knowledge and progression by performing tests and
calculations in addition to Multimedia Resources. Default planned tasks
and an Open workgroup are provided by EDIBON to allow the students
start working from the first session. Reports and statistics are available
to know their progression at any time, as well as explanations for every
exercise to reinforce the theoretically acquired technical knowledge.

Innovative features:
• Student Log-In & Self-Registration. ESL-SOF. EDIBON Student
LabSoft (Student Software)
• Existing Tasks checking & Monitoring. Application Main Screen
EPE. EDIBON Practical Exercise Program Package
• Default contents & scheduled tasks available to be used from the Main Screen
first session.
• Practical Exercises accomplishment by following the Manual
provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports.
ERS. EDIBON Results & Statistics
• Multimedia-Supported auxiliary resources. Program Package - Question
Explanation
ECAL. EDIBON Calculations Program Package
Main Screen
For more information see ICAI catalogue. Click on the following link:
www.edibon.com/en/interactive-computer-aided-instruction-software

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 Complete Technical Specifications (for optional items)
9 TRCVC/FSS. Faults Simulation System.
Example of some screens
Faults Simulation System (FSS) is a Software package that simulates
several faults in any EDIBON Computer Controlled Unit. It is useful for
Technical and Vocational level.
The “FAULTS” mode consists in causing several faults in the unit
normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following
sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program
execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

For more information see FSS catalogue. Click on the following link:
www.edibon.com/en/fault-simulation-system

c) Multipost Expansions options

10 MINI ESN. EDIBON Mini Scada-Net System for being used with
EDIBON Teaching Units.
MINI ESN.
MINI ESN. EDIBON Mini Scada-Net System allows up to 30 students to work EDIBON Mini Scada-Net System
with a Teaching Unit in any laboratory, simultaneously. It is useful for both,
Higher Education and/or Technical and Vocational Education.
The MINI ESN system consists of the adaptation of any EDIBON Computer
Controlled Unit with SCADA integrated in a local network.
1 UNIT= up to 30
This system allows to view/control the unit remotely, from any computer STUDENTS can work
integrated in the local net (in the classroom), through the main computer simultaneously
connected to the unit. Then, the number of possible users who can work with
the same unit is higher than in an usual way of working (usually only one).
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON
Computer Controlled Unit with SCADA, connected in a local net.
Computer Controlled Vapour-Compression Refrigeration Unit (TRCVC)
- Open Control + Multicontrol + Real Time Control + Multi Student
Post.
- Instructor controls and explains to all students at the same time. Software for:
Control - Computer Control
- Any user/student can work doing “real time” control/multicontrol Interface Box - Data Acquisition
and visualisation. - Data Management
- Instructor can see in the computer what any user/student is doing
in the unit. Instructors'
- Continuous communication between the instructor and all the Central Mini Scada-Net
Computer
users/students connected. Software
Main advantages:
- It allows an easier and quicker understanding. LOCAL NET FOR 30 STUDENTS
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units. Note: The MINI ESN
system can be used with
any EDIBON computer
controlled unit
For more information see MINI ESN catalogue. Click on the following link:
www.edibon.com/en/edibon-scada-net

11 ESN. EDIBON Scada-Net Systems.

This unit can be integrated, in the future, into a Complete Laboratory with many Units and many Students.
For more information see ESN catalogue. Click on the following link:
www.edibon.com/en/edibon-scada-net
11 www.edibon.com
 ORDER INFORMATION

Main items (always included in the supply) Optional items (supplied under specific order)
Minimum supply always includes: a) Industrial configuration
1 Unit: T
 RCVC. Computer Controlled Vapour-Compression 7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus
Refrigeration Unit. PLC-SOF Control Software):
2 TRCVC/CIB. Control Interface Box. - PCL-PI. PLC Module.
3 DAB. Data Acquisition Board. - TRCVC/PLC-SOF. PLC Control Software.
4  TRCVC/CCSOF. Computer Control + Data Acquisition +
Data Management Software. b) Technical and Vocational Education configuration
5 Cables and Accessories, for normal operation. 8 TRCVC/ICAI. Interactive Computer Aided Instruction Software.
6 Manuals. 9 TRCVC/FSS. Faults Simulation System.

*IMPORTANT: Under TRCVC we always supply all the elements c) Multipost Expansions options
for immediate running as 1, 2, 3, 4, 5 and 6.
10 MINI ESN. EDIBON Mini Scada-Net System for being used with
EDIBON Teaching Units.
11 ESN. EDIBON Scada-Net Systems.

12 www.edibon.com
 TENDER SPECIFICATIONS (for main items)

1 TRCVC. Unit:
Anodized aluminum frame and panels made of painted steel.
The unit includes wheels to facilitate its mobility.
Main metallic elements made of stainless steel.
Diagram in the front panel with distribution of the elements similar to the real one.
High pressure area:
Computer controlled hermetic compressor with different operation speed.
Wattmeter to measure the compressor power.
Pressure sensor located at the outlet of the compressor, range: 0 – 25 bar.
High pressure manometer located at the outlet of the compressor.
“J” type temperature sensor located at the outlet of the compressor.
High pressure switch.
Condensation area:
Plate heat exchanger that uses water as heat transfer medium.
High pressure manometer located at the outlet of the condenser.
“J” type temperature sensor located at the outlet of the condenser.
Refrigerant receiver.
Refrigerant filter to retain particles of condensate.
Refrigerant flow sensor, range: 5 – 60 l/h.
Low pressure area:
Expansion valve.
Low pressure manometer located after the expansion valve.
“J” type temperature sensor located after the expansion valves.
Evaporation area and compressor inlet:
Plate heat exchanger that uses water as heat transfer medium.
Liquid separator to retain liquid particles before going on to the compressor.
Low pressure manometer located at the outlet of the evaporator.
Pressure sensor located at the compressor inlet, range: 0 – 10 bar.
“J” type temperature sensor located at the outlet of the evaporator.
Heat exchange water circuit:
Water reservoir, capacity: 400 l.
Two computer controlled water circulation pumps:
Max. flow: 47 l/min.
Max. head: 6 m.
Two regulation valves to control the condensation water flow and the evaporation water flow.
Two water flow sensors, one for the condensation water and other for the evaporation water, range: 0.25 – 6.5 l/min.
Four “J” type temperature sensors for measuring the inlet and outlet temperature of condensation and evaporation water.
Enthalpy diagram of R-513a.
This unit has been designed for the use with the refrigerant R-513a, CFC-free, environmental friendly.
The complete unit includes as well:
Advanced Real-Time SCADA.
Open Control + Multicontrol + Real-Time Control.
Specialized EDIBON Control Software based on LabVIEW.
National Instruments Data Acquisition board (250 KS/s, kilo samples per second).
Calibration exercises, which are included, teach the user how to calibrate a sensor and the importance of checking the accuracy of the sensors before
taking measurements.
Projector and/or electronic whiteboard compatibility allows the unit to be explained and demonstrated to an entire class at one time.
Capable of doing applied research, real industrial simulation, training courses, etc.
Remote operation and control by the user and remote control for EDIBON technical support, are always included.
Totally safe, utilizing 4 safety systems (Mechanical, Electrical, Electronic & Software).
Designed and manufactured under several quality standards.
Optional ICAI software to create, edit and carry out practical exercises, tests, exams, calculations, etc. Apart from monitoring user's knowledge and
progress reached.
This unit has been designed for future expansion and integration. A common expansion is the EDIBON Scada-Net (ESN) System which enables multiple
students to simultaneously operate many units in a network.
Additional recommended elements (Not included):
- T/KIT1. Maintenance Kit containing Vacuum Pump, Hoses and Manometers.
- T/KIT2. Maintenance Kit containing Leakage Detector.
- T/KIT3. Maintenance Kit containing Refrigerant Filling and Evacuation module.
2 TRCVC/CIB. Control Interface Box:
The Control Interface Box is part of the SCADA system.
Control interface box with process diagram in the front panel.
The unit control elements are permanently computer controlled.
Simultaneous visualization in the computer of all parameters involved in the process.
Calibration of all sensors involved in the process.
Real time curves representation about system responses.
All the actuators’ values can be changed at any time from the keyboard allowing the analysis about curves and responses of the whole process.
Shield and filtered signals to avoid external interferences.
Real time computer control with flexibility of modifications from the computer keyboard of the parameters, at any moment during the process.
Real time computer control for parameters involved in the process simultaneously.
Open control allowing modifications, at any moment and in real time, of parameters involved in the process simultaneously.
Three safety levels, one mechanical in the unit, another electronic in the control interface and the third one in the control software.
3 DAB. Data Acquisition Board:
The Data Acquisition board is part of the SCADA system.
PCI Express Data acquisition board (National Instruments) to be placed in a computer slot.
Analog input: Channels= 16 single-ended or 8 differential. Resolution=16 bits, 1 in 65536. Sampling rate up to: 250 KS/s (kilo samples per second).
Analog output: Channels=2. Resolution=16 bits, 1 in 65536.
Digital Input/Output: Channels=24 inputs/outputs.
The Data Acquisition board model may change at any moment, providing the same or better features than those required for the unit.
4 TRCVC/CCSOF. Computer Control +Data Acquisition+Data Management Software:
The three softwares are part of the SCADA system.
Compatible with the industry standards.
Flexible, open and multicontrol software, developed with actual windows graphic systems, acting simultaneously on all process parameters.
Management, processing, comparison and storage of data.
Sampling velocity up to 250 KS/s (kilo samples per second).
Calibration system for the sensors involved in the process.
It allows the registration of the alarms state and the graphic representation in real time.
Open software, allowing the teacher to modify texts, instructions. Teacher’s and student’s passwords to facilitate the teacher’s control on the student, and
allowing the access to different work levels.
This unit allows the 30 students of the classroom to visualize simultaneously all the results and the manipulation of the unit, during the process, by using
a projector or an electronic whiteboard.
5 Cables and Accessories, for normal operation.
6 Manuals:
This unit is supplied with 8 manuals: Required Services, Assembly and Installation, Interface and Control Software, Starting-up, Safety, Maintenance,
Calibration & Practices Manuals.
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 Tender Specifications (for main items)

Exercises and Practical Possibilities to be done with the Main Items

1.- Demonstration of the features, characteristics and operation of a vapour compression refrigeration system, involving the combined processes of
compression, condensation, expansion and evaporation.
2.- Determination of the inlet power, produced heat and coefficient of performance (COP).
3.- Preparation of performance curves of the heat pump with different inlet and outlet temperatures.
4.- Lay out of the vapour compression cycle in a P-h diagram and comparison with the ideal cycle.
5.- Preparation of the performance curves of the heat pump based on the properties of the coolant at different condensation and evaporation temperatures
6.- Investigation of the compressor speed effect (coolant flow rate) on the coefficient of performance (COP).
Additional practical possibilities:
7.- Sensors calibration.
8.- Properties of the refrigerant R-513a.
9.- Enthalpy-Pressure diagram for the refrigerant R-513a.
10.- Energy balance
11.- Study the relation between pressure and temperature.
12.- Modelling the system thermodynamically by plotting P-h and T-s diagrams using the properties for R-513a.
13.- Analysis of the pressure relation effect in the system behavior.
Other possibilities to be done with this Unit:
14.- Many students view results simultaneously.
To view all results in real time in the classroom by means of a projector or an electronic whiteboard.
15.- Open Control, Multicontrol and Real Time Control.
This unit allows intrinsically and/or extrinsically to change the span, gains; proportional, integral, derivative parameters; etc, in real time.
16.- The Computer Control System with SCADA allows a real industrial simulation.
17.- This unit is totally safe as uses mechanical, electrical/electronic, and software safety devices.
18.- This unit can be used for doing applied research.
19.- This unit can be used for giving training courses to Industries even to other Technical Education Institutions.
20.- Control of the TRCVC unit process through the control interface box without the computer.
21.- Visualization of all the sensors values used in the TRCVC unit process.
- By using PLC-PI additional 19 more exercises can be done.
- Several other exercises can be done and designed by the user.

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 TENDER SPECIFICATIONS (for optional items)
a) Industrial configuration
7 PLC. Industrial Control using PLC (it includes PLC-PI Module plus PLC-SOF Control Software):
-PLC-PI. PLC Module:
Metallic box.
Circuit diagram in the module front panel.
Digital inputs (X) and Digital outputs (Y) block: 16 Digital inputs. 14 Digital outputs.
Analog inputs block: 16 Analog inputs.
Analog outputs block: 4 Analog outputs.
Touch screen.
Panasonic PLC:
High-speed scan of 0.32 µsec. Program capacity of 32 Ksteps. High-speed counter. Multi-point PID control.
Digital inputs/outputs and analog inputs/outputs Panasonic modules.
-TRCVC/PLC-SOF. PLC Control Software:
For this particular unit, always included with PLC supply.
Practices to be done with PLC-PI:
1.- Control of the particular unit process through the control interface box without the computer.
2.- Visualization of all the sensors values used in the particular unit process.
3.- Calibration of all sensors included in the particular unit process.
4.- Hand on of all the actuators involved in the particular unit process.
5.- Realization of different experiments, in automatic way, without having in front the particular unit. (These experiments can be decided previously).
6.- Simulation of outside actions, in the cases do not exist hardware elements. (Example: test of complementary tanks, complementary
industrialenvironment to the process to be studied, etc).
7.- PLC hardware general use.
8.- PLC process application for the particular unit.
9.- PLC structure.
10.-PLC inputs and outputs configuration.
11.-PLC configuration possibilities.
12.-PLC program languages.
13.-PLC different programming standard languages (ladder diagram (LD), structured text (ST), instructions list (IL), sequential function chart (SFC),
function block diagram (FBD)).
14.-New configuration and development of new process.
15.-Hand on an established process.
16.-To visualize and see the results and to make comparisons with the particular unit process.
17.-Possibility of creating new process in relation with the particular unit.
18.-PLC Programming Exercises.
19.-Own PLC applications in accordance with teacher and student requirements.

b) Technical and Vocational Education configuration

8 TRCVC/ICAI. Interactive Computer Aided Instruction Software.
This complete software package consists of an Instructor Software (EDIBON Classroom Manager - ECM-SOF) totally integrated with the Student Software
(EDIBON Student Labsoft - ESL-SOF). Both are interconnected so that the teacher knows at any moment what is the theoretical and practical knowledge
of the students.
- ECM-SOF. EDIBON Classroom Manager (Instructor Software).
ECM-SOF is the application that allows the Instructor to register students, manage and assign tasks for workgroups, create own content to carry out
Practical Exercises, choose one of the evaluation methods to check the Student knowledge and monitor the progression related to the planned tasks for
individual students, workgroups, units, etc...so the teacher can know in real time the level of understanding of any student in the classroom.
Innovative features:
• User Data Base Management.
• Administration and assignment of Workgroup, Task and Training sessions.
• Creation and Integration of Practical Exercises and Multimedia Resources.
• Custom Design of Evaluation Methods.
• Creation and assignment of Formulas & Equations.
• Equation System Solver Engine.
• Updatable Contents.
• Report generation, User Progression Monitoring and Statistics.
- ESL-SOF. EDIBON Student Labsoft (Student Software).
ESL-SOF is the application addressed to the Students that helps them to understand theoretical concepts by means of practical exercises and to prove their
knowledge and progression by performing tests and calculations in addition to Multimedia Resources. Default planned tasks and an Open workgroup are
provided by EDIBON to allow the students start working from the first session. Reports and statistics are available to know their progression at any time,
as well as explanations for every exercise to reinforce the theoretically acquired technical knowledge.
Innovative features:
• Student Log-In & Self-Registration.
• Existing Tasks checking & Monitoring.
• Default contents & scheduled tasks available to be used from the first session.
• Practical Exercises accomplishment by following the Manual provided by EDIBON.
• Evaluation Methods to prove your knowledge and progression.
• Test self-correction.
• Calculations computing and plotting.
• Equation System Solver Engine.
• User Monitoring Learning & Printable Reports.
• Multimedia-Supported auxiliary resources.

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 Tender Specifications (for optional items)

9 TRCVC/FSS. Faults Simulation System.

Faults Simulation System (FSS) is a Software package that simulates several faults in any EDIBON Computer Controlled Unit.
The “FAULTS” mode consists in causing several faults in the unit normal operation. The student must find them and solve them.
There are several kinds of faults that can be grouped in the following sections:
Faults affecting the sensors measurement:
- An incorrect calibration is applied to them.
- Non-linearity.
Faults affecting the actuators:
- Actuators channels interchange at any time during the program execution.
- Response reduction of an actuator.
Faults in the controls execution:
- Inversion of the performance in ON/OFF controls.
- Reduction or increase of the calculated total response.
- The action of some controls is annulled.
On/off faults:
- Several on/off faults can be included.

c) Multipost Expansions options

10 MINI ESN. EDIBON Mini Scada-Net System for being used with EDIBON Teaching Units.
MINI ESN. EDIBON Mini Scada-Net System allows up to 30 students to work with a Teaching Unit in any laboratory, simultaneously.
The MINI ESN system consists of the adaptation of any EDIBON Computer Controlled Unit with SCADA integrated in a local network.
This system allows to view/control the unit remotely, from any computer integrated in the local net (in the classroom), through the main computer
connected to the unit.
Main characteristics:
- It allows up to 30 students to work simultaneously with the EDIBON Computer Controlled Unit with SCADA, connected in a local net.
- Open Control + Multicontrol + Real Time Control + Multi Student Post.
- Instructor controls and explains to all students at the same time.
- Any user/student can work doing “real time” control/multicontrol and visualisation.
- Instructor can see in the computer what any user/student is doing in the unit.
- Continuous communication between the instructor and all the users/students connected.
Main advantages:
- It allows an easier and quicker understanding.
- This system allows you can save time and cost.
- Future expansions with more EDIBON Units.
The system basically will consist of:
This system is used with a Computer Controlled Unit.
- Instructor’s computer.
- Students’ computers.
- Local Network.
- Unit-Control Interface adaptation.
- Unit Software adaptation.
- Webcam.
- MINI ESN Software to control the whole system.
- Cables and accessories required for a normal operation.

* Specifications subject to change without previous notice, due to the convenience of improvement of the product.
REPRESENTATIVE:

C/ Julio Cervera, 10-12-14. Móstoles Tecnológico.

28935 MÓSTOLES. (Madrid). ESPAÑA - SPAIN.
Tel.: 34-91-6199363 Fax: 34-91-6198647
E-mail: [email protected] Web: www.edibon.com

Edition: ED01/22
Date: June/2022

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