Foreword
Uploaded by
Daniel Mamani ParedezForeword
Uploaded by
Daniel Mamani ParedezFOREWORD
To meet the stricter exhaust emission regulations applied to the diesel engine and to meet the
market demands for higher performance, low noise, and low vibrations, the 1 KD-FTV TOYOTA D-
4D diesel engine for the Land Cruiser Prado has adopted direct injection system and common-rail
system.
This instruction manual has been prepared to enable the technicians to use the Common-Rail
Diesel EFI System Simulator to learn about the Common-Rail Diesel EFI System, as well as the
Engine lmmobiliser System, which has been simultaneously adopted.
TOYOTA MOTOR CORPORATION
@ 2002 TOYOTA MOTOR CORPORATION
All rights reserved. This book may not be
reproduced
or copied, in whole or in part, without the written
permission of Toyota Motor Corporation.
TABLE OF CONTENTS
Page
1. DIESEL EFI SIMULATOR…………………..……… ……………… ………………….……………….….……. 1
1-1 LAYOUT OF COMPONENTS ………………………….………………………….……..…….…………... 2
1-2 SIMULATOR COMPONENTS.........…………………....……….......………….…………….................... 3
1-3 WIRING…………………............................……….…………….................………….…........................ 3
1-4 MAIN FEATURES……………………......................…..….................………….…..……...................... 3
2. DIESEL EFI SYSTEM ……………………………………………….……………….……….……...…….……. 5
2-1 FUEL SYSTEM……………….………………………………………………………….…………….......... 6
2-2 ENGINE CONTROL SYSTEM…………………………………………………………...
………………….11
2-3 FUEL INJECTION VOLUME CONTROL…………………………… ..........…………...………............ 32
2-4 FUEL INJECTION TIMING CONTROL……………………………………… ......……….…..……….. .. 34
2-5 IDLE SPEED CONTROL…………………...................................….................…………...………...... 36
2-6 DIESEL THROTTLE CONTROL……….................................…………………..……..….………........ 38
2-7 TURBOCHARGER CONTROL SYSTEM……………...….................…...………..………………….... 39
2-8 EGR CONTROL SYSTM..................................…………………………………………………….…..... 42
2-9 GLOW PLUG RELAY CONTROL………………………………………………………………….……….44
2-10 ENGINE IMMOBILISER SYSTEM………..…………………………............................………............. 47
2-11 DIAGNOSIS…..................................................…………………………………………………..…….....47
3. ENGINE IMMOBILISER SYSTEM………………………………………...………………...………..….……. 55
3-1 OUTLINE…………………... .................................................………………………......………............ 56
3-2 LAYOUT OF COMPONENTS…………......................................………………………………............ 56
3-3 WIRING DIAGRAM…………………………......................................…………….........………............ 56
3-4 COMPONENTS.…...........……………………………………….....................................………............ 57
3-5 OPERATION………………………………........................………………………...............………........
58
3-6 KEY REGISTRATION, ADDITION, DELETION………………………….....................………............ 59
APRENDIX…...............................................……………………………………………....................………........ 63
QUIZ……………..…………………….…………………………………………………………………………………66
CORRECT ANSWERS TO QUIZ…………........................……………..……………………......………..…....... 76
EWD………………………………………………………………………………………………………………………
77
EXPLANATORY NOTES
1. MATERIALES RELACIONADOS:
New Car Features; LAND CRUISER PRADO, July 2000; Pub. No. NCF195 E
REPAIR MANUAL, 1 KD-FTV ENGINE; Pub. No. RM806E
CHASSIS & BODY SUPPLEMENT REPAIR MANUAL, LAND CRUISER PRADO; Aug., 2000,
Pub. No. RM805E
SERVICE BULLETIN, Jul., 2000; BE-0025
SERVICE BULLETIN, Jul., 2000; BE-0041
2. ITEMS NEEDED : Instruments, etc.
SST 09843-18020 Diagnosis Check Wire
TCCS Signal Controller
Intelligent Tester (OBD Kit)
Voltmeter
3. ABBREVIATIONS USED IN THIS MANUAL
ATDC = After Top Dead Center
CA = Crankshaft Angle
DTC = Diagnostic Trouble Code
ECU = Electronic Control Unit
EDU = Electronic Driver Unit
EGR = Exhaust Gas Recirculation
IG = Ignition
J/B = Junction Block
NE, Ne = Engine Speed
R/B = Relay Block
STA = Starting, Starter
TCV = Timing Control Valve
VRV = Vacuum Regulating Valve
VSV = Vacuum Switching Valve
4. SYMBOLS
The following symbols are used in this manual:
: Practoce : Quiz
: Comment : Measurement
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