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Apparel Export Planning Guide

The document provides details for producing a woven shirt and knitted t-shirt for export. It includes bill of materials, sizing details, fabric requirements, production capacities and timelines. The shirt order is for 24,000 pieces in grey and white to be exported to Ireland. The t-shirt order is for 48,000 pieces in 8 colors to be exported to the United States. Both can be produced within a 30 day timeline using an 800 piece/day production line for shirts and 1,600 piece/day for t-shirts.

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Sugandha Das
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302 views10 pages

Apparel Export Planning Guide

The document provides details for producing a woven shirt and knitted t-shirt for export. It includes bill of materials, sizing details, fabric requirements, production capacities and timelines. The shirt order is for 24,000 pieces in grey and white to be exported to Ireland. The t-shirt order is for 48,000 pieces in 8 colors to be exported to the United States. Both can be produced within a 30 day timeline using an 800 piece/day production line for shirts and 1,600 piece/day for t-shirts.

Uploaded by

Sugandha Das
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Export Apparel Merchandising

Team:
1. Rushali
2. Gangotri
3. Vishnu

Topic:
To create Bill of Material and Time and action plan for a woven Shirt and knitted T shirt.

Our company:
Aditya Birla Groups: Bangalore

Export Company and Location:


1. Shirt: Peter England. Location of Export- Ireland
2. T shirt: Van Heusen. Location of Export- United States of America

SHIRT ORDER DETAILS

Image Source: Flipkart (Peter England)

1. Style No.: STSS123


2. Size Ratio: 1:2:2:1 ; S=1000, M=2000,L=2000, XL=1000
3. Sizes: S, M, L & XL
4. Colour: Grey & White
5. No. of pieces per colour: 12000
6. Total Quantity: 24000
7. Pantone Shade:

#STSSGR12

#STSSWH12
8. Components of woven tailored Shirt:
• Buttons
• Fusing
• Main Label
• Size Label
• Polybag
• Carton for folding
SIZE CHEST SHOULDER LENGHT SLEEVE DIAMETER
S 40.25 17 29.5 19
M 42.75 17.75 30.25 19.5
L 46.5 19 31 20
XL 49.5 19.5 31.5 20.5
AVG. 44.75 18.31 30.56 19.75

Fabric Consumption:
BODICE: (77.62*46.5*2)60*2.54 = 47.37
SLEEVES: (64.77*50.77*2)/60*2.54=43.15
COLLAR: (38.735*6.35)/60*2.54=1.614cm
CUFF: (25.4*6.35*2)/60*2.54= 2.12cm
YOKE: (38.1*14.732)/60*2.54=3.68cm
Total Fabric Consumption = 122.07cm=1.22m

Bill Of Material: Shirt


TNA: Shirt

Production Line capacity: 800 pieces per day


Therefore, in 30 days, the Total mass will be produced, i.e., 24000 pieces
T-SHIRT DETAILS

1. Style No.: TSTSS123


2. Size Ratio: 1:2:2:1 ; S=1000, M=2000, L=2000, XL=1000
3. Sizes: S, M, L & XL
4. Colour: WHITE. YELLOW, BLUE, RED, GREY. GREEN, TEAL,
LAVENDER
5. No. of pieces per colour: 6000
6. Total Quantity:48000
7. Pantone Shade:

#TSTSSWH1 #TSTSSYL1
#TSTSSBL1 #STSSRD1

#TSTSSGR1 #TSTSSGN1

#TSTSSTL1 #TSTSSLV1
Size Chest Shoulder Length Sleeve Sleeve
Length Diameter
S 38 16 28 24 14
M 40 16.5 28.5 24.5 14.5
L 42 17 29 25 15
XL 44 17.5 29.5 25.5 15.5
AVG. 41 16.75 28.75 24.75 14.75

Fabric Consumption:
L*W*GSM*2/10000

=73.02*104*180*2/10000 (Inches is converted into Cm)

= 0.273 kg

Total Consumption= 0.273*48000= 13104 kg

MO Consumption= 1.03*13104 = 13497.12 kg

BILL OF MATERIAL:
NOTE: The calculation is sectioned with allowance. Fabric consumption has 3% extra, trims have 2% and
packaging has 1% of extra material.
TNA PLAN:

Production Line capacity: 1600 pieces per day


Therefore, in 30 days, the Total mass will be produced, i.e., 48000 pieces

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