PLC Training Course – Lecture No.

1 for internal use only Automation

Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems
Prepared by:
Thanks & Questions
Dr./ Essam Nabil
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 1
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
‫اإلختالف‬
Controller

‫اإلحترام‬
Machine Interface
‫المشاركة‬ ‫البشاشة‬
‫ال يفسد‬
‫المتبادل‬
Introduction

Automation & Control ‫للود قضية‬ ‫الفعالة‬ ‫واإلبتسام‬

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 2
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction
Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 3
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface
 Automation: means the use of machines,
control systems and information technologies
Introduction
Introduction
to:
Automation & Control

I/P Control Devices

 Optimize and increase productivity.

O/P Control Devices

 Realize economies of scale.

Relay & Contactor

 Realize quality levels.
 Eliminate or replace human operator.
Classical Control

 Realize Competition.
Automatic Control
 Realize Safety.
Digial Systems
 Reducing manufacturing lead time.
Analog Systems
 Lower costs in the long run.
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 4
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation&&Control
Automation Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 5
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface  Any process consist of:
Introduction

Automation&&Control
Automation Control 1. Application
I/P Control Devices
2. Control System
O/P Control Devices

Relay & Contactor

Classical Control
Feedback
Automatic Control Application Control System
Digial Systems
(Operative Part) (Action Coordinator)
Analog Systems

Thanks & Questions

Control command
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 6
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface  Manual Control:
Introduction

Automation&&Control
Automation Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 7
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface  Automatic Control:
Introduction

Automation&&Control
Automation Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 8
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface
Automatic Control System is divided into:
Introduction

Automation&&Control
Automation Control Input processing Output
I/P Control Devices

O/P Control Devices  Input section: provide the input signal delivered by
Relay & Contactor input control device to the processing section.
Classical Control  Processing section: has the task to produce
Automatic Control
predetermined responses (in the form of outputs) as a
result of information by the input signal
Digial Systems
measurements.
Analog Systems
 Output section: update the output control device by
Thanks & Questions the output signal delivered by the processing section.
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 9
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation&&Control
Automation Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 10
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller  Input signals: are provided by transducers / detectors that
Machine Interface
convert physical quantities into electrical signals. Depending on
Introduction transducer used, the information detected can discontinues
Automation & Control
(binary) or continuous (analog) representation of the input
quantity.
I/P
I/PControl
ControlDevices
Devices
Transducers Measured Quantity Output Quantity
O/P Control Devices
Switch Movement / Position Binary Voltage
Relay & Contactor
Limit Switch Movement / Position Binary Voltage

Classical Control Thermostat Temperature Varying Voltage

Thermocouple Temperature Varying Voltage
Automatic Control
Thermistor Temperature Varying Resistance
Digial Systems
Strain Gauge Pressure / Movement Varying Resistance

Analog Systems Photo Cell Light Varying Voltage

Proximity Cell Presence of Objects Varying Resistance
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 11
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions Automatic Material Handling Industry

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 12
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions Automatic Food Production Lines

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 13
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions Automotive Industry

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 14
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface
1-"single pole single throw ON/OFF"
Introduction
switch
Automation & Control (SPST( SWITCH
I/P
I/PControl
ControlDevices
Devices
2-“Double pole single throw ON/OFF"
O/P Control Devices switch.
(DPST) SWITCH
Relay & Contactor

Classical Control 3-"single pole double throw ON-ON"

switch.
Automatic Control
(SPDT) SWITCH
Digial Systems
4-“Double pole double throw ON-ON"
Analog Systems switch.
Thanks & Questions
(DPDT) SWITCH
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 15
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface 5-"single pole 5 ways" switch. You can
Introduction
have 2p 5w, 3p 4w etc.
 )SP5W ( SWITCH
Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 16
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction Name of switch Frame

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Toggle switch
Relay & Contactor

Classical Control

Automatic Control

Digial Systems Rocker switch

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 17
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control Push Button

I/P
I/PControl
ControlDevices
Devices
switches
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems Slide switch

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 18
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control Rotating

I/P
I/PControl
ControlDevices
Devices
selectable switch
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems Keylock switch

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 19
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices Knife switches
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems
Manual Motor
Analog Systems Starter
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 20
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction Name of switch Frame

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control
Limit switch
Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 21
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface
Tilt switch
Detect the position of
Introduction
an object.
Automation & Control
Used in warning
I/P
I/PControl
ControlDevices
Devices systems.
Used in biomedical
O/P Control Devices
electronics
Relay & Contactor

Classical Control

Automatic Control

Digial Systems
Reed Switches
Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 22
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

Pressure
I/P
I/PControl
ControlDevices
Devices switches
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems
Level Switches
Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 23
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction  Sensor: is a device that converts the physical

Automation & Control condition into an electrical signal to the PLC.

Examples:
I/P
I/PControl
ControlDevices
Devices

Switch
O/P Control Devices
 Proximity sensors. S
E
Relay & Contactor  Photo sensors. Temperature
Sensor
N
S
Input
Module
Classical Control  Ultrasonic sensors. O
R
Level

Automatic Control
 Temperature sensors. Sensor
S

 Electronic Level sensors.

Digial Systems
 Electronic Flow rate sensors.
Analog Systems
 Electronic Pressure sensors.
Thanks & Questions …etc
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 24
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface  Types:
Introduction  Inductive proximity sensor.
Automation & Control  Capacitive proximity sensor.
I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 25
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
 2-Wire type DC or non polarized NO or NC output
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 26
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
 3-Wire type DC polarized NO or NC output
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 27
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
4-wire type, multifunction, programmable DC
Controller
Machine Interface Polarized NO and NC output, PNP or NPN
Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems
NC. NO.
Analog Systems
Output Output

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 28
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 29
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 30
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 31
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 32
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 33
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Photo-electric sensors: use
Programmable Logic
The Human- PLC
Controller
Machine Interface
a modulated light
beam that is either broken or reflected by the target.
Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 34
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices
 2-Wire type DC or non-polarized NO or NC output
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems
 3-Wire type DC polarized NO or NC output
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 35
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices 5-wire technique DC or AC, Relay output
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems
Voltage output Current output
Analog Systems
Analogue technique
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 36
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 37
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 38
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 39
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 40
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 41
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 42
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 43
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 44
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 45
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 46
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 47
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 48
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 49
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 50
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 51
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 52
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
 Uses a transducer to send and receive high
Programmable Logic
The Human- PLC
Controller
Machine Interface
frequency sound signals to detect the presence of
Introduction
an object.
Automation & Control
 Uses ultrasonic wave and not affected by target
I/P
I/PControl
ControlDevices
Devices color or atmospheric dust.
O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 53
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface
Ultrasonic Sensors with Digital Switching:
Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices Contact logic output

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3-wire DC Logic Output technique
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 54
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation
I/P & Control
Control Devices

I/P Control Devices

4-wire DC Logic Output technique
O/P Control Devices
Ultrasonic Sensors with Analog Output:
Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 55
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 56
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 57
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 58
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 59
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 60
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 61
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P
I/PControl
ControlDevices
Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 62
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller  Output signals: (like relays, pumps, motors..) are tools used
Machine Interface
by a control system to alter certain key element or quantities
Introduction within the process. They are also transducers but contrary signals
Automation & Control
from the control system into other necessary. There are also
discontinuous (binary) or continuous (analog) devices.
I/P Control Devices
Output device Quantity Produced Input
O/P Control Devices
Motor Rational motion Electrical
Relay & Contactor Pump Rational motion + product Electrical
displacement
Classical Control Piston Linear motion / pressure Hydraulic /
pneumatic
Automatic Control Solenoid Linear motion / pressure Electrical
Heater Heat Electrical
Digial Systems
Valve Orifice variation Electrical/Hydraulic/
Analog Systems pneumatic
Relay Elec. Switching / limited physical Electrical
Thanks & Questions movement
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 63
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
 Concept: Controlling very high power at the output
Machine Interface
using a very low power of control signal at the input.
Introduction
Input Control Coil: Very Low [Voltage, Current and Power]
Automation & Control
Output Contact : Very High [Voltage, Current and Power]
I/P Control Devices

O/P Control Devices

24 VDC 50 mA 1000 VDC 10
1.2 W Input A 10,000 W
Relay
Relay&&Contactor
Contactor Terminals Output
Terminals

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 64
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
 Relay Construction:
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction
NO NC NO NC NO NC NO NC
Automation & Control 5 1 6 2 7 3 8 4

I/P Control Devices 13

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control
14
Automatic Control
9 10 11 12
Digial Systems com com com com

Analog Systems Control Coil Contact

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 65
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
 Relay Operation:
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction
NO NC NO NC NO NC NO NC
Automation & Control 5 1 6 2 7 3 8 4

I/P Control Devices 13

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control
14
Automatic Control
9 10 11 12
Digial Systems com com com com

Analog Systems
De-energized
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 66
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
 Relay Operation:
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction
NO NC NO NC NO NC NO NC
Automation & Control 5 1 6 2 7 3 8 4

I/P Control Devices 13

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control
14
Automatic Control
9 10 11 12
Digial Systems com com com com

Analog Systems
Energized
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 67
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
 Relay Logic Control:
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

Control
I/P Control Devices Input A

O/P Control Devices

Control Control
Relay
Relay&&Contactor
Contactor Input A Input B

Classical Control Control

Input B
Automatic Control

Digial Systems

Analog Systems AND Operation OR Operation

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 68
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
When a relay is used to switch a large amount of electrical
Machine Interface
power through its contacts, it is designated by a special
Introduction name: contactor. Contactors typically have multiple
Automation & Control
contacts
I/P Control Devices

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 69
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems
De-energized
Energized
Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 70
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 71
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay
Relay&&Contactor
Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 72
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control
Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 73
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller Disadvantages:
Machine Interface

Introduction
 Slow action.
Automation & Control
Space required .
I/P Control Devices
Fixed application.
O/P Control Devices Simple control tasks.
Relay & Contactor
Large number of contacts .
 Higher costs in the long run.
Classical Control
Classical Control
Difficult expansion and/ or modification
Automatic Control

Digial Systems Relays and contactors continue to be used as

But! output device for another types of control systems,
Analog Systems
being ideal for the conversion of small signals to
Thanks & Questions
higher current / voltage driving signal.
3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 74
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

O/P Control Devices

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 75
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Discontinuous or ON / OFF control is most common
Machine Interface
system, since many machines and processes consist of
Introduction units controlled by a larger number of simple
Automation & Control operation or sequence steps.
I/P Control Devices
Switched input valve open
O/P Control Devices
Binary control Switched output
Relay & Contactor system
Classical Control valve closed

Automatic Control
Many devices produce or respond to digital signals, where
DigitalSystems
Digial Systems there are only one of tow conditions
Analog Systems

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 76
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Continuous or analog control is related to the varying
Controller
Machine Interface quantities such as temperature, speed, … change
Introduction gradually and continuously across an infinite of values.
Automation & Control

elec. signal Analog elec. signal Controlled

I/P Control Devices Sensed
signal Control device
O/P Control Devices
System
Relay & Contactor

Classical Control

Temperature Meter
Automatic Control Sensor PLC PLC

Analog
Digial Systems Analog Output
Inputs
Level
Analog Systems
Analog Systems Sensor

Thanks & Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 77
 PLC Training Course – Lecture No. 1 for internal use only Automation
Dr./ Essamand
Nabil
Drives

SIMATIC HMI
Programmable Logic
The Human- PLC
Controller
Machine Interface

Introduction

Automation & Control

I/P Control Devices

O/P Control Devices

Relay & Contactor

Classical Control

Automatic Control

Digial Systems

Analog Systems

Thanks &
Thanks & Questions
Questions

3 July 2017 Faculty of Electronic Engineering Industrial Electronics and Control Engineering Dept. 78