Original

TWO POST LIFT

Model:209C/209CH
 CONTENTS

Product features and specifications..................................................1

Installation requirement................................................................3

Steps of installation .....................................................................5

Exploded view.............................................................................25

Test run.....................................................................................34

Operation Instruction..................................................................36

Maintenance……………….................................................................37

Trouble shooting.........................................................................38

LIFT DISPOSAL ..............................................................................38

 I. PRODUCT FEATURES AND SPECIFICATIONS
CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES

Model 209C 209CH (See Fig. 1)

·Direct-drived design, minimize the lift wear parts and breakdown ratio

·Dual hydraulic cylinders, designed and made as ANSI standards, utilizing oil seal in

cylinder

·Self- lubricating UHMW Polyethylene sliders and bronze bush

·Single-point safety release, and dual safety design

. Clear-floor design, provide unobstructed floor use

. Overhead safety shut-off device prevents vehicle damage

·4pcs of 3-stages arms with drop in rubber pads

. Standard adjustable heights accommodates varying ceiling heights

Fig. 1

MODEL 209C 209CH SPECIFICATIONS

1
 Arm Swings View
For Model 209C 209CH

1285m

712
m

mm

2528mm

712
1285mm
mm

Lifting Lifting Overall Minimum

Model Lifting Height Overall Height Motor
Capacity Time Width Pad Height

209C 4000KG 57S 1815-2044mm 3621/3821mm 3428mm 90-319mm 3.0 HP

209CH 4000KG 57S 1815-2044mm 4231/4431 mm 3428mm 90-319mm 3.0 HP

Fig.2

2
II. INSTALLATION REQUIREMENT
 Rotary Hammer Drill(Φ19)  Carpenter’s Chalk

 Hammer  Screw srts

 Level Bar  Tape Measure（7.5m）

  Spanner (12″)  Pliers

＃ ＃ ＃ ＃
 Wrench ：(8 、10 、13 、14  Lock Wrench
＃ # ＃
17 、19 、24 )

 Socket Head Wrench ：(3 、5 、8 )

＃ ＃ ＃

 Ratchet Spanner With Socket：(28 )

＃

Fig.3

3
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal temperature, ventilated
and dry place.

C. The equipment should be unload and transfer by forklift.

Fig. 4

D. SPECIFICATIONS OF CONCRETE (See Fig. 5)

Specifications of concrete must be adhered to the specification as following.

Failure to do so may result in lift and/or vehicle falling.

1. Concrete must be thickness 150mm minimum and without reinforcing steel bars，
and must be dried completely before lift installation.
2. Concrete must be in good condition and must be of test strength 210kg/cm2
(3,000psi) minimum.
3. Floors must be level and no cracks.

49
Concrete intensity must be
3000psi minimum
150

Fig. 5
E. POWER SUPPLY
The electrical source must be 3HP minimum. The source cable size must be 2.5mm²
minimum and in good condition of contacting with floor.

4
III. STEPS OF INSTALLATION
A. Location of Installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of base-plate (See Fig.6).

Model 209C 209CH

Fig. 6

Click a line

C. Check the parts before assembly.

1. Packaged lift and hydraulic power unit (See Fig. 7).

Fig. 7

2. Move aside the lift with fork lift or hoist, and open the extension packing carefully ,

take off the lifting arms and parts box from upper and inside the column, then move

them to location nearby installation site, check the parts according to the shipment

parts list (See Fig.8).

Parts box Aluminum Top Connecting Lifting Arm

Extension Column
Name plate Assy.
Shipment Parts list
（Outer Column）
Fig. 8

5
3. Loose the screws of the upper package stand, take off the upper extension columns,

take out the parts in the inner column and remove the package stand

4. Move aside the parts and check the parts according to the shipment parts list

(See Fig.9, 10).

Fig. 9
Fig. 10
Parts for 209C,209CH in the 50 Parts in the parts box 50)
shipment parts list

5. Open the bag 1 of parts and check the parts according to parts box list (See Fig. 11).

Fig. 11

6
6. Open the bag 2 of parts and check the parts according to parts bag list (See Fig. 12).

Fig. 12

D. Install parts of extension columns (See Fig. 13).

Fig. 13

7
E. Position powerside column
Lay down two columns on the installation site parallelly, position the powerside
column according to the actual installation site. Usually, it is suggested to install
powerside column on the front-right side from which vehicles are driven to the lift.
This lift is designed with 2-Section columns. Adjustable height according to the
ceiling height and connecting the inner and extensions columns.
1. 209C requirment: Ceiling height over 3850mm, can be both low setting/high setting,
Ceiling height between 3650-3850mm, only avaiable low setting. Minium ceiling
height: 3650mm
2. 209CH requirment: Ceiling height over 4460mm, can be both low setting/high
setting, Ceiling height between 4260-4460mm, only avaiable low setting. Minium
ceiling height: 4260mm
Note:
1. For high setting, connect the lower hold of the extension columns (see fig 14).
2. For low setting, connect the upper hole of the extension columns (see fig 15).

High setting
Fig 14

Low setting
Fig 15

8
F. Position columns (See Fig. 16)
Position the columns on the installation layout of base-plate, Install the anchor bolts.
Check the Columns plumpness with level bar, and adjusting with the shims if the
columns are not vertical. Do not tighten the Anchor Bolts.

2850mm

78

3428mm 94

Note: Minimum embedment of anchors is 100mm.

110m
m

Bolting
Drilling Cleaning

Fig. 16

9
G. Install overhead top beam
1. With help of the hook of top beam, put one side of top beam on top of the extension
column and connecting the top beam to extension column by bolts, tighten the bolts.
Then assemble the connecting bracket (See Fig. 17).

60 15

68

62

Fig. 17

10
2. Assemble overhead top beam, tighten the columns anchor bolts (See Fig. 18).

62

20 63
61

15

60

Fig. 18

Tighten the anchor bolts with

ratchet spanner with socket

Note: Torque of Anchors is 150N.m.

11
H. Installing the limit switch control bar and limit switch (See Fig. 19).

Loosen screw of
drive rod for
adjustment,
tighten the
screw after
adjustment
Adjust drive rod of limit
switch

Fig. 19

Limit switch
connected
with cable

Connect the blue wire to terminal

11# on limit switch and terminal

A1 on AC contactor of power unit

Connect the brown wire to

the terminal 12# on limit

switch and terminal 4# on

control button.
Connect the yellow and

green wire to the earth wire

terminal on limit switch and

the earth wire terminal of

power unit.
NC: Normal contact

12
I. Install safety device (See Fig. 20 & Fig. 21).

Fig. 20 Powerside Safety Device

Fig. 21 Offside Safety Device

13
J. Lift the carriages up by hand and make them be locked at the same level (See Fig.
22).

Fig. 22

14
K. Install cables
1. Low setting cable connection (See Fig. 23).

Low Setting

Cable2

Cable1

84

Cable2

85

Fig. 23

15
2．High setting cable connection

2.1. Cable pass through from the bottom of the carriages and be pulled out from the

open of carriages, then screw the two cable nuts (See Fig. 24).

High Setting

Screw the two cable nuts

Cable Connecting direction

Cable connecting direction

Fig. 24

16
2.2 Connecting cable for high setting (See Fig. 25).

Cable 2
Cable 1

84

85
Cable 2

Fig. 25

17
L. Install hydraulic power unit and oil hose assy. (See Fig.26).

95

Fig.26

Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment
running in the perfect condition, please use Hydraulic Oil 46#.

18
M. Install protective cover fig 27

70

Tighten the M6*30 bolt

1、 Tighten the M6*40 a little only.

2、 Install protetive cover,
3、 Then tighten the bolt
Only use for 209C 71
High setting
72

77

Install protective cover for oil hose and

protective pipe

Fig 27

19
N. Install safety cable (See Fig. 28)

Cable through
Assembly safety cable
pulley bracket
from offside first.

92

Safety Cable

Finally connect the safety

calbe to the powerside
safety device.

Fig.28

20
O. Oil Hose & Protective Covers
1. Install Oil Hose.
Note: Don’t cross the oil hose and safety cable together (See Fig. 32 & Fig.33).

Tie the oil hose and wires

together

Safety Cable

Oil Hose

Wire Cable

Offside Safety Device

Powerside Safety Device
Fig. 30
Fig. 29

2. Install safety cable, oil hose and protective cover (See Fig. 34 & Fig. 35 & Fig. 36).
Note: Install the protective cover on the extension column with M6*35 cup head bolt,
Install the protective cover on the inner column with M6*40 cup head bolt.

Install
Extension column
with cup
head bolt
Safety cable

Extention column
Oil hose

Wire cable
Inner column

Before install the wire After install the wire

protective cover protective cover

The safety cable cannot put inside cable

Fig. 31 Fig. 32
clamp on top of overhead beam

Oil hose

Wire cable for

limit switch

Fig. 33

21
P. Install lifting arms and adjust the arm locks.
1. Install the lifting arms (See Fig. 34).
2. Lowing the carriages down to the lowest position, then use the 8# socket head
wrench to loosen the socket bolt (See Fig. 35).

Loosen the Bolt

Use the 8# Socket Head Wrench

Snap Ring
to loosen the Socket Bolt

Fig. 34
Fig. 35

3. Adjust the arm lock as direction of arrow (See Fig. 36)

Locking the bolt

Moon Gear

Locking the bolts after

the moon gear and arm
Fig. 36 Fig. 37 lock engaged well
4. Adjust moon gear and arm lock to make it to be meshed, then tighten the socket
bolts of arm lock (See Fig.37).

Q. Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment

running in the perfect condition, please use Hydraulic Oil 46#.

22
R. Install electrical system
Connect the power source on the data plate of power unit.
Note: 1. For the safety of operators, the power wiring must contact the floor well.

2. Pay attention to the direction of rotations when using three phase

motors.

Single phase motor (See Fig. 38).

1. Connecting the two power supply wires (active wire L and neutral wire N) to
terminals of AC contactor marked L1, L2 respectively.
2. Connecting the two motor wires to terminals of AC contactor marked T1, T2.
3. Connecting A2 to L2 of AC contactor.
4. Connecting the limit switch: Removing the wire of connecting terminal 4# of
control button and A1 of AC contactor firstly (See Fig. 39), then connecting
wire12#(brown wire) of limit switch with terminal 4# of control button and
connecting wire 11#(blue wire) with terminals A1 of AC contactor respectively.
Connecting the earth wire of limit switch to the earth wire terminal on the motor.
(See Fig.40).

5. Terminal 3# on the control button is connected with terminal L1 on the AC

contactor.

AC contactor

Fig. 38

Motor Line

L1
3#
N 3#
A1
L
4#
11#

12#
4#
Fig. 39 Remove this wire before
connecting the Limit Switch Fig.40

23
Three phase motor
1. Circuit diagram (See Fig. 41)

Three phase

Fig. 41

2. Connection step (See Fig.42)

a. The source wires (L1, L2, L3) are connected with terminals of AC contactor
marked L1, L2, L3 respectively.
b. Terminals 4# of control button is connected with wire 12#（brown wire） of limit
switch; wire 11#(blue wire) is connected with A1 terminal of AC contactor, Earth
wire( yellow and green wire) of limit switch is connected with the earth wire
terminal of the motor.
C. Terminals 3# of control button is connected with L1 terminals of AC contactor.

Fig. 42

24
IV. EXPLODED VIEW

Model 209C 209CH

Fig. 43

Parts List

Item Quantity Note

Parts No. Description
NO. 209C 209CH
1 10206019 Snap Ring 4 4
2 10209012 Hain Pin 2 2
3 10209128 Washer 4 4
4 10209057B Bronzed bush for Pulley 6 6
5 11206020 Pulley 6 6
6 11206001C Power Side column 1 1
7 10209003 Hex Bolt 8 8

25
 8 10209004 Rubber Ring 4 4
9 10209005 Self Locking Nut 8 8
10 11217436 Safety device spacer 2 2
11 11217006 Safety device control handle 1 1
12 10217005 Plastic ball 1 1
13 10206023A Hex Nut 1 1
14 10420026 Spring Washer 1 1
15 10206006 Washer 27 27
16 11217004 Main Cam Lock 1 1
17 11217012 Safety device spacer 2 2
18 10209009 Cup head bolt 10 10
19 11217405 Power sider safety device cover 1 1
19A 11217406 Offside safety device cover 1 1
20 10209126 Hex Bolt 20 20
21 10209022 Washer 40 40
22 10209021 Hex Nut 20 20
23 11217026 Safety Cable bracket 2 2
24 10206009 Plastic pulley 3 3
25 10217013 Hex Bolt 8 8
25A 10420018 Self locking nut 8 8
25B 10209046 Hex Bolt 3 3
25C 10209056 Self Locking Nut 3 3
26 10209033 Wahser 12 12
11206204 Extention Column L=1240mm 2 0
27
11206207 Extention ColumnL=1850mm 0 2
10206137 Wire L=3700 1 0
28
10206138 Wire L=4310 0 1
29 10209111 Cyclinder protetive Ring 2 2
30 11217056 Cylinder 2 2
31 10209015 Slider Block 16 16
32 11206046A Arm Lock Bar (left) 2 2
33 10206050A Spring 4 4
34 10217044 Arm Lock 4 4
35 10206032 Snap Ring 4 4
36 10206036 Hair Pin 4 4
37 10209016 Carriage platic cover 2 2
38 11206046 Arm Lock Bar (right) 2 2
39 11217168 Arm Pin 4 4
39A 10520023 Snap Ring 4 4
40 10206190 Tool Tray (short) 2 2
41 11206191 Short Toe Guard 4 4
42 10209019 Screw 12 12
43 10209018 Protective Rubber 2 2
44 11279004 Carriage 2 2
45 10203156 Frong Arm Assembly 4 4

26
46 10201046A Rubber Pad Assy. 4 4
46A 10420138 Socket Bolt 4 4
46B 10209134 Rubber Pad 4 4
46C 11680030C Support Frame 4 4
47 10209034 Lock Washer 14 14
48 10209039 Lock Washer 32 32
49 10209059B Anchor Bolts 12 12
10206500B 1 0
50 Parts Box
10206501B 0 1
51 10201002 Hex Bolt 14 14
52 10206025A Form Cusion 1 1
53 10201005 Slit pin 2 2
54 11206129 Control Bar L=2400mm 1 1
55 11206025C Connecting pin for contol bar 2 2
56 10206013 Limit Switch 1 1
57 10206011 Cup head bolt 2 2
58 11206042 Contorl bar suport bracket 2 2
59 10206041 Hex BOlt M12*20 4 4
60 10206023 Self Locking Nut M12 12 12
61 10209056 Self Locking Nut M10 4 4
62 11206205 Top Beam A 1 1
63 11206206 Top Beam B 1 1
64 10206028 Cup Head bolt M5*8 4 4
81513001/
65 Power Unit 1 1
81513002
66 11206021 Pin for pulley 2 2
67 11206022 Top pulley tube 2 2
68 10206024 Hex Bolt M12*25 8 8
69 11217024 Hose Support 2 2
69A 1061K074 Protective Ring 2 2
11203752 Protetive Cover L=1140 2 0
70
11203756 Protetive Cover L=1750 0 2
70A 10206110 Cup head bolt M6*35 6 6
71 11206084 Protetive Cover L=200 2 2
72 11206083 Protetive Cover L=385 2 2
73 10217008 Spring φ2.5*145° 1 1
73A 10217030 Protetive Cover φ2.5*120° 2 2
74 11217009 Safe Device 2 2
75 10217010 Hex Bolt 1 1
76 11217029 Pulley bracket 1 1
76A 11217031 Cam Lock 1 1
76B 10217032 Connect pin for cable 1 1
76C 10217033 Self locking nut 1 1
77 10203778 Protective cover L=1545 2 2
77A 10206079 Cup Head bolt M6*40 14 14

27
78 11206203 Offside column 1 1
79 11209051B Stackable adaptor （1.5＂） 4 4
80 11209052B Stackable adaptor （2.5＂） 4 4
81 11209053B Stackable adaptor （5＂） 4 4
82 10217066 Hex Bolt 2 2
83 10217011 Hex Nut 1 1
84 10420045 Washer 18 18
10206064A Cable L=10030mm 2 0
85
10206064B Cable L=11250mm 0 2
10206132 Oil Hose L=4470mm 1 0
86
10206133 Oil Hose L=5080mm 0 1
87 10209060 90 degree fitting 1 1
87A 10211016 T Fitting 1 1
88 10209064 Straight fitting 2 2
89 10206062 Straight fitting 2 2
90 10233009 Straight fitting (pipe) 2 2
10206130 Oil Hose L=5350mm 2 0
91
10206131 Oil Hose L=5960mm 0 2
10206149 Safety Cable L=7450mm 1 0
92
10206065A Safety Cable L=8670mm 0 1
93 10209066 Hex Nut 8 8
10201090 Shim （1mm) 10 10
94
10620065 Shim （2mm) 10 10
95 10209152 Tie 3*150mm 4 4
96 10209149 Lock washer 2 2

28
4.1 Lifting arm（10203156）：

Fig. 44

Item NO. Parts No. Description Qty Note

1 10206048 Socket Bolt M10*30 12

2 10209039 φ10 Spring washer 12
3 10209022 φ10 Washer 12
4 11206049 Moon Gear 4
5 11203146 Outer arm 4
6 11203147 Middle arm 4
7 10201149 Cup Head bolt 8
8 11201049A Inner Arm 4

29
4.2 Cylinders (10217056)

Fig. 45

Item NO. Parts No. Description Qty

30-1 10209069 O-Ring 2

30-2 10209070 Bleeding Plug 2

30-3 10209071 Support Ring 2

30-4 10209072 Y-Ring 2

30-5 10209073 O-Ring 2

30-6 11209074 Piston 2

30-7 11209075 O-Ring 2

30-8 11217076 Piston Rod 2

30-9 11209077 Piston Rod Fitting 2

30-10 10209078 Dust Ring 2

30-11 11209079 Head Cap 2

30-12 10209080 O-Ring 2

30-13 11209081A Bore Weldment 2

30
4.3 Manual Power Unit (81513001/81513002) exploded view:

220V/50Hz/1Phase/manual 380V/50Hz/3Phase/manual

Fig. 46
Part list for 220V/50HZ/1phase

No Part no Name QTY

1 81400180 Rubber Pad 2

2 81400130 Start Capacitor 1
3 81400088 Running Capacitor 1
4 10420148 Cup head bolt 6
5 81400066 Capacitor Cover 2
6 81400363 Motor Connecting Shaft 1
7 80101013 Manifold Block 1
8 10209149 Spring Washer 4
9 81400276 Iron plug 1
10 81400259 Red Plastic plug 1
11 85090142 Socket Bolt 4
12 81400280 Gear Pump 1
13 10209034 Spring Washer 2
14 81400295 Socket Bolt 2
5 81400365 O Ring 1
16 10209152 Tie 1
17 85090167 Magnet 1
18 81400290 Filter 1
19 81400413 Motor 1
20 10420070 Push Button 1
21 41030055 Ac Contactor 1
22 81400287 Terminal cover 1
23 71111170 AMGO Name Plate 1

31
 24 81400560 Throttle valve 1
25 81400266 Relief Valve 1
26 81400284 Plug 1
27 10720118 Pin 1
28 81400451 Release Valve Handle 1
29 10209020 Plastic Ball 1
30 81400421 Reelase Valve Nut 1
31 81400422 Self Locking Nut 1
32 81400449 Vavle Seat 1
33 81400567 Release Vavle 1
34 81400566 Check Valve 1
35 81400288 Oil suction hose 1
36 81400289 Oil return hose 1
37 81400364 clamp 1
38 81400263 Oil tank cover 1
39 81400275 Oil tank 1

Part list for 380V/50HZ/3phase

No Part no Name QTY

1 71150055 AMGO Name plate 1

2 81400300 Cuphead Bolt 2
3 81400363 Motor Connecting Shaft 1
4 81400362 Manifold Block 1
5 10209149 Spring Washer 4
6 81400276 Iron Plug 1
7 81400259 Red Plastic Plug 1
8 85090142 Socket Bolt 4
9 81400292 Gear Pumpt 1
10 81400288 Oil suction hose 1
11 10209034 Spring Wahser 2
12 81400295 Socket Bolt 2
13 81400365 O Ring 1
14 10209152 Tie 1
5 85090167 Magnet 1
16 81400290 Filter 1
17 81400439 Motor 1
18 81400348 AC Contactor 1
19 10420148 Cup Head Bold 2
20 80101022 Terminal Box For Motor 1
21 10420070 Push Button 1
22 81400560 Throttle valve 1
23 81400266 Relief Valve 1
24 81400284 Plug 1
25 81400452 Pin 1
26 81400451 Release Valve Handle 1
27 10209020 Plastic Ball 1
28 81400421 Release Vavle Nut 1
29 81400422 Self Locked washser 1

32
 30 81400449 Valve Seat 1
31 81400567 Release Vavle 1
32 81400566 Check Valve 1
33 81400289 Oil Ruturn Hose 1
34 81400364 clamp 1
35 81400263 Oil tank cover 1
36 81400275 Oil tank 1

Illustration of hydraulic valve for hydraulic power unit

Oil return port Relief

valve
Release valve

Check valve Throttle

Oil outlet valve
Handle for
relief valve

Fig. 47

33
V. TEST RUN
1. Adjust synchronous cable (See Fig. 48)
Press button UP to lift the vehicle carriages until the cable nut is higher than chain
pulley and lock the two vehicle carriage in the same safety lock. Use wrench to hold
the cable fitting, meanwhile using ratchet spanner to tighten the cable nut. Make
sure two cables are in the same tension so the two vehicle carriage locks engage
synchronously.

Cable nut
If the vehicle carriages does not Synchronize

when lifting, please tighten the cable nut

of lower side vehicle carriage.

Fig. 48

2. Adjust safety cable

Lifting the vehicle carriages and lock at the same height, strain the safety cable and

then release a little, and then tighten the cable nuts. Make sure the safety device can

always be worked properly. Fit the plastic hole cover.

Bleeding Plug

3. Bleeding air

This hydraulic system is designed to bleeding air by loosing

the bleeding plug. Lifting the carriages to about 1 meter Fig. 52

height, and loose the bleeding plug, the air would bebled automatically, then
tighten the plug after bleeding,the lift would work stably and smoothly,
otherwise repeat bleeding.
4. Adjust the lower speed

You can adjust the lower speed of the lift if needing: turn the throttle valve clockwise

to decrease the lower speed, or counterclockwise to increase the lower speed.

Throttle valve Throttle valve
Fig. 49

Adjust clockwise, slow down to decent Counter clockwise, faster descent

34
5. Test with load
After finishing the above adjustment, perform a test run of the lift with a load. Run
the lift in low position for the first few cycles, make sure the lift can rise and lower
synchronously, the Safety Device can lock and release synchronously. And then test
run the lift to the top completely. If there is anything improper, repeat the above
adjustments until correct.

NOTE: It may be vibrated during the first lifting cycles, please lifting it with load

for several times, the air would be bled and the vibration would be

disappeared automatically.

Fig. 50

1. Filter
2. Gear Pump
3. Motor
4. Relief Vavle
5. Release Vavle
6. Check Vavle
7. Throttle Vavle
8. Cylinder

35
VI. OPERATION INSTRUCTIONS

Please read the safety tips vehicle carefully before operating the lift
To lift vehicle
1. Keep clean of site near the lift;
2. Position lift arms to the lowest position;
3. To shorten lift arms;
4. Open lift arms;
5. Position vehicle between columns;
6. Move arms to the vehicle’s lifting point;
Note: The four lift arms must at the same time contact the vehicle’s lifting point

where manufacturers recommended

7. Push the button of the power unit to lift until the lift pads contact underside of
vehicle totally. Recheck to make sure vehicle is safe on the lift;
8. Continue to raise the lift slowly to the desired working height, ensuring the vehicle
is balance on the lift;
9. Push lowering handle of power unit to lower lift onto the nearest safety lock. The
vehicle is ready to repair.

To lower vehicle
1. Be sure clear of around and under the lift, only leaving operator in lift area;
2. Push button “UP” to raise the vehicle slightly, and then release the safety device,
lower vehicle by pushing lowering handle.
3. Open the arms and position them to the shortest length;
4. Drive the vehicle away
Note: In order to extend the service life of the cylinder and seal, the lift needs to be

raised to the highest position at least once a day.

36
VII.MAINTENANCE SCHEDULE
Monthly:
1. Re-torque the anchor bolts to 150 Nm;
2. Check all connectors, bolts and pins to insure proper mounting;
3. Lubricate cable with lubricant;
4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage;
5. Check Safety device and make sure proper condition;
6. Lubricate all Rollers and Pins with 90wt. Gear oil or equivalent;
Note: All anchor bolts should take full torque. If any of the bolts does not function for

any reason, DO NOT use the lift until the bolt has been replaced.

Every six months:

1. Make a visual inspection of all moving parts for possible wear, interference or
damage.
2. Check and adjust as necessary, equalizer tension of the cables to insure level
lifting.
3. Check columns for plumbness.
4. Check Rubber Pads and replace if necessary.
5. Check Safety device and make sure proper condition.

37
VIII.TROUBLE SHOOTING

TROUBLE CAUSE REMEDY

1. Button does not work 1. Replace button

2. Wiring connections are not in good 2.Repair all wiring connections

condition
Motor does not
3. Motor burned out 3. Repair or replace motor
run
4. Height limit switch is damaged 4. Replace the limit switch
5. AC contactor burned out 5. Replace AC contactor

1. Motor runs in reverse rotation 1.Reverse two power wire

2. Gear pump out of operation 2.Repair or replace

Motor runs but
3. Release valve in damage 3. Repair or replace
the lift is not
4. Relief valve or check valve in damage 4.Repair or replace
raised
5. Low oil level 5.Fill tank

1. Release valve out of work

Lift does not 2. Relief valve or check valve leakage Repair or replace

stay up 3. Cylinder or Fittings leaks

1. Oil line is jammed 1. Clean the oil line

2. Motor running on low voltage 2. Check Electrical System

3. Oil mixed with air 3. Fill tank
Lift raises slowly
4. Gear Pump leaks 4. Replace Pump

5. Overload lifting 5. Check load

1. Safety device are locking 1. Release the safeties

2. Release valve in damage 2. Repair or replace

Lift cannot lower 3. Safety cable broken 3. Replace

4. Oil system is jammed 4. Clean the oil system

IX. Lift disposal.

When the car lift cannot meet the requirements for normal use and needs to be
disposed, it should follow local laws and regulations.

38
Manual No.：72120608
Revise Date：2019/12