Service Manual
Service Manual
FP-J40TA/FP-J40M
SERVICE MANUAL
No.S9813FPJ40EW_T
AIR PURIFIER
MODELS FP-J40E-W
FP-J40L-W
FP-J40M-W
FP-J40TA-W
FP-J40Y-W
In the interests of user-safety (Required by safety
regulations in some countries) the set should be restored
to its original condition and only parts identical to those
specified should be used
CONTENTS
SAFETY INSTRUCTIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
IMPORTANT SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
PRECAUTIONS FOR USING LEAD-FREE SOLDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
CHAPTER 1. PRODUCT SPECIFICATIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
[1] SPECIFICATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
[2] APPLIANCE VIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
CHAPTER 2. PRODUCT OVERVIEW- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[1] THE CAUTIONS ON USE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[2] REPLACING THE AIR PURIFIER'S FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[3] ABOUT THE FUNCTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
CHAPTER 3. EXPLANATION OF CIRCUITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
[1] CIRCUIT SCHEMATIC- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
[2] TEST MODE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
[3] MEMORY RESET OPERATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
[4] ERROR MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
CHAPTER 4. TROUBLESHOOTING GUIDE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
CHAPTER 5. REPLACEMENT OF MAIN PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
[1] REPLACEMENT PROCEDURE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
[2] WIRING OF COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
This document has been published to be used for after sales service only.
The contents are subject to change without notice.
1
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
SAFETY INSTRUCTIONS
WARNING
• Read all instructions before using the unit.
• Use only a 220-240 volt (FP-J40E/J40L/J40Y/J40M) and 200 volt (FP-J40TA) outlet.
• Do not use the unit if the power cord or plug is damaged or the connection to the
wall outlet is loosened.
• Periodically remove dust from the power plug.
• When removing the power plug, always hold the plug and never pull the cord.
cur as a result.
• Be careful not to damage the power cord, it may cause electric shock, excess heat or
• Remove the power plug from the wall outlet before cleaning the unit and when not
using the unit.
• When cleaning the unit, or when the unit is not in use, be sure to unplug the unit. Electrical
• If the power cord is damaged, it must be replaced by the manufacturer, its service
agent, Sharp Approved Service Center or similarly qualified person in order to
avoid a hazard.
• Do not operate when using aerosol insecticides or in rooms where there is oily residue,
incense, sparks from lit cigarettes, chemical fumes in the air or in very high humidity
conditions, such as a bathroom.
• Be cautious when cleaning the unit. Corrosive cleansers may damage the exterior.
• Only a Sharp Authorized Service Center should service this air purifier. Contact the
nearest Service Center for any problems, adjustments, or repairs.
• This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning use of the appliance in a safe
way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
• Do not
ectric shock or malfunction.
2
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
INSTALLATION GUIDELINES
• When using the unit, place it away from equipment utilizing electric waves such as
televisions or radios to avoid electrical interference.
• Avoid use in locations where furniture, fabrics or other items may come in contact
with and restrict the air intake and/or air outlet.
• Avoid use in locations where the unit is exposed to condensation or drastic
temperature changes. Appropriate conditions are when room temperature is
between 0 – 35 ºC.
•
When placing the unit on a heavily carpeted area, the unit may vibrate slightly.
• Avoid locations where grease or oily smoke is generated.
The unit surface may crack as a result.
• Place the unit about 30 cm(1 ft) away from the wall in order to ensure proper
The dust collecting performance will be the same even if using the unit 3cm away from
the wall, but place it as far as possible(30cm away recommended) because it may dirty
FILTER GUIDELINES
3
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
[1] SPECIFICATION
Power supply E/L/M/Y:220-240V 50-60Hz TA: 220V 50Hz
Fan Speed Operation Fan Speed Adjustment MAX MED SLEEP*1
Fan Speed 240m3/hour 186m3/hour 48~120m3/hour
Noise Level 45dBA 39dBA 15~30dBA
Rated Power 23W 14W 3.5~7.5W
Standby Power 0.9W
Recommended Room Size ~30m2 *2
High density Plasmacluster ion recommended room size ~23m2 *3
Cord Length 2.0m
Dimensions 390mm(W)x270mm(D)x583mm(H)
Weight 6.2kg
Control panel Power ON/OFF, Plasmacluster ON/OFF,MODE, HAZE, TIMER
Indication lamp / Operation mode Fan Speed Indicator (SLEEP, Med, Max), Plasmacluster ion ON/OFF,
HAZE ON/OFF,Timer (2h, 4h, 8h), Replace filter
Replace the filter *2 Filter: about 2 years after opening
Option Replacement filter FZ-F50HFE, FZ-F50DFE
*1 The fan speed is automatically switched depending on the amount of impurities in the air and room brightness.
*2 Size of a room which is appropriate for operating the main unit at maximum fan speed.
• It indicates the space where a certain amount of dust particles can be removed in 30 minutes(JEM1467).
*3 Size of a room in which approximately 7000 ions can be measured per cubic centimeter in the center of the room (at a height of
approximately 1.2 meters from the floor) when the product is placed next to a wall and run at the MED operation position.
Standby Power In order to operate the electrical circuits while the power plug is inserted in the wall outlet,
this product consumes of standby power.
For energy saving, unplug the power cord when the main unit is not in use.
4
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
0E/L/M TA 0Y
FRONT
3 4 5 6
2
8
1
10
Cleanliness Monitor Blue
Clean
Indicates the air purity of the room
in 3 levels with color changes. Orange
Impure
Red
BACK 11
12
13
14
15
16 17 18
5
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
2. PRECAUTIONARY INFORMATION
Please follow these precautions when using the air purifier. Failure to do so may damage the unit and/or cause an accident (fire,
electrical shock, injury).
● Do not use the air purifier as a ventilation fan or stove exhaust fan.
● Do not insert your fingers or other objects into the air intake, air outlet, or filter case.
● The high-voltage components and rotating fan parts inside the air purifier are extremely dangerous.
● Do not use the air purifier in a humid environment.
● Do not use the air purifier when placed on top of or located close to heating equipment.
● Do not allow flammable substances to enter the air purifier.
● Do not block the air purifier's air intake or air outlet.
● Do not knock over or drop the air purifier.
● Always ventilate closed rooms.
● The air purifier does not function to provide ventilation or remove carbon monoxide.
3) FILTER WILL NEED TO BE REPLACED MUCH MORE FREQUENTLY UNDER THESE CIRCUMSTANCES
When the purifier is used in proximity to soot or carbonized substances. When the purifier is used in an office or business
setting, such as a restaurant, mahjong parlor, barbershop, or hair salon.
4) THE OPTIONAL FILTER FOR EXCHANGE
MODEL: FZ-F50HFE, FZ-F50DFE
6
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
START/STOP
START STOP
• Select the desired fan speed.
•When the main unit starts operation, the operation
starts in the previous mode it was operated in.
(Except CLEAN ION SHOWER and ANTI DUST mode)
The main unit operates at HIGH fan speed for 60 minutes and then alternates between Low and High level for 20
minutes each.
NOTE
10 minutes: Max High fan level
• The Plasmacluster Ion can not be turnes ”OFF”.
50 minutes: High fan level • It is possible to switch this mode to another while
20 minutes: Low fan level operating.
However, the HAZE mode will not function after
20 minutes: High fan level
switching mode.
10 minutes. After that, the DUST sensor sensitivity is automatically increased and quickly detects impurities and clean
the air powerfully for 50 minutes.
NOTE
• The Plasmacluster Ion can not be turnes ”OFF”.
•
operation mode.
It is able to change the other mode and during this mode.
10 minutes. After that, the DUST sensor sensitivity is automatically increased and quickly detects impurities and clean
the air powerfully for 50 minutes.
NOTE
• The Plasmacluster Ion can not be turnes ”OFF”.
•
operation mode.
It is able to change the other mode and during this mode.
7
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
FAN SPEED
NOTE
AUTO
The fan speed is automatically controlled depending on the 3 detection.
(Dust /Odor /Light)
SLEEP
The main unit will operate very quietly, and the fan speed is automatically
switched depending on the amount of impurities in the air and room brightness.
Cleanliness Monitor/Plasmacluster Ion Light go off automatically.
AUTO SLEEP MED MAX Even though the indicator is off, Plasmacluster Ion is dispersed into air unless
Plasmacluster Ion is turned off by
OFF TIMER
Select the length of time you want, with the main unit on. The main unit automatically stops once the selected time is
reached.
(with the main unit ON)
2h 4h 8h OFF
2hour 4hour 8hour CANCELLATION
8
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
LIGHT CONTROL
You can set the Cleanliness Monitor / Plasmacluster Ion Light
to OFF when their SIGN is bright.
NOTE
1 (with the main unit ON) 0E/L/M TA 0Y • If the HAZE Button is not pushed within 8
seconds, the setting will be saved automatically.
• When the main unit starts operation, the operation
starts in the previous mode it was operated in.
AUTO
more than 3 sec. Light automatically switches ON or OFF based on
room brightness.
2
Room is bright: light is ON
Room is dark: light is OFF
OFF
AUTO DIM OFF When set to “OFF”, the “DIM” light illuminates for
8 seconds after operation starts and then the light
turns off.
4h 8h 2h
Standard High Low Standard High Low
NOTE
3 • If the power OFF Button is not pushed within 8 seconds of
adjusting sensor sensitivity, the setting will be saved automatically.
• The sensor sensitivity setting will be saved even if the main unit is
unplugged.
9
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
CNTL UNIT
DVC DUST
DUST SENSOR
AC PS UNIT DVA
FM PC
TF
FAN PLASMACLUSTER
THERMAL FUSE
MOTOR UNIT
10
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
2
ON
(Max)
ON ● ● ● Version
● ●display●
* *2
X X X X X
LED10 LED13 FP-J40 TA/Y
× × LED15 *3 LED DISPLAY
green LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
2H 4H 8H Auto Sleep Mid High HAZE*
*2 Program version check ※Confirm that LED1~8 are on/off as indicated as below. bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
for microcomputer X X X X X X X
*3 LED15(Clean sign) is on in orange.
8 *8 Check the Dust sensor. Confirm that LED1 and LED2, LED3 are on.
11
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
[STEP.12] Initialization of setting data, Fan motor rotational speed (Low) check
When pushing the button "HAZE(SW3)", buzzer rings short and step go to No10.
In this time, the setting data of microcomputer ROM is initialized.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON × × × ● ● ● × ×
12 (Min)
*14 LED10 LED13
× ● LED15
Blue
# *14 Since switching to the fan's min operation, check that the wind volume decreases.
12
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
Factory Reset
1
more than 8sec. → (after 8sec.)
HAZE/CLEAN ION SHOWER
/ANTI DUST
(with the main unit ON)
2
0E/L/M TA 0Y
13
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
This symptom Does not indicate a problem with the air purifier.
The purifier is making clicking noise. This sound is produced when plasmacluster ions are being generated.
Sometimes a clicking sound is audible coming While this sound may grow louder or softer and may even become almost inaudi-
from the purifier; sometimes, it is not. ble depending on the humidity of the room where the air purifier is being used, the
plasma- cluster ion effectiveness remains the same.
The purifier is having difficulty removing odors Did you remove the filter from its plastic bag before installing it?
and smoke from the air.
Is the filter excessively dirty?
If so, clean or replace it as necessary.
The air coming out of the purifier smells bad. Is the filter excessively dirty?
If so, clean or replace it as necessary.
Sometimes ozone from the cluster ion generator produces a noticeable odor.
This odor is not dangerous to your health.
14
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
TROUBLESHOOTING
FP-J40E/L/M FP-J40TA FP-J40Y
Odors and smoke are not removed. • Replace the filters if they appear to be heavily soiled.
The Cleanliness Monitor illuminates blue • The air could be impure at the time the main unit was plugged in.
even when the air is impure. Unplug the main unit, wait one minute, and plug the main unit in again.
The Cleanliness Monitor illuminates • Sensor operation is affected if the dust sensor openings are dirty or
orange or red even when the air is clean. clogged. Gently clean the dust sensor openings.
A clicking or ticking sound is heard from • Clicking or ticking sounds may be audible when the main unit is
the main unit. generating ions.
The main unit does not operate properly • Is the main unit installed in a location that is difficult for the sensor to de-
when cigarette smoke is in the air. tect cigarette smoke?
• Is the dust sensor opening blocked or clogged?
(In this case, clean the opening.)
The Cleanliness Monitor is turned off. • Check to see if the Lights OFF Mode selected.
Press for 3 seconds to light On.
The Cleanliness Monitor lights change • The Cleanliness Monitor lights automatically change colors as impurities
color frequently. are detected by the dust sensor.
ON OFF
(with the main unit OFF) (with the main unit OFF)
15
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
1. Removing BACK PANEL, 3) Remove the FRONT CABINET from the main body.
DEODORIZING FILTER and HEPA FILTER
DEODORIZING Filter
1
2
HEPA Filter
3
Screw
Screw
Screw
Screw
16
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
DUST SENSOR
NOTICE: If you decompose without removing the DUST SENSOR ANGLE, 2) Remove TOP CABINET ASS'Y with PWB(control unit).
hook the DUST SENSOR HARNESS on this rib. While lifting the ASS'Y, support the BACK CABINET with one hand.
2
1
BACK CABINET
Screw
Screw
Screw
PWB (control unit) PWB PROTECTION SHEET
is placed on the PWB.
Screw
17
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
LED SHEET
Fit the center mark
1 to the middle rib on CASING
CUSHION
8. Removing Fan
1) Remove the NUT (Left-handed nut).
NUT
TEMP. FUSE ASS'Y
FAN
WASHAER
DUCT C
Screw
Screw
DUCT B
Remove
To remove DUCT A,
first remove DUCT C.
DUCT C
MOTOR
DUCT A
18
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
1. CLUSTER HARNESS
CONNECT
CONNECT
CLIP
2. POWER HERNESS
HOOK
CONNECT
Pass the harness
below this rib
CONNECT
CLIP
3. MOTOR
CLIP
19
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M
4. AC CORD
CLIP
CLIP
HOOK
Pass the hook
20