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Service Manual

This document provides service and installation instructions for multiple models of air purifiers. It includes safety warnings, product specifications, an overview of functions and components, circuit diagrams, troubleshooting guides, and procedures for replacing parts. Special attention is given to electrical safety and using only identical replacement parts.

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andrian.erwin
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0% found this document useful (0 votes)
174 views20 pages

Service Manual

This document provides service and installation instructions for multiple models of air purifiers. It includes safety warnings, product specifications, an overview of functions and components, circuit diagrams, troubleshooting guides, and procedures for replacing parts. Special attention is given to electrical safety and using only identical replacement parts.

Uploaded by

andrian.erwin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

FP-J40E/FP-J40L/FP-J40Y

FP-J40TA/FP-J40M

SERVICE MANUAL
No.S9813FPJ40EW_T

AIR PURIFIER

MODELS FP-J40E-W
FP-J40L-W
FP-J40M-W
FP-J40TA-W
FP-J40Y-W
In the interests of user-safety (Required by safety
regulations in some countries) the set should be restored
to its original condition and only parts identical to those
specified should be used

CONTENTS
SAFETY INSTRUCTIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
IMPORTANT SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
PRECAUTIONS FOR USING LEAD-FREE SOLDER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
CHAPTER 1. PRODUCT SPECIFICATIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
[1] SPECIFICATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
[2] APPLIANCE VIEW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
CHAPTER 2. PRODUCT OVERVIEW- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[1] THE CAUTIONS ON USE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[2] REPLACING THE AIR PURIFIER'S FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
[3] ABOUT THE FUNCTION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
CHAPTER 3. EXPLANATION OF CIRCUITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
[1] CIRCUIT SCHEMATIC- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
[2] TEST MODE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
[3] MEMORY RESET OPERATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
[4] ERROR MODE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
CHAPTER 4. TROUBLESHOOTING GUIDE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
CHAPTER 5. REPLACEMENT OF MAIN PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
[1] REPLACEMENT PROCEDURE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
[2] WIRING OF COMPONENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

This document has been published to be used for after sales service only.
The contents are subject to change without notice.

1
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using electrical appliances, basic safety precautions should be followed,


including the following:

WARNING
• Read all instructions before using the unit.
• Use only a 220-240 volt (FP-J40E/J40L/J40Y/J40M) and 200 volt (FP-J40TA) outlet.
• Do not use the unit if the power cord or plug is damaged or the connection to the
wall outlet is loosened.
• Periodically remove dust from the power plug.

• When removing the power plug, always hold the plug and never pull the cord.
cur as a result.
• Be careful not to damage the power cord, it may cause electric shock, excess heat or

• Do not remove the plug when your hands are wet.

• Remove the power plug from the wall outlet before cleaning the unit and when not
using the unit.

• When cleaning the unit, or when the unit is not in use, be sure to unplug the unit. Electrical

• If the power cord is damaged, it must be replaced by the manufacturer, its service
agent, Sharp Approved Service Center or similarly qualified person in order to
avoid a hazard.
• Do not operate when using aerosol insecticides or in rooms where there is oily residue,
incense, sparks from lit cigarettes, chemical fumes in the air or in very high humidity
conditions, such as a bathroom.
• Be cautious when cleaning the unit. Corrosive cleansers may damage the exterior.
• Only a Sharp Authorized Service Center should service this air purifier. Contact the
nearest Service Center for any problems, adjustments, or repairs.
• This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning use of the appliance in a safe
way and understand the hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.

NOTE - Radio or TV Interference


interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the unit and radio/TV/wave-clock receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
• Consult the dealer or an experienced radio/TV technician for help.

CAUTIONS CONCERNING OPERATION


• Do not block the intake and/or air outlet.
• Do not use the unit near or on hot objects, such as stoves or heaters or where it may
come into contact with steam.
• Do not lay the unit down when using.
• Always hold the handle on the back of the unit when moving it.

• Do not
ectric shock or malfunction.

2
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

INSTALLATION GUIDELINES
• When using the unit, place it away from equipment utilizing electric waves such as
televisions or radios to avoid electrical interference.
• Avoid use in locations where furniture, fabrics or other items may come in contact
with and restrict the air intake and/or air outlet.
• Avoid use in locations where the unit is exposed to condensation or drastic
temperature changes. Appropriate conditions are when room temperature is
between 0 – 35 ºC.

When placing the unit on a heavily carpeted area, the unit may vibrate slightly.
• Avoid locations where grease or oily smoke is generated.
The unit surface may crack as a result.
• Place the unit about 30 cm(1 ft) away from the wall in order to ensure proper

The dust collecting performance will be the same even if using the unit 3cm away from
the wall, but place it as far as possible(30cm away recommended) because it may dirty

FILTER GUIDELINES

PRECAUTIONS FOR USING LEAD-FREE SOLDER


■ ADOPTION OF LEAD-FREE SOLDER
This model uses lead-free solder. The LF mark indicates lead-free solder and appears on circuit boards and in the service manual.
The letter following the LF mark indicates the type of lead-free solder.
(Example)

Indicates lead-free solder of tin, copper and nickel

■ USING LEAD-FREE SOLDER


When soldering to repair a lead-free solder board, use a lead-free solder. Do not use conventional lead solder, as this may cause
accidents and failures due to cracking. The melting point of lead-free solder (Sn-Cu-Ni) is 45°C higher than lead solder, and thus it
is recommended that you use a special soldering iron. If you do not know where to obtain lead-free solder and a suitable soldering
iron, please contact your nearest SHARP service center or service branch.
■ SOLDERING WORK
The melting point of lead-free solder (Sn-Cu-Ni) is approximately 225°C, 45°C higher than conventional solder, and wettability is
not as good. For this reason there is a tendency to keep the soldering iron in contact with the board for a long time. However, this
may cause lifted lands and heating in excess of the heat tolerance of components, and thus the soldering iron should be removed
from the board as soon as you have verified that a bond has formed. Lead-free solder has a higher proportion of tin, which causes
increased corrosion of the tip of the soldering iron, and thus care should be taken to turn off the soldering iron whenever it is not
in use. Any different type of solder remaining on the tip of the soldering iron will form an alloy with lead-free solder, thus the tip
should be cleaned after you have finished soldering. If the tip of the soldering iron turns a dark color while you are soldering, clean
the tip with steel wool or fine-grained sandpaper.
APPLICABLE CIRCUIT BOARDS
MODEL NAME PART CODE PART NAME
FP-J40E DPWB-B308KKKZ FPJ40L PS UNIT
FP-J40L
FP-J40M DPWB-B309KKKZ FPJ40L CNTL UNIT

FP-J40TA DPWB-B308KKKZ FPJ40L PS UNIT


FP-J40Y DPWB-B325KKKZ FPJ40TA CNTL UNIT

3
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

CHAPTER 1. PRODUCT SPECIFICATIONS

[1] SPECIFICATION
Power supply E/L/M/Y:220-240V 50-60Hz TA: 220V 50Hz
Fan Speed Operation Fan Speed Adjustment MAX MED SLEEP*1
Fan Speed 240m3/hour 186m3/hour 48~120m3/hour
Noise Level 45dBA 39dBA 15~30dBA
Rated Power 23W 14W 3.5~7.5W
Standby Power 0.9W
Recommended Room Size ~30m2 *2
High density Plasmacluster ion recommended room size ~23m2 *3
Cord Length 2.0m
Dimensions 390mm(W)x270mm(D)x583mm(H)
Weight 6.2kg
Control panel Power ON/OFF, Plasmacluster ON/OFF,MODE, HAZE, TIMER
Indication lamp / Operation mode Fan Speed Indicator (SLEEP, Med, Max), Plasmacluster ion ON/OFF,
HAZE ON/OFF,Timer (2h, 4h, 8h), Replace filter
Replace the filter *2 Filter: about 2 years after opening
Option Replacement filter FZ-F50HFE, FZ-F50DFE

*1 The fan speed is automatically switched depending on the amount of impurities in the air and room brightness.
*2 Size of a room which is appropriate for operating the main unit at maximum fan speed.
• It indicates the space where a certain amount of dust particles can be removed in 30 minutes(JEM1467).
*3 Size of a room in which approximately 7000 ions can be measured per cubic centimeter in the center of the room (at a height of
approximately 1.2 meters from the floor) when the product is placed next to a wall and run at the MED operation position.

Standby Power In order to operate the electrical circuits while the power plug is inserted in the wall outlet,
this product consumes of standby power.
For energy saving, unplug the power cord when the main unit is not in use.

4
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[2] APPLIANCE VIEW

0E/L/M TA 0Y
FRONT

3 4 5 6
2

8
1

10
Cleanliness Monitor Blue
Clean
Indicates the air purity of the room
in 3 levels with color changes. Orange
Impure
Red

BACK 11
12
13
14

15

16 17 18

1 Main Unit 9 Plasmacluster Ion Light (blue)


2 Air Outlet 10 Cleanliness Monitor
OFF TIMER Button, Indicator Light (white) 11 Handle
3 (Press 3 sec.) Filter Reset Button, Indicator Light (orange) 12 Dust Sensor Filter
MODE Button, Indicator Light (white) 13 HEPA Filter
4 (Press 3 sec.) Plasmacluster Ion ON/OFF Button 14 Deodorizing Filter
HAZE Button, indicator Light (white) 15 Back Panel (Pre-Filter)
5 (Press 3 sec.) Light Control Button 16 Bottom Tabs
6 POWER ON/OFF Button Plug
17
7 Light Sensor (Shape of plug depends on country.)
8 Odor Sensor 18 Power Cord

5
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

CHAPTER 2. PRODUCT OVERVIEW


[1] THE CAUTIONS ON USE
1. THE METHOD OF EFFECTIVE INSTALLATION
The air purifier is designed to remove air-suspended dust and odor, but not harmful gases (for example, carbon monoxide
contained in cigarettesmoke). If the odor sources still exist, it cannot completely remove the odor. (for example, odors from
construction materials and pet odors).
It is suggested to open the window a bit when you are smoking in order to facilitate ventilation.

2. PRECAUTIONARY INFORMATION
Please follow these precautions when using the air purifier. Failure to do so may damage the unit and/or cause an accident (fire,
electrical shock, injury).
● Do not use the air purifier as a ventilation fan or stove exhaust fan.
● Do not insert your fingers or other objects into the air intake, air outlet, or filter case.
● The high-voltage components and rotating fan parts inside the air purifier are extremely dangerous.
● Do not use the air purifier in a humid environment.
● Do not use the air purifier when placed on top of or located close to heating equipment.
● Do not allow flammable substances to enter the air purifier.
● Do not block the air purifier's air intake or air outlet.
● Do not knock over or drop the air purifier.
● Always ventilate closed rooms.
● The air purifier does not function to provide ventilation or remove carbon monoxide.

[2] REPLACING THE AIR PURIFIER'S FILTER


1) FILTER SERVICE LIFE TIMES
Service lifetimes for the air purifier's filter in a normal residential setting are as follows:
● HEPA Filter : About 2 years after opening
These estimates indicate the period over which the air purifier's ability to absorb odors and collect dust will be reduced by
50% in an operating envronment where 5 cigarettes are smoked daily (based on Japan Electrical Manufacturers' Association
standard JEM 1467). These service lifetimes are provided for reference purposes only. Depending on the conditions in which
the air purifier is operated, filter performance may deteriorate within several months. It is recommended to replace the unit's
filter as soon as any unpleasant odors become noticeable.
2) HOW FREQUENTLY TO REPLACE FILTER
How frequently the air purifier's filter will need to be replaced depends on where the unit is being used.

3) FILTER WILL NEED TO BE REPLACED MUCH MORE FREQUENTLY UNDER THESE CIRCUMSTANCES
When the purifier is used in proximity to soot or carbonized substances. When the purifier is used in an office or business
setting, such as a restaurant, mahjong parlor, barbershop, or hair salon.
4) THE OPTIONAL FILTER FOR EXCHANGE
MODEL: FZ-F50HFE, FZ-F50DFE

6
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[3] ABOUT THE FUNCTION

START/STOP

START STOP
• Select the desired fan speed.
•When the main unit starts operation, the operation
starts in the previous mode it was operated in.
(Except CLEAN ION SHOWER and ANTI DUST mode)

HAZE Only FP-J40E/L/M

The main unit operates at HIGH fan speed for 60 minutes and then alternates between Low and High level for 20
minutes each.

NOTE
10 minutes: Max High fan level
• The Plasmacluster Ion can not be turnes ”OFF”.
50 minutes: High fan level • It is possible to switch this mode to another while
20 minutes: Low fan level operating.
However, the HAZE mode will not function after
20 minutes: High fan level
switching mode.

CLEAN ION SHOWER Only FP-J40TA

10 minutes. After that, the DUST sensor sensitivity is automatically increased and quickly detects impurities and clean
the air powerfully for 50 minutes.

NOTE
• The Plasmacluster Ion can not be turnes ”OFF”.

operation mode.
It is able to change the other mode and during this mode.

ANTI DUST Only FP-J40Y

10 minutes. After that, the DUST sensor sensitivity is automatically increased and quickly detects impurities and clean
the air powerfully for 50 minutes.

NOTE
• The Plasmacluster Ion can not be turnes ”OFF”.

operation mode.
It is able to change the other mode and during this mode.

7
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

FAN SPEED
NOTE

AUTO
The fan speed is automatically controlled depending on the 3 detection.
(Dust /Odor /Light)

SLEEP
The main unit will operate very quietly, and the fan speed is automatically
switched depending on the amount of impurities in the air and room brightness.
Cleanliness Monitor/Plasmacluster Ion Light go off automatically.
AUTO SLEEP MED MAX Even though the indicator is off, Plasmacluster Ion is dispersed into air unless
Plasmacluster Ion is turned off by

OFF TIMER
Select the length of time you want, with the main unit on. The main unit automatically stops once the selected time is
reached.
(with the main unit ON)

2h 4h 8h OFF
2hour 4hour 8hour CANCELLATION

8
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

LIGHT CONTROL
You can set the Cleanliness Monitor / Plasmacluster Ion Light
to OFF when their SIGN is bright.
NOTE

1 (with the main unit ON) 0E/L/M TA 0Y • If the HAZE Button is not pushed within 8
seconds, the setting will be saved automatically.
• When the main unit starts operation, the operation
starts in the previous mode it was operated in.
AUTO
more than 3 sec. Light automatically switches ON or OFF based on
room brightness.

2
Room is bright: light is ON
Room is dark: light is OFF
OFF
AUTO DIM OFF When set to “OFF”, the “DIM” light illuminates for
8 seconds after operation starts and then the light
turns off.

PLASMACLUSTER ION ON/OFF


When Plasmacluster Ion is ON, the Plasmacluster Ion Light will turn on. (blue)
(with the main unit ON)
ON OFF NOTE
• When the main unit starts operation, the
operation starts in the previous mode it
was operated in.

more than 3 sec. more than 3 sec.

ADJUSTMENT OF SENSOR DETECTION SENSITIVITY


You can change the sensitivity of the Dust sensor / Odor sensor and the Light sensor .

1 (with the main unit OFF)

more than 3 sec.

2 Dust sensor / Odor sensor Light sensor

4h 8h 2h
Standard High Low Standard High Low

NOTE
3 • If the power OFF Button is not pushed within 8 seconds of
adjusting sensor sensitivity, the setting will be saved automatically.
• The sensor sensitivity setting will be saved even if the main unit is
unplugged.

9
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

CHAPTER 3. EXPLANATION OF CIRCUITS


[1] CIRCUIT SCHEMATIC

CNTL UNIT
DVC DUST

DUST SENSOR

AC PS UNIT DVA

FM PC

TF

FAN PLASMACLUSTER
THERMAL FUSE
MOTOR UNIT

10
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[2] TEST MODE


Please do it and then do [3] MEMORY RESET OPERATION before returning the product to the user.

[STEP.1] Test to turn on all LED


When start power supply while pushing the button "Timer (SW1)" and "Mode(SW2) " , buzzer rings short
and go to test mode.
No loads Indication
Fan
PCI
Motor
1 FM PCI LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
● ● ● ● ● ● ● ●
ON ON
(Max) LED10 LED13
● ● LED15 *1
Blue
1 *1 LED15(Clean sign) is on in blue.

[STEP.2] Program version test for microcomputer.


When pushing the button "Timer(SW1)", buzzer rings short and step go to STEP.2
※ The case when invalid sound (PIPIPI) rings and isn't go to STEP.2 even if "SW1" is pushed
with STEP.1, is following substrate badness.
LED4 OFF:Power supply clock circuit breakdown Table 1
No loads Indication FP-J40 E/T/M
LED DISPLAY
FM PCI LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 2H 4H 8H Auto Sleep Mid High HAZE
● refer Table 1 ● bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0

2
ON
(Max)
ON ● ● ● Version
● ●display●
* *2
X X X X X
LED10 LED13 FP-J40 TA/Y
× × LED15 *3 LED DISPLAY
green LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
2H 4H 8H Auto Sleep Mid High HAZE*
*2 Program version check ※Confirm that LED1~8 are on/off as indicated as below. bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0
for microcomputer X X X X X X X
*3 LED15(Clean sign) is on in orange.

[STEP.3] Temperature sensor test.


When pushing the button "Mode(SW2)", buzzer rings short and step go to STEP.3
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON Same asON *4 △ × × × × × × ×
3 (Max)STEP.2
LED10 LED13
*4 △ ● *5 LED15 4

4 *4 Don't care. It is not need to check.


5 *5 LED13 is on. However, if the temperature sensor is abnormal, the LED 13 blinks.

[STEP.4] Illuminance sensor test.


Shield the light receiving section of illuminance sensor.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON *4 △ × × × × × × ● *6
Same as
4 (強)
STEP.2
LED10 LED13
*4 △ ● *5 LED15 *4

6 *6 Check the Illuminance sensor . Confirm that LED8 is on.

[STEP.5] Illuminance sensor test (continued)


Open the light receiving section of the illuminance sensor.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON *4 △ × × × × × × × *7
Same as
5 (強)
STEP.2 LED10 LED13
*4 △ ● *5 LED15 *4

7 *7 Check the Illuminance sensor . Confirm that LED8 is off.

[STEP.6] Dust sensor test


After LED1 is on, insert the jig into the dust sensor.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON *8 ● *8 ● *8 ● × × × × ×
6 (強)Same as
STEP.2 LED10 LED13
*4 △ ● *5 LED15 *4

8 *8 Check the Dust sensor. Confirm that LED1 and LED2, LED3 are on.

11
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[STEP.7] Gas sensor test.


After LED15(Clean sign) becomes green, spray the gas(Ethanol) on the Gas sensor.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON ● ● ● × × × × ×
7 Same
(強) as
STEP.2 LED10 LED13
*4 △ ● *5 LED15 *9
Red
*9 Check the Gas sensor. Confirm that LED15(Clean sign) becomes red from green when the gas sprayed on Gas senso

[STEP.8] Fan motor test.


When a fan motor holds within ± 20rpm of the target revolutions more than three seconds, LED10 is on.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON ● ● ● × × × × ×
8 Same as
(強)
STEP.2 LED10 LED13
*10 ● ● *5 LED15
Red
# *10 Check the fan motor. Confirm that LED10 is on.

[STEP.9] Abnormal noise and vibration check


When pushing the button "Mode(SW2)", buzzer rings short and step go to No.9
※If dust sensor test, gas sensor test, illuminance sensor test, tempetature sensor test, fan motor have not all passed,
"Mode(SW2)" button is disabled.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON × × × × × × ● ×
9 Same as
(Max)
STEP.2 LED10 LED13
× ● LED15
Blue
Confirm that there is no abnormal noise and vibration.

[STEP.10] Abnormal noise and vibration check (continued)


When pushing the button "Mode(SW2)", buzzer rings short and step go to No.10
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON × × × × ● × × ×
10 (Min) *12 *12
*11 LED10 LED13
*12 × ● LED15
Blue
# *11 Since switching to the fan's min operation, check that there is no abnormal noise and vibration.
# *12 Furthermore, every time pushing the button "Mode(SW2)", fan's operation switches to "max → min → max → min → …,
and lamps LED 7 and LED 5 are switched accordingly.

[STEP.11] Amount of ion measurement, power consumption measurement


When pushing the button "HAZE(SW3)", buzzer rings short and step go to No.11
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON × × × × × × × ●
11 (Max)
*13 LED10 LED13
× ● LED15
Blue
# *13 Since switching to the fan's max operation, confirm following points in this state.
①Confirm that the amount of ion satisfies the standard.
# ②Confirm that the power consumption satisfies the standard

[STEP.12] Initialization of setting data, Fan motor rotational speed (Low) check
When pushing the button "HAZE(SW3)", buzzer rings short and step go to No10.
In this time, the setting data of microcomputer ROM is initialized.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
ON ON × × × ● ● ● × ×
12 (Min)
*14 LED10 LED13
× ● LED15
Blue
# *14 Since switching to the fan's min operation, check that the wind volume decreases.

[STEP.13] Exit test mode


When pushing the button "POWER(SW5)", buzzer rings long and exit test mode.
No loads Indication
FM PCI
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
OFF OFF × × × × × × × ×
13
LED10 LED13
× × LED15
×
All lamps are off.
The fan motor and PCI stop.

12
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[3] MEMORY RESET OPERATION


Please do it before returning the product to the user, as needed.

Factory Reset

1
more than 8sec. → (after 8sec.)
HAZE/CLEAN ION SHOWER
/ANTI DUST
(with the main unit ON)

2 more than 3sec.

User Settings Reset


1
more than 8sec. → (after 8sec.)
HAZE/CLEAN ION SHOWER
/ANTI DUST

(with the main unit ON)

2
0E/L/M TA 0Y

more than 3sec.

[4] ERROR MODE


Overview
Error mode is a self-diagnostic function that uses sensors to detect abnormal conditions and failures in the unit and
circuits, and executes load operation and error displays based on what is detected. The unit has 1 error mode.

1. Fan motor rpm error
1) Overview
Error mode that activates when locking of the fan motor or an open connector is detected.
This error mode activates when the rpm of the fan motor is detected to be 0rpm consecutively for 15 seconds.
2) Detection time
During all modes when unit is running.
3) Error display
"Sleep lamp" flashes in a 1-second cycle. All other LEDs are off.
4) Load operation
All loads are immediately turned off and operation is stopped. The buzzer does not sound.
5) Switch operation
It is possible that this error mode is canceled, when the "power" button is pushed.
However, it becomes same error mode if the cause is not removed.
6) Solution
Verify that the connector of the fan motor is inserted, Otherwise, replace the fan motor or the circuit board.

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FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

CHAPTER 4. TROUBLESHOOTING GUIDE


• Always use the designated parts when replacing parts.
• Service of the PWB ass'y:
The electrical circuit is composed of the Control PWB ass'y (CNTL UNIT), and the Power supply PWB ass'y (PS UNIT).

No. Problem Cause and symptoms Solution


Check whether connectors are inserted
Faulty wiring.
properly; repair; replace.
Fan feels unusually heavy when rotated manually
Replace motor and PWB.
(motor failure + PWB current fuse burned out).
Power supply PWB assembly current fuse Inspect the motor (rotate the fan manually and
1 The purifier will not operate. (FUSE1) burned out. replace motor and PWB if fan feels heavy).
Power supply PWB assembly current fuse
Replace PWB.
(FUSE1) burned out and varistor (VRS1) failure.
Faulty PWB. Replace.
Broken connection in power cord. Replace.
Faulty motor. Replace.
Faulty motor mount Repair.
The purifier is making an unusual Faulty fan shape Replace.
2
noise.
Faulty fan mount Repair or Replace.
Nothing is wrong when the sound hurts
Sound discharge from Plasmacluster unit
feelings, please keeps away the commodity.
The sound from Plasmacluster Nothing is wrong the problem is not in the
3 Change in humidity.
unit becomes sparse. effect.
Filter replacement is overdue. Replace the filter.
The air purifier's ability to collect
4 The prefilter has become clogged. Clean the prefilter.
dust has deteriorated.
There is an obstruction near the air inlet or outlet. Move the air purifier to a different location.
The air coming from the air outlet Undesirable odours that have accumulated in
5 Replace The filter.
smells bad. the filter are being released.
The air purifier resets itself
6 Faulty PWB. Replace PWB.
immediately.
The PWB is defective. Replace.
7 Malfunction of the keys. The unit is not assembled properly. Repair or Replace.
The key remains pressed down. Repair.

This symptom Does not indicate a problem with the air purifier.
The purifier is making clicking noise. This sound is produced when plasmacluster ions are being generated.
Sometimes a clicking sound is audible coming While this sound may grow louder or softer and may even become almost inaudi-
from the purifier; sometimes, it is not. ble depending on the humidity of the room where the air purifier is being used, the
plasma- cluster ion effectiveness remains the same.
The purifier is having difficulty removing odors Did you remove the filter from its plastic bag before installing it?
and smoke from the air.
Is the filter excessively dirty?
If so, clean or replace it as necessary.
The air coming out of the purifier smells bad. Is the filter excessively dirty?
If so, clean or replace it as necessary.
Sometimes ozone from the cluster ion generator produces a noticeable odor.
This odor is not dangerous to your health.

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FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

TROUBLESHOOTING
FP-J40E/L/M FP-J40TA FP-J40Y

SYMPTOM REMEDY (not a malfunction)

Odors and smoke are not removed. • Replace the filters if they appear to be heavily soiled.

The Cleanliness Monitor illuminates blue • The air could be impure at the time the main unit was plugged in.
even when the air is impure. Unplug the main unit, wait one minute, and plug the main unit in again.

The Cleanliness Monitor illuminates • Sensor operation is affected if the dust sensor openings are dirty or
orange or red even when the air is clean. clogged. Gently clean the dust sensor openings.

A clicking or ticking sound is heard from • Clicking or ticking sounds may be audible when the main unit is
the main unit. generating ions.

The discharged air has an odor. •




an odor.

The main unit does not operate properly • Is the main unit installed in a location that is difficult for the sensor to de-
when cigarette smoke is in the air. tect cigarette smoke?
• Is the dust sensor opening blocked or clogged?
(In this case, clean the opening.)

The Cleanliness Monitor is turned off. • Check to see if the Lights OFF Mode selected.
Press for 3 seconds to light On.

• Check to see if the SLEEP mode is selected.


The Cleanliness Monitor/ Plasmacluster Ion Light are turned off
automatically after the SLEEP mode is selected.

The Cleanliness Monitor lights change • The Cleanliness Monitor lights automatically change colors as impurities
color frequently. are detected by the dust sensor.

• Fan motor error. Turn the power OFF.


Wait one minute, and then turn the power ON.

AUTO RESTART Auto Restart can be set.


After a power failure, automatically • Even when the plug is unplugged or the breaker is thrown during the
operation, the operation resumes at the previous operation mode and
resume the operation when the power settings if the power recovers.
recovers.

ON OFF
(with the main unit OFF) (with the main unit OFF)

(simultaneously for (simultaneously for


If the , , , lamp Lights up
more than 3 sec.) more than 3 sec.)
for 8 seconds, the setting is completed.

15
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

CHAPTER 5. REPLACEMENT OF MAIN PARTS

[1] REPLACEMENT PROCEDURE


CAUTION: Remove the plug from the power outlet before servicing/disassembling the unit (danger of electrical shock).

1. Removing BACK PANEL, 3) Remove the FRONT CABINET from the main body.
DEODORIZING FILTER and HEPA FILTER
DEODORIZING Filter
1
2
HEPA Filter
3

BACK PANEL ASS'Y

2. Removing the FRONT CABINET 3. Removing PWB BOX and


1) Remove six (6) screws from the BACK CABINET. PWB (Power Supply unit)
1) Remove the two (2) screws holding the PWB UPPER BOX ASS'Y.

Screw

Screw
Screw

2) Lift the PWB UPPER BOX ASS'Y and remove it.

PWB UPPER BOX ASS'Y


2) Remove the one (1) screw from bottom side of the
BACK CABINET. And remove the AC CORD COVER.

AC CORD COVER 3) Disconnect the connectors on PWB


and remove the one (1) screw holding the PWB.
Now, PWB is free.
Connector
PWB
Screw (Power supply unit)

Screw

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FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

4. Removing DUST SENSOR 6. Pick up Plasmacluster Unit


1) Disconnect the connector of DUST SENSOR HARNESS and
1
remove the one (1) screws fixing DUST SENSOR ANGLE. CLUSTERANGLE
2) Pick up DUST SENSOR ANGLE. 2

Connector DUST SENSOR ANGLE

CLUSTER Plasmacluster Unit


2

DUST SENSOR

7. Removing TOP CABINET, REAR LOUVER,


and PWB(control unit) and LED SHEET.
1) Remove the two (2) screws fixing TOP CABINET ASS'Y.
Screw
TOP CABINET ASS'Y

DUST SENSOR HARNESS

5. Removing Casing Scre


1) Remove the six (6) screws fixing Casing.
2) Pick up Casing.

NOTICE: If you decompose without removing the DUST SENSOR ANGLE, 2) Remove TOP CABINET ASS'Y with PWB(control unit).
hook the DUST SENSOR HARNESS on this rib. While lifting the ASS'Y, support the BACK CABINET with one hand.

HOOK NOTICE: Carry out both sides.

2
1

BACK CABINET

3) Remove two (2) screws


and take PWB (control unit) out from TOP CABINET.

Screw

Screw
Screw
PWB (control unit) PWB PROTECTION SHEET
is placed on the PWB.

4) Remove two (2) screws


and take REAR LOUVER out from TOP CABINET.

Screw

17
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

5) Peel off LED SHEET from the TOP CABINET.


2 Now, TEMP.FUSE ASS'Y is free.

LED SHEET
Fit the center mark
1 to the middle rib on CASING

(BACK SIDE: Double-sided tape)

CUSHION
8. Removing Fan
1) Remove the NUT (Left-handed nut).

NUT
TEMP. FUSE ASS'Y

2) Remove FAN and WASHER.

FAN

WASHAER

10. Removing DUCT A,B and C.


CASING 1) Remove the two (3) screws fixing DUCT A-C and take DUCT A-C.
Now, DUCT A-C are free.

DUCT C
Screw

9. Removing DC MOTOR and TEMP.FUSE ASS'Y


1) Remove the harnesses from hooks
and the three (3) screws fixing MOTOR ANGLE.
And then take MOTOR ANGLE out from CASING.
Now, MOTOR is free.
DUCT A
MOTOR ANGLE

Screw
DUCT B

Remove

To remove DUCT A,
first remove DUCT C.

DUCT C
MOTOR

DUCT A

18
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

[2] WIRING OF COMPONENTS


CAUTION: Remove the plug from the power outlet before servicing/disassembling the unit (danger of electrical shock).

1. CLUSTER HARNESS

CONNECT

CONNECT

CLIP

Pass the hook

2. POWER HERNESS

HOOK

CONNECT
Pass the harness
below this rib

CONNECT

Pass the hook

CLIP

3. MOTOR

Pass the hook

CLIP

19
FP-J40E/FP-J40L/FP-J40Y
FP-J40TA/FP-J40M

4. AC CORD

Path the boss

CLIP

Path the boss

CLIP

5. PWB(Power supply unit)


Pass the hook

HOOK
Pass the hook

Pass the harness


below this rib

6. DUST SENSOR HARNESS

Pass the harness through


CONNECT right side of the rib
Pass the harness
through this slit

Pass the hook

Do not to pinch the harness at the angle.

20

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