Processes 11 00469 v3
Processes 11 00469 v3
Article
Mathematical Modeling and Optimization of Ultrasonic
Pre-Treatment for Drying of Pumpkin (Cucurbita moschata)
Sven Karlović , Filip Dujmić , Suzana Rimac Brnčić *, Marija Badanjak Sabolović,
Antonela Ninčević Grassino , Marko Škegro , Marko Adrian Šimić and Mladen Brnčić
Faculty of Food Technology and Biotechnology, University of Zagreb, 10000 Zagreb, Croatia
* Correspondence: [email protected]
Abstract: Innovations in food drying processes are usually aimed at reducing drying time and
improving the overall properties of dried products. These are important issues from an economic
and environmental point of view and can contribute to the sustainability of the whole process. In this
study, the effects of ultrasonic treatment on the drying kinetics of pumpkin pulp are investigated, and
mathematical models to predict the drying kinetics are analyzed and optimized. The results show
that ultrasonic pretreatment significantly reduces drying time from 451 to 268 min, with optimal
processing parameters at 90% of the maximum ultrasonic power and a processing time of 45 min.
The total color change of the samples was the lowest at the obtained optimal processing parameters.
Based on the values (RMSE and R2 ) of the investigated mathematical drying models, it was found that
the Weibull model is the best fit for the experimental data and is considered suitable for the drying
kinetics of ultrasonically pretreated pumpkin samples. In this study, an artificial neural network
with 15 neurons in hidden layers was also used to model the drying process in combination with
ultrasound pretreatment. The network had a performance of 0.999987 and the mean square error was
8.03 × 10−5 , showing how artificial neural networks can successfully predict the effects of all tested
process variables on the drying time/moisture ratio.
interest in the use of ultrasound in co- or pre-processing for drying. The use of ultrasound
in the treatment of food raw materials, wastes and by-products shows promising results
forthe
in versatile
treatment applications,
of food raw both in primary
materials, research
wastes and in industry
and by-products shows[16–20].
promising results
In general,
for versatile sonication/ultrasound
applications, both in primary represents
researchaandsound that is inaudible
in industry [16–20]. to humans be-
cause In the
general, sonication/ultrasound
ultrasound frequency startsrepresents
at 18 kHz,a which
sound that is inaudible
is inaudible to humans
to humans. be-
Ultra-
cause
soundthe ultrasound
with such power frequency
is usedstarts at 18variety
in a wide kHz, which is inaudiblesuch
of applications, to humans. Ultrasound
as extraction, emul-
with such power
sification, is used in a sieving,
homogenization, wide variety of applications,
sedimentation, such as extraction,
micronization, emulsification,
pasteurization, cell dis-
homogenization, sieving, sedimentation, micronization, pasteurization,
ruption, drug delivery, sterilization, wastewater treatment, and in general food pro- cell disruption,
drug
cessingdelivery,
[21–24].sterilization, wastewater treatment, and in general food processing [21–24].
Low-frequency
Low-frequencyultrasound
ultrasound(18–100(18–100 kHz),
kHz),with low
with to high
low intensities,
to high expressed
intensities, by the
expressed by
diameter of the −2 is most commonly used for treatments. Among
the diameter of probe
the probe(5–1000 W/cm
(5–1000 W/cm),−2), is most commonly used for treatments. Among
these
theseultrasound
ultrasoundparameters,
parameters,thethe propagation
propagation of sound
of soundwaves showed
waves greatgreat
showed potential [25].
potential
When the research aims at the gentle propagation of ultrasound
[25]. When the research aims at the gentle propagation of ultrasound waves considering waves considering the
applied
the applied intensities, ultrasound baths (indirect treatment) are used as devices, whilethe
intensities, ultrasound baths (indirect treatment) are used as devices, while on on
other hand,
the other when
hand, whenhigh intensities
high intensitiesareare
required,
required,devices
devices with
withdirectly
directlyimmersed
immersedprobes
probes
(direct
(directtreatments)
treatments)are areused
used[26].
[26].
Figure
Figure 1 shows the mostcommon
1 shows the most commonultrasonic
ultrasonicdevices
devicesusedusedfor
forfood
foodprocessing.
processing.
Eachof
Each ofthe
thepresented
presentedultrasound
ultrasounddevices
devicesisisequipped
equippedwithwiththe
thefollowing
followingfourfourbasic
basic
elements:An
elements: an ultrasound
ultrasoundgenerator,
generator,an anultrasound
ultrasoundtransducer,
transducer, a probe
a probe or or probes
probes depend-
depending
ingthe
on onsystem
the systemand aand a treatment
treatment chamber
chamber as The
as well. well.main
The mechanism
main mechanism of ultrasonic
of ultrasonic work
work
in in the medium
the liquid liquid medium
is basedison based on the generation
the generation and implosion
and implosion of gas cavitation
of gas cavitation bubbles
bubbles
in in theliquid
the treated treated liquid medium.
medium. CavitationCavitation
bubbles bubbles are created
are created in the vicinity
in the vicinity of the
of the liquid
liquid treated
treated by the by the ultrasonic
ultrasonic waves,waves,
whichwhich are subjected
are subjected to rapid
to rapid and alternating
and alternating pres-
pressure
with
sure high
with amplitude.
high amplitude.In theInphysics of sound,
the physics therethere
of sound, are negative and and
are negative positive pressure
positive pres-
cycles, i.e., during
sure cycles, the negative
i.e., during half of this
the negative halfphenomenon, the treated
of this phenomenon, sample
the is stretched,
treated sample is
while
stretched, while in the positive half it is compressed. The resulting microbubbles during
in the positive half it is compressed. The resulting microbubbles vary in size vary in
the
sizenegative
during the andnegative
positive and
pressure cycles
positive until the
pressure finaluntil
cycles phenomenon, implosion, occurs.
the final phenomenon, implo-
sion,When
occurs. the bubbles implode, they release enormous amounts of energy in the form of
high pressure (up to 100 MPa) and high temperatures (up to 5000 K) [27]. However, the
release of all the accumulated energy results in local pressure and temperature changes
that dissipate in the liquid in the chamber. This local energy propagates into the liquid
environment and causes structural, chemical, and physical changes in the immersed sam-
ple [28]. In addition, ultrasound has the advantage of non-thermal technology and thus
has a positive impact on the environment.
Processes 2023, 11, 469 3 of 13
The initial moisture content of the fresh pumpkin was determined by oven drying
at 105 ◦ C for 24 h using an electric conduction oven (VO200 PM200 Memmert GmbH,
Büchenbach, Germany), as described in AOAC [40]. Three repeated measurements were
performed.
where L indicates lightness, a is the redness, and b is the yellowness; Lref , aref and bref are
values for the referent sample; and L, a and b are values of the investigated samples.
Two artificial neural networks (ANN) were trained in Statistica software based on
the drying data obtained. As in the modeling, the output variable for both ANNs was the
moisture ratio (MR). The input variable for the first ANN (further labeled as ANN-1) was
Processes 2023, 11, 469 5 of 13
based on the optimal parameters for the process variables based on the statistical analysis.
For the second ANN (labeled as ANN-2), data obtained for all process variables (process
time 30, 45 and 90 min; amplitude 30, 60 and 90%) were used. Two-thirds of the data was
used for training and one-third was used for the validation of the model.
Table 2. Coefficient of determination and RMSE of selected mathematical models—30 min treatment.
Table 3. Coefficient of determination and RMSE of selected mathematical models—45 min treatment.
Table 4. Coefficient of determination and RMSE of selected mathematical models—60 min treatment.
Figure2. 2.
Figure Relationship
Relationship between
between the moisture
the moisture ratio and ratio
dryingand
timedrying
withouttime without
US and US and
using optimal USusing op
US processing
processing time,
time, with with model.
Weibull Weibull model.
3.2. Optimal Pre-Treatment Parameters
3.2. Optimal Pre-Treatment Parameters
The final dried products are shown in Figure 3. The change in color of the samples
The finalsignificant
was statistically dried products(from ∆E are shown
= 3.95 in for
± 0.98 Figure
samples3. The change
treated at 30%infor
color of the sam
30 min
was
to statistically
lowest color change ∆E = 3.35
significant (from
± 0.52ΔE for= samples
3.95 ± 0.98 for samples
treated at 90% fortreated at 30%5).for 30 m
60 min (Table
As the difference
lowest in the ΔE
color change color of the± samples
= 3.35 0.52 fortreated
samples during 30 and
treated 60 min
at 90% fortreatments
60 min (Table 5
at 90% amplitude was not statistically significant, a shorter processing
the difference in the color of the samples treated during 30 and 60 min treatments time seems to be at
more suitable. However, compared to the duration of ultrasound pre-treatment, it can be
amplitude was not statistically significant, a shorter processing time seems to be m
observed that the dried pumpkin was lighter (L*) after 45 and 60 min than after 30 min
suitable.
of sonication.However, compared
These results could betoexplained
the duration
by the offactultrasound pre-treatment,
that the ultrasound treatmentit can b
served
leads that the dried
to cavitation, whichpumpkin was lighter
causes a structural change(L*)in after 45 andresponsible
the enzymes 60 min than after 30 m
for the
sonication.brown
undesirable These results
color couldoxidases),
(polyphenol be explained by the fact
and consequently that the
inhibits thebrowning
ultrasoundof treatm
the pumpkin. The relation of ultrasonic parameters to the drying time
leads to cavitation, which causes a structural change in the enzymes responsible is presented in Table 6. fo
As expected, the drying time without ultrasound treatment was the longest (452 min), and
undesirable brown color (polyphenol oxidases), and consequently inhibits the brow
it can be observed that each ultrasound parameter tested significantly reduced the drying
of the pumpkin. The relation of ultrasonic parameters to the drying time is presente
time. A possible consequence of the mechanical and thermal effects of cavitation on all
Table 6.
treated As expected,
samples the drying
is the change time without
of the pumpkin matrix andultrasound treatment
consequently was the longest
the enlargement
min),
of and itItcan
the pores. alsobe observed
leads that each
to a decrease in theultrasound
adhesion of parameter
water molecules tested significantly
bound to the red
thewalls
cell drying[38].time. A possible
Numerous studies consequence
have reported that of the mechanical
cavitation phenomenaand cause
thermal effects of ca
a change
in the on
tion structure of the samples
all treated product and in this
is the way facilitate
change the faster removal
of the pumpkin matrix of moisture
and consequently
from the product. Liu et al. reported how the microstructure of purple-fleshed sweet
enlargement of the pores. It also leads to a decrease in the adhesion of water mole
potatoes changed after ultrasonic treatment, showing more microchannels and expanded
bound to the
intercellular cell Chao
spaces. wallset[38]. Numerous
al. also confirmed studies have reported
that ultrasound that significantly
pretreatments cavitation phenom
cause a change
accelerated in the
the drying ratestructure
of seed-usedof the product
pumpkin dueand in this waydestruction
to cell-structure facilitate [46–49].
the faster rem
A larger number of larger pores also leads to an increased mass transfer of water during
drying and shortens the drying time.
of moisture from the product. Liu et al. reported how the microstructure of purple
sweet potatoes changed after ultrasonic treatment, showing more microchannels
panded intercellular spaces. Chao et al. also confirmed that ultrasound pretreatm
nificantly accelerated the drying rate of seed-used pumpkin due to cell-structure
Processes 2023, 11, 469 tion [46–49]. A larger number of larger pores also leads to an increased mass tra
8 of 13
Figure3.3.Dried
Figure Driedpumpkin
pumpkin slices.
slices. (A–C)—30%
(A–C)—30% amplitude,
amplitude, 30, 45 30,
and4560and
min60 min processing
processing time; time
90% amplitude, 30, 45 and 60 min, respectively.
(D–F)—90% amplitude, 30, 45 and 60 min, respectively.
Table
Table Relationship
5. 5. between
Relationship ultrasonic
between parameters
ultrasonic and color change
parameters in samples.
and color change in samples.
US Power/% Sonication Time/min Total Color Change/∆E
US Power/% Sonication Time/min Total Color Change/ΔE
30 30 3.95 ± 0.98a
3030 45 30 3.95 ± 0.98a
4.11 ± 1.19b
3030 60 45 3.87 ± 0.55a
4.11 ± 1.19b
6030 30 60 4.26 ± 0.12b
3.87 ± 0.55a
60 45 4.18 ± 1.07b
6060 60 30 4.26 ± 0.12b
4.17 ± 1.12b
9060 30 45 4.18 ± 1.07b
3.63 ± 0.58a
90 45 3.40 ± 0.57c
90
60 60
60 4.17 ± 1.12b
3.35 ± 0.52c
90
abc—different superscript letters within columns30
are significantly different (p < 0.05). 3.63 ± 0.58a
90 45 3.40 ± 0.57c
Table 6. Relationship between the ultrasonic parameters and drying time.
90 60 3.35 ± 0.52c
US Power/%
abc—different Sonication
superscript Time/min
letters within Drying Time/min
columns are significantly different (p < 0.05).
0 0 451.67 ± 7.64a
30 30 361.67 ± 2.89b
The 30
statistical analysis of45the studied ultrasound parameters, shown in Figu
356.66 ± 2.89c
vealed that
30 the shortest drying 60time was obtained at 351.67
a maximum
± 2.89c ultrasound amp
90% for 4560 min. With these parameters,
30 the water content
358.33 ±in the samples after dry
2.89b
8%, which 60 is within the expected
45 346.67 ± 2.89c
range. Further increasing the processing time
60 60 343.33 ± 2.89c
statistically significant effect on the drying time nor caused an additional redu
90 30 349.00 ± 5.00d
water content.
90 45 322.33 ± 2.89e
90 60 320.67 ± 2.89e
Table 6. Relationship
abc—different between
superscript letters the ultrasonic
within columns parameters
are significantly different (p <and
0.05).drying time.
USstatistical
The Power/% analysisSonication Time/min
of the studied DryinginTime/min
ultrasound parameters, shown Figure 2,
revealed that0the shortest drying time was0 obtained at a maximum ultrasound451,67amplitude
± 7,64a
of 90% for 45 min. With these parameters, the water content in the samples after drying
30 30 361.67 ± 2.89b
was 8%, which is within the expected range. Further increasing the processing time had
30significant effect on the drying
no statistically 45 356.66
time nor caused an additional ± 2.89c
reduction in
water content.30 60 351.67 ± 2.89c
One factor that had an impact on the longer drying times that correlated with the longer
60 30 358.33 ± 2.89b
processing times was the initial greater mass of water after processing, and consequently,
before drying.60This may be related to the45
phenomenon of water penetration346.67
into the±cellular
2.89c
60 60 343.33 ± 2.89c
90 30 349.00 ± 5.00d
the cellular structure of the samples due to disequilibrium processing (as in the ex
process where ultrasound is widely used). A higher water content of the sample
60 min treatment compared to a 30 or 45 min treatment may significantly incr
Processes 2023, 11, 469 drying time, and there is no significant difference between samples 9treated of 13 for
and 60 min , regardless of amplitude. Figure 2 shows the comparison of drying
untreated samples and samples treated with the optimum processing paramet
structure
evidentofthat the both
samples due to disequilibrium
constant rate and falling processing (as in thewere
rate periods extraction process
affected by the u
where ultrasound is widely used). A higher water content of the samples
treatment, confirming previous claims about the effects of cavitation on the matrix after a 60 min
treatment compared to a 30 or 45 min treatment may significantly increase the drying
ing the microstructure, and increasing mass transfer rates. The optimal paramete
time, and there is no significant difference between samples treated for 45-min and 60 min,
mined for
regardless of ultrasonic treatment
amplitude. Figure arethe
2 shows consistent
comparison with the results
of drying time forofuntreated
other studies o
sonic drying.
samples and samplesSoquetta
treatedet with
al. show that ultrasonic
the optimum processingpretreatment
parameters. Itsignificantly
is evident cha
that both time
drying constantof rate and
beets duefalling rate influence
to the periods were ofaffected by the ultrasonic
the released mechanical treatment,
and therma
confirming previous claims about the effects of cavitation on the matrix, changing the
on the structure of the beets [46]. Jarahizadeh et al. showed that the application
microstructure, and increasing mass transfer rates. The optimal parameters determined for
sound has
ultrasonic a significant
treatment effectwith
are consistent onthetheresults
constant rate
of other period
studies during drying,
on ultrasonic drying. whic
related et
Soquetta toal.the increase
show in the mass
that ultrasonic diffusion
pretreatment rate duechanges
significantly to the the
enlarged pores
drying time of caused
beets due to the influence of the released mechanical and thermal
itation [49]. This phenomenon, caused by cavitation bubbles, results from energy on the structure of the fo
the beets [46]. Jarahizadeh et al. showed that the application of ultrasound
of microchannels and potential changes in the cell membrane and proves to be int has a significant
effect on the constant rate period during drying, which is also related to the increase in the
when
mass large amounts
diffusion rate due to of
thewater
enlarged need tocaused
pores be removed from[49].
by cavitation pumpkins or other fruits a
This phenomenon,
etables
caused by[50].
cavitation bubbles, results from the formation of microchannels and potential
changes in the cell membrane and proves to be interesting when large amounts of water
need
3.3. to be removed
Artificial fromNetworks
Neural pumpkins or other fruits and vegetables [50].
After Neural
3.3. Artificial testing different
Networks transfer functions, both neural networks were obtain
multilayer perceptron
After testing with the
different transfer BFGS training
functions, algorithm.
both neural networks wereThe ANN-1 network for
obtained using
multilayer
parameters perceptron
(90% forwith
45the BFGS
min) trainingof
consists algorithm.
10 hidden Theneurons,
ANN-1 network
with aforvalidation
optimal perfo
parameters (90% for 45 min) consists of 10 hidden neurons, with a validation
of 0.999991. The mean square error was 9.02 × 10 . It is evident that the MSE w
−6 performance
of 0.999991. The mean square error was 9.02 × 10−6 . It is evident that the MSE was much
lower compared to the Weibull model, as shown in Figure 4, indicating a better
lower compared to the Weibull model, as shown in Figure 4, indicating a better fit than any
any
of the of the analyzed
analyzed mathematical
mathematical models. Thismodels. Thiswith
is consistent is consistent with studies
studies by various authors by var
thors who have compared ANN with empirical models [51,52].
who have compared ANN with empirical models [51,52].
Figure
Figure 4. 4. Comparison
Comparison of fitting
of fitting of ANN-1
of ANN-1 andmodel
and Weibull Weibull modelvstopredicted
to observed observed vs predicted
values. va
The ANN-2 network, consisting of 15 neurons in hidden layers, had a performance
of 0.999987. The mean square error was 8.03 × 10−5 . It can be concluded that artificial
neural networks can be successfully used to model the drying process in combination with
ultrasound pretreatment. Moreover, both ANNs (Figures 4 and 5) were significantly more
accurate than the standard empirical models tested. It should be taken into consideration
The ANN-2 network, consisting of 15 neurons in hidden layers, had a perfo
of 0.999987. The mean square error was 8.03 × 10−5. It can be concluded that artificia
networks can be successfully used to model the drying process in combination wi
Processes 2023, 11, 469
sound pretreatment. Moreover, both ANNs (Figures 4 and 5) were significantly 10 of 13
m
curate than the standard empirical models tested. It should be taken into consi
that empirical models such as Weibull were based on only one set of process par
while
that the significantly
empirical models such better ANN-2
as Weibull network
were based considered
on only one set of all process
process parameters a
parameters,
This the
while shows that ANN-2
significantly can successfully
better ANN-2 predict
network considered allthe effects
process of all tested
parameters process v
as inputs.
This shows that ANN-2 can successfully predict the effects of all tested
on the drying time/moisture ratio, thus eliminating the need for multiple mod process variables on
the drying time/moisture ratio, thus eliminating the need for multiple models that could
could become useless even with minor changes in the drying process. Due to the
become useless even with minor changes in the drying process. Due to the minimal errors
errors
and R2 >and
0.999,Rboth
2 > 0.999, both ANN models can replace mathematical models for ul
ANN models can replace mathematical models for ultrasonic drying
drying
of pumpkinof slices,
pumpkin slices,
regardless regardless
of the of the process
process parameters used. parameters used.
Figure
Figure 5. 5. Fitting
Fitting of ANN-2
of ANN-2 to experimental
to experimental data. data.
4. Conclusions
4. Conclusions
The drying of pumpkin pulp using ultrasonic pretreatment shows that increasing
The power
processing dryingbyofuppumpkin pulp using
to 90% significantly ultrasonic
reduces pretreatment
drying time. An increaseshows
in the that in
ultrasonic processing time negatively influences the drying process,
processing power by up to 90% significantly reduces drying time. An increase iso that prolonging
drying time beyond 45 min only leads to increasing energy costs. The performed analysis
trasonic processing time negatively influences the drying process, so that prolong
of the mathematical models shows that the Page model has the best fit for drying the
ing timesamples,
untreated beyond 45 min
while only leads
the Weibull model to
hasincreasing energy
the best fit for costs. The
the ultrasonically performed an
pretreated
the mathematical models shows that the Page model has the best
dried samples. This model can further be used as a basis for estimating drying parameters fit for drying
and potentially
treated for the
samples, design
while of Weibull
the ultrasonic model
drying processes or equipment.
has the best Color
fit for the change
ultrasonically pr
of samples was evident, but minimal. The lowest color change was obtained using optimal
dried samples. This model can further be used as a basis for estimating drying par
processing parameters. However, the best fit to the process parameters was obtained using
and
the potentially
artificial for the design
neural network, which wasof found
ultrasonic drying
to be more processes
accurate or equipment.
in predicting the effects Color
ofprocess
of samples was evident,
parameters but minimal.
on the drying process. The lowest color change was obtained using
processing parameters. However, the best fit to the process parameters was obta
Author Contributions: Conceptualization, S.K. and F.D.; methodology, A.N.G.; software, S.K. and
ing the artificial neural network, which was found to be more accurate in predic
F.D.; formal analysis, M.B.S. and A.N.G.; investigation, M.Š. and M.A.Š.; writing—original draft
effects ofS.K.
preparation, process parameters
and F.D.; onand
writing—review theediting,
drying process.
S.R.B. and M.B.S.; supervision, M.B.; project
administration, M.B.; funding acquisition, M.B. All authors have read and agreed to the published
version
Author of Contributions:
the manuscript. Conceptualization, S.K. and F.D.; methodology, A.N.G.; softw
and F.D.;
Funding: Theformal
work wasanalysis,
supported M.B.S. and A.N.G.
by the Croatian ; investigation,
Science M.Š.project
Foundation (Research and M.A.Š. ; writing
“Hybrid
drying and valorization of plant food waste and by-products”) IP-2019-04-9750-HYDRYBY.
nal draft preparation, S.K. and F.D.; writing—review and editing, S.R.B. and M.B.S
Institutional
vision, M.B. Review
; project Statement: Not applicable.
Boardadministration, M.B.; funding
acquisition, M.B. All authors ha
and agreed
Informed to Statement:
Consent the published version of the manuscript.
Not applicable.
Funding: The work was supported by the Croatian Science Foundation (Research project
drying and valorization of plant food waste and by-products”) IP-2019-04-9750-HYDRYB
Processes 2023, 11, 469 11 of 13
Data Availability Statement: The data that support the findings of this study are available from the
corresponding author, M.B., upon reasonable request.
Conflicts of Interest: The authors declare no conflict of interest.
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