Dynamic Automatic Batching System

Operating Manual

Zhengzhou Shunxin Engineering Equipment Co., Ltd.

 Contents
目录
一、 Introduction...........................................................................................................................................................1
1.1 Introduction to Control System................................................................................................................................ 1
1.2 System Hardware....................................................................................................................................................... 1
二 、 Operating Instructions......................................................................................................................................... 2
2.1 Production screen.......................................................................................................................................................2
2.2 Manual screen.............................................................................................................................................................3
2.3 Parameter screen........................................................................................................................................................4
2.4 Advanced parameters................................................................................................................................................ 5
2.5 Single machine debugging......................................................................................................................................... 6
2.6 Calibration screen...................................................................................................................................................... 7
 一、Introduction
Thank you for choosing our products. Before using this equipment, please read this manual carefully to
make the equipment work to the fullest extent.

1.1 Introduction to Control System

The operation control function of this equipment is divided into calibration control, manual control and
automatic control. The calibration control is divided into tare calibration and loading calibration.

(1) Manual control: Take effect when the manual automatic switch knob is in manual state. After the
equipment is installed, the commissioning personnel can check the operating conditions of the equipment by
manipulating various operating agencies. Manually control a given flow scale with a fixed speed frequency.
Under the condition of constant frequency, the equipment can run at a constant speed before it has the
conditions for calibration. Under certain specific conditions, manual control can also be used to achieve
production purposes.
(2) Scale calibration control: Take effect when the manual automatic switch knob is in manual state. After
the manual control is completed, the conditions for calibration are available. The scale calibration is
completed in two parts, tare calibration and load calibration. The specific calibration method will be
described in detail in the second chapter.
(3) Automatic control: Take effect when the manual automatic switch knob is in the automatic state. The
automatic control operation is mainly used for production. The automatic control shutdown modes are
divided into manual shutdown and automatic shutdown. In the production screen, if the user sets a value
greater than zero in the "given total output", the system defaults to automatic shutdown. When the current
production output reaches the set value, the system will automatically stop. When the set value in "given
total output" is zero, the system defaults to manual shutdown. After the system starts automatically without
intention, the system remains in operation until the user presses the stop button.

1.2 System Hardware

The electrical control part of the equipment is mainly composed of five parts, namely flow controller, load
cell, frequency conversion controller, speed encoder and touch screen intelligent terminal controller.

(1) Flow controller: It is the core control unit of the equipment, it stores the operation program of the
equipment, and controls the coordination among other operation units.
(2) Load cell: detect the current analog weight AD value of the conveying material equipment. Up to 6
pieces of 350Ω load cells can be connected to the flow controller.
(3) Frequency conversion controller: A device that receives the 0-10V voltage signal output by the flow
controller to drive the animal feed conveying equipment to amplify the driving signal and control the speed
of the conveying equipment.
(4) Speed measuring encoder: to detect the actual operating speed of the material conveying equipment. It
is fixed for NPN encoder detection.

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(5) Touch screen terminal: realizes the intelligent dialogue between man and machine. The operating data
of the device is displayed on the touch screen. The operator can also modify the operating data of the device
through the touch screen, making it easier to control the device.

二、Operating Instructions
2.1 Production screen
Current user
Manual/ level
Automatic
status
indication

1# 3# 4#
Controller
communication
failure,
2# normal

(1) Production screen

After power-on, the production screen is displayed. After logging in, the user can perform various operations
within the authority. The user can set "given total flow", "given total output", "proportion", "output" Clear",
"Clear Alarm".

Given total flow: that is, the total flow value after a variety of materials are mixed, picture 1 shows 30T/h,
and the flow value of each material is automatically calculated through the ratio. 1#The ratio is 20%, such as
1# The flow value should be: 30T/h × 20%=6T/h.

Given total output: If the user sets a value greater than zero in the "given total output", the system defaults to
automatic shutdown mode. When the current production output reaches the set value, the system will
automatically stop. When the set value in "given total output" is zero, the system defaults to manual
shutdown mode. After the system is automatically started without intention, the system is always in
operation until the user presses the stop button.

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2.2 Manual screen

2# Conveying
equipment is in
operation

Set
running
speed

(2) manual screen

In the manual screen, you can set the operating frequency of each conveying equipment. As shown in Figure
2, the 2# conveyor is in operation at a speed of 20 Hz.

When the running indicator light shows green, it means that the conveyor is running. The color change of
the indicator light is determined by the feedback signal of the speed measuring encoder. Therefore, when the
conveyor is actually running, but the indicator shows a red stop status, you should check the speed
measurement. Whether the encoder is damaged.

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2.3 Parameter screen

Click to switch
shutdown mode

(3) Parameter setting screen

In the parameter setting screen, you can set face length parameters, time detection parameters, speed
parameters and select working modes according to production needs.

(1) Real-time AD value: The real-time analog weight AD value of the material conveyor is measured by the
load cell, which reflects the current amount of material on the conveyor. The larger the AD value, the more
current material.
(2) Tare weight value: it is automatically obtained after the scale is calibrated, which represents the analog
weight AD value when the conveyor has no material output.
(3) Calibration coefficient: It is automatically obtained after calibration. This coefficient affects the
measurement accuracy of the scale. When calibrating the scale, strictly follow the calibration steps.
(4) Start-up delay: When multiple flow scales are used in conjunction, the material cannot be mixed well
and uniformly due to the distance of the placement position of the conveyor within a period of time after the
start-up. After setting the start-up delay time of each conveyor, Can solve this problem. When the delayed
start is not required, set the delay time of all conveyors to "0". After the system is started, all conveyors will
start output at the same time.
(5) Flow rate lower limit %: Each material corresponds to a flow rate lower limit ratio value, which is used
to calculate whether the current conveyor is at the lower limit and lack material alarm.
(6) Flow lower limit T/h: Each material corresponds to a lower flow limit, which is used to calculate
whether the current conveyor is in the lower limit and lack of material alarm. The calculation method of the
lower limit of flow: lower limit of flow T/h=given Total flow T/h × ratio% × lower limit of flow%
(7) Lack of material delay s: Lack of material delay is used in conjunction with the lower limit of flow.
When it is detected that the current flow value of the conveyor is continuously lower than the lower limit of
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flow, and the duration exceeds the lack of delay time, the system stops running and sends out Material
shortage alarm prompt! When the value is set to zero, the lack of material alarm function is closed.
(8) Stop delay: When the user presses the system stop button, multiple conveyors will stop at intervals in
sequence, and the stop sequence is 1#, 2#, 3#...The main belt will stop at the end
(9) Main belt stop delay: When the user presses the system stop button, the main belt will stop with a delay.
When it is set to zero, the delay time will not be executed.
(10) Stop mode: The stop mode is used in conjunction with the given total output. When the stop mode is
selected as automatic stop, the system will automatically stop when the current total output cumulative value
reaches the given total output value. When the stop mode is selected as manual stop, you need to press the
system stop button to stop.

2.4 Advanced parameters

(4) Advanced parameter screen

In the advanced parameter screen, the user can view and modify the advanced parameters of the
corresponding scale by setting different scale numbers.
(1) Non-metering area: Under normal circumstances, the value is zero and no change is required. In some
special production places, when the conveyor is running with no load, a small error flow value is generated
due to vibration or other reasons. The error measurement can be eliminated by setting this value. The setting
value is not too large, and the wrong measurement value can be eliminated.
(2) P parameter: It is the proportional link, used to control the intensity of adjustment. The larger the P, the
more adjustments are made each time. If it is too large, the overshoot will increase, the number of
oscillations will increase, the adjustment time will be longer, and the dynamic performance will deteriorate;
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 The less adjustment each time, the slower the adjustment. Adjusted according to site conditions, the initial
value is 500.
(3) I parameter: It is the integral link, used to eliminate the steady-state error of step input. A simple
proportional link has a steady-state error, that is to say, from one stable state to another stable state, the
proportional link will have a certain error. If the integration time is too small, its cumulative effect will
worsen the dynamic performance of the system output and increase the overshoot; if the integration time is
too large, the speed of eliminating steady-state errors will be too slow, and the value of the integration time
should be moderate. Adjust according to site conditions, the initial value is 1000.
(4) D parameter: is the differential link. It has the characteristics of leading and predicting. Before the
overshoot has appeared, it can give a control effect in advance, which can offset the influence of lagging
factors. Proper differential control can reduce the overshoot and increase the stability of the system. The
longer the derivative time, the stronger the derivative action. If the derivative time is too large, the system
will fluctuate when the error changes rapidly. This control system is a lagging system, and the parameter
must be greater than the D parameter, otherwise I will cause adjustment oscillations, generally adjust the P
and I parameters, the parameters do not need to be adjusted, the initial value of D is 500.
(5) Initial frequency: Each conveyor is set with an initial frequency during automatic operation. When the
system performs PID adjustment, it is automatically adjusted from the initial frequency, so the initial
frequency set should be close to the actual frequency during actual production. , Which can save the
automatic adjustment time after the system starts.

2.5 Single machine debugging

(5) Single machine debugging screen

In the single machine debugging screen, the communication station number of the flow controller can be set,
and only one controller must be powered at the same time to successfully set it.

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Tips: Under non-special circumstances, it is not recommended that users operate this setting. Each
controller has been set before leaving the factory. After this operation goes wrong, the system will not work
normally!

2.6 Calibration screen

Set the scale Set running
number speed frequency

(6) Calibration screen

The scale function must be performed in manual mode. The steelyard process affects the measurement
accuracy of the system. Please read the calibration instructions carefully.

(1) Current scale number: You can check the current data of each scale by switching the serial number of the
scale. The running data of scale 2# is displayed on the screen.
(2) Given frequency: set the operating speed of the scale, according to the proportion of the scale and the
current material of the scale, so as to appropriately set the calibration speed frequency of the scale.
(3) Tare calibration: In the screen, the left frame is the tare calibration operation. After setting the scale
number and running frequency, set the time value that the scale needs to run to ensure that the scale is in no-
load state, click "start" in the tare box, and the conveyor starts to start the run button at the given frequency
and speed, and the run time It will stop automatically when it arrives, and the tare is finished, the system will
automatically calculate and update the tare coefficient value. During the tare process, after pressing the
"Stop" button at any time, the conveyor will stop running, and the weight removal coefficient will not be
updated.
(4) Load calibration: In the screen, the right frame is the load calibration operation. After setting the scale
number and operating frequency, prepare the weights for the scale or the weighed standard materials, such
as 100Kg. After clicking the "Start" button, the conveyor starts to run at the given speed and frequency, and
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at the same time accumulates the weight of the material conveyed by the conveyor, and all the prepared
weights or materials are put into the conveyor one after another. When the conveyor loads all the weights or
materials After the conveying is completed, the system will stop the accumulated weight value. At this time,
press the "Stop" button to stop the conveyor operation, and fill the actual blanking amount into the "Actual
blanking", for example, fill in "100" Kg in the screen, and the system will The calibration coefficients are
automatically calculated and updated, and the load calibration ends. By repeating the operation two to three
times, the calculation accuracy of the system is higher.