Railway Cables
Railway Cables
TABLE OF CONTENTS
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A-2Y(L)2Yv S(H45) ……………………………………………………………………………………… 059
France RATP Railway Standard
Urban Intercity Main Lines
ZPAU & ZPAU-SH Main Signalling Cables (AC Electrified Lines)…………………………………… 061
ZPFU & ZPFU-SH Main & Local Signalling Cables (Ordinary Non-Electrified or DC Electrified Lines)…… 063
ZPGU Local Signalling Cables (Ordinary Non-Electrified Lines)…………………………………… 065
ZCO3 Main Signalling Cables (AC Electrified High Speed Lines)…………………………………… 067
Urban Subway
K23 LSZH Subway Signalling Cables for Metro/Local Trains/Tramlines…………………………… 069
K24 LSZH Subway Signalling Cables ………………………………………………………………… 071
K13 PVC Subway Signalling Cables for Metro/Local Trains/Tramlines…………………………… 073
Digicode 30KHz Indoor Signalling Cables …………………………………………………………… 075
Inductive Loop Cable……………………………………………………………………………………… 077
Spain Railway Standard
EAPSP nx4x0.9/1.3/1.4…………………………………………………………………………………… 078
CCPSSP-FR0.3 nx2x0.9/1.4…………………………………………………………………………… 081
CCPSSP-FR0.1 nx4x0.9/1.4…………………………………………………………………………… 083
CCPSSP-R-FR0.1………………………………………………………………………………………… 085
CCTSST-FR0.1 nx4x0.9/1.4……………………………………………………………………………… 087
CCTSST-FR0.3 nx4x1.4………………………………………………………………………………… 089
Belgium Railway Standard
SXCAV & SXCAG Signalling Cables …………………………………………………………………… 091
Swiss Railway Standard
SW-CLT Switching Centre Cables……………………………………………………………………… 093
UK Network Rail Standard
Twin Datalink Cable……………………………………………………………………………………… 095
Balise Cables
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Caledonian Railway Cables TABLE OF CONTENTS
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33KV LSZH Power Cables to BS 6622/BS 7835……………………………………………………… 172
1800V DC Positive Traction Cables…………………………………………………………………… 174
300V DC Negative Traction Cables…………………………………………………………………… 176
Ordering Information
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European Signalling System for
Caledonian Railway Cables
Rail Industry
ÔÔ What is ERTMS
The European Rail Traffic Management System has been defined in 3 levels
55 ERTMS Level 1:
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The train will stop and wait and will not
pass the balises until the signal turns
from red to green
Lineside Encoder
Units
Track Circuit
Eurobalises
A. Eurobalises
- Overlay to Existing Signalling System.
- Movement Authorities through Eurobalise.
- Train Integrity & Position by Track Circuit.
Lineside Encoder
Units
Track Circuit
Infill Loop
Eurobalises
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European Signalling System for
Caledonian Railway Cables
Rail Industry
Interlocking
o
Track Circuit
Eurobalises
Eurobalises
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Electrification System for Rail Industry
The electric railway needs a power supply that the trains can
access at all times. Transmission of power is always along the track
by means of an overhead wire (catenary) or at ground level, using an
extra, third rail laid close to the running rails. AC systems always use
overhead wires, DC can use either an overhead wire or a third rail;
both are common.
The railway electrification system supplies electrical energy to
the trains at different voltages which include 600V DC, 750V DC,
1500V DC, 3000V DC, 15KV AC 16⅔Hz & 25KV AC 50Hz. The lower
voltages are often used with third or fourth rail systems and voltages
above 1000V are normally limited to overhead wiring for safety reasons. 750 volt DC third rail supply has been used
extensively in UK for trains running up to 145 km/h, which is about its limit for speed.
25KV AC is the preferred system for high-speed and long distance railways, commonly adopted in Europe, India and
United States. DC system is the preferred option for shorter lines, urban systems and tramways. 1500V DC is commonly
used in Netherlands, Japan, India, France, New Zealand and United States, 3000V DC is commonly used in Belgium,
Italy, Spain, Poland and south Africa.
While use of a third rail does not require the use of DC, in practice all third-rail systems use DC because it can carry
41% more power than an AC system operating at the same peak voltage. Third rail is more compact than overhead
wires and can be used in smaller-diameter tunnels, an important factor for subway systems. DC systems are limited to
relatively low voltages, and this can limit the size and speed of trains and the amount of air-conditioning the trains can
provide. This may be a factor favoring overhead wires and high voltage AC, even for urban usage. In practice the top
speed of trains on third-rail systems is limited to 100mph (160km/h) because above that speed reliable contact between
the shoe and the rail cannot be maintained. Besides the third rail, fourth rail system may be adopted, as found in the
London Underground. The additional rail carries the electrical return that on third rail and overhead networks is provided
by the running rails. On the London Underground, a top contact third rail is beside the track, energized at +420V DC and
a top contact fourth rail is located centrally between the running rails at -210V DC, which combine to provide a traction
voltage of 630V DC.
As a global supplier, Caledonian offers extensive range of copper and fiber cables in three key economic sectors:
infrastructure, industry and building. Our cables are used in rolling stock, railway infrastructure, energy and telecom
networks, automobiles, shipboard, oil, mining & petrochemical, windmill applications, etc. Caledonian has always been
at the forefront of meeting the requirement of the most advanced railway standards within the ERTMS. The ERTMS
requires high levels of EMC performance. Caledonian signaling and control cables are designed and built to comply with
such EMC requirements, with the use of special insulation and sheath materials with different screening designs.
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Caledonian Railway Cables Basic Design for Railway Cables
Caledonian designs a wide range of signaling and control (branded as RAILSIG), power (branded as RAILFEEDER),
coaxial (branded as RAILCOX), fiber optic (branded as RAILOPTICS) and databus cables (branded as RAILDATA)
specially adapted to rail environments, providing enhanced fire performance, oil resistance and flexibility. In rail sections
including the station, trackside and tunnel, virtually all the cables have to be halogen free, as well as fire retardant, and
assure low toxicity and minimal smoke to enhance survival, fire fighting and emergency operations.
Caledonian covers wide area network for main line, metropolitan area network for subway, light rail and intercity
arrival/departures, and station range cable for efficient rail management. Caledonian can provides optic fiber for both
analogue and digital railway applications such as (ESTMS/ETCS). Caledonian can also offer reliable cables to power the
trackside equipments and provide low frequency communications.
Copper multicore, multipair and multiquads are used for signalling and control cables. Caledonian signalling and
control cables guarantee electromagnetic immunity critical for communications from catenaries and current rail. They
are designed to survive along the track, resistant to high temperatures, humidity, oil and ultra violet light. They have
high dielectric strength, and come in Low smoke halogen free and fire retardant versions suitable for tunnels, stations
and platforms. The cables can be customized to provide different reduction factor, special fire performance sheathing
and specific color coding. Caledonian signalling and control cables exhibits exceptional performance because of special
manufacturing process, choice of suitable insulation and sheathing materials for the rail environments.
Caledonian railway cables offer Rail authorities and operators, contractors a wide range of cable solutions, which may be
one of the world’s most comprehensive and technologically advanced answers to rail industry.
Caledonian has developed railway cables that meet the challenges posed by railway industry for low smoke and
toxicity, even in a system that has the stringent requirement in the world. London Underground, a thriving railway system
that carries a billion passengers in a year, also lay claim to be the oldest train system in the world. The first underground
railway to operate electric train, it is usually referred to as a tube, thanks to the shape of the tunnel far below the street
level. Built in late 1800s, the long tunnels were not designed for optimum fire safety. In fact, the long sections are designed
without exits. As a result, if a fire began inside the tunnels, smoke and fumes will overwhelm the passengers, who would have
no ready means of escape. Therefore, extreme precautions are taken to prevent the occurrences of fire smoke, fume and toxic
vapor, which is one reason the system standard for smoke and toxicity is the most stringent of any rail systems in the world.
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-Weathering testing indicates 20-years UV resistance.
-Can be crosslinked via dry silane or e-beam technology to achieve high temperature resistance.
Caledonian railway cables can be designed to offer an extremely wide operating temperature range of +125℃ down to -60℃ ,
a very low smoke density and are always classified as short circuit cable and earth fault-proof cables
rK
0.7
ZCO3 ZPAU
0.6
0.5
0.4
0.3
ZPAU
0.2
ZCO3
0.1
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Caledonian Railway Cables Basic Design for Railway Cables
ZCO3- Anti Induction Cables with two helically applied steel tapes (electromagnetic shield) and copper tapes
(electrostatic shield)
In a theoretical and simplified way, this factor is equal to |R/Z|, R being the linear D.C. resistance of the metallic
sheath and Z its linear impedance Z= r + jLω at the frequency ω/2π (generally 50Hz). The minimum value of the rk factor
is obtained by decreasing R using screen with a high conductivity (such as copper) and by increasing L (and Z) choosing
a screen with a high magnetic permeability (such as steel).
55 Armoured Main Signalling Cables for non electrified lines or 1500V DC Lines (ZPFU Series)
The armoured ZPFU cables are used for the main circuits of 1500V DC electrified lines.
55 Armoured Main Signalling Cables for 25KV AC electrified lines (ZPAU Series)
These cables are called“Anti induction cables”which are recommended for use in the main circuits of electrified
lines in 25KV A.C. They are designed with improved protection against induction according to the following principle:
when a telecommunication line is affected by electrical and magnetic fields resulting from the power supply voltage of the
catenaries (25KV A.C.), there is an electromotive force induced between conductors and earth. The anti induction cables
include several layers of metallic screens (copper and steel) to provide a very efficient protection against interferences.
55 Armoured Main Signalling Cables for High Speed Train lines (ZCO3 Series)
The basic application of ZCO3 cables is for the carrier current signal system of high speed train line (TGV). Due to
an increase in the induction screen thickness and the steel armor, their anti induction protection is much higher than the
ZPAU Series cables.
55 Equipment Cables for Control Centers (ZUG/SUG/ZUT, CV/CVZ & SCG Series)
ZUG/SUG/ZUT are equipment cables installed in traffic control centre or trackside equipment shelter, used for indoor
interconnection between the computer devices and railway network equipment. ZUG & ZUT are multipair equipment
cables and SUG are multicore equipment cables. CV/CVZ cables are used as cabling wires for the relays and electronic
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equipment. The cables are suitable for use only in Optical Control Panel (OCP) wiring. The SCG cables are designed for
connect the equipment centre to the device concerned. The cables are used as local control or power supply cables for
trackside and between the rail equipments.
55 K23 Cables
K23 are main armored LSZH multiquad signalling cables for metro local train and tramlines. They are designed
for remote controls and teletransmissions in underground railway networks. The cables are used for digicode cable
signaling, being laid in channel, cable tray, or on hook supports, along suburban railway lines, electrified at maximum
1500V DC. The cables have aluminium moisture barrier, double steel tape armour and LSZH sheath.
55 K24 Cables
K24 are LSZH multipair signalling cables for metro local train and tramlines. They are designed for remote controls
and teletransmissions in underground railway networks. The cables are used for digicode cable signalling, being laid in
channel, cable tray, or on hook supports, along suburban railway lines, electrified at maximum 1500V DC u, b. K24 have
aluminium moisture barrier and LSZH sheath, with optional double steel tape armouring,
55 Digicode Cable
Digicode Cable are indoor railway signaling cables designed for transmission of track circuit digicode signals up to
30KHz in electrified lines, being installed in cable trays. The cables are covered by flame retardant LSZH sheath with
double layers of steel tapes, with low capacitance values.
55 A-2Y2YB2Y/A-2Y2Yv
The A-2Y2YB2Y and A-2Y2Yv cables are multicore signaling cables designed for transmission of service tensions
for DC electrified lines without induction protection. These cables can be offered with different capacitance values (115,
145 & 95nf/Km). A-2Y2YB2Y cables are offered with one helically applied steel tape (0.2-0.3mm) or two helically applied
steel tapes (0.1mm). A-2Y2Yv cables are unarmoured version.
55 AJ-2Y(L)2YDB2Y
AJ-2Y(L)2YDB2Y are multipair signaling cables designed for AC electrified lines with induction protection, suitable
for transmission of signals up to 90KHz in railway networks. With the combination of copper wires and either 0.5mm
or 0.8mm thick steel tape, the cables can be offered with different reduction factors (0.15, 0.35 and 0.55) and low
capacitance values of 45nF/km.
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Caledonian Railway Cables Basic Design for Railway Cables
55 A-2Y(L)2YB2Y/A-2Y(L)2Yv
A-2Y(L)2YB2Y & A-2Y(L)2Yv are multipair signaling cables designed for DC electrified lines without induction protection.
These cables can be offered with low capacitance values of 45nF/km. A-2Y(L)2YB2Y are offered with one helically applied
steel tape (0.2-0.3mm) or two helically applied steel tapes (0.1mm). A-2Y(L)2Yv cables are unarmoured version.
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ÔÔ Signalling & Control Cable to Spain Rail Standard
55 EAPSP
EAPSP are multicore and multiquad signaling cables without induction protection, which can be installed directly to
the ground. This is equivalent to A-2Y(L)2Y(SR)2Y according to VDE standard. The cables are equipped with moisture
barrier and corrugated steel tape armouring.
ÔÔ Eurobalise Cables
Purpose of the Eurobalise is to transmit a message to the On-Board equipment in order to advise the driver and the
On-Board ATP processing unit about the train positioning and the conditions of the track and traffic ahead, and hence
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Caledonian Railway Cables Basic Design for Railway Cables
take the appropriate actions for train speed and for the protection of the train
itself, passengers and infrastructure alike. The balise cables are used for the
Eurobalise and the balise transmission modules in the On-Board equipment.
The cables are flexible, resistant and have electromagnetic immunity for high
frequency communications which is a necessity for a radio based GSM-R traffic
management system.
These specialised balise cables are to be used in the upgrading of rail
network to meet ERTMS (European Rail Traffic Management System) requirements. The implementation of ERTMS
will facilitate higher-speed services and an increased number of connections on railways. The balise cables are advanced
copper signalling cables which will be installed along the tracks to carry vital information regarding train position, length and
number of wagons. This information will be used by the Automatic Train Control (ATC) system and relayed both to the driver
via transponders, otherwise known as "balises", and to the train control centre. The balise cables therefore play a vital role in
maintaining high levels of safety as the volume of rail traffic increases.
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France RATP. For direct burial application, brass tape armouring or Zetabon type corrugated steel tape armouring can be
offered against rodent attack.
55 Scada/Pilot Cables
The Scada/Pilot Cable are jelly filled 0.9mm multipair telephone cables complying with BS3573. These telecom
cables are suitable for modem based Supervisory Control and Data Acquisition systems (SCADA) operating in the
VF range 300 to 3000Hz. The SCADA system is radio-based and includes an integrated hardware/software system
that monitors and alarms on the power distribution, escalator status, elevator status, security intrusion, fare collection
intrusion, fire alarm etc.
The applicable standard is NR / PS / ELP / 27220 (formerly RT/E/PS/0034) for UK Network Rail.
55 Radiating Cables
The radiating cables are another form of coaxial cables to provide a tuned bi-directional desired leakage effect
between transmitter and receiver. The cables are often used in underground, tunnels where an antenna is impossible.
These flexible perforated coaxial cables act like antenna in this confined environment. They are extremely important for
ESTMS/ETCS radio based system.
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Caledonian Railway Cables Basic Design for Railway Cables
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CSP sheath. Positive trackfeeder cables commonly used include 1x1000mm² (aluminium), 1x630mm² (copper) and
1x500 mm²(aluminium). Negative trackfeeder cables commonly used include 1x800mm² (aluminium), 1x500mm² (copper),
1x240mm² (aluminium), 1x161mm² (copper) & 1x150mm² (aluminium). The applicable standard is NR/PS/ELP/21101.
BS6360 and BS6899 for UK Network rail and NF-F5525 for France RATP.
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Caledonian Railway Cables Basic Design for Railway Cables
effectively to the areas most prone to the effects of snow and ice. The point heating cables consist of Class 5 flexible
tinned copper conductors, EPR (Ethylene Polypropylene Rubber) insulation and a PCP (Polychloroprene) sheath. These
heavy duty cables offer protection from abrasion and mechanical impact whilst maintaining flexibility to ease installation
and provide power and control in Points Heating systems. The applicable standard is NR/SP/ELP/40045 (formerly RT/E/
PS40045) and BS7919
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between neutral points of the impedance bonds mounted in track. DC
traction cables are designed for traction return for non electrical areas
or electrified areas using 1500DC traction.
DC traction cables are used as positive and negative cables for
railway system. Positive feeder cables connect the dc feeder circuit
breakers in the traction substation to the contact rail system. Negative
feeder cables are used to connect the rectifier negative bus in the traction
substations to the shunts at the running rail.
In normal traction area, the standard size is 120mmsq copper.
This may be provided by 608/0.5mm copper or 925/0.5mm (185 mmsq) aluminium. In heavy traction area, standard size
is 185mmsq copper. This may be provided by 962/0.5mm copper or 1525/0.5mm (300mmsq) aluminium.
DC traction cables are characterized by superior aging and stable electrical characteristics at high temperature,
extreme heat resistance and sunlight resistance, suitable for installation in damp locations inside the tunnels. They can
be used for direct burial or in ducts, subject to vibrations of train operation.
Conductor shall be anneal uncoated copper, concentric and round. An extruded semi conducting thermoset
compound shall be applied over the conductor. This conductor shield is firmly bonded to the overlying insulation with a
similar temperature coefficient of expansion as the EPR insulation. The EPR insulation can withstand oil, heat, stress and
extreme temperature, being moisture, chemical resistant and mechanically rugged. The cables shall have at least 3.9mm
or 155mil insulation thickness. The sheath shall be either crosslinked polyolefin low smoke zero halogen compound
or CSP. The LSZH or CSP sheath applied with this cable provides excellent resistance to mechanical abuse, flame,
weathering, most oils, acids and alkalines.
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Cables Used Along The Trackside Traffic Control Centre
TCC
(Intercity Railway) IT Room Emergency Handling Room
Clock Server Maintenance Room
DNC Server Network Center
1
Network Maintenance Server
Relay Room
2
Equipment shelter
7 3 4 5 13 14 15
1 2
Encoder 16 17 18 19 20 Fibre Channel Switch
Trackside Box
Trackside Channel
Trackside Box 10
10
6
Trackside Railway Cables (Intercity Railway)
6
11 12
Trackside
Tra ks de
e Equipment
Equipment
Caledonian Railway Cables
Rail
Cable Types Cable Code / Standards Cable Types Cable Code / Standards
Board Wiring Cables In Traffic Control 10 Signal Cables ZPFU (French Railway Standard)
1 CV/CVZ/CV-S/CVZ-S(French Railway Standard)
Center and Equipment Shelter
11 Point Heating Cables NR/SP/ELP/40045 Cables (UK Railway Standard)
Internal Connection Cables In Server
2 ZUG/ZUT/SUG (French Railway Standard)
& Control Room 12 Axle Counter Cables RT/F3 (UK Railway Standard)
ZPFU / ZPAU / ZCO3 (French Railway Standard)
K25 NFF55625 (French Railway Standard)
AJ-2Y2YDB2Y / A-2Y2YB2Y / A-2Y2YV / AJ-2Y(L)2YDB2Y 13 Track Feeder Cables
Multicore, Multipair or Multiquad Trackside RT/E/S21101 / EME-SP-14-025/SE908(UK Railway Standard)
3 A-2Y2Y(L)B2Y / A-2Y(L)2YV (German Railway Standard)
Signalling Cables
EAPSP / CCPSSP / CCTSST (Spanish Railway Standard) 14 Radiating Cables K26 (French Railway Standard)
SXCAV / SXCAG (Belgium Railway Standard)
15 DC Traction Cables
4 Trackside Medium Distance Telcom Cables MD4 / RT/ZHLS (UK Railway Standard)
16 FTN Screening Conductor Cables NR/PSTEL/31102 (BR1817) (UK Railway Standard)
ST2513BR/CT2243 / CT2242 (French Railway Standard)
5 Trackside Fibre Optic Cables
NR/PS/TEL/00014(UK Railway Standard)
Cables for Railway Application
17 Scada/Pilot Cables
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SCG (French Railway Standard)
6 Local Control and Power Supply Cables EME-SP-14-026 / SE260L /
BR880 / SE902 / SE1047 (UK Railway Standard) 18 Conduit Wires
SE774 / SE895 (UK Railway Standard)
7 Local Signal Cables ZPGU (French Railway Standard) BR7835 / BS6622 / NR/PS/00008 /
19 MV Power Cables
XKDT (UK Railway Standard)
8 Switching Centre Cables SW CLT (Swiss Railway Standard)
20 Loop Cables
SPFB (French KVB System)
9 Balise Cables
EUROBALISE SIF / EUROBALISE BGA (ERTMS System)
017
Cables for Railway Application
018
Cables Used Along The Trackside
(Urban Railway)
Metro Line / Light Rail / Rapid Transit / Subway / Tube / Underground
Camera
4
1 2 3 4 Control Room
6 7 8 9 To switches, sensons, lights 5
10 11 12 13
Cable Trays/Ducts/Hooks
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Trackside Railway Cables (Urban Railway)
Cable Types Cable Code / Standards Cable Types Cable Code / Standards
7 Scada/Pilot Cables
Cables Used In The Railway Station
5
1 3
Station Range Railway Cables
1 Lighting
PA Broadcast System
Control Room
Station
5
6
UP Help Points
1 3 4
DOWN
1 3
3
Caledonian Railway Cables
1
Platform
Lifts and Escalators
Railway Platform
Platform Screens and Doors
Fire Alarm
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Cable Types Cable Code / Standards Cable Types Cable Code / Standards
2 Coaxial Cables K26 (French Railway Standard) 7 Optic Fibre Cables K209A/B (French Railway Standard)
3 Data Cables K20&L120 (French Railway Standard) 8 Control Cables SE902 (UK Railway Standard)
4 Elevator Flatform Cables 9 Conduit Wires SE260L / SE774 / SE895 (UK Railway Standard)
019
Cables for Railway Application
RAILWAY SIGNALLING & CONTROL CABLES
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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are used as cabling wires for the relays and electronic equipments
in the Traffic Control Center and Trackside Equipment Shelter. The CV cables are
suitable for use only in Optical Control Panel (OCP) wiring.
ÔÔ Standards
● SNCF CT 500
ÔÔ Construction
● Conductors: Class 5 stranded tinned
Polymide Sheath
copper (for flexible wires CV-S & CVZ-S type),
class 1 solid tinned copper (for stiff wires CV & Solid/Stranded Tinned Copper Conductor
2
CVZ),0.5/1.0/2.5/6.0 mm cross section.
PVC Insulation
● Insulation: White (for CVZ type)/coloured
(for CV type) unleaded PVC.
● Sheath: Coloured polyamide outer sheath (for CVZ & CVZ-S type).
CV-S/CVZ-S
No of Strands/ Strand Diameter No/mm 16/0.2 32/0.2 50/0.25 84/0.3
Nominal Cross Section Area mm2 0.5 1.0 2.5 6
Maximum Conductor Resistance (DC) Ω/km 40.1 20.0 8.21 3.39
Operating Voltage V 750
CV-S/CVZ-S Cables
Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Conductors mm mm kg/km
16/0.2mm conductor, 1.6mm Insulated wire
RS/CV-S-075-Y-1C0.5S 1 - - 6.8
RS/CVZ-S-075-Y-1C0.5S 1 0.35 2.3 7.6
32/0.2mm conductor, 2.1mm Insulated wire
RS/CVZ-S-075-Y(4Y)-1C1S 1 0.2 2.5 13.5
RS/CVZ-S-075-Y(4Y)-1P1S 1P 0.2 2.5 28.2
50/0.25mm conductor, 3.0mm Insulated wire
RS/CVZ-S-075-Y(4Y)- 1C2.5S 1 0.2 3.4 29.3
84/0.3mm conductor, 4.2mm Insulated wire
RS/CVZ-S-075- Y(4Y)-1C6S 1 0.2 4.6 60.1
450/750V
0° e
Abrasion Resistant to High Weather Resistant Mineral Oil Rated voltage Flame Retardant
Retardant Temperature Resistant NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are used as cabling for the relays and electronic equipments
in the Traffic Control Center and Trackside Equipment Shelter. The cables are
suitable for indoor interconnection of railway network equipments.
ÔÔ Standards
● SNCF CT 455
FRPVC/LSZH Sheath
Stranded Tinned Copper Conductor
ÔÔ Construction
PVC Insulation
● Conductors: Class 5 stranded tinned copper,
Twisted Pair
1 mm2 or 0.38 mm2 cross section.
Non Hygroscopic Tape
● Insulation: Coloured PVC.
● Cabling Element: Pairs (for ZUG/ZUT)/Cores (for SUG).
● Core wrapping (optional): Plastic tape(s) with overlapping.
● Screen (optional): Tinned copper braid for electrostatic protection (only for ZUT type)
● Sheath: Black FRPVC compound. LSZH option can be offered upon request.
SUG Cables
Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Conductors mm mm kg/km
32/0.2mm conductor,2.09mm Insulated wire
RS/SUG-075-YY-3C1S 3 0.7 8 73
ZUT Cables
Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code Number of Pairs
mm mm kg/km
32/0.2mm conductor,2.09mm Insulated wire
RS/ZUT-075-YY-2P1S 2 0.7 9.5 122
RS/ZUT-075-YY-6P1S 6 0.7 13.5 276
RS/ZUT-075-YY-12P1S 12 0.7 17.5 445
450/750V
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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed as local control or power supply cables for trackside
and between the rails equipments inside the equipment shelter.
ÔÔ Standards
● SNCF CT 466
ÔÔ Applications
The cables are designed for transmission of service tensions up to 600 VDC /
420 Veff AC100Hz in railway signalling networks, and are suitable for installation in
ducts or laying directly into the ground.
ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y
ÔÔ Construction
PE Sheath
● Conductors: Solid annealed copper, 0.9, 1.4 Solid Copper Conductor
or 1.8 mm nominal diameter. Copper Wire
● Insulation: Solid polyethylene. Solid PE Insulation
Non Hygroscopic Tape
● Stranding: Single conductors are helically
Inner PE Sheath
stranded in concentric layers. Cables from 14
Extra Perforated Insulated Conductor
conductors on have two extra conductors of 0.5mm Double Steel Tapes
with perforated insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: Low density polyethylene.
● Electrostatic Shield: One layer of helically applied copper wires (0.9, 1.2, 1.4 or 1.8mm).
● Electromagnetic Shield: Two helically applied steel tapes (0.5 or 0.8mm thick, depending on required reduction
factor)
● Outer Sheath: Low density polyethylene.
ÔÔ Type Codes
AJ- outdoor cable
2Y solid PE conductor insulation
2Y inner PE sheath
D copper wire concentric screen
B steel tape armor
2Y outer PE sheath
S signal cable
LG layer stranding
H (n) operating capacity
026 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
Multicore Signalling & Control Main Cables for Trackside German Railway Standard
027
AJ-2Y2YDB2Y n x1x 1.4/1.8 S(H145)
Number of Nominal Sheath Thickness Nominal Overall Nominal
Cable Code conductors mm Diameter Weight
(n) Inner Outer mm kg/km
1.4mm conductor, 2.2mm Insulated wire rk 601 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R6 10 1.3 1.2 21 670
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R6 20 1.3 1.2 23.5 940
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R6 30 1.3 1.2 27 1180
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R6 50 1.3 1.2 31 1650
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R6 80 1.3 1.2 35 2270
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R6 120 1.3 1.3 41 3110
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R6 160 1.3 1.3 46 3900
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R6 200 1.3 1.3 49 4670
1.4mm conductor, 2.2mm Insulated wire rk 501 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R5 10 1.3 1.2 21 780
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R5 20 1.3 1.2 23.5 1070
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R5 30 1.3 1.2 26 1320
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R5 50 1.3 1.3 31 1810
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R5 80 1.3 1.3 35 2460
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R5 120 1.5 1.3 42 3380
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R5 160 1.5 1.3 46 4190
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R5 200 1.5 1.5 49 5000
1.4mm conductor, 2.2mm Insulated wire rk 401 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R4 10 1.3 1.2 23 960
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R4 20 1.3 1.2 25.6 1260
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R4 30 1.3 1.3 28 1940
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R4 50 1.3 1.3 33 2450
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R4 80 1.5 1.3 38 3280
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R4 120 1.5 1.5 44 4290
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R4 160 1.5 1.5 48 5200
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R4 200 1.5 1.5 52 6060
1.8mm conductor, 2.7mm Insulated wire rk 601 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R6 10 1.3 1.2 23 850
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R6 20 1.3 1.2 27 1260
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R6 30 1.3 1.3 30 1620
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R6 50 1.3 1.3 36 2080
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R6 80 1.5 1.3 41 3310
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R6 120 1.5 1.5 48 4570
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R6 160 1.5 1.5 54 5950
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R6 200 1.5 1.5 58 6970
1.8mm conductor, 2.7mm Insulated wire rk 501 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R5 10 1.3 1.2 23 970
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R5 20 1.3 1.2 27 1410
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R5 30 1.3 1.3 30 1780
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R5 50 1.3 1.3 36 2520
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R5 80 1.5 1.3 42 3570
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R5 120 1.5 1.5 49 5950
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R5 160 1.5 1.5 55 6170
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R5 200 1.5 1.5 59 7380
1.8mm conductor, 2.7mm Insulated wire rk 401 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R4 10 1.3 1.2 25 1160
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R4 20 1.3 1.2 29 1700
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R4 30 1.3 1.3 32 2400
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R4 50 1.3 1.3 38 3350
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R4 80 1.5 1.3 44 3310
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R4 120 1.5 1.5 51 4900
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R4 160 1.5 1.5 57 7340
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R4 200 1.5 1.5 61 8650
028 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
600V DC/420V AC
Zero
EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Multicore Signalling & Control Main Cables for Trackside German Railway Standard
029
A-2Y2YB2Y S(H115)/S(H145)/S(H95)
ÔÔ Applications
The cables are designed in railways signalling networks, and are suitable for
installation in ducts or laying directly into the ground.
ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y
PE Sheath
Extra Perforated Insulated Conductor
ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
2Y inner PE sheath
B steel tape armor
2Y PE outer sheath
S signal cable
LG layer stranding
H(n) operating capacity
030 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
Multicore Signalling & Control Main Cables for Trackside German Railway Standard
031
Number of Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code conductors Diameter
kg/km
(n) Inner Outer mm
RS107y-2Y2YB2Y-30C1.4-S(H145) 30 1.3 1.2 23.0 750
RS107y-2Y2YB2Y-40C1.4-S(H145) 40 1.3 1.2 25.0 940
RS107y-2Y2YB2Y-50C1.4-S(H145) 50 1.3 1.3 28.0 1140
RS107y-2Y2YB2Y-60C1.4-S(H145) 60 1.3 1.3 30.0 1320
1.8mm conductor, 2.7mm Insulated wire
RS107y-2Y2YB2Y-4C1.8-S(H145) 4 1.3 1.2 15.5 250
RS107y-2Y2YB2Y-7C1.8-S(H145) 7 1.3 1.2 17.0 350
RS107y-2Y2YB2Y-10C1.8-S(H145) 10 1.3 1.2 20.0 470
RS107y-2Y2YB2Y-14C1.8-S(H145) 14 1.3 1.2 21.0 600
RS107y-2Y2YB2Y-20C1.8-S(H145) 20 1.3 1.2 24.0 800
RS107y-2Y2YB2Y-24C1.8-S(H145) 24 1.3 1.2 26.0 910
RS107y-2Y2YB2Y-30C1.8-S(H145) 30 1.3 1.2 27.0 1100
RS107y-2Y2YB2Y-40C1.8-S(H145) 40 1.3 1.2 30.0 1400
600V DC/420V AC
Zero
UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
032 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
A-2Y2Yv S(H115)/S(H145)/S(H95)
ÔÔ Applications
The cables are designed for general uses in protective devises in railways
signalling networks, and are suitable for installation in ducts.
ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y
Extra Perforated Insulated Conductor
Solid Copper Conductor
ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
2Yv PE sheath with increased wall thickness
S signal cable
LG layer stranding
H(n) operating capacity
Multicore Signalling & Control Main Cables for Trackside German Railway Standard
033
- wet cable core, maximum KΩ.km 30 30 30
Operating Voltage AC/DC V 420/600 420/600 420/600
Test Voltage 50 Hz 1 min Veff
Core to Core Veff 2500 2500 2500
Core to Screen Veff 2500 2500 2500
*The value“95”is only for cables with 1.4/1.8mm conductors according to Dlk 1.013.108y.
034 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
600V DC/420V AC
Zero
Multicore Signalling & Control Main Cables for Trackside German Railway Standard
035
TYPE A1, A2 & A3 Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and are suitable for installation in ducts.
ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
ÔÔ Construction
Stranded Tinned Copper Conductor
● Conductors: Tinned stranded copper, class 2
according to IEC 60228 & BS6360. Crosslinked LSZH Insulation
● Insulation: LSZH crosslinked.
● Cor e Wr ap p i n g : Pl a s ti c ta p e (s ) w i th LSZH Sheath
overlapping.
● Sheath: LSZH (for types A2 & A3 only).
036 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
650/1100V
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
037
TYPE B1 & B2 Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
ÔÔ Construction
Stranded Tinned Copper Conductor
● Conductors: Tinned stranded copper, class 2
according to IEC 60228 & BS6360.
EPR Insulation
● Insulation: EPR Type GP4 to BS7655.
● Core Wrapping: Plastic tape(s) with
overlapping. HDPCP Sheath
● Sheath: HDPCP Type RS2 to BS7655.
038 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
650/1100V
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
039
TYPE C1 & C2 Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standard
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
ÔÔ Construction
● Conductors: Tinned stranded copper, class 5 Stranded Tinned Copper Conductor
according to IEC 60228 & BS6360.
● Insulation: EPR Type GP4 to BS7655. EPR Insulation
● Core Wrapping: Plastic tape(s) with overlapping.
● Sheath: HDPCP Type RS2 to BS7655.
HDPCP Sheath
040 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standard
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
ÔÔ Construction
Aluminium Tape
● Conductors: Tinned stranded copper, class 5
Stranded Tinned Copper Conductor
according to IEC 60228 & BS6360.
EPR Insulation
● Insulation: EPR Type GP4 to BS7655.
Drain Wire
● Screen: Aluminium tape
HDPCP Sheath
● Drain wire: 2.5 mm2 flexible tinned copper
● Sheath: HDPCP Type RS2 to BS7655.
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
041
TYPE D1 & D2 Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
042 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
650/1100V
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
043
TYPE E1 & E2 Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
044 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
650/1100V
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
045
TYPE E3 0.65/1.1KV Railway Signalling Cable
ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.
ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)
046 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
650/1100V
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
047
EAPSP nx1x1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
ÔÔ Construction
● Conductors: Soft annealed solid copper, 1.4 Outer PE Sheath
mm nominal diameter. Solid PE Insulation
● Insulation: PE Insulation. Solid Copper Conductor
● Stranding: Cores are helically stranded in Non Hygroscopic Tape
concentric layers. PE-copolymer Coated Aluminium Tape
Inner PE Sheath
● Core Wrapping: Plastic tape(s) with
Corrugated Steel Tape
overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.2mm thick) coated with copolymer on at least
one side is applied longitudinally with overlap.
● Inner Sheath: PE sheath.
● Armour: One corrugated steel tape is longitudinally applied with overlap.
● Outer Sheath: PE sheath.
048 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
300/500V
Zero
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
049
CCPSSP-FR0.3 nx1x1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
050 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
300/500V
Zero
EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1
Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
051
CCTSST-FR0.3 nx1x1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
052 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
300/500V
EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
053
AJ-2Y(L)2YDB2Y S(H45)
ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90
KHz through symmetric circuits in railway networks, and are suitable for laying
directly into the ground or in ducts.
ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y
ÔÔ Construction
● Conductors: Solid Annealed copper, 0.9 Outer PE Sheath
Copper Wire
or 1.4 mm nominal diameter.
PE-copolymer Coated Aluminium Tape
● Insulation: Solid polyethylene. Quad
● Cabling Element: Four insulated Solid PE Insulation
conductors are twisted together to form a quad. Solid Copper Conductor
Non Hygroscopic Tape
● Stranding: Quads are helically stranded
Extra Perforated Insulated Conductor
in concentric layers. Cables from 7 quads Inner PE Sheath
on, have two extra conductors of 0.5mm with Double Steel Tapes
perforated insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene.
● Electrostatic Shield: One layer of helically applied copper wires (0.9, 1.2, 1.4 or 1.8mm).
● Electromagnetic Shield: Two helically applied steel tapes (0.5 or 0.8mm thick, depending on required reduction
factor).
● Outer Sheath: Low density polyethylene.
ÔÔ Type Codes
AJ– outdoor cable 2Y solid PE conductor insulation
(L)2Y inner laminated PE sheath
D copper wire concentric screen
B steel tape armor
2Y outer PE sheath
S signal cable
054 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
055
Nominal Sheath Thickness Nominal Overall Nominal
Number of mm
Cable Code Diameter Weight
Quads
Inner Outer mm kg/km
RS109y-2Y(L)2YDB2Y-20Q0.9-S(H45)-R6 20 1.3 1.2 35.0 1670
RS109y-2Y(L)2YDB2Y-30Q0.9-S(H45)-R6 30 1.3 1.2 40.0 2180
RS109y-2Y(L)2YDB2Y-40Q0.9-S(H45)-R6 40 1.3 1.2 45.0 2650
0.9mm conductor, 1.8mm Insulated wire rk 401 Series
RS109y-2Y(L)2YDB2Y-10Q0.9-S(H45)-R4 10 1.3 1.2 31.0 1880
RS109y-2Y(L)2YDB2Y-20Q0.9-S(H45)-R4 20 1.3 1.2 38.0 2640
RS109y-2Y(L)2YDB2Y-30Q0.9-S(H45)-R4 30 1.3 1.2 43.0 3310
RS109y-2Y(L)2YDB2Y-40Q0.9-S(H45)-R4 40 1.3 1.2 48.0 3880
1.4mm conductor, 2.6mm Insulated wire rk 501 Series
RS109y-2Y(L)2YDB2Y-3Q1.4-S(H45)-R5 3 1.3 1.2 25.0 1060
RS109y-2Y(L)2YDB2Y-5Q1.4-S(H45)-R5 5 1.3 1.2 29.0 1360
RS109y-2Y(L)2YDB2Y-10Q1.4-S(H45)-R5 10 1.3 1.2 37.0 2040
RS109y-2Y(L)2YDB2Y-20Q1.4-S(H45)-R5 20 1.3 1.2 47.0 3180
RS109y-2Y(L)2YDB2Y-30Q1.4-S(H45)-R5 30 1.3 1.2 54.0 4220
RS109y-2Y(L)2YDB2Y-40Q1.4-S(H45)-R5 40 1.3 1.2 61.0 5180
1.4mm conductor, 2.6mm Insulated wire rk 401 Series
RS109y-2Y(L)2YDB2Y-3Q1.4-S(H45)-R4 3 1.3 1.2 28.0 1650
RS109y-2Y(L)2YDB2Y-5Q1.4-S(H45)-R4 5 1.3 1.2 31.0 1950
RS109y-2Y(L)2YDB2Y-10Q1.4-S(H45)-R4 10 1.3 1.2 39.0 2880
RS109y-2Y(L)2YDB2Y-20Q1.4-S(H45)-R4 20 1.3 1.2 49.0 4180
RS109y-2Y(L)2YDB2Y-30Q1.4-S(H45)-R4 30 1.3 1.2 56.0 5330
RS109y-2Y(L)2YDB2Y-40Q1.4-S(H45)-R4 40 1.3 1.2 63.0 6430
600V DC/420V AC
Zero
EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
056 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
A-2Y(L)2YB2Y S(H45)
ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90
KHz through symmetric circuits in railway networks, and are suitable for laying
directly into the ground or in ducts.
ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y
Outer PE Sheath
Inner PE Sheath
ÔÔ Construction Extra Perforated Insulated Conductor
● Conductor: Solid annealed copper, 0.9 or Solid PE Insulation
1.4 mm nominal diameter. Solid Copper Conductor
Non Hygroscopic Tape
● Insulation: Solid polyethylene.
Quad
● Cabling Element: Four insulated
PE-copolymer Coated Aluminium Tape
conductors are twisted together to form a quad. One/Double Steel Tapes
● Stranding: Quads are helically stranded in
concentric layers. Cables from 7 quads on, have two extra conductors of 0.5mm with perforated insulation (surveillance
conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene.
● Electromagnetic Shield: One helically applied steel tape (0.2-0.3mm) or two helically applied steel tapes (0.1mm).
● Outer sheath: Low density polyethylene.
ÔÔ Type Codes
A– outdoor cable 2Y solid PE conductor insulation
(L)2Y PE inner laminated sheath
B steel tape armor
2Y PE outer sheath
S signal cable
LG layer stranding
H(n) operating capacity
Ring marking of Quad
The single core is identified by black ring markings: without ring a-core
side circuit 1
Side Circuit 1 a-wire without marking 2
b-core
17mm 17mm
Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
057
ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 56.6 23.4
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 45 45
Maximum Capacitance unbalance @800Hz
K1 (100% / 50% all values) pF/km 650/150 650
K9-12 neighboured quads pF/km 500/150 500
K9-12 over-neighboured quads pF/km 150 150
Ea1/2 pF/km 1300 1300
Minimum Far-end Crosstalk Attenuation @90KHz
100% / 80% all values dB/km 58/62 33
Maximum Attenuation @90KHz dB/km 3.3 2.6
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000
- wet cable core, maximum KΩ.km 30 30
Operating Voltage AC/DC V 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500
Core to Screen Veff 2500 2500
600V DC/420V AC
Zero
UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
058 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
A-2Y(L)2Yv S(H45)
ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90 KHz
through symmetric circuits in railway networks, and are suitable for laying directly
into the ground or in ducts.
ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y
ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
(L)2Yv laminated sheath with increased wall thickness
S signal cable without ring a-core
2 side circuit 1
LG layer stranding b-core
17mm 17mm
H(n) operating capacity 5
a-core
Ring marking of Quad 34mm side circuit 2
b-core
The single core is identified by black ring markings:
17mm 17mm
Side Circuit 1 a-wire without marking
b-wire 1 mark distance 17mm
Side Circuit 2 a-wire 2 marks distance 34mm
b-wire 2 marks distance 17mm
Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
059
ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 56.6 23.4
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 45 45
Maximum Capacitance Unbalance @800Hz
K1 (100% / 50% all values) pF/km 650/150 650
K9-12 neighboured quads pF/km 500/150 500
K9-12 over-neighboured quads pF/km 150 150
Ea1/2 pF/km 1300 1300
Minimum Far-end Crosstalk Attenuation @90KHz
100% / 80% all values dB/km 58/62 33
Maximum Attenuation @90KHz dB/km 3.3 2.6
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000
- wet cable core, maximum KΩ.km 30 30
Operating Voltage AC/DC V 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500
Core to Screen Veff 2500 2500
600V DC/420V AC
Zero
UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
060 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for connection between traffic control centers and
equipment shelters along the trackside. The cables are specially designed to
give good induction protection (R.F= 0.26 at inductive voltage 100V/km) and are
suitable for installation in intercity railways electrified at 25KV ac.
ÔÔ Standards
● SNCF CT 445 / SNCT ST 698G Outer PE/PVC/LSZH Sheath
● NF F 55-698 Double Steel Tapes
Solid Copper Conductor
Solid PE Insulation
Twisted Pair
ÔÔ Construction Non Hygroscopic Tape
Inner PE/LSZH Sheath
● Conductors :Solid annealed copper, 1.0/1.5 Corrugated Copper Tape
mm sq nominal cross section area Intermediate PE/PVC/LSZH Sheath
● Insulation :Solid polyethylene.
● Cabling Element :Each two conductors are twisted together to form a pair.
● Stranding :Pairs are helically stranded in layers to form the cable core.
● Core Wrapping :Plastic tape(s) with overlapping.
● Inner Sheath :PE sheath. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electrostatic Shield :One corrugated copper tape.
● Intermediate Sheath :PE/PVC sheath. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electromagnetic Shield :Two helically applied steel tapes of 0.5mm.
● Outer Sheath :PE/PVC compound. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remarks: ZPAU: PE/PVC Sheath; ZPAU-SH: LSZH Sheath.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
061
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)
ÔÔ Reduction Factor
Inductive Voltage (V/km) Em 28 32 37 42 47 50 70 80 100 120 170 225
Reduction Factor @50Hz Rk 0.75 0.70 0.60 0.50 0.40 0.35 0.30 0.28 0.26 0.25 0.24 0.25
750V DC/450V AC
EMI
Anti Induction UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts
Resistant
Zero
PE Sheath PVC Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
062 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for the main signalling circuits of 1500V DC
electrified lines.
ÔÔ Standards
● SNCF CT 445
● NF F 55-698
Outer PE/PVC/LSZH Sheath
Solid Copper Conductor
ÔÔ Construction Solid PE Insulation
Twisted Pair
● Conductors :Solid annealed copper, 1.0mm sq Non Hygroscopic Tape
nominal cross section area. Inner PE/LSZH Sheath
● Insulation :Solid polyethylene. Double Steel Tapes
● Cabling Element :Two conductors are twisted to form a pair.
● Stranding :Pairs are helically stranded to form the cable core.
● Core Wrapping :Plastic tape(s) with overlapping.
● Inner Sheath :PE. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Mechanical Protection :Two helically applied steel tapes (0.15, 0.2/0.5mm, depending on pair count).
● Outer Sheath :PE/PVC. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remark: ZPFU: PE/PVC Sheath; ZPFU-SH: LSZH Sheath.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
063
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall Nominal Armour
No. of mm
Cable Code Diameter Weight Thickness
Pairs
Inner Outer mm kg/km mm
1.13mm Conductor, 2.3 Insulated Wire
RS/ZPFU-2Y2YB2Y-1P1S 1 1.0 1.5 11.7 207 0.15
RS/ZPFU-2Y2YB2Y-2P1S 2 1.0 1.5 12.9 257 0.2
RS/ZPFU-2Y2YB2Y-4P1S 4 1.0 1.6 16.8 509 0.2
RS/ZPFU-2Y2YB2Y-7P1S 7 1.0 1.7 19.0 653 0.5
RS/ZPFU-2Y2YB2Y-14P1S 14 1.2 1.8 24.1 1011 0.5
RS/ZPFU-2Y2YB2Y-21P1S 21 1.2 2.0 27.8 1304 0.5
RS/ZPFU-2Y2YB2Y-28P1S 28 1.2 2.2 31.0 1594 0.5
RS/ZPFU-2Y2YB2Y-56P1S 56 1.3 2.5 40.5 2630 0.5
750V DC/450V AC
Zero
PE Sheath PVC Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
064 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for internal connection inside cabling of equipment
shelters along the trackside. The shielded cables are suitable for local circuits.
ÔÔ Standards
● SNCF CT 445
● NF F 55-698
ÔÔ Construction
Outer PVC/LSZH Sheath
● Conductors: Class 1 solid copper, 1.0 mm sq nominal Solid PE Insulation
cross section area. Solid Copper Conductor
● Insulation: Solid polyethylene. Twisted Pair
● Cabling Element: Each two conductors are twisted Alu/Polyester Tape Screen
together to form a pair. Tinned Copper Drain Wire
● Inner Sheath: PE. Inner PE Sheath
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
065
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Outer mm
1.13mm Conductor, 2.3 Insulated Wire
RS/ZPGU-2Y2Y(L)Y-1P1S 1 1.0 1.5 9.8 95
RS/ZPGU-2Y2Y(L)Y-2P1S 2 1.0 1.5 10.6 130
RS/ZPGU-2Y2Y(L)Y-3P1S 3 1.0 1.5 13.2 179
RS/ZPGU-2Y2Y(L)Y-7P1S 7 1.0 1.7 18.3 301
RS/ZPGU-2Y2Y(L)Y-14P1S 14 1.2 1.8 21.3 532
750V DC/450V AC
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
066 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for connection between traffic control centers and
equipment shelters along the trackside. The cables are specially designed to give
good induction protection (R.F=0.21 at inductive voltage 100V/km) and are suitable
for installation in high speed railway lines electrified at 25KV ac.
ÔÔ Standards
● SNCF CT 445
● NF F 55-698
Outer PE/PVC/LSZH Sheath
Double Steel Tapes
Solid Copper Conductor
ÔÔ Construction Solid PE Insulation
● Conductors: Solid annealed copper, 1.0 mm sq Quad
Non Hygroscopic Tape
nominal cross section area. Inner PE/LSZH Sheath
● Insulation: Solid polyethylene. Corrugated Copper Tape
Intermediate PE/LSZH Sheath
● Cabling Element: Four conductors are twisted to
form a quad.
● Stranding: Quads are helically stranded to get the cable core.
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: Low density polyethylene. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electrostatic Shield: Corrugated copper tape.
● Intermediate Sheath: Low density polyethylene. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electromagnetic Shield: Two helically applied steel tapes (0.5mm).
● Outer Sheath: PE/PVC compound. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remarks: ZCO3: PE/PVC Sheath; ZCO3-SH: LSZH Sheath.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
067
ÔÔ Reduction Factor
Inductive voltage(V/km) 50 70 100 370 400 470
Reduction factor @50Hz 0.42 0.30 0.21 0.16 0.18 0.31
750V DC/450V AC
EMI
Anti Induction UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts
Resistant
Zero
PE Sheath PVC Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
068 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC.
ÔÔ Standards
● NF F 55-623
ÔÔ Construction
● Conductors: Copper wire, 0.6, 0.8, 1.0 or Outer LSZH Sheath
1.2 mm nominal diameter. Inner LSZH Sheath
● Insulation: Solid polyethylene. Solid Copper Conductor
● Cabling Element: Four conductors are Solid PE Insulation
twisted to form a star quad. For 1 & 4 pair cables, Star Quad
conductors shall be twisted in pairs
Non Hygroscopic Tape
● Stranding: Quads are stranded in helically
PE-copolymer Coated Aluminium Tape
laid concentric layers or units to form the cable
core. Double Steel Tapes
● Core wrapping: Plastic tape(s) with overlapping.
● Moisture barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side is
applied with longitudinally overlap.
● Inner sheath: LSZH fire retardant compound.
● Armour: Two helically applied steel tapes.
● Outer sheath: LSZH fire retardant compound.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
069
ÔÔ Dimensions and Weight
Minimum Sheath Thickness Maximum Overall Nominal
Number Spare mm
Cable Code Diameter Weight
of Pairs pairs
Inner Outer mm kg/km
0.6mm conductor,0.96mm Insulated Wire (6/10)
RS/K23-2Y(L)HBH-2P0.6 2 - 1.0 1.0 10.5 130
RS/K23-2Y(L)HBH-4P0.6 4 - 1.0 1.0 14.0 171
RS/K23-2Y(L)HBH-8P0.6 8 - 1.0 1.0 16.5 215
RS/K23-2Y(L)HBH-14P0.6 14 - 1.0 1.2 17.5 290
RS/K23-2Y(L)HBH-20P0.6 20 - 1.0 1.2 18.5 350
RS/K23-2Y(L)HBH-28P0.6 28 - 1.0 1.4 21.0 441
RS/K23-2Y(L)HBH-38P0.6 38 - 1.0 1.4 21.5 533
RS/K23-2Y(L)HBH-56P0.6 56 - 1.0 1.4 23.0 700
RS/K23-2Y(L)HBH-84P0.6 84 - 1.0 1.6 28.0 970
RS/K23-2Y(L)HBH-112P0.6 112 - 1.0 1.6 30.5 1190
RS/K23-2Y(L)HBH-168P0.6 168 2 1.0 1.8 38.0 1847
RS/K23-2Y(L)HBH-224P0.6 224 2 1.0 2.0 44.0 2675
RS/K23-2Y(L)HBH-280P0.6 280 2 1.0 2.0 51.0 3185
RS/K23-2Y(L)HBH-336P0.6 336 4 1.0 2.0 57.0 3680
RS/K23-2Y(L)HBH-392P0.6 392 4 1.0 2.0 58.5 4168
RS/K23-2Y(L)HBH-448P0.6 448 4 1.0 2.2 67.0 4647
RS/K23-2Y(L)HBH-784P0.6 784 4 1.0 2.2 90.5 7406
RS/K23-2Y(L)HBH-896P0.6 896 6 1.0 2.2 102.5 8315
0.8mm conductor, 1.27 mm Insulated Wire (8/10)
RS/K23-2Y(L)HBH-2P0.8 2 - 1.0 1.0 11.5 155
RS/K23-2Y(L)HBH-4P0.8 4 - 1.0 1.0 15.5 216
RS/K23-2Y(L)HBH-8P0.8 8 - 1.0 1.2 17.5 298
RS/K23-2Y(L)HBH-14P0.8 14 - 1.0 1.4 20.5 412
RS/K23-2Y(L)HBH-20P0.8 20 - 1.0 1.4 23.0 512
RS/K23-2Y(L)HBH-28P0.8 28 - 1.0 1.4 24.5 637
RS/K23-2Y(L)HBH-38P0.8 38 - 1.0 1.6 26.5 805
RS/K23-2Y(L)HBH-56P0.8 56 - 1.0 1.6 32.0 1096
RS/K23-2Y(L)HBH-84P0.8 84 - 1.0 1.8 39.0 1504
RS/K23-2Y(L)HBH-112P0.8 112 - 1.0 1.8 40.5 1880
1.0mm conductor, 1.8mm Insulated Wire (10/10)
RS/K23-2Y(L)HBH-2P1 2 - 1.0 1.0 12.0 195
RS/K23-2Y(L)HBH-4P1 4 - 1.0 1.2 17.5 298
RS/K23-2Y(L)HBH-8P1 8 - 1.0 1.4 20.5 431
RS/K23-2Y(L)HBH-14P1 14 - 1.0 1.4 23.5 587
RS/K23-2Y(L)HBH-20P1 20 - 1.0 1.6 25.0 762
RS/K23-2Y(L)HBH-28P1 28 - 1.0 1.6 29.0 981
RS/K23-2Y(L)HBH-38P1 38 - 1.0 1.6 31.5 1243
RS/K23-2Y(L)HBH-56P1 56 - 1.0 1.8 38.5 1683
RS/K23-2Y(L)HBH-84P1 84 - 1.0 2.0 46.5 2340
RS/K23-2Y(L)HBH-112P1 112 - 1.0 2.0 51.5 2944
1.2mm conductor, 2.0mm Insulated Wire (12/10)
RS/K23-2Y(L)HBH-1P1.2 1 - 1.0 1.2 14.0 188
RS/K23-2Y(L)HBH-2P1.2 2 - 1.0 1.2 14.5 230
RS/K23-2Y(L)HBH-4P1.2 4 - 1.0 1.4 20.0 357
RS/K23-2Y(L)HBH-8P1.2 8 - 1.0 1.4 24.0 509
RS/K23-2Y(L)HBH-14P1.2 14 - 1.0 1.4 25.0 710
RS/K23-2Y(L)HBH-20P1.2 20 - 1.0 1.6 29.0 950
RS/K23-2Y(L)HBH-28P1.2 28 - 1.0 1.6 31.5 1213
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
070 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC
ÔÔ Standards
● AFNOR NF F 55-624
Fire Resistant LSZH Sheath
Solid Copper Conductor
ÔÔ Construction PE Insulation
Twisted Pair
● Conductors :Solid copper conductor, 0.5/0.6/0.9 mm Drain Wire
nominal diameter Synthetic Long Ribbons/Tape
Aluminium/Polyester Tape
● Insulation :Polyethylene insulation.
● Cabling Element :Each two conductors are twisted together to form a pair.
● Stranding :For cables less than 15 pairs, pairs are helically stranded in concentric layers to form the cable core.
For cables from 21 to 112 pairs, pairs are stranded in concentric layers or bundles to form the cables core.
● Core Wrapping :One or more synthetic long ribbons or tapes are arranged on the cable core.
● Screen :Aluminium/Polyester tape.
● Drain Wire: A tinned copper drain wire, 0.5mm nominal diameter.
● Sheath :Fire retardant LSZH.
ÔÔ Optionally
Armoured Cables: For armoured cable, one or more tape(s) is (are) helically applied with overlap on the screen to
form a bedding, and double steel tapes armour with a halogen-free fire retardant outer sheath are applied on the bedding.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
071
ÔÔ Dimensions and Weight
Unarmoured K24 Cables A-2Y(L)H nx2x0.5/0.6/0.9
Nominal Sheath Nominal Overall
Number of Pairs Nominal Weight
Cable Code Thickness Diameter
(n) kg/km
mm mm
0.5mm conductor, 0.9mm Insulated Wire
RS/K24-2Y(L)H-2P0.5 2 1.0 6.0 55
RS/K24-2Y(L)H-3P0.5 3 1.0 6.5 65
RS/K24-2Y(L)H-5P0.5 5 1.0 7.0 80
RS/K24-2Y(L)H-7P0.5 7 1.0 8.0 95
RS/K24-2Y(L)H-10P0.5 10 1.0 9.0 120
RS/K24-2Y(L)H-15P0.5 15 1.2 10.5 150
RS/K24-2Y(L)H-21P0.5 21 1.2 12.5 185
0.6mm conductor, 0.96mm Insulated Wire
RS/K24-2Y(L)H-2P0.6 2 1.0 6.5 65
RS/K24-2Y(L)H-3P0.6 3 1.0 7.0 70
RS/K24-2Y(L)H-5P0.6 5 1.0 8.0 90
RS/K24-2Y(L)H-7P0.6 7 1.0 8.5 110
RS/K24-2Y(L)H-10P0.6 10 1.2 10.0 140
RS/K24-2Y(L)H-15P0.6 15 1.2 11.5 175
RS/K24-2Y(L)H-21P0.6 21 1.2 13.5 225
0.9mm Conductor,1.5mm Insulated Wire
RS/K24-2Y(L)H-2P0.9 2 1.0 8.5 95
RS/K24-2Y(L)H-3P0.9 3 1.0 9.0 110
RS/K24-2Y(L)H-5P0.9 5 1.0 10.5 150
RS/K24-2Y(L)H-7P0.9 7 1.2 12.0 185
RS/K24-2Y(L)H-10P0.9 10 1.2 13.5 245
RS/K24-2Y(L)H-15P0.9 15 1.4 15.0 340
RS/K24-2Y(L)H-21P0.9 21 1.4 19.0 435
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
072 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC
ÔÔ Standards
● AFNOR NF F 55-633
LSPVC Sheath
Glass Silk Tapes Bedding
Twisted Pair/Quad
ÔÔ Construction Solid PE Insulation
● Conductors :Solid copper conductor, 0.6/0.8/1.0/1.2 Solid Copper Conductor
Non Hygroscopic Tape
mm nominal diameter
Drain Wire
● Insulation :Polyethylene insulation. Al/Nylon or Al/PE Screen
● Cabling Element :Pair/Quad. Double Steel Tapes
● Stranding :4-pair cables are composed of pairs, while other cables are composed of star quads.
● Spare Pairs: Spare pairs may be provided according to capacity of cables.
● Core Wrapping: One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap.
● Screen: Aluminium/Nylon tape bonded with a special PVC sealing sheath or Aluminium/PE tape bonded with a
halogen-free fire-retardant sheath.
● Drain Wire: A tinned copper drain wire, 0.5mm nominal diameter.
● Bedding: Several glass silk tapes are helically laid with an overlap to form bedding.
● Armour: Two helically applied steel tapes.
● Outer Sheath: LSPVC.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
073
ÔÔ Core Identification
4-pair cable:
Pair1: black/colourless Pair2: blue/ colourless
Pair3: yellow/colourless Pair4: red/ colourless
Other cable:
Side circuit 1 of a quad a-wire: sequence of black/blue/yellow/red/green/blue/yellow, etc.
b-wire: colourless
Side circuit 2 of a quad a-wire: grey
b-wire: white
Unit binder: sequence of white/blue/yellow/brown/black/red/green/violet
Impact Resistant Mineral Oil Acid&Alkaline Laid In conduit Flame Retardant Low Smoke Emission
Resistant Resistant NF C32-070-2.1(C2) IEC 61034/NFC20-902
IEC 60332-1/EN 50265-2-1 EN 50268/NF C32-073
074 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for transmission of track circuit digicode signals up
to 30 kHz in electrified lines.
ÔÔ Standards
● EN 50266-2-4 & IEC 60332-3(Fire performance)
● EN 50268-2(Smoke density) Double Steel Tapes
● EN 50267-2-1(Halogen content) Copolymer Coated Laminated Aluminium Tape
Solid Copper Conductor
● EN 50267-2-2(Gases acidity)
Solid PE Insulation
● EN 50265-2-1, IEC 60332-1, NF Twisted Pair
C 32070 Cat C2 compliant (for PVC Non Hygroscopic Tape
sheathed cables) Inner PE Sheath
Intermediate PE/PVC/LSZH Sheath
Outer PE/PVC/LSZH Sheath
ÔÔ Construction
● Conductors: Solid Annealed copper, 1.4 mm nominal diameter (0.6 mm for the auxiliary pair).
● Insulation: Polyethylene.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Stranding: Pairs are helically stranded to get the cable core.
● Core wrapping: Plastic tape(s) with overlapping
● Inner sheath: Low density polyethylene.
● Moisture barrier: Copolymer coated laminated aluminium tape.
● Intermediate sheath: LSZH fire retardant compound. PE or PVC option can be offered upon request.
● Mechanical protection: Two helically applied steel tapes.
● Outer sheath: LSZH fire retardant compound. PE or PVC option can be offered upon request.
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
075
Pair to Pair nF/500m 400
Pair to Ground nF/500m 1500
Maximum Characteristic Pair Attenuation
@2.1KHz dB/km 0.64
@4.1KHz dB/km 0.76
@9.5KHz dB/km 1.05
@20.7KHz dB/km 1.28
Minimum Near End Crosstalk Attenuation (NEXT)
@4.1KHz dB/km 54
@20.7KHz dB/km 42
Minimum Far End Crosstalk Attenuation (FEXT)
@4.1KHz dB/km 59
@20.7KHz dB/km 48
Minimum Unbalance Attenuation dB 40
Maximum Rated Voltage, between pair conductors V rms 220
Maximum Rated Current A rms 1
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
076 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Application
The cables are designed for installation between railway running rails and
they provide communications between trains and trackside equipments.
ÔÔ Standards
● TR2029
ÔÔ Construction
EPR/PE Insulation
● Conductors: Stranded copper conductor.
Stranded Copper Conductor
● Insulation: EPR/PE.
PCP/PVC/LSZH Sheath
● Sheath: PCP/PVC/LSZH.
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
077
EAPSP nx4x0.9/1.3/1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Outer PE Sheath
ÔÔ Construction Optional Petroleum Jelly
Solid PE Insulation
● Conductors: Soft annealed solid copper, Star Quad
Solid Copper Conductor
0.9/1.3/1.4 mm nominal diameter.
Non Hygroscopic Tape
● Insulation: PE Insulation. Inner PE Sheath
● Cabling Element: Four insulated conductors PE-copolymer Coated Aluminium Tape
Corrugated Steel Tape
are twisted together to form a quad.
● Stranding: Star quads are helically stranded in concentric layers.
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.2mm thick) coated with copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: PE sheath.
● Armour: One corrugated steel tape is longitudinally applied with overlap.
● Outer Sheath: PE sheath.
ÔÔ Optionally
Jelly Filled Cables: The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration
within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and
shield, shield and sheath within the cable core.
078 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
079
Number of Nominal Sheath Thickness Maximum Overall
mm Nominal Weight
Cable Code Quads Diameter
kg/km
(n) Inner Outer mm
1.3mm conductor,2.5mm Insulated Wire
RS/EAPSP-R-2Y(F)(L)2YB2Y-1Q1.3 1 1.3 1.4 18.0 360
RS/EAPSP-R-2Y(F)(L)2YB2Y-3Q1.3 3 1.3 1.4 23.0 570
RS/EAPSP-R-2Y(F)(L)2YB2Y-5Q1.3 5 1.4 1.6 29.5 830
RS/EAPSP-R-2Y(F)(L)2YB2Y-7Q1.3 7 1.4 1.6 29.7 980
RS/EAPSP-R-2Y(F)(L)2YB2Y-10Q1.3 10 1.4 1.6 34.5 1330
RS/EAPSP-R-2Y(F)(L)2YB2Y-12Q1.3 12 1.5 1.8 38.0 1580
RS/EAPSP-R-2Y(F)(L)2YB2Y-14Q1.3 14 1.5 1.8 38.6 1710
RS/EAPSP-R-2Y(F)(L)2YB2Y-19Q1.3 19 1.6 2.0 45.5 2260
RS/EAPSP-R-2Y(F)(L)2YB2Y-25Q1.3 25 1.6 2.0 50.5 2840
300/500V
Zero
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
080 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
CCPSSP-FR0.3 nx2x0.9/1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
081
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Maximum Overall Nominal
Number of mm
Cable Code Diameter Weight
Pairs
Inner Outer mm kg/km
0.9mm conductor, 1.8mm Insulated Wire
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-6P0.9 6 1.5 1.6 19.2 720
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-10P0.9 10 1.5 1.6 24.0 1011
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-12P0.9 12 1.5 1.6 24.5 1067
1.4mm Conductor,2.7mm Insulated Wire
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-2P1.4 2 1.5 1.6 22.5 904
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-6P1.4 6 1.6 1.8 25.5 1155
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-7P1.4 7 1.6 1.8 26.9 1258
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-10P1.4 10 1.7 1.8 30.9 1542
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-11P1.4 11 1.7 1.8 30.9 1576
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-14P1.4 14 1.7 1.8 37.1 1827
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-20P1.4 20 1.8 2.0 37.9 2214
300/500V
Zero
EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1
082 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
CCPSSP-FR0.1 nx4x0.9/1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
083
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)
300/500V
Zero
EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1
084 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
CCPSSP-R-FR0.1
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Outer PE Sheath
ÔÔ Construction Intermediate PE Sheath
Solid Copper Conductor
● Conductors: Soft annealed solid copper, 0.9 mm nominal Solid PE Insulation
Petroleum Jelly Filling
diameter. Star Quad
● Insulation: PE Insulation. Non Hygroscopic Tape
Inner PE Sheath
● Cabling Element: Four insulated conductors are twisted Copper Wire Screen
together to form a quad. Double Steel Tapes
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
085
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +70℃ (during operation); -5℃ to +50℃ (during installation)
300/500V
Zero
EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1
086 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
CCTSST-FR0.1 nx4x0.9/1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
087
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)
300/500V
EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
088 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
CCTSST-FR0.3 nx4x1.4
ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.
ÔÔ Standards
● RENFE E.T. 03.365.051.6
Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
089
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Maximum Overall
Number of mm Nominal Weight
Cable Code Diameter
Quads kg/km
Inner Outer mm
1.4mm Conductor, 2.6mm Insulated Wire
RS/CCTSST-FR0.3-2Y(K)HBH-1Q1.4 1 1.5 1.6 19.0 880
RS/CCTSST-FR0.3-2Y(K)HBH-3Q1.4 3 1.5 1.6 27.1 1440
RS/CCTSST-FR0.3-2Y(K)HBH-5Q1.4 5 1.5 1.6 31.0 1826
RS/CCTSST-FR0.3-2Y(K)HBH-7Q1.4 7 1.5 1.6 33.1 2090
RS/CCTSST-FR0.3-2Y(K)HBH-10Q1.4 10 1.7 1.8 38.4 2640
RS/CCTSST-FR0.3-2Y(K)HBH-14Q1.4 14 1.7 1.8 42.2 3168
RS/CCTSST-FR0.3-2Y(K)HBH-19Q1.4 19 1.8 2.0 47.2 3861
300/500V
EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
090 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for connection between switching centers and
equipment shelters along the trackside. The cables are used as main signalling
cables specially designed to give good induction protection (R.F=0.24 at inductive
voltage 170 V/km) and are suitable for installation in intercity railways electrified at
25KV ac.
Multipair/Multiquad Signalling & Control Cables for Trackside Belgium Railway Standard
091
ÔÔ Dimensions and Weight
SXCAV Cables
Nominal Sheath Thickness Nominal Overall
Number of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Inter. Outer mm
1.38mm conductor, 2.38mm Insulated Wire
RS/SXCAV-2Y2Y(K)2YBY-1P1.5S 1 1.0 0.8 1.6 16.9 513
RS/SXCAV-2Y2Y(K)2YBY-4P1.5S 4 1.0 0.8 1.6 23.1 826
RS/SXCAV-2Y2Y(K)2YBY-7P1.5S 7 1.0 0.8 1.7 26.1 1060
RS/SXCAV-2Y2Y(K)2YBY-14P1.5S 14 1.2 0.8 1.8 32.3 1571
RS/SXCAV-2Y2Y(K)2YBY-24P1.5S 24 1.2 1.1 2.0 38.3 2199
RS/SXCAV-2Y2Y(K)2YBY-30P1.5S 30 1.2 1.1 2.2 42.8 2555
SXCAG Cables
Nominal Sheath Thickness Nominal Overall
Number of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Inter. Outer mm
1.38mm conductor, 2.38mm Insulated Wire
RS/SXCAG-2Y2Y(K)2YBH-1P1.5S 1 1.0 0.8 1.6 16.9 515
RS/SXCAG-2Y2Y(K)2YBH-4P1.5S 4 1.0 0.8 1.6 23.1 855
RS/SXCAG-2Y2Y(K)2YBH-7P1.5S 7 1.0 0.8 1.7 26.1 1095
RS/SXCAG-2Y2Y(K)2YBH-14P1.5S 14 1.2 0.8 1.8 32.3 1616
RS/SXCAG-2Y2Y(K)2YBH-24P1.5S 24 1.2 1.1 2.0 38.3 2260
RS/SXCAG-2Y2Y(K)2YBH-30P1.5S 30 1.2 1.1 2.2 42.8 2625
EMI
Anti Induction Buried in Ground Laid In Ducts
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
092 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are used as block cables for railway. The cables are suitable
for connection between local switching centre and the trackside and signalling
equipments.
ÔÔ Standards
● CFF: I-EB-SK 3001.82.1000
ÔÔ Optionally
Unarmoured Cable: The cables offered without galvanized steel tapes (SW).
Traction Armoured Cable: The cables offered with galvanized steel flat wire armour with or without protection sheath
(SW-F/FT).
Halogenfree Sheathed Cable: The cables offered with LSZH sheath according to IEC 60332-3C (SW-CLN/FN).
Multipair/Multiquad Signalling & Control Cables for Trackside Swiss Railway Standard
093
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +60℃ (during operation); -10℃ +60℃ (during installation)
Zero
EMI
Anti Induction UV Resistant Water Resistant Zero Halogen Buried in Ground Laid In Ducts
IEC 60754-1/NF C20-454
EN 50267-2-1
094 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Application
The cables are used as interconnecting cables for Solid State Interlocking
(SSI) systems.
ÔÔ Standards
● BR 1932
ÔÔ Construction
● Conductors: Class 1 solid plain copper Outer PE Sheath
conductor, 1.27mm nominal diameter.
PE-copolymer Coated Aluminium Tape
● Insulation: Solid polyethylene.
Inner PE Sheath
● Inner Sheath: Low density polyethylene.
● Moisture barrier: PE Copolymer coated Solid Copper Conductor
aluminium tape. Solid PE Insulation
● Sheath: Low density polyethylene.
● Core Identification: Blue & Red
300/500V
Zero
EMI
Anti Induction UV Resistant Water Resistant Zero Halogen Rated Voltage Buried in Ground Laid In Ducts
IEC 60754-1/NF C20-454
EN 50267-2-1
Multipair/Multiquad Signalling & Control Cables for Trackside UK Network Rail Standard
095
RT/F3 D & S & B type Axle Counter Cable
ÔÔ Applications
The cables are designed for transmission of signals up to 90 kHz in axle
counter train detection systems.
ÔÔ Standards
● RT/E/PS/00031
ÔÔ Construction
● Conductors: Tinned copper, 0.9/1.4 mm
PE/LSZH Sheath
nominal diameter. Solid Copper Conductor
● Insulation: Solid polyethylene. Solid PE Insulation
Twisted Pair
● Cabling Element: Two insulated conductors
Optional Petroleum Jelly
are twisted together to form a pair. Non Hygroscopic Tape
● Stranding: Pairs are helically stranded in PE-copolymer Coated Aluminium Tape
concentric layers.
● Filling: Cable core interstices are filled Outer PE/LSZH Sheath
with a low-permitivity compound. Unfilled cables Inner PE/LSZH Sheath
option can be offered upon request. Solid Copper Conductor
Solid PE Insulation
● Core Wrapping: Plastic tape(s) with
Twisted Pair
overlapping. Optional Petroleum Jelly
● Moisture Barrier: One laminated sheath Non Hygroscopic Tape
made of aluminium tape coated with PE- PE-copolymer Coated Aluminium Tape
Corrugated Steel/Brass Tape
Copolymer on at least one side is applied with
longitudinally overlap.
● Inner Sheath (for S/B type): Polyethylene or LSZH fire retardant compound.
● Mechanical Protection (for S/B type): One corrugated steel tape or brass tape is longitudinally applied with
overlap. Unarmoured cables option can be offered upon request.
● Outer Sheath: Polyethylene or LSZH fire retardant compound. Ruggedised PE sheath compound can be offered
upon request.
ÔÔ Type Codes
F1 class: Non LSZH cables.
F5 class: Unfilled cables
D type: Unarmoured types
R type: Ruggedised PE sheath
096 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Core Identification:
Pair Number A Wire B Wire Pair Number A Wire B Wire
1 WHITE BLUE 13 YELLOW GREEN
2 WHITE ORANGE 14 YELLOW BROWN
3 WHITE GREEN 15 YELLOW GREY
4 WHITE BROWN 16 VIOLET BLUE
5 WHITE GREY 17 VIOLET ORANGE
6 RED BLUE 18 VIOLET GREEN
7 RED ORANGE 19 VIOLET BROWN
8 RED GREEN 20 VIOLET GREY
9 RED BROWN 21 TURQUOISE BLUE
10 RED GREY 22 TURQUOISE ORANGE
11 YELLOW BLUE 23 TURQUOISE GREEN
12 YELLOW ORANGE 24 TURQUOISE BROWN
Two pair cables laid up in quad formation colour coded in rotation, Orange, White, Green, Black
750V DC/450V AC
UV Resistant Water Resistant Rated voltage Impact Resistant Buried in Ground Laid In Ducts
Zero
PE Sheath
Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
098 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for transmission of signals up to 90 kHz in axle
counter train detection systems.
ÔÔ Standards
● RT/E/PS/00031
Outer PE/LSZH Sheath
Copper Wire
ÔÔ Construction Inner PE/LSZH Sheath
Solid Copper Conductor
● Conductors: Tinned copper wire, 0.9 or
Solid PE Insulation
1.4 mm nominal diameter. Twisted Pair
● Insulation: Solid polyethylene. Optional Petroleum Jelly
Non Hygroscopic Tape
● Cabling Element: Two insulated
PE-copolymer Coated Aluminium Tape
conductors are twisted together to form a pair. Double Steel Tapes
● Stranding: Pairs are helically stranded in
concentric layers.
● Filling: Cable core interstices are filled with a low-permitivity compound. Unfilled cables option can be offered upon
request.
● Core wrapping: Plastic tape(s) with overlapping
● Moisture barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side is
applied with longitudinally overlap.
● Inner sheath: Polyethylene or LSZH fire retardant compound.
● Electrostatic shield: One layer of helically applied copper wires.
● Electromagnetic shield: Two helically applied steel tapes.
● Outer sheath: Polyethylene or LSZH fire retardant compound. Ruggedised PE sheath compound can be offered
upon request.
ÔÔ Type Codes
F1 class: Non LSZH cables.
F5 class: Unfilled cables
D type: Unarmoured types
R type: Ruggedised PE sheath
S type: Steel tape armoured types
B type: Brass tape armoured types
E1, E2 & E3 types: 3 different induction protection levels available.
EMI
Anti Induction UV Resistant Water Resistant Rated voltage Impact Resistant Buried in Ground Laid In Ducts
Zero
PE Sheath
Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
100 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are used for the train speed control system (French system KVB).
The cables are laid along railway lines and connect the speed sensors (located
between the rails) to the encoder located inside the trackside equipment shelter.
ÔÔ Standards
● SNCF CT 446
Flexible Ozone Resistant Fuel Oil Resistant Mineral Oil Laid In Ducts/ Flame Retardant
Resistant Channel NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
ÔÔ Applications
The cables are used in Eurobalise (ERTMS) speed control circuits. The
cables are laid in trays alongside railway lines and connect an“Eurobalise”
located between the rails to the Eurocoder (LEU) located in a control centre.
ÔÔ Standards
● ALSTOM 5 326 203
● SNCF CT 446
ÔÔ Construction
● Conductors: Class 2 stranded copper. Outer FRPVC Sheath
● Insulation: Solid polyethylene. Solid PE Insulation
● Inner sheath: Low density polyethylene. Stranded Copper Conductor
● Screen: Two corrugated copper braid
shields. Inner PE Sheath
● Intermediate Sheath: Low density Double Corrugated Copper Braid Screen
polyethylene.
● Armour: Galvanized steel braid armour. Intermediate PE Sheath
● Outer sheath: Flame Retardant PVC. Galvanized Steel Braid Armour
450/750V
Mineral Oil Fuel Oil Resistant Ozone Resistant Rated voltage Laid In Ducts/ Flame Retardant
Resistant Channel NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
102 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
EUROBALISE BGA
ÔÔ Applications
The cables are used as balise cables for ERTMS (European Rail Traffic
Management System) railway networks. The cables are armoured and can provide
low reduction factor.
ÔÔ Standards
● CEI 20-11
● CEI 20-14 Outer PE Sheath
Double Galvanized Steel Tapes
● CEI 20-29
Solid PE Insulation
● CEI 20-34 Solid Copper Conductor
● CEI 46-4 Core Wrapping
● CEI 103-10 Inner PE Sheath
Al/Polyethylene Tape Screen
Drain Wire
Intermediate PE Insulation
ÔÔ Construction
● Conductors: Solid annealed copper, 1.6 mm nominal diameter.
● Insulation: Solid polyethylene.
● Stranding: Conductors will be stranded with dielectric fillers in order to get a circular core shape.
● Core wrapping: Plastic tape (s) with overlapping.
● Inner sheath: Low density polyethylene.
● Screen: Aluminium/polyethylene tape longitudinally applied and overlapped.
● Drain Wire: Tinned copper drain wire
● Intermediate sheath: Low density polyethylene.
● Armour: Two galvanized steel tapes.
● Outer sheath: Low density polyethylene.
600V DC/420V AC
Zero
EMI
Anti Induction UV Resistant Water Resistant Mineral Oil Rated Voltage Laid In Ducts Zero Halogen
Resistant IEC 60754-1/NF C20-454
EN 50267-2-1
104 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are designed for provide circuit integrity for safety lightning, smoke
extraction, ventilation, emergency telephone and exits during fire for underground
railways.
ÔÔ Standards
● RATP K27 specification
● Fire resistant: class CR1
● No fire propagation: class C1 RATP (<30cm) Outer LSZH Sheath
V
Zero
FE
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity Insulation Integrity FE180
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074 EN 50200/IEC 60331
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 /NF C32-070-2.3(CR1)
106 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES
ÔÔ Applications
The cables are telecommunication cables for tunnel application. The cables
are halogen free fire resistant, inductive protected and armoured.
ÔÔ Standards
● Fire retardant: NBN C 30-004 F2
● Fire resistant: NBN 713-020 Add.3. -RF 1h
Outer LSZH Sheath
Double Steel Tapes
Solid Copper Conductor
ÔÔ Construction Mica Tape+LSZH Insulation
● Conductors: Solid copper conductor, 0.5mm sq Star Quad
nominal cross section area. Non Hygroscopic Tape
Inner LSZH Sheath
● Insulation: Mica-tape + LSZH insulation. Copper Tape Screen
● Cabling Element :Four conductors are twisted to Intermediate LSZH Sheath
form a quad.
● Stranding: Quads are helically stranded in concentric layers.
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: LSZH sheath.
● Screen: Copper tape screen.
● Intermediate Sheath: LSZH sheath.
● Armour: Two layer of steel tape.
● Outer Sheath: LSZH sheath.
300/500V
EMI
Anti Induction Rated Voltage Laid In Ducts Buried in Ground
V
Zero
FE
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity Insulation Integrity FE180
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074 EN 50200/IEC 60331
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 /NF C32-070-2.3(CR1)
108 www.caledonian-cables.co.uk
Caledonian Railway Cables
109
RT/ZHLS, A-2Y(L)2Y External Telephone Cables to NR/
PS/TEL/00015
ÔÔ Applications
The cables are designed primarily for trackside railway installation in non
electrified area. For direct burial application, brass tape armoured or Zetabon type
corrugated steel tape armoured can be offered against rodent attack.
ÔÔ Standards
● NR/PS/TEL/00015 (formerly RT/E/PS/00015 or GK/RT 0315)
● TS0886/BR1822
● BR892 PE/LSZH Sheath
Solid Copper Conductor
Solid PE Insulation
ÔÔ Construction
Twisted Pair
● Conductors: Solid plain copper conductor,
PE-copolymer Coated Aluminium Tape
0.63 or 0.9 mm nominal diameter.
Non Hygroscopic Tape
● Insulation: Solid polyethylene to BS6234.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Stranding: Pairs are helically stranded in 10 pair units.
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Outer Sheath: Polyethylene to BS6234. LSZH compound option can be offered upon request.
ÔÔ Optionally
Jelly Filled Cables: The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration
within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and
shield, shield and sheath within the cable core.
Armoured Cables: Corrugated steel tape armour coated on both sides with copolymer can be applied over an
intermediate sheath. The steel tape thickness is 0.145mm. Brass tape armour can be offered as an option.
110 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
ÔÔ Core Identification
Colour scheme, unit binder colour and cable make-up according to NR/PS/TEL/00015
Number and Pair Size of Unit
Pair Number A Wire B Wire Unit Number Binder Colour Cable Size
Centre 1st Layer
1 WHITE BLUE 1 BLUE 2 1x2 -
2 WHITE ORANGE 2 ORANGE 5 1x5 -
3 WHITE GREEN 3 GREEN 10 1x10 -
4 WHITE BROWN 4 BROWN 20 4x5 -
5 WHITE GREY 5 GREY 20 2x10 -
6 RED BLUE 6 WHITE 30 6x5 -
7 RED ORANGE 7 RED 30 3x10 -
8 RED GREEN 8 BLACK 50 5x10 -
9 RED BROWN 9 YELLOW 50 1x10 4x10
10 RED GREY 10 VIOLET 75 3x5 6x10
100 2x10 8x10
100 3x10 7x10
100 4x5 8x10
600V DC/420V AC
Zero
UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
112 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
ÔÔ Applications
The telecom cables are suitable for modem based supervisory system
operating in the VF range from 300 to 3000Hz.
ÔÔ Standards
● NR/PS/ELP/27220 (formerly RT/E/PS/0034)
ÔÔ Construction
● Conductors: Class 1 solid plain copper
Outer PE Sheath
conductor 0.9 mm nominal diameter to BS6360, Inner PE Sheath
complies with BS3573. Solid Copper Conductor
PE Insulation
● Insulation: Solid polyethylene type 03 to Twisted Pair
BS6234. PE-copolymer Coated Aluminium Tape
PETP Tape
● Cabling Element: Two insulated conductors Petroleum Jelly Filling
are twisted together to form a pair. Aluminium Wire Screen
● Filling: Petroleum jelly filled.
● Core Wrapping: PETP (Polyethylene Terephthalate) tape.
● Moisture Barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side
is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene type 03C to BS6234.
● Screen: Aluminium wire screen.
● Core Wrapping: Water blocking tape.
● Sheath: Low density polyethylene type 03C to BS6234.
600V DC/420V AC
Zero
114 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
ÔÔ Applications
The cables are fibre communications cable designed for use in high traffic
and data rate requirements.
ÔÔ Standards
● NR/PS/TEL/00014 (formerly RT/E/PS/00014)
ÔÔ Construction
Outer PE/LSZH Sheath
● Fibre: Step Index Singlemode Fibres in Armour (Optional)
PE Tube
accordance with ITU-T recommendation G.652.9/125 Singlemode Optical Fibres
μm Fibre @ 1310nm &1550nm. Non-metallic Central Reinforcement
● Fibre Carrier: PE Water Blocking
Separator
● Central Strength Member: Single continuous Inner PE/LSZH Sheath
non-metallic.
● Water blocking: Water blocking material.
● Separator: PET (Polyester Tape).
● Inner Sheath: PE (Polyethylene) Type 03C to BS6234 or LSZH Sheath.
● Sheath :PE (Polyethylene) Type 03C to BS6234 or LSZH sheath.
ÔÔ Optionally
Armoured Cables: Corrugated steel tape armoured cables can be offered as an option.
600V DC/420V AC
Zero
PE Sheath
Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
116 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
ÔÔ Applications
The cables are designed for installation in trackside bracket runs and for use
in open locations (type1) or in tunnels or underground locations (type2).
Non-hygroscopic Tape
Solid Copper Conductor
ÔÔ Standards
Twisted Pair
● LUL Spec G7621 A2 type 1 (for PVC sheath)
Cellular PE Insulation
● LUL Spec G7621 A2 type 2 (for LSZH sheath)
PVC/LSZH Sheath
ÔÔ Construction
● Conductors: Solid plain copper, 0.63/0.9 mm nominal diameter.
● Insulation: Cellular polyethylene.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Core Wrapping: Non-hygroscopic plastic tape with overlapping.
● Outer sheath: PVC/LSZH sheath, coloured violet.
ÔÔ Core Identification
1 Pair Cable: Blue/White
3 Pair Cable: Blue/White Orange/White Green/White
750V DC/450V AC
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
118 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
ÔÔ Applications
The cables are designed for installation in trackside bracket runs and for use
within railway equipment rooms within open locations (type 1) or in subsurface
tunnels and underground locations (type 2).
ÔÔ Standards
● LUL Spec G7622 A1 type 1 (for PVC sheath)
● LUL Spec G7622 A1 type 2 (for LSZH sheath)
ÔÔ Construction
PE-copolymer Coated Aluminium Tape
● Conductors: Solid plain copper, 0.63/0.9
Quad
mm nominal diameter.
Cellular PE Insulation
● Insulation: Cellular polyethylene.
Non Hygroscopic Tape
● Cabling Element: Four insulated conductors
Solid Copper Conductor
are twisted together to form a quad. LSZH Sheath
● Stranding: Conductors are helically
stranded in concentric layers.
● Core wrapping: Plastic tape (s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm thick) coated with PE-Copolymer on at
least one side is applied with longitudinally overlap.
● Outer sheath: LSZH sheath, coloured violet.
ÔÔ Optionally
Type 1 Cables: For type 1 cables, additional foil (at least one polyester tape) and PVC sheath are applied over the
LSZH sheath. (VDE Code: A-02Y(L)HY)
Armoured Cables: Corrugated steel tape armour is applied with an overlap over LSZH sheath. An outer LSZH
sheath is applied over the armour. (VDE Code: A-02Y(L)H(SR)H)
ÔÔ Core Identification
Quad colours in centre and even layers
Centre and Even Layers
Position of Quad in Layer Quad Whipping Colours
A Wire B Wire C Wire D Wire
1st Quad (Marker) ORANGE WHITE BLUE GREY WHITE/ORANGE
Even Quads RED WHITE VIOLET YELLOW WHITE
Odd Quads BROWN WHITE GREEN GREY WHITE
Last Quad ORANGE WHITE RED GREEN WHITE/ORANGE
Make-up of cable
Number of Number of Quads in centre and successive layers
Pairs Centre 1st Layer 2ndLayer 3th Layer 4th Layer 5th Layer 6th Layer
8 4 - - - - - -
14 1 6 - - - - -
20 2 8 - - - - -
28 4 10 - - - - -
38 1 6 12 - - - -
54 3 9 15 - - - -
74 1 6 12 18 - - -
104 4 10 16 22 - - -
160 4 10 16 22 28 - -
228 4 10 16 22 28 34 -
308 4 10 16 22 28 34 40
120 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
750V DC/450V AC
PVC Sheath
Flame Retardant
Mineral Oil Rated voltage Buried in Ground Laid In Ducts NF C32-070-2.1(C2)
Resistant IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The cables are designed for limited fire hazard applications for internal use
within stations, buildings and equipment rooms.
ÔÔ Standards
● LUL Spec G7623 A2
ÔÔ Core Identification
Colour scheme, unit binder colour and cable make-up according to G7623
20 Pair 40 Pair 80 Pair 100 Pair 160 Pair 320 Pair
Pair Size
Pair Number of Units
A Wire B Wire Center 1 2 1 3x1/2 2 1
Number 1st Layer 6x1/2* 7x1/2 6 5
2nd Layer 10
1 WHITE BLUE 1 ORANGE ORANGE ORANGE BLUE ORANGE ORANGE
2 WHITE ORANGE 2 GREEN ORANGE ORANGE GREEN ORANGE
3 WHITE GREEN 3 NATURAL GREEN ORANGE NATURAL
4 WHITE BROWN 4 GREEN BROWN NATURAL NATURAL
5 WHITE GREY 5 GREY NATURAL NATURAL
6 RED BLUE 6 WHITE NATURAL GREEN
7 RED ORANGE 7 RED NATURAL ORANGE
8 RED GREEN 8 BLACK GREEN NATURAL
122 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
750V DC/450V AC
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The cables are designed for long distance of over 10km telecommunications
alongside railway lines.
ÔÔ Standards
● SNCF CT 2328 (Main cables) /SNCT CT 2329 (Branch cables)
Outer PE Sheath
ÔÔ Construction Double Steel Tapes
Solid Copper Conductor
CT2328 Type (Main Cables)
Double-coat PE Insulation
● Conductors:
Solid copper, 0.8mm Optional Aluminium Screen
nominal diameter PE Coated Al Tape Screen + Tinned Drain Wire
● Insulation :Coloured solid Inner PE Sheath
Corrugated Copper Tape
polyethylene. Intermediate PE Sheath
● Cabling Element :Four
conductors are twisted
● together to form a quad.
● Possible Harness: Aluminium screen.
● Filling :Petroleum jelly.
● Screen: PE-copolymer coated aluminium tape
● Drain Wire: Tinned drain wire.
● Inner Sheath :Low density polyethylene
● Screen :One corrugated copper tape
● Intermediate Sheath :Low density polyethylene
● Armour :Two helically applied steel tapes.
● Outer Sheath :Low density polyethylene
ÔÔ Optionally
CT2329 Type (Branch Cables): For CT 2329 type, the cables have PE inner sheath, double corrugated steel tapes
armour and PE outer sheath, without aluminium tape screen & copper tape.
124 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
750V DC/450V AC
Zero
UV Resistant Water Resistant Rated voltage Laid in Channel Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1
Telecommunication Cables for Outdoor Plant France RATP Railway Standard 125
ST2513/CT2243 Outdoor Single Mode Unarmoured
Trackside Optical Fiber Cables
ÔÔ Applications
The cables are designed for long distance telecom links on optical fibres
along railway tracks. The cables are suitable for pulled through ducts or laid in
channels.
ÔÔ Standards
● SNCF ST 2513-99
Outer PE Sheath
PBT Polyester Tube
ÔÔ Construction Singlemode Optical Fibres
● Fibres: Singlemode optical fibres G652 Non-metallic Central Reinforcement
coloured (6 or 12 per tube) Water-swelling Aramid Fibres
● Tube: PBT polyester tubes From 12 to 72 Petroleum Jelly Water-swelling Yarns
OFs: 1 to 6 tubes; 144 OFs: 12 tubes.
● Central Strength Member: Non-metallic central reinforcement (FRP).
● Filling: Petroleum jelly + water-swelling yarns.
● Reinforcement: Water-swelling aramid fibres.
● Sheath :PE sheath.
126 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
Zero
Telecommunication Cables for Outdoor Plant France RATP Railway Standard 127
CT2242 Outdoor Single Mode Armoured Trackside
Optical Fiber Cables
ÔÔ Applications
The cables are designed for long distance telecom links on optical fibres along
railway tracks. The cables are suitable for installation directly in channels or buried.
ÔÔ Standards
● SNCF CT 2242.6.1
128 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
Zero
Telecommunication Cables for Outdoor Plant France RATP Railway Standard 129
K20 & L120 LSZH Armoured F/FTP Cat6 Cables
ÔÔ Applications
The cables are designed for high speed data transmissions, and are suitable
for installations in cable trays or on hooks.
ÔÔ Standards
● RATP CAT6-K20 (for K20 cable)
● FRANCE TELECOM S31-10/20 & NF C 93.531-6/7 (for L120 cable)
ÔÔ Construction
● Conductors: Class 1 AWG23 solid copper Outer LSZH Sheath
conductor (for K20 cable); 0.6mm annealed copper Overall Al/Polyester Screen
conductor (for L120 cable). PE Insulation
● Insulation: Solid polyethylene (for K20 cable); Solid Copper Conductor
Foam skin (cellular PE + solid PE) (for L120 cable). Individual Al/Polyester Screen
● Cabling Element :Two conductors are twisted Drain Wire
together to form a pair (for K20 cable); Four conductors Inner LSZH Sheath
are twisted together to form a quad (for L120 cable). Galvanized Steel Braid Armour
● Core Wrapping (for L120 cable): Non-hygroscopic
plastic tape with overlapping.
● Individual Screen (for K20 cable): Alu/polyester shield on Outer LSZH Sheath
each pair. Foam Skin Insulation
● Overall Screen: Alu/polyester shield
● Drain Wire: Tinned copper drain wire, 0.5mm nominal Annealed Copper Conductor
diameter. Star Quad
● Inner Sheath (for K20 cable) :LSZH. Drain Wire
● Armour (for K20 cable) :Galvanized steel braid armour.
Overall Al/polyester Screen
● Outer Sheath :LSZH.
ÔÔ Optionally
Armoured L120 Cables: Tinned copper braid armoured cables can be offered upon request.
130 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
L120 cables
Nominal Sheath Nominal Overall
Nominal Weight
Cable Code No. of pairs Thickness Diameter
kg/km
mm mm
0.6mm conductor, 1.34mm Insulated Wire
RD/L120-F/FTPCat6-02YHH-4P0.6 4(2Q) 1.8 8.5 x 6* 60
RD/L120-F/FTPCat6-02YHH-8P0.6 8(2 x 4p) 1.8 18 x 6** 120
RD/L120-F/FTPCat6-02YHH-12P0.6 12(3 x 4p) 1.8 16 235
RD/L120-F/FTPCat6-02YHH-32P0.6 32(4 x 4Q) 1.8 19 360
RD/L120-F/FTPCat6-02YHH-64P0.6 64(8 x 4Q) 1.8 30 675
RD/L120-F/FTPCat6-02YHH-128P0.6 128(4SU x 4Q) 1.8 40 1250
SU=super unit. * For 4 pair L120 cable, 8 insulated wires form 2 quads and the cable is flat.
** For 8 pair L120 cable, two flat quads are assembled under a common LSH sheath.
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Telecommunication Cables for Indoor Plant France RATP Railway Standard 131
K209B LSZH Armoured Optical Fiber Cables
ÔÔ Applications
The cables are designed for long distance telecommunication and using
optical fibres in urban railways infrastructure. These low smoke halogen-free
cables are laid on hooks, pulled through ducts or cable trays.
ÔÔ Standards
● RATP K209B or RATP K209A
Outer LSZH Sheath
ÔÔ Optionally
K209A Type : For K209A type, the cables have loose tubes with 6-12 fibers, steel wire strand as central strength
member, glass yarn reinforced, incorporating a corrugated steel tape armour and an outer UV stabilized LSZH jacket.
132 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
K209B
Nominal Sheath Nominal Overall Nominal
No. of No of Tubes x No of
Cable Code Thickness Diameter Weight
fibres Fibers/Tube
mm mm kg/km
Singlemode Fibres From 6 to 36 OF – G652
RO/K209B-ML-C-9-2x6-SR-(STA)H 12 2 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-4x6-SR-(STA)H 24 4 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-6x6-SR-(STA)H 36 6 tubes of 6 OF 1.8 13 112
Singlemode Fibres From 48 to 72 OF – G652
RO/K209B-ML-C-9-8x6-SR-(STA)H 48 8 tubes of 6 OF 2.5 15.5 230
RO/K209B-ML-C-9-6x12-SR-(STA)H 72 6 tubes of 12 OF 2.8 15.5 230
Multimode Fibres From 6 to 36 OF – 50/125
RO/K209B-ML-C-9-1x6-SR-(STA)H 6 1 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-2x6-SR-(STA)H 12 2 tubes of 6 OF 1.8 13 112
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Telecommunication Cables for Indoor Plant France RATP Railway Standard 133
K26 LSZH 50/75 Ohm Coaxial Cables
ÔÔ Applications
The 50 Ohm cables are HF transmission coaxial cables for GSM antennas,
and the 75 Ohm cables are HF transmission coaxial cables for cameras (type
KX6), and video surveillance (type 11 RTC). The Halogen-free cables are suitable
for laid on hooks, and pulled through walls or through technical ducts.
ÔÔ Standards
● RATP K26
LSZH Sheath
● Fire Performance: NF C 32070.2.2
Cellular PE/Natural PE Insulation
Inner Conductor
ÔÔ Construction
Outer Conductor
● Inner Conductors:
50 Ohm cables:
Flexible Type (F)- solid copper coated aluminium (for 1/4″ , 3/8″ &1/2″ F conductor); red copper tube (for
7/8″ and 1' 1/4 F conductor); corrugated red copper tube (for 1'5/8 F conductor).
Super Flexible Type (SF) - solid copper coated aluminium (for 3/8″ & 1/2″ SFconductor); helical corrugated
copper tube (for 7/8”SF conductor); copper wire (for 1/4″ SFconductor)
Extra Flexible (XF) – copper wire (for 1/4" XF conductor); solid copper coated aluminium (for 3/8" XF
conductor)
75 Ohm cables: solid red copper (for type 11 RTC) or red copper tube (for type KX6).
● Dielectric: Cellular PE or natural PE (only for KX6 type)
● Outer Conductor:
50 Ohm cables: corrugated copper tube
75Ohm cables: copper braid.
● Outer sheath: LSZH
134 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY TELECOM CABLES
75Ohm Cables
Type of Cable inch 11 RTC KX6
Impedance Ω 75 75
@50MHz dB/100m 2.5 8.13
@100MHz dB/100m 3.6 11.73
@150MHz dB/100m 4.6 14.53
@200MHz dB/100m 5.4 16.92
@500MHz dB/100m 8.5 27.0
@800MHz dB/100m 10.5 35.1
@1000MHz dB/100m 12.2 40.02
Velocity of Propagation % 87 66
Telecommunication Cables for Indoor Plant France RATP Railway Standard 135
50Ohm Cables
Nominal Inner Nominal Outer Nominal Overall
Nominal Weight
Cable Code Conductor Diameter Conductor Diameter Diameter
kg/km
mm mm mm
1/4″ F Cable Type
RS/K26-F-HCAAYZ-50-6(1/4") 2.5 7.6 9.5 145
3/8″ F Cable Type
RS/K26-F-HCAAYZ-50-8(3/8") 3.3 9.5 11.5 204
1/2″ F Cable Type
RS/K26-F-HCAAYZ-50-12(1/2") 4.8 13.7 16.0 248
7/8″ F Cable Type
RS/K26-F-HCTAYZ-50-22(7/8") 9.0 24.8 27.75 575
1″1/4 F Cable Type
RS/K26-F-HCTAYZ-50-32(1'1/4) 13.0 35.7 39.5 1133
1″5/8 F Cable Type
RS/K26-F-HHTAYZ-50-42(1'5/8) 17.3 46.2 50.0 1631
1/4″ SF Cable Type
RS/K26-HRYZ-50-5(1/4" SF) 1.9 6.4 7.95 99
3/8″ SF Cable Type
RS/K26-HRCAYZ-50-7(3/8" SF) 2.8 9.6 11.15 159
1/2″ SF Cable Type
RS/K26-HRCAYZ-50-9(1/2" SF) 3.6 12.1 13.65 201
7/8″ SF Cable Type
RS/K26-HRCTYZ-50-22(7/8" SF) 9.4 25.0 27.5 550
1/4″ XF Cable Type
RS/K26-HRYZ-50-5(1/4" XF) 5.75 5.6 6.85 69
3/8″ XF Cable Type
RS/K26-HRCAYZ-50-7(3/8" XF) 2.76 8.0 10.1 111
*F = flexible, SF = super flexible, XF = extraflexible
75Ohm Cables
Nominal Inner Nominal Outer Conductor Nominal Overall
Nominal Weight
Cable Code Conductor Diameter Diameter Diameter
kg/km
mm mm mm
11 RTC Cable Type
RS/K26-11RTC-BC80-H 1.7 7.85 10.3 115
KX6 Cable Type
RS/K26-KX6-BC80-H 0.6 4.85 7.2 66
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
136 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
137
K25 Track Feeder Cables to NF F 55-625
ÔÔ Applications
The cables are designed for fixed power or lighting installations in rail
transport.
ÔÔ Standards
● NF F 55-625
● RATP K20
ÔÔ Construction
Outer LSZH Sheath
● Conductors: Stranded bare copper conductor, Stranded Bare Copper Conductor
1.5mm2 to IEC 60228 class 2. XLPE Insulation
● Insulation: XLPE. Filler + Inner LSZH Sheath
● Filler & Inner Covering: LSZH. Galvanized Steel Tape
● Armour: Galvanized steel tapes.
● Outer sheath: LSZH, antitermite, coloured black.
ÔÔ Core Identification
Colours coding: Black, Light blue, Brown, Green/Yellow, Black
Printed numbers up to 7 cores with Green/Yellow core
138 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The cables can provide the 450/750 volt DC supply from Traction Substations
and Track Paralleling Huts to conductor rails, negative cable connections and
where appropriate bonding.
ÔÔ Standards
● NR/PS/ELP/21101 (formerly RT/E/
PETP
S/21101)
● BS 638 Part 4
● UND 21027 Stranded Aluminium/Tinned Copper Conductor
CSP Sheath
ÔÔ Construction
● Conductors: Class 5 stranded aluminium or tinned copper to BS EN 60228:2005 (previously BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Sheath: CSP(Chlorosulfonated Polyethylene) type RS4 to BS6899.
● H.O.F.R. heat resistant, oil resistant and flame retardant
140 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts
ÔÔ Applications
500/935 mm2 LSZH track feeder cables.
ÔÔ Standards
● EME SP 14 025 (replaced by LUL 1-108 and Metronet MR SE908)
● UNE 21123
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
142 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
Single core LSZH conduit wire.
ÔÔ Standards
● EME SP 14 026 (LUL version of BS7211)
● UNE 211002
ÔÔ Construction
Stranded Copper Conductor
● Conductors: Stranded plain copper conductors to IEC
60228 class 2 or 5.
LSZH Insulation
● Insulation: LSZH.
(Continued)
Nominal Conductor Cross Section mm2 95 120 150 185 240 300 400 500 630
Maximum DC Conductor Resistance Ω/km 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283
Voltage Rating KV 0.45/0.75
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
144 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are designed for station range installation typically in public help
points (PHP), public address (PA), station announcement platforms (SAP) & CCTV
camera power systems. The LSZH cables has been designed to provide superior
flame retardance and circuit integrity if necessary, suitable for installation where
fire, smoke emission and toxi fumes may create a potential threat.
ÔÔ Standards
Stranded Copper Conductor
● EME SP 14 027 (LUL version of BS6724 for fire
XLPE Insulation
retardant version and BS6387 for fire resisting version) LSZH Bedding
● UNE 21123 Steel Wire Armour
LSZH Sheath
ÔÔ Construction
● Conductors: Stranded plain copper conductors to IEC 60228 class 2 or 5.
● Fire Barrier Tape (optional): Mica.
● Insulation: XLPE Insulation.
● Bedding: LSZH bedding
● Armoured: SWA
● Outer sheath: LSZH Sheath
(Continued)
Nominal Conductor Cross Section mm2 70.0 95 120 150 185 240 300
Maximum DC Conductor Resistance Ω/km 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601
Voltage Rating KV 0.6/1.0
146 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
e
FE
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)
ÔÔ Applications
The cables are designed for installation typically in public help points (PHP),
public address (PA), station announcement platforms (SAP) & CCTV camera
power systems. The LSZH cables has been designed to provide superior flame
retardance and circuit integrity, together with optimized ease of installation
characteristics and complies with LU Section 12 station regulations.
ÔÔ Standards
● BS 7629-1/ 5839-1:2002/ 8434-
LSZH Sheath
1:2003/6387 C W Z
Silicone Rubber Insulation
● BS EN 50200 (PH90)
Solid/Stranded Annealed Copper Conductor
● UNE 211025
Drain Wire
Non Hygroscopic Tape
ÔÔ Construction Al/Polyester Tape Screen
● Conductors: Class 1 solid or Class 2 stranded annealed bare copper conductors to BS EN 60228:2005 (previously
BS6360).
● Insulation: Silicone rubber insulation.
● Core Wrapping: Plastic tape(s) with overlapping.
● Screen: Aluminium/Polyester tape.
● Drain Wire: Tinned copper.
● Sheath: High performance, thermoplastic LSZH.
148 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
e
FE
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)
ÔÔ Applications
These fire survival cables are designed for installation in hazardous
installations and radioactive environments.
ÔÔ Standards
● EME SP 14 028
● BS 6387 CWZ
● BS 5839-1 Standard
● BS 5839-1 Enhanced
● BS 7346-6 Solid Copper Conductor
● BS EN 60702 Magnesium Oxide Insulation
Copper Sheath
Optional LSZH Covering
ÔÔ Construction
● Conductors: Solid plain copper conductors.
● Insulation: Magnesium Oxide.
● Outer sheath: Plain copper sheath with optional LSZH covering.
(Continued)
Nominal Conductor Diameter mm 9.32 10.98 12.33 13.7 15.18 17.33 19.37 22.37
Nominal Conductor Cross Section mm2 70.0 95.0 120.0 150.0 185.0 240.0 300 400
Maximum DC Conductor Resistance Ω/km 0.268 0.193 0.153 0.124 0.101 0.0775 0.0601 0.047
Voltage Rating KV 0.75
150 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
e
FE
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)
152 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
These connection cables are designed for use in signalling equipment rooms.
ÔÔ Standards
● SE260
● UNE 21123
ÔÔ Optional
Limited fire hazard pigtail rail connection cables: Stranded tinned copper conductors, LSZH composite insulation.
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The single core signaling earth and power cables are used in safety signaling
equipment rooms.
ÔÔ Standards
● SE774
● UNE 21027
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
154 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are designed for making connection across the track at the ballast
level to the running rails for the signaling track circuits. They are characterized by
being high resistant to mechanical damage, fire and contaminants such as oil and
water.
ÔÔ Construction
● Conductors: Stranded tinned copper conductors to IEC 60228 class 2 or 5.
● Insulation: LSZH Insulation.
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The single core high performance power cables are used in safety signalling
equipment rooms.
ÔÔ Standards
● SE902
● UNE 21123
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
156 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The mission critical signalling cables are used between central signalling
terminations frame and vital signalling equipments.
ÔÔ Standards
● SE1047
● UNE 21031
ÔÔ Optional
Limited fire hazard concentric signalling cables: Stranded tinned copper conductors, XLPE insulation, TCW screen,
PE sheath, units laid up, LFH sheath. (SE 1047 Type 2)
Concentric signalling screened cables: Stranded tinned copper conductors, PVC insulation, TCW spiral screen, PVC
sheath, TCWB, units laid up, PVC sheath. (SE 1047 Type 3)
Limited fire hazard concentric signalling screened cables: Stranded tinned copper conductors, XLPE insulation,
TCW spiral screen, PE sheath, TCWB, units laid up, LFH sheath. (SE 1047 Type 4)
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
158 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
BR880 solid sector shaped conductors for trackside signalling power supplies.
ÔÔ Standards
● BR880
● BS5467
● BS6346
● UNE 21123
ÔÔ Core Identification
2 core: Brown/Blue
4 core: Blue/Brown/Black/Grey
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
160 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are designed for power distribution in points heating system.
These heavy duty cables offer protection from abrasion and mechanical impact
whilst maintaining flexibility to ease installation.
ÔÔ Standards
● NR/SP/ELP/40045 (formerly RT/E/PS/40045)
● BS7919
● UNE 21027
PCP Sheath
ÔÔ Core identification
4core yellow, yellow, blue, blue
8core yellow, yellow, blue, blue, Brown, brown, black, black
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts
162 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are designed to be used for the purpose of screening
telecommunication cables from electrical interference.
ÔÔ Standard
● NR/PS/TEL/31102(BR1817)
● BS6485 PVC/LSZH Sheath
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
The cables are designed for use in switch cabinets, wiring of devices, trains
and buses as well as in dry rooms.
ÔÔ Standards
● DIN VDE 0250-602
Continued
Nominal Conductor Cross Section mm2 50 70 95 120 150 185 240
Conductor Resistance Ω/km 0.393 0.277 0.21 0.164 0.132 0.109 0.0817
Current Rating A 301 372 456 528 607 639 821
Voltage Rating KV 1.8/3
164 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
e
Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts
ÔÔ Applications
The cables are used to distribute three phase a.c. electrical power supplies at
nominal system voltages of 33KV to traction substations on D.C. electrified lines.
ÔÔ Standard
● NR/PS/TEL/00008(formerly RT/E/PS/00008)
● BS6622, BS6234, BS7454
● IEC 60502-2, IEC60840
MDPE Sheath
Water Swellable Tape
ÔÔ Construction Solid Aluminium/Stranded Copper Conductor
Semi-conducting Conductor Screen
● Conductors: Class 1 circular solid XLPE Insulation
aluminium (for 185 mm²) or class 2 compact Semi-conducting Insulation Screen
Water Swellable Tape
circular stranded plain copper (for 300mm²)
Copper Wire Screen Wound With Copper Tape
to BS EN 60228:2005 (previously BS 6360).
● Conductor Screen: Extruded semi-conducting XLPE (Cross-Linked Polyethylene) solidly bonded.
● Insulation: XLPE (Cross-Linked Polyethylene)
● Insulation Screen: Extruded semi-conducting XLPE (Cross-Linked Polyethylene), solidly bonded and cold strippable
● Separator: Semi conducting water blocking tape.
● Screen: Copper wire screen, helically wound with equalising copper tape
● Separator: Semi conducting water blocking tape.
● Sheath: Graphite coated MDPE type TS2.
166 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting, in particular for installation where fire, smoke emission and toxic
fumes create a potential threat.
ÔÔ Standard
● BS7835
● BS EN 50267-2-1
ÔÔ Construction
● Conductor: Class 2 stranded plain copper conductor to BS EN 60228:2005 (previously BS6360)
● Conductor Screen: Semi-conducting material
● Insulation: XLPE Type GP8 to BS7655
● Insulation Screen: Semi-conducting material
● Metallic Screen: Individual and overall copper tape screen to BS6622
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Bedding: LSZH
● Armour: Aluminium wire armoured (AWA) (for single core cables) or steel wire armoured (SWA) (for multicore cables)
● Sheath: LSZH.
(Continued)
Nominal Conductor Cross Section mm2 300 400 500 630 800 1000
Maximum DC Conductor Resistance Ω/km 0.0601 0.047 0.0366 0.0283 0.0221 0.0176
Voltage Rating KV 11
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
168 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting, in particular for installation where fire, smoke emission and toxic
fumes create a potential threat.
ÔÔ Standard
● CENELEC HD 620
● C 33-226
ÔÔ Construction PE Sheath
Binding Tape
● Conductor: Class 2 stranded plain copper Stranded Copper/Aluminium Conductor
/ aluminium conductor to BS EN 60228:2005 Semi-conducting Conductor Screen
XLPE Insulation
(previously BS6360) Semi-conducting Insulation Screen
● Conductor Screen: Semi-conducting Binding Tape
Copper Wire Screen
material
● Insulation: XLPE
● Insulation Screen: Semi-conducting material
● Metallic Screen: Copper wire screen
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Sheath: PE.
ÔÔ Optional
Armoured Cables: Galvanized steel flat wire armoured cables can be offered as options.
Aluminium Conductor
Nominal Conductor Cross Section mm2 95 150 240 300 400 500 630
Maximum DC Conductor Resistance Ω/km 0.32 0.206 0.125 0.1 0.0778 0.0605 0.0469
Voltage Rating KV 20
170 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
No. of cores&
No. & Nominal Nominal Nominal Nominal
Nominal Conductor Nominal
Diameter of Insulation Sheath Overall
Cable Code Cross Sectional Weight
Strands Thickness Thickness Diameter
Area kg/km
No/mm mm mm mm
No. x mm2
RF33226-XKDT-YT-12/20KV-3G150SAL 3 x 150 37/2.25 5.5 3.5 79 4360
RF33226-XKDT-YT-12/20KV-3G240SAL 3 x 240 61/2.25 5.5 3.8 90 6020
RF33226-XKDT-YT-12/20KV-3G300SAL 3 x 300 61/2.52 5.5 4.0 98 7000
RF33226-XKDT-YT-12/20KV-3G400SAL 3 x 400 61/2.85 5.5 4.3 106 8010
XKDT-FT Three Core 12/20KV Copper Conductor Galvanized Steel Flat Wire Armoured
No. of cores& No. & Nominal
Nominal Sheath Nominal
Nominal Conductor Nominal Nominal
Insulation Thickness Overall
Cable Code Cross Sectional Diameter Weight
Thickness mm Diameter
Area of Strands kg/km
mm mm
No. x mm2 No/mm Inner Outer
RF33226-XKDT-FT-12/20KV-3G50SCU 3 x 50 19/1.78 5.5 1.6 3.0 72.9 7470
RF33226-XKDT-FT-12/20KV-3G95SCU 3 x 95 19/2.52 5.5 1.7 3.3 81.5 10100
RF33226-XKDT-FT-12/20KV-3G150SCU 3 x 150 37/2.25 5.5 1.8 3.5 89.1 12800
RF33226-XKDT-FT-12/20KV-3G240SCU 3 x 240 61/2.25 5.5 2.0 3.8 99.5 16850
Zero
ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting.
ÔÔ Standard
● BS 6622 (PVC)
● BS 7835 (LSZH)
ÔÔ Construction
● Conductor: Class 2 stranded plain copper conductor to BS EN 60228:2005 (previously BS6360)
● Conductor Screen: Semi-conducting material
● Insulation: XLPE (Cross-Linked Polyethylene) Type GP8 to BS7655
● Insulation Screen: Semi-conducting material
● Metallic Screen: Individual and overall copper tape screen to BS6622
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Bedding: PVC Type TM1 to BS7655 or LSZH
● Armour: Aluminium wire armoured (AWA) (for single core cables) or steel wire armoured (SWA) (for multicore
cables)
● Sheath: PVC Type TM1 to BS7655 or LSZH.
(Continued)
Nominal Conductor Cross Section mm2 300 400 500 630 800 1000
Maximum DC Conductor Resistance Ω/km 0.0601 0.047 0.0366 0.0283 0.0221 0.0176
Voltage Rating KV 19/33
172 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
Copper Conductor
RF6622-RHVMV-19/33KV-1G70SCU 1 x 70 8.0 1.2 2.2 41.0 2300
RF6622-RHVMV-19/33KV-1G95SCU 1 x 95 8.0 1.2 2.3 42.9 2650
RF6622-RHVMV-19/33KV-1G120SCU 1 x 120 8.0 1.2 2.3 44.5 3000
RF6622-RHVMV-19/33KV-1G150SCU 1 x 150 8.0 1.3 2.4 47.3 3500
RF6622-RHVMV-19/33KV-1G185SCU 1 x 185 8.0 1.3 2.5 49.3 4000
RF6622-RHVMV-19/33KV-1G240SCU 1 x 240 8.0 1.3 2.5 51.7 4650
RF6622-RHVMV-19/33KV-1G300SCU 1 x 300 8.0 1.4 2.6 54.4 5450
RF6622-RHVMV-19/33KV-1G400SCU 1 x 400 8.0 1.4 2.7 57.7 6350
RF6622-RHVMV-19/33KV-1G500SCU 1 x 500 8.0 1.5 2.8 61.1 7600
RF6622-RHVMV-19/33KV-1G630SCU 1 x 630 8.0 1.5 2.9 65.0 9150
RF6622-RHVMV-19/33KV-1G800SCU 1 x 800 8.0 1.6 3.0 71.6 11100
RF6622-RHVMV-19/33KV-1G1000SCU 1 x 1000 8.0 1.7 3.2 76.5 13400
RF6622-RHVMV-19/33KV-3G50SCU 3 x 50 8.0 1.8 3.4 78.2 9150
RF6622-RHVMV-19/33KV-3G70SCU 3 x 70 8.0 1.8 3.5 82.1 10300
RF6622-RHVMV-19/33KV-3G95SCU 3 x 95 8.0 1.9 3.6 86.1 11600
RF6622-RHVMV-19/33KV-3G120SCU 3 x 120 8.0 2.0 3.7 90.0 12800
RF6622-RHVMV-19/33KV-3G150SCU 3 x 150 8.0 2.0 3.8 93.2 14050
RF6622-RHVMV-19/33KV-3G185SCU 3 x 185 8.0 2.1 3.9 97.5 15650
RF6622-RHVMV-19/33KV-3G240SCU 3 x 240 8.0 2.2 4.1 103.3 18200
RF6622-RHVMV-19/33KV-3G300SCU 3 x 300 8.0 2.3 4.3 108.8 21100
RF6622-RHVMV-19/33KV-3G400SCU 3 x 400 8.0 2.4 4.5 116.1 24200
Aluminium Conductor
RF6622-RHVMV-19/33KV-1G70SAL 1 x 70 8.0 1.2 2.2 41.0 1850
RF6622-RHVMV-19/33KV-1G95SAL 1 x 95 8.0 1.2 2.3 42.9 2100
RF6622-RHVMV-19/33KV-1G120SAL 1 x 120 8.0 1.2 2.3 44.5 2250
RF6622-RHVMV-19/33KV-1G150SAL 1 x 150 8.0 1.3 2.4 47.3 2600
RF6622-RHVMV-19/33KV-1G185SAL 1 x 185 8.0 1.3 2.5 49.3 2850
RF6622-RHVMV-19/33KV-1G240SAL 1 x 240 8.0 1.3 2.5 51.7 3150
RF6622-RHVMV-19/33KV-1G300SAL 1 x 300 8.0 1.4 2.6 54.4 3600
RF6622-RHVMV-19/33KV-1G400SAL 1 x 400 8.0 1.4 2.7 57.7 4000
RF6622-RHVMV-19/33KV-1G500SAL 1 x 500 8.0 1.5 2.8 61.1 4500
RF6622-RHVMV-19/33KV-1G630SAL 1 x 630 8.0 1.5 2.9 65.0 5250
RF6622-RHVMV-19/33KV-1G800SAL 1 x 800 8.0 1.6 3.0 71.6 6150
RF6622-RHVMV-19/33KV-1G1000SAL 1 x 1000 8.0 1.7 3.2 76.5 7200
RF6622-RHVMV-19/33KV-3G50SAL 3 x 50 8.0 1.8 3.4 78.2 8300
RF6622-RHVMV-19/33KV-3G70SAL 3 x 70 8.0 1.8 3.5 82.1 9050
RF6622-RHVMV-19/33KV-3G95SAL 3 x 95 8.0 1.9 3.6 86.1 9800
RF6622-RHVMV-19/33KV-3G120SAL 3 x 120 8.0 2.0 3.7 90.0 10600
RF6622-RHVMV-19/33KV-3G150SAL 3 x 150 8.0 2.0 3.8 93.2 11350
RF6622-RHVMV-19/33KV-3G185SAL 3 x 185 8.0 2.1 3.9 97.5 12250
RF6622-RHVMV-19/33KV-3G240SAL 3 x 240 8.0 2.2 4.1 103.3 13700
RF6622-RHVMV-19/33KV-3G300SAL 3 x 300 8.0 2.3 4.3 108.8 15500
RF6622-RHVMV-19/33KV-3G400SAL 3 x 400 8.0 2.4 4.5 116.1 16750
PVC Sheath
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
Zero
LSZH Sheath
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
These DC power cables are used for urban railways for 1800V DC traction
power system with feedback current and return current, suitable for fixed
installation. The cables are suitable for installations in ducts, tunnels, and cable
troughs or on the cable bridges etc.
ÔÔ Standard
● NR-PS-ELP-21101
● IEC60502-1
● BS 6883 Stranded Annealed Copper Conductor
ÔÔ Construction
● Conductor: Stranded annealed bare or metal coated copper conductors to BS EN 60228:2005 (previously
BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Insulation: EPR, GP4 to BS 7655-1.2(formerly BS6889 GP2)
● Sheath: Thermosetting LSZH compound SW4 to BS 7655-2.6 (formerly BS 7655-2.5 LRS1)with enhanced oil
resistance, and minimum tear resistance.
174 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
These DC power cables are used for urban railways for 1500V DC traction
power system with feedback current and return current, suitable for fixed installation. The cables are suitable for
installations in ducts, tunnels, and cable troughs or on the cable bridges etc. PETP Tape
ÔÔ Construction
● Conductor: Class 2 stranded annealed bare copper conductors to BS EN 60228:2005 (previously BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Sheath: Thermosetting LSZH compound SW4 to BS7655 / ICEA T- T-33-655 with enhanced oil resistance, and
minimum tear resistance.
176 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
178 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Applications
Single core power and control cable
designed for protected, fixed installation inside
and outside railway vehicles for connecting Stranded Plain/Tinned Copper Conductor
fixed and moving parts.
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound
ÔÔ Optional
FRA-SW-0.75S (Sheathed); FRA-SW-0.75S-OS (Screened & sheathed)
FRA-SW-0.75SU-FR (Fire resistant &
Unsheathed)
e
ÔÔ Electrical Characteristics at
20°C Impact Resistant Highly Flexible UV Resistant Oil Resistant Weather Resistant
Nominal Conductor Cross Section mm2 1.0 1.5 2.5 4.0 6.0 10 16
Maximum Conductor Resistance Ω/km 20 13.7 8.21 5.09 3.39 1.95 1.24
Voltage Rating KV 0.45/0.75
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360
● Insulation: Electron beam crosslinkable standard wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound
ÔÔ Optional
FRA-SW-0.75M-OS (Screened);
FRA-SW-0.75M-FR (Fire resistant)
180 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
Single core power and control Electron Beam Crosslinkable LSZH Insulation
cable designed for protected, fixed Optional Copper Wire Screen
installation inside and outside railway
Optional Electron Beam Crosslinkable LSZH Sheath
vehicles for connecting fixed and
moving parts.
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Screening(optional): Copper Wire Screen (for screened & sheathed cables)
● Outer sheath(optional): Electron beam crosslinkable LSZH compound (for screened & sheathed cables)
ÔÔ Optional
FRA-TW-0.75S (Sheathed)
FRA-TW-0.75SU-FR (Fire resistant & Unsheathed)
182 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
Multicore power and control cable Stranded Plain/Tinned Copper Conductor
designed for protected, fixed installation
Electron Beam Crosslinkable LSZH Insulation
inside and outside railway vehicles for
connecting fixed and moving parts. Electron Beam Crosslinkable LSZH Sheath
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound
ÔÔ Optional
FRA-TW-0.75M-OS (Screened);
FRA-TW-0.75M-FR (Fire resistant)
184 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound
ÔÔ Optional
FRA-MW-1S (Sheathed); FRA-MW-1S-OS (Screened & Sheathed)
FRA-MW-1SU-FR (Fire resistant & Unsheathed)
186 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Nominal Conductor Cross Section mm2 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 0.6/1.0
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Screening (optional) : Copper Wire Screen(for screened cables)
● Outer sheath: Electron beam crosslinkable LSZH compound
ÔÔ Optional
FRA-MW-1M-FR (Fire resistant multicore)
188 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Maximum Conductor Resistance Ω/km 40.1 26.7 20.0 13.7 8.21 5.09 3.39
Voltage Rating KV 0.6/1.0
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
190 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Applications
Single core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound
ÔÔ Optional
FRA-TW-1SU-FR (Fire resistant & Unsheathed)
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
192 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Screen(optional): Copper Wire Screen (for screened cable)
● Outer sheath: Electron beam crosslinkable LSZH compound.
ÔÔ Optional
FRA-TW-1M (Fire resistant)
194 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation 1: Electron beam crosslinkable thin wall LSZH compound
● Insulation 2: Electron beam crosslinkable thin wall LSZH compound
ÔÔ Options
FRA-DW-1S (Sheathed); FRA-DW-1S-OS (Screened & sheathed);
FRA-DW-1SU-FR (Fire resistant & Unsheathed)
196 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Maximum Conductor Resistance Ω/km 40.1 31.1 26.7 20 15.5 13.7 8.21 6.56 5.09
Voltage Rating KV 0.6/1.0
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation 1: Electron beam crosslinkable thin wall LSZH compound
● Insulation 2: Electron beam crosslinkable thin wall LSZH compound
● Screen (optional) : Copper Wire Screen ( screened cables )
● Outer sheath: Electron beam crosslinkable LSZH compound
ÔÔ Options
FRA-TW-1M-FR (Fire resistant )
198 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
200 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound
● Outer sheath (optional): Electron beam crosslinkable LSZH compound (for sheathed cables).
ÔÔ Optional
FRA-SW-3S-OS (Screened & sheathed);
FRA-SW-3SU-FR(Fire resistant & unsheathed)
202 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 1.8/3
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3
FRA-SW-3S (Sheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
2 No/mm kg/km
No. x mm mm mm
FRA-SW-3S-1C1.5S 1 x 1.5 30/0.25 1.3 7.3 80
FRA-SW-3S-1C2.5S 1 x 2.5 50/0.25 1.3 7.7 100
FRA-SW-3S-1C4S 1 x 4.0 56/0.30 1.3 8.3 120
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound (for sheathed cables).
ÔÔ Optional
FRA-MW-3S-OS (Screened & sheathed);
FRA-MW-3SU-FR(Fire resistant & unsheathed)
204 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3
FRA-MW-3S (Sheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Insulation Overall
Cable Code of Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-3S-1C1.5S 1 x 1.5 30/0.25 1.3 6.2 60
FRA-MW-3S-1C2.5S 1 x 2.5 50/0.25 1.3 6.5 70
FRA-MW-3S-1C4S 1 x 4.0 56/0.30 1.3 7.1 90
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation1: Electron beam crosslinkable thin wall LSZH compound
● Insulation2: Electron beam crosslinkable thin wall LSZH compound
● Screen(optional): Copper Wire Screen (for screened and sheathed cables)
● Outer sheath(optional): Electron beam crosslinkable LSZH compound (for screened and sheathed cables).
ÔÔ Optional
FRA-TW-3SU-FR(Fire resistant & unsheathed)
206 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound.
● Outer sheath: Electron beam crosslinkable LSZH compound.
ÔÔ Optional
FRA-SW-6S-OS (Screened);
FRA-SW-6S-FR(Fire resistant)
208 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 3.6/6
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound.
● Outer sheath: Electron beam crosslinkable LSZH compound.
ÔÔ Optional
FRA-MW-6S-OS (Screened);
FRA-MW-6S-FR(Fire resistant)
210 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications
Stranded Plain/Tinned Copper Conductor
Single core power and control
Electron Beam Crosslinkable LSZH Insulation
cable designed for protected, fixed
Electron Beam Crosslinkable LSZH Insulation
installation inside and outside railway Optional Copper Wire Screen
vehicles for connecting fixed and Optional Electron Beam Crosslinkable LSZH Sheath
moving parts in direct current and
alternating voltage technology, especially converter technology
ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation1: Electron beam crosslinkable thin wall LSZH compound.
● Insulation2: Electron beam crosslinkable thin wall LSZH compound.
● Screen(optional): Copper wire screen (for screened and sheathed cables)
● Outer Sheath(optional): Electron beam crosslinkable LSZH compound. (for screened and sheathed cables)
212 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 3.6/6
Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387 e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
214 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Sheath: Electron beam crosslinkable LSZH compound
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
216 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Single Core power and control cable Electron Beam Crosslinkable LSZH Insulation
designed for protected, fixed installation
inside and outside railway vehicles for connecting fixed and moving parts
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape.
● Insulation: Electron beam crosslinkable medium wall LSZH compound.
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
218 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
Resistant Traction
Mica Tape
ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.
ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387
ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Sheath: Electron beam crosslinkable LSZH compound
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
220 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Standards
● DIN 5510-1
ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound
222 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
[email protected] Ω 120+/-12
Maximum Attenuation @1MHz dB/km 10
Maximum Attenuation @1.5MHz dB/km 13
Maximum Attenuation @2MHz dB/km 14
Maximum Attenuation @3MHz dB/km 18
Maximum Transfer Impedance mΩ/m 30
Nominal Voltage Rating V 300
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
MVB (Multifunction
Cross-linked Oil Resistance LSZH Sheath
Vehicle Bus) Cables Tin Plated Copper Braid Screen
Plastic Tape
Foam Skin Insulation
ÔÔ Standards
● DIN 5510-1
ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound.
224 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
ÔÔ Applications e
ÔÔ Standards
● DIN 5510-2
ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound.
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
226 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
MVB (Multifunction
Plastic Tape
Stranded Tin Plated Copper Conductor
ÔÔ Standards
● DIN 5510-1
ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Cable Element: Twisted pair
● Core Wrapping: Plastic tape(s).
● EMC Screen1: Aluminium clad polyester foil
● EMC Screen2: Tin plated copper braid
● Core Wrapping: Plastic tape(s).
● Outer Sheath :Cross-linked oil resistant LSZH compound.
Zero
ÔÔ Dimensions and Weight
Flame Retardant Fire Retardant No.Halogen
Zero of cores&Low
Nominal
Smoke Emission Nominal
Nominal Low Toxicity
NominalLow Corrosivity
Nominal
NF C32-070-2.1(C2) Conductor
NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 Cross Diameter
IEC 61034/NFC20-902 of
EN 50267-2-2/NFSheath
C32-074 Overall
Cable Code
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-WTB/MVB--02YS(ST+C)H-1P20A 1 x 2 x 0.62 19/0.2 1.2 8.3 80
228 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Applications
The cables are used as connecting cables to transmit digital signals inside
railway rolling stocks.
ÔÔ Standards
● DIN 5510-1
ÔÔ Construction
For 9 cores UIC databus cables:
Cross-linked LSZH Sheath
● 4 cores: 10 mm2 stranded tinned
copper conductor with LSZH insulation. Combined Element
● Combined Element: 3 cores Plastic Foil(s)
(with Cu-strand 2 x 6mm2, 1 x 2.5mm2) 2x0.75mmsq Data Bus with Foam Skin Insulation
are twisted with a filling element
4x10mmsq with LSZH Insulation
to a combined element. Wrapping:
Overlapped plastic-foil(s). Elements
sheaths: TPE
● UIC Data Bus 0.75mm2: Two foam skin insulated tinned copper stranded conductors are twisted together with two
filling elements to a pair.
● Wrapping: Overlapped plastic-foil(s).
● Screen: Tinned copper wire braid screen
● Element sheaths: TPE.
● Wrapping: Overlapped plastic-foil(s).
● Stranding: 4 strands are twisted to a core together with 3 cored element, the UIC data bus and two fillers
● Core Wrapping: Overlapped plastic-foil(s).
● Outer Sheath :Cross-linked oil resistant LSZH compound.
For 11 cores UIC databus cables:
● 4 cores: 10 mm2 stranded tinned
copper conductor with LSZH insulation. Cross-linked LSZH Sheath
● Combined Element: 5 cores Combined Element
(with Cu-strand 2 x 6mm2, 1 x 2.5mm2 Plastic Foil(s)
and 2 x 1.0 mm2) are twisted with a
2x0.75mmsq Data Bus with Foam Skin Insulation
filling element to form a combined
element. 4x10mmsq with LSZH Insulation
● Wrapping: Overlapped plastic-
foil(s).
● Elements sheaths: TPE
● UIC Data Bus 0.75mm2: Two foam skin insulated tinned copper r stranded conductors are twisted together with two
filling elements to a pair.
● Wrapping: Overlapped plastic-foil(s).
● Screen: Tinned copper wire braid screen.
● Element sheaths: TPE.
● Wrapping: Overlapped plastic-foil(s).
● Stranding: 4 strands are twisted to a core together with 5 cored element, the UIC data bus and two fillers.
● Core Wrapping: Overlapped plastic-foil(s).
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
230 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS
ÔÔ Applications
The cables are designed for permanently protected installation, inside and
outside railway rolling stock, buses and other vehicles to connect fixed parts.
Ethernet based networks as: infotainment, multimedia, passenger information
system etc.
ÔÔ Standards
● DIN 5510-2
● EN 50228-2-2 Plastic Tape
● BS 6853 Electron Beam Crosslinkable LSZH Insulation
e
Zero
Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453
232 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
ORDERING INFORMATION
ÔÔ RSA/B-CDEFGHIJ-K-LMNO
A. Design Standard
107y: DLK 1.013.107y Standard
108y: DLK 1.013.108y Standard
109y: DLK 1.013.109y Standard
110y: DLK 1.013.110y Standard
00014: NR/PS/TEL/00014 Standard ( formerly RT/E/PS/00014)
27220: NR/PS/ELP/27220 Standard ( formerly RT/E/PS/0034)
1932: BR1932 Standard
7621A2/T1: LUL G7621 A2 Type 1 Standard (for PVC Sheath)
7621A2/T2: LUL G7621 A2 Type 2 Standard (for LSZH Sheath)
7622A1/T1: LUL G7622 A1 Type 1 Standard (for PVC Sheath)
7622A1/T2: LUL G7622 A1 Type 2 Standard (for LSZH Sheath)
7623A2: LUL G7623 A2 Standard
2029 :TR2029 Standard
B Basic Type
A- :Outdoor Cables
AJ- :Outdoor Cables with inductive protection
CV: Unsheathed Board Wiring Cables (French Railway Standard)
CV-S: Unsheathed Flexible Board Wiring Cables (French Railway Standard)
CVZ: Sheathed Board Wiring Cables (French Railway Standard)
CVZ-S: Sheathed Flexible Board Wiring Cables (French Railway Standard)
ZUG: Multipair Internal Equipment Cables (French Railway Standard)
ZUT: Multipair Screened Internal Equipment Cables (French Railway Standard)
SUG: Multicore Internal Equipment Cables (French Railway Standard)
SCG: Local Control Cables (French Railway Standard)
A1: Unsheathed EPR/LSZH Insulated Railway Signalling Cables (UK Network Rail Standard)
A2: EPR/LSZH Insulated & LSZH Sheathed Single Core Railway Signalling Cables (UK Network Rail Standard)
A3: EPR/LSZH Insulated & LSZH Sheathed Multicore Railway Signalling Cables (UK Network Rail Standard)
B1: EPR Insulated & HDPCP Sheathed Single Core Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
B2: EPR Insulated & HDPCP Sheathed Multicore Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
C1: EPR Insulated & HDPCP Sheathed Single Core Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)
234 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
C2: EPR Insulated & HDPCP Sheathed Multicore Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)
C3: EPR Insulated & HDPCP Sheathed Single Pair Screened Class 5 Stranded Railway Signalling Cables (UK
Network Rail Standard)
D1: EPR/LSZH Insulated & LSFROH Sheathed Single Core Class 2 Stranded Railway Signalling Cables (UK
Network Rail Standard)
D2: EPR/LSZH Insulated & LSZH Sheathed Multicore Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
E1: EPR/LSZH Insulated & LSZH Sheathed Single Core Class 5 Stranded Railway Signalling Cables (UK Network
Rail Standard)
E2: EPR/LSZH Insulated & LSZH Sheathed Multicore Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)
EAPSP: Steel Tape Armoured Railway Signalling Cables (Spainish Railway Standard)
EAPSP-R: Steel Tape Armoured Jelly Filled Railway Signalling Cables (Spainish Railway Standard)
CCPSSP-FR0.3: Anti Induction PE Sheathed Railway Signalling Cables with Reduction Factor 0.3 (Spainish
Railway Standard)
CCPSSP-FR0.1: Anti Induction PE Sheathed Railway Signalling Cables with Reduction Factor 0.1 (Spainish
Railway Standard)
CCPSSP-R-FR0.1: Anti Induction PE Sheathed Jelly Filled Railway Signalling Cables with Reduction Factor 0.1
(Spainish Railway Standard)
CCTSST-FR0.1: Anti Induction FRNC-PE Sheathed Railway Signalling Cables with Reduction Factor 0.1 (Spainish
Railway Standard)
CCTSST-FR0.3: Anti Induction FRNC-PE Sheathed Railway Signalling Cables with Reduction Factor 0.3 (Spainish
Railway Standard)
ZPAU: Anti Induction PE Sheathed Copper Tape Screened Multipair Railway Signalling Cables (French Railway
Standard)
ZPFU: Anti Induction PE Sheathed Unscreened Multipair Railway Signalling Cables (French Railway Standard)
ZPGU: PE Sheathed Multipair Railway Signalling Cables (French Railway Standard)
ZCO3: Anti Induction PE Sheathed Multiquad Railway Signalling Cables (French Railway Standard)
K23: Anti Induction LSZH Sheathed Multiquad Subway Signalling Cables (French Railway Standard)
K24: LSZH Sheathed Multipair LSZH Sublway Signalling Cables (French Railway Standard)
K13: PVC Sheathed Multipair LSZH Sublway Signalling Cables (French Railway Standard)
DIG: Digicode 30KHz Indoor Signalling Cables ( French Railway Standard)
SXCAV & SXCAG: Switching Centre Signalling Cables ( Belgium Railway Standard)
SW: Switching Centre Signalling Cables (Swiss Railway Standard)
RT/F3-D type: Unarmoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-S type: Steel Tape Armoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-B type: Brass Tape Armoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-R type: Ruggedised PE Sheahed Axle Counter Cables (UK Network Rail Standard)
RT/F3-S/E1: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.65 (UK Network Rail Standard)
RT/F3-S/E2: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.45 (UK Network Rail Standard)
RT/F3-S/E3: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.2(UK Network Rail Standard)
SPFB: Speed Control System Balise Cables (French KVB System)
SIF: Speed Control Eurobalise Cables (European ERTMS System)
BGA: Speed Control Eurobalise Cables (European ERTMS System)
J Sheath
D Filling 2Y: PE
(F): Petroleum Jelly Filling 2Yv: Reinforced PE Sheath
Blank: Unfilled Y: PVC
H: LSZH
Hv: Reinforced LSZH Sheath
E Screening
5G: HDPCP
(St): Static shield of plastic-backed aluminium tape 4Y: PA Sheath
Blank: No screen
236 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
M Types of Stranding
Bd: Twisted in layers R6: R601 Series (Reduction Factor 0.55)
Lg: Twisted in units
238 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
RZ1MZ1-K MICA (AS+): Class 5 flexible plain copper conductor to IEC 60228, MICA/XLPE Insulated, steel wire
armoured and low smoke halogen free polyolefin sheathed safety cables
RZ1F3Z1-U(AS): Class 2 plain copper conductor to IEC 60228, XLPE Insulated, steel tape armoured and low
smoke halogen free polyolefin sheathed safety cables
RZ1F3Z1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, XLPE Insulated, .steel tape armoured and
low smoke halogen free polyolefin sheathed safety cables
VC4VV-U: Class 2 plain copper conductor to IEC 60228, PVC insulated, copper wire braided, PVC inner sheathed
and PVC over sheathed concentric cables
RC4Z1Z1-U: Class 2 plain copper conductor to IEC 60228, XLPE insulated, copper wire braided, low smoke
halogen free polyolefin inner sheathed and low smoke halogen free polyolefin over sheathed concentric cables
VC4VC4V-U: Class 2 plain copper conductor to IEC 60228, PVC insulated, copper wire spiral screened, PVC inner
sheathed, copper wire braided and PVC over sheathed concentric cables
RC4Z1C4Z1-U: Class 2 plain copper conductor to IEC 60228, XLPE insulated, copper wire spiral screened, low
smoke halogen free polyolefin inner sheathed, copper wire braided and low smoke halogen free polyolefin over sheathed
concentric cables
RHZ1 H16- Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, copper wire + copper tape screened and low smoke halogen free polyolefin sheathed
medium voltage cables
RHZ1MZ1: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated,
semi conducting insulation screen, individual and overall copper tape screened, low smoke halogen free polyolefin inner
sheathed, steel wire armoured and low smoke halogen free polyolefin sheathed medium voltage cables
RHVMV: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, individual and overall copper tape screened, PVC inner sheathed, steel wire armoured and
PVC sheathed medium voltage cables
XKDT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, copper wire screened, longitudinal watertight and PE sheathed medium voltage cables
XKDT-YT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, three twisted single core, copper wire screened, longitudinal watertight and HDPE sheathed
medium voltage cables
XKDT-FT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, three twisted single core, copper wire screened, galvanized steel flat wire armoured,
longitudinal watertight and PE sheathed medium voltage cables
C Voltage Rating
300/500V: 300/500V; 450/750V-450/750V; 0.6/1KV: 600/1000V; 300N-300V DC Negative; 1800P-1800V DC
Positive
6.35/11KV: 6.35/11KV; 11/33KV-11/33KV
E Screen Type
B Voltage Type OS: Overall Screen
0.5: 300/500V IOS: Individual & Overall Screen
1: 0.6/1KV
3: 1.8/3KV
F Number of Cores and Pairs
6: 3.6/6KV
10C: 10 Cores
C Core Type
G: Cross Section Areas
S: Single Core
M: Multi Core 1.5S: 1.5mm2
MP: Multi Pair
240 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
ÔÔ RO/A-CL-B-C-D-E-F-G-H-I-J-K
A; Cable Category
K209A/B: Railway Fiber Optic Cables B=Bronze armour, D=Fiber glass armour; TW= Steel
2328: SNCF CT2328 / SNCT CT 2329 tape + Steel wire armour
2513: SNCF CT2513-99 / SNCT CT 2513-99
2242: SNCF CT2242.6.1
G: Sheath
2Y=PE, Y=PVC, H=LSZH, 11Y=PU, A=Aluminium
B: Loose tube diameter moisture barrier,
A=2.1mm, B=2.5mm T=Anti-termite protection
F: Armour
Blank=No armour, T=Corrugated steel tape armour, K: General options
W=Steel wire armour SS=Fig-8 self-supporting
ÔÔ RO/A-ML-B-C-DxE-F-G-H-IJ-K-
L-M
2Y=PE, Y=PVC, H=LSZH
0=Fiber and copper conductors in cable J: Water-blocking options for cable core
4=50/125 multi-mode fiber (OM3) per ITU-T G.651 X=No water-blocking; J= Water blocking gel in tubes;
5=50/125 multi-mode fiber (OM2) per ITU-T G.651 JD=Water-blocking gel in tubes + dry water blocking
6=62.5/125 multi-mode fiber (OM1) per ITU-T G.651 in cable core interstices;
7=NZDS SM fiber per ITU-T G.656. JJ= Water-blocking gel in tubes and cable core
8=NZDS SM fiber per ITU-T G.655. interstices.
9=Standard SM fiber per ITU-T G.652.D
Ended with R=Ribbon type fiber ( Ex: 9R= SM fiber
per G.652.D ribbon type ) K: Water-blocking options for cables with
more than one jacket
242 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION
B Cable Category
HCAAYZ-50-6 (1/4”): Copper clad aluminium or copper (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1/4”foam dielectric flexible feeder coaxial cable
HCAAYZ-50-8 (3/8”): Copper clad aluminium or copper (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 3/8”foam dielectric flexible feeder coaxial cable
HCAAYZ-50-12 (1/2”): Copper clad aluminium (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1/2”foam dielectric flexible feeder coaxial cable
HCTAYZ-50-22 (7/8”): Copper tube (inner conductor) + annular corrugated copper tube (outer conductor) 50 Ohm
7/8”foam dielectric flexible feeder coaxial cable
HCTAYZ-50-32 (1'1/4): Copper tube (inner conductor) + annular corrugated copper tube (outer conductor) 50 Ohm
1'1/4 foam dielectric flexible feeder coaxial cable
HHTAYZ-50-42 (1'5/8): Helical corrugated copper tube (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1'5/8 foam dielectric flexible feeder coaxial cable
HRYZ-50-5 (1/4"SF): Copper wire (inner conductor) + helical corrugated copper tube (outer conductor) 50 Ohm 1/4”
foam dielectric super flexible feeder coaxial cable
HRCAYZ-50-7 (3/8”SF): Copper clad aluminium or copper (inner conductor) + helical corrugated copper tube (outer
conductor) 50 Ohm 3/8”foam dielectric super flexible feeder coaxial cable
HRCAYZ-50-9 (1/2”SF): Copper clad aluminium (inner conductor) + helical corrugated copper tube (outer
conductor) 50 Ohm 1/2”foam dielectric super flexible feeder coaxial cable
HRCTYZ-50-22 (7/8”SF): Copper tube (inner conductor) + helical corrugated copper tube (outer conductor) 50
Ohm 7/8”foam dielectric super flexible feeder coaxial cable
HRYZ-50-5 (1/4”XF) :Copper wire (inner conductor) + helical corrugated copper tube (outer conductor) 50 Ohm
1/4”foam dielectric extra flexible feeder coaxial cable
HRCAYZ-50-7 (3/8”XF):Copper clad aluminium or copper (inner conductor) + helical corrugated copper tube (outer
A Basic Type
E Screening Material
L120: Railway F/FTP Data Cables
(St): Overall Shielded with Aluminium/Polyester Tape
K20: Steel Wire Braided Railway F/FTP Data Cables
Shielded
WTB: Wired Train Bus
C: Overall Shielded with Copper Wire Braid
MVB: Multifunction Vehicle Bus
PiC: Pairs Shielded with Copper Wire Braid
PiMF: Pairs Shielded with Aluminium/polyester Tape
B Construction Type
F/UTP: Overall Aluminium/Polyester Screening F Armoring
F/FTP: Individual Aluminium/Polyester Screening +
SWB: Steel Wire Braid Armoring
Overall Aluminium/Polyester Screening
SWA: Steel Wire Armoring
U/FTP: Individual Aluminium/Polyester Screening
STA: Steel Tape Armoring
Blank: No Armour
C Cable Category
Cat5E: Cat 5E Type G Sheath
Cat6: Cat6 Type
2Y: PE
Cat6A: Cat 6A Type
Y: PVC
RS485: RS 485 Type
H: LSZH
244 www.caledonian-cables.co.uk
246 www.caledonian-cables.co.uk