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Railway Cables

This document provides a table of contents for Caledonian Railway Cables. It lists various types of cables for railway applications including: signalling and control cables; telecommunication cables for indoor and outdoor use; power and control cables; traction cables; and fire integrity cables. The table of contents includes over 30 pages of specifications and standards for railway cables used in locations like the UK, France, Germany, Spain, Belgium, Switzerland, and for European railway systems.

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0% found this document useful (0 votes)
459 views252 pages

Railway Cables

This document provides a table of contents for Caledonian Railway Cables. It lists various types of cables for railway applications including: signalling and control cables; telecommunication cables for indoor and outdoor use; power and control cables; traction cables; and fire integrity cables. The table of contents includes over 30 pages of specifications and standards for railway cables used in locations like the UK, France, Germany, Spain, Belgium, Switzerland, and for European railway systems.

Uploaded by

kbs prabhakar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Caledonian Railway Cables TABLE OF CONTENTS

TABLE OF CONTENTS

European Signalling System for Rail Industry

Electrification System for Rail Industry

Basic Design for Railway Cables

Cables for Railway Application

Railway Signalling & Control Cables


Equipment Cables for Control Centre

France RATP Railway Standard


CV /CVZ Indoor Equipment Cables …………………………………………………………………… 021
ZUG/ ZUT/ SUG Indoor Equipment Cables …………………………………………………………… 023
SCG Local Control Cables……………………………………………………………………………… 025

Multicore Signalling & Control Main Cables for Trackside

German Railway Standard


AJ-2Y2YDB2Y S(H115)/S(H145)/S(H95) ……………………………………………………………… 026
A-2Y2YB2Y S(H115)/S(H145)/S(H95) ………………………………………………………………… 030
A-2Y2Yv S(H115)/S(H145)/S(H95) …………………………………………………………………… 033
UK Network Rail Standard
TYPE A1, A2 & A3 Railway Signalling Cable ………………………………………………………… 036
TYPE B1 & B2 Railway Signalling Cable ……………………………………………………………… 038
TYPE C1 & C2 Railway Signalling Cable……………………………………………………………… 040
TYPE C3 Railway Signalling Cable……………………………………………………………………… 041
TYPE D1 & D2 Railway Signalling Cable ……………………………………………………………… 042
TYPE E1 & E2 Railway Signalling Cable ……………………………………………………………… 044
TYPE E3 Railway Signalling Cable……………………………………………………………………… 046
Spain Railway Standard
EAPSP nx1x1.4…………………………………………………………………………………………… 048
CCPSSP-FR0.3 nx1x1.4………………………………………………………………………………… 050
CCTSST-FR0.3 nx1x1.4………………………………………………………………………………… 052

Multipair/Multiquad Signalling & Control Cables for Trackside

German Railway Standard


AJ-2Y(L)2YDB2Y S(H45) ……………………………………………………………………………… 054
A-2Y(L)2YB2Y S(H45) …………………………………………………………………………………… 057

www.caledonian-cables.co.uk 1
A-2Y(L)2Yv S(H45) ……………………………………………………………………………………… 059
France RATP Railway Standard
Urban Intercity Main Lines
ZPAU & ZPAU-SH Main Signalling Cables (AC Electrified Lines)…………………………………… 061
ZPFU & ZPFU-SH Main & Local Signalling Cables (Ordinary Non-Electrified or DC Electrified Lines)…… 063
ZPGU Local Signalling Cables (Ordinary Non-Electrified Lines)…………………………………… 065
ZCO3 Main Signalling Cables (AC Electrified High Speed Lines)…………………………………… 067
Urban Subway
K23 LSZH Subway Signalling Cables for Metro/Local Trains/Tramlines…………………………… 069
K24 LSZH Subway Signalling Cables ………………………………………………………………… 071
K13 PVC Subway Signalling Cables for Metro/Local Trains/Tramlines…………………………… 073
Digicode 30KHz Indoor Signalling Cables …………………………………………………………… 075
Inductive Loop Cable……………………………………………………………………………………… 077
Spain Railway Standard
EAPSP nx4x0.9/1.3/1.4…………………………………………………………………………………… 078
CCPSSP-FR0.3 nx2x0.9/1.4…………………………………………………………………………… 081
CCPSSP-FR0.1 nx4x0.9/1.4…………………………………………………………………………… 083
CCPSSP-R-FR0.1………………………………………………………………………………………… 085
CCTSST-FR0.1 nx4x0.9/1.4……………………………………………………………………………… 087
CCTSST-FR0.3 nx4x1.4………………………………………………………………………………… 089
Belgium Railway Standard
SXCAV & SXCAG Signalling Cables …………………………………………………………………… 091
Swiss Railway Standard
SW-CLT Switching Centre Cables……………………………………………………………………… 093
UK Network Rail Standard
Twin Datalink Cable……………………………………………………………………………………… 095

Axle Counter Cables

UK Network Rail Standard


RT/F3 D & S & B type Axle Counter Cable …………………………………………………………… 096
RT/F3 E1/E2/E3 Type Axle Counter Cable …………………………………………………………… 099

Balise Cables

French KVB System


SPFB Speed Control System Cables…………………………………………………………………… 101

European ERTMS System

EUROBALISE SIF………………………………………………………………………………………… 102


EUROBALISE BGA……………………………………………………………………………………… 103

Fire lntegrity Cables

France RATP Railway Standard


K27 Fire Resisting Control Cables (CR1-C1 Class)…………………………………………………… 105
MD4 Fire Resisting Telecom Cables (CR1-C1 Class)………………………………………………… 107

2 www.caledonian-cables.co.uk
Caledonian Railway Cables TABLE OF CONTENTS

Railway Telecom Cables


Telecommunication Cables for Outdoor Plant

UK Network Rail Standard


RT/ZHLS, A-2Y(L)2Y External Telephone Cables to NR/PS/TEL/00015 …………………………… 110
Scada/Pilot Cables NR/PS/ELP/27220………………………………………………………………… 113
Outdoor Single Mode Trackside Fiber Cables NR/PS/TEL/00014…………………………………… 115
UK London Underground Standard
G7621 Trackside Communications Cables …………………………………………………………… 117
G7622 Trackside Communications Cables …………………………………………………………… 119
G7623 Trackside Communications Cables …………………………………………………………… 122
France RATP Railway Standard
MD4 Medium Distance Trackside Telecom Cables …………………………………………………… 124
ST2513/CT2243 Outdoor Single Mode Unarmoured Trackside Optical Fiber Cables…………… 126
CT2242 Outdoor Single Mode Armoured Trackside Optical Fiber Cables………………………… 128

Telecommunication Cables for Indoor Plant

France RATP Railway Standard


K20 & L120 LSZH Armoured F/FTP Cat6 Cables…………………………………………………… 130
K209B LSZH Armoured Optical Fiber Cables………………………………………………………… 132
K26 LSZH 50/75 Ohm Coaxial Cables………………………………………………………………… 134

Railway Power & Control Cables


France Railway Standard
K25 Track Feeder Cables to NF F 55-625……………………………………………………………… 138
UK Network Rail Standard
650/750V Track Feeder Cables to RT/E/S/21101……………………………………………………… 140
750V LSZH Track Feeder Cables to EME-SP-14-025/SE908……………………………………… 142
450/750V LSZH Single Core Conduit Wires to EME-SP-14-026 …………………………………… 143
0.6/1KV Limited Fire Hazard/Fire Survival Multicore Armoured Cables to EME-SP-14-027……… 145
LU Section 12 Fire Integrity Cables…………………………………………………………………… 148
0.5/0.75KV Fire Survival Mineral Insulated Multicore LSZH Cables to EME-SP-14-028………… 150
Pigtail Rail Connection Cables to SE260L……………………………………………………………… 153
0.45/0.75KV Limited Fire Hazard Earthing Cables to SE774………………………………………… 154
0.12KV Limited Fire Hazard Track Circuit Feeder Cables to SE895………………………………… 155
0.6/1KV Limited Fire Hazard Rail Connection Cables to SE902…………………………………… 156
Concentric Signalling Cables Type 1 to SE1047 ……………………………………………………… 157
Trackside Signalling Aluminium Power Cables to BR880…………………………………………… 159
Point Heating Cables to NR/SP/ELP/40045…………………………………………………………… 161
FTN Screening Conductor Cables……………………………………………………………………… 163
NSGAFOU Cables ……………………………………………………………………………………… 164
33KV Power Cables to BS 7835 NR/PS/00008……………………………………………………… 166
11KV LSZH Power Cables to BS 7835………………………………………………………………… 167
12/20(24)KV Power Cables to CENELEC HD620 & C 33-226 ……………………………………… 169

www.caledonian-cables.co.uk 3
33KV LSZH Power Cables to BS 6622/BS 7835……………………………………………………… 172
1800V DC Positive Traction Cables…………………………………………………………………… 174
300V DC Negative Traction Cables…………………………………………………………………… 176

Firerail Traction Cables For Railway Applications


0.45/0.75KV Single Core Standard Wall Traction Cables…………………………………………… 179
0.45/0.75KV Multicore Standard Wall Traction Cables……………………………………………… 180
0.45/0.75KV Single Core Thin Wall Traction Cables………………………………………………… 182
0.45/0.75KV Multicore Thin Wall Traction Cables……………………………………………………… 184
0.6/1KV Single Core Medium Wall Traction Cables…………………………………………………… 186
0.6/1KV Multicore Medium Wall Traction Cables……………………………………………………… 188
0.6/1KV Single Core Thin Wall Traction Cables……………………………………………………… 191
0.6/1KV Multicore Thin Wall Traction Cables………………………………………………………… 193
0.6/1KV Single Core Dual Wall Traction Cables ……………………………………………………… 196
0.6/1KV Multicore Dual Wall Traction Cables ………………………………………………………… 198
1.8/3KV Single Core Standard Wall Traction Cables………………………………………………… 202
1.8/3KV Single Core Medium Wall Traction Cables…………………………………………………… 204
1.8/3KV Single Core Dual Wall Traction Cables……………………………………………………… 206
3.6/6KV Single Core Standard Wall Traction Cables………………………………………………… 208
3.6/6KV Single Core Medium Wall Traction Cables…………………………………………………… 210
3.6/6KV Single Core Dual Wall Traction Cables……………………………………………………… 212
300/500V Single Core Thin Wall Fire Resistant Traction Cables …………………………………… 214
300/500V Multicore Thin Wall Fire Resistant Traction Cables ……………………………………… 215
0.6/1KV Single Core Medium Wall Fire Resistant Traction Cables ………………………………… 217
1.8/3KV Single Core Medium Wall Fire Resistant Traction Cables ………………………………… 219

Firerail Databus Cables For Railway Applications


WTB (Wired Train Bus) Cables ………………………………………………………………………… 222
MVB (Multifunction Vehicle Bus) Cables……………………………………………………………… 224
MVB (Multifunction Vehicle Bus) Cables (Redundant Version)……………………………………… 226
WTB (Wired Train Bus)/MVB (Multifunction Vehicle Bus) Cables…………………………………… 227
Integrated 9/11/18/20 Cores 0.75mm sq UIC Databus Cables……………………………………… 229
Category 5E Databus Cables…………………………………………………………………………… 231

Ordering Information

4 www.caledonian-cables.co.uk
European Signalling System for
Caledonian Railway Cables
Rail Industry

European Signalling System for Rail Industry

Interoperability has become a keyword in the European Rail


sector. It is easy to see there is an urgent need for a harmonized,
interoperable train control system. At least seven proprietary ATP
systems (Bombardier, Alstom, Invensys, Alcatel, Ansaldo/CSEE,
Siemens /ZUB) were installed in European railway, creating a
considerable barrier to Interoperability. A deep change in the
communication and signalling system is taking place with the new
ERTMS projects (European Rail Traffic Management System). Its
purpose is to set up a common ATP/ATC System through Europe,
allowing trains to cross borders easily and therefore increase the
competitiveness of railways on international corridors for freight
and passengers. The vision is to operate all high-speed lines and most other conventional lines through ERTMS/ETCS in
Europe.
In the early days of ETCS development,Siemens and other signaling suppliers worked together within the
EUROSIG group, which defined and specified the ETCS components to ensure compatibility and interoperability of the
various sub-components and sub-systems. Siemens was the first to offer the S21 Eurobalise for commercial projects.
German Rail (DB) has chosen the Berlin--Halle/Leipzig line as one of the European pilot lines for commercial operation
at ETCS Level 2. The objectives of the pilot project are to demonstrate the interoperability of the system, employing
components developed by various manufacturers. The line is equipped with conventional axle counters and lineside
signals. For ETCS Level 2 operation, the line will have three radio block centres, each connected via LAN to the relevant
electronic interlocking, and approximately 1000 S21 Eurobalises. Installation of GSM-R (Global System for Mobile
Communications--Railways) has been successfully completed, covering the basic functionality of ETCS Level 2, such as
movement authorisation.
The Signum system (Automatic Train Warning System –ATW) was the first in the Swiss Rail network to provide help
or supervision to drivers. It significantly increased the safety with acoustic signals in cabins coupled with distance signals.
However, this ATW system had no impact on network capacity. The French equivalent ATW system was the“crocodile”
based on another technical concept, which of course was a problem to interoperability. When Swiss Federal Railways
(SBB) introduced new signals in the 1990s, the ZUB system (Automatic Train Protection – ATP, with balises on the
tracks) was introduced in order to launch emergency barking in case of exceeding specific needs. Such a system was
mainly implemented in German speaking countries, whereas in France for example it was the KVB. At least 10 different
ATW/ATP systems were then developed in Europe, creating a considerable barrier to Interoperability.

ÔÔ What is ERTMS
The European Rail Traffic Management System has been defined in 3 levels

55 ERTMS Level 1:

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The train will stop and wait and will not
pass the balises until the signal turns
from red to green

On Board Trainborne Equipment

Lineside Encoder
Units

Track Circuit

Eurobalises

A. Eurobalises
- Overlay to Existing Signalling System.
- Movement Authorities through Eurobalise.
- Train Integrity & Position by Track Circuit.

With the Infill loop functionality, the train will receive


a message in advance to pass this signal before reaching the
balises. Therefore, the train can accelerate immediately
when the signal goes from red to green

On Board Trainborne Equipment

Lineside Encoder
Units

Track Circuit
Infill Loop
Eurobalises

B. Eurobalises with infill (Euroloop or radio or extra balises)


- Overlay to Existing Signalling System.
- Movement Authorities through Eurobalise.
- Train Integrity & Position by Track Circuit.
ERTMS Level 1 is a Train Control System based on track-to-train communication by an intermittent system. The
system includes Lineside Encoder Units (LEU) which is designed to acquire traffic information and convert this into
conditioning messages to be sent to the balise for subsequent processing by the On Board equipment. Each LEU can
command up to 4 balises. Each Encoder cabinet can house up to 8 LEUs. The maximum distance between balises is
5 km. Connection to Computer Based Interlocking is either through a safety protocol stack based on“Profibus”, or
HDLC proprietary serial link. Purpose of the Eurobalise is to transmit a message to the On-Board equipment in order to
advise the driver and the On-Board ATP processing unit about the train positioning and the conditions of the track and
traffic ahead, and hence take the appropriate actions for train speed and for the protection of the train itself, passengers
and infrastructure alike. LEUs and Eurobalises are linked through a suitable connection cable. The On Board equipment
serves to calculate the dynamic speed profile, select the most restrictive speed value, compare the train’s actual speed
with the permitted speed and, if necessary, perform brake application. Radio In-fill is a functionality that can be optionally
added to the ERTMS Level 1 in order to increase the performance of the line. Purpose of the Radio Infill Unit is to
transmit the message corresponding to the Eurobalise in advance with respect to the Eurobalise placed at the signal. In
this way, a train approaching a signal at stop can revoke braking as soon as the signal clears without waiting to get to the
signal itself. The In-fill message is transmitted via radio using GSM-R and Euroradio safety protocols, as in ERTMS Level
2. The use of radio allows a continuous infill coverage at unlimited distance from the signal.

002 www.caledonian-cables.co.uk
European Signalling System for
Caledonian Railway Cables
Rail Industry

55 ERTMS Level 2: Eurobalises + Euroradio (GSM-R) + Radio Block Centre (RBC)

Movement authority and track position are transmitted


over the radio between the Radio Block Center and the train,
acquiring
q g up-to-date
p information without anyy lineside signals.
g

On Board Trainborne Equipment


Radio Block Center

Interlocking
o

Track Circuit

Eurobalises

- No more Trackside Signals Required.


- Movement Authorities through GSM-R.
- Train Position via Eurobalise.
ERTMS Level 2 is a Train Control System based on data communications between the Centralized Block Centre
and the trains, via a radio system. ETCS Level 2 brings the introduction of radio transmission for railway signalling i.e.
GSM-R (Global Standard of Mobile Communication-Rail) in the frequency range of 900 MHz. In this case, the Eurobalise
acts as intermittent transmission device, mainly for location reference. The Radio Block Centre (RBC) is wayside
redundant management system designed to provide information continuously to each train and knows from trains their
positions; it receives track circuits and route status information from the Automatic Block System and from Interlockings.
ETCS Level 2 combines many advantages as follows:
- Long term compatibility with other European railways by use of Eurobalise beacons;
- On-board signalling by use of radio transmission with the GSM-R protocol;
- Minimum amount of devices in the track, what reduce time and costs for track maintenance.

55 ERTMS Level 3: Eurobalises + Euroradio (GSM-R) + Radio Block Centre (RBC)

Train integrity checking is done on board


and therefore track circuits are not required.
The train can run on moving block.

On Board Trainborne Equipment


Interlocking & Radio Block Center
Track Position
and Integrity

Eurobalises

- Movement Authorities through GSM-R.


- Train Position via Eurobalise.
- Train Integrity Onboard. Moving Block.
There are only a few players providing the very first High Speed Line in commercial service running solely on an
ERTMS Level 2 system. Beside Europe, countries like China and India also embracing this advanced signalling system.
Thousands of kms of ERTMS Level 1 lines are in operation or under construction also.

www.caledonian-cables.co.uk 003
Electrification System for Rail Industry

The electric railway needs a power supply that the trains can
access at all times. Transmission of power is always along the track
by means of an overhead wire (catenary) or at ground level, using an
extra, third rail laid close to the running rails. AC systems always use
overhead wires, DC can use either an overhead wire or a third rail;
both are common.
The railway electrification system supplies electrical energy to
the trains at different voltages which include 600V DC, 750V DC,
1500V DC, 3000V DC, 15KV AC 16⅔Hz & 25KV AC 50Hz. The lower
voltages are often used with third or fourth rail systems and voltages
above 1000V are normally limited to overhead wiring for safety reasons. 750 volt DC third rail supply has been used
extensively in UK for trains running up to 145 km/h, which is about its limit for speed.
25KV AC is the preferred system for high-speed and long distance railways, commonly adopted in Europe, India and
United States. DC system is the preferred option for shorter lines, urban systems and tramways. 1500V DC is commonly
used in Netherlands, Japan, India, France, New Zealand and United States, 3000V DC is commonly used in Belgium,
Italy, Spain, Poland and south Africa.
While use of a third rail does not require the use of DC, in practice all third-rail systems use DC because it can carry
41% more power than an AC system operating at the same peak voltage. Third rail is more compact than overhead
wires and can be used in smaller-diameter tunnels, an important factor for subway systems. DC systems are limited to
relatively low voltages, and this can limit the size and speed of trains and the amount of air-conditioning the trains can
provide. This may be a factor favoring overhead wires and high voltage AC, even for urban usage. In practice the top
speed of trains on third-rail systems is limited to 100mph (160km/h) because above that speed reliable contact between
the shoe and the rail cannot be maintained. Besides the third rail, fourth rail system may be adopted, as found in the
London Underground. The additional rail carries the electrical return that on third rail and overhead networks is provided
by the running rails. On the London Underground, a top contact third rail is beside the track, energized at +420V DC and
a top contact fourth rail is located centrally between the running rails at -210V DC, which combine to provide a traction
voltage of 630V DC.

Basic Design for Railway Cables

As a global supplier, Caledonian offers extensive range of copper and fiber cables in three key economic sectors:
infrastructure, industry and building. Our cables are used in rolling stock, railway infrastructure, energy and telecom
networks, automobiles, shipboard, oil, mining & petrochemical, windmill applications, etc. Caledonian has always been
at the forefront of meeting the requirement of the most advanced railway standards within the ERTMS. The ERTMS
requires high levels of EMC performance. Caledonian signaling and control cables are designed and built to comply with
such EMC requirements, with the use of special insulation and sheath materials with different screening designs.

004 www.caledonian-cables.co.uk
Caledonian Railway Cables Basic Design for Railway Cables

Caledonian designs a wide range of signaling and control (branded as RAILSIG), power (branded as RAILFEEDER),
coaxial (branded as RAILCOX), fiber optic (branded as RAILOPTICS) and databus cables (branded as RAILDATA)
specially adapted to rail environments, providing enhanced fire performance, oil resistance and flexibility. In rail sections
including the station, trackside and tunnel, virtually all the cables have to be halogen free, as well as fire retardant, and
assure low toxicity and minimal smoke to enhance survival, fire fighting and emergency operations.
Caledonian covers wide area network for main line, metropolitan area network for subway, light rail and intercity
arrival/departures, and station range cable for efficient rail management. Caledonian can provides optic fiber for both
analogue and digital railway applications such as (ESTMS/ETCS). Caledonian can also offer reliable cables to power the
trackside equipments and provide low frequency communications.
Copper multicore, multipair and multiquads are used for signalling and control cables. Caledonian signalling and
control cables guarantee electromagnetic immunity critical for communications from catenaries and current rail. They
are designed to survive along the track, resistant to high temperatures, humidity, oil and ultra violet light. They have
high dielectric strength, and come in Low smoke halogen free and fire retardant versions suitable for tunnels, stations
and platforms. The cables can be customized to provide different reduction factor, special fire performance sheathing
and specific color coding. Caledonian signalling and control cables exhibits exceptional performance because of special
manufacturing process, choice of suitable insulation and sheathing materials for the rail environments.
Caledonian railway cables offer Rail authorities and operators, contractors a wide range of cable solutions, which may be
one of the world’s most comprehensive and technologically advanced answers to rail industry.
Caledonian has developed railway cables that meet the challenges posed by railway industry for low smoke and
toxicity, even in a system that has the stringent requirement in the world. London Underground, a thriving railway system
that carries a billion passengers in a year, also lay claim to be the oldest train system in the world. The first underground
railway to operate electric train, it is usually referred to as a tube, thanks to the shape of the tunnel far below the street
level. Built in late 1800s, the long tunnels were not designed for optimum fire safety. In fact, the long sections are designed
without exits. As a result, if a fire began inside the tunnels, smoke and fumes will overwhelm the passengers, who would have
no ready means of escape. Therefore, extreme precautions are taken to prevent the occurrences of fire smoke, fume and toxic
vapor, which is one reason the system standard for smoke and toxicity is the most stringent of any rail systems in the world.

55 Low smoke and fume, Low toxic and Oil resistant


The railway industry has the exact requirements for cables that are used in both infrastructure (the tunnels)
and rolling stock (trains). These requirements cover underground train, tunnels, railways, subway, tram, trackside
and mass rapid transit propulsion equipments. Safety is the critical issues. In fact, smoke and fume levels deemed
safe are specified in different standard including BS 6853(UK), NFF 16101(France), DIN 5510 (Germany) and TS
45545-2(Europe).
Caledonian become aware of the market demand for a low smoke and fume, halogen free railway cables that would
meet London Underground BS 6853 for low smoke and low toxicity, while also providing excellent resistance to mineral
oil, withstanding IRM 903 for 7 days at 100 deg C.

55 Flame retardant, UV resistant and temperature resistant


In addition to low smoke and toxicity in the event of fire, the cables are featured by
-Highly flame retardant
-No acid gas emission during fire
-Mineral oil resistence at high temperature (IRM 903 7 days at 100C)
-Wide operating temperature from -40degC to 120degC

www.caledonian-cables.co.uk 005
-Weathering testing indicates 20-years UV resistance.
-Can be crosslinked via dry silane or e-beam technology to achieve high temperature resistance.
Caledonian railway cables can be designed to offer an extremely wide operating temperature range of +125℃ down to -60℃ ,
a very low smoke density and are always classified as short circuit cable and earth fault-proof cables

55 Anti Induction for Railway Signalling & Control Cables


The magnetic field resulting from the power supply voltage of the catenaries (25KV A.C.) induces an electromotive
force (e.m.f) in all conductors subjected to this field. If a conductor is protected by a conductive e metallic sheath, the e.m.f
decreases from V1 to V2. The ratio rk = V2/V1 is called the screening or reduction factor. This screening or reduction factor is
measured according to CCITT standard, requiring the cable sample of 2m length should achieve the required values for this rk
factor as given in the table here below.
SCREENING FACTOR rK CURVES

rK

0.7

ZCO3 ZPAU

0.6

0.5

0.4

0.3

ZPAU

0.2

ZCO3
0.1

10 20 30 40 50 60 70 80 90 100 150 300 V1


(Volt/km)
ZPAU- Anti Induction Cables with two helically applied steel tapes (electromagnetic shield) and copper tapes
(electrostatic shield)

006 www.caledonian-cables.co.uk
Caledonian Railway Cables Basic Design for Railway Cables

ZCO3- Anti Induction Cables with two helically applied steel tapes (electromagnetic shield) and copper tapes
(electrostatic shield)
In a theoretical and simplified way, this factor is equal to |R/Z|, R being the linear D.C. resistance of the metallic
sheath and Z its linear impedance Z= r + jLω at the frequency ω/2π (generally 50Hz). The minimum value of the rk factor
is obtained by decreasing R using screen with a high conductivity (such as copper) and by increasing L (and Z) choosing
a screen with a high magnetic permeability (such as steel).

ÔÔ Signalling & Control Cable to French Rail Standard


According to French rail, intercity Railway Signalling Cables rated
750V Railway signally cables are meant for signal circuits which link
permanent installations situated along rail tracks. They are generally
installed in conduits and meet the ST 698G (ZPGU-ZPAU Series)
and CT 362 (ZCO3 Series) standard. They are multicore or multipair
signaling and control cables providing low voltage energy and two way
telecommunications for field equipment. The key features lie in the
electromagnetic immunity with high reduction factor, especially for high
speed lines.

55 Unarmoured Local Link Cables (ZPGU Series)


The unarmoured ZPGU cables are used mainly on short distance links inside or outside the service cabins.

55 Armoured Main Signalling Cables for non electrified lines or 1500V DC Lines (ZPFU Series)
The armoured ZPFU cables are used for the main circuits of 1500V DC electrified lines.

55 Armoured Main Signalling Cables for 25KV AC electrified lines (ZPAU Series)
These cables are called“Anti induction cables”which are recommended for use in the main circuits of electrified
lines in 25KV A.C. They are designed with improved protection against induction according to the following principle:
when a telecommunication line is affected by electrical and magnetic fields resulting from the power supply voltage of the
catenaries (25KV A.C.), there is an electromotive force induced between conductors and earth. The anti induction cables
include several layers of metallic screens (copper and steel) to provide a very efficient protection against interferences.

55 Armoured Main Signalling Cables for High Speed Train lines (ZCO3 Series)
The basic application of ZCO3 cables is for the carrier current signal system of high speed train line (TGV). Due to
an increase in the induction screen thickness and the steel armor, their anti induction protection is much higher than the
ZPAU Series cables.

55 Equipment Cables for Control Centers (ZUG/SUG/ZUT, CV/CVZ & SCG Series)
ZUG/SUG/ZUT are equipment cables installed in traffic control centre or trackside equipment shelter, used for indoor
interconnection between the computer devices and railway network equipment. ZUG & ZUT are multipair equipment
cables and SUG are multicore equipment cables. CV/CVZ cables are used as cabling wires for the relays and electronic

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equipment. The cables are suitable for use only in Optical Control Panel (OCP) wiring. The SCG cables are designed for
connect the equipment centre to the device concerned. The cables are used as local control or power supply cables for
trackside and between the rail equipments.

55 K23 Cables
K23 are main armored LSZH multiquad signalling cables for metro local train and tramlines. They are designed
for remote controls and teletransmissions in underground railway networks. The cables are used for digicode cable
signaling, being laid in channel, cable tray, or on hook supports, along suburban railway lines, electrified at maximum
1500V DC. The cables have aluminium moisture barrier, double steel tape armour and LSZH sheath.

55 K24 Cables
K24 are LSZH multipair signalling cables for metro local train and tramlines. They are designed for remote controls
and teletransmissions in underground railway networks. The cables are used for digicode cable signalling, being laid in
channel, cable tray, or on hook supports, along suburban railway lines, electrified at maximum 1500V DC u, b. K24 have
aluminium moisture barrier and LSZH sheath, with optional double steel tape armouring,

55 Digicode Cable
Digicode Cable are indoor railway signaling cables designed for transmission of track circuit digicode signals up to
30KHz in electrified lines, being installed in cable trays. The cables are covered by flame retardant LSZH sheath with
double layers of steel tapes, with low capacitance values.

ÔÔ Signalling & Control Cable to German Rail Standard


55 AJ-2Y2YDB2Y
AJ-2Y2YDB2Y are multicore signaling cables designed for transmission
of service tensions up to 600 VDC / 420 Veff AC100Hz with induction
protection. With the combination of copper wires and either 0.5mm or 0.8mm
thick steel tape, the cables can be offered with different reduction factors ( 0.15,
0.35 and 0.55) and capacitance values (115, 145 & 95 nf/Km).

55 A-2Y2YB2Y/A-2Y2Yv
The A-2Y2YB2Y and A-2Y2Yv cables are multicore signaling cables designed for transmission of service tensions
for DC electrified lines without induction protection. These cables can be offered with different capacitance values (115,
145 & 95nf/Km). A-2Y2YB2Y cables are offered with one helically applied steel tape (0.2-0.3mm) or two helically applied
steel tapes (0.1mm). A-2Y2Yv cables are unarmoured version.

55 AJ-2Y(L)2YDB2Y
AJ-2Y(L)2YDB2Y are multipair signaling cables designed for AC electrified lines with induction protection, suitable
for transmission of signals up to 90KHz in railway networks. With the combination of copper wires and either 0.5mm
or 0.8mm thick steel tape, the cables can be offered with different reduction factors (0.15, 0.35 and 0.55) and low
capacitance values of 45nF/km.

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Caledonian Railway Cables Basic Design for Railway Cables

55 A-2Y(L)2YB2Y/A-2Y(L)2Yv
A-2Y(L)2YB2Y & A-2Y(L)2Yv are multipair signaling cables designed for DC electrified lines without induction protection.
These cables can be offered with low capacitance values of 45nF/km. A-2Y(L)2YB2Y are offered with one helically applied
steel tape (0.2-0.3mm) or two helically applied steel tapes (0.1mm). A-2Y(L)2Yv cables are unarmoured version.

ÔÔ Signalling & Control Cable to UK Network Rail Standard


Generally speaking, this type of internal and external single and multicore Signalling cable is used for the control
of the UK rail signal network. The applicable standard is NR/PS/SIG/00005. These signalling cables are insulated with
either LSZH or EPR compound and sheathed by either elastomeric LSZH or PCP sheath compound to make the cables
become highly flexible for railtrack installation. Further, the cables are also oil resistant.
Caledonian's signalling cable types include Class 2 stranded A1, A2 and A3 with LSZH insulation; Class 2 stranded
B1 and B2 with EPR insulation and HDPCP sheath; Class 5 stranded C1 and C2 with EPR insulation and high density
PCP sheath; Class 2 stranded D1 and D2 with EPR or LSZH Insulation and LSZH sheath. Class 5 stranded E1 and
E2 with EPR or LSZH insulation and LSZH sheath; and Class 5 stranded C3 with EPR insulation and E3 with LSZH
insulation are protected with overall screening.

55 Signalling cable type A1, A2, A3


LSZH cables for free wiring in relay rooms, signal boxes, REBs (Equipment Boxes) and location cases. All Type A
Cables have Class 2 stranded tinned copper conductors with LSZH insulation. A1 and A2 Cables are single core cables
and A3 Cables are multi-core. A1 Cables are with LSZH insulation only and A2 and A3 Cables also have an LSZH
sheath.

55 Signalling cable type B1, B2, D1 & D2


Type B and D Signalling Cables are used between Equipment Boxes, Signal Boxes, Relay Rooms and Location
Case. Both B and D Cables have Class 2 stranded tinned copper conductors – B1 and D1 Cables are single core cables
and B2 and D2 Cables are twin and multi-core cables. Whereas B1 and B2 Cables have EPR insulation and HDPCP
sheathing, D1 and D2 Cables have LSZH or EPR insulation and LSZH sheathing.

55 Signalling cable type C1, C2, E1 & E2


Type C and E Signalling Cables are designed to carry control and signal information between the Location Cases
and the Signalling Head. Both C and E Cables have Class 5 stranded tinned copper conductors – C1 and E1 Cables
are single core cables and C2 and E2 Cables are twin and multi-core cables. Whereas C1 and C2 Cables have EPR
insulation and HDPCP sheathing, E1 and E2 Cables have LSZH or EPR insulation and LSZH sheathing. C2 and E2
Cables are commonly referred to as Tail Cables. C1 and E1 Cables are used for the maintenance of these installations.

55 Signalling cable type C3 & E3


Type C3 & E3 cables are designed for use in the rail network’s TPWS (train protection warning system). These
cables have two flexible cores with either EPR (C3 Cable) or LSZH (E3 Cable) insulation, a drain wire, and an aluminium
screen.

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ÔÔ Signalling & Control Cable to Spain Rail Standard
55 EAPSP
EAPSP are multicore and multiquad signaling cables without induction protection, which can be installed directly to
the ground. This is equivalent to A-2Y(L)2Y(SR)2Y according to VDE standard. The cables are equipped with moisture
barrier and corrugated steel tape armouring.

55 CCPSSP & CCTSST


CCPSSP & CCTSST are multicore, multipair or multiquad armoured signaling cables used for transmission of low
frequency signals in high speed lines. Either copper wires or tapes are used to serve as electrostatic shield. With the
combination of either copper tapes or wires and double layers of 0.8mm thick steel tape, the cables can offer either 0.1
(copper wire) or 0.3 (copper tape) reduction factor. CCPSSP is covered with PE sheath equivalent to AJ-2Y(St)2YB2Y
according to VDE standard and CCTSST is covered with fire retardant non corrosive PE sheath, similar to AJ-2Y(St)
HBH. The cables can be jelly filled to offer full watertightness.

ÔÔ Axle Counter Cables


Axle counters are track-side devices that detect the passing of a train in
lieu of the more common track circuit. The axle counter monitor and count the
number of train wheels passing by them. A counting head (or 'detection point')
is installed at each end of the section, and as each axle passes the head at
the start of the section, a counter increments. A detection point comprises two
independent sensors, therefore the device can detect the direction of a train by the
order in which the sensors are passed. As the train passes a similar counting head
at the end of the section, the counter decrements. If the net count is evaluated as
zero, the section is presumed to be clear for a second train.
Axle counter cables are used to connect the track-side axle counters,
which are usually positioned at intervals of between 1 and 3km, to the central monitoring system for determining train
presence, direction of travel and number of wagons. Axle counter cables are usually armoured, jelly filled, PE insulated
and sheathed cables used for transmission of signals up to 90 kHz in axle counter train detection systems. The applicable
standards are RT/E/PS/00031 and NR/L2/SIG/30060.
Axle Counter cables are characterized by low reduction factor and offer a high level of shielding against the
electromagnetic interference (EMI) produced by high-voltage overhead catenaries and other power feeds.
Typically, the operating signals from the axle counters vary between 60 and 90V, and a key requirement for this
very demanding safety-critical application is that the axle counter cable should offer a low voltage drop, with a loss of just
a few volts over long lengths. This is significantly better than conventional signal cables. Further, Axle Counter cables
give clear advantages in term of cable size and watertightness performance. The cables are compact in size and flexible
enough to enable it to fit easily within the already crowded train axle counter systems.

ÔÔ Eurobalise Cables
Purpose of the Eurobalise is to transmit a message to the On-Board equipment in order to advise the driver and the
On-Board ATP processing unit about the train positioning and the conditions of the track and traffic ahead, and hence

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Caledonian Railway Cables Basic Design for Railway Cables

take the appropriate actions for train speed and for the protection of the train
itself, passengers and infrastructure alike. The balise cables are used for the
Eurobalise and the balise transmission modules in the On-Board equipment.
The cables are flexible, resistant and have electromagnetic immunity for high
frequency communications which is a necessity for a radio based GSM-R traffic
management system.
These specialised balise cables are to be used in the upgrading of rail
network to meet ERTMS (European Rail Traffic Management System) requirements. The implementation of ERTMS
will facilitate higher-speed services and an increased number of connections on railways. The balise cables are advanced
copper signalling cables which will be installed along the tracks to carry vital information regarding train position, length and
number of wagons. This information will be used by the Automatic Train Control (ATC) system and relayed both to the driver
via transponders, otherwise known as "balises", and to the train control centre. The balise cables therefore play a vital role in
maintaining high levels of safety as the volume of rail traffic increases.

ÔÔ Fire Resisting Signalling Cables


55 K27 Fire Resisting Signalling Cables
K27 are multiconductor halogen free signaling cables, flame retardant according to NF F32-070, fire resistant
according to CR1 CI French standard. The silicon rubber insulated cables are protected with double steel tapes, designed
for suburban infrastructures and underground railways. The cables are used for carrying power control, signals and vital
communication data during the time to evacuate the people at risk.

55 MD4 Fire Resisting Signalling Cables


MD4 are multiconductor halogen free signaling cables, flame retardant according to NF F32-070, fire resistant
according to CR1 CI French standard. The mica insulated cables are protected with double steel tapes and copper tapes
to offer induction protection, designed for suburban infrastructures and underground railways. The cables are used for
carrying power control, signals and vital communication data during the time to evacuate the people at risk.

ÔÔ Twin Datalink Cables


These rail cables are PE or LSZH sheathed interconnecting cables suitable for Solid State Interlocking (SSI)
systems, in either black or blue sheath. The applicable standard is BR1932 (PA05/02833).

ÔÔ Telecom Cables for Outdoor Plant


55 Trackside Telephone Cable
The trackside telephone cable, usually denoted by RT/ZHLS or A-2Y(L)2Y, are designed primarily for XDSL
transmission in a LAN or access network. Trackside telephone cable are usually unit twin PE insulated jelly filled 0.63
or 0.9mm communication cables with either PE or LSZH sheath. The trackside telephone cables are installed in the
cable troughs along the side of the track. The cables can be used to connect everything from stations and relay rooms to
telephone points in location cases. The applicable standards are NR/PS/TEL/00015 (formerly RT/E/PS/00015 and GK/
RT 0315) for UK Network Rail and TS0886/BS1822 & BR892 for UK Network Rail, SNCF CT 2328 /SNCF CT 2329 for

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France RATP. For direct burial application, brass tape armouring or Zetabon type corrugated steel tape armouring can be
offered against rodent attack.

55 Metro Communications Cables


Two metro communications cables are usually employed within railway equipment rooms located in either open
locations or within the tunnels/stations. One is LUL specification G7621 (type 1/non section 12) which is designed for
installation in trackside bracket runs and for use within railway equipment rooms located in open locations. The other,
the LUL specification G7622 (type 2/section 12) metro communications cable is designed for trackside bracket runs, and
railway equipment rooms within subsurface tunnels and stations.

55 Scada/Pilot Cables
The Scada/Pilot Cable are jelly filled 0.9mm multipair telephone cables complying with BS3573. These telecom
cables are suitable for modem based Supervisory Control and Data Acquisition systems (SCADA) operating in the
VF range 300 to 3000Hz. The SCADA system is radio-based and includes an integrated hardware/software system
that monitors and alarms on the power distribution, escalator status, elevator status, security intrusion, fare collection
intrusion, fire alarm etc.
The applicable standard is NR / PS / ELP / 27220 (formerly RT/E/PS/0034) for UK Network Rail.

55 Trackside Fiber Cable


Trackside fiber cables are fibre communication cables designed to serve high traffic and data rate requirements
and FTN applications. To meet the security concerns of tunnels and urban metro system, both metal armoured and all
dielectric optic fiber cables with up to 144 fiber counts can be supplied, offering electromagnetic immunity within the rail
network for systems with high traffic and data requirements. Trackside cables have a single mode fibre, single continuous
non-metallic strength member, a water-blocking compound, fibre carrier, separator and a PE sheath. The armoured
version usually has corrugated steel/polymer laminate tape for mechanical protection. Compact and cost-efficient optical
fiber micro-cables are increasingly being installed in dense railway subway networks. The use of fiber yarns guarantee
for both longitudinal water tightness and vibration reducing characteristics. The use of premium single mode fibres
guarantees highest data rates and best transmission reliability. Other than corrugated armouring, the metal free all
dielectric fiber optic cables can be glass armoured with rodent protection or reenforced with double sheath with buffer
intermediate layer.
The applicable standards are NR/PS/TEL/00014 (formerly RT/E/PS/00014), BR 1837 and SCCF CT2242 (corrugated
steel tape armoured) SNCF ST2513 (unarmoured).

55 Radiating Cables
The radiating cables are another form of coaxial cables to provide a tuned bi-directional desired leakage effect
between transmitter and receiver. The cables are often used in underground, tunnels where an antenna is impossible.
These flexible perforated coaxial cables act like antenna in this confined environment. They are extremely important for
ESTMS/ETCS radio based system.

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Caledonian Railway Cables Basic Design for Railway Cables

ÔÔ Telecom Cables for Indoor Plant


55 Armoured F/FTP Cat6 LSZH Cables
Lan cables made up of 4 pair F/FTP Cat6 cables are used to ensure transmission of digital signals between
stations and control centres, feeding information to and from ticket machines, barriers, clocks, display systems, lifts and
escalators. Each pair of these cables are screened with individual aluminium foil, with overall aluminium foil screen. Other
options include UTP (Unshielded), FTP (Overall aluminium foil screened), S/FTP (Individual aluminium foil screened with
overall copper braid screen). The cables are suitable for installation in cable trays or on hooks. Galvanized steel braid
armouring can be applied for rodent protection. The applicable standard is RATP Cat6-K20 for France RATP.

55 Armoured Optic Fibre LSZH Cables


Using a fiber optic backbone, the communications system is
well connected by fiber optic cables. The communication system
includes public address (PA) systems, emergency telephones, centrally
connected ticket kiosk, closed circuit television monitoring, and controlled
and alarmed access points to the emergency walkways. The PA system
also services the vehicles and the OMSF. The on-board system provides
for announcements of the next station, door closing warnings, and any
service interruptions, as well special announcements about special
events, emergencies, and so on.
The cables are used for long distance telecommunication and signaling links using either single mode or multimode
optical fibers in suburban infrastructure. These halogen free cables are laid on hooks, pulled through ducts or cables
trays. The applicable standard is RATP K209A/B for France RATP. The cables can be applied with corrugated copolymer
steel armouring for rodent protection.

55 50/75 Ohm LSZH Coaxial Cable


The video surveillance system within a station and between stations is made possible with coaxial cables. Analogue
signals from CCTV cameras are transmitted by either 50 or 75 Ohmn coaxial cables. The 50 Ohm cables are HF
transmission coaxial cables for GSM antennas. All radio-based communications transmits and receives information
relayed through antennas located along the guideway. The 50 Ohm cables include: solid red copper; solid copper coated
aluminium; red copper tube; corrugated red copper tube (for 1'5/8F type). The 75 Ohm cables are HF transmission
coaxial cables. These include solid red copper (for type 11 RTC) used for video surveillance or red copper tube (for type
KX6) used for cameras. The Halogen-free cables are suitable for being laid on hooks, and pulled through walls or through
technical ducts. The applicable standard is RATP K26 for France RATP.

ÔÔ Power & Control Cable for railway applications


55 650/750V Trackfeeder Cable
At a Substation, the AC current is transformed and rectified into DC 650/750V. Trackfeeder cables are used to
take provide the 650/750 volt DC supply from Traction Substations and Track Paralleling Huts to the track including the
conductor rails, negative cable connections and where appropriate bonding. The single core trackfeeder cable has a
Class 2 stranded aluminium or tinned copper conductor, a PETP (Polyethylene Terephthalate) separator and a black

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CSP sheath. Positive trackfeeder cables commonly used include 1x1000mm² (aluminium), 1x630mm² (copper) and
1x500 mm²(aluminium). Negative trackfeeder cables commonly used include 1x800mm² (aluminium), 1x500mm² (copper),
1x240mm² (aluminium), 1x161mm² (copper) & 1x150mm² (aluminium). The applicable standard is NR/PS/ELP/21101.
BS6360 and BS6899 for UK Network rail and NF-F5525 for France RATP.

55 0.45/0.75KV LSZH Earthing Cable


Earthing cables, commonly named as LSZH 6491B conduit wiring cable, are used
in switch and relay rooms, stations and general areas as required providing an effective
protective earth. These cables are commonly installed in ducts and used in the power
network within a station – from the ticket kiosks, passenger information displays, entrances
and exits to the lifts and escalators. The applicable standards is BS7211 and EME-
SP-14-026 for UK Network Rail.

55 0.6/1KV Steel Wire Armoured LSZH Cable


Steel wire armoured 0.6/1KV LSZH power and auxiliary control cables are designed for supply of power to ticket
kiosks, passenger information displays, entrances and exits, lightning systems, lifts and escalators in the concourse.
They can be installed directly underground, outdoors, indoors and in cable ducting. These cables have Class 2 stranded
copper conductors, XLPE insulation and aluminium or steel wire armour. The applicable standard is BS6724 and EME-
SP-14-027 for UK Network Rail. LSZH cables are employed for installation in the concourse where fire, smoke emission
and toxic fumes may create a potential threat during the fire.

55 Fire Integrity Cable


Fire Integrity Cable, are designed for installation typically in public help points (PHP), public address (PA), station
announcement platforms (SAP), fire alarm and CCTV systems, platform screens and door, entrance and exits, lifts and
escalators in a station where vital circuit integrity must be maintained in the event of a fire. The fire integrity cables also
furnish a complete fire detection system for difficult environments (like tunnels) providing early warning and no false
alarms. The fire integrity cables consist of solid or stranded copper conductors, silicon rubber insulation, an optional
aluminium tape and a LSZH sheath. The applicable standards include BS7629-1, BS 5839-1:2002, BS 8434-1:2003, BS
EN 50200 PH30, BS 6387 C W Z, IEC 60332-3, IEC 60332-1, BS EN 50265, BS EN 50266, BS 50267, BS EB 50268 ,
IEC 60754 and IEC 61034). These cables comply with LU Section 12 station regulations.

55 Aluminum Power Cable


Aluminium power Cables are designed for the distribution of trackside signalling power. These 2 and 4 core power
cables have a sector shaped solid aluminium conductor, XLPE or PVC insulation, a PETP separator and a black PVC
sheath. The applicable standards are BR880, BS5467 and BS6346.

55 Point Heating Cable


Swtichpoints along a railway line allow the train to change between tracks. Many railway switchpoints suffer during
the winter months, from snow and ice blocking the moving rails and point mechanisms, causing failures and disruption
to traffic. It is vital that these Points continue to operate effectively in adverse weather conditions. To do so, Switchpoint
Heating system are installed in the web of the stock and moving rails and applies heat through point heating cable

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Caledonian Railway Cables Basic Design for Railway Cables

effectively to the areas most prone to the effects of snow and ice. The point heating cables consist of Class 5 flexible
tinned copper conductors, EPR (Ethylene Polypropylene Rubber) insulation and a PCP (Polychloroprene) sheath. These
heavy duty cables offer protection from abrasion and mechanical impact whilst maintaining flexibility to ease installation
and provide power and control in Points Heating systems. The applicable standard is NR/SP/ELP/40045 (formerly RT/E/
PS40045) and BS7919

55 Bare Conductor and Screening Conductor Cables


In overhead line networks, screening conductor cables are used to screen telecommunication cables from electrical
interference caused by the potential of a high voltage cable. These cables can absorb the magnetic field generated by the
overhead high voltage cables and minimize the effects of this interference. Bare and covered screening conductor cables
are usually installed in parallel to the communication cable to provide effective zonal screening. The conductor section is
usually 150mm sq and 240/250 mm sq. Screening Conductor Cable has a single core stranded aluminium conductor and
a black PVC or LSZH sheath, and a Bare Conductor consists of a single core stranded aluminium conductor. Screening
conductor cables are denoted as FTN screening conductor cables by Network Rail. The applicable standard is NR/PS/
TEL/31102 (BR1817)/BS6485

55 NSGAFOU Rail Cable


NSGAFOU cables are designed for use in wiring of devices in the electrical traction units that power the wheels
and auxiliary controls (such as breaks and heating systems). NSGAFOU Rail Cable is a single core cable with a Class
5 flexible tinned copper conductor, EPR insulation, and a Black PCP sheath. These cables are used for existing train
maintenance only.

55 6.35/11KV, 12.7/22KV & 19/33KV & 25/44KV Medium Voltage Cable


These medium voltage cables are designed for the distribution of three phase A.C. electrical power supplies at
nominal system voltages of 11KV, 22KV 33KV and 44KV to traction substations on D.C. electrified lines. The 25KV
two core concentric cables are mainly used to deliver 25KV single phase electrical power supplies, typically, to feeder
stations on A.C. electrified lines. The 25KV single core cables are mainly used to carry 25KV electrical power supplies
from track-side switching stations to the overhead line equipment on A.C electrified lines. Armoured 11kV cables are used
to distribute power between substations. Over longer distances, 33KV cables are generally specified.
This 11-33kV cables have class 2 stranded plain aluminium or copper conductors, extruded semi-conducting XLPE
conductor screen, XLPE insulation and cold strippable semi-conducting XLPE insulation screen, water blocking tape,
metallic screen of copper wires and copper tapes, aluminium or steel wire armour and a PE, PVC or LSZH sheath. The
applicable standard includes Network Rail Line Standard NR/PS/ELP/00008, BS6622 or BS7835 (LSZH version). These
power cables are available in various sizes: popular sizes of 1x240mm² solid aluminium, 1x185mm² solid aluminium and
1x300mm² stranded copper are commonly used.

55 DC Traction Cables for 1500 DC Electrified Lines


Most of the railways use a 1500VDC, single overhead conductor catenary system with traction return via the running
rails. The traction power system provides 1500V DC power to the train through two power rails, a positive and negative,
mounted to the side of the guide beam. The system provided for traction supply from substations connected to lines via
fault sensing circuit breakers. Return current is collected by connecting the substation negative busbar to the rail, usually
by way of impedance bond. DC traction cables are used to connect impedance bonds and negative busbar to rails and

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between neutral points of the impedance bonds mounted in track. DC
traction cables are designed for traction return for non electrical areas
or electrified areas using 1500DC traction.
DC traction cables are used as positive and negative cables for
railway system. Positive feeder cables connect the dc feeder circuit
breakers in the traction substation to the contact rail system. Negative
feeder cables are used to connect the rectifier negative bus in the traction
substations to the shunts at the running rail.
In normal traction area, the standard size is 120mmsq copper.
This may be provided by 608/0.5mm copper or 925/0.5mm (185 mmsq) aluminium. In heavy traction area, standard size
is 185mmsq copper. This may be provided by 962/0.5mm copper or 1525/0.5mm (300mmsq) aluminium.
DC traction cables are characterized by superior aging and stable electrical characteristics at high temperature,
extreme heat resistance and sunlight resistance, suitable for installation in damp locations inside the tunnels. They can
be used for direct burial or in ducts, subject to vibrations of train operation.
Conductor shall be anneal uncoated copper, concentric and round. An extruded semi conducting thermoset
compound shall be applied over the conductor. This conductor shield is firmly bonded to the overlying insulation with a
similar temperature coefficient of expansion as the EPR insulation. The EPR insulation can withstand oil, heat, stress and
extreme temperature, being moisture, chemical resistant and mechanically rugged. The cables shall have at least 3.9mm
or 155mil insulation thickness. The sheath shall be either crosslinked polyolefin low smoke zero halogen compound
or CSP. The LSZH or CSP sheath applied with this cable provides excellent resistance to mechanical abuse, flame,
weathering, most oils, acids and alkalines.

ÔÔ Firerail Traction Cables for Railway Application


FIRERAIL traction cables series are compact single and multicore power and signal cables. They are designed to
pass the fire tests relevant to railway applications. They have extremely low toxicity values and thanks to the thin wall and
medium-wall design, weight and space requirements are minimized. They are halogen free, flame retardant, low smoke
and have a low toxicity index. Demands for temperature, weathering, ozone and oil resistance are fulfilled easily. They are
especially suited to electrical/diesel multiples units, railway vehicles, trams and underground railways, for connecting fixed
and moving parts, open, in cable ducts or pipes, inside and outside railway vehicles, converters, traction motors and breaking
system

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Cables Used Along The Trackside Traffic Control Centre
TCC
(Intercity Railway) IT Room Emergency Handling Room
Clock Server Maintenance Room
DNC Server Network Center
1
Network Maintenance Server

Relay Room
2

Equipment shelter

7 3 4 5 13 14 15
1 2
Encoder 16 17 18 19 20 Fibre Channel Switch
Trackside Box
Trackside Channel
Trackside Box 10

10
6
Trackside Railway Cables (Intercity Railway)

6
11 12

Trackside
Tra ks de
e Equipment
Equipment
Caledonian Railway Cables

Balise Transmission Module


Switching
Sw
w tc ing Motor
Mo o r Balise
Bal
a se Axle
A
Axle Counter
Cou ter
9

Rail

Cable Types Cable Code / Standards Cable Types Cable Code / Standards

Board Wiring Cables In Traffic Control 10 Signal Cables ZPFU (French Railway Standard)
1 CV/CVZ/CV-S/CVZ-S(French Railway Standard)
Center and Equipment Shelter
11 Point Heating Cables NR/SP/ELP/40045 Cables (UK Railway Standard)
Internal Connection Cables In Server
2 ZUG/ZUT/SUG (French Railway Standard)
& Control Room 12 Axle Counter Cables RT/F3 (UK Railway Standard)
ZPFU / ZPAU / ZCO3 (French Railway Standard)
K25 NFF55625 (French Railway Standard)
AJ-2Y2YDB2Y / A-2Y2YB2Y / A-2Y2YV / AJ-2Y(L)2YDB2Y 13 Track Feeder Cables
Multicore, Multipair or Multiquad Trackside RT/E/S21101 / EME-SP-14-025/SE908(UK Railway Standard)
3 A-2Y2Y(L)B2Y / A-2Y(L)2YV (German Railway Standard)
Signalling Cables
EAPSP / CCPSSP / CCTSST (Spanish Railway Standard) 14 Radiating Cables K26 (French Railway Standard)
SXCAV / SXCAG (Belgium Railway Standard)
15 DC Traction Cables
4 Trackside Medium Distance Telcom Cables MD4 / RT/ZHLS (UK Railway Standard)
16 FTN Screening Conductor Cables NR/PSTEL/31102 (BR1817) (UK Railway Standard)
ST2513BR/CT2243 / CT2242 (French Railway Standard)
5 Trackside Fibre Optic Cables
NR/PS/TEL/00014(UK Railway Standard)
Cables for Railway Application

17 Scada/Pilot Cables

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SCG (French Railway Standard)
6 Local Control and Power Supply Cables EME-SP-14-026 / SE260L /
BR880 / SE902 / SE1047 (UK Railway Standard) 18 Conduit Wires
SE774 / SE895 (UK Railway Standard)
7 Local Signal Cables ZPGU (French Railway Standard) BR7835 / BS6622 / NR/PS/00008 /
19 MV Power Cables
XKDT (UK Railway Standard)
8 Switching Centre Cables SW CLT (Swiss Railway Standard)
20 Loop Cables
SPFB (French KVB System)
9 Balise Cables
EUROBALISE SIF / EUROBALISE BGA (ERTMS System)

017
Cables for Railway Application
018
Cables Used Along The Trackside
(Urban Railway)
Metro Line / Light Rail / Rapid Transit / Subway / Tube / Underground

Camera
4
1 2 3 4 Control Room
6 7 8 9 To switches, sensons, lights 5

10 11 12 13

Cable Trays/Ducts/Hooks

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Trackside Railway Cables (Urban Railway)

Hooks on Tunnel Way

Cable Types Cable Code / Standards Cable Types Cable Code / Standards

K23 / K24 / K13 (French Railway Standard) EME-SP-14-026 / SE260L /


8 Conduit Wires
1 Signalling & Control Cables RT/ZHLS / TYPE A1 / A2 / A3 / B1 / B2 / C1 / SE774 / SE895 (UK Railway Standard)
C2 / C3 / D1 / D2 / E1 / E2 / E3 (UK Railway Standard)
9 Local Control or Power Cables SE902 / SE1047 / BR880 (UK Railway Standard)
G7621 / G7622 / G7623 (UK Railway Standard)
2 Copper Telecom Cables
DIGICODE (French Railway Standard) 10 DC Traction Cables 1800DC Positive/ 300DC Negative Cables
3 Fiber Optic Cables K209A/B (French Railway Standard)
11 MV Power Cables BR7835 / BS6622 / NR/PS/00008 (UK Railway Standard)
4 Databus Cables L120 & K20 (French Railway Standard)
12 Digicode Cables
5 Coaxial Cables K26 (French Railway Standard)
13 Twin Datalink Cables
K25 NFF55625 (French Railway Standard)
6 Track Feeder Cables 14 Loop Cables
RT/E/S21101 / EME-SP-14-025/SE908 (UK Railway Standard)

7 Scada/Pilot Cables
Cables Used In The Railway Station

Information Display 2 2 1 Ticket Halls

CCTV Surveillance System


Ticket Kiosk

5
1 3
Station Range Railway Cables

1 Lighting

PA Broadcast System
Control Room
Station
5

6
UP Help Points
1 3 4
DOWN
1 3
3
Caledonian Railway Cables

Emergency Telephone System 5


21:30
Fire

1
Platform
Lifts and Escalators

Railway Platform
Platform Screens and Doors
Fire Alarm

Entrances and Exits

Passenger Information Display

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Cable Types Cable Code / Standards Cable Types Cable Code / Standards

1 Fixed Wiring Cables 6 Telephone Cables

2 Coaxial Cables K26 (French Railway Standard) 7 Optic Fibre Cables K209A/B (French Railway Standard)

3 Data Cables K20&L120 (French Railway Standard) 8 Control Cables SE902 (UK Railway Standard)

4 Elevator Flatform Cables 9 Conduit Wires SE260L / SE774 / SE895 (UK Railway Standard)

K27 / MD4 (French Railway Standard) EME-SP-14-027 /


5 Fire Resisting Cables
LU SECTION 12 / EME-SP-14-028 (UK Railway Standard)

019
Cables for Railway Application
RAILWAY SIGNALLING & CONTROL CABLES

Equipment Cables for Control Centre


France RATP Railway Standard
Multicore Signalling & Control Main Cables for Trackside
German Railway Standard
UK Network Rail Standard
Spain Railway Standard
Multipair/Multiquad Signalling & Control Cables for Trackside
German Railway Standard
France RATP Railway Standard
Urban Intercity Main Lines
Urban Subway
Spain Railway Standard
Belgium Railway Standard
Swiss Railway Standard
UK Network Rail Standard
Axle Counter Cables
UK Network Rail Standard
Balise Cables
French KVB System
European ERTMS System
Fire lntegrity Cables
France RATP Railway Standard

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CV /CVZ Indoor Equipment Cables

ÔÔ Applications
The cables are used as cabling wires for the relays and electronic equipments
in the Traffic Control Center and Trackside Equipment Shelter. The CV cables are
suitable for use only in Optical Control Panel (OCP) wiring.

ÔÔ Standards
● SNCF CT 500

ÔÔ Construction
● Conductors: Class 5 stranded tinned
Polymide Sheath
copper (for flexible wires CV-S & CVZ-S type),
class 1 solid tinned copper (for stiff wires CV & Solid/Stranded Tinned Copper Conductor
2
CVZ),0.5/1.0/2.5/6.0 mm cross section.
PVC Insulation
● Insulation: White (for CVZ type)/coloured
(for CV type) unleaded PVC.
● Sheath: Coloured polyamide outer sheath (for CVZ & CVZ-S type).

ÔÔ Electrical Characteristics at 20°C


CV/CVZ
Nominal Conductor Diameter mm 0.8 1.17 1.78
Nominal Cross Section Area mm2 0.5 1.0 2.5
Maximum Conductor Resistance (DC) Ω/km 36.1 17.9 7.56
Operating Voltage V 750

CV-S/CVZ-S
No of Strands/ Strand Diameter No/mm 16/0.2 32/0.2 50/0.25 84/0.3
Nominal Cross Section Area mm2 0.5 1.0 2.5 6
Maximum Conductor Resistance (DC) Ω/km 40.1 20.0 8.21 3.39
Operating Voltage V 750

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius (static): 4xOD (for flexible wire); 5xOD (for stiff wire)
● Minimum Bending Radius (dynamic): 8xOD (for flexible wire); 10xOD (for stiff wire)
● Operating Temperature: -15℃ to +70℃

Equipment Cables for Control Centre France RATP Railway Standard


021
ÔÔ Dimensions and Weight
CV/CVZ Cables
Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Conductors mm mm kg/km
0.8mm conductor, 1.6mm Insulated wire
RS/CV-075-Y-1C0.5S 1 - - 6
1.17mm conductor, 1.9mm Insulated wire
RS/CVZ-075-Y(4Y)-1C1S 1 0.2 2.3 13.2
1.78mm conductor, 2.7mm Insulated wire
RS/CVZ-075-Y(4Y)- 1C2.5S 1 0.2 3.1 29.3

CV-S/CVZ-S Cables
Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Conductors mm mm kg/km
16/0.2mm conductor, 1.6mm Insulated wire
RS/CV-S-075-Y-1C0.5S 1 - - 6.8
RS/CVZ-S-075-Y-1C0.5S 1 0.35 2.3 7.6
32/0.2mm conductor, 2.1mm Insulated wire
RS/CVZ-S-075-Y(4Y)-1C1S 1 0.2 2.5 13.5
RS/CVZ-S-075-Y(4Y)-1P1S 1P 0.2 2.5 28.2
50/0.25mm conductor, 3.0mm Insulated wire
RS/CVZ-S-075-Y(4Y)- 1C2.5S 1 0.2 3.4 29.3
84/0.3mm conductor, 4.2mm Insulated wire
RS/CVZ-S-075- Y(4Y)-1C6S 1 0.2 4.6 60.1

450/750V

0° e

Abrasion Resistant to High Weather Resistant Mineral Oil Rated voltage Flame Retardant
Retardant Temperature Resistant NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ZUG/ ZUT/ SUG Indoor Equipment Cables

ÔÔ Applications
The cables are used as cabling for the relays and electronic equipments
in the Traffic Control Center and Trackside Equipment Shelter. The cables are
suitable for indoor interconnection of railway network equipments.

ÔÔ Standards
● SNCF CT 455
FRPVC/LSZH Sheath
Stranded Tinned Copper Conductor
ÔÔ Construction
PVC Insulation
● Conductors: Class 5 stranded tinned copper,
Twisted Pair
1 mm2 or 0.38 mm2 cross section.
Non Hygroscopic Tape
● Insulation: Coloured PVC.
● Cabling Element: Pairs (for ZUG/ZUT)/Cores (for SUG).
● Core wrapping (optional): Plastic tape(s) with overlapping.
● Screen (optional): Tinned copper braid for electrostatic protection (only for ZUT type)
● Sheath: Black FRPVC compound. LSZH option can be offered upon request.

ÔÔ Electrical Characteristics at 20°C


No of Strands/ Strand Diameter No/mm 12/0.2 32/0.2
Nominal Cross Section Area mm2 0.38 1
Maximum Conductor Resistance (DC) Ω/km 52.5 20.1
Operating Voltage AC/DC V 450/750 450/750

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 4xOD (static); 8xOD (dynamic)
● Operating Temperature: -15℃ to +70℃

ÔÔ Dimensions and Weight


ZUG Cables
Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code Number of Pairs
mm mm kg/km
12/0.2mm conductor, 1.4mm Insulated wire
RS/ZUG-075-YY-28P0.38S 28 0.7 15.7 310
32/0.2mm conductor, 2.09mm Insulated wire
RS/ZUG-075-YY-1P1S 1 0.7 7.0 59

Equipment Cables for Control Centre France RATP Railway Standard


023
Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code Number of Pairs
mm mm kg/km
RS/ZUG-075-YY-3P1S 3 0.7 9.9 108
RS/ZUG-075-YY-6P1S 6 0.7 12.4 184
RS/ZUG-075-YY-12P1S 12 0.7 15.7 335

SUG Cables
Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Conductors mm mm kg/km
32/0.2mm conductor,2.09mm Insulated wire
RS/SUG-075-YY-3C1S 3 0.7 8 73

ZUT Cables
Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code Number of Pairs
mm mm kg/km
32/0.2mm conductor,2.09mm Insulated wire
RS/ZUT-075-YY-2P1S 2 0.7 9.5 122
RS/ZUT-075-YY-6P1S 6 0.7 13.5 276
RS/ZUT-075-YY-12P1S 12 0.7 17.5 445

450/750V

Rated voltage Laid In Cable Tray Flame Retardant


NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

SCG Local Control Cables

ÔÔ Applications
The cables are designed as local control or power supply cables for trackside
and between the rails equipments inside the equipment shelter.

ÔÔ Standards
● SNCF CT 466

ÔÔ Construction PVC Sheath

● Conductors: Class 1 tinned solid copper.


● Insulation :Cross-linked black polyethylene (XLPE) Cross-linked PE Insulation
insulation.
● Sheath: PVC sheath, coloured black.
Solid Copper Conductor

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.78 2.76
Nominal Cross Section Area mm2 2.5 6
Maximum Conductor Resistance (DC) Ω/km 7.56 3.11
Operating Voltage V 750

ÔÔ Mechanical and Thermal Properties 450/750V

● Minimum Bending Radius: 5xOD (static); 10xOD (dynamic)


● Operating Temperature: -20℃ to +90℃
Rated voltage Laid In Cable Tray Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code Number of Cores
mm mm kg/km
1.78mm conductor, 4mm Insulated wire
RS/SCG-075-2XY-2C2.5S 2 3.0 14 227
RS/SCG-075-2XY-4C2.5S 4 3.2 17 336
RS/SCG-075-2XY-6C2.5S 6 3.7 19.5 475
RS/SCG-075-2XY-8C2.5S 8 3.9 21 542
2.76mm conductor, 5.4mm Insulated wire
RS/SCG-075-2XY-2C6S 2 3.6 18 384
RS/SCG-075-2XY-4C6S 4 3.7 20.5 550
RS/SCG-075-2XY-6C6S 6 3.9 23.5 780
RS/SCG-075-2XY-8C6S 8 4.1 26 940

Equipment Cables for Control Centre France RATP Railway Standard


025
AJ-2Y2YDB2Y S(H115)/S(H145)/S(H95)

ÔÔ Applications
The cables are designed for transmission of service tensions up to 600 VDC /
420 Veff AC100Hz in railway signalling networks, and are suitable for installation in
ducts or laying directly into the ground.

ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y

ÔÔ Construction
PE Sheath
● Conductors: Solid annealed copper, 0.9, 1.4 Solid Copper Conductor
or 1.8 mm nominal diameter. Copper Wire
● Insulation: Solid polyethylene. Solid PE Insulation
Non Hygroscopic Tape
● Stranding: Single conductors are helically
Inner PE Sheath
stranded in concentric layers. Cables from 14
Extra Perforated Insulated Conductor
conductors on have two extra conductors of 0.5mm Double Steel Tapes
with perforated insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: Low density polyethylene.
● Electrostatic Shield: One layer of helically applied copper wires (0.9, 1.2, 1.4 or 1.8mm).
● Electromagnetic Shield: Two helically applied steel tapes (0.5 or 0.8mm thick, depending on required reduction
factor)
● Outer Sheath: Low density polyethylene.

ÔÔ Type Codes
AJ- outdoor cable
2Y solid PE conductor insulation
2Y inner PE sheath
D copper wire concentric screen
B steel tape armor
2Y outer PE sheath
S signal cable
LG layer stranding
H (n) operating capacity

026 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4 1.8
Maximum Conductor Resistance Ω/km 28.9 11.9 7.2
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000 10000
Maximum Mutual Capacitance @800Hz (AC) nF/km 115 145/95* 145/95*
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000 1000
- wet cable core, maximum KΩ.km 30 30 30
Nominal Reduction Factor @ 100 V/km, 16 2/3 Hz
rk 401 series 0.15 0.15 0.15
rk 501 series 0.35 0.35 0.35
rk 601 series 0.55 0.55 0.55
Operating Voltage AC/DC V 420/600 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500 2500
Core to Screen Veff 2500 2500 2500
*The value“95”is only for cables with 1.4/1.8mm conductors according to Dlk 1.013.108y.

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


AJ-2Y2YDB2Y n x1x 0.9 S(H115)
Number of Nominal Sheath Thickness Nominal Overall Nominal
Cable Code conductors mm Diameter Weight
(n) Inner Outer mm kg/km
0.9mm conductor, 1.55mm Insulated wire rk 601 Series
RS107y-2Y2YDB2Y-10C0.9-S(H115)-R6 10 1.3 1.2 19.0 520
RS107y-2Y2YDB2Y-20C0.9-S(H115)-R6 20 1.3 1.2 20.0 650
RS107y-2Y2YDB2Y-30C0.9-S(H115)-R6 30 1.3 1.2 22.0 780
RS107y-2Y2YDB2Y-50C0.9-S(H115)-R6 50 1.3 1.2 25.0 1010
RS107y-2Y2YDB2Y-80C0.9-S(H115)-R6 80 1.3 1.2 29.0 1330
RS107y-2Y2YDB2Y-120C0.9-S(H115)-R6 120 1.3 1.3 32.0 1740
RS107y-2Y2YDB2Y-160C0.9-S(H115)-R6 160 1.3 1.3 35.0 2310
RS107y-2Y2YDB2Y-200C0.9-S(H115)-R6 200 1.3 1.3 38.0 2520
0.9mm conductor, 1.55mm Insulated wire rk 501 Series
RS107y-2Y2YDB2Y-10C0.9-S(H115)-R5 10 1.3 1.2 19.0 600
RS107y-2Y2YDB2Y-20C0.9-S(H115)-R5 20 1.3 1.2 20.0 740
RS107y-2Y2YDB2Y-30C0.9-S(H115)-R5 30 1.3 1.2 22.0 890
RS107y-2Y2YDB2Y-50C0.9-S(H115)-R5 50 1.3 1.3 25.0 1150
RS107y-2Y2YDB2Y-80C0.9-S(H115)-R5 80 1.3 1.3 29.0 1480
RS107y-2Y2YDB2Y-120C0.9-S(H115)-R5 120 1.5 1.3 32.0 1910
RS107y-2Y2YDB2Y-160C0.9-S(H115)-R5 160 1.5 1.3 35.0 2530
RS107y-2Y2YDB2Y-200C0.9-S(H115)-R5 200 1.5 1.5 38.0 2730

Multicore Signalling & Control Main Cables for Trackside German Railway Standard
027
AJ-2Y2YDB2Y n x1x 1.4/1.8 S(H145)
Number of Nominal Sheath Thickness Nominal Overall Nominal
Cable Code conductors mm Diameter Weight
(n) Inner Outer mm kg/km
1.4mm conductor, 2.2mm Insulated wire rk 601 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R6 10 1.3 1.2 21 670
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R6 20 1.3 1.2 23.5 940
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R6 30 1.3 1.2 27 1180
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R6 50 1.3 1.2 31 1650
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R6 80 1.3 1.2 35 2270
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R6 120 1.3 1.3 41 3110
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R6 160 1.3 1.3 46 3900
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R6 200 1.3 1.3 49 4670
1.4mm conductor, 2.2mm Insulated wire rk 501 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R5 10 1.3 1.2 21 780
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R5 20 1.3 1.2 23.5 1070
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R5 30 1.3 1.2 26 1320
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R5 50 1.3 1.3 31 1810
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R5 80 1.3 1.3 35 2460
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R5 120 1.5 1.3 42 3380
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R5 160 1.5 1.3 46 4190
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R5 200 1.5 1.5 49 5000
1.4mm conductor, 2.2mm Insulated wire rk 401 Series
RS107y-2Y2YDB2Y-10C1.4-S(H145)-R4 10 1.3 1.2 23 960
RS107y-2Y2YDB2Y-20C1.4-S(H145)-R4 20 1.3 1.2 25.6 1260
RS107y-2Y2YDB2Y-30C1.4-S(H145)-R4 30 1.3 1.3 28 1940
RS107y-2Y2YDB2Y-50C1.4-S(H145)-R4 50 1.3 1.3 33 2450
RS107y-2Y2YDB2Y-80C1.4-S(H145)-R4 80 1.5 1.3 38 3280
RS107y-2Y2YDB2Y-120C1.4-S(H145)-R4 120 1.5 1.5 44 4290
RS107y-2Y2YDB2Y-160C1.4-S(H145)-R4 160 1.5 1.5 48 5200
RS107y-2Y2YDB2Y-200C1.4-S(H145)-R4 200 1.5 1.5 52 6060
1.8mm conductor, 2.7mm Insulated wire rk 601 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R6 10 1.3 1.2 23 850
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R6 20 1.3 1.2 27 1260
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R6 30 1.3 1.3 30 1620
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R6 50 1.3 1.3 36 2080
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R6 80 1.5 1.3 41 3310
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R6 120 1.5 1.5 48 4570
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R6 160 1.5 1.5 54 5950
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R6 200 1.5 1.5 58 6970
1.8mm conductor, 2.7mm Insulated wire rk 501 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R5 10 1.3 1.2 23 970
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R5 20 1.3 1.2 27 1410
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R5 30 1.3 1.3 30 1780
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R5 50 1.3 1.3 36 2520
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R5 80 1.5 1.3 42 3570
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R5 120 1.5 1.5 49 5950
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R5 160 1.5 1.5 55 6170
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R5 200 1.5 1.5 59 7380
1.8mm conductor, 2.7mm Insulated wire rk 401 Series
RS107y-2Y2YDB2Y-10C1.8-S(H145)-R4 10 1.3 1.2 25 1160
RS107y-2Y2YDB2Y-20C1.8-S(H145)-R4 20 1.3 1.2 29 1700
RS107y-2Y2YDB2Y-30C1.8-S(H145)-R4 30 1.3 1.3 32 2400
RS107y-2Y2YDB2Y-50C1.8-S(H145)-R4 50 1.3 1.3 38 3350
RS107y-2Y2YDB2Y-80C1.8-S(H145)-R4 80 1.5 1.3 44 3310
RS107y-2Y2YDB2Y-120C1.8-S(H145)-R4 120 1.5 1.5 51 4900
RS107y-2Y2YDB2Y-160C1.8-S(H145)-R4 160 1.5 1.5 57 7340
RS107y-2Y2YDB2Y-200C1.8-S(H145)-R4 200 1.5 1.5 61 8650

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

AJ-2Y2YDB2Y n x1x 1.4/1.8 S(H95)


Nominal Sheath
Number of Thickness Nominal Overall
Nominal Weight
Cable Code conductors mm Diameter
kg/km
(n) mm
Inner Outer
1.4mm conductor, 2.7mm Insulated wire rk 501 Series
RS108y-2Y2YDB2Y-10C1.4-S(H95)-R5 10 1.3 1.2 22.0 900
RS108y-2Y2YDB2Y-14C1.4-S(H95)-R5 14 1.3 1.2 24.0 1010
RS108y-2Y2YDB2Y-20C1.4-S(H95)-R5 20 1.3 1.2 27.0 1220
RS108y-2Y2YDB2Y-30C1.4-S(H95)-R5 30 1.3 1.2 30.0 1520
RS108y-2Y2YDB2Y-50C1.4-S(H95)-R5 50 1.3 1.3 35.0 2090
1.4mm conductor, 2.7mm Insulated wire rk 401 Series
RS108y-2Y2YDB2Y-30C1.4-S(H95)-R4 30 1.3 1.2 32.0 2150
RS108y-2Y2YDB2Y-50C1.4-S(H95)-R4 50 1.3 1.3 38.0 2900
1.8mm conductor,3.4mm Insulated wire rk 501 Series
RS108y-2Y2YDB2Y-10C1.8-S(H95)-R5 10 1.3 1.2 25.0 1130
RS108y-2Y2YDB2Y-14C1.8-S(H95)-R5 14 1.3 1.2 27.0 1330
RS108y-2Y2YDB2Y-20C1.8-S(H95)-R5 20 1.3 1.2 30.0 1620
RS108y-2Y2YDB2Y-30C1.8-S(H95)-R5 30 1.3 1.3 34.0 2340
RS108y-2Y2YDB2Y-50C1.8-S(H95)-R5 50 1.3 1.3 42.0 3020
1.8mm conductor,3.4mm Insulated wire rk 401 Series
RS108y-2Y2YDB2Y-30C1.8-S(H95)-R4 30 1.3 1.3 37.0 2880
RS108y-2Y2YDB2Y-50C1.8-S(H95)-R4 50 1.3 1.3 44.0 3950

600V DC/420V AC

Zero

EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Multicore Signalling & Control Main Cables for Trackside German Railway Standard
029
A-2Y2YB2Y S(H115)/S(H145)/S(H95)

ÔÔ Applications
The cables are designed in railways signalling networks, and are suitable for
installation in ducts or laying directly into the ground.

ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y
PE Sheath
Extra Perforated Insulated Conductor

ÔÔ Construction Solid Copper Conductor


Solid PE Insulation
● Conductors: Solid annealed copper, 0.9, 1.4
Non Hygroscopic Tape
or 1.8 mm nominal diameter.
Inner PE Sheath
● Insulation: Solid polyethylene.
One/Double Steel Tapes
● Stranding: Single conductors are helically
stranded in concentric layers. Cables from 14 conductors on have two extra conductors of 0.5mm with perforated
insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: Low density polyethylene.
● Armouring: One layer of galvanized steel tape (0.2-0.3mm) or two layers of galvanized steel tapes (0.1mm).
● Outer Sheath: Low density polyethylene.

ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
2Y inner PE sheath
B steel tape armor
2Y PE outer sheath
S signal cable
LG layer stranding
H(n) operating capacity

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4 1.8
Maximum Conductor Resistance Ω/km 28.9 11.9 7.2

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000 10000


Maximum Conductor Capacitance @800Hz (AC) nF/km 115 145/95* 145/95*
Dielectric Strength, conductor to conductor (DC voltage
V 3535 3535 3535
1min)
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000 1000
- wet cable core, maximum KΩ.km 30 30 30
Operating Voltage AC/DC V 420/600 420/600 420/600
Test Voltage 50 Hz 1 min Veff
Core to Core Veff 2500 2500 2500
Core to Screen Veff 2500 2500 2500
*The value“95”is only for cables with 1.4/1.8mm conductors according to Dlk 1.013.108y.

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


A-2Y2YB2Y n x1x 0.9 S(H115)
Number of Nominal Sheath Thickness Nominal Overall Nominal
Cable Code conductors mm Diameter Weight
(n) Inner Outer mm kg/km
0.9mm conductor,1.55mm Insulated wire
RS107y-2Y2YB2Y-2C0.9-S(H115) 2 1.3 1.2 12.0 120
RS107y-2Y2YB2Y-4C0.9-S(H115) 4 1.3 1.2 13.0 140
RS107y-2Y2YB2Y-7C0.9-S(H115) 7 1.3 1.2 14.0 170
RS107y-2Y2YB2Y-10C0.9-S(H115) 10 1.3 1.2 15.5 220
RS107y-2Y2YB2Y-14C0.9-S(H115) 14 1.3 1.2 16.0 260
RS107y-2Y2YB2Y-20C0.9-S(H115) 20 1.3 1.2 17.0 320
RS107y-2Y2YB2Y-24C0.9-S(H115) 24 1.3 1.2 19.0 370
RS107y-2Y2YB2Y-30C0.9-S(H115) 30 1.3 1.2 19.0 410
RS107y-2Y2YB2Y-40C0.9-S(H115) 40 1.3 1.2 20.0 500
RS107y-2Y2YB2Y-50C0.9-S(H115) 50 1.3 1.2 22.0 590
RS107y-2Y2YB2Y-60C0.9-S(H115) 60 1.3 1.2 23.0 680
RS107y-2Y2YB2Y-80C0.9-S(H115) 80 1.3 1.2 25.0 840
RS107y-2Y2YB2Y-100C0.9-S(H115) 100 1.3 1.3 28.0 1020
RS107y-2Y2YB2Y-120C0.9-S(H115) 120 1.3 1.3 29.0 1180
RS107y-2Y2YB2Y-140C0.9-S(H115) 140 1.3 1.3 31.0 1360

A-2Y2YB2Y n x1x 1.4/1.8 S(H145)


Number of Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code conductors Diameter
kg/km
(n) Inner Outer mm
1.4mm conductor,2.2mm Insulated wire
RS107y-2Y2YB2Y-4C1.4-S(H145) 4 1.3 1.2 14.0 190
RS107y-2Y2YB2Y-7C1.4-S(H145) 7 1.3 1.2 15.5 260
RS107y-2Y2YB2Y-10C1.4-S(H145) 10 1.3 1.2 18.0 340
RS107y-2Y2YB2Y-14C1.4-S(H145) 14 1.3 1.2 19.0 420
RS107y-2Y2YB2Y-20C1.4-S(H145) 20 1.3 1.2 21.0 550
RS107y-2Y2YB2Y-24C1.4-S(H145) 24 1.3 1.2 22.0 630

Multicore Signalling & Control Main Cables for Trackside German Railway Standard
031
Number of Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code conductors Diameter
kg/km
(n) Inner Outer mm
RS107y-2Y2YB2Y-30C1.4-S(H145) 30 1.3 1.2 23.0 750
RS107y-2Y2YB2Y-40C1.4-S(H145) 40 1.3 1.2 25.0 940
RS107y-2Y2YB2Y-50C1.4-S(H145) 50 1.3 1.3 28.0 1140
RS107y-2Y2YB2Y-60C1.4-S(H145) 60 1.3 1.3 30.0 1320
1.8mm conductor, 2.7mm Insulated wire
RS107y-2Y2YB2Y-4C1.8-S(H145) 4 1.3 1.2 15.5 250
RS107y-2Y2YB2Y-7C1.8-S(H145) 7 1.3 1.2 17.0 350
RS107y-2Y2YB2Y-10C1.8-S(H145) 10 1.3 1.2 20.0 470
RS107y-2Y2YB2Y-14C1.8-S(H145) 14 1.3 1.2 21.0 600
RS107y-2Y2YB2Y-20C1.8-S(H145) 20 1.3 1.2 24.0 800
RS107y-2Y2YB2Y-24C1.8-S(H145) 24 1.3 1.2 26.0 910
RS107y-2Y2YB2Y-30C1.8-S(H145) 30 1.3 1.2 27.0 1100
RS107y-2Y2YB2Y-40C1.8-S(H145) 40 1.3 1.2 30.0 1400

A-2Y2YB2Y n x1x 1.4 S(H95)


Number of Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code conductors Diameter
kg/km
(n) Inner Outer mm
1.4mm conductor, 2.7mm Insulated wire
RS108y-2Y2YB2Y-10C1.4-S(H95) 10 1.3 1.2 18.0 390
RS108y-2Y2YB2Y-14C1.4-S(H95) 14 1.3 1.2 20.0 480
RS108y-2Y2YB2Y-20C1.4-S(H95) 20 1.3 1.2 22.0 610
1.8mm conductor, 3.4mm Insulated wire
RS108y-2Y2YB2Y-10C1.8-S(H95) 10 1.3 1.2 21.0 550
RS108y-2Y2YB2Y-14C1.8-S(H95) 14 1.3 1.2 23.0 700

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

A-2Y2Yv S(H115)/S(H145)/S(H95)

ÔÔ Applications
The cables are designed for general uses in protective devises in railways
signalling networks, and are suitable for installation in ducts.

ÔÔ Standards
● Dlk 1.013.107y
● Dlk 1.013.108y (for 1.4/1.8mm conductor H95 type)
● Dlk 1.013.110y
Extra Perforated Insulated Conductor
Solid Copper Conductor

ÔÔ Construction Solid PE Insulation


Non Hygroscopic Tape
● Conductors: Solid annealed copper, 0.9, 1.4 or
1.8 mm nominal diameter. Outer PE Sheath

● Insulation: Solid polyethylene.


● Stranding: Single conductors are helically stranded in concentric layers. Cables from 14 conductors on, have two
extra conductors with perforated insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Outer Sheath: Low density polyethylene.

ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
2Yv PE sheath with increased wall thickness
S signal cable
LG layer stranding
H(n) operating capacity

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4 1.8
Maximum Conductor Resistance Ω/km 28.9 11.9 7.2
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 115 145/95* 145/95*
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000 1000

Multicore Signalling & Control Main Cables for Trackside German Railway Standard
033
- wet cable core, maximum KΩ.km 30 30 30
Operating Voltage AC/DC V 420/600 420/600 420/600
Test Voltage 50 Hz 1 min Veff
Core to Core Veff 2500 2500 2500
Core to Screen Veff 2500 2500 2500
*The value“95”is only for cables with 1.4/1.8mm conductors according to Dlk 1.013.108y.

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


A-2Y2Yv n x1x 0.9 S(H115)
Number of Nominal Sheath Nominal Overall
Nominal Weight
Cable Code conductors Thickness Diameter
kg/km
(n) mm mm
0.9mm conductor,1.55mm Insulated wire
RS107y-2Y2Yv-2C0.9-S(H115) 2 2.0 9.0 60
RS107y-2Y2Yv-4C0.9-S(H115) 4 2.0 9.0 75
RS107y-2Y2Yv-7C0.9-S(H115) 7 2.0 11.0 100
RS107y-2Y2Yv-10C0.9-S(H115) 10 2.0 12.0 130
RS107y-2Y2Yv-14C0.9-S(H115) 14 2.0 13.0 170
RS107y-2Y2Yv-20C0.9-S(H115) 20 2.0 14.0 220
RS107y-2Y2Yv-24C0.9-S(H115) 24 2.0 15.0 260
RS107y-2Y2Yv-30C0.9-S(H115) 30 2.2 16.0 310
RS107y-2Y2Yv-40C0.9-S(H115) 40 2.2 17.0 380
RS107y-2Y2Yv-50C0.9-S(H115) 50 2.2 19.0 460
RS107y-2Y2Yv-60C0.9-S(H115) 60 2.2 20.0 540
RS107y-2Y2Yv-80C0.9-S(H115) 80 2.2 22.0 690
RS107y-2Y2Yv-100C0.9-S(H115) 100 2.2 25.0 850
RS107y-2Y2Yv-120C0.9-S(H115) 120 2.2 26.0 990
RS107y-2Y2Yv-140C0.9-S(H115) 140 2.2 28.0 1150
RS107y-2Y2Yv-160C0.9-S(H115) 160 2.2 29.0 1260
RS107y-2Y2Yv-180C0.9-S(H115) 180 2.2 32.0 1460
RS107y-2Y2Yv-200C0.9-S(H115) 200 2.2 32.0 1600

A-2Y2Yv n x1x 1.4/1.8 S(H145)


Number of Nominal Sheath Nominal Overall
Nominal Weight
Cable Code conductors Thickness Diameter
kg/km
(n) mm mm
1.4mm conductor, 2.2mm Insulated wire
RS107y-2Y2Yv-4C1.4-S(H145) 4 2.0 11.0 120
RS107y-2Y2Yv-7C1.4-S(H145) 7 2.0 12.0 180
RS107y-2Y2Yv-10C1.4-S(H145) 10 2.0 15.0 240
RS107y-2Y2Yv-14C1.4-S(H145) 14 2.2 16.0 320
RS107y-2Y2Yv-20C1.4-S(H145) 20 2.2 17.0 430
RS107y-2Y2Yv-24C1.4-S(H145) 24 2.2 19.0 500
RS107y-2Y2Yv-30C1.4-S(H145) 30 2.2 20.0 600
RS107y-2Y2Yv-40C1.4-S(H145) 40 2.2 22.0 770
RS107y-2Y2Yv-50C1.4-S(H145) 50 2.2 24.0 950
RS107y-2Y2Yv-60C1.4-S(H145) 60 2.2 26.0 1120
RS107y-2Y2Yv-80C1.4-S(H145) 80 2.2 29.0 1450
RS107y-2Y2Yv-100C1.4-S(H145) 100 2.2 33.0 1810

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Number of Nominal Sheath Nominal Overall


Nominal Weight
Cable Code conductors Thickness Diameter
kg/km
(n) mm mm
RS107y-2Y2Yv-120C1.4-S(H145) 120 2.2 35.0 2140
RS107y-2Y2Yv-140C1.4-S(H145) 140 2.2 37.0 2470
RS107y-2Y2Yv-160C1.4-S(H145) 160 2.2 39.0 2800
RS107y-2Y2Yv-180C1.4-S(H145) 180 2.2 42.0 3140
RS107y-2Y2Yv-200C1.4-S(H145) 200 2.2 43.0 3460
1.8mm conductor, 2.7mm Insulated wire
RS107y-2Y2Yv-4C1.8-S(H145) 4 2.0 12.0 170
RS107y-2Y2Yv-7C1.8-S(H145) 7 2.0 14.0 260
RS107y-2Y2Yv-10C1.8-S(H145) 10 2.0 17.0 355
RS107y-2Y2Yv-14C1.8-S(H145) 14 2.2 18.0 475
RS107y-2Y2Yv-20C1.8-S(H145) 20 2.2 21.0 655
RS107y-2Y2Yv-24C1.8-S(H145) 24 2.2 22.0 760
RS107y-2Y2Yv-30C1.8-S(H145) 30 2.2 24.0 930
RS107y-2Y2Yv-40C1.8-S(H145) 40 2.2 27.0 1210
RS107y-2Y2Yv-50C1.8-S(H145) 50 2.2 29.0 1480
RS107y-2Y2Yv-60C1.8-S(H145) 60 2.2 31.0 1760
RS107y-2Y2Yv-80C1.8-S(H145) 80 2.2 35.0 2310
RS107y-2Y2Yv-100C1.8-S(H145) 100 2.2 40.0 2860
RS107y-2Y2Yv-120C1.8-S(H145) 120 2.2 42.0 3390
RS107y-2Y2Yv-140C1.8-S(H145) 140 2.2 46.0 3930
RS107y-2Y2Yv-160C1.8-S(H145) 160 2.2 49.0 4500
RS107y-2Y2Yv-180C1.8-S(H145) 180 2.2 52.0 5100
RS107y-2Y2Yv-200C1.8-S(H145) 200 2.2 53.0 5600

A-2Y2Yv n x1x 1.4/1.8 S(H95)


Number of Nominal Sheath Nominal Overall
Nominal Weight
Cable Code conductors Thickness Diameter
kg/km
(n) mm mm
1.4mm conductor, 2.7mm Insulated wire
RS108y-2Y2Yv-10C1.4-S(H95) 10 2.0 16.0 270
RS108y-2Y2Yv-14C1.4-S(H95) 14 2.0 18.0 350
RS108y-2Y2Yv-20C1.4-S(H95) 20 2.0 20.0 470
RS108y-2Y2Yv-30C1.4-S(H95) 30 2.2 24.0 670
RS108y-2Y2Yv-50C1.4-S(H95) 50 2.2 29.0 1050
1.8mm conductor, 3.4mm Insulated wire
RS108y-2Y2Yv-10C1.8-S(H95) 10 2.0 19.0 400
RS108y-2Y2Yv-14C1.8-S(H95) 14 2.2 21.0 540
RS108y-2Y2Yv-20C1.8-S(H95) 20 2.2 24.0 730
RS108y-2Y2Yv-30C1.8-S(H95) 30 2.2 28.0 1050
RS108y-2Y2Yv-50C1.8-S(H95) 50 2.2 36.0 1700

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Zero Halogen


IEC 60754-1/NF C20-454
EN 50267-2-1

Multicore Signalling & Control Main Cables for Trackside German Railway Standard
035
TYPE A1, A2 & A3 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and are suitable for installation in ducts.

ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction
Stranded Tinned Copper Conductor
● Conductors: Tinned stranded copper, class 2
according to IEC 60228 & BS6360. Crosslinked LSZH Insulation
● Insulation: LSZH crosslinked.
● Cor e Wr ap p i n g : Pl a s ti c ta p e (s ) w i th LSZH Sheath
overlapping.
● Sheath: LSZH (for types A2 & A3 only).

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.75 1.15
Maximum Conductor DC Resistance Ω/km 24.8 17.3
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 0.85 0.85

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal
No. & Nominal Nominal Sheath Overall Diameter Nominal
Conductor Cross
Cable Code Diameter of Strands Thickness Min/Max Weight
Sectional Area
2 No/mm mm mm kg/km
No. x mm
Type A1(without sheath)
RS/A1-H-1C0.75S(BL) 1x0.75(blue) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C0.75S(BR) 1x0.75(brown) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C0.75S(RD) 1x0.75(red) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C0.75S(OR) 1x0.75(orange) 7/0.37 - 2.7/3.2 16

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

No. of cores& Nominal


No. & Nominal Nominal Sheath Overall Diameter Nominal
Conductor Cross
Cable Code Diameter of Strands Thickness Min/Max Weight
Sectional Area
2 No/mm mm mm kg/km
No. x mm
RS/A1-H-1C0.75S(GR) 1x0.75(green) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C0.75S(VI) 1x0.75(violet) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C0.75S 1x0.75(black) 7/0.37 - 2.7/3.2 16
RS/A1-H-1C1.15S 1x1.15(black) 16/0.30 - 2.9/3.6 21
Type A2(with sheath)
RS/A2-3GH-1C0.75S 1x0.75 7/0.37 0.7 4.0/5.0 30
RS/A2-3GH-1C1.15S 1x1.15 16/0.30 0.7 4.3/5.3 35
Type A3(with sheath)
RS/A3-3GH-2C0.75S 2x0.75 7/0.37 0.9 6.7/8.8 67
RS/A3-3GH-4C0.75S 4x0.75 7/0.37 1.0 8.0/10.4 108
RS/A3-3GH-6C0.75S 6x0.75 7/0.37 1.1 9.7/12.5 160
RS/A3-3GH-10C0.75S 10x0.75 7/0.37 1.2 12.6/16.1 259
RS/A3-3GH-14C0.75S 14x0.75 7/0.37 1.3 13.8/17.7 495
RS/A3-3GH-36C0.75S 36x0.75 7/0.37 1.6 21.6/26.9 752
RS/A3-3GH-48C0.75S 48x0.75 7/0.37 1.6 24.3/30.7 963

650/1100V

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
037
TYPE B1 & B2 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction
Stranded Tinned Copper Conductor
● Conductors: Tinned stranded copper, class 2
according to IEC 60228 & BS6360.
EPR Insulation
● Insulation: EPR Type GP4 to BS7655.
● Core Wrapping: Plastic tape(s) with
overlapping. HDPCP Sheath
● Sheath: HDPCP Type RS2 to BS7655.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.75 1.5 2.5 10.0 16.0 35.0 70.0 95.0
Maximum DC Conductor Resistance Ω/km 24.8 12.2 7.56 1.84 1.16 0.529 0.27 0.195
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 0.85 0.8 0.8 1.0 1.0 1.2 1.4 1.6

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Overall
Nominal
Conductor Cross Diameter of Sheath Diameter
Cable Code Weight
Sectional Area Strands Thickness Min/Max
kg/km
No. x mm2 No/mm mm mm
Type B1
RS/B1-3G5G-1C0.75S 1 x 0.75 7/0.37 2.0 6.5/8.1 28
RS/B1-3G5G-1C1.5S 1 x 1.5 7/0.53 2.0 6.8/8.5 31
RS/B1-3G5G-1C2.5S 1 x 2.5 7/0.67 2.0 7.2/8.9 34

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

No. of cores& Nominal No. & Nominal Nominal Overall


Nominal
Conductor Cross Diameter of Sheath Diameter
Cable Code Weight
Sectional Area Strands Thickness Min/Max
kg/km
No. x mm2 No/mm mm mm
RS/B1-3G5G-1C10S 1 x 10.0 7/1.35 2.0 9.4/11.8 205
RS/B1-3G5G-1C35S 1 x 35.0 19/1.53 2.0 12.9/16.1 495
Type B2
RS/B2-3G5G-2C1.5S 2 x 1.5 7/0.53 2.0 9.4/12.1 135
RS/B2-3G5G-2C2.5S 2 x 2.5 7/0.67 2.0 10.5/13.1 170
RS/B2-3G5G-2C10S 2 x 10.0 7/1.35 2.0 15.0/18.7 443
RS/B2-3G5G-2C16S 2 x 16.0 7/1.70 2.0 16.7/20.9 625
RS/B2-3G5G-2C35S 2 x 35.0 19/1.53 2.2 22.3/27.8 1232
RS/B2-3G5G-2C70S 2 x 70.0 19/2.14 2.4 28.8/36.0 2053
RS/B2-3G5G-2C95S 2 x 95.0 19/2.52 2.6 33.2/41.5 2968
RS/B2-3G5G-4C0.75S 4 x 0.75 7/0.37 2.0 10.2/12.8 140
RS/B2-3G5G-7C0.75S 7 x 0.75 7/0.37 2.0 11.8/14.7 214
RS/B2-3G5G-10C0.75S 10 x 0.75 7/0.37 2.0 14.4/18.0 280
RS/B2-3G5G-12C0.75S 12 x 0.75 7/0.37 2.0 14.8/18.5 321
RS/B2-3G5G-19C0.75S 19 x 0.75 7/0.37 2.0 17.0/21.3 451
RS/B2-3G5G-27C0.75S 27 x 0.75 7/0.37 2.0 20.1/25.1 602
RS/B2-3G5G-37C0.75S 37 x 0.75 7/0.37 2.2 22.7/28.4 799
RS/B2-3G5G-48C0.75S 48 x 0.75 7/0.37 2.2 25.7/32.2 973
RS/B2-3G5G-4C1.5S 4 x 1.5 7/0.53 2.0 10.9/13.7 217
RS/B2-3G5G-7C1.5S 7 x 1.5 7/0.53 2.0 12.6/15.8 296
RS/B2-3G5G-10C1.5S 10 x 1.5 7/0.53 2.0 15.6/19.4 401
RS/B2-3G5G-12C1.5S 12 x 1.5 7/0.53 2.0 16.0/20.0 437
RS/B2-3G5G-19C1.5S 19 x 1.5 7/0.53 2.0 18.5/23.1 615
RS/B2-3G5G-27C1.5S 27 x 1.5 7/0.53 2.2 22.2/27.8 856
RS/B2-3G5G-37C1.5S 37 x 1.5 7/0.53 2.2 25.1/31.4 1126
RS/B2-3G5G-48C1.5S 48 x 1.5 7/0.53 2.4 28.1/35.1 1494
RS/B2-3G5G-4C2.5S 4 x 2.5 7/0.67 2.0 11.9/14.8 260
RS/B2-3G5G-7C2.5S 7 x 2.5 7/0.67 2.0 13.8/17.2 370
RS/B2-3G5G-10C2.5S 10 x 2.5 7/0.67 2.0 17.1/21.3 520
RS/B2-3G5G-12C2.5S 12 x 2.5 7/0.67 2.0 17.6/22.0 599
RS/B2-3G5G-19C2.5S 19 x 2.5 7/0.67 2.0 20.4/25.5 835
RS/B2-3G5G-27C2.5S 27 x 2.5 7/0.67 2.2 24.6/30.7 1232
RS/B2-3G5G-37C2.5S 37 x 2.5 7/0.67 2.4 27.8/34.7 1623
RS/B2-3G5G-48C2.5S 48 x 2.5 7/0.67 2.6 31.2/39.0 2032
RS/B2-3G5G-6P0.75S 6P x 0.75 7/0.37 2.0 19.7/24.6 372

650/1100V

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
039
TYPE C1 & C2 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standard
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction
● Conductors: Tinned stranded copper, class 5 Stranded Tinned Copper Conductor
according to IEC 60228 & BS6360.
● Insulation: EPR Type GP4 to BS7655. EPR Insulation
● Core Wrapping: Plastic tape(s) with overlapping.
● Sheath: HDPCP Type RS2 to BS7655.
HDPCP Sheath

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 2.5
Maximum DC Conductor Resistance Ω/km 8.21
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 1.05

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
Impact Resistant Highly Flexible Oil Resistant
● Temperature Range: -25℃ to +85℃ (during operation);
650/1100V
-10℃ to +85℃ (during installation)
e

ÔÔ Dimensions and Weight Weather Resistant Rated Voltage Laid In Ducts

No. of cores& Nominal Nominal Overall


No. & Nominal Nominal
Conductor Cross Sectional Sheath Diameter
Cable Code Diameter of Strands Weight
Area Thickness Min/Max
No/mm kg/km
No. x mm2 mm mm
Type C1
RS/C1-3G5G-1C2.5S 1 x 2.5 50/0.25 3.8 11.2/14.0 195
Type C2
RS/C2-3G5G-2C2.5S 2 x 2.5 50/0.25 3.8 14.9/18.8 370
RS/C2-3G5G-4C2.5S 4 x 2.5 50/0.25 3.8 16.4/20.9 460
RS/C2-3G5G-7C2.5S 7 x 2.5 50/0.25 3.8 18.7/23.7 610
RS/C2-3G5G-10C2.5S 10 x 2.5 50/0.25 3.8 22.5/28.6 920
RS/C2-3G5G-12C2.5S 12 x 2.5 50/0.25 3.8 23.2/29.3 950
RS/C2-3G5G-16C2.5S 16 x 2.5 50/0.25 3.8 25.3/32.0 1180
Routine test voltage: 2.5kV for 5 minute

040 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

TYPE C3 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standard
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction
Aluminium Tape
● Conductors: Tinned stranded copper, class 5
Stranded Tinned Copper Conductor
according to IEC 60228 & BS6360.
EPR Insulation
● Insulation: EPR Type GP4 to BS7655.
Drain Wire
● Screen: Aluminium tape
HDPCP Sheath
● Drain wire: 2.5 mm2 flexible tinned copper
● Sheath: HDPCP Type RS2 to BS7655.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 2.5
Maximum DC Conductor Resistance Ω/km 8.21
Minimum Noise Reduction dB 60
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 1.05

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); Impact Resistant Highly Flexible Oil Resistant
650/1100V
-10℃ to +85℃ (during installation)
e

ÔÔ Dimensions and Weight Weather Resistant Rated Voltage Laid In Ducts

No. of cores& Nominal No. & Nominal Nominal Overall


Nominal
Conductor Cross Diameter of Sheath Diameter
Cable Code Weight
Sectional Area Strands Thickness Min/Max
kg/km
No. x mm2 No/mm mm mm
Type C3
RS/C3-3G(St)5G-1P2.5S 1 x 2 x 2.5 50/0.25 3.8 15.0/20.0 390
Routine test voltage: 2.5kV for 5 minutes

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
041
TYPE D1 & D2 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

Stranded Tinned Copper Conductor


ÔÔ Construction
LSZH/EPR Insulation
● Conductors: Tinned stranded copper,
according to IEC 60228 class 2& BS6360.
LSZH Sheath
● Insulation: LSZH or EPR Type GP4 to BS7655.
● Core Wrapping: Plastic tape(s) with overlapping.
● Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.75 1.5 2.5 10.0 16.0 35.0 70.0 95.0
Maximum DC Conductor Resistance Ω/km 24.8 12.2 7.56 1.84 1.16 0.529 0.27 0.195
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 0.85 0.8 0.8 1.0 1.0 1.2 1.4 1.6

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Overall
No. & Nominal Nominal
Conductor Cross Sheath Diameter
Cable Code Diameter of Strands Weight
Sectional Area Thickness Min/Max
No/mm kg/km
No. x mm2 mm mm
Type D1
RS/D1-3GH-1C0.75S 1 x 0.75 7/0.37 2.0 6.5/8.1 25
RS/D1-3GH-1C1.5S 1 x 1.5 7/0.53 2.0 6.8/8.5 30
RS/D1-3GH-1C2.5S 1 x 2.5 7/0.67 2.0 7.2/8.9 34
RS/D1-3GH-1C10S 1 x 10.0 7/1.35 2.0 9.4/11.8 205
RS/D1-3GH-1C35S 1 x 35.0 19/1.53 2.0 12.9/16.1 495

042 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

No. of cores& Nominal Nominal Overall


No. & Nominal Nominal
Conductor Cross Sheath Diameter
Cable Code Diameter of Strands Weight
Sectional Area Thickness Min/Max
No/mm kg/km
No. x mm2 mm mm
Type D2
RS/D2-3GH-2C1.5S 2 x 1.5 7/0.53 2.0 9.4/12.1 140
RS/D2-3GH-2C2.5S 2 x 2.5 7/0.67 2.0 10.5/13.1 170
RS/D2-3GH-2C10S 2 x 10.0 7/1.35 2.0 15.0/18.7 383
RS/D2-3GH-2C16S 2 x 16.0 7/1.70 2.0 16.7/20.9 625
RS/D2-3GH-2C35S 2 x 35.0 19/1.53 2.2 22.3/27.8 994
RS/D2-3GH-2C70S 2 x 70.0 19/2.14 2.4 28.8/36.0 2121
RS/D2-3GH-2C95S 2 x 95.0 19/2.52 2.6 33.2/41.5 2760
RS/D2-3GH-4C0.75S 4 x 0.75 7/0.37 2.0 10.2/12.8 150
RS/D2-3GH-7C0.75S 7 x 0.75 7/0.37 2.0 11.8/14.7 225
RS/D2-3GH-10C0.75S 10 x 0.75 7/0.37 2.0 14.4/18.0 280
RS/D2-3GH-12C0.75S 12 x 0.75 7/0.37 2.0 14.8/18.5 321
RS/D2-3GH-19C0.75S 19 x 0.75 7/0.37 2.0 17.0/21.3 425
RS/D2-3GH-27C0.75S 27 x 0.75 7/0.37 2.0 20.1/25.1 606
RS/D2-3GH-37C0.75S 37 x 0.75 7/0.37 2.2 22.7/28.4 786
RS/D2-3GH-48C0.75S 48 x 0.75 7/0.37 2.2 25.7/32.2 972
RS/D2-3GH-4C1.5S 4 x 1.5 7/0.53 2.0 10.9/13.7 250
RS/D2-3GH-7C1.5S 7 x 1.5 7/0.53 2.0 12.6/15.8 370
RS/D2-3GH-10C1.5S 10 x 1.5 7/0.53 2.0 15.6/19.4 410
RS/D2-3GH-12C1.5S 12 x 1.5 7/0.53 2.0 16.0/20.0 410
RS/D2-3GH-19C1.5S 19 x 1.5 7/0.53 2.0 18.5/23.1 615
RS/D2-3GH-27C1.5S 27 x 1.5 7/0.53 2.2 22.2/27.8 897
RS/D2-3GH-37C1.5S 37 x 1.5 7/0.53 2.2 25.1/31.4 1126
RS/D2-3GH-48C1.5S 48 x 1.5 7/0.53 2.4 28.1/35.1 1280
RS/D2-3GH-4C2.5S 4 x 2.5 7/0.67 2.0 11.9/14.8 340
RS/D2-3GH-7C2.5S 7 x 2.5 7/0.67 2.0 13.8/17.2 500
RS/D2-3GH-10C2.5S 10 x 2.5 7/0.67 2.0 17.1/21.3 680
RS/D2-3GH-12C2.5S 12 x 2.5 7/0.67 2.0 17.6/22.0 613
RS/D2-3GH-19C2.5S 19 x 2.5 7/0.67 2.0 20.4/25.5 815
RS/D2-3GH-27C2.5S 27 x 2.5 7/0.67 2.2 24.6/30.7 1200
RS/D2-3GH-37C2.5S 37 x 2.5 7/0.67 2.4 27.8/34.7 1600
RS/D2-3GH-48C2.5S 48 x 2.5 7/0.67 2.6 31.2/39.0 1960

650/1100V

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
043
TYPE E1 & E2 Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction Stranded Tinned Copper Conductor

● Conductors: Tinned stranded copper, class 5


LSZH/EPR Insulation
according to IEC 60228 & BS6360.
● Insulation: LSZH or EPR Type GP4 to BS7655.
LSZH Sheath
● Outer Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 2.5
Maximum DC Conductor Resistance Ω/km 8.21
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 1.05

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Overall
Nominal Sheath Nominal
Conductor Cross Sectional Diameter of Diameter
Cable Code Thickness Weight
Area Strands Min/Max
mm kg/km
No. x mm2 No/mm mm
Type E1
RS/E1-3GH-1C2.5S 1 x 2.5 50/0.25 3.8 11.2/14.0 200
Type E2
RS/E2-3GH-2C2.5S 2 x 2.5 50/0.25 3.8 14.9/18.8 380
RS/E2-3GH-4C2.5S 4 x 2.5 50/0.25 3.8 16.4/20.9 470
RS/E2-3GH-7C2.5S 7 x 2.5 50/0.25 3.8 18.7/23.7 625
RS/E2-3GH-10C2.5S 10 x 2.5 50/0.25 3.8 22.5/28.6 940

044 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

No. of cores& Nominal No. & Nominal Overall


Nominal Sheath Nominal
Conductor Cross Sectional Diameter of Diameter
Cable Code Thickness Weight
Area Strands Min/Max
mm kg/km
No. x mm2 No/mm mm
RS/E2-3GH-12C2.5S 12 x 2.5 50/0.25 3.8 23.2/29.3 980
RS/E2-3GH-16C2.5S 16 x 2.5 50/0.25 3.8 25.3/32.0 1200
RS/E2-3GH-1P2.5S 1 x 2 x 2.5 50/0.25 3.8 15.0/20.0 341
Routine test voltage: 2.5kV for 5 minutes

650/1100V

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
045
TYPE E3 0.65/1.1KV Railway Signalling Cable

ÔÔ Applications
The cables are designed for railway signalling systems. The cables are
suitable for use in d.c. circuits where the nominal voltage to earth does not exceed
1100 volts and installation in ducts.

ÔÔ Standards
● NR/PS/SIG/00005(formerly RT/E/PS/00005)

ÔÔ Construction Aluminium Tape


● Conductor: Tinned stranded copper, according Stranded Tinned Copper Conductor
to IEC 60228 class 5& BS6360. LSZH/EPR Insulation
● Insulation: LSZH or EPR Type GP4 to BS7655. Drain Wire
● Screen: Aluminium tape. LSZH Sheath
● Drain wire: 2.5 mm2 flexible tinned copper.
● Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 2.5
Maximum DC Conductor Resistance Ω/km 8.21
Minimum Noise Reduction dB 60
Voltage Rating KV 0.65/1.1
Nominal Insulation Thickness mm 1.05

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (static); 15xOD (dynamic)
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

046 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Overall
Nominal
Conductor Cross Diameter of Sheath Diameter
Cable Code Weight
Sectional Area Strands Thickness Min/Max
kg/km
No. x mm2 No/mm mm mm
Type E3
RS/E3-3G(St)H-1P2.5S 1 x 2 x 2.5 50/0.25 3.8 15.0/20.0 410
Routine test voltage: 2.5kV for 5 minutes

650/1100V

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Rated Voltage Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multicore Signalling & Control Main Cables for Trackside UK Network Rail Standard
047
EAPSP nx1x1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction
● Conductors: Soft annealed solid copper, 1.4 Outer PE Sheath
mm nominal diameter. Solid PE Insulation
● Insulation: PE Insulation. Solid Copper Conductor
● Stranding: Cores are helically stranded in Non Hygroscopic Tape
concentric layers. PE-copolymer Coated Aluminium Tape
Inner PE Sheath
● Core Wrapping: Plastic tape(s) with
Corrugated Steel Tape
overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.2mm thick) coated with copolymer on at least
one side is applied longitudinally with overlap.
● Inner Sheath: PE sheath.
● Armour: One corrugated steel tape is longitudinally applied with overlap.
● Outer Sheath: PE sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.4
Maximum Conductor Resistance Ω/km 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 25000
Resistance Unbalance % 2
Test Voltage @50Hz 1min
Core to core Veff 2100
Core to screen Veff 2500
Core to armouring Veff 2000

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +70℃ (during operation); -10℃ +50℃ (during installation)

048 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Overall Nominal
Number of mm
Cable Code Diameter Weight
Cores
Inner Outer mm kg/km
1.4mm conductor, 2.6mm Insulated wire
RS/EAPSP-2Y(L)2Y(SR)2Y-4C1.4 4 1.3 1.4 15.7 270
RS/EAPSP-2Y(L)2Y(SR)2Y-7C1.4 7 1.3 1.4 17.1 350
RS/EAPSP-2Y(L)2Y(SR)2Y-9C1.4 9 1.3 1.4 19.9 420
RS/EAPSP-2Y(L)2Y(SR)2Y-12C1.4 12 1.3 1.4 20.0 480
RS/EAPSP-2Y(L)2Y(SR)2Y-19C1.4 19 1.3 1.4 22.0 630
RS/EAPSP-2Y(L)2Y(SR)2Y-27C1.4 27 1.3 1.4 24.8 810
RS/EAPSP-2Y(L)2Y(SR)2Y-37C1.4 37 1.3 1.4 26.9 1010
RS/EAPSP-2Y(L)2Y(SR)2Y-48C1.4 48 1.3 1.4 29.7 1240
RS/EAPSP-2Y(L)2Y(SR)2Y-61C1.4 61 1.3 1.4 31.8 1490

300/500V

Zero

UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
049
CCPSSP-FR0.3 nx1x1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction Outer PE Sheath


Solid PE Insulation
● Conductors: Soft annealed solid copper, 1.4 mm nominal Solid Copper Conductor
diameter. Non Hygroscopic Tape
● Insulation: PE Insulation. Copper Tape Screen
● Stranding: Cores are helically stranded in concentric Inner PE Sheath
layers. Double Steel Tapes
● Core Wrapping: Two or more layers of plastic tape(s) with overlapping.
● Screen: Copper tapes with overlap (protection against interference).
● Inner Sheath: PE sheath.
● Armour: Two layers of steel tape (0.8mm thick).
● Outer Sheath: PE sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.4
Maximum Conductor Resistance Ω/km 11.9
Minimum Insulation Resistance @500 V DC MΩ.km 15000
Resistance Unbalance % 2
Test Voltage @50Hz 1min
Core to core Veff 2100
Core to screen Veff 2500
Reduction Factor (f=50Hz) 0.3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

050 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ÔÔ Dimensions and Weight

Nominal Sheath Thickness Maximum Overall Nominal


Number of mm
Cable Code Diameter Weight
Cores
Inner Outer mm kg/km
1.4mm conductor, 2.6mm Insulated wire
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-2C1.4 2 1.5 1.6 16.5 530
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-4C1.4 4 1.5 1.6 17.5 608
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-7C1.4 7 1.5 1.6 19.0 718
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-9C1.4 9 1.5 1.6 22.7 914
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-12C1.4 12 1.5 1.6 23.2 977
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-19C1.4 19 1.6 1.8 25.2 1185
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-27C1.4 27 1.6 1.8 28.1 1437
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-37C1.4 37 1.7 1.8 31.4 1754
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-48C1.4 48 1.7 1.8 34.2 2062

300/500V

Zero

EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1

Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
051
CCTSST-FR0.3 nx1x1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction Outer FRNC-PE Sheath


Solid PE Insulation
● Conductors: Soft annealed solid copper, 1.4 mm nominal
Solid Copper Conductor
diameter.
Non Hygroscopic Tape
● Insulation: PE Insulation. Copper Tape Screen
● Stranding: Cores are helically stranded in concentric layers. Inner FRNC-PE Sheath
● Core Wrapping: Two or more layers of plastic tape(s) with Double Steel Tapes
overlapping.
● Screen: Copper tapes with overlap (protection against interference).
● Inner Sheath: FRNC-PE sheath, coloured green.
● Armour: Two layers of steel tape (0.8mm thick).
● Outer Sheath: FRNC-PE sheath, coloured green.
*FRNC: Flame retardant, non corrosive.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.4
Maximum Conductor Resistance Ω/km 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 35000
Resistance Unbalance % 2
Test Voltage @50Hz 1min
Core to core Veff 2100
Core to screen Veff 2500
Reduction Factor (f=50Hz) 0.3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

052 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Overall Nominal
Number mm
Cable Code Diameter Weight
of Cores
Inner Outer mm kg/km
1.4mm conductor, 2.6mm Insulated wire
RS/CCTSST-FR0.3-2Y(K)HBH-4C1.4 4 1.5 1.6 18.0 705
RS/CCTSST-FR0.3-2Y(K)HBH-19C1.4 19 1.6 1.8 26.1 1362
RS/CCTSST-FR0.3-2Y(K)HBH-27C1.4 27 1.6 1.8 29.2 1648
RS/CCTSST-FR0.3-2Y(K)HBH-48C1.4 48 1.7 1.8 36.7 2348

300/500V

EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multicore Signalling & Control Main Cables for Trackside Spain Railway Standard
053
AJ-2Y(L)2YDB2Y S(H45)

ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90
KHz through symmetric circuits in railway networks, and are suitable for laying
directly into the ground or in ducts.

ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y

ÔÔ Construction
● Conductors: Solid Annealed copper, 0.9 Outer PE Sheath
Copper Wire
or 1.4 mm nominal diameter.
PE-copolymer Coated Aluminium Tape
● Insulation: Solid polyethylene. Quad
● Cabling Element: Four insulated Solid PE Insulation
conductors are twisted together to form a quad. Solid Copper Conductor
Non Hygroscopic Tape
● Stranding: Quads are helically stranded
Extra Perforated Insulated Conductor
in concentric layers. Cables from 7 quads Inner PE Sheath
on, have two extra conductors of 0.5mm with Double Steel Tapes
perforated insulation (surveillance conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene.
● Electrostatic Shield: One layer of helically applied copper wires (0.9, 1.2, 1.4 or 1.8mm).
● Electromagnetic Shield: Two helically applied steel tapes (0.5 or 0.8mm thick, depending on required reduction
factor).
● Outer Sheath: Low density polyethylene.

ÔÔ Type Codes
AJ– outdoor cable 2Y solid PE conductor insulation
(L)2Y inner laminated PE sheath
D copper wire concentric screen
B steel tape armor
2Y outer PE sheath
S signal cable

054 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

LG layer stranding without ring a-core


side circuit 1
2
H(n) operating capacity b-core
17mm 17mm
Ring marking of Quad 5
a-core
The single core is identified by black ring markings: 34mm
b-core
side circuit 2

Side Circuit 1 a-wire without marking 17mm 17mm

b-wire 1 mark distance 17mm


Side Circuit 2 a-wire 2 marks distance 34mm
b-wire 2 marks distance 17mm

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 56.6 23.4
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 45 45
Maximum Capacitance Unbalance @800Hz
K1 (100% / 50% all values) pF/km 650/150 650
K9-12 neighboured quads pF/km 500/150 500
K9-12 over-neighboured quads pF/km 150 150
Ea1/2 pF/km 1300 1300
Miniumum Far-end Crosstalk Attenuation @90KHz
100% / 80% all values dB/km 58/62 33
Maximum Attenuation @90KHz dB/km 3.3 2.6
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000
- wet cable core, maximum KΩ.km 30 30
Optional: Nominal Reduction Factor @ 100 V/km, 16 2/3 Hz
rk 401 series 0.15 0.15
rk 501 series 0.35 0.35
rk 601 series 0.55 0.55
Operating Voltage AC/DC V 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500
Core to Screen Veff 2500 2500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall Nominal
Number of mm
Cable Code Diameter Weight
Quads
Inner Outer mm kg/km
0.9mm conductor, 1.8mm Insulated wire rk 601 Series
RS109y-2Y(L)2YDB2Y-3Q0.9-S(H45)-R6 3 1.3 1.2 21.0 650
RS109y-2Y(L)2YDB2Y-5Q0.9-S(H45)-R6 5 1.3 1.2 23.0 800
RS109y-2Y(L)2YDB2Y-10Q0.9-S(H45)-R6 10 1.3 1.2 28.0 1130

Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
055
Nominal Sheath Thickness Nominal Overall Nominal
Number of mm
Cable Code Diameter Weight
Quads
Inner Outer mm kg/km
RS109y-2Y(L)2YDB2Y-20Q0.9-S(H45)-R6 20 1.3 1.2 35.0 1670
RS109y-2Y(L)2YDB2Y-30Q0.9-S(H45)-R6 30 1.3 1.2 40.0 2180
RS109y-2Y(L)2YDB2Y-40Q0.9-S(H45)-R6 40 1.3 1.2 45.0 2650
0.9mm conductor, 1.8mm Insulated wire rk 401 Series
RS109y-2Y(L)2YDB2Y-10Q0.9-S(H45)-R4 10 1.3 1.2 31.0 1880
RS109y-2Y(L)2YDB2Y-20Q0.9-S(H45)-R4 20 1.3 1.2 38.0 2640
RS109y-2Y(L)2YDB2Y-30Q0.9-S(H45)-R4 30 1.3 1.2 43.0 3310
RS109y-2Y(L)2YDB2Y-40Q0.9-S(H45)-R4 40 1.3 1.2 48.0 3880
1.4mm conductor, 2.6mm Insulated wire rk 501 Series
RS109y-2Y(L)2YDB2Y-3Q1.4-S(H45)-R5 3 1.3 1.2 25.0 1060
RS109y-2Y(L)2YDB2Y-5Q1.4-S(H45)-R5 5 1.3 1.2 29.0 1360
RS109y-2Y(L)2YDB2Y-10Q1.4-S(H45)-R5 10 1.3 1.2 37.0 2040
RS109y-2Y(L)2YDB2Y-20Q1.4-S(H45)-R5 20 1.3 1.2 47.0 3180
RS109y-2Y(L)2YDB2Y-30Q1.4-S(H45)-R5 30 1.3 1.2 54.0 4220
RS109y-2Y(L)2YDB2Y-40Q1.4-S(H45)-R5 40 1.3 1.2 61.0 5180
1.4mm conductor, 2.6mm Insulated wire rk 401 Series
RS109y-2Y(L)2YDB2Y-3Q1.4-S(H45)-R4 3 1.3 1.2 28.0 1650
RS109y-2Y(L)2YDB2Y-5Q1.4-S(H45)-R4 5 1.3 1.2 31.0 1950
RS109y-2Y(L)2YDB2Y-10Q1.4-S(H45)-R4 10 1.3 1.2 39.0 2880
RS109y-2Y(L)2YDB2Y-20Q1.4-S(H45)-R4 20 1.3 1.2 49.0 4180
RS109y-2Y(L)2YDB2Y-30Q1.4-S(H45)-R4 30 1.3 1.2 56.0 5330
RS109y-2Y(L)2YDB2Y-40Q1.4-S(H45)-R4 40 1.3 1.2 63.0 6430

600V DC/420V AC

Zero

EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

056 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

A-2Y(L)2YB2Y S(H45)

ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90
KHz through symmetric circuits in railway networks, and are suitable for laying
directly into the ground or in ducts.

ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y
Outer PE Sheath
Inner PE Sheath
ÔÔ Construction Extra Perforated Insulated Conductor
● Conductor: Solid annealed copper, 0.9 or Solid PE Insulation
1.4 mm nominal diameter. Solid Copper Conductor
Non Hygroscopic Tape
● Insulation: Solid polyethylene.
Quad
● Cabling Element: Four insulated
PE-copolymer Coated Aluminium Tape
conductors are twisted together to form a quad. One/Double Steel Tapes
● Stranding: Quads are helically stranded in
concentric layers. Cables from 7 quads on, have two extra conductors of 0.5mm with perforated insulation (surveillance
conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene.
● Electromagnetic Shield: One helically applied steel tape (0.2-0.3mm) or two helically applied steel tapes (0.1mm).
● Outer sheath: Low density polyethylene.

ÔÔ Type Codes
A– outdoor cable 2Y solid PE conductor insulation
(L)2Y PE inner laminated sheath
B steel tape armor
2Y PE outer sheath
S signal cable
LG layer stranding
H(n) operating capacity
Ring marking of Quad
The single core is identified by black ring markings: without ring a-core
side circuit 1
Side Circuit 1 a-wire without marking 2
b-core

b-wire 1 mark distance 17mm 17mm 17mm


5
Side Circuit 2 a-wire 2 marks distance 34mm a-core
34mm side circuit 2
b-wire 2 marks distance 17mm b-core

17mm 17mm

Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
057
ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 56.6 23.4
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 45 45
Maximum Capacitance unbalance @800Hz
K1 (100% / 50% all values) pF/km 650/150 650
K9-12 neighboured quads pF/km 500/150 500
K9-12 over-neighboured quads pF/km 150 150
Ea1/2 pF/km 1300 1300
Minimum Far-end Crosstalk Attenuation @90KHz
100% / 80% all values dB/km 58/62 33
Maximum Attenuation @90KHz dB/km 3.3 2.6
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000
- wet cable core, maximum KΩ.km 30 30
Operating Voltage AC/DC V 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500
Core to Screen Veff 2500 2500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10XOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
Number mm Nominal Weight
Cable Code Diameter
of Quads kg/km
mm
Inner Outer
0.9mm conductor, 1.8mm Insulated wire
RS109y-2Y(L)2YB2Y-1Q0.9-S(H45) 1 1.3 1.2 12.0 170
RS109y-2Y(L)2YB2Y-3Q0.9-S(H45) 3 1.3 1.2 17.0 310
RS109y-2Y(L)2YB2Y-5Q0.9-S(H45) 5 1.3 1.2 19.0 410
RS109y-2Y(L)2YB2Y-7Q0.9-S(H45) 7 1.3 1.2 21.0 500
RS109y-2Y(L)2YB2Y-10Q0.9-S(H45) 10 1.3 1.2 24.0 640
RS109y-2Y(L)2YB2Y-14Q0.9-S(H45) 14 1.3 1.2 27.0 800
1.4mm conductor, 2.8mm Insulated wire
RS109y-2Y(L)2YB2Y-1Q1.4-S(H45) 1 1.3 1.2 14.0 240
RS109y-2Y(L)2YB2Y-3Q1.4-S(H45) 3 1.3 1.2 21.0 490
RS109y-2Y(L)2YB2Y-5Q1.4-S(H45) 5 1.3 1.2 24.0 710
RS109y-2Y(L)2YB2Y-7Q1.4-S(H45) 7 1.3 1.2 26.0 880
RS109y-2Y(L)2YB2Y-10Q1.4-S(H45) 10 1.3 1.2 33.0 1190
RS109y-2Y(L)2YB2Y-14Q1.4-S(H45) 14 1.3 1.2 36.5 1550

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

058 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

A-2Y(L)2Yv S(H45)

ÔÔ Applications
The cables are designed for transmission of low frequent signals up to 90 KHz
through symmetric circuits in railway networks, and are suitable for laying directly
into the ground or in ducts.

ÔÔ Standards
● Dlk 1.013.109y
● Dlk 1.013.110y

ÔÔ Construction Reinforced PE Sheath

● Conductors: Solid annealed copper, 0.9 or Extra Perforated Insulated Conductor

1.4 mm nominal diameter. Solid PE Insulation


Solid Copper Conductor
● Insulation: Solid polyethylene.
Non Hygroscopic Tape
● Cabling Element: Four insulated conductors
Quad
are twisted together to form a quad.
PE-copolymer Coated Aluminium Tape
● Stranding: Quads are helically stranded in
concentric layers. Cables from 7 quads on, have two extra conductors of 0.5mm with perforated insulation (surveillance
conductors).
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Outer Sheath: Polyethylene, with reinforced radial thickness.

ÔÔ Type Codes
A– outdoor cable
2Y solid PE conductor insulation
(L)2Yv laminated sheath with increased wall thickness
S signal cable without ring a-core
2 side circuit 1
LG layer stranding b-core
17mm 17mm
H(n) operating capacity 5
a-core
Ring marking of Quad 34mm side circuit 2
b-core
The single core is identified by black ring markings:
17mm 17mm
Side Circuit 1 a-wire without marking
b-wire 1 mark distance 17mm
Side Circuit 2 a-wire 2 marks distance 34mm
b-wire 2 marks distance 17mm

Multipair/Multiquad Signalling & Control Cables for Trackside German Railway Standard
059
ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 56.6 23.4
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 10000 10000
Maximum Conductor Capacitance @800Hz (AC) nF/km 45 45
Maximum Capacitance Unbalance @800Hz
K1 (100% / 50% all values) pF/km 650/150 650
K9-12 neighboured quads pF/km 500/150 500
K9-12 over-neighboured quads pF/km 150 150
Ea1/2 pF/km 1300 1300
Minimum Far-end Crosstalk Attenuation @90KHz
100% / 80% all values dB/km 58/62 33
Maximum Attenuation @90KHz dB/km 3.3 2.6
Dielectric Strength, conductor to conductor (DC voltage 1min) V 3535 3535
Surveillance Conductors
Loop resistance, maximum Ω/km 190 190
Insulation resistance
- dry cable core, minimum MΩ.km 1000 1000
- wet cable core, maximum KΩ.km 30 30
Operating Voltage AC/DC V 420/600 420/600
Test Voltage 50 Hz 1 min
Core to Core Veff 2500 2500
Core to Screen Veff 2500 2500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


Number of Nominal Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code
Quads mm mm kg/km
0.9mm conductor, 1.8mm Insulated wire
RS109y-2Y(L)2Yv-1Q0.9-S(H45) 1 2.0 10.0 95
RS109y-2Y(L)2Yv-3Q0.9-S(H45) 3 2.0 15.0 200
RS109y-2Y(L)2Yv-5Q0.9-S(H45) 5 2.0 17.0 280
RS109y-2Y(L)2Yv-7Q0.9-S(H45) 7 2.0 19.0 360
RS109y-2Y(L)2Yv-10Q0.9-S(H45) 10 2.0 22.0 480
RS109y-2Y(L)2Yv-14Q0.9-S(H45) 14 2.0 25.0 620
RS109y-2Y(L)2Yv-20Q0.9-S(H45) 20 2.0 28.0 830
RS109y-2Y(L)2Yv-30Q0.9-S(H45) 30 2.2 34.0 1200
RS109y-2Y(L)2Yv-40Q0.9-S(H45) 40 2.2 38.0 1550
1.4mm conductor, 2.8mm Insulated wire
RS109y-2Y(L)2Yv-1Q1.4-S(H45) 1 2.0 12.0 150
RS109y-2Y(L)2Yv-3Q1.4-S(H45) 3 2.0 19.0 350
RS109y-2Y(L)2Yv-5Q1.4-S(H45) 5 2.0 22.0 530
RS109y-2Y(L)2Yv-7Q1.4-S(H45) 7 2.0 24.0 690
RS109y-2Y(L)2Yv-10Q1.4-S(H45) 10 2.0 29.0 950
RS109y-2Y(L)2Yv-14Q1.4-S(H45) 14 2.2 33.0 1280
RS109y-2Y(L)2Yv-20Q1.4-S(H45) 20 2.2 39.0 1750
RS109y-2Y(L)2Yv-30Q1.4-S(H45) 30 2.2 46.0 2550
RS109y-2Y(L)2Yv-40Q1.4-S(H45) 40 2.2 53.0 3320

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

060 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ZPAU & ZPAU-SH Main Signalling Cables (AC Electrified Lines)

ÔÔ Applications
The cables are designed for connection between traffic control centers and
equipment shelters along the trackside. The cables are specially designed to
give good induction protection (R.F= 0.26 at inductive voltage 100V/km) and are
suitable for installation in intercity railways electrified at 25KV ac.

ÔÔ Standards
● SNCF CT 445 / SNCT ST 698G Outer PE/PVC/LSZH Sheath
● NF F 55-698 Double Steel Tapes
Solid Copper Conductor
Solid PE Insulation
Twisted Pair
ÔÔ Construction Non Hygroscopic Tape
Inner PE/LSZH Sheath
● Conductors :Solid annealed copper, 1.0/1.5 Corrugated Copper Tape
mm sq nominal cross section area Intermediate PE/PVC/LSZH Sheath
● Insulation :Solid polyethylene.
● Cabling Element :Each two conductors are twisted together to form a pair.
● Stranding :Pairs are helically stranded in layers to form the cable core.
● Core Wrapping :Plastic tape(s) with overlapping.
● Inner Sheath :PE sheath. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electrostatic Shield :One corrugated copper tape.
● Intermediate Sheath :PE/PVC sheath. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electromagnetic Shield :Two helically applied steel tapes of 0.5mm.
● Outer Sheath :PE/PVC compound. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remarks: ZPAU: PE/PVC Sheath; ZPAU-SH: LSZH Sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.13 1.38
Nominal Cross Section Area mm sq 1.0 1.5
Maximum Conductor Resistance (DC) Ω/km 18.1 12.31
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 5000 5000
Maximum Mutual Capacitance @1000Hz (AC) nF/km 55 55
Maximum Capacitance Unbalance (pair to pair) @800Hz
100% cases pF/500 m 400 400
90% cases pF/500 m 200 200
Attenuation @45KHz dB/km 2.5 2.5
Characteristic Impedance @45KHz Ω 120 120
Dielectric Strength, conductor to conductor (DC voltage 3secs) V 4500 4500
Operating Voltage (AC/DC) V 450/750 450/750
peak value (AC) V 900 900

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
061
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Reduction Factor
Inductive Voltage (V/km) Em 28 32 37 42 47 50 70 80 100 120 170 225
Reduction Factor @50Hz Rk 0.75 0.70 0.60 0.50 0.40 0.35 0.30 0.28 0.26 0.25 0.24 0.25

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall Nominal
Cable Code No. of Pairs mm Diameter Weight
Inner Interm. Outer mm kg/km
1.13mm conductor, 2.3mm Insulated Wire
RS/ZPAU-2Y2Y(K)2YB2Y-1P1S 1 1.0 0.8 1.6 16.2 490
RS/ZPAU-2Y2Y(K)2YB2Y-2P1S 2 1.0 0.8 1.6 17.0 550
RS/ZPAU-2Y2Y(K)2YB2Y-3P1S 3 1.0 0.8 1.6 22.2 820
RS/ZPAU-2Y2Y(K)2YB2Y-4P1S 4 1.0 0.8 1.6 23.8 890
RS/ZPAU-2Y2Y(K)2YB2Y-7P1S 7 1.0 0.8 1.7 26.7 1080
RS/ZPAU-2Y2Y(K)2YB2Y-14P1S 14 1.2 0.8 1.8 32.3 1560
RS/ZPAU-2Y2Y(K)2YB2Y-21P1S 21 1.2 1.1 2.0 37.2 1990
RS/ZPAU-2Y2Y(K)2YB2Y-28P1S 28 1.2 1.1 2.2 41.4 2380
RS/ZPAU-2Y2Y(K)2YB2Y-56P1S 56 1.3 1.3 2.5 52.9 3700
1.38mm conductor, 2.55mm Insulated Wire
RS/ZPAU-2Y2Y(K)2YB2Y-14P1.5S 14 1.2 0.8 1.8 35.0 2050
RS/ZPAU-2Y2Y(K)2YB2Y-21P1.5S 21 1.2 1.1 2.0 39.5 2525

750V DC/450V AC

EMI
Anti Induction UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts
Resistant

Zero
PE Sheath PVC Sheath

Zero Halogen Flame Retardant


IEC 60754-1/NF C20-454 NF C32-070-2.1(C2)
EN 50267-2-1 IEC 60332-1/EN 50265-2-1

LSZH Sheath Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

062 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ZPFU & ZPFU-SH Main & Local Signalling Cables


(Ordinary Non-Electrified or DC Electrified Lines)

ÔÔ Applications
The cables are designed for the main signalling circuits of 1500V DC
electrified lines.

ÔÔ Standards
● SNCF CT 445
● NF F 55-698
Outer PE/PVC/LSZH Sheath
Solid Copper Conductor
ÔÔ Construction Solid PE Insulation
Twisted Pair
● Conductors :Solid annealed copper, 1.0mm sq Non Hygroscopic Tape
nominal cross section area. Inner PE/LSZH Sheath
● Insulation :Solid polyethylene. Double Steel Tapes
● Cabling Element :Two conductors are twisted to form a pair.
● Stranding :Pairs are helically stranded to form the cable core.
● Core Wrapping :Plastic tape(s) with overlapping.
● Inner Sheath :PE. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Mechanical Protection :Two helically applied steel tapes (0.15, 0.2/0.5mm, depending on pair count).
● Outer Sheath :PE/PVC. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remark: ZPFU: PE/PVC Sheath; ZPFU-SH: LSZH Sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.13
Nominal Cross Section Area mm sq 1
Maximum Conductor Resistance (DC) Ω/km 18.1
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 5000
Maximum Mutual Capacitance (AC) @1000Hz nF/km 55
Maximum Capacitance Unbalance @1000Hz pF/500 m 400
Attenuation @45KHz dB/km 2.5
Characteristic Impedance @45KHz Ω 120
Dielectric Strength, conductor to conductor (DC voltage 3mins) V 4500
Operating voltage AC/DC V 450/750

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
063
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall Nominal Armour
No. of mm
Cable Code Diameter Weight Thickness
Pairs
Inner Outer mm kg/km mm
1.13mm Conductor, 2.3 Insulated Wire
RS/ZPFU-2Y2YB2Y-1P1S 1 1.0 1.5 11.7 207 0.15
RS/ZPFU-2Y2YB2Y-2P1S 2 1.0 1.5 12.9 257 0.2
RS/ZPFU-2Y2YB2Y-4P1S 4 1.0 1.6 16.8 509 0.2
RS/ZPFU-2Y2YB2Y-7P1S 7 1.0 1.7 19.0 653 0.5
RS/ZPFU-2Y2YB2Y-14P1S 14 1.2 1.8 24.1 1011 0.5
RS/ZPFU-2Y2YB2Y-21P1S 21 1.2 2.0 27.8 1304 0.5
RS/ZPFU-2Y2YB2Y-28P1S 28 1.2 2.2 31.0 1594 0.5
RS/ZPFU-2Y2YB2Y-56P1S 56 1.3 2.5 40.5 2630 0.5

750V DC/450V AC

UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts


Resistant

Zero
PE Sheath PVC Sheath

Zero Halogen Flame Retardant


IEC 60754-1/NF C20-454 NF C32-070-2.1(C2)
EN 50267-2-1 IEC 60332-1/EN 50265-2-1

LSZH Sheath Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ZPGU Local Signalling Cables (Ordinary Non-Electrified


Lines)

ÔÔ Applications
The cables are designed for internal connection inside cabling of equipment
shelters along the trackside. The shielded cables are suitable for local circuits.

ÔÔ Standards
● SNCF CT 445
● NF F 55-698

ÔÔ Construction
Outer PVC/LSZH Sheath
● Conductors: Class 1 solid copper, 1.0 mm sq nominal Solid PE Insulation
cross section area. Solid Copper Conductor
● Insulation: Solid polyethylene. Twisted Pair
● Cabling Element: Each two conductors are twisted Alu/Polyester Tape Screen
together to form a pair. Tinned Copper Drain Wire
● Inner Sheath: PE. Inner PE Sheath

● Screen: Aluminium/Polyethylene tape screen


● Drain Wire: Tinned copper drain wire.
● Outer Sheath: PVC/LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.13
Nominal Cross Section Area mm sq 1.0
Maximum Conductor Resistance (DC) Ω/km 18.1
Maximum Mutual Capacitance @1000Hz (AC) nF/km 55
Operating Voltage V 750

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
065
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Outer mm
1.13mm Conductor, 2.3 Insulated Wire
RS/ZPGU-2Y2Y(L)Y-1P1S 1 1.0 1.5 9.8 95
RS/ZPGU-2Y2Y(L)Y-2P1S 2 1.0 1.5 10.6 130
RS/ZPGU-2Y2Y(L)Y-3P1S 3 1.0 1.5 13.2 179
RS/ZPGU-2Y2Y(L)Y-7P1S 7 1.0 1.7 18.3 301
RS/ZPGU-2Y2Y(L)Y-14P1S 14 1.2 1.8 21.3 532

750V DC/450V AC

UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts


Resistant

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

ZCO3 Main Signalling Cables (AC Electrified High Speed Lines)

ÔÔ Applications
The cables are designed for connection between traffic control centers and
equipment shelters along the trackside. The cables are specially designed to give
good induction protection (R.F=0.21 at inductive voltage 100V/km) and are suitable
for installation in high speed railway lines electrified at 25KV ac.

ÔÔ Standards
● SNCF CT 445
● NF F 55-698
Outer PE/PVC/LSZH Sheath
Double Steel Tapes
Solid Copper Conductor
ÔÔ Construction Solid PE Insulation
● Conductors: Solid annealed copper, 1.0 mm sq Quad
Non Hygroscopic Tape
nominal cross section area. Inner PE/LSZH Sheath
● Insulation: Solid polyethylene. Corrugated Copper Tape
Intermediate PE/LSZH Sheath
● Cabling Element: Four conductors are twisted to
form a quad.
● Stranding: Quads are helically stranded to get the cable core.
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: Low density polyethylene. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electrostatic Shield: Corrugated copper tape.
● Intermediate Sheath: Low density polyethylene. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Electromagnetic Shield: Two helically applied steel tapes (0.5mm).
● Outer Sheath: PE/PVC compound. LSZH FR option can be offered upon request to NF C 32 070.2.2 (C1).
● Remarks: ZCO3: PE/PVC Sheath; ZCO3-SH: LSZH Sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.13
Nominal Cross Section Area mm sq 1.0
Maximum Conductor Resistance (DC) Ω/km 18.1
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 5000
Maximum Mutual Capacitance (AC) @1000Hz nF/km 40
Maximum Capacitance Unbalance @800Hz pF/500 m 400
Dielectric Strength, conductor to conductor (DC voltage 3mins) V 4500
Operating Voltage AC/DC V 450/750

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
067
ÔÔ Reduction Factor
Inductive voltage(V/km) 50 70 100 370 400 470
Reduction factor @50Hz 0.42 0.30 0.21 0.16 0.18 0.31

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code No. of Quads Diameter
kg/km
Inner Interm. Outer mm
1.13mm Conductor, 2.33 Insulated Wire
RS/ZCO3-2Y2Y(K)2YB2Y-2Q1S 2 0.8 1.0 1.6 27.0 1295
RS/ZCO3-2Y2Y(K)2YB2Y-4Q1S 4 0.8 1.0 1.6 29.5 1490

750V DC/450V AC

EMI
Anti Induction UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts
Resistant

Zero
PE Sheath PVC Sheath

Zero Halogen Flame Retardant


IEC 60754-1/NF C20-454 NF C32-070-2.1(C2)
EN 50267-2-1 IEC 60332-1/EN 50265-2-1

LSZH Sheath Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

K23 LSZH Subway Signalling Cables for Metro/Local


Trains/Tramlines

ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC.

ÔÔ Standards
● NF F 55-623

ÔÔ Construction
● Conductors: Copper wire, 0.6, 0.8, 1.0 or Outer LSZH Sheath
1.2 mm nominal diameter. Inner LSZH Sheath
● Insulation: Solid polyethylene. Solid Copper Conductor
● Cabling Element: Four conductors are Solid PE Insulation
twisted to form a star quad. For 1 & 4 pair cables, Star Quad
conductors shall be twisted in pairs
Non Hygroscopic Tape
● Stranding: Quads are stranded in helically
PE-copolymer Coated Aluminium Tape
laid concentric layers or units to form the cable
core. Double Steel Tapes
● Core wrapping: Plastic tape(s) with overlapping.
● Moisture barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side is
applied with longitudinally overlap.
● Inner sheath: LSZH fire retardant compound.
● Armour: Two helically applied steel tapes.
● Outer sheath: LSZH fire retardant compound.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.6 0.8 1.0 1.2
Maximum Average DC Conductor Resistance Ω/km 64.0 36.0 23.0 16.0
Minimum Insulation Resistance @500 V DC (3min) MΩ.km 5000 5000 5000 5000
Maximum Mutual Capacitance @1000Hz (AC) nF/km 57.5 57.5 57.5 57.5
Maximum Capacitance Unbalance @800Hz
k1 (side to side) pF/500m 435 435 435 435
K9-12 (quad to quad) pF/500m 220 220 220 220
Operating Voltages V 200 400 500 750
Maximum Permissible Current A 0.35 0.63 1.0 1.4
Dielectric strength (DC voltage 1min)
Conductor to Conductor V 1500 2000 3000 3000
Conductor to Screen V 1500 1500 1500 1500
*Maximum Capacitance for 1 prs and 4 prs are 67 and 62 nF/km respectively.

ÔÔ Mechanical and Thermal Properties


Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
Temperature Range: -40℃ to +60℃ (during operation); -20℃ to +50℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
069
ÔÔ Dimensions and Weight
Minimum Sheath Thickness Maximum Overall Nominal
Number Spare mm
Cable Code Diameter Weight
of Pairs pairs
Inner Outer mm kg/km
0.6mm conductor,0.96mm Insulated Wire (6/10)
RS/K23-2Y(L)HBH-2P0.6 2 - 1.0 1.0 10.5 130
RS/K23-2Y(L)HBH-4P0.6 4 - 1.0 1.0 14.0 171
RS/K23-2Y(L)HBH-8P0.6 8 - 1.0 1.0 16.5 215
RS/K23-2Y(L)HBH-14P0.6 14 - 1.0 1.2 17.5 290
RS/K23-2Y(L)HBH-20P0.6 20 - 1.0 1.2 18.5 350
RS/K23-2Y(L)HBH-28P0.6 28 - 1.0 1.4 21.0 441
RS/K23-2Y(L)HBH-38P0.6 38 - 1.0 1.4 21.5 533
RS/K23-2Y(L)HBH-56P0.6 56 - 1.0 1.4 23.0 700
RS/K23-2Y(L)HBH-84P0.6 84 - 1.0 1.6 28.0 970
RS/K23-2Y(L)HBH-112P0.6 112 - 1.0 1.6 30.5 1190
RS/K23-2Y(L)HBH-168P0.6 168 2 1.0 1.8 38.0 1847
RS/K23-2Y(L)HBH-224P0.6 224 2 1.0 2.0 44.0 2675
RS/K23-2Y(L)HBH-280P0.6 280 2 1.0 2.0 51.0 3185
RS/K23-2Y(L)HBH-336P0.6 336 4 1.0 2.0 57.0 3680
RS/K23-2Y(L)HBH-392P0.6 392 4 1.0 2.0 58.5 4168
RS/K23-2Y(L)HBH-448P0.6 448 4 1.0 2.2 67.0 4647
RS/K23-2Y(L)HBH-784P0.6 784 4 1.0 2.2 90.5 7406
RS/K23-2Y(L)HBH-896P0.6 896 6 1.0 2.2 102.5 8315
0.8mm conductor, 1.27 mm Insulated Wire (8/10)
RS/K23-2Y(L)HBH-2P0.8 2 - 1.0 1.0 11.5 155
RS/K23-2Y(L)HBH-4P0.8 4 - 1.0 1.0 15.5 216
RS/K23-2Y(L)HBH-8P0.8 8 - 1.0 1.2 17.5 298
RS/K23-2Y(L)HBH-14P0.8 14 - 1.0 1.4 20.5 412
RS/K23-2Y(L)HBH-20P0.8 20 - 1.0 1.4 23.0 512
RS/K23-2Y(L)HBH-28P0.8 28 - 1.0 1.4 24.5 637
RS/K23-2Y(L)HBH-38P0.8 38 - 1.0 1.6 26.5 805
RS/K23-2Y(L)HBH-56P0.8 56 - 1.0 1.6 32.0 1096
RS/K23-2Y(L)HBH-84P0.8 84 - 1.0 1.8 39.0 1504
RS/K23-2Y(L)HBH-112P0.8 112 - 1.0 1.8 40.5 1880
1.0mm conductor, 1.8mm Insulated Wire (10/10)
RS/K23-2Y(L)HBH-2P1 2 - 1.0 1.0 12.0 195
RS/K23-2Y(L)HBH-4P1 4 - 1.0 1.2 17.5 298
RS/K23-2Y(L)HBH-8P1 8 - 1.0 1.4 20.5 431
RS/K23-2Y(L)HBH-14P1 14 - 1.0 1.4 23.5 587
RS/K23-2Y(L)HBH-20P1 20 - 1.0 1.6 25.0 762
RS/K23-2Y(L)HBH-28P1 28 - 1.0 1.6 29.0 981
RS/K23-2Y(L)HBH-38P1 38 - 1.0 1.6 31.5 1243
RS/K23-2Y(L)HBH-56P1 56 - 1.0 1.8 38.5 1683
RS/K23-2Y(L)HBH-84P1 84 - 1.0 2.0 46.5 2340
RS/K23-2Y(L)HBH-112P1 112 - 1.0 2.0 51.5 2944
1.2mm conductor, 2.0mm Insulated Wire (12/10)
RS/K23-2Y(L)HBH-1P1.2 1 - 1.0 1.2 14.0 188
RS/K23-2Y(L)HBH-2P1.2 2 - 1.0 1.2 14.5 230
RS/K23-2Y(L)HBH-4P1.2 4 - 1.0 1.4 20.0 357
RS/K23-2Y(L)HBH-8P1.2 8 - 1.0 1.4 24.0 509
RS/K23-2Y(L)HBH-14P1.2 14 - 1.0 1.4 25.0 710
RS/K23-2Y(L)HBH-20P1.2 20 - 1.0 1.6 29.0 950
RS/K23-2Y(L)HBH-28P1.2 28 - 1.0 1.6 31.5 1213

Impact Resistant Mineral Oil Acid&Alkaline Laid In conduit


Resistant Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

K24 LSZH Subway Signalling Cables

ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC

ÔÔ Standards
● AFNOR NF F 55-624
Fire Resistant LSZH Sheath
Solid Copper Conductor
ÔÔ Construction PE Insulation
Twisted Pair
● Conductors :Solid copper conductor, 0.5/0.6/0.9 mm Drain Wire
nominal diameter Synthetic Long Ribbons/Tape
Aluminium/Polyester Tape
● Insulation :Polyethylene insulation.
● Cabling Element :Each two conductors are twisted together to form a pair.
● Stranding :For cables less than 15 pairs, pairs are helically stranded in concentric layers to form the cable core.
For cables from 21 to 112 pairs, pairs are stranded in concentric layers or bundles to form the cables core.
● Core Wrapping :One or more synthetic long ribbons or tapes are arranged on the cable core.
● Screen :Aluminium/Polyester tape.
● Drain Wire: A tinned copper drain wire, 0.5mm nominal diameter.
● Sheath :Fire retardant LSZH.

ÔÔ Optionally
Armoured Cables: For armoured cable, one or more tape(s) is (are) helically applied with overlap on the screen to
form a bedding, and double steel tapes armour with a halogen-free fire retardant outer sheath are applied on the bedding.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.5 0.6 0.9
Minimum Insulation Resistance MΩ.km 5000 5000 5000
Maximum Operating Voltage V 200 200 400
Maximum Permissible Current A 0.25 0.35 0.80

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5XOD (unarmoured); 10XOD (armoured)
● Temperature Range: -40℃ to +60℃ (during operation); -20℃ to +50℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
071
ÔÔ Dimensions and Weight
Unarmoured K24 Cables A-2Y(L)H nx2x0.5/0.6/0.9
Nominal Sheath Nominal Overall
Number of Pairs Nominal Weight
Cable Code Thickness Diameter
(n) kg/km
mm mm
0.5mm conductor, 0.9mm Insulated Wire
RS/K24-2Y(L)H-2P0.5 2 1.0 6.0 55
RS/K24-2Y(L)H-3P0.5 3 1.0 6.5 65
RS/K24-2Y(L)H-5P0.5 5 1.0 7.0 80
RS/K24-2Y(L)H-7P0.5 7 1.0 8.0 95
RS/K24-2Y(L)H-10P0.5 10 1.0 9.0 120
RS/K24-2Y(L)H-15P0.5 15 1.2 10.5 150
RS/K24-2Y(L)H-21P0.5 21 1.2 12.5 185
0.6mm conductor, 0.96mm Insulated Wire
RS/K24-2Y(L)H-2P0.6 2 1.0 6.5 65
RS/K24-2Y(L)H-3P0.6 3 1.0 7.0 70
RS/K24-2Y(L)H-5P0.6 5 1.0 8.0 90
RS/K24-2Y(L)H-7P0.6 7 1.0 8.5 110
RS/K24-2Y(L)H-10P0.6 10 1.2 10.0 140
RS/K24-2Y(L)H-15P0.6 15 1.2 11.5 175
RS/K24-2Y(L)H-21P0.6 21 1.2 13.5 225
0.9mm Conductor,1.5mm Insulated Wire
RS/K24-2Y(L)H-2P0.9 2 1.0 8.5 95
RS/K24-2Y(L)H-3P0.9 3 1.0 9.0 110
RS/K24-2Y(L)H-5P0.9 5 1.0 10.5 150
RS/K24-2Y(L)H-7P0.9 7 1.2 12.0 185
RS/K24-2Y(L)H-10P0.9 10 1.2 13.5 245
RS/K24-2Y(L)H-15P0.9 15 1.4 15.0 340
RS/K24-2Y(L)H-21P0.9 21 1.4 19.0 435

Armoured K24 Cables A-2Y(L)HBH nx2x0.5/0.6/0.9


Nominal Sheath Thickness Nominal Overall
Number of Pairs mm Nominal Weight
Cable Code Diameter
(n) kg/km
Inner Outer mm
0.5mm conductor, 0.9mm Insulated Wire
RS/K24-2Y(L)HBH-2P0.5 2 1.0 1.0 10.0 195
RS/K24-2Y(L)HBH-3P0.5 3 1.0 1.0 10.5 205
RS/K24-2Y(L)HBH-5P0.5 5 1.0 1.0 11.0 230
RS/K24-2Y(L)HBH-7P0.5 7 1.0 1.0 12.0 255
RS/K24-2Y(L)HBH-10P0.5 10 1.0 1.0 13.0 295
RS/K24-2Y(L)HBH-15P0.5 15 1.0 1.2 14.5 345
RS/K24-2Y(L)HBH-21P0.5 21 1.0 1.2 16.5 400
0.6mm conductor, 0.96mm Insulated Wire
RS/K24-2Y(L)HBH-2P0.6 2 1.0 1.0 10.5 200
RS/K24-2Y(L)HBH-3P0.6 3 1.0 1.0 11.0 210
RS/K24-2Y(L)HBH-5P0.6 5 1.0 1.0 12.0 245
RS/K24-2Y(L)HBH-7P0.6 7 1.0 1.0 12.5 285
RS/K24-2Y(L)HBH-10P0.6 10 1.0 1.2 14.0 330
RS/K24-2Y(L)HBH-15P0.6 15 1.0 1.2 15.5 385
RS/K24-2Y(L)HBH-21P0.6 21 1.0 1.2 18.0 450
0.9mm Conductor,1.5mm Insulated Wire
RS/K24-2Y(L)HBH-2P0.9 2 1.0 1.0 12.5 260
RS/K24-2Y(L)HBH-3P0.9 3 1.0 1.0 13.5 285
RS/K24-2Y(L)HBH-5P0.9 5 1.0 1.0 14.5 345
RS/K24-2Y(L)HBH-7P0.9 7 1.0 1.2 16.0 395
RS/K24-2Y(L)HBH-10P0.9 10 1.0 1.2 18.0 485
RS/K24-2Y(L)HBH-15P0.9 15 1.0 1.4 19.5 610
RS/K24-2Y(L)HBH-21P0.9 21 1.0 1.4 24.0 735

Impact Resistant Mineral Oil Acid&Alkaline Laid In conduit


Resistant Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

K13 PVC Subway Signalling Cables for Metro/Local


Trains/Tramlines

ÔÔ Applications
The cables are designed for remote control and teletransmission in
underground railway networks. The cables can be laid in channel, cable tray, or on
hook supports, along suburban railway lines electrified at maximum 1500V DC

ÔÔ Standards
● AFNOR NF F 55-633
LSPVC Sheath
Glass Silk Tapes Bedding
Twisted Pair/Quad
ÔÔ Construction Solid PE Insulation
● Conductors :Solid copper conductor, 0.6/0.8/1.0/1.2 Solid Copper Conductor
Non Hygroscopic Tape
mm nominal diameter
Drain Wire
● Insulation :Polyethylene insulation. Al/Nylon or Al/PE Screen
● Cabling Element :Pair/Quad. Double Steel Tapes
● Stranding :4-pair cables are composed of pairs, while other cables are composed of star quads.
● Spare Pairs: Spare pairs may be provided according to capacity of cables.
● Core Wrapping: One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap.
● Screen: Aluminium/Nylon tape bonded with a special PVC sealing sheath or Aluminium/PE tape bonded with a
halogen-free fire-retardant sheath.
● Drain Wire: A tinned copper drain wire, 0.5mm nominal diameter.
● Bedding: Several glass silk tapes are helically laid with an overlap to form bedding.
● Armour: Two helically applied steel tapes.
● Outer Sheath: LSPVC.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.6 0.8 1.0 1.2
Nominal Mutual Capacity nF/km 57.5 57.5 57.5 57.5
Minimum Insulation Resistance MΩ.km 5000 5000 5000 5000
Maximum Operating Voltage V 200 400 500 750
Maximum Permissible Current A 0.35 0.63 1.0 1.4

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +60℃ (during operation); -20℃ to +50℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
073
ÔÔ Core Identification
4-pair cable:
Pair1: black/colourless Pair2: blue/ colourless
Pair3: yellow/colourless Pair4: red/ colourless
Other cable:
Side circuit 1 of a quad a-wire: sequence of black/blue/yellow/red/green/blue/yellow, etc.
b-wire: colourless
Side circuit 2 of a quad a-wire: grey
b-wire: white
Unit binder: sequence of white/blue/yellow/brown/black/red/green/violet

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code Number of Pairs Diameter
kg/km
Inner Outer mm
0.6mm conductor, 0.96mm Insulated Wire
RS/K13-2Y(L)2YBY-4P0.6 4 1.0 1.0 12.5 220
RS/K13-2Y(L)2YBY-8P0.6 8(4Q) 1.0 1.0 13.5 260
RS/K13-2Y(L)2YBY-14P0.6 14(7Q) 1.0 1.2 15.5 350
RS/K13-2Y(L)2YBY-28P0.6 28(14Q) 1.0 1.4 17.5 480
RS/K13-2Y(L)2YBY-56P0.6 56(4 x 7Q) 1.0 1.4 22.0 750
0.8mm conductor, 1.27mm Insulated Wire
RS/K13-2Y(L)2YBY-4P0.8 4 1.0 1.0 14.0 280
RS/K13-2Y(L)2YBY-8P0.8 8(4Q) 1.0 1.2 15.0 340
RS/K13-2Y(L)2YBY-14P0.8 14(7Q) 1.0 1.4 18.0 470
RS/K13-2Y(L)2YBY-28P0.8 28(14Q) 1.0 1.4 21.0 700
RS/K13-2Y(L)2YBY-56P0.8 56(4 x 7Q) 1.0 1.6 28.5 1200
1.0mm Conductor, 1.8mm Insulated Wire
RS/K13-2Y(L)2YBY-4P1 4 1.0 1.2 15.5 340
RS/K13-2Y(L)2YBY-8P1 8(4Q) 1.0 1.4 17.5 460
RS/K13-2Y(L)2YBY-14P1 14(7Q) 1.0 1.4 20.5 630
RS/K13-2Y(L)2YBY-28P1 28(14Q) 1.0 1.6 25.0 990
RS/K13-2Y(L)2YBY-56P1 56(4 x 7Q) 1.0 1.8 34.0 1700
1.2mm Conductor, 2.0mm Insulated Wire
RS/K13-2Y(L)2YBY-2P1.2 2(1Q) 1.0 1.2 12.5 240
RS/K13-2Y(L)2YBY-4P1.2 4 1.0 1.4 17.0 420
RS/K13-2Y(L)2YBY-8P1.2 8(4Q) 1.0 1.4 18.5 530
RS/K13-2Y(L)2YBY-14P1.2 14(7Q) 1.0 1.4 21.5 740
RS/K13-2Y(L)2YBY-28P1.2 28(14Q) 1.0 1.6 27.5 1250

Impact Resistant Mineral Oil Acid&Alkaline Laid In conduit Flame Retardant Low Smoke Emission
Resistant Resistant NF C32-070-2.1(C2) IEC 61034/NFC20-902
IEC 60332-1/EN 50265-2-1 EN 50268/NF C32-073

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Digicode 30KHz Indoor Signalling Cables

ÔÔ Applications
The cables are designed for transmission of track circuit digicode signals up
to 30 kHz in electrified lines.

ÔÔ Standards
● EN 50266-2-4 & IEC 60332-3(Fire performance)
● EN 50268-2(Smoke density) Double Steel Tapes
● EN 50267-2-1(Halogen content) Copolymer Coated Laminated Aluminium Tape
Solid Copper Conductor
● EN 50267-2-2(Gases acidity)
Solid PE Insulation
● EN 50265-2-1, IEC 60332-1, NF Twisted Pair
C 32070 Cat C2 compliant (for PVC Non Hygroscopic Tape
sheathed cables) Inner PE Sheath
Intermediate PE/PVC/LSZH Sheath
Outer PE/PVC/LSZH Sheath

ÔÔ Construction
● Conductors: Solid Annealed copper, 1.4 mm nominal diameter (0.6 mm for the auxiliary pair).
● Insulation: Polyethylene.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Stranding: Pairs are helically stranded to get the cable core.
● Core wrapping: Plastic tape(s) with overlapping
● Inner sheath: Low density polyethylene.
● Moisture barrier: Copolymer coated laminated aluminium tape.
● Intermediate sheath: LSZH fire retardant compound. PE or PVC option can be offered upon request.
● Mechanical protection: Two helically applied steel tapes.
● Outer sheath: LSZH fire retardant compound. PE or PVC option can be offered upon request.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.4
Maximum DC Conductor Resistance Ω/km 12.1
Maximum Resistance Unbalance % 3
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 5000
Dielectric strength (DC voltage 1 min)
Conductor to Conductor V 1000
Conductor to Screen V 3000
Minimum Spark Test On Outer Sheath (AC voltage) V 5000
Maximum Mutual capacitance (Data pairs) nF/km 45
Nominal Mutual capacitance (Auxiliary pair) nF/km 50
Maximum Capacitance Unbalance

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
075
Pair to Pair nF/500m 400
Pair to Ground nF/500m 1500
Maximum Characteristic Pair Attenuation
@2.1KHz dB/km 0.64
@4.1KHz dB/km 0.76
@9.5KHz dB/km 1.05
@20.7KHz dB/km 1.28
Minimum Near End Crosstalk Attenuation (NEXT)
@4.1KHz dB/km 54
@20.7KHz dB/km 42
Minimum Far End Crosstalk Attenuation (FEXT)
@4.1KHz dB/km 59
@20.7KHz dB/km 48
Minimum Unbalance Attenuation dB 40
Maximum Rated Voltage, between pair conductors V rms 220
Maximum Rated Current A rms 1

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -40℃ to +60℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall Nominal
Number of mm
Cable Code Diameter Weight
Pairs
Inner Interm. Outer mm kg/km
RS/DIG-2Y2Y(L)HBH-1P1.4 1* 0.7 1.3 1.5 17.9 428
RS/DIG-2Y2Y(L)HBH-2P1.4 2* 0.7 1.3 1.5 19.2 497
RS/DIG-2Y2Y(L)HBH-3P1.4 3 0.7 1.3 1.5 20.2 562
*Plus one auxiliary pair with 0.6mm conductors.

Mineral Oil Acid&Alkaline Laid In conduit


Resistant Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Inductive Loop Cable

ÔÔ Application
The cables are designed for installation between railway running rails and
they provide communications between trains and trackside equipments.

ÔÔ Standards
● TR2029

ÔÔ Construction
EPR/PE Insulation
● Conductors: Stranded copper conductor.
Stranded Copper Conductor
● Insulation: EPR/PE.
PCP/PVC/LSZH Sheath
● Sheath: PCP/PVC/LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5
Maximum Conductor Resistance Ω/km 13.7 7.41
Minimum Insulation Resistance MΩ.km 5000 5000
Capacitance to Earth @1KHz pF/km 0.1 0.1

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6 x OD (static);
750V DC/450V AC
15 x OD (dynamic)
● Temperature Range: -20℃ to +85℃

UV Resistant Mineral Oil Rated voltage Buried in Ground Laid In Ducts


ÔÔ Dimensions and Weight Resistant

No. of cores& No. & Nominal Nominal Nominal Nominal


Nominal Conductor Diameter of Insulation Sheath Overall Nominal Weight
Cable Code
Cross Sectional Area Strands Thickness Thickness Diameter kg/km
No. x mm2 No/mm mm mm mm
RS/2029-3G5G -1C1.5S 1 x 1.5 30/0.25 0.8 1.4 6.6 70
RS/2029-2YY -1C2.5S 1 x 2.5 7/0.67 3.5 2.0 13 183
RS/2029-2YH -1C2.5S 1 x 2.5 7/0.67 0.7 4.5 13 219

LSZH Sheath Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Multipair/Multiquad Signalling & Control Cables for Trackside France RATP Railway Standard
077
EAPSP nx4x0.9/1.3/1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

Outer PE Sheath
ÔÔ Construction Optional Petroleum Jelly
Solid PE Insulation
● Conductors: Soft annealed solid copper, Star Quad
Solid Copper Conductor
0.9/1.3/1.4 mm nominal diameter.
Non Hygroscopic Tape
● Insulation: PE Insulation. Inner PE Sheath
● Cabling Element: Four insulated conductors PE-copolymer Coated Aluminium Tape
Corrugated Steel Tape
are twisted together to form a quad.
● Stranding: Star quads are helically stranded in concentric layers.
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.2mm thick) coated with copolymer on at least
one side is applied with longitudinally overlap.
● Inner Sheath: PE sheath.
● Armour: One corrugated steel tape is longitudinally applied with overlap.
● Outer Sheath: PE sheath.

ÔÔ Optionally
Jelly Filled Cables: The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration
within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and
shield, shield and sheath within the cable core.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.3 1.4
Maximum Conductor Resistance Ω/km 28.5 13.7 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 25000 25000 25000
Resistance Unbalance % 1 1 1
Mutual Capacitance @800Hz nF/km 41 45 45
Capacitance Unbalance @800Hz
K1 mean value/individual value pF/460m 35/250 35/250 35/250
K9-12 mean value/individual value pF/460m 35/250 35/250 35/250
ea1/2 mean value/individual value pF/460m 320/1200 320/1200 320/1200

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Attenuation @1KHz dB/km 0.7 0.5 0.46


Test Voltage @50Hz 1min
Core to core Veff 2100 2100 2100
Core to screen Veff 2500 2500 2500
Core to armouring Veff 2000 2000 2000

ÔÔ Mechanical and Thermal Properties


Minimum Bending Radius: 10xOD
Temperature Range: -30℃ to +70℃ (during operation); -10℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


EAPSP n x 4 x 0.9/1.3/1.4 Cables
Number of Nominal Sheath Thickness Maximum Overall
mm Nominal Weight
Cable Code Quads Diameter
kg/km
(n) Inner Outer mm
0.9mm conductor, 1.8mm Insulated Wire
RS/EAPSP-2Y(L)2YB2Y-1Q0.9 1 1.3 1.4 15.5 240
RS/EAPSP-2Y(L)2YB2Y-3Q0.9 3 1.3 1.4 19.5 380
RS/EAPSP-2Y(L)2YB2Y-5Q0.9 5 1.3 1.4 22.0 490
RS/EAPSP-2Y(L)2YB2Y-7Q0.9 7 1.3 1.4 24.0 580
RS/EAPSP-2Y(L)2YB2Y-10Q0.9 10 1.3 1.4 27.5 750
RS/EAPSP-2Y(L)2YB2Y-14Q0.9 14 1.4 1.6 30.0 920
1.3mm conductor,2.5mm Insulated Wire
RS/EAPSP-2Y(L)2YB2Y-1Q1.3 1 1.3 1.4 16.0 270
RS/EAPSP-2Y(L)2YB2Y-3Q1.3 3 1.3 1.4 20.5 470
RS/EAPSP-2Y(L)2YB2Y-5Q1.3 5 1.4 1.6 26.5 680
RS/EAPSP-2Y(L)2YB2Y-7Q1.3 7 1.4 1.6 27.0 840
RS/EAPSP-2Y(L)2YB2Y-10Q1.3 10 1.4 1.6 30.5 1100
RS/EAPSP-2Y(L)2YB2Y-14Q1.3 14 1.5 1.6 34.0 1400
1.4mm conductor, 2.6mm Insulated Wire
RS/EAPSP-2Y(L)2YB2Y-1Q1.4 1 1.3 1.4 18.0 330
RS/EAPSP-2Y(L)2YB2Y-3Q1.4 3 1.3 1.4 23.0 560
RS/EAPSP-2Y(L)2YB2Y-5Q1.4 5 1.4 1.6 26.5 770
RS/EAPSP-2Y(L)2YB2Y-7Q17 7 1.4 1.6 29.0 950
RS/EAPSP-2Y(L)2YB2Y-10Q1.4 10 1.4 1.6 34.0 1280
RS/EAPSP-2Y(L)2YB2Y-14Q1.4 14 1.5 1.6 38.0 1650
RS/EAPSP-2Y(L)2YB2Y-19Q1.4 19 1.6 1.8 43.0 2120

EAPSP-R n x 4 x 0.9/1.3 Cables


Number of Nominal Sheath Thickness Maximum Overall
mm Nominal Weight
Cable Code Quads Diameter
kg/km
(n) Inner Outer mm
0.9mm conductor, 1.8mm Insulated Wire
RS/EAPSP-R-2Y(F)(L)2YB2Y-1Q0.9 1 1.3 1.4 16.5 270
RS/EAPSP-R-2Y(F)(L)2YB2Y-3Q0.9 3 1.3 1.4 22.0 470
RS/EAPSP-R-2Y(F)(L)2YB2Y-5Q0.9 5 1.3 1.4 25.0 630
RS/EAPSP-R-2Y(F)(L)2YB2Y-7Q0.9 7 1.3 1.4 26.7 730
RS/EAPSP-R-2Y(F)(L)2YB2Y-10Q0.9 10 1.3 1.4 31.5 980
RS/EAPSP-R-2Y(F)(L)2YB2Y-12Q0.9 12 1.4 1.6 32.8 1090
RS/EAPSP-R-2Y(F)(L)2YB2Y-14Q0.9 14 1.4 1.6 34.6 1230
RS/EAPSP-R-2Y(F)(L)2YB2Y-19Q0.9 19 1.5 1.6 39.0 1560
RS/EAPSP-R-2Y(F)(L)2YB2Y-25Q0.9 25 1.5 1.6 43.2 1940

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
079
Number of Nominal Sheath Thickness Maximum Overall
mm Nominal Weight
Cable Code Quads Diameter
kg/km
(n) Inner Outer mm
1.3mm conductor,2.5mm Insulated Wire
RS/EAPSP-R-2Y(F)(L)2YB2Y-1Q1.3 1 1.3 1.4 18.0 360
RS/EAPSP-R-2Y(F)(L)2YB2Y-3Q1.3 3 1.3 1.4 23.0 570
RS/EAPSP-R-2Y(F)(L)2YB2Y-5Q1.3 5 1.4 1.6 29.5 830
RS/EAPSP-R-2Y(F)(L)2YB2Y-7Q1.3 7 1.4 1.6 29.7 980
RS/EAPSP-R-2Y(F)(L)2YB2Y-10Q1.3 10 1.4 1.6 34.5 1330
RS/EAPSP-R-2Y(F)(L)2YB2Y-12Q1.3 12 1.5 1.8 38.0 1580
RS/EAPSP-R-2Y(F)(L)2YB2Y-14Q1.3 14 1.5 1.8 38.6 1710
RS/EAPSP-R-2Y(F)(L)2YB2Y-19Q1.3 19 1.6 2.0 45.5 2260
RS/EAPSP-R-2Y(F)(L)2YB2Y-25Q1.3 25 1.6 2.0 50.5 2840

300/500V

Zero

UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CCPSSP-FR0.3 nx2x0.9/1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction Outer PE Sheath


Solid PE Insulation
● Conductors: Soft annealed solid copper, 1.4 mm nominal Twisted Pair
diameter. Solid Copper Conductor
Non Hygroscopic Tape
● Insulation: PE Insulation.
Copper Tape Screen
● Cabling Element: Two insulated conductors are twisted Inner PE Sheath
together to form a pair. Double Steel Tapes
● Stranding: Pairs are helically stranded in concentric layers.
● Core Wrapping: Two or more layers of plastic tape(s) with overlapping.
● Screen: Copper tapes with overlap (protection against interference).
● Inner Sheath: PE sheath.
● Armour: Two layers steel tape (0.8mm thick).
● Outer Sheath: PE sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 28.5 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 15000 15000
Mutual Capacitance @1KHz nF/km 58 58
Capacitance Unbalance @1KHz
Pair to pair pF/km 260 260
Pair to earth pF/km 2625 2625
Test Voltage @50Hz 1min
Core to core Veff 2100 2100
Core to screen Veff 2500 2500
Reduction Factor (f=50Hz) 0.3 0.3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
081
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Maximum Overall Nominal
Number of mm
Cable Code Diameter Weight
Pairs
Inner Outer mm kg/km
0.9mm conductor, 1.8mm Insulated Wire
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-6P0.9 6 1.5 1.6 19.2 720
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-10P0.9 10 1.5 1.6 24.0 1011
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-12P0.9 12 1.5 1.6 24.5 1067
1.4mm Conductor,2.7mm Insulated Wire
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-2P1.4 2 1.5 1.6 22.5 904
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-6P1.4 6 1.6 1.8 25.5 1155
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-7P1.4 7 1.6 1.8 26.9 1258
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-10P1.4 10 1.7 1.8 30.9 1542
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-11P1.4 11 1.7 1.8 30.9 1576
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-14P1.4 14 1.7 1.8 37.1 1827
RS/CCPSSP-FR0.3-2Y(K)2YB2Y-20P1.4 20 1.8 2.0 37.9 2214

300/500V

Zero

EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1

082 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CCPSSP-FR0.1 nx4x0.9/1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction Outer PE Sheath


Solid Copper Conductor
● Conductors: Soft annealed solid copper, 0.9/1.4 mm Solid PE Insulation
Star Quad
nominal diameter. Non Hygroscopic Tape
● Insulation: PE Insulation. Copper Wire Screen
● Cabling Element: Four insulated conductors are twisted Inner PE Sheath
Double Steel Tapes
together to form a quad.
● Stranding: Quads are helically stranded in concentric layers.
● Core Wrapping: Two or more layers of plastic tape(s) with overlapping.
● Screen: 0.9/1.2/1.4/1.8mm copper wires wrapping with one plastic tape (protection against interference).
● Inner Sheath: PE sheath.
● Armour: Two layers of steel tape (0.8mm thick).
● Outer Sheath: PE sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 28.5 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 35000 35000
Mutual Capacitance @800Hz nF/km 41 45
Capacitance Unbalance @800Hz
K1 maximum individual value pF/460m 250 250
K9-12 maximum individual value pF/460m 250 250
ea1/2 maximum individual value pF/460m 1200 1200
Attenuation
@1KHz dB/km 0.7 0.46
@10KHz dB/km 1.6 0.85
@30KHz dB/km 2.1 1.3
Test Voltage @50Hz 1min
Core to core Veff 2100 2100
Core to screen Veff 2500 2500
Core to armouring Veff 2000 2000

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
083
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Overall
Number of mm Nominal Weight
Cable Code Diameter
Quads kg/km
Inner Outer mm
0.9mm conductor, 1.8mm Insulated Wire
RS/CCPSSP-FR0.1-2YD2YB2Y-1Q0.9 1 1.5 1.6 21.2 1140
RS/CCPSSP-FR0.1-2YD2YB2Y-3Q0.9 3 1.5 1.6 24.5 1370
RS/CCPSSP-FR0.1-2YD2YB2Y-5Q0.9 5 1.5 1.6 27.0 1610
RS/CCPSSP-FR0.1-2YD2YB2Y-7Q0.9 7 1.5 1.6 28.4 1750
RS/CCPSSP-FR0.1-2YD2YB2Y-10Q0.9 10 1.5 1.6 32.1 2060
RS/CCPSSP-FR0.1-2YD2YB2Y-12Q0.9 12 1.5 1.6 32.1 2130
RS/CCPSSP-FR0.1-2YD2YB2Y-14Q0.9 14 1.6 1.8 35.3 2380
RS/CCPSSP-FR0.1-2YD2YB2Y-19Q0.9 19 1.7 1.8 38.6 2760
RS/CCPSSP-FR0.1-2YD2YB2Y-25Q0.9 25 1.7 1.8 42.0 3150
1.4mm Conductor, 2.7mm Insulated Wire
RS/CCPSSP-FR0.1-2YD2YB2Y-1Q1.4 1 1.5 1.6 22.7 1280
RS/CCPSSP-FR0.1-2YD2YB2Y-3Q1.4 3 1.5 1.6 28.0 1690
RS/CCPSSP-FR0.1-2YD2YB2Y-5Q1.4 5 1.6 1.8 32.0 2070
RS/CCPSSP-FR0.1-2YD2YB2Y-7Q1.4 7 1.6 1.8 33.9 2320
RS/CCPSSP-FR0.1-2YD2YB2Y-10Q1.4 10 1.6 1.8 39.2 2860
RS/CCPSSP-FR0.1-2YD2YB2Y-12Q1.4 12 1.7 1.8 39.2 2980
RS/CCPSSP-FR0.1-2YD2YB2Y-14Q1.4 14 1.7 1.8 42.6 3340
RS/CCPSSP-FR0.1-2YD2YB2Y-19Q1.4 19 1.8 2.0 48.5 4160

300/500V

Zero

EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1

084 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CCPSSP-R-FR0.1

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

Outer PE Sheath
ÔÔ Construction Intermediate PE Sheath
Solid Copper Conductor
● Conductors: Soft annealed solid copper, 0.9 mm nominal Solid PE Insulation
Petroleum Jelly Filling
diameter. Star Quad
● Insulation: PE Insulation. Non Hygroscopic Tape
Inner PE Sheath
● Cabling Element: Four insulated conductors are twisted Copper Wire Screen
together to form a quad. Double Steel Tapes

● Stranding: Quads are helically stranded in concentric layers.


● Filling :Petroleum jelly filling.
● Core Wrapping: At least one layer of water swellable material with overlapping.
● Inner Sheath: PE sheath.
● Screen: 1.4/1.8mm copper wires wrapping with one plastic tape (protection against interference).
● Intermediate Sheath: PE sheath.
● Armour: Two layers of steel tape (0.8mm thick).
● Outer Sheath: PE sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9
Maximum Conductor Resistance Ω/km 28.5
Minimum Insulation Resistance @500 V DC MΩ.km 25000
Mutual Capacitance @800Hz nF/km 41
Capacitance Unbalance @800Hz
K1 maximum individual value pF/460m 250
K9-12 maximum individual value pF/460m 250
ea1/2 maximum individual value pF/460m 1200
Attenuation
@1KHz dB/km 0.7
@10KHz dB/km 1.6
@30KHz dB/km 2.1
Test Voltage @50Hz 1min
Core to core Veff 2100
Core to screen Veff 2500
Core to armouring Veff 2000

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
085
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +70℃ (during operation); -5℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Nominal
Number mm
Cable Code Overall Diameter Weight
of Quads
Inner Inter. Outer mm kg/km
0.9mm conductor, 1.8mm Insulated Wire
RS/CCPSSP-R-FR0.1-2Y(F)2YD2YB2Y-1Q0.9 1 1.5 1.5 1.6 23.7 1300
RS/CCPSSP-R-FR0.1-2Y(F)2YD2YB2Y-3Q0.9 3 1.5 1.5 1.6 27.7 1648
RS/CCPSSP-R-FR0.1-2Y(F)2YD2YB2Y-5Q0.9 5 1.5 1.5 1.6 31.5 1984
RS/CCPSSP-R-FR0.1-2Y(F)2YD2YB2Y-25Q0.9 25 1.7 1.7 1.8 51.3 4166

300/500V

Zero

EMI
UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts Zero Halogen Anti Induction
IEC 60754-1/NF C20-454
EN 50267-2-1

086 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CCTSST-FR0.1 nx4x0.9/1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

ÔÔ Construction Outer ZHLS-FR/PE Sheath


Solid Copper Conductor
● Conductors: Soft annealed solid copper, 0.9/1.4 mm Solid PE Insulation
Star Quad
nominal diameter. Non Hygroscopic Tape
● Insulation: PE Insulation. Copper Wire Screen
● Cabling Element: Four insulated conductors are twisted Inner ZHLS-FR/PE Sheath
Double Steel Tapes
together to form a quad.
● Stranding: Quads are helically stranded in concentric layers.
● Core Wrapping: Two or more layers of plastic tape(s) with overlapping.
● Screen: 0.9/1.2/1.4/1.8mm copper wires wrapping with one plastic tape (protection against interference).
● Inner Sheath: LSZH-FR-PE sheath, coloured green. PE sheath can be offered as an option.
● Armour: Two layers of steel tape (0.8mm thick).
● Outer Sheath: LSZH-FR-PE sheath, coloured green. (LSZH-FR= Low smoke, zero halogen, fire retardant). PE
sheath can be offered as an option.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4
Maximum Conductor Resistance Ω/km 28.5 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 35000 35000
Mutual Capacitance @800Hz nF/km 41 45
Capacitance Unbalance @800Hz
K1 maximum individual value pF/460m 250 250
K9-12 maximum individual value pF/460m 250 250
ea1/2 maximum individual value pF/460m 1200 1200
Attenuation
@1KHz dB/km 0.7 0.46
@10KHz dB/km 1.6 0.85
@30KHz dB/km 2.1 1.3
Test Voltage @50Hz 1min
Core to core Veff 2100 2100
Core to screen Veff 2500 2500
Core to armouring Veff 2000 2000

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
087
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Overall Nominal
Number of mm
Cable Code Diameter Weight
Quads
Inner Outer mm kg/km
0.9mm conductor, 1.8mm Insulated Wire
RS/CCTSST-FR0.1-2YDHBH-1Q0.9 1 1.5 1.6 20.6 1170
RS/CCTSST-FR0.1-2YDHBH-3Q0.9 3 1.5 1.6 24.7 1480
RS/CCTSST-FR0.1-2YDHBH-5Q0.9 5 1.5 1.6 27.3 1740
RS/CCTSST-FR0.1-2YDHBH-7Q0.9 7 1.5 1.6 29.6 1950
RS/CCTSST-FR0.1-2YDHBH-10Q0.9 10 1.5 1.6 33.5 2320
RS/CCTSST-FR0.1-2YDHBH-25Q0.9 25 1.7 1.8 44.2 3590
1.4mm Conductor, 2.7mm Insulated Wire
RS/CCTSST-FR0.1-2YDHBH-10Q1.4 10 1.6 1.8 39.2 3140

300/500V

EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

088 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

CCTSST-FR0.3 nx4x1.4

ÔÔ Applications
The cables are used as railway cables and can be installed directly into the
ground or in ducts.

ÔÔ Standards
● RENFE E.T. 03.365.051.6

Outer ZHLS-FR Sheath


Solid Copper Conductor
ÔÔ Construction Solid PE Insulation
● Conductors: Soft annealed solid copper, 1.4 mm nominal Star Quad
Non Hygroscopic Tape
diameter. Copper Tape
● Insulation: PE Insulation. Inner ZHLS-FR Sheath
● Cabling Element: Four insulated conductors are twisted Double Steel Tapes

together to form a quad.


● Stranding: Quads are helically stranded in concentric layers.
● Core Wrapping: Two or more layers of plastic tape(s) with overlapping.
● Screen: Copper tapes with overlap (protection against interference).
● Inner Sheath: LSZH-FR-PE sheath, coloured green.
● Armour: Two layers steel tape (0.8mm thick).
● Outer Sheath: LSZH-FR-PE sheath, coloured green. (LSZH-FR= Low smoke, zero halogen, fire retardant)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.4
Maximum Conductor Resistance Ω/km 11.7
Minimum Insulation Resistance @500 V DC MΩ.km 35000
Mutual Capacitance @800Hz nF/km 45
Capacitance Unbalance @800Hz
K1 maximum individual value pF/460m 250
K9-12 maximum individual value pF/460m 250
ea1/2 maximum individual value pF/460m 1200
Test Voltage @50Hz 1min
Core to core Veff 2100
Core to screen Veff 2500
Reduction Factor @50Hz 0.3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside Spain Railway Standard
089
ÔÔ Dimensions and Weight
Nominal Sheath Thickness Maximum Overall
Number of mm Nominal Weight
Cable Code Diameter
Quads kg/km
Inner Outer mm
1.4mm Conductor, 2.6mm Insulated Wire
RS/CCTSST-FR0.3-2Y(K)HBH-1Q1.4 1 1.5 1.6 19.0 880
RS/CCTSST-FR0.3-2Y(K)HBH-3Q1.4 3 1.5 1.6 27.1 1440
RS/CCTSST-FR0.3-2Y(K)HBH-5Q1.4 5 1.5 1.6 31.0 1826
RS/CCTSST-FR0.3-2Y(K)HBH-7Q1.4 7 1.5 1.6 33.1 2090
RS/CCTSST-FR0.3-2Y(K)HBH-10Q1.4 10 1.7 1.8 38.4 2640
RS/CCTSST-FR0.3-2Y(K)HBH-14Q1.4 14 1.7 1.8 42.2 3168
RS/CCTSST-FR0.3-2Y(K)HBH-19Q1.4 19 1.8 2.0 47.2 3861

300/500V

EMI
Anti Induction UV Resistant Water Resistant Rated Voltage Buried in Ground Laid In Ducts

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

090 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

SXCAV & SXCAG Signalling Cables

ÔÔ Applications
The cables are designed for connection between switching centers and
equipment shelters along the trackside. The cables are used as main signalling
cables specially designed to give good induction protection (R.F=0.24 at inductive
voltage 170 V/km) and are suitable for installation in intercity railways electrified at
25KV ac.

ÔÔ Standards PVC/LSZH Sheath


● SXCAV SXCAG Specification Double Steel Tapes
Solid Copper Conductor
● Fire performance: EN 50266-2-4 C Cross-linked PE Insulation
Twisted Pair
Non Hygroscopic Tape
ÔÔ Construction Inner PE Sheath
Corrugated Copper Tape
● Conductors: Class 1 solid bare copper conductor. Intermediate PE Sheath
● Insulation: Coloured cross-linked PE Insulation.
● Cabling Element :Each two conductors are twisted together to form a pair.
● Stranding :Pairs are helically stranded in layers to form the cable core.
● Core Wrapping :Plastic tape(s) with overlapping.
● Inner Sheath :PE sheath.
● Electrostatic Shield :One corrugated copper tape.
● Intermediate Sheath :PE sheath.
● Electromagnetic Shield :Two helically applied steel tapes.
● Outer Sheath :Black unleaded PVC (SXCAV) or green halogen free (SXCAG) sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.38
Nominal Cross Section Area mm sq 1.5
Maximum Conductor Resistance (DC) Ω/km 12.3
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 10000
Maximum Mutual Capacitance @1000Hz (AC) nF/km 60
Maximum Reduction Factor @170V/km 0.24
Operating Voltage V 1000

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -25℃ to +90℃ (during operation); -10℃ to +90℃ (during installation)

Multipair/Multiquad Signalling & Control Cables for Trackside Belgium Railway Standard
091
ÔÔ Dimensions and Weight
SXCAV Cables
Nominal Sheath Thickness Nominal Overall
Number of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Inter. Outer mm
1.38mm conductor, 2.38mm Insulated Wire
RS/SXCAV-2Y2Y(K)2YBY-1P1.5S 1 1.0 0.8 1.6 16.9 513
RS/SXCAV-2Y2Y(K)2YBY-4P1.5S 4 1.0 0.8 1.6 23.1 826
RS/SXCAV-2Y2Y(K)2YBY-7P1.5S 7 1.0 0.8 1.7 26.1 1060
RS/SXCAV-2Y2Y(K)2YBY-14P1.5S 14 1.2 0.8 1.8 32.3 1571
RS/SXCAV-2Y2Y(K)2YBY-24P1.5S 24 1.2 1.1 2.0 38.3 2199
RS/SXCAV-2Y2Y(K)2YBY-30P1.5S 30 1.2 1.1 2.2 42.8 2555

SXCAG Cables
Nominal Sheath Thickness Nominal Overall
Number of mm Nominal Weight
Cable Code Diameter
Pairs kg/km
Inner Inter. Outer mm
1.38mm conductor, 2.38mm Insulated Wire
RS/SXCAG-2Y2Y(K)2YBH-1P1.5S 1 1.0 0.8 1.6 16.9 515
RS/SXCAG-2Y2Y(K)2YBH-4P1.5S 4 1.0 0.8 1.6 23.1 855
RS/SXCAG-2Y2Y(K)2YBH-7P1.5S 7 1.0 0.8 1.7 26.1 1095
RS/SXCAG-2Y2Y(K)2YBH-14P1.5S 14 1.2 0.8 1.8 32.3 1616
RS/SXCAG-2Y2Y(K)2YBH-24P1.5S 24 1.2 1.1 2.0 38.3 2260
RS/SXCAG-2Y2Y(K)2YBH-30P1.5S 30 1.2 1.1 2.2 42.8 2625

EMI
Anti Induction Buried in Ground Laid In Ducts

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

092 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

SW-CLT Switching Centre Cables

ÔÔ Applications
The cables are used as block cables for railway. The cables are suitable
for connection between local switching centre and the trackside and signalling
equipments.

ÔÔ Standards
● CFF: I-EB-SK 3001.82.1000

ÔÔ Construction Outer PE/LSZH Sheath


Double Galvanized Steel Tapes
● Conductors :Class 1 solid copper, 1.0/1.5/2.2mm
Solid Copper Conductor
nominal diameter
Solid PE Insulation
● Insulation :Solid polyethylene.
Inner PE Sheath
● Cabling Element :Four conductors are twisted
together to form a quad. Star Quad

● Inner Sheath :PE sheath.


● Armour :Double galvanized steel tapes of 0.15mm.
● Outer Sheath :PE/LSZH sheath.

ÔÔ Optionally
Unarmoured Cable: The cables offered without galvanized steel tapes (SW).
Traction Armoured Cable: The cables offered with galvanized steel flat wire armour with or without protection sheath
(SW-F/FT).
Halogenfree Sheathed Cable: The cables offered with LSZH sheath according to IEC 60332-3C (SW-CLN/FN).

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.0 1.5 2.2
Maximum Conductor Resistance (DC) Ω/km 47.0 20.9 10.0
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 10000 10000 10000
Maximum Mutual Capacitance @800Hz nF/km 42 52 60
Maximum Capacitance Unbalance
In quad pF/km 400 400 400
Between quads pF/km 400 400 400
Real-ground pF/km 650 650 650
Operating Voltage AC/DC V 500/800

Multipair/Multiquad Signalling & Control Cables for Trackside Swiss Railway Standard
093
ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
Quads kg/km
Inner Outer mm
1.0mm Conductor, 1.8mm insulated Wire
RS/SW-CLT-2Y2YB2Y-1Q1 1 1.0 1.5 12.7 161
RS/SW-CLT-2Y2YB2Y-2Q1 2 1.0 1.5 17.5 335
RS/SW-CLT-2Y2YB2Y-3Q1 3 1.0 1.7 18.3 390
RS/SW-CLT-2Y2YB2Y-4Q1 4 1.0 1.7 20.4 455
RS/SW-CLT-2Y2YB2Y-5Q1 5 1.0 1.7 21.7 543
RS/SW-CLT-2Y2YB2Y-7Q1 7 1.2 1.8 23.3 640
RS/SW-CLT-2Y2YB2Y-10Q1 10 1.2 2.0 28.4 896
RS/SW-CLT-2Y2YB2Y-15Q1 15 1.2 2.2 33.0 1260
RS/SW-CLT-2Y2YB2Y-20Q1 20 1.2 2.3 37.1 1590
RS/SW-CLT-2Y2YB2Y-25Q1 25 1.2 2.4 41.7 1960
RS/SW-CLT-2Y2YB2Y-30Q1 30 1.3 2.5 43.2 2130
1.5mm Conductor, 2.8mm Insulated Wire
RS/SW-CLT-2Y2YB2Y-1Q1.5 1 1.0 1.5 15.1 346
RS/SW-CLT-2Y2YB2Y-2Q1.5 2 1.0 1.5 23.6 573
RS/SW-CLT-2Y2YB2Y-3Q1.5 3 1.0 1.7 24.4 934
RS/SW-CLT-2Y2YB2Y-4Q1.5 4 1.0 1.7 27.5 1329
RS/SW-CLT-2Y2YB2Y-5Q1.5 5 1.0 1.7 30.5 1380
RS/SW-CLT-2Y2YB2Y-7Q1.5 7 1.2 1.8 32.9 1730
RS/SW-CLT-2Y2YB2Y-10Q1.5 10 1.2 2.0 42.5 2560
RS/SW-CLT-2Y2YB2Y-15Q1.5 15 1.2 2.2 49.2 3630
RS/SW-CLT-2Y2YB2Y-20Q1.5 20 1.2 2.3 57.0 4780
RS/SW-CLT-2Y2YB2Y-25Q1.5 25 1.2 2.4 62.8 5850
RS/SW-CLT-2Y2YB2Y-30Q1.5 30 1.3 2.5 64.4 6580
2.2mm Conductor, 3.8mm Insulated Wire
RS/SW-CLT-2Y2YB2Y-1Q2.2 1 1.0 1.5 13.1 240
RS/SW-CLT-2Y2YB2Y-2Q2.2 2 1.0 1.5 20.4 491
RS/SW-CLT-2Y2YB2Y-3Q2.2 3 1.0 1.7 21.4 585
RS/SW-CLT-2Y2YB2Y-4Q2.2 4 1.0 1.7 23.1 684
RS/SW-CLT-2Y2YB2Y-5Q2.2 5 1.0 1.7 25.5 488
RS/SW-CLT-2Y2YB2Y-7Q2.2 7 1.2 1.8 27.4 1030
RS/SW-CLT-2Y2YB2Y-10Q2.2 10 1.2 2.0 33.7 1460
RS/SW-CLT-2Y2YB2Y-15Q2.2 15 1.2 2.2 39.2 2060
RS/SW-CLT-2Y2YB2Y-20Q2.2 20 1.2 2.3 43.4 2600
RS/SW-CLT-2Y2YB2Y-25Q2.2 25 1.2 2.4 50.1 3300
RS/SW-CLT-2Y2YB2Y-30Q2.2 30 1.3 2.5 51.8 3660

Zero

EMI
Anti Induction UV Resistant Water Resistant Zero Halogen Buried in Ground Laid In Ducts
IEC 60754-1/NF C20-454
EN 50267-2-1

094 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

Twin Datalink Cable

ÔÔ Application
The cables are used as interconnecting cables for Solid State Interlocking
(SSI) systems.

ÔÔ Standards
● BR 1932

ÔÔ Construction
● Conductors: Class 1 solid plain copper Outer PE Sheath
conductor, 1.27mm nominal diameter.
PE-copolymer Coated Aluminium Tape
● Insulation: Solid polyethylene.
Inner PE Sheath
● Inner Sheath: Low density polyethylene.
● Moisture barrier: PE Copolymer coated Solid Copper Conductor
aluminium tape. Solid PE Insulation
● Sheath: Low density polyethylene.
● Core Identification: Blue & Red

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.27
Nominal Conductor Cross Section mm2 2.5
Maximum Conductor Resistance Ω/km 7.41

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +85℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Overall Diameter
Nominal Weight
Cable Code No. of pairs Thickness Min/Max
kg/km
mm mm
1.27mm Conductor, 2.59mm Insulation Wire
RS1932-2Y2Y(L)2Y-1P1.27 1 2.5 12.47/12.8 136

300/500V

Zero

EMI
Anti Induction UV Resistant Water Resistant Zero Halogen Rated Voltage Buried in Ground Laid In Ducts
IEC 60754-1/NF C20-454
EN 50267-2-1

Multipair/Multiquad Signalling & Control Cables for Trackside UK Network Rail Standard
095
RT/F3 D & S & B type Axle Counter Cable

ÔÔ Applications
The cables are designed for transmission of signals up to 90 kHz in axle
counter train detection systems.

ÔÔ Standards
● RT/E/PS/00031

ÔÔ Construction
● Conductors: Tinned copper, 0.9/1.4 mm
PE/LSZH Sheath
nominal diameter. Solid Copper Conductor
● Insulation: Solid polyethylene. Solid PE Insulation
Twisted Pair
● Cabling Element: Two insulated conductors
Optional Petroleum Jelly
are twisted together to form a pair. Non Hygroscopic Tape
● Stranding: Pairs are helically stranded in PE-copolymer Coated Aluminium Tape
concentric layers.
● Filling: Cable core interstices are filled Outer PE/LSZH Sheath
with a low-permitivity compound. Unfilled cables Inner PE/LSZH Sheath
option can be offered upon request. Solid Copper Conductor
Solid PE Insulation
● Core Wrapping: Plastic tape(s) with
Twisted Pair
overlapping. Optional Petroleum Jelly
● Moisture Barrier: One laminated sheath Non Hygroscopic Tape
made of aluminium tape coated with PE- PE-copolymer Coated Aluminium Tape
Corrugated Steel/Brass Tape
Copolymer on at least one side is applied with
longitudinally overlap.
● Inner Sheath (for S/B type): Polyethylene or LSZH fire retardant compound.
● Mechanical Protection (for S/B type): One corrugated steel tape or brass tape is longitudinally applied with
overlap. Unarmoured cables option can be offered upon request.
● Outer Sheath: Polyethylene or LSZH fire retardant compound. Ruggedised PE sheath compound can be offered
upon request.

ÔÔ Type Codes
F1 class: Non LSZH cables.
F5 class: Unfilled cables
D type: Unarmoured types
R type: Ruggedised PE sheath

096 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

S type: Steel tape armoured types


B type: Brass tape armoured types
E1, E2 & E3 types: 3 different induction protection levels available.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9 1.4
Nominal Conductor Cross Section mm2 0.63 1.5
Maximum Conductor Resistance Ω/km 30.0 12.5
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 5000 5000
Nominal Conductor Capacitance @800Hz/1000Hz (AC) nF/km 42+3 47+3
Dielectric Strength, conductor to screen (DC voltage 2mins) V 3000 3000
Maximum Average Attenuation
@1.0KHz dB/km 0.73 0.45
@2.4KHz dB/km 1.10 0.62
@40KHz dB/km 2.88 1.77
@90KHz dB/km 3.70 2.41
@1.024MHz dB/km 11.2 7.45
Minimum Average Near-end Crosstalk
@1.0KHz dB/km 60 60
@2.4KHz dB/km 60 60
@40KHz dB/km 50 50
@90KHz dB/km 50 50
@1.024MHz dB/km 35 35

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD (unarmoured); 10xOD (armoured)
● Temperature Range: -30℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Core Identification:
Pair Number A Wire B Wire Pair Number A Wire B Wire
1 WHITE BLUE 13 YELLOW GREEN
2 WHITE ORANGE 14 YELLOW BROWN
3 WHITE GREEN 15 YELLOW GREY
4 WHITE BROWN 16 VIOLET BLUE
5 WHITE GREY 17 VIOLET ORANGE
6 RED BLUE 18 VIOLET GREEN
7 RED ORANGE 19 VIOLET BROWN
8 RED GREEN 20 VIOLET GREY
9 RED BROWN 21 TURQUOISE BLUE
10 RED GREY 22 TURQUOISE ORANGE
11 YELLOW BLUE 23 TURQUOISE GREEN
12 YELLOW ORANGE 24 TURQUOISE BROWN
Two pair cables laid up in quad formation colour coded in rotation, Orange, White, Green, Black

ÔÔ Dimensions and Weight


AJ -2Y(L)2Y n x2x 0.9/1.4 Cables
Maximum Overall
Number of Pairs Nominal Sheath Thickness Nominal Weight
Cable Code Diameter
(n) mm kg/km
mm
0.9mm conductor, 1.55mm Insulated wire

Axle Counter Cables UK Network Rail Standard 097


Maximum Overall
Number of Pairs Nominal Sheath Thickness Nominal Weight
Cable Code Diameter
(n) mm kg/km
mm
RS/RT/F3-D-2Y(F)(L)2Y-2P0.9 2 2.4 13.2 210
RS/RT/F3-D-2Y(F)(L)2Y-10P0.9 10 2.4 21.6 530
RS/RT/F3-D-2Y(F)(L)2Y-12P0.9 12 2.4 24.8 580
RS/RT/F3-D-2Y(F)(L)2Y-19P0.9 19 2.4 31.2 800
RS/RT/F3-D-2Y(F)(L)2Y-24P0.9 24 2.4 33.8 980
1.4mm conductor, 2.2mm Insulated wire
RS/RT/F3-D-2Y(F)(L)2Y-2P1.4 2 2.4 23.4 320
RS/RT/F3-D-2Y(F)(L)2Y-10P1.4 10 2.4 30.0 910
RS/RT/F3-D-2Y(F)(L)2Y-12P1.4 12 2.4 32.0 1101
RS/RT/F3-D-2Y(F)(L)2Y-19P1.4 19 2.4 37.3 1450
RS/RT/F3-D-2Y(F)(L)2Y-24P1.4 24 2.4 42.3 1780

AJ-2Y(L)2YB2Y n x2x 0.9/1.4 Cables


Number of Nominal Sheath Thickness Maximum Overall
mm Nominal Weight
Cable Code Pairs Diameter
kg/km
(n) Inner Outer mm
0.9mm conductor, 1.8mm Insulated wire
RS/RT/F3-S-2Y(L)2YB2Y-2P0.9 2 2.2 2.4 22.0 399
RS/RT/F3-S-2Y(L)2YB2Y-10P0.9 10 2.2 2.4 30.4 880
RS/RT/F3-S-2Y(L)2YB2Y-12P0.9 12 2.2 2.4 33.6 963
RS/RT/F3-S-2Y(L)2YB2Y-19P0.9 19 2.2 2.4 40.0 1312
RS/RT/F3-S-2Y(L)2YB2Y-24P0.9 24 2.2 2.4 42.6 1626
1.4mm conductor , 2.7mm Insulated wire
RS/RT/F3-S-2Y(L)2YB2Y-2P1.4 2 2.2 2.4 32.2 608
RS/RT/F3-S-2Y(L)2YB2Y-10P1.4 10 2.2 2.4 38.8 1510
RS/RT/F3-S-2Y(L)2YB2Y-12P1.4 12 2.2 2.4 40.8 1827
RS/RT/F3-S-2Y(L)2YB2Y-19P1.4 19 2.2 2.4 46.1 2380
RS/RT/F3-S-2Y(L)2YB2Y-24P1.4 24 2.2 2.4 51.1 2954

750V DC/450V AC

UV Resistant Water Resistant Rated voltage Impact Resistant Buried in Ground Laid In Ducts

Zero

PE Sheath

Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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RT/F3 E1/E2/E3 Type Axle Counter Cable

ÔÔ Applications
The cables are designed for transmission of signals up to 90 kHz in axle
counter train detection systems.

ÔÔ Standards
● RT/E/PS/00031
Outer PE/LSZH Sheath
Copper Wire
ÔÔ Construction Inner PE/LSZH Sheath
Solid Copper Conductor
● Conductors: Tinned copper wire, 0.9 or
Solid PE Insulation
1.4 mm nominal diameter. Twisted Pair
● Insulation: Solid polyethylene. Optional Petroleum Jelly
Non Hygroscopic Tape
● Cabling Element: Two insulated
PE-copolymer Coated Aluminium Tape
conductors are twisted together to form a pair. Double Steel Tapes
● Stranding: Pairs are helically stranded in
concentric layers.
● Filling: Cable core interstices are filled with a low-permitivity compound. Unfilled cables option can be offered upon
request.
● Core wrapping: Plastic tape(s) with overlapping
● Moisture barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side is
applied with longitudinally overlap.
● Inner sheath: Polyethylene or LSZH fire retardant compound.
● Electrostatic shield: One layer of helically applied copper wires.
● Electromagnetic shield: Two helically applied steel tapes.
● Outer sheath: Polyethylene or LSZH fire retardant compound. Ruggedised PE sheath compound can be offered
upon request.

ÔÔ Type Codes
F1 class: Non LSZH cables.
F5 class: Unfilled cables
D type: Unarmoured types
R type: Ruggedised PE sheath
S type: Steel tape armoured types
B type: Brass tape armoured types
E1, E2 & E3 types: 3 different induction protection levels available.

Axle Counter Cables UK Network Rail Standard 099


ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Diameter mm 0.9 1.4
Nominal Conductor Cross Section mm2 0.63 1.5
Maximum Conductor Resistance Ω/km 30.0 12.5
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 5000 5000
Nominal Mutual Capacitance @800Hz/1000Hz (AC) nF/km 42+3 47+3
Dielectric Strength, conductor to screen (DC voltage 2mins) V 3000 3000
Maximum Average Attenuation
@1.0KHz dB/km 0.73 0.45
@2.4KHz dB/km 1.10 0.62
@40KHz dB/km 2.88 1.77
@90KHz dB/km 3.70 2.41
@1.024MHz dB/km 11.2 7.45
Minimum Average Near-end Crosstalk Attenuation
@1.0KHz dB/km 60 60
@2.4KHz dB/km 60 60
@40KHz dB/km 50 50
@90KHz dB/km 50 50
@1.024MHz dB/km 35 35
Maximum Reduction factor @100V/km,50Hz
EMI RF 1 (modest level) 0.65 0.65
EMI RF 2 (medium level) 0.45 0.45
EMI RF 3 (high level) 0.20 0.20

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD (unarmoured); 10xOD (armoured)
● Temperature Range: -30℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
Number mm Nominal Weight
Cable Code Diameter
of Pairs Inner Outer kg/km
mm
0.9mm conductor , 1.8mm Insulated wire
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-2P0.9 2 2.2 2.4 23.4 1300
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-10P0.9 10 2.2 2.4 31.8 1650
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-12P0.9 12 2.2 2.4 35.0 1760
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-19P0.9 19 2.2 2.4 41.4 2275
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-24P0.9 24 2.2 2.4 44.0 2450
1.4mm conductor, 2.7mm Insulated wire
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-2P1.4 2 2.2 2.4 33.6 1480
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-10P1.4 10 2.2 2.4 40.2 2200
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-12P1.4 12 2.2 2.4 42.2 2325
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-19P1.4 19 2.2 2.4 47.5 2975
RS/RT/F3-S/E3-2Y(F)(L)2YDB2Y-24P1.4 24 2.2 2.4 52.5 3150
750V DC/450V AC

EMI
Anti Induction UV Resistant Water Resistant Rated voltage Impact Resistant Buried in Ground Laid In Ducts

Zero
PE Sheath

Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY SIGNALLING & CONTROL CABLES

SPFB Speed Control System Cables

ÔÔ Applications
The cables are used for the train speed control system (French system KVB).
The cables are laid along railway lines and connect the speed sensors (located
between the rails) to the encoder located inside the trackside equipment shelter.

ÔÔ Standards
● SNCF CT 446

ÔÔ Construction Outer FRPVC Sheath


Solid PE Insulation
● Conductors: Class 2 stranded tinned copper.
● Insulation: Solid polyethylene. Stranded Tinned Copper Conductor
● Cabling Element: Twisted pair. Twisted Pair
● Inner Sheath: Low density polyethylene. Galvanized Steel Braid Armour
● Armour: Galvanized steel braid armour. Inner PE Sheath
● Outer Sheath: Flame Retardant PVC.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.8
Nominal Cross Section Area mm sq 0.5
Maximum Conductor Resistance (DC) Ω/km 36
Characteristic Impedance @100KHz Ω 120
Maximum Attenuation @50KHz dB/km 5
Nominal Insulation Thickness mm 0.55
Operating Voltage V 500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -30℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Sheath Nominal
Thickness Nominal
Conductor Cross Diameter of Overall
Cable Code mm Weight
Sectional Area Strands Diameter
kg/km
No. x mm2 No/mm Inner Outer mm
RT/SPFB-2Y2Y(SWB)2Y-2C0.5S 2 x 0.5 7/0.32 1.0 1.5 9.1 97

Flexible Ozone Resistant Fuel Oil Resistant Mineral Oil Laid In Ducts/ Flame Retardant
Resistant Channel NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Balise Cables French KVB System 101


EUROBALISE SIF

ÔÔ Applications
The cables are used in Eurobalise (ERTMS) speed control circuits. The
cables are laid in trays alongside railway lines and connect an“Eurobalise”
located between the rails to the Eurocoder (LEU) located in a control centre.

ÔÔ Standards
● ALSTOM 5 326 203
● SNCF CT 446

ÔÔ Construction
● Conductors: Class 2 stranded copper. Outer FRPVC Sheath
● Insulation: Solid polyethylene. Solid PE Insulation
● Inner sheath: Low density polyethylene. Stranded Copper Conductor
● Screen: Two corrugated copper braid
shields. Inner PE Sheath
● Intermediate Sheath: Low density Double Corrugated Copper Braid Screen
polyethylene.
● Armour: Galvanized steel braid armour. Intermediate PE Sheath
● Outer sheath: Flame Retardant PVC. Galvanized Steel Braid Armour

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.04
Nominal Cross Section Area mm sq 0.85
Maximum Conductor Resistance (DC) Ω/km 22
Nominal Characteristic Impedance @100 KHz-1MHz Ω 95
Maximum Attenuation
@560 kHz dB/km 7.5
@1MHz dB/km 10
Nominal Insulated Thickness mm 0.63

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -30℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Sheath Nominal
Thickness Nominal
Conductor Cross Diameter of Overall
Cable Code mm Weight
Sectional Area Strands Diameter
kg/km
No. x mm2 No/mm Inner Inter. Outer mm
RS/SIF-2Y2Y(St)2Y(SWB)Y-2C0.85S 2 x 0.85 7/0.386 1.0 0.8 1.6 15 301

450/750V

Mineral Oil Fuel Oil Resistant Ozone Resistant Rated voltage Laid In Ducts/ Flame Retardant
Resistant Channel NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

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EUROBALISE BGA

ÔÔ Applications
The cables are used as balise cables for ERTMS (European Rail Traffic
Management System) railway networks. The cables are armoured and can provide
low reduction factor.

ÔÔ Standards
● CEI 20-11
● CEI 20-14 Outer PE Sheath
Double Galvanized Steel Tapes
● CEI 20-29
Solid PE Insulation
● CEI 20-34 Solid Copper Conductor
● CEI 46-4 Core Wrapping
● CEI 103-10 Inner PE Sheath
Al/Polyethylene Tape Screen
Drain Wire
Intermediate PE Insulation
ÔÔ Construction
● Conductors: Solid annealed copper, 1.6 mm nominal diameter.
● Insulation: Solid polyethylene.
● Stranding: Conductors will be stranded with dielectric fillers in order to get a circular core shape.
● Core wrapping: Plastic tape (s) with overlapping.
● Inner sheath: Low density polyethylene.
● Screen: Aluminium/polyethylene tape longitudinally applied and overlapped.
● Drain Wire: Tinned copper drain wire
● Intermediate sheath: Low density polyethylene.
● Armour: Two galvanized steel tapes.
● Outer sheath: Low density polyethylene.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 1.6
Maximum Conductor Resistance (DC) Ω/km 21.5
Mutual Capacitance Ω/km 8.21
Nominal Characteristic Impedance @8.9 kHz Ω 130
Nominal Characteristic Impedance @560 kHz Ω 110
Maximum Attenuation @560 kHz dB/km 3.8
Insulation Resistance MΩ.km 10000
Minimum Dielectric Strength core to screen (DC) V 1000
Minimum Dielectric Strength core to core (DC) V 3000
Reduction Factor @100V/km 0.6

Balise Cables European ERTMS System 103


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 8xOD (static); 16xOD (dynamic)
● Temperature Range: -30℃ to +70℃ (during operation); -20℃ to +50℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code Number of Pairs Diameter
kg/km
Inner Inter. Outer mm
1.6mm Conductor, 3.4mm Insulated Wire
RS/BGA-2Y2Y(L)2YB2Y-1P1.6 1 1.0 0.8 1.6 16 334

600V DC/420V AC

Zero

EMI
Anti Induction UV Resistant Water Resistant Mineral Oil Rated Voltage Laid In Ducts Zero Halogen
Resistant IEC 60754-1/NF C20-454
EN 50267-2-1

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K27 Fire Resisting Control Cables (CR1-C1 Class)

ÔÔ Applications
The cables are designed for provide circuit integrity for safety lightning, smoke
extraction, ventilation, emergency telephone and exits during fire for underground
railways.

ÔÔ Standards
● RATP K27 specification
● Fire resistant: class CR1
● No fire propagation: class C1 RATP (<30cm) Outer LSZH Sheath

Solid Copper Conductor

ÔÔ Construction Silicone Rubber Insulation

● Conductors: Class 1 solid conductor from 1.5mm2 to Inner LSZH Sheath

4mm2; class 2 stranded conductor for 6mm2. Double Steel Tapes


● Insulation: Silicone rubber insulation.
● Stranding: Cores are helically stranded in concentric layers.
● Inner Sheath: LSZH.
● Armour: Two layers of steel tape.
● Outer Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Number of strands/Noml Conductor Diameter mm 7/1.04 1/1.39 1/1.79 1/2.25
Nominal Cross Section Area mm sq 6 1.5 2.5 4
Nominal Insulation Thickness mm 1.0 0.8 1.0 1.0
Operating Voltage V 300/500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 5xOD (static); 10xOD (dynamic)
● Temperature Range: -10℃ to +90℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Thickness Maximum Overall
Number of mm Nominal Weight
Cable Code Diameter
Cores kg/km
Inner Outer mm
7/1.04mm Conductor, 4.76mm Insulated Wire

Fire lntegrity Cables France RATP Railway Standard 105


Nominal Sheath Thickness Maximum Overall
Number of mm Nominal Weight
Cable Code Diameter
Cores kg/km
Inner Outer mm
RS/K27-2GHBH-2C6S-FR 2 1.0 1.5 17.0 406
1/1.39mm Conductor, 2.99mm Insulated Wire
RS/K27-2GHBH-2C1.5S-FR 2 1.0 1.5 11.3 200
RS/K27-2GHBH-3C1.5S-FR 3 1.0 1.5 12.5 237
RS/K27-2GHBH-12C1.5S-FR 12 1.0 1.5 18.9 596
1/1.79mm Conductor, 3.79mm Insulated Wire
RS/K27-2GHBH-2C2.5S-FR 2 1.0 1.5 13.2 265
RS/K27-2GHBH-3C2.5S-FR 3 1.0 1.5 13.5 309
1/2.25mm Conductor, 4.26mm Insulated wire
RS/K27-2GHBH-2C4S-FR 2 1.0 1.5 14.7 325
RS/K27-2GHBH-3C4S-FR 3 1.0 1.5 15.6 411

Impact Resistant Mineral Oil Acid&Alkaline Laid In conduit


Resistant Resistant

V
Zero
FE

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity Insulation Integrity FE180
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074 EN 50200/IEC 60331
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 /NF C32-070-2.3(CR1)

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MD4 Fire Resisting Telecom Cables (CR1-C1 Class)

ÔÔ Applications
The cables are telecommunication cables for tunnel application. The cables
are halogen free fire resistant, inductive protected and armoured.

ÔÔ Standards
● Fire retardant: NBN C 30-004 F2
● Fire resistant: NBN 713-020 Add.3. -RF 1h
Outer LSZH Sheath
Double Steel Tapes
Solid Copper Conductor
ÔÔ Construction Mica Tape+LSZH Insulation
● Conductors: Solid copper conductor, 0.5mm sq Star Quad
nominal cross section area. Non Hygroscopic Tape
Inner LSZH Sheath
● Insulation: Mica-tape + LSZH insulation. Copper Tape Screen
● Cabling Element :Four conductors are twisted to Intermediate LSZH Sheath
form a quad.
● Stranding: Quads are helically stranded in concentric layers.
● Core Wrapping: Plastic tape(s) with overlapping.
● Inner Sheath: LSZH sheath.
● Screen: Copper tape screen.
● Intermediate Sheath: LSZH sheath.
● Armour: Two layer of steel tape.
● Outer Sheath: LSZH sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.8
Nominal Cross Section Area mm sq 0.5
Nominal Insulation Thickness mm 0.5
Maximum Conductor Resistance (DC) Ω/km 36.7
Minimum Insulation Resistance MΩ.km 100
Maximum Capacitance nF/km 120
Voltage Test 2 mins KVac 0.5

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

Fire lntegrity Cables France RATP Railway Standard 107


ÔÔ Dimensions and Weight
Nominal Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
Quads kg/km
Inner Interm. Outer mm
0.8mm conductor, 1.8mm Insulated Wire
RS/MD4-HH(K)HBH-7Q0.8-FR 7 1.0 1.0 1.8 30.7 1074

300/500V

EMI
Anti Induction Rated Voltage Laid In Ducts Buried in Ground

V
Zero
FE

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity Insulation Integrity FE180
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074 EN 50200/IEC 60331
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 /NF C32-070-2.3(CR1)

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Caledonian Railway Cables

RAILWAY TELECOM CABLES

Telecommunication Cables for Outdoor Plant


UK Network Rail Standard
UK London Underground Standard
France RATP Railway Standard
Telecommunication Cables for Indoor Plant
France RATP Railway Standard

109
RT/ZHLS, A-2Y(L)2Y External Telephone Cables to NR/
PS/TEL/00015

ÔÔ Applications
The cables are designed primarily for trackside railway installation in non
electrified area. For direct burial application, brass tape armoured or Zetabon type
corrugated steel tape armoured can be offered against rodent attack.

ÔÔ Standards
● NR/PS/TEL/00015 (formerly RT/E/PS/00015 or GK/RT 0315)
● TS0886/BR1822
● BR892 PE/LSZH Sheath
Solid Copper Conductor
Solid PE Insulation
ÔÔ Construction
Twisted Pair
● Conductors: Solid plain copper conductor,
PE-copolymer Coated Aluminium Tape
0.63 or 0.9 mm nominal diameter.
Non Hygroscopic Tape
● Insulation: Solid polyethylene to BS6234.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Stranding: Pairs are helically stranded in 10 pair units.
● Core Wrapping: Plastic tape(s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm) coated with PE-Copolymer on at least
one side is applied with longitudinally overlap.
● Outer Sheath: Polyethylene to BS6234. LSZH compound option can be offered upon request.

ÔÔ Optionally
Jelly Filled Cables: The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration
within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and
shield, shield and sheath within the cable core.
Armoured Cables: Corrugated steel tape armour coated on both sides with copolymer can be applied over an
intermediate sheath. The steel tape thickness is 0.145mm. Brass tape armour can be offered as an option.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.63 0.9
Maximum Conductor Resistance Ω/km 60.0 30.0
Minimum Insulation Resistance @500 V DC (1min) MΩ.km 1500 1500
Maximum Conductor Capacitance @1000Hz (AC)

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Maximum Average Value


For 20 pairs or less nF/km 70 79
More than 20 pairs nF/km 67 75
Maximum Individual Value 99% of pairs
Up to 20 pairs nF/km 79.0 85.0
More than 20 pairs nF/km 75.0 81.0
Maximum Capacitance Unbalance @1000Hz pair to pair (99% of pairs)
For 2 pairs (1 quad) pF/500m 800 800
All other sizes pF/500m 275 275
Dielectric Strength, conductor to screen (DC voltage 2mins) V 2000 2000
Maximum Average Attenuation
@1.0KHz dB/km 1.40 0.95
@2.4KHz dB/km 2.15 1.46
@1.024MHz dB/km 18.70 14.6
Minimum Average Near-end Crosstalk
@1.0KHz dB/km 70 70
@2.4KHz dB/km 65 65
@1.024MHz
Within Units dB/km 40 40
Between Units dB/km 47 47
High Voltage Breakdown Test
DC for 2mins V 2000 2000
AC for 2mins V 1333 1333

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD (unarmoured); 10XOD (armoured)
● Temperature Range: -40℃ to +70℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Core Identification
Colour scheme, unit binder colour and cable make-up according to NR/PS/TEL/00015
Number and Pair Size of Unit
Pair Number A Wire B Wire Unit Number Binder Colour Cable Size
Centre 1st Layer
1 WHITE BLUE 1 BLUE 2 1x2 -
2 WHITE ORANGE 2 ORANGE 5 1x5 -
3 WHITE GREEN 3 GREEN 10 1x10 -
4 WHITE BROWN 4 BROWN 20 4x5 -
5 WHITE GREY 5 GREY 20 2x10 -
6 RED BLUE 6 WHITE 30 6x5 -
7 RED ORANGE 7 RED 30 3x10 -
8 RED GREEN 8 BLACK 50 5x10 -
9 RED BROWN 9 YELLOW 50 1x10 4x10
10 RED GREY 10 VIOLET 75 3x5 6x10
100 2x10 8x10
100 3x10 7x10
100 4x5 8x10

ÔÔ Dimensions and Weight


AJ-2Y(L)2Y n x2x 0.63/0.9
Nominal Sheath Maximum Overall
Number of Pairs Nominal Weight
Cable Code Thickness Diameter
(n) kg/km
mm mm
0.63mm conductor, 1.15mm Insulated Wire
RS/RT/ZHLS-2Y(L)2Y-2P0.63 2 2.7 12.3 103
RS/RT/ZHLS-2Y(L)2Y-5P0.63 5 2.7 13.8 155

Telecommunication Cables for Outdoor Plant UK Network Rail Standard 111


Nominal Sheath Maximum Overall
Number of Pairs Nominal Weight
Cable Code Thickness Diameter
(n) kg/km
mm mm
RS/RT/ZHLS-2Y(L)2Y-10P0.63 10 2.7 15.6 212
RS/RT/ZHLS-2Y(L)2Y-20P0.63 20 2.7 18.1 309
RS/RT/ZHLS-2Y(L)2Y-30P0.63 30 2.7 20.4 403
RS/RT/ZHLS-2Y(L)2Y-50P0.63 50 2.7 24.2 574
RS/RT/ZHLS-2Y(L)2Y-75P0.63 75 2.7 28.2 779
RS/RT/ZHLS-2Y(L)2Y-100P0.63 100 2.7 31.0 974
0.9mm conductor, 1.5mm Insulated Wire
RS/RT/ZHLS-2Y(L)2Y-2P0.9 2 2.7 13.3 131
RS/RT/ZHLS-2Y(L)2Y-5P0.9 5 2.7 15.6 208
RS/RT/ZHLS-2Y(L)2Y-10P0.9 10 2.7 18.1 305
RS/RT/ZHLS-2Y(L)2Y-20P0.9 20 2.7 21.9 477
RS/RT/ZHLS-2Y(L)2Y-30P0.9 30 2.7 25.2 639
RS/RT/ZHLS-2Y(L)2Y-50P0.9 50 2.7 30.0 951
RS/RT/ZHLS-2Y(L)2Y-75P0.9 75 2.7 35.8 1325
RS/RT/ZHLS-2Y(L)2Y-100P0.9 100 2.7 39.1 1688

Outer PE/LSZH Sheath


Inner PE/LSZH Sheath
Solid Copper Conductor
Solid PE Insulation
Twisted Pair
PE-copolymer Coated Aluminium Tape
Non Hygroscopic Tape
Corrugated Steel/Brass Tape Armour

AJ-2Y(F)(L)2YB2Y n x2x 0.63/0.9 Jelly Filled & Armoured Cables


Nominal Sheath
Thickness Maximum Overall
Number of Pairs Nominal Weight
Cable Code mm Diameter
(n) kg/km
mm
Inner Outer
0.63mm conductor, 1.15mm Insulated Wire
RS/RT/ZHLS-2Y(F)(L)2YB2Y-2P0.63 2 1.6 1.6 18.0 222
RS/RT/ZHLS-2Y(F)(L)2YB2Y-5P0.63 5 1.6 1.6 19.5 296
RS/RT/ZHLS-2Y(F)(L)2YB2Y-10P0.63 10 1.6 1.6 20.3 383
RS/RT/ZHLS-2Y(F)(L)2YB2Y-20P0.63 20 1.6 1.6 23.8 504
RS/RT/ZHLS-2Y(F)(L)2YB2Y-30P0.63 30 1.6 1.6 26.1 606
RS/RT/ZHLS-2Y(F)(L)2YB2Y-50P0.63 50 1.6 1.6 29.9 903
RS/RT/ZHLS-2Y(F)(L)2YB2Y-75P0.63 75 1.6 1.6 33.9 1202
RS/RT/ZHLS-2Y(F)(L)2YB2Y-100P0.63 100 1.6 1.6 36.7 1463
0.9mm conductor, 1.5mm Insulated Wire
RS/RT/ZHLS-2Y(F)(L)2YB2Y-2P0.9 2 1.6 1.6 19.0 250
RS/RT/ZHLS-2Y(F)(L)2YB2Y-5P0.9 5 1.6 1.6 21.3 370
RS/RT/ZHLS-2Y(F)(L)2YB2Y-10P0.9 10 1.6 1.6 23.8 508
RS/RT/ZHLS-2Y(F)(L)2YB2Y-20P0.9 20 1.6 1.6 27.6 782
RS/RT/ZHLS-2Y(F)(L)2YB2Y-30P0.9 30 1.6 1.6 30.9 1000
RS/RT/ZHLS-2Y(F)(L)2YB2Y-50P0.9 50 1.6 1.6 35.7 1402
RS/RT/ZHLS-2Y(F)(L)2YB2Y-75P0.9 75 1.6 1.6 41.5 2055
RS/RT/ZHLS-2Y(F)(L)2YB2Y-100P0.9 100 1.6 1.6 44.8 2550

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

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Caledonian Railway Cables RAILWAY TELECOM CABLES

Scada/Pilot Cables NR/PS/ELP/27220

ÔÔ Applications
The telecom cables are suitable for modem based supervisory system
operating in the VF range from 300 to 3000Hz.

ÔÔ Standards
● NR/PS/ELP/27220 (formerly RT/E/PS/0034)

ÔÔ Construction
● Conductors: Class 1 solid plain copper
Outer PE Sheath
conductor 0.9 mm nominal diameter to BS6360, Inner PE Sheath
complies with BS3573. Solid Copper Conductor
PE Insulation
● Insulation: Solid polyethylene type 03 to Twisted Pair
BS6234. PE-copolymer Coated Aluminium Tape
PETP Tape
● Cabling Element: Two insulated conductors Petroleum Jelly Filling
are twisted together to form a pair. Aluminium Wire Screen
● Filling: Petroleum jelly filled.
● Core Wrapping: PETP (Polyethylene Terephthalate) tape.
● Moisture Barrier: One laminated sheath made of aluminium tape coated with PE-Copolymer on at least one side
is applied with longitudinally overlap.
● Inner Sheath: Low density polyethylene type 03C to BS6234.
● Screen: Aluminium wire screen.
● Core Wrapping: Water blocking tape.
● Sheath: Low density polyethylene type 03C to BS6234.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.9
Maximum Conductor Resistance Ω/km 30.0
Maximum Average Mutual Capacitance @1000Hz (AC) nF/km 71
Maximum Capacitance Unbalance @1000Hz pair to pair pF/500m 275

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

Telecommunication Cables for Outdoor Plant UK Network Rail Standard 113


ÔÔ Dimensions and Weight
Nominal Sheath Maximum Overall
Nominal Weight
Cable Code Number of Pairs Thickness Diameter
kg/km
mm mm
0.9mm conductor, 1.5mm Insulated Wire
RS27220-2Y(F)(L)2YB2Y-10P0.9 10 1.8 25.8 755
RS27220-2Y(F)(L)2YB2Y-20P0.9 20 1.8 27.8 946
RS27220-2Y(F)(L)2YB2Y-30P0.9 30 2.0 31.8 1225
RS27220-2Y(F)(L)2YB2Y-50P0.9 50 2.0 35.8 1643
RS27220-2Y(F)(L)2YB2Y-75P0.9 75 2.2 41.6 2240
RS27220-2Y(F)(L)2YB2Y-100P0.9 100 2.2 46.6 2780

600V DC/420V AC

Zero

UV Resistant Water Resistant Rated Voltage Laid In Ducts Zero Halogen


IEC 60754-1/NF C20-454
EN 50267-2-1

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Caledonian Railway Cables RAILWAY TELECOM CABLES

Outdoor Single Mode Trackside Fiber Cables NR/PS/


TEL/00014

ÔÔ Applications
The cables are fibre communications cable designed for use in high traffic
and data rate requirements.

ÔÔ Standards
● NR/PS/TEL/00014 (formerly RT/E/PS/00014)

ÔÔ Construction
Outer PE/LSZH Sheath
● Fibre: Step Index Singlemode Fibres in Armour (Optional)
PE Tube
accordance with ITU-T recommendation G.652.9/125 Singlemode Optical Fibres
μm Fibre @ 1310nm &1550nm. Non-metallic Central Reinforcement
● Fibre Carrier: PE Water Blocking
Separator
● Central Strength Member: Single continuous Inner PE/LSZH Sheath
non-metallic.
● Water blocking: Water blocking material.
● Separator: PET (Polyester Tape).
● Inner Sheath: PE (Polyethylene) Type 03C to BS6234 or LSZH Sheath.
● Sheath :PE (Polyethylene) Type 03C to BS6234 or LSZH sheath.

ÔÔ Optionally
Armoured Cables: Corrugated steel tape armoured cables can be offered as an option.

ÔÔ Electrical Characteristics at 20°C


Maximum Attenuation G652
@1310nm dB/km 0.35
@1550nm dB/km 0.22
Maximum Chromatic Dispersion
Between 1260 and 1360nm ps/(nm/km) 3.5
Between 1530 and 1565nm ps/(nm/km) 19
Zero Dispersion Wavelength nm 1310±11
Zero Dispersion Slope ps/(nm2.km) 0.09
Numerical Aperture 0.14
Point discontinuity dB 0.1
PMD (individual fiber) ps/km 0.2
Maximum Cutoff Wavelength nm 1260

Telecommunication Cables for Outdoor Plant UK Network Rail Standard 115


Cladding Diameter um 125±1
Core/Cladding Concentricity Error um ≤0.5
Cladding Non Circularity % ≤1
Coating Non Circularity % ≤6
Proof Test Level Kpsi (GN/m2) 100 (0.7)
Crush Resistance N/cm 300
Maximum Laying Tension N From 12 to 72 FO: 2500;144 FO:3000

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 12 x OD.
● Temperature Range: -20℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Unarmoured Single Mode Trackside Fiber Cables
Nominal Sheath Nominal
Nominal Cladding Thickness Overall Nominal Weight
Cable Code No. of fibres Thickness mm Diameter kg/km
μm
Inner Outer mm
RO14-ML-B-9-2x4-F-2Y2Y 8 125 1.6 2.0 12.0 110
RO14-ML-B-9-2x6-F-2Y2Y 12 125 1.6 2.0 12.0 110
RO14-ML-B-9-4x5-F-2Y2Y 20 125 1.6 2.0 12.0 110
RO14-ML-B-9-8x6-F-2Y2Y 48 125 1.6 2.0 12.6 120
RO14-ML-B-9-16x6-F-2Y2Y 96 125 1.6 2.0 14.0 150

Steel Tape Armoured Single Mode Trackside Fiber Cables


Nominal Sheath Nominal
Nominal Cladding Thickness Nominal
Overall
Cable Code No. of fibres Thickness mm Weight
Diameter
μm kg/km
Inner Outer mm
RO14-ML-B-9-2x4-F-2Y(STA)2Y 8 125 1.6 2.0 15.0 210
RO14-ML-B-9-2x6-F-2Y(STA)2Y 12 125 1.6 2.0 15.0 210
RO14-ML-B-9-4x5-F-2Y(STA)2Y 20 125 1.6 2.0 15.0 210

600V DC/420V AC

UV Resistant Water Resistant Rated Voltage Laid In Ducts

Zero
PE Sheath

Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY TELECOM CABLES

RO14-ML-B-9-8x6-F-2Y(STA)2Y 48 125 1.6 2.0 15.5 230


RO14-ML-B-9-16x6-F-2Y(STA)2Y 96 125 1.6 2.0 17.0 270

G7621 Trackside Communications


Cables

ÔÔ Applications
The cables are designed for installation in trackside bracket runs and for use
in open locations (type1) or in tunnels or underground locations (type2).
Non-hygroscopic Tape
Solid Copper Conductor
ÔÔ Standards
Twisted Pair
● LUL Spec G7621 A2 type 1 (for PVC sheath)
Cellular PE Insulation
● LUL Spec G7621 A2 type 2 (for LSZH sheath)
PVC/LSZH Sheath

ÔÔ Construction
● Conductors: Solid plain copper, 0.63/0.9 mm nominal diameter.
● Insulation: Cellular polyethylene.
● Cabling Element: Two insulated conductors are twisted together to form a pair.
● Core Wrapping: Non-hygroscopic plastic tape with overlapping.
● Outer sheath: PVC/LSZH sheath, coloured violet.

ÔÔ Core Identification
1 Pair Cable: Blue/White
3 Pair Cable: Blue/White Orange/White Green/White

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.63 0.9
Maximum Conductor Resistance
Average value Ω/km 57.5 28
Individual value Ω/km 59 29
Minimum Insulation Resistance @500 V DC MΩ.km 1500 1500
Maximum Average Mutual Capacitance nF/km 59 59
Maximum Average Capacitance Unbalance
Pair to pair pF/460m 100 100
Pair to earth pF/460m 1200 1200

ÔÔ Mechanical and Thermal Properties

Telecommunication Cables for Outdoor Plant UK Network Rail Standard 117


● Bending Radius: 7.5xOD
● Temperature Range: -30℃ to +70℃ (during operation); -10℃ +55℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Thickness of Sheath Nominal Overall Diameter Nominal Weight
Cable Code No. of pairs
mm mm kg/km
0.63mm conductor, 1.15mm Insulated Wire
RS7621A2/T1-02YY-1P0.63 1 2.5 7.0 60
RS7621A2/T1-02YY-3P0.63 3 2.5 9.0 90
0.9mm conductor, 1.5mm Insulated Wire
RS7621A2/T1-02YY-1P0.9 1 2.5 8.0 70
RS7621A2/T1-02YY-3P0.9 3 2.5 10.0 120

750V DC/450V AC

Mineral Oil Rated voltage Buried in Ground Laid In Ducts


Resistant

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY TELECOM CABLES

G7622 Trackside Communications Cables

ÔÔ Applications
The cables are designed for installation in trackside bracket runs and for use
within railway equipment rooms within open locations (type 1) or in subsurface
tunnels and underground locations (type 2).

ÔÔ Standards
● LUL Spec G7622 A1 type 1 (for PVC sheath)
● LUL Spec G7622 A1 type 2 (for LSZH sheath)

ÔÔ Construction
PE-copolymer Coated Aluminium Tape
● Conductors: Solid plain copper, 0.63/0.9
Quad
mm nominal diameter.
Cellular PE Insulation
● Insulation: Cellular polyethylene.
Non Hygroscopic Tape
● Cabling Element: Four insulated conductors
Solid Copper Conductor
are twisted together to form a quad. LSZH Sheath
● Stranding: Conductors are helically
stranded in concentric layers.
● Core wrapping: Plastic tape (s) with overlapping.
● Moisture Barrier: One laminated sheath made of aluminium tape (0.15mm thick) coated with PE-Copolymer on at
least one side is applied with longitudinally overlap.
● Outer sheath: LSZH sheath, coloured violet.

ÔÔ Optionally
Type 1 Cables: For type 1 cables, additional foil (at least one polyester tape) and PVC sheath are applied over the
LSZH sheath. (VDE Code: A-02Y(L)HY)
Armoured Cables: Corrugated steel tape armour is applied with an overlap over LSZH sheath. An outer LSZH
sheath is applied over the armour. (VDE Code: A-02Y(L)H(SR)H)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.63 0.9
Maximum Conductor Resistance
Average Value Ω/km 57.5 28
Individual Value Ω/km 59 29
Minimum Insulation Resistance @500 V DC MΩ.km 1500 1500
Maximum Average Mutual Capacitance nF/km 59 59
Maximum Average Capacitance Unbalance
Between pairs in same quad pF/460m 50 50
Between pairs (centre or in any layer) pF/460m 30 30
Between any pairs and earth pF/460m 200 200

Telecommunication Cables for Outdoor Plant UK London Underground Standard 119


Between phantom and pairs in same quad pF/460m 300 300

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD (unarmoured); 10xOD (armoured)
● Temperature Range: -40℃ to +70℃ (during operation); -10℃ to +50℃ (during installation)

ÔÔ Core Identification
Quad colours in centre and even layers
Centre and Even Layers
Position of Quad in Layer Quad Whipping Colours
A Wire B Wire C Wire D Wire
1st Quad (Marker) ORANGE WHITE BLUE GREY WHITE/ORANGE
Even Quads RED WHITE VIOLET YELLOW WHITE
Odd Quads BROWN WHITE GREEN GREY WHITE
Last Quad ORANGE WHITE RED GREEN WHITE/ORANGE

Quad colours in odd layers


Odd Layers
Position of Quad in Layer Quad Whipping Colours
A Wire B Wire C Wire D Wire
1st Quad (Marker) ORANGE BLACK BLUE GREY WHITE/ORANGE
Even Quads RED BLACK VIOLET YELLOW WHITE
Odd Quads BROWN BLACK GREEN GREY WHITE
Last Quad ORANGE BLACK RED GREEN WHITE/ORANGE

Make-up of cable
Number of Number of Quads in centre and successive layers
Pairs Centre 1st Layer 2ndLayer 3th Layer 4th Layer 5th Layer 6th Layer
8 4 - - - - - -
14 1 6 - - - - -
20 2 8 - - - - -
28 4 10 - - - - -
38 1 6 12 - - - -
54 3 9 15 - - - -
74 1 6 12 18 - - -
104 4 10 16 22 - - -
160 4 10 16 22 28 - -
228 4 10 16 22 28 34 -
308 4 10 16 22 28 34 40

ÔÔ Dimensions and Weight


G7622 A1 Type 2 Cables
Minimum Sheath Nominal Overall
Nominal Weight
Cable Code No. of pairs Thickness Diameter
kg/km
mm mm
0.63mm conductor, 1.0mm Insulated Wire
RS7622A1/T2-02Y(L)H-8P0.63 8 2.5 14.5 190
RS7622A1/T2-02Y(L)H-14P0.63 14 2.5 16.0 240
RS7622A1/T2-02Y(L)H-20P0.63 20 2.5 17.5 310
RS7622A1/T2-02Y(L)H-28P0.63 28 2.5 19.5 380
RS7622A1/T2-02Y(L)H-38P0.63 38 2.5 21.5 470
RS7622A1/T2-02Y(L)H-54P0.63 54 2.5 23.5 610
RS7622A1/T2-02Y(L)H-74P0.63 74 2.5 25.5 780
RS7622A1/T2-02Y(L)H-104P0.63 104 2.5 29.0 1020
RS7622A1/T2-02Y(L)H-160P0.63 160 2.5 34.0 1498
RS7622A1/T2-02Y(L)H-228P0.63 228 2.5 39.0 1993
RS7622A1/T2-02Y(L)H-308P0.63 308 2.5 43.5 2670
0.9mm conductor, 1.5mm Insulated Wire

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Caledonian Railway Cables RAILWAY TELECOM CABLES

Minimum Sheath Nominal Overall


Nominal Weight
Cable Code No. of pairs Thickness Diameter
kg/km
mm mm
RS7622A1/T2-02Y(L)H-8P0.9 8 2.5 17.5 280
RS7622A1/T2-02Y(L)H-14P0.9 14 2.5 20.0 380
RS7622A1/T2-02Y(L)H-20P0.9 20 2.5 22.5 500
RS7622A1/T2-02Y(L)H-28P0.9 28 2.5 24.5 630
RS7622A1/T2-02Y(L)H-38P0.9 38 2.5 25.5 790
RS7622A1/T2-02Y(L)H-54P0.9 54 2.5 29.0 1060
RS7622A1/T2-02Y(L)H-74P0.9 74 2.5 32.5 1370
RS7622A1/T2-02Y(L)H-108P0.9 108 2.5 37.5 1830

G7622 A1 Type 1 Cables


Minimum Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
pairs kg/km
Inner Outer mm
0.63mm conductor, 1.0mm Insulated Wire
RS7622A1/T1-02Y(L)HY-8P0.63 8 2.5 3.0 20.5 330
RS7622A1/T1-02Y(L)HY-14P0.63 14 2.5 3.0 22.0 390
RS7622A1/T1-02Y(L)HY-20P0.63 20 2.5 3.0 23.5 480
RS7622A1/T1-02Y(L)HY-28P0.63 28 2.5 3.0 25.5 560
RS7622A1/T1-02Y(L)HY-38P0.63 38 2.5 3.0 27.5 660
RS7622A1/T1-02Y(L)HY-54P0.63 54 2.5 3.0 29.5 830
RS7622A1/T1-02Y(L)HY-74P0.63 74 2.5 3.0 31.5 1010
RS7622A1/T1-02Y(L)HY-104P0.63 104 2.5 3.0 35.0 1290
0.9mm conductor, 1.5mm Insulated Wire
RS7622A1/T1-02Y(L)HY-8P0.9 8 2.5 3.0 23.5 440
RS7622A1/T1-02Y(L)HY-14P0.9 14 2.5 3.0 26.0 550
RS7622A1/T1-02Y(L)HY-20P0.9 20 2.5 3.0 28.5 700
RS7622A1/T1-02Y(L)HY-28P0.9 28 2.5 3.0 30.5 840
RS7622A1/T1-02Y(L)HY-38P0.9 38 2.5 3.0 31.5 1020
RS7622A1/T1-02Y(L)HY-54P0.9 54 2.5 3.0 35.0 1310
RS7622A1/T1-02Y(L)HY-74P0.9 74 2.5 3.0 38.5 1650
RS7622A1/T1-02Y(L)HY-104P0.9 104 2.5 3.0 43.5 2160

Armoured G7622 A1 Type 2 Cables


Minimum Sheath Thickness Nominal Overall
No. of mm Nominal Weight
Cable Code Diameter
pairs kg/km
Inner Outer mm
0.63mm conductor, 1.0mm Insulated Wire
RS7622A1/T2-02Y(L)H(SR)H-8P0.63 8 1.2 2.5 18.2 430
RS7622A1/T2-02Y(L)H(SR)H-14P0.63 14 1.2 2.5 19.0 500
RS7622A1/T2-02Y(L)H(SR)H-20P0.63 20 1.2 2.5 21.2 600
RS7622A1/T2-02Y(L)H(SR)H-28P0.63 28 1.2 2.5 22.6 690
RS7622A1/T2-02Y(L)H(SR)H-38P0.63 38 1.2 2.5 24.2 810
RS7622A1/T2-02Y(L)H(SR)H-54P0.63 54 1.2 2.5 26.7 980
RS7622A1/T2-02Y(L)H(SR)H-74P0.63 74 1.2 2.5 29.2 1190
RS7622A1/T2-02Y(L)H(SR)H-104P0.63 104 1.2 2.5 32.6 1480

750V DC/450V AC

PVC Sheath

Flame Retardant
Mineral Oil Rated voltage Buried in Ground Laid In Ducts NF C32-070-2.1(C2)
Resistant IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Telecommunication Cables for Outdoor Plant UK London Underground Standard 121


G7623 Trackside Communications Cables

ÔÔ Applications
The cables are designed for limited fire hazard applications for internal use
within stations, buildings and equipment rooms.

ÔÔ Standards
● LUL Spec G7623 A2

ÔÔ Construction Non-hygroscopic Tape

● Conductors: Tinned annealed solid copper, 0.5/0.6/0.63 Solid Copper Conductor


mm nominal diameter. Twisted Pair
● Insulation: LSZH Insulation.
● Cabling Element: Two insulated conductors are twisted LSZH Insulation
together to form a pair. LSZH Sheath
● Stranding: Cables are composed of unit stranding.
● Core wrapping: Non-hygroscopic plastic tape with overlapping.
● Outer sheath: LSZH sheath.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.5 0.6 0.63
Maximum Conductor Resistance Ω/km 98 68 58
Minimum Insulation Resistance @500 V DC MΩ.km 120 120 120
Maximum Average Mutual Capacitance @1KHz nF/km 80 80 80
Maximum Average Capacitance Unbalance @800Hz pair-to-pair 500 500 500
Test Voltage AC 1min V 500 500 500

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -30℃ to +70℃ (during operation); -10℃ +55℃ (during installation)

ÔÔ Core Identification
Colour scheme, unit binder colour and cable make-up according to G7623
20 Pair 40 Pair 80 Pair 100 Pair 160 Pair 320 Pair
Pair Size
Pair Number of Units
A Wire B Wire Center 1 2 1 3x1/2 2 1
Number 1st Layer 6x1/2* 7x1/2 6 5
2nd Layer 10
1 WHITE BLUE 1 ORANGE ORANGE ORANGE BLUE ORANGE ORANGE
2 WHITE ORANGE 2 GREEN ORANGE ORANGE GREEN ORANGE
3 WHITE GREEN 3 NATURAL GREEN ORANGE NATURAL
4 WHITE BROWN 4 GREEN BROWN NATURAL NATURAL
5 WHITE GREY 5 GREY NATURAL NATURAL
6 RED BLUE 6 WHITE NATURAL GREEN
7 RED ORANGE 7 RED NATURAL ORANGE
8 RED GREEN 8 BLACK GREEN NATURAL

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Caledonian Railway Cables RAILWAY TELECOM CABLES

9 RED BROWN 9 YELLOW NATURAL


10 RED GREY 10 VIOLET NATURAL
11 BLACK BLUE 11 NATURAL
12 BLACK ORANGE 12 NATURAL
13 BLACK GREEN 13 NATURAL
14 BLACK BROWN 14 NATURAL
15 BLACK GREY 15 NATURAL
16 YELLOW BLUE 16 GREEN
17 YELLOW ORANGE
18 YELLOW GREEN
19 YELLOW BROWN
20 YELLOW GREY
*1/2 refers to units of 10 Pairs

ÔÔ Dimensions and Weight


Minimum Sheath Thickness Nominal Overall Diameter Nominal Weight
Cable Code No. of pairs
mm mm kg/km
0.5mm Conductor, 0.82mm Insulated Wire
RS7623A2-HH-1P0.5 1 1.3 6.0 30
RS7623A2-HH-2P0.5 2 1.3 7.0 45
RS7623A2-HH-3P0.5 3 1.4 7.0 50
RS7623A2-HH-6P0.5 6 1.5 9.0 61
RS7623A2-HH-10P0.5 10 1.6 11.0 107
RS7623A2-HH-20P0.5 20 1.9 14.0 190
RS7623A2-HH-40P0.5 40 1.9 16.0 320
RS7623A2-HH-80P0.5 80 2.2 23.0 640
RS7623A2-HH-100P0.5 100 2.2 25.0 760
RS7623A2-HH-160P0.5 160 2.6 29.0 1150
0.6mm Conductor, 1.12mm Insulated Wire
RS7623A2-HH-1P0.6 1 1.4 6.0 35
RS7623A2-HH-2P0.6 2 1.4 7.0 50
RS7623A2-HH-3P0.6 3 1.5 7.0 60
RS7623A2-HH-6P0.6 6 1.6 9.0 85
RS7623A2-HH-10P0.6 10 1.7 11.0 145
RS7623A2-HH-20P0.6 20 2.2 14.0 245
RS7623A2-HH-40P0.6 40 2.2 18.0 410
RS7623A2-HH-80P0.6 80 2.8 25.0 830
RS7623A2-HH-100P0.6 100 2.8 27.0 980
RS7623A2-HH-160P0.6 160 3.2 33.0 1450
0.63mm Conductor, 1.15mm Insulated Wire
RS7623A2-HH-1P0.63 1 1.4 5.5 40
RS7623A2-HH-3P0.63 3 1.5 7.3 70
RS7623A2-HH-5P0.63 5 1.6 8.5 89
RS7623A2-HH-6P0.63 6 1.6 8.9 100
RS7623A2-HH-10P0.63 10 1.7 11.1 170
RS7623A2-HH-12P0.63 12 1.7 11.6 195
RS7623A2-HH-160P0.63 160 3.2 35.0 1595

750V DC/450V AC

Mineral Oil Rated voltage Buried in Ground Laid In Ducts


Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Telecommunication Cables for Outdoor Plant UK London Underground Standard 123


MD4 Medium Distance Trackside Telecom Cables

ÔÔ Applications
The cables are designed for long distance of over 10km telecommunications
alongside railway lines.

ÔÔ Standards
● SNCF CT 2328 (Main cables) /SNCT CT 2329 (Branch cables)

Outer PE Sheath
ÔÔ Construction Double Steel Tapes
Solid Copper Conductor
CT2328 Type (Main Cables)
Double-coat PE Insulation
● Conductors:
Solid copper, 0.8mm Optional Aluminium Screen
nominal diameter PE Coated Al Tape Screen + Tinned Drain Wire
● Insulation :Coloured solid Inner PE Sheath
Corrugated Copper Tape
polyethylene. Intermediate PE Sheath
● Cabling Element :Four
conductors are twisted
● together to form a quad.
● Possible Harness: Aluminium screen.
● Filling :Petroleum jelly.
● Screen: PE-copolymer coated aluminium tape
● Drain Wire: Tinned drain wire.
● Inner Sheath :Low density polyethylene
● Screen :One corrugated copper tape
● Intermediate Sheath :Low density polyethylene
● Armour :Two helically applied steel tapes.
● Outer Sheath :Low density polyethylene

ÔÔ Optionally
CT2329 Type (Branch Cables): For CT 2329 type, the cables have PE inner sheath, double corrugated steel tapes
armour and PE outer sheath, without aluminium tape screen & copper tape.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.8
Maximum Conductor Resistance (DC) Ω/km 73.4
Minimum Insulation Resistance @500 V DC (3mins) MΩ.km 15000
Mutual Capacitance @800Hz nF/km 51
Average Capacitance Unbalance
Main Cables
In quad pF/1450 m 50

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Between quads pF/1450 m 30


Real-ground pF/1450 m 200
Branch Cables
In quad pF/1450 m 100
Between quads pF/1450 m 100
Real-ground pF/1450 m 700
Maximum Attenuation @1MHz dB/km 15.9
Maximum Reduction Factor for Main Cables
14 quads 0.3
21 quads 0.2
28 quads 0.18
Dielectric Strength (DC voltage 1min)
Conductor to conductor V 1500
Conductor to screen V 3000

ÔÔ Mechanical and Thermal Properties


● Bending Radius: 10XOD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


CT2328 (Main cable)
Nominal Sheath Thickness Nominal Overall Nominal
Cable Code No. of Quads mm Diameter Weight
Inner Interm. Outer mm kg/km
0.8mm conductor, 1.27mm Insulated Wire
RS2328-2Y2Y(K)2YB2Y-14Q0.8 14 1.2 1.1 2.2 29.2 1332
RS2328-2Y2Y(K)2YB2Y-21Q0.8 21 1.3 1.3 2.5 31.3 1655
RS2328-2Y2Y(K)2YB2Y-28Q0.8 28 1.3 1.3 2.5 35.5 2013

CT2328 (Main cables with screened quads)


Nominal Sheath Thickness Nominal Overall Nominal
Cable Code No. of Quads mm Diameter Weight
Inner Interm. Outer mm kg/km
0.8mm conductor, 1.27mm Insulated Wire
RS2328-2Y2Y(K)2YB2Y-(14+7)Q0.8 14+7screen Quads 1.3 1.3 2.5 32.7 1765
RS2328-2Y2Y(K)2YB2Y-(18+3)Q0.8 18+3screen Quads 1.3 1.3 2.5 32.9 1783

CT2329 (Branch cable)


Nominal Sheath Thickness Nominal Overall
mm Nominal Weight
Cable Code No. of Quads Diameter
kg/km
Inner Outer mm
0.8mm conductor, 1.4mm Insulated Wire
RS2329-2Y2YB2Y-4Q0.8 4 1.0 1.7 16.4 339
RS2329-2Y2YB2Y-8Q0.8 8 1.2 1.8 18.8 477
RS2329-2Y2YB2Y-14Q0.8 14 1.2 2.2 22.3 686

750V DC/450V AC

Zero

UV Resistant Water Resistant Rated voltage Laid in Channel Buried in Ground Zero Halogen
IEC 60754-1/NF C20-454
EN 50267-2-1

Telecommunication Cables for Outdoor Plant France RATP Railway Standard 125
ST2513/CT2243 Outdoor Single Mode Unarmoured
Trackside Optical Fiber Cables

ÔÔ Applications
The cables are designed for long distance telecom links on optical fibres
along railway tracks. The cables are suitable for pulled through ducts or laid in
channels.

ÔÔ Standards
● SNCF ST 2513-99
Outer PE Sheath
PBT Polyester Tube
ÔÔ Construction Singlemode Optical Fibres
● Fibres: Singlemode optical fibres G652 Non-metallic Central Reinforcement
coloured (6 or 12 per tube) Water-swelling Aramid Fibres
● Tube: PBT polyester tubes From 12 to 72 Petroleum Jelly Water-swelling Yarns
OFs: 1 to 6 tubes; 144 OFs: 12 tubes.
● Central Strength Member: Non-metallic central reinforcement (FRP).
● Filling: Petroleum jelly + water-swelling yarns.
● Reinforcement: Water-swelling aramid fibres.
● Sheath :PE sheath.

ÔÔ Electrical Characteristics at 20° C


Maximum Attenuation G652
@1310nm dB/km 0.35
@1550nm dB/km 0.22
Maximum Chromatic Dispersion
Between 1260 and 1360nm ps/(nm/km) 3.5
Between 1530 and 1565nm ps/(nm/km) 19
Zero Dispersion Wavelength nm 1310±11
Zero Dispersion Slope ps/(nm2.km) 0.09
Numerical Aperture 0.14
Point discontinuity dB 0.1
PMD (individual fiber) ps/km 0.2
Maximum Cutoff Wavelength nm 1260
Cladding Diameter um 125±1
Core/Cladding Concentricity Error um ≤0.5
Cladding Non Circularity % ≤1
Coating Non Circularity % ≤6
Proof Test Level Kpsi (GN/m2) 100 (0.7)
Crush Resistance N/cm 300
Maximum Laying Tension N From 12 to 72 FO: 2500;144 FO:3000

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ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: from 12 to 72 FO: 230mm; 144 FO: 340mm.
● Temperature Range: -30℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Nominal Overall Nominal
No of Tubes x No
Cable Code No. of fibres Thickness Diameter Weight
of Fibers/Tube
mm mm kg/km
ROB3-ML-B-9-1x12-F-2Y 12 1 tubes of 12 OF 1.5 11.6 112
ROB3-ML-B-9-3x12-F-2Y 36 3 tubes of 12 OF 1.5 11.6 112
ROB3-ML-B-9-6x6-F-2Y 36 6 tubes of 6 OF 1.5 11.6 112
ROB3-ML-B-9-6x12-F-2Y 72 6 tubes of 12 OF 1.5 11.6 112
ROB3-ML-B-9-12x12-F-2Y 144 12 tubes of 12 OF 1.5 17.0 225

Zero

UV Resistant Water Resistant Laid In Ducts Laid in Channel Zero Halogen


IEC 60754-1/NF C20-454
EN 50267-2-1

Telecommunication Cables for Outdoor Plant France RATP Railway Standard 127
CT2242 Outdoor Single Mode Armoured Trackside
Optical Fiber Cables

ÔÔ Applications
The cables are designed for long distance telecom links on optical fibres along
railway tracks. The cables are suitable for installation directly in channels or buried.

ÔÔ Standards
● SNCF CT 2242.6.1

ÔÔ Construction Outer PE Sheath


Inner PE Sheath
● Fibres: Singlemode optical fibres G652 PBT Polyester Tube
coloured (6 or 12 per tube) Non-metallic Central Reinforcement
● Central Strength Member: Non-metallic Singlemode Optical Fibres
central reinforcement (FRP). Corrugated Steel Tape Armour
Petroleum Jelly + Water-swelling Yarns
● Tube: PBT polyester tubes containing fibres
● Filling: Petroleum jelly with water-swelling yarns to provide longitudinal watertightness
● Inner Sheath: Low density polyethylene
● Armour: 0.25mm thick corrugated steel tape armour.
● Outer Sheath :Low density polyethylene

ÔÔ Electrical Characteristics at 20° C


Maximum Attenuation G652
@1310nm dB/km 0.35
@1550nm dB/km 0.22
Maximum Chromatic Dispersion
Between 1260 and 1360nm ps/(nm/km) 3.5
Between 1530 and 1565nm ps/(nm/km) 19
Zero Dispersion Wavelength nm 1310±11
Zero Dispersion Slope ps/(nm2.km) 0.09
Numerical Aperture 0.14
Point discontinuity dB 0.1
PMD (individual fiber) ps/km 0.2
Maximum Cutoff Wavelength nm 1260
Cladding Diameter um 125±1
Core/Cladding Concentricity Error um ≤0.5
Cladding Non Circularity % ≤1
Coating Non Circularity % ≤6
Proof Test Level Kpsi (GN/m2) 100 (0.7)
Crush Resistance N/cm 450
Maximum Laying Tension N 3000

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ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 310mm.
● Temperature Range: -40℃ to +70℃ (during operation); -10℃ +70℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath Nominal Overall
Nominal Weight
Cable Code No. of fibres Thickness Diameter
kg/km
mm mm
RO2242-ML-C-9-TnxFn-SR-2Y(STA)2Y 1-36 1.5 14.5 260
RO2242-ML-C-9-TnxFn-SR-2Y(STA)2Y 48-72 1.5 16.5 300
RO2242-ML-C-9-TnxFn-SR-2Y(STA)2Y 80-144 1.5 22.0 510
Tn: Number of tubes; Fn: Number of fibers in a tube

Zero

UV Resistant Water Resistant Laid in Channel Buried in Ground Zero Halogen


IEC 60754-1/NF C20-454
EN 50267-2-1

Telecommunication Cables for Outdoor Plant France RATP Railway Standard 129
K20 & L120 LSZH Armoured F/FTP Cat6 Cables

ÔÔ Applications
The cables are designed for high speed data transmissions, and are suitable
for installations in cable trays or on hooks.

ÔÔ Standards
● RATP CAT6-K20 (for K20 cable)
● FRANCE TELECOM S31-10/20 & NF C 93.531-6/7 (for L120 cable)

ÔÔ Construction
● Conductors: Class 1 AWG23 solid copper Outer LSZH Sheath
conductor (for K20 cable); 0.6mm annealed copper Overall Al/Polyester Screen
conductor (for L120 cable). PE Insulation
● Insulation: Solid polyethylene (for K20 cable); Solid Copper Conductor
Foam skin (cellular PE + solid PE) (for L120 cable). Individual Al/Polyester Screen
● Cabling Element :Two conductors are twisted Drain Wire
together to form a pair (for K20 cable); Four conductors Inner LSZH Sheath
are twisted together to form a quad (for L120 cable). Galvanized Steel Braid Armour
● Core Wrapping (for L120 cable): Non-hygroscopic
plastic tape with overlapping.
● Individual Screen (for K20 cable): Alu/polyester shield on Outer LSZH Sheath
each pair. Foam Skin Insulation
● Overall Screen: Alu/polyester shield
● Drain Wire: Tinned copper drain wire, 0.5mm nominal Annealed Copper Conductor
diameter. Star Quad
● Inner Sheath (for K20 cable) :LSZH. Drain Wire
● Armour (for K20 cable) :Galvanized steel braid armour.
Overall Al/polyester Screen
● Outer Sheath :LSZH.

ÔÔ Optionally
Armoured L120 Cables: Tinned copper braid armoured cables can be offered upon request.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Diameter mm 0.56 (K20) 0.6 (L120)
AWG 23 23
Maximum Conductor Resistance Ω/km 146.4 133.2
Minimum Insulation Resistance @500 V DC MΩ/km 5000 5000
Characteristics Impedance @100MHz Ω 100 120+15
Maximum Capacitance Unbalance
Real/earth pF/km 1600 300
Maximum Average Attenuation
@1MHz dB/100m 2.0 2.0
@4MHz dB/100m 3.8 3.8
@10MHz dB/100m 6.0 6.0
@16MHz dB/100m 7.6 7.6
@25MHz dB/100m 9.5 9.5
@31.25MHz dB/100m 10.7 10.7
@62.5MHz dB/100m 15.4 15.4
@100MHz dB/100m 19.8 19.8

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Caledonian Railway Cables RAILWAY TELECOM CABLES

@250MHz dB/100m 32.9 32.9


Minimum NEXT Pair to Pair
@1MHz dB 77.3 77.3
@4MHz dB 68.3 68.3
@10MHz dB 62.3 62.3
@16MHz dB 59.2 59.2
@25MHz dB 56.3 56.3
@31.25MHz dB 54.9 54.9
@62.5MHz dB 50.4 50.4
@100MHz dB 47.3 47.3
@250MHz dB 41.3 41.3
Minimum ELFEXT Pair to Pair
@1MHz dB 68.8 68.8
@4MHz dB 56.8 56.8
@10MHz dB 48.8 48.8
@16MHz dB 44.7 44.7
@25MHz dB 40.8 40.8
@31.25MHz dB 38.9 38.9
@62.5MHz dB 32.8 32.8
@100MHz dB 28.8 28.8
@250MHz dB 20.8 20.8

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 12XOD (static); 24XOD (dynamic)
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


K20 cables
Nominal Sheath Thickness Nominal Overall Nominal
No. of mm
Cable Code Diameter Weight
pairs
Inner Outer mm kg/km
0.56mm conductor, 1.45mm Insulated Wire
RD/K20-F/FTPCat6-2Y(St)H(SWB)H-PIMF-4P0.56 4 1.0 1.0 11.7 156

L120 cables
Nominal Sheath Nominal Overall
Nominal Weight
Cable Code No. of pairs Thickness Diameter
kg/km
mm mm
0.6mm conductor, 1.34mm Insulated Wire
RD/L120-F/FTPCat6-02YHH-4P0.6 4(2Q) 1.8 8.5 x 6* 60
RD/L120-F/FTPCat6-02YHH-8P0.6 8(2 x 4p) 1.8 18 x 6** 120
RD/L120-F/FTPCat6-02YHH-12P0.6 12(3 x 4p) 1.8 16 235
RD/L120-F/FTPCat6-02YHH-32P0.6 32(4 x 4Q) 1.8 19 360
RD/L120-F/FTPCat6-02YHH-64P0.6 64(8 x 4Q) 1.8 30 675
RD/L120-F/FTPCat6-02YHH-128P0.6 128(4SU x 4Q) 1.8 40 1250
SU=super unit. * For 4 pair L120 cable, 8 insulated wires form 2 quads and the cable is flat.
** For 8 pair L120 cable, two flat quads are assembled under a common LSH sheath.

Impact Resistant Mineral Oil Acid&Alkaline Laid in Cable


Resistant Resistant Trays/on Hooks

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Telecommunication Cables for Indoor Plant France RATP Railway Standard 131
K209B LSZH Armoured Optical Fiber Cables

ÔÔ Applications
The cables are designed for long distance telecommunication and using
optical fibres in urban railways infrastructure. These low smoke halogen-free
cables are laid on hooks, pulled through ducts or cable trays.

ÔÔ Standards
● RATP K209B or RATP K209A
Outer LSZH Sheath

ÔÔ Construction Thermoplastic Tube


Optical Fibres
● Compact Tube: 6 or 12 singlemode optical fibres
G652 or multimode fibers assembled under thermoplastic Compact Tube
“peelable”skin. Tube diameter: 1mm. Water-swelling Glass Yarns
● Filling: Water-swelling yarns. Corrugated Steel Tape Armour
● Tube: Thermoplastic
● Peripheral Strength Member: Water-swelling glass yarns.
● Armour :Corrugated steel tape armour 25/100.
● Sheath :LSZH

ÔÔ Optionally
K209A Type : For K209A type, the cables have loose tubes with 6-12 fibers, steel wire strand as central strength
member, glass yarn reinforced, incorporating a corrugated steel tape armour and an outer UV stabilized LSZH jacket.

ÔÔ Electrical Characteristics at 20°C


Optical & Geometrical Properties for Single Mode Fibers
Maximum Attenuation G652
@1310nm dB/km 0.35
@1550nm dB/km 0.22
Maximum Chromatic Dispersion
Between 1260 and 1360nm ps/(nm/km) 3.5
Between 1530 and 1565nm ps/(nm/km) 19
Zero Dispersion Wavelength nm 1310±11
Zero Dispersion Slope ps/(nm2.km) 0.09
Numerical Aperture 0.14
Point discontinuity dB 0.1
PMD (individual fiber) ps/km 0.2
Maximum Cutoff Wavelength nm 1260
Cladding Diameter um 125±1
Core/Cladding Concentricity Error um ≤0.5
Cladding Non Circularity % ≤1
Coating Non Circularity % ≤6
Proof Test Level Kpsi (GN/m2) 100 (0.7)
Crush Resistance N/cm 300
Maximum Laying Tension N 3000

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Optical & Geometrical Properties for Multimode Fibers


50/125 62.5/125
Maximum Attenuation
@850nm dB/km ≤2.5 ≤3.0
@1300nm dB/km ≤0.7 ≤0.8
Maximum Chromatic Dispersion
@850nm MHz*km ≥500 ≥200
@1300nm MHz*km ≥800 ≥500
Zero Dispersion Wavelength nm 1310
Numerical Aperture - 0.20±0.015 0.275±0.015
Core Diameter um 50±3 62.5±3
Cladding Diameter um 125±2 125±2
Core/Cladding Concentricity Error(Offset) um ≤1.5 ≤1.5
Coating-Clad Concentricity Error(Offset) um ≤8 ≤8
Core Non-Circularity % ≤6 ≤6
Cladding Non-Circularity % ≤2 1 ≤2 1
Coating Diameter um 245±10 245±10
Proof-Test Level Kpsi (GN/m2) 100 (0.7) 100 (0.7)

ÔÔ Mechanical and Thermal Properties


● Bending Radius: 20 x OD
● Temperature Range: -40℃ to +60℃ (during operation); -10℃ +60℃ (during installation)

ÔÔ Dimensions and Weight


K209A
Nominal Nominal
Nominal
No. of Sheath Overall
Cable Code Distribution Weight
fibres Thickness Diameter
kg/km
mm mm
RO/K209A-ML-C-9-TnxFn-SR-(STA)H 1-36 6 fibre per tubes 1.8 12 190
RO/K209A-ML-C-9-TnxFn-SR-(STA)H 42-72 6/12 fibre per tubes 1.8 13.5 230
Tn: Number of tubes; Fn: Number of fibers in a tube

K209B
Nominal Sheath Nominal Overall Nominal
No. of No of Tubes x No of
Cable Code Thickness Diameter Weight
fibres Fibers/Tube
mm mm kg/km
Singlemode Fibres From 6 to 36 OF – G652
RO/K209B-ML-C-9-2x6-SR-(STA)H 12 2 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-4x6-SR-(STA)H 24 4 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-6x6-SR-(STA)H 36 6 tubes of 6 OF 1.8 13 112
Singlemode Fibres From 48 to 72 OF – G652
RO/K209B-ML-C-9-8x6-SR-(STA)H 48 8 tubes of 6 OF 2.5 15.5 230
RO/K209B-ML-C-9-6x12-SR-(STA)H 72 6 tubes of 12 OF 2.8 15.5 230
Multimode Fibres From 6 to 36 OF – 50/125
RO/K209B-ML-C-9-1x6-SR-(STA)H 6 1 tubes of 6 OF 1.8 13 112
RO/K209B-ML-C-9-2x6-SR-(STA)H 12 2 tubes of 6 OF 1.8 13 112

Impact Resistant Mineral Oil Acid&Alkaline Laid in Cable


Resistant Resistant Trays/on Hooks

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

Telecommunication Cables for Indoor Plant France RATP Railway Standard 133
K26 LSZH 50/75 Ohm Coaxial Cables

ÔÔ Applications
The 50 Ohm cables are HF transmission coaxial cables for GSM antennas,
and the 75 Ohm cables are HF transmission coaxial cables for cameras (type
KX6), and video surveillance (type 11 RTC). The Halogen-free cables are suitable
for laid on hooks, and pulled through walls or through technical ducts.

ÔÔ Standards
● RATP K26
LSZH Sheath
● Fire Performance: NF C 32070.2.2
Cellular PE/Natural PE Insulation

Inner Conductor
ÔÔ Construction
Outer Conductor
● Inner Conductors:
50 Ohm cables:
Flexible Type (F)- solid copper coated aluminium (for 1/4″ , 3/8″ &1/2″ F conductor); red copper tube (for
7/8″ and 1' 1/4 F conductor); corrugated red copper tube (for 1'5/8 F conductor).
Super Flexible Type (SF) - solid copper coated aluminium (for 3/8″ & 1/2″ SFconductor); helical corrugated
copper tube (for 7/8”SF conductor); copper wire (for 1/4″ SFconductor)
Extra Flexible (XF) – copper wire (for 1/4" XF conductor); solid copper coated aluminium (for 3/8" XF
conductor)
75 Ohm cables: solid red copper (for type 11 RTC) or red copper tube (for type KX6).
● Dielectric: Cellular PE or natural PE (only for KX6 type)
● Outer Conductor:
50 Ohm cables: corrugated copper tube
75Ohm cables: copper braid.
● Outer sheath: LSZH

ÔÔ Electrical Characteristics at 20°C


50Ohm Cables
Type of Cable inch 1/4"F 3/8"F 1/2"F 7/8"F 1'1/4F 1'5/8F
Impedance Ω 50 50 50 50 50 50
Attenuation
@10MHz dB/100m 1.25 1.46 0.65 0.34 0.25 0.2
@150MHz dB/100m 4.99 4.22 2.61 1.45 1.02 0.85
@200MHz dB/100m 5.8 4.90 3.04 1.69 1.19 1.00
@450MHz dB/100m 8.8 7.51 4.66 2.61 1.86 1.57
@900MHz dB/100m 12.8 11.1 6.78 3.81 2.75 2.34
@1000MHz dB/100m 13.5 11.6 7.18 4.04 2.93 2.49

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@1500MHz dB/100m 17.0 14.4 8.99 5.08 3.72 3.17


@1700MHz dB/100m 18.3 15.5 9.64 5.45 4.01 3.42
Average Power Rating
@10MHz KW 5.79 7.23 13 28.0 41 57
@150MHz KW 1.45 1.81 3.2 7.0 11 13
@200MHz KW 1.25 1.56 2.75 6.0 9.0 11
@450MHz KW 0.818 1.02 1.8 3.88 5.5 6.9
@900MHz KW 0.566 0.70 1.25 2.65 3.83 4.49
@1000MHz KW 0.533 0.663 1.18 2.50 3.60 4.20
@1500MHz KW 0.426 0.53 0.947 1.99 2.82 3.22
@1700MHz KW 0.398 0.494 0.884 1.85 2.61 2.96
Velocity of Propagation % 85 88 88 88 88 88

Type of Cable inch 1/4"SF 3/8"SF 1/2"SF 7/8"SF 3/8"XF 1/4"XF


Impedance Ω 50 50 50 50 50 50
Attenuation
@10MHz dB/100m 1.71 1.3 0.83 0.39 1.098 2.31
@150MHz dB/100m 6.89 4.89 3.87 1.59 4.38 7.44
@200MHz dB/100m 8.01 5.59 4.53 1.85 5.098 8.54
@450MHz dB/100m 12.31 8.49 7.09 2.85 7.83 14.3
@900MHz dB/100m 17.92 12.66 10.45 4.15 11.4 20.5
@1000MHz dB/100m 18.98 13.5 11.09 4.4 12.1 21.83
@1500MHz dB/100m 23.78 17.43 13.98 5.52 15.1 27.13
@1700MHz dB/100m 25.51 18.91 15.03 5.92 16.2 29.5
Average Power Rating
@10MHz KW 2.8 6.0 8.4 21.5 7.02 3.8
@150MHz KW 0.7 1.52 2.1 5.4 1.76 0.9
@200MHz KW 0.6 1.31 1.81 4.6 1.51 0.8
@450MHz KW 0.39 0.86 1.18 3.0 0.99 0.51
@900MHz KW 0.272 0.593 0.815 2.07 0.68 0.37
@1000MHz KW 0.257 0.56 0.77 1.95 0.64 0.34
@1500MHz KW 0.206 0.449 0.616 1.55 0.51 0.26
@1700MHz KW 0.192 0.42 0.575 1.45 0.48 0.24
Velocity of Propagation % 83 81 82 88 85 84

75Ohm Cables
Type of Cable inch 11 RTC KX6
Impedance Ω 75 75
@50MHz dB/100m 2.5 8.13
@100MHz dB/100m 3.6 11.73
@150MHz dB/100m 4.6 14.53
@200MHz dB/100m 5.4 16.92
@500MHz dB/100m 8.5 27.0
@800MHz dB/100m 10.5 35.1
@1000MHz dB/100m 12.2 40.02
Velocity of Propagation % 87 66

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: 50 ohm cables:-40℃ to +85℃ (during operation); -20℃ to +60℃ (during installation);
75 ohm cables: -20℃ to +85℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight

Telecommunication Cables for Indoor Plant France RATP Railway Standard 135
50Ohm Cables
Nominal Inner Nominal Outer Nominal Overall
Nominal Weight
Cable Code Conductor Diameter Conductor Diameter Diameter
kg/km
mm mm mm
1/4″ F Cable Type
RS/K26-F-HCAAYZ-50-6(1/4") 2.5 7.6 9.5 145
3/8″ F Cable Type
RS/K26-F-HCAAYZ-50-8(3/8") 3.3 9.5 11.5 204
1/2″ F Cable Type
RS/K26-F-HCAAYZ-50-12(1/2") 4.8 13.7 16.0 248
7/8″ F Cable Type
RS/K26-F-HCTAYZ-50-22(7/8") 9.0 24.8 27.75 575
1″1/4 F Cable Type
RS/K26-F-HCTAYZ-50-32(1'1/4) 13.0 35.7 39.5 1133
1″5/8 F Cable Type
RS/K26-F-HHTAYZ-50-42(1'5/8) 17.3 46.2 50.0 1631
1/4″ SF Cable Type
RS/K26-HRYZ-50-5(1/4" SF) 1.9 6.4 7.95 99
3/8″ SF Cable Type
RS/K26-HRCAYZ-50-7(3/8" SF) 2.8 9.6 11.15 159
1/2″ SF Cable Type
RS/K26-HRCAYZ-50-9(1/2" SF) 3.6 12.1 13.65 201
7/8″ SF Cable Type
RS/K26-HRCTYZ-50-22(7/8" SF) 9.4 25.0 27.5 550
1/4″ XF Cable Type
RS/K26-HRYZ-50-5(1/4" XF) 5.75 5.6 6.85 69
3/8″ XF Cable Type
RS/K26-HRCAYZ-50-7(3/8" XF) 2.76 8.0 10.1 111
*F = flexible, SF = super flexible, XF = extraflexible

75Ohm Cables
Nominal Inner Nominal Outer Conductor Nominal Overall
Nominal Weight
Cable Code Conductor Diameter Diameter Diameter
kg/km
mm mm mm
11 RTC Cable Type
RS/K26-11RTC-BC80-H 1.7 7.85 10.3 115
KX6 Cable Type
RS/K26-KX6-BC80-H 0.6 4.85 7.2 66

Impact Resistant Mineral Oil Acid&Alkaline Laid in Ducts


Resistant Resistant /on Hooks

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

RAILWAY POWER & CONTROL CABLES

France Railway Standard


UK Network Rail Standard

137
K25 Track Feeder Cables to NF F 55-625

ÔÔ Applications
The cables are designed for fixed power or lighting installations in rail
transport.

ÔÔ Standards
● NF F 55-625
● RATP K20

ÔÔ Construction
Outer LSZH Sheath
● Conductors: Stranded bare copper conductor, Stranded Bare Copper Conductor
1.5mm2 to IEC 60228 class 2. XLPE Insulation
● Insulation: XLPE. Filler + Inner LSZH Sheath
● Filler & Inner Covering: LSZH. Galvanized Steel Tape
● Armour: Galvanized steel tapes.
● Outer sheath: LSZH, antitermite, coloured black.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5
Maximum DC Conductor Resistance Ω/km 12.2
Minimum Insulation resistance @500VDC MΩ.km 1500
Voltage Rating KV 0.6/1(0.45/0.75可选)

ÔÔ Mechanical and Thermal Properties:


● Miniumum Bending Radius: 10 x OD
● Operating Temperatures: -20℃ to +60℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Core Identification
Colours coding: Black, Light blue, Brown, Green/Yellow, Black
Printed numbers up to 7 cores with Green/Yellow core

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Minimum Maximum
Nominal
Conductor Cross Diameter of Overall Overall
Cable Code Weight
Sectional Area Strands Diameter Diameter
kg/km
No. x mm2 No/mm mm mm
RF/K25-RZ1F3Z1-U(AS)-0.6/1KV-2G1.5S 2 x 1.5 7/0.53 8.0 12.0 100
RF/K25-RZ1F3Z1-U(AS)-0.6/1KV-4G1.5S 4 x 1.5 7/0.53 12.5 14.5 300
RF/K25-RZ1F3Z1-U(AS)-0.6/1KV-12G1.5S 12 x 1.5 7/0.53 18.0 20.0 590
RF/K25-RZ1F3Z1-U(AS)-0.6/1KV-21G1.5S 21 x 1.5 7/0.53 22.0 24.0 830
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

France Railway Standard 139


650/750V Track Feeder Cables to RT/E/S/21101

ÔÔ Applications
The cables can provide the 450/750 volt DC supply from Traction Substations
and Track Paralleling Huts to conductor rails, negative cable connections and
where appropriate bonding.

ÔÔ Standards
● NR/PS/ELP/21101 (formerly RT/E/
PETP
S/21101)
● BS 638 Part 4
● UND 21027 Stranded Aluminium/Tinned Copper Conductor

CSP Sheath
ÔÔ Construction
● Conductors: Class 5 stranded aluminium or tinned copper to BS EN 60228:2005 (previously BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Sheath: CSP(Chlorosulfonated Polyethylene) type RS4 to BS6899.
● H.O.F.R. heat resistant, oil resistant and flame retardant

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 161 500 630 150 240 500 800 1000
Conductor Material copper Aluminium
Maximum DC Conductor Resistance Ω/km 0.109 0.0369 0.0286 0.206 0.125 0.0605 0.0307 0.0291
Assigned Continuous Current Rating A 550 1200 1500 430 550 800 1200 1500
Voltage Rating KV 0.65/0.75

ÔÔ Mechanical and Thermal Properties:


● Miniumum Bending Radius: 10 x OD (Aluminium Conductor); 8 x OD (Copper Conductor)
● Operating Temperatures: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& No. &
Nominal Nominal
Nominal Conductor Nominal Nominal
Sheath Overall Polarity/
Cable Code Cross Sectional Diameter of Weight
Thickness Diameter Gland Size
Area Strands kg/km
mm mm
No. x mm2 No/mm
Copper Conductor
RF21101-H01N2-D-650/750V-1G161SCU 1 x 161 820/0.5 4.0 25.9 2050 negative/32

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

No. of cores& No. &


Nominal Nominal
Nominal Conductor Nominal Nominal
Sheath Overall Polarity/
Cable Code Cross Sectional Diameter of Weight
Thickness Diameter Gland Size
Area Strands kg/km
mm mm
No. x mm2 No/mm
RF21101-H01N2-D-650/750V-1G500SCU 1 x 500 1769/0.6 4.0 42.3 5582 negative/50
RF21101-H01N2-D-650/750V-1G630SCU 1 x 630 2257/0.6 4.0 45.9 6879 positive/63S
Aluminium Conductor
RF21101-H01N2-D-650/750V-1G150SAL 1 x 150 756/0.5 4.0 20.5 581 negative/25
RF21101-H01N2-D-650/750V-1G240SAL 1 x 240 1221/0.5 4.0 29.6 1171 negative/40
RF21101-H01N2-D-650/750V-1G500SAL 1 x 500 1769/0.6 4.0 42.0 2361 positive/50
RF21101-H01N2-D-650/750V-1G800SAL 1 x 800 2825/0.6 4.0 50.2 3498 negative/63S
RF21101-H01N2-D-650/750V-1G1000SAL 1 x 1000 3531/0.6 4.0 55.0 4226 positive/63

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts

UK Network Rail Standard 141


750V LSZH Track Feeder Cables to EME-SP-14-025/
SE908

ÔÔ Applications
500/935 mm2 LSZH track feeder cables.

ÔÔ Standards
● EME SP 14 025 (replaced by LUL 1-108 and Metronet MR SE908)
● UNE 21123

ÔÔ Construction EPR Insulation


● Conductors: Stranded tinned copper conductors
to IEC 60228 class 2 or 5. Flexible Tinned Copper Conductor
● Insulation: EPR.
● Sheath: LSZH sheathed with yellow stripe. LSZH Sheath

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 500 935
Maximum DC Conductor Resistance Ω/km 0.0361 0.0194
Voltage Rating KV 0.75

ÔÔ Mechanical and Thermal Properties:


● Miniumum Bending Radius: 8 x OD
● Operating Temperatures: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. &
No. of cores& Nominal Nominal Nominal
Nominal Nominal
Conductor Cross Sheath Overall
Cable Code Diameter of Weight
Sectional Area Thickness Diameter
Strands kg/km
No. x mm2 mm mm
No/mm
RF14025-DZ1-U(AS)-750V-1G500S 1 x 500 91/2.65 8.5 54.0 7185
RF14025-DZ1-U(AS)-750V-1G935S 1 x 935 169/2.65 9.5 65.0 11749
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

450/750V LSZH Single Core Conduit Wires to EME-


SP-14-026

ÔÔ Applications
Single core LSZH conduit wire.

ÔÔ Standards
● EME SP 14 026 (LUL version of BS7211)
● UNE 211002

ÔÔ Construction
Stranded Copper Conductor
● Conductors: Stranded plain copper conductors to IEC
60228 class 2 or 5.
LSZH Insulation
● Insulation: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0 70.0
Maximum DC Conductor Resistance Ω/km 12.1 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387 0.268
Voltage Rating KV 0.45/0.75

(Continued)
Nominal Conductor Cross Section mm2 95 120 150 185 240 300 400 500 630
Maximum DC Conductor Resistance Ω/km 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties


● Miniumum Bending Radius: 8 x OD
● Operating Temperatures: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF14026-ES07Z-U(AS)-450/750V-1G1.5S 1 x 1.5 7/0.53 0.7 3.0 22
RF14026-ES07Z-U(AS)-450/750V-1G2.5S 1 x 2.5 7/0.67 0.8 3.6 34
RF14026-ES07Z-U(AS)-450/750V-1G 4S 1 x 4.0 7/0.85 0.8 4.1 50
RF14026-ES07Z-U(AS)-450/750V-1G 6S 1 x 6.0 7/1.04 0.8 4.7 70

UK Network Rail Standard 143


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF14026-ES07Z-U(AS)-450/750V-1G 10S 1 x 10.0 7/1.35 1.0 5.8 114
RF14026-ES07Z-U(AS)-450/750V-1G 16S 1 x 16.0 7/1.70 1.0 6.8 175
RF14026-ES07Z-U(AS)-450/750V-1G 25S 1 x 25.0 7/2.14 1.2 8.6 272
RF14026-ES07Z-U(AS)-450/750V-1G 35S 1 x 35.0 19/1.53 1.2 10.2 377
RF14026-ES07Z-U(AS)-450/750V-1G 50S 1 x 50.0 19/1.78 1.4 11.9 509
RF14026-ES07Z-U(AS)-450/750V-1G 70S 1 x 70.0 19/2.14 1.4 12.8 697
RF14026-ES07Z-U(AS)-450/750V-1G 95S 1 x 95.0 37/1.78 1.6 15.0 961
RF14026-ES07Z-U(AS)-450/750V-1G120S 1 x 120.0 37/2.03 1.6 16.6 1203
RF14026-ES07Z-U(AS)-450/750V-1G150S 1 x 150.0 37/2.25 1.8 18.5 1510
RF14026-ES07Z-U(AS)-450/750V-1G185S 1 x 185.0 37/2.52 2.0 20.8 1855
RF14026-ES07Z-U(AS)-450/750V-1G240S 1 x 240.0 61/2.25 2.2 25.4 2451
RF14026-ES07Z-U(AS)-450/750V-1G300S 1 x 300.0 61/2.52 2.4 28.1 3031
RF14026-ES07Z-U(AS)-450/750V-1G400S 1 x 400.0 61/2.85 2.6 31.6 3898
RF14026-ES07Z-U(AS)-450/750V-1G500S 1 x 500.0 61/3.20 2.8 35.2 4894
RF14026-ES07Z-U(AS)-450/750V-1G630S 1 x 630.0 127/2.52 2.8 39.1 6244
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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0.6/1KV Limited Fire Hazard/Fire Survival Multicore


Armoured Cables to EME-SP-14-027

ÔÔ Applications
The cables are designed for station range installation typically in public help
points (PHP), public address (PA), station announcement platforms (SAP) & CCTV
camera power systems. The LSZH cables has been designed to provide superior
flame retardance and circuit integrity if necessary, suitable for installation where
fire, smoke emission and toxi fumes may create a potential threat.

ÔÔ Standards
Stranded Copper Conductor
● EME SP 14 027 (LUL version of BS6724 for fire
XLPE Insulation
retardant version and BS6387 for fire resisting version) LSZH Bedding
● UNE 21123 Steel Wire Armour
LSZH Sheath

ÔÔ Construction
● Conductors: Stranded plain copper conductors to IEC 60228 class 2 or 5.
● Fire Barrier Tape (optional): Mica.
● Insulation: XLPE Insulation.
● Bedding: LSZH bedding
● Armoured: SWA
● Outer sheath: LSZH Sheath

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50
Maximum DC Conductor Resistance Ω/km 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387
Voltage Rating KV 0.6/1.0

(Continued)
Nominal Conductor Cross Section mm2 70.0 95 120 150 185 240 300
Maximum DC Conductor Resistance Ω/km 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601
Voltage Rating KV 0.6/1.0

ÔÔ Mechanical and Thermal Properties


● Miniumum Bending Radius: 8 x OD
● Operating Temperatures: 0℃ to +90℃ (during operation); 0℃ to +70℃ (during installation)

UK Network Rail Standard 145


ÔÔ Dimensions and Weight
Cables without fire barrier tape
No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G2.5S 2 x 2.5* 7/0.67 1.4 12.2 323
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G4S 2 x 4.0* 7/0.85 1.4 13.3 387
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G6S 2 x 6.0* 7/1.04 1.4 14.4 460
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G10S 2 x 10.0* 7/1.35 1.5 16.1 611
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G16S 2 x 16.0* 7/1.70 1.5 18.7 904
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G25S 2 x 25.0 7/2.14 1.6 21.0 1050
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G35S 2 x 35.0 19/1.53 1.7 22.0 1450
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G50S 2 x 50.0 19/1.78 1.8 24.0 1800
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G70S 2 x 70.0 19/2.14 1.9 27.0 2300
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G95S 2 x 95.0 37/1.78 2.0 32.0 3250
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G120S 2 x 120.0 37/2.03 2.1 35.0 3950
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G150S 2 x 150.0 37/2.25 2.2 38.0 4650
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G185S 2 x 185.0 37/2.52 2.4 43.0 6050
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G240S 2 x 240.0 61/2.25 2.5 49.0 7500
RF14027-RZ1MZ1-U(AS)-0.6/1KV-2G300S 2 x 300.0 61/2.52 2.6 54.0 9050
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G2.5S 3 x 2.5* 7/0.67 1.4 12.1 335
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G4S 3 x 4.0* 7/0.85 1.4 13.3 430
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G6S 3 x 6.0* 7/1.04 1.4 14.4 523
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G10S 3 x 10.0* 7/1.35 1.5 17.0 811
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G16S 3 x 16.0* 7/1.70 1.6 19.3 1072
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G25S 3 x 25.0 7/2.14 1.7 24.0 1750
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G35S 3 x 35.0 19/1.53 1.8 27.0 2000
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G50S 3 x 50.0 19/1.78 1.8 28.0 2450
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G70S 3 x 70.0 19/2.14 1.9 32.0 3250
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G95S 3 x 95.0 37/1.78 2.1 36.0 4500
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G120S 3 x 120.0 37/2.03 2.2 40.0 5350
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G150S 3 x 150.0 37/2.25 2.3 44.0 6900
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G185S 3 x 185.0 37/2.52 2.4 49.0 8200
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G240S 3 x 240.0 61/2.25 2.6 56.0 10350
RF14027-RZ1MZ1-U(AS)-0.6/1KV-3G300S 3 x 300.0 61/2.52 2.7 62.0 12600
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G2.5S 4 x 2.5* 7/0.67 1.4 13.6 406
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G4S 4 x 4.0* 7/0.85 1.4 14.9 505
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G6S 4 x 6.0* 7/1.04 1.5 17.1 737
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G10S 4 x 10.0* 7/1.35 1.5 18.9 969
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G16S 4 x 16.0* 7/1.70 1.6 21.5 1303
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G25S 4 x 25.0 7/2.14 1.7 27.0 2100
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G35S 4 x 35.0 19/1.53 1.8 29.0 2450
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G50S 4 x 50.0 19/1.78 1.9 32.0 3100
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G70S 4 x 70.0 19/2.14 2.1 37.0 4400
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G95S 4 x 95.0 37/1.78 2.2 41.0 5650
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G120S 4 x 120.0 37/2.03 2.3 46.0 7300
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G150S 4 x 150.0 37/2.25 2.4 51.0 8700
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G185S 4 x 185.0 37/2.52 2.6 55.0 10450
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G240S 4 x 240.0 61/2.25 2.7 63.0 13250
RF14027-RZ1MZ1-U(AS)-0.6/1KV-4G300S 4 x 300.0 61/2.52 2.9 68.0 16100
*Circular conductors
U is changed to K if the stranding class is changed from class 2 to class 5

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Cables with fire barrier tape


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G2.5S 2 x 2.5 7/0.67 1.4 13.1 352
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G4S 2 x 4.0 7/0.85 1.4 14.1 424
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G6S 2 x 6.0 7/1.04 1.4 15.2 504
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G10S 2 x 10.0 7/1.35 1.5 16.9 620
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G16S 2 x 16.0 7/1.70 1.5 19.5 954
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G 25S 2 x 25.0 7/2.14 1.6 25.5 1330
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G35S 2 x 35.0 19/1.53 1.7 29.1 1785
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G50S 2 x 50.0 19/1.78 1.8 32.2 2165
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G70S 2 x 70.0 19/2.14 1.9 28.8 2445
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G95S 2 x 95.0 37/1.78 2.0 33.9 3385
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G120S 2 x 120.0 37/2.03 2.1 37.2 4065
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G150S 2 x 150.0 37/2.25 2.2 39.9 4745
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G185S 2 x 185.0 37/2.52 2.4 45.0 6095
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G240S 2 x 240.0 61/2.25 2.5 50.0 7575
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-2G300S 2 x 300.0 61/2.52 2.6 55.0 9165
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G2.5S 3 x 2.5 7/0.67 1.4 13.7 392
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G4S 3 x 4.0 7/0.85 1.4 14.8 478
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G6S 3 x 6.0 7/1.04 1.4 16.0 573
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G10S 3 x 10.0 7/1.35 1.5 18.5 868
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G16S 3 x 16.0 7/1.70 1.6 20.8 1136
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G25S 3 x 25.0 7/2.14 1.7 27.6 1865
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G35S 3 x 35.0 19/1.53 1.8 30.9 2235
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G50S 3 x 50.0 19/1.78 1.8 33.9 2735
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G70S 3 x 70.0 19/2.14 1.9 35.7 3355
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G95S 3 x 95.0 37/1.78 2.1 38.2 4580
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G120S 3 x 120.0 37/2.03 2.2 41.6 5505
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G150S 3 x 150.0 37/2.25 2.3 47.0 6950
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G185S 3 x 185.0 37/2.52 2.4 50.5 8295
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G240S 3 x 240.0 61/2.25 2.6 57.2 10455
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-3G300S 3 x 300.0 61/2.52 2.7 63.2 12660
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G2.5S 4 x 2.5 7/0.67 1.4 14.7 454
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G4S 4 x 4.0 7/0.85 1.4 16.0 556
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G6S 4 x 6.0 7/1.04 1.5 18.2 783
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G10S 4 x 10.0 7/1.35 1.5 20.0 1029
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G16S 4 x 16.0 7/1.70 1.6 22.5 1367
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G25S 4 x 25.0 7/2.14 1.7 29.9 2240
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G35S 4 x 35.0 19/1.53 1.8 33.5 2705
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G50S 4 x 50.0 19/1.78 1.9 37.1 3375
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G70S 4 x 70.0 19/2.14 2.1 39.1 4560
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G95S 4 x 95.0 37/1.78 2.2 43.0 5805
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G120S 4 x 120.0 37/2.03 2.3 48.3 7430
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G150S 4 x 150.0 37/2.25 2.4 52.4 8820
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G185S 4 x 185.0 37/2.52 2.6 56.6 10600
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G240S 4 x 240.0 61/2.25 2.7 64.3 13380
RF14027-RZ1MZ1-U-MICA(AS+)-0.6/1KV-4G300S 4 x 300.0 61/2.52 2.9 70.7 16255
U is changed to K if the stranding class is changed from class 2 to class 5

e
FE

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)

UK Network Rail Standard 147


LU Section 12 Fire Integrity Cables

ÔÔ Applications
The cables are designed for installation typically in public help points (PHP),
public address (PA), station announcement platforms (SAP) & CCTV camera
power systems. The LSZH cables has been designed to provide superior flame
retardance and circuit integrity, together with optimized ease of installation
characteristics and complies with LU Section 12 station regulations.

ÔÔ Standards
● BS 7629-1/ 5839-1:2002/ 8434-
LSZH Sheath
1:2003/6387 C W Z
Silicone Rubber Insulation
● BS EN 50200 (PH90)
Solid/Stranded Annealed Copper Conductor
● UNE 211025
Drain Wire
Non Hygroscopic Tape
ÔÔ Construction Al/Polyester Tape Screen

● Conductors: Class 1 solid or Class 2 stranded annealed bare copper conductors to BS EN 60228:2005 (previously
BS6360).
● Insulation: Silicone rubber insulation.
● Core Wrapping: Plastic tape(s) with overlapping.
● Screen: Aluminium/Polyester tape.
● Drain Wire: Tinned copper.
● Sheath: High performance, thermoplastic LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.0 1.5 2.5
Maximum Conductor DC Resistance Ω/km 18.1 12.1 7.41
Nominal Insulation Thickness mm 0.6 0.7 0.8
Voltage Rating KV 0.3/0.5

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD
● Temperature Range: -40℃ to +90℃ (during operation); -10℃ to +70℃ (during installation)

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

ÔÔ Dimensions and Weight


No. of cores& Conductor Diameter
Nominal Nominal
Nominal Nominal
Sheath Overall
Cable Code Conductor Cross Stranded Solid Weight
Conductor Conductor Thickness Diameter
Sectional Area kg/km
No/mm mm mm mm
No. x mm2
RFLU12-SOZ1-U-PH90(AS+)-300/500V-2G1S 2 x 1.0 7/0.44 1.13 1.3 7.0 83
RFLU12-SOZ1-U-PH90(AS+)-300/500V-3G1S 3 x 1.0 7/0.44 1.13 1.3 7.3 95
RFLU12-SOZ1-U-PH90(AS+)-300/500V-4G1S 4 x 1.0 7/0.44 1.13 1.3 8.2 115
RFLU12-SOZ1-U-PH90(AS+)-300/500V-7G1S 7 x 1.0 7/0.44 1.13 1.3 10.5 175
RFLU12-SOZ1-U-PH90(AS+)-300/500V-2G1.5S 2 x 1.5 7/0.53 1.38 1.4 7.9 110
RFLU12-SOZ1-U-PH90(AS+)-300/500V-3G1.5S 3 x 1.5 7/0.53 1.38 1.4 8.3 128
RFLU12-SOZ1-U-PH90(AS+)-300/500V-4G1.5S 4 x 1.5 7/0.53 1.38 1.4 9.5 160
RFLU12-SOZ1-U-PH90(AS+)-300/500V-7G1.5S 7 x 1.5 7/0.53 1.38 1.4 12.2 250
RFLU12-SOZ1-U-PH90(AS+)-300/500V-2G2.5S 2 x 2.5 7/0.67 1.78 1.5 9.3 160
RFLU12-SOZ1-U-PH90(AS+)-300/500V-3G2.5S 3 x 2.5 7/0.67 1.78 1.5 9.9 190
RFLU12-SOZ1-U-PH90(AS+)-300/500V-4G2.5S 4 x 2.5 7/0.67 1.78 1.5 11.3 235
U is changed to K if the stranding class is changed from class 2 to class 5

e
FE

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)

UK Network Rail Standard 149


0.5/0.75KV Fire Survival Mineral Insulated Multicore
LSZH Cables to EME-SP-14-028

ÔÔ Applications
These fire survival cables are designed for installation in hazardous
installations and radioactive environments.

ÔÔ Standards
● EME SP 14 028
● BS 6387 CWZ
● BS 5839-1 Standard
● BS 5839-1 Enhanced
● BS 7346-6 Solid Copper Conductor
● BS EN 60702 Magnesium Oxide Insulation
Copper Sheath
Optional LSZH Covering
ÔÔ Construction
● Conductors: Solid plain copper conductors.
● Insulation: Magnesium Oxide.
● Outer sheath: Plain copper sheath with optional LSZH covering.

ÔÔ Electrical Characteristics at 20°C


Light Duty 0.5KV Grade
Nominal Conductor Diameter mm 1.13 1.39 1.77 2.25
Nominal Conductor Cross Section mm2 1.0 1.5 2.5 4.0
Maximum DC Conductor Resistance Ω/km 18.1 12.1 7.41 4.61
Voltage Rating KV 0.5

Heavy Duty 0.75KV Grade


Nominal Conductor Diameter mm 1.39 1.77 2.25 2.75 3.57 4.5 5.66 6.66 7.75
Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10.0 16.0 25.0 35.0 50.0
Maximum DC Conductor Resistance Ω/km 12.1 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387
Voltage Rating KV 0.75

(Continued)
Nominal Conductor Diameter mm 9.32 10.98 12.33 13.7 15.18 17.33 19.37 22.37
Nominal Conductor Cross Section mm2 70.0 95.0 120.0 150.0 185.0 240.0 300 400
Maximum DC Conductor Resistance Ω/km 0.268 0.193 0.153 0.124 0.101 0.0775 0.0601 0.047
Voltage Rating KV 0.75

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ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 2 x OD(D<7); 3 x OD(7 ≤ D<12); 4 x OD(12 ≤ D<15); 6 x OD(D ≥ 15)
● Temperature Range: -80℃ to +105℃

ÔÔ Dimensions and Weight


Light Duty 0.5KV Grade
Nominal Overall
Nominal Weight
No. of cores& Cross Sectional Diameter
kg/km
Nominal Conductor Area of Copper mm
Cable Code
Cross Sectional Area Sheath With Without With Without
No. x mm2 mm2 LSZH LSZH LSZH LSZH
Covering Covering Covering Covering
RF14028L-MICC-300/500V-2G1S 2 x 1.0 5.4 6.4 5.1 126 104
RF14028L-MICC-300/500V-2G1.5S 2 x 1.5 6.3 7.0 5.7 154 136
RF14028L-MICC-300/500V-2G2.5S 2 x 2.5 8.2 7.9 6.6 206 187
RF14028L-MICC-300/500V-2G4S 2 x 4.0 10.7 9.2 7.7 322 248
RF14028L-MICC-300/500V-3G1S 3 x 1.0 6.7 7.1 5.8 159 136
RF14028L-MICC-300/500V-3G1.5S 3 x 1.5 7.8 7.7 6.4 194 176
RF14028L-MICC-300/500V-3G2.5S 3 x 2.5 9.5 8.8 7.3 272 223
RF14028L-MICC-300/500V-4G1S 4 x 1.0 7.7 7.6 6.3 187 162
RF14028L-MICC-300/500V-4G1.5S 4 x 1.5 9.1 8.3 7.0 231 203
RF14028L-MICC-300/500V-4G2.5S 4 x 2.5 11.3 9.6 8.1 336 277
RF14028L-MICC-300/500V-7G1S 7 x 1.0 11.0 9.3 7.6 269 236
RF14028L-MICC-300/500V-7G1.5S 7 x 1.5 11.8 9.9 8.4 351 295
RF14028L-MICC-300/500V-7G2.5S 7 x 2.5 15.4 11.2 9.7 475 411

Heavy Duty 0.75KV Grade


Nominal Overall
Nominal Weight
No. of cores& Nominal Cross Sectional Diameter
kg/km
Conductor Cross Area of Copper mm
Cable Code
Sectional Area Sheath With Without With Without
No. x mm2 mm2 LSZH LSZH LSZH LSZH
Covering Covering Covering Covering
RF14028H-MICC-450/750V-1G6S 1 x 6.0 8.0 7.7 6.2 213 173
RF14028H-MICC-450/750V-1G10S 1 x 10.0 9.0 8.8 7.3 273 240
RF14028H-MICC-450/750V-1G16S 1 x 16.0 12.0 9.8 8.3 361 326
RF14028H-MICC-450/750V-1G25S 1 x 25.0 15.0 11.1 9.6 506 457
RF14028H-MICC-450/750V-1G35S 1 x 35.0 18.0 12.2 10.7 650 585
RF14028H-MICC-450/750V-1G50S 1 x 50.0 22.0 13.6 12.1 842 758
RF14028H-MICC-450/750V-1G70S 1 x 70.0 27.0 15.2 13.7 1147 1016
RF14028H-MICC-450/750V-1G95S 1 x 95.0 32.0 17.4 15.4 1520 1324
RF14028H-MICC-450/750V-1G120S 1 x 120.0 37.0 18.8 16.8 1870 1612
RF14028H-MICC-450/750V-1G150S 1 x 150.0 44.0 20.4 18.4 2230 1949
RF14028H-MICC-450/750V-1G185S 1 x 185.0 54.0 23.2 20.4 2575 2370
RF14028H-MICC-450/750V-1G240S 1 x 240.0 70.0 26.1 23.3 3312 3050
RF14028H-MICC-450/750V-1G300S 1 x 300.0 79.0 28.8 26.0 3972 3791
RF14028H-MICC-450/750V-1G400S 1 x 400.0 91.0 32.8 30.0 5211 5004
RF14028H-MICC-450/750V-2G1.5S 2 x 1.5 11.0 9.4 7.9 259 237
RF14028H-MICC-450/750V-2G2.5S 2 x 2.5 13.0 10.2 8.7 314 276
RF14028H-MICC-450/750V-2G4S 2 x 4.0 16.0 11.3 9.8 398 355
RF14028H-MICC-450/750V-2G6S 2 x 6.0 18.0 12.4 10.9 483 446
RF14028H-MICC-450/750V-2G10S 2 x 10.0 24.0 14.2 12.7 697 619
RF14028H-MICC-450/750V-2G16S 2 x 16.0 30.0 16.2 14.7 968 850
RF14028H-MICC-450/750V-2G25S 2 x 25.0 38.0 19.1 17.1 1275 1178

UK Network Rail Standard 151


Nominal Overall
Nominal Weight
No. of cores& Nominal Cross Sectional Diameter
kg/km
Conductor Cross Area of Copper mm
Cable Code
Sectional Area Sheath With Without With Without
No. x mm2 mm2 LSZH LSZH LSZH LSZH
Covering Covering Covering Covering
RF14028H-MICC-450/750V-3G1.5S 3 x 1.5 12.0 9.8 8.3 290 254
RF14028H-MICC-450/750V-3G2.5S 3 x 2.5 14.0 10.8 9.3 365 323
RF14028H-MICC-450/750V-3G4S 3 x 4.0 17.0 11.9 10.4 461 415
RF14028H-MICC-450/750V-3G6S 3 x 6.0 20.0 13.0 11.5 590 526
RF14028H-MICC-450/750V-3G10S 3 x 10.0 27.0 15.1 13.6 853 754
RF14028H-MICC-450/750V-3G16S 3 x 16.0 34.0 17.1 15.6 1080 1034
RF14028H-MICC-450/750V-3G25S 3 x 25.0 42.0 20.2 18.2 1548 1444
RF14028H-MICC-450/750V-4G1.5S 4 x 1.5 14.0 10.6 9.1 344 305
RF14028H-MICC-450/750V-4G2.5S 4 x 2.5 16.0 11.6 10.1 430 384
RF14028H-MICC-450/750V-4G4S 4 x 4.0 20.0 12.9 11.4 577 507
RF14028H-MICC-450/750V-4G6S 4 x 6.0 24.0 14.2 12.7 718 644
RF14028H-MICC-450/750V-4G10S 4 x 10.0 30.0 16.3 14.8 1050 911
RF14028H-MICC-450/750V-4G16S 4 x 16.0 39.0 19.3 17.3 1390 1286
RF14028H-MICC-450/750V-4G25S 4 x 25.0 49.0 22.3 20.1 1943 1805
RF14028H-MICC-450/750V-7G1.5S 7 x 1.5 18.0 12.3 10.8 478 432
RF14028H-MICC-450/750V-7G2.5S 7 x 2.5 22.0 13.6 12.1 614 559
RF14028H-MICC-450/750V-12G1.5S 12 x 1.5 28.0 15.8 14.1 772 712
RF14028H-MICC-450/750V-12G2.5S 12 x 2.5 34.0 17.9 15.6 970 911
RF14028H-MICC-450/750V-19G1.5S 19 x 1.5 37.0 18.9 16.6 1086 992

e
FE

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts Insulation Integrity FE180
EN 50200/IEC 60331
/NF C32-070-2.3(CR1)

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Pigtail Rail Connection Cables to SE260L

ÔÔ Applications
These connection cables are designed for use in signalling equipment rooms.

ÔÔ Standards
● SE260
● UNE 21123

ÔÔ Construction Stranded Copper Conductor

● Conductors: Stranded plain copper conductors to IEC


60228 class 2 or 5. FRPVC/LSZH Insulation
● Insulation: FRPVC. (LSZH as option)
● Outer sheath: FRPVC. (LSZH as option) FRPVC/LSZH Sheath

ÔÔ Optional
Limited fire hazard pigtail rail connection cables: Stranded tinned copper conductors, LSZH composite insulation.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.6
Maximum DC Conductor Resistance Ω/km 1.15/1.16*
Voltage Rating KV 0.6/1.0
*For LSZH cable

ÔÔ Mechanical and Thermal Properties


PVC Sheath
● Minimum Bending Radius: 7.5xOD
● Temperature Range: -25℃ to +85℃ (during operation); Flame Retardant
-10℃ to +70℃ (during installation) NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Thickness Diameter
kg/km
No. x mm2 No/mm mm mm mm
RF260-VV-K-0.6/1KV-1G16S 1 x 16 19/1.04 0.7 1.4 10.3 249
RF260-RZ1-K-0.6/1KV-1G16S 1 x 16 19/1.04 0.7 1.4 10.3 255
K is changed to U if the stranding class is changed from class 5 to class 2

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 153


0.45/0.75KV Limited Fire Hazard Earthing Cables to
SE774

ÔÔ Applications
The single core signaling earth and power cables are used in safety signaling
equipment rooms.

ÔÔ Standards
● SE774
● UNE 21027

ÔÔ Construction LSZH Insulation


● Conductors: Stranded tinned copper conductors.
● Insulation: Thermoplastic LSZH. Stranded Tinned Copper Conductor

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.0 4.0 6.0 16.0 35.0
Maximum DC Conductor Resistance Ω/km 18.2 4.7 3.11 1.16 0.529
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF774-ES07Z-U-450/750V-1G1S 1 x 1.0 1/1.13 0.6 4.0 28
RF774-ES07Z-U-450/750V-1G4S 1 x 4.0 7/0.85 0.8 5.5 33
RF774-ES07Z-U-450/750V-1G6S 1 x 6.0 7/1.04 0.8 6.1 90
RF774-ES07Z-U-450/750V-1G16S 1 x 16.0 7/1.7 1.0 8.1 197
RF774-ES07Z-U-450/750V-1G35S 1 x 35.0 19/1.53 1.2 10.9 389
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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0.12KV Limited Fire Hazard Track Circuit Feeder Cables


to SE895

ÔÔ Applications
The cables are designed for making connection across the track at the ballast
level to the running rails for the signaling track circuits. They are characterized by
being high resistant to mechanical damage, fire and contaminants such as oil and
water.

ÔÔ Standards LSZH Insulation


● SE895
● UNE 21027 Stranded Tinned Copper Conductor

ÔÔ Construction
● Conductors: Stranded tinned copper conductors to IEC 60228 class 2 or 5.
● Insulation: LSZH Insulation.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 4.0
Maximum DC Conductor Resistance Ω/km 4.7
Voltage Rating KV 0.3/0.5

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF895-ES05Z-U-300/500V-1G4S 1 x 4.0 7/0.85 0.8 6.8 85
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 155


0.6/1KV Limited Fire Hazard Rail Connection Cables to
SE902

ÔÔ Applications
The single core high performance power cables are used in safety signalling
equipment rooms.

ÔÔ Standards
● SE902
● UNE 21123

Stranded Tinned Copper Conductor


ÔÔ Construction
XLPE Insulation
● Conductors: Stranded tinned copper conductors
to IEC 60228 class 2 or 5. LSZH Sheath
● Insulation: XLPE.
● Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 4.0
Maximum DC Conductor Resistance Ω/km 4.7
Voltage Rating KV 0.6/0.1

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal
Nominal Overall Nominal
Conductor Cross Diameter of Insulation
Cable Code Diameter Weight
Sectional Area Strands Thickness
mm kg/km
No. x mm2 No/mm mm
RF902-RZ1-U-0.6/1KV-1G4S 1 x 4.0 7/0.85 0.8 21.6 624
U is changed to K if the stranding class is changed from class 2 to class 5

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Concentric Signalling Cables Type 1 to SE1047

ÔÔ Applications
The mission critical signalling cables are used between central signalling
terminations frame and vital signalling equipments.

ÔÔ Standards
● SE1047
● UNE 21031

Tinned Copper Conductor


PVC Insulation
ÔÔ Construction Tinned Copper Wire Screen
● Conductors: Stranded tinned copper conductors. PVC Sheath
● Insulation: PVC. PVC Sheath
● Screen :TCW (Tinned Copper Wire) screen.
● Inner Sheath: PVC.
● Outer Sheath: PVC.

ÔÔ Optional
Limited fire hazard concentric signalling cables: Stranded tinned copper conductors, XLPE insulation, TCW screen,
PE sheath, units laid up, LFH sheath. (SE 1047 Type 2)
Concentric signalling screened cables: Stranded tinned copper conductors, PVC insulation, TCW spiral screen, PVC
sheath, TCWB, units laid up, PVC sheath. (SE 1047 Type 3)
Limited fire hazard concentric signalling screened cables: Stranded tinned copper conductors, XLPE insulation,
TCW spiral screen, PE sheath, TCWB, units laid up, LFH sheath. (SE 1047 Type 4)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.85
Maximum DC Conductor Resistance Ω/km 11
Maximum DC Screen Resistance Ω/km 9.66

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -25℃ to +85℃ (during operation); -10℃ to +70℃ (during installation)

UK Network Rail Standard 157


ÔÔ Dimensions and Weight
SE 1047 Type 1 Concentric Signalling PVC Sheathed Cables
No. of units& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF1047-VC4VV-450/750V-1G1.85S 1 x 1.85 1/1.53 0.7 10.9 173
RF1047-VC4VV-450/750V-3G1.85S 3 x 1.85 1/1.53 0.7 18.4 453
RF1047-VC4VV-450/750V-7G1.85S 7 x 1.85 1/1.53 0.7 23.9 771
RF1047-VC4VV-450/750V-19G1.85S 19 x 1.85 1/1.53 0.7 36.8 1815

SE 1047 Type 2 Concentric Signalling LFH Sheathed Cables


No. of units& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF1047-RC4Z1Z1-450/750V-1G1.85S 1 x 1.85 1/1.53 0.7 10.3 140
RF1047-RC4Z1Z1-450/750V-3G1.85S 3 x 1.85 1/1.53 0.7 17.1 361
RF1047-RC4Z1Z1-450/750V-7G1.85S 7 x 1.85 1/1.53 0.7 22.1 612
RF1047-RC4Z1Z1-450/750V-19G1.85S 19 x 1.85 1/1.53 0.7 33.8 1429

SE 1047 Type 3 Concentric Signalling Screened PVC Sheathed Cables


No. of units& No. & Nominal Nominal Nominal
Nominal
Nominal Conductor Diameter of Insulation Overall
Cable Code Weight
Cross Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF1047-VC4VC4V-450/750V-1G1.85S 1 x 1.85 1/1.53 0.8 11.6 210
RF1047- VC4VC4V-450/750V-3G1.85S 3 x 1.85 1/1.53 0.8 19.9 561
RF1047- VC4VC4V-450/750V-7G1.85S 7 x 1.85 1/1.53 0.8 25.9 987
RF1047-VC4VC4V-450/750V-19G1.85S 19 x 1.85 1/1.53 0.8 40.2 2375

SE 1047 Type 4 Concentric Signalling Screened LFH Sheathed Cables


No. of units& No. & Nominal Nominal Nominal
Nominal
Nominal Conductor Diameter of Insulation Overall
Cable Code Weight
Cross Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF1047-RC4Z1C4Z1-450/750V-1G1.85S 1 x 1.85 1/1.53 0.8 11.0 184
RF1047-RC4Z1C4Z1-450/750V-3G1.85S 3 x 1.85 1/1.53 0.8 18.6 487
RF1047-RC4Z1C4Z1-450/750V-7G1.85S 7 x 1.85 1/1.53 0.8 24.1 875
RF1047-RC4Z1C4Z1-450/750V-19G1.85S 19 x 1.85 1/1.53 0.8 37.2 2120

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Trackside Signalling Aluminium Power Cables to BR880

ÔÔ Applications
BR880 solid sector shaped conductors for trackside signalling power supplies.

ÔÔ Standards
● BR880
● BS5467
● BS6346
● UNE 21123

ÔÔ Construction XLPE/PVC Insulation


Sector Shaped Aluminium Conductor
● Conductors: Sector shaped solid plain
PETP Tape
aluminium to IEC 60228 class 2 or 5.
PVC/LSZH Sheath
● Insulation: XLPE type GP8 to BS7655 or PVC
type TI 1 to BS 7655.
● Core wrapping: PETP (Polyethylene Terephthalate).
● Sheath: PVC type 9 to BS7655 (LSZH can be offered as an option).

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 16 25 35 50 70 95
Maximum Conductor Resistance Ω/km 1.91* 1.2* 0.868* 0.641 0.443 0.32**
Voltage Rating KV 0.6/1.0
* Aluminium conductors 10mm2 to 35mm2 circular only.
** For single core cables, four sectoral shaped conductors may be assembled info a single circular conductor. The
maximum resistance of the assembled conductor shall be 25% of that of the individual component conductors.

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 10xOD
● Temperature Range: -30℃ to +70℃ (during operation); -10℃ +55℃ (during installation)

ÔÔ Core Identification
2 core: Brown/Blue
4 core: Blue/Brown/Black/Grey

UK Network Rail Standard 159


ÔÔ Dimensions and Weight
No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Thickness of Thickness of Overall
Cable Code Weight
Area Insulation Sheath Diameter
kg/km
No. x mm2 mm mm mm
RF880-RV-K-0.6/1KV-2G16SAL 2 x 16 1.0 1.8 14.3 420
RF880-RV-K-0.6/1KV-2G25SAL 2 x 25 1.2 1.8 16.6 455
RF880-RV-K-0.6/1KV-2G35SAL 2 x 35 1.2 1.8 18.0 525
RF880-RV-K-0.6/1KV-2G50SAL 2 x 50 1.4 1.8 20.4 620
RF880-RV-K-0.6/1KV-2G70SAL 2 x 70 1.4 1.9 22.8 840
RF880-RV-K-0.6/1KV-2G95SAL 2 x 95 1.6 2.0 26.2 1020
RF880-RV-K-0.6/1KV-4G70SAL 4 x 70 1.4 2.0 30.6 1750
RF880-RV-K-0.6/1KV-4G95SAL 4 x 95 1.6 2.2 35.5 2100
K is changed to U if the stranding class is changed from class 5 to class 2

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Point Heating Cables to NR/SP/ELP/40045

ÔÔ Applications
The cables are designed for power distribution in points heating system.
These heavy duty cables offer protection from abrasion and mechanical impact
whilst maintaining flexibility to ease installation.

ÔÔ Standards
● NR/SP/ELP/40045 (formerly RT/E/PS/40045)
● BS7919
● UNE 21027

PCP Sheath

ÔÔ Construction EPR Insulation


● Conductors: Class 5 tinned copper conductors
Stranded Tinned Copper Conductor
to BS6360.
● Insulation: EPR type GP4 to BS 7655.
● Sheath: PCP type EM2 to BS 7655.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39
Voltage Rating KV 0.3/0.5

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 7.5xOD
● Temperature Range: -30℃ to +70℃ (during operation); -10℃ +55℃ (during installation)

ÔÔ Core identification
4core yellow, yellow, blue, blue
8core yellow, yellow, blue, blue, Brown, brown, black, black

UK Network Rail Standard 161


ÔÔ Dimensions and Weight
No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Thickness of Overall
Cable Code Weight
Sectional Area Strands Insulation Diameter
kg/km
No. x mm2 No/mm mm mm
RF40045-H05RNF-300/500V-4G1.5S 4 x 1.5 30/0.25 0.8 14.3 220
RF40045-H05RNF-300/500V-4G2.5S 4 x 2.5 50/0.25 0.9 16.5 390
RF40045-H05RNF-300/500V-4G4S 4 x 4.0 56/0.30 1.0 18.5 420
RF40045-H05RNF-300/500V-8G1.5S 8 x 1.5 30/0.25 0.8 18.5 460
RF40045-H05RNF-300/500V-8G2.5S 8 x 2.5 50/0.25 0.9 21.4 510
RF40045-H05RNF-300/500V-8G4S 8 x 4.0 56/0.25 1.0 23.6 830
RF40045-H05RNF-300/500V-8G6S 8 x 6.0 84/0.30 1.0 25.6 1040
RF40045-H05RNF-300/500V-8G10S 8 x 10.0 75/0.40 1.2 31.7 1799
RF40045-H05RNF-300/500V-8G16S 8 x 16.0 118/0.40 1.2 36.2 2480

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts

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FTN Screening Conductor Cables

ÔÔ Applications
The cables are designed to be used for the purpose of screening
telecommunication cables from electrical interference.

ÔÔ Standard
● NR/PS/TEL/31102(BR1817)
● BS6485 PVC/LSZH Sheath

Stranded Aluminium Conductor


ÔÔ Construction
● Conductors: Single core stranded aluminium to
BS215PT1.
● Insulation: PVC type 16 to BS6485 or LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 150 250
Maximum DC Conductor Resistance Ω/km 0.1825 0.1083

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 9xOD PVC Sheath
● Temperature Range: 0℃ to +70℃ (during operation);
0℃ to +55℃ (during installation)
Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal
No. & Nominal Nominal
Nominal Conductor Insulation Overall
Cable Code Diameter of Strands Weight
Cross Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
RF31102-H07V-U-450/750V-1G150SAL 1 x 150 19/3.25 1.6 19.45 629
RF31102-H07V-U-450/750V-1G250SAL 1 x 250 19/4.22 1.6 24.30 995
U is changed to K if the stranding class is changed from class 2 to class 5

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 163


NSGAFOU Cables

ÔÔ Applications
The cables are designed for use in switch cabinets, wiring of devices, trains
and buses as well as in dry rooms.

ÔÔ Standards
● DIN VDE 0250-602

ÔÔ Construction EPR Insulation

● Conductors: Flexible tinned copper to IEC 60228


class 5 Flexible Tinned Copper Conductor

● Insulation: EPR type 3G13.


● Outer sheath: PCP type 5GM3. PCP Sheath

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35
Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565
Current Rating A 31 41 58 75 103 145 194 240
Voltage Rating KV 1.8/3

Continued
Nominal Conductor Cross Section mm2 50 70 95 120 150 185 240
Conductor Resistance Ω/km 0.393 0.277 0.21 0.164 0.132 0.109 0.0817
Current Rating A 301 372 456 528 607 639 821
Voltage Rating KV 1.8/3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 4 x OD
● Temperature Range: -25℃ to +80℃ (during operation); -10℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF602-NSGAFOU-1G1.5S 1 x 1.5 30/0.25 1.3 6.5 59
RF602-NSGAFOU-1G2.5S 1 x 2.5 50/0.25 1.3 6.8 74

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No. of cores& Nominal No. & Nominal Nominal Nominal


Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF602-NSGAFOU-1G4S 1 x 4.0 56/0.3 1.3 7.7 94
RF602-NSGAFOU-1G6S 1 x 6.0 84/0.3 1.3 8.3 118
RF602-NSGAFOU-1G10S 1 x 10.0 80/0.4 1.5 9.2 163
RF602-NSGAFOU-1G16S 1 x 16.0 126/0.4 1.5 10.1 220
RF602-NSGAFOU-1G25S 1 x 25.0 196/0.40 1.8 12.5 336
RF602-NSGAFOU-1G35S 1 x 35.0 276/0.40 1.8 14.0 470
RF602-NSGAFOU-1G50S 1 x 50.0 396/0.40 1.8 15.5 581
RF602-NSGAFOU-1G75S 1 x 70.0 360/0.50 1.8 17.0 772
RF602-NSGAFOU-1G95S 1 x 95.0 475/0.50 2.2 19.5 1030
RF602-NSGAFOU-1G120S 1 x 120.0 608/0.50 2.2 21.2 1280
RF602-NSGAFOU-1G150S 1 x 150.0 756/0.50 2.2 23.5 1650
RF602-NSGAFOU-1G185S 1 x 185.0 925/0.50 2.4 25.6 2050
RF602-NSGAFOU-1G240S 1 x 240.0 1221/0.50 2.6 27.3 2590

e

Impact Resistant Highly Flexible Oil Resistant Weather Resistant Laid In Ducts

UK Network Rail Standard 165


33KV Power Cables to BS 7835 NR/PS/00008

ÔÔ Applications
The cables are used to distribute three phase a.c. electrical power supplies at
nominal system voltages of 33KV to traction substations on D.C. electrified lines.

ÔÔ Standard
● NR/PS/TEL/00008(formerly RT/E/PS/00008)
● BS6622, BS6234, BS7454
● IEC 60502-2, IEC60840
MDPE Sheath
Water Swellable Tape
ÔÔ Construction Solid Aluminium/Stranded Copper Conductor
Semi-conducting Conductor Screen
● Conductors: Class 1 circular solid XLPE Insulation
aluminium (for 185 mm²) or class 2 compact Semi-conducting Insulation Screen
Water Swellable Tape
circular stranded plain copper (for 300mm²)
Copper Wire Screen Wound With Copper Tape
to BS EN 60228:2005 (previously BS 6360).
● Conductor Screen: Extruded semi-conducting XLPE (Cross-Linked Polyethylene) solidly bonded.
● Insulation: XLPE (Cross-Linked Polyethylene)
● Insulation Screen: Extruded semi-conducting XLPE (Cross-Linked Polyethylene), solidly bonded and cold strippable
● Separator: Semi conducting water blocking tape.
● Screen: Copper wire screen, helically wound with equalising copper tape
● Separator: Semi conducting water blocking tape.
● Sheath: Graphite coated MDPE type TS2.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 185 300
Maximum DC Conductor Resistance Ω/km 0.164 0.0601
Capacitance μF/km 0.205 0.243
Voltage Rating KV 19/33 19/33

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 15xOD
● Temperature Range: 0℃ to +90℃ (during Zero

operation); 0℃ to +60℃ (during installation)

UV Resistant Water Resistant Laid In Ducts Buried in Ground Zero Halogen


ÔÔ Dimensions and Weight IEC 60754-1/NF C20-454
EN 50267-2-1

No. of cores& Nominal Nominal Thickness Nominal


Nominal
Nominal Conductor Thickness of of Insulation Overall
Cable Code Weight
Cross Sectional Area Conductor Screen &Insulation Screen Diameter
2 kg/km
No. x mm mm mm/mm mm
RF00008-RHZ1H16-11/33KV-1G185SAL 1 x 185 0.9 8.0/0.6 45.0 2200
RF00008-RHZ1H16-11/33KV-1G300SCU 1 x 300 0.9 8.0/0.6 50.0 4500

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11KV LSZH Power Cables to BS 7835

ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting, in particular for installation where fire, smoke emission and toxic
fumes create a potential threat.

ÔÔ Standard
● BS7835
● BS EN 50267-2-1

PETP Fibres Filler Semi-conducting Conductor Screen


Copper Tape Screen Stranded Copper Conductor
PVC/LSZH Bedding XLPE Insulation
Aluminium/Steel Wire Armour Semi-conducting Insulation Screen
PVC/LSZH Sheath Copper Tape Screen

ÔÔ Construction
● Conductor: Class 2 stranded plain copper conductor to BS EN 60228:2005 (previously BS6360)
● Conductor Screen: Semi-conducting material
● Insulation: XLPE Type GP8 to BS7655
● Insulation Screen: Semi-conducting material
● Metallic Screen: Individual and overall copper tape screen to BS6622
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Bedding: LSZH
● Armour: Aluminium wire armoured (AWA) (for single core cables) or steel wire armoured (SWA) (for multicore cables)
● Sheath: LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 50 70 95 120 150 185 240
Maximum DC Conductor Resistance Ω/km 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754
Voltage Rating KV 11

(Continued)
Nominal Conductor Cross Section mm2 300 400 500 630 800 1000
Maximum DC Conductor Resistance Ω/km 0.0601 0.047 0.0366 0.0283 0.0221 0.0176
Voltage Rating KV 11

UK Network Rail Standard 167


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 15xOD (for single core cables); 12xOD(for three core cables).
● Temperature Range: 0℃ to +90℃ (during operation); 0℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Sheath
No. of cores& Nominal Nominal Thickness Nominal
Nominal
Conductor Cross Insulation mm/mm Overall
Cable Code Weight
Sectional Area Thickness Diameter
Inner Outer kg/km
No. x mm2 mm mm
Copper Conductor
RF7835-RHZ1MZ1-6.35/11KV-1G50SCU 1 x 50 3.4 1.2 1.8 28.5 1200
RF7835-RHZ1MZ1-6.35/11KV-1G70SCU 1 x 70 3.4 1.2 1.9 30.0 1500
RF7835-RHZ1MZ1-6.35/11KV-1G95SCU 1 x 95 3.4 1.2 1.9 31.7 1600
RF7835-RHZ1MZ1-6.35/11KV-1G120SCU 1 x 120 3.4 1.2 2.0 33.9 2100
RF7835-RHZ1MZ1-6.35/11KV-1G150SCU 1 x 150 3.4 1.2 2.1 35.7 2500
RF7835-RHZ1MZ1-6.35/11KV-1G185SCU 1 x 185 3.4 1.2 2.1 37.5 2900
RF7835-RHZ1MZ1-6.35/11KV-1G240SCU 1 x 240 3.4 1.2 2.2 40.0 3600
RF7835-RHZ1MZ1-6.35/11KV-1G300SCU 1 x 300 3.4 1.2 2.2 43.0 4300
RF7835-RHZ1MZ1-6.35/11KV-1G400SCU 1 x 400 3.4 1.2 2.4 45.8 5200
RF7835-RHZ1MZ1-6.35/11KV-1G500SCU 1 x 500 3.4 1.3 2.5 50.5 6500
RF7835-RHZ1MZ1-6.35/11KV-1G630SCU 1 x 630 3.4 1.4 2.6 54.8 8000
RF7835-RHZ1MZ1-6.35/11KV-1G800SCU 1 x 800 3.4 1.5 2.7 59.2 9850
RF7835-RHZ1MZ1-6.35/11KV-1G1000SCU 1 x 1000 3.4 1.6 2.9 64.3 12100
RF7835-RHZ1MZ1-6.35/11KV-3G25SCU 3 x 25 3.4 1.3 2.4 48.8 4300
RF7835-RHZ1MZ1-6.35/11KV-3G35SCU 3 x 35 3.4 1.3 2.5 51.6 4700
RF7835-RHZ1MZ1-6.35/11KV-3G50SCU 3 x 50 3.4 1.4 2.6 54.6 5300
RF7835-RHZ1MZ1-6.35/11KV-3G70SCU 3 x 70 3.4 1.4 2.7 58.5 6300
RF7835-RHZ1MZ1-6.35/11KV-3G95SCU 3 x 95 3.4 1.5 2.8 62.6 7300
RF7835-RHZ1MZ1-6.35/11KV-3G120SCU 3 x 120 3.4 1.6 3.0 66.6 8400
RF7835-RHZ1MZ1-6.35/11KV-3G150SCU 3 x 150 3.4 1.6 3.1 69.8 9600
RF7835-RHZ1MZ1-6.35/11KV-3G185SCU 3 x 185 3.4 1.7 3.2 74.1 11000
RF7835-RHZ1MZ1-6.35/11KV-3G240SCU 3 x 240 3.4 1.8 3.4 81.2 14000
RF7835-RHZ1MZ1-6.35/11KV-3G300SCU 3 x 300 3.4 1.9 3.6 87.0 16600
RF7835-RHZ1MZ1-6.35/11KV-3G400SCU 3 x 400 3.4 2.0 3.8 95.0 19500
Aluminium Conductor
RF7835-RHZ1MZ1-6.35/11KV-1G50SAL 1 x 50 3.4 1.2 1.8 39.3 1740
RF7835-RHZ1MZ1-6.35/11KV-1G70SAL 1 x 70 3.4 1.2 1.9 41.0 1850
RF7835-RHZ1MZ1-6.35/11KV-1G95SAL 1 x 95 3.4 1.2 1.9 42.9 2100
RF7835-RHZ1MZ1-6.35/11KV-1G120SAL 1 x 120 3.4 1.2 2.0 44.5 2250
RF7835-RHZ1MZ1-6.35/11KV-1G150SAL 1 x 150 3.4 1.2 2.1 47.3 2600
RF7835-RHZ1MZ1-6.35/11KV-1G185SAL 1 x 185 3.4 1.2 2.1 49.3 2850
RF7835-RHZ1MZ1-6.35/11KV-1G240SAL 1 x 240 3.4 1.2 2.2 51.7 3150
RF7835-RHZ1MZ1-6.35/11KV-1G300SAL 1 x 300 3.4 1.2 2.2 54.4 3600
RF7835-RHZ1MZ1-6.35/11KV-1G400SAL 1 x 400 3.4 1.2 2.4 57.7 4000
RF7835-RHZ1MZ1-6.35/11KV-1G500SAL 1 x 500 3.4 1.3 2.5 61.1 4500
RF7835-RHZ1MZ1-6.35/11KV-1G630SAL 1 x 630 3.4 1.4 2.6 65.0 5250
RF7835-RHZ1MZ1-6.35/11KV-1G800SAL 1 x 800 3.4 1.5 2.7 71.6 6150
RF7835-RHZ1MZ1-6.35/11KV-1G1000SAL 1 x 1000 3.4 1.6 2.9 76.5 7200
RF7835-RHZ1MZ1-6.35/11KV-3G50SAL 3 x 50 3.4 1.4 2.6 78.2 8300
RF7835-RHZ1MZ1-6.35/11KV-3G70SAL 3 x 70 3.4 1.4 2.7 82.1 9050
RF7835-RHZ1MZ1-6.35/11KV-3G95SAL 3 x 95 3.4 1.5 2.8 86.1 9800
RF7835-RHZ1MZ1-6.35/11KV-3G120SAL 3 x 120 3.4 1.6 3.0 90.0 10600
RF7835-RHZ1MZ1-6.35/11KV-3G150SAL 3 x 150 3.4 1.6 3.1 93.2 11350
RF7835-RHZ1MZ1-6.35/11KV-3G185SAL 3 x 185 3.4 1.7 3.2 97.5 12250
RF7835-RHZ1MZ1-6.35/11KV-3G240SAL 3 x 240 3.4 1.8 3.4 103.3 13700
RF7835-RHZ1MZ1-6.35/11KV-3G300SAL 3 x 300 3.4 1.9 3.6 108.8 15500
RF7835-RHZ1MZ1-6.35/11KV-3G400SAL 3 x 400 3.4 2.0 3.8 116.1 16750

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

12/20(24)KV Power Cables to CENELEC HD620 & C 33-226

ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting, in particular for installation where fire, smoke emission and toxic
fumes create a potential threat.

ÔÔ Standard
● CENELEC HD 620
● C 33-226

ÔÔ Construction PE Sheath
Binding Tape
● Conductor: Class 2 stranded plain copper Stranded Copper/Aluminium Conductor
/ aluminium conductor to BS EN 60228:2005 Semi-conducting Conductor Screen
XLPE Insulation
(previously BS6360) Semi-conducting Insulation Screen
● Conductor Screen: Semi-conducting Binding Tape
Copper Wire Screen
material
● Insulation: XLPE
● Insulation Screen: Semi-conducting material
● Metallic Screen: Copper wire screen
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Sheath: PE.

ÔÔ Optional
Armoured Cables: Galvanized steel flat wire armoured cables can be offered as options.

ÔÔ Electrical Characteristics at 20°C


Copper Conductor
Nominal Conductor Cross Section mm2 25 50 95 150 240 300 400 500 630
Maximum DC Conductor Resistance Ω/km 0.727 0.387 0.193 0.124 0.0754 0.0601 0.047 0.0366 0.0283
Voltage Rating KV 20

Aluminium Conductor
Nominal Conductor Cross Section mm2 95 150 240 300 400 500 630
Maximum DC Conductor Resistance Ω/km 0.32 0.206 0.125 0.1 0.0778 0.0605 0.0469
Voltage Rating KV 20

UK Network Rail Standard 169


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 15xOD (for single core cables); 12xOD(for three core cables)
● Temperature Range: 0℃ to +90℃ (during operation); 0℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


XKDT Single Core 12/20KV Copper Conductor
No. of cores& No. & Nominal Nominal Nominal Nominal
Nominal
Nominal Conductor Diameter of Insulation Sheath Overall
Cable Code Weight
Cross Sectional Area Strands Thickness Thickness Diameter
kg/km
No. x mm2 No/mm mm mm mm
RF33226-XKDT-12/20KV-1G25SCU 1 x 25 7/2.14 5.5 1.8 27 740
RF33226-XKDT-12/20KV-1G50SCU 1 x 50 19/1.78 5.5 2.0 29 1120
RF33226-XKDT-12/20KV-1G95SCU 1 x 95 19/2.52 5.5 2.1 32 1640
RF33226-XKDT-12/20KV-1G150SCU 1 x 150 37/2.25 5.5 2.2 35 2320
RF33226-XKDT-12/20KV-1G240SCU 1 x 240 61/2.25 5.5 2.4 41 3360
RF33226-XKDT-12/20KV-1G300SCU 1 x 300 61/2.52 5.5 2.5 43 4060
RF33226-XKDT-12/20KV-1G400SCU 1 x 400 61/2.85 5.5 2.6 46 5040
RF33226-XKDT-12/20KV-1G500SCU 1 x 500 91/2.65 5.5 2.7 50 6150
RF33226-XKDT-12/20KV-1G630SCU 1 x 630 127/2.52 5.5 2.9 56 7830

XKDT-YT Three Core 12/20KV Copper Conductor


No. of cores& No. &
Nominal Nominal Nominal
Nominal Nominal Nominal
Insulation Sheath Overall
Cable Code Conductor Cross Diameter of Weight
Thickness Thickness Diameter
Sectional Area Strands kg/km
mm mm mm
No. x mm2 No/mm
RF33226-XKDT-YT-12/20KV-3G25SCU 3 x 25 7/2.14 5.5 2.9 62 2740
RF33226-XKDT-YT-12/20KV-3G50SCU 3 x 50 19/1.78 5.5 3.0 65 3750
RF33226-XKDT-YT-12/20KV-3G95SCU 3 x 95 19/2.52 5.5 3.3 72 5330
RF33226-XKDT-YT-12/20KV-3G150SCU 3 x 150 37/2.25 5.5 3.5 79 7450
RF33226-XKDT-YT-12/20KV-3G240SCU 3 x 240 61/2.25 5.5 3.8 91 10670
RF33226-XKDT-YT-12/20KV-3G300SCU 3 x 300 61/2.52 5.5 4.0 98 13140

XKDT Single Core 12/20KV Aluminium Conductor


No. &
No. of cores& Nominal Nominal Nominal Nominal
Nominal Nominal
Conductor Cross Insulation Sheath Overall
Cable Code Diameter of Weight
Sectional Area Thickness Thickness Diameter
Strands kg/km
No. x mm2 mm mm mm
No/mm
RF33226-XKDT-12/20KV-1G95SAL 1 x 95 19/2.52 5.5 2.1 32 970
RF33226-XKDT-12/20KV-1G150SAL 1 x 150 37/2.25 5.5 2.2 35 1310
RF33226-XKDT-12/20KV-1G240SAL 1 x 240 61/2.25 5.5 2.4 40 1830
RF33226-XKDT-12/20KV-1G300SAL 1 x 300 61/2.52 5.5 2.5 44 2140
RF33226-XKDT-12/20KV-1G400SAL 1 x 400 61/2.85 5.5 2.6 47 2480
RF33226-XKDT-12/20KV-1G500SAL 1 x 500 61/3.20 5.5 2.7 51 2920
RF33226-XKDT-12/20KV-1G630SAL 1 x 630 127/2.52 5.5 2.9 56 3580

XKDT-YT Three Core 12/20KV Aluminium Conductor


No. of cores&
No. & Nominal Nominal Nominal Nominal
Nominal Conductor Nominal
Diameter of Insulation Sheath Overall
Cable Code Cross Sectional Weight
Strands Thickness Thickness Diameter
Area kg/km
No/mm mm mm mm
No. x mm2
RF33226-XKDT-YT-12/20KV-3G95SAL 3 x 95 19/2.52 5.5 3.3 72 3310

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No. of cores&
No. & Nominal Nominal Nominal Nominal
Nominal Conductor Nominal
Diameter of Insulation Sheath Overall
Cable Code Cross Sectional Weight
Strands Thickness Thickness Diameter
Area kg/km
No/mm mm mm mm
No. x mm2
RF33226-XKDT-YT-12/20KV-3G150SAL 3 x 150 37/2.25 5.5 3.5 79 4360
RF33226-XKDT-YT-12/20KV-3G240SAL 3 x 240 61/2.25 5.5 3.8 90 6020
RF33226-XKDT-YT-12/20KV-3G300SAL 3 x 300 61/2.52 5.5 4.0 98 7000
RF33226-XKDT-YT-12/20KV-3G400SAL 3 x 400 61/2.85 5.5 4.3 106 8010

XKDT-FT Three Core 12/20KV Copper Conductor Galvanized Steel Flat Wire Armoured
No. of cores& No. & Nominal
Nominal Sheath Nominal
Nominal Conductor Nominal Nominal
Insulation Thickness Overall
Cable Code Cross Sectional Diameter Weight
Thickness mm Diameter
Area of Strands kg/km
mm mm
No. x mm2 No/mm Inner Outer
RF33226-XKDT-FT-12/20KV-3G50SCU 3 x 50 19/1.78 5.5 1.6 3.0 72.9 7470
RF33226-XKDT-FT-12/20KV-3G95SCU 3 x 95 19/2.52 5.5 1.7 3.3 81.5 10100
RF33226-XKDT-FT-12/20KV-3G150SCU 3 x 150 37/2.25 5.5 1.8 3.5 89.1 12800
RF33226-XKDT-FT-12/20KV-3G240SCU 3 x 240 61/2.25 5.5 2.0 3.8 99.5 16850

Zero

UV Resistant Water Resistant Laid In Ducts Buried in Ground Zero Halogen


IEC 60754-1/NF C20-454
EN 50267-2-1

UK Network Rail Standard 171


33KV LSZH Power Cables to BS 6622/BS 7835

ÔÔ Applications
The cables are power cables for power networks, underground, outdoors and
in cable ducting.

ÔÔ Standard
● BS 6622 (PVC)
● BS 7835 (LSZH)

PETP Fibres Filler Semi-conducting Conductor Screen


Copper Tape Screen Stranded Copper Conductor
PVC/LSZH Bedding XLPE Insulation
Aluminium/Steel Wire Armour Semi-conducting Insulation Screen
PVC/LSZH Sheath Copper Tape Screen

ÔÔ Construction
● Conductor: Class 2 stranded plain copper conductor to BS EN 60228:2005 (previously BS6360)
● Conductor Screen: Semi-conducting material
● Insulation: XLPE (Cross-Linked Polyethylene) Type GP8 to BS7655
● Insulation Screen: Semi-conducting material
● Metallic Screen: Individual and overall copper tape screen to BS6622
● Filler: PETP (Polyethylene Terephthalate) fibres
● Separator: Binding tape
● Bedding: PVC Type TM1 to BS7655 or LSZH
● Armour: Aluminium wire armoured (AWA) (for single core cables) or steel wire armoured (SWA) (for multicore
cables)
● Sheath: PVC Type TM1 to BS7655 or LSZH.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 50 70 95 120 150 185 240
Maximum DC Conductor Resistance Ω/km 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754
Voltage Rating KV 19/33

(Continued)
Nominal Conductor Cross Section mm2 300 400 500 630 800 1000
Maximum DC Conductor Resistance Ω/km 0.0601 0.047 0.0366 0.0283 0.0221 0.0176
Voltage Rating KV 19/33

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 15xOD (for single core cables); 12xOD(for three core cables).
● Temperature Range: 0℃ to +90℃ (during operation); 0℃ to +60℃ (during installation)

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ÔÔ Dimensions and Weight


Nominal Sheath
No. of cores& Nominal Thickness Nominal
Nominal
Nominal Conductor Insulation mm Overall
Cable Code Weight
Cross Sectional Area Thickness Diameter
kg/km
No. x mm2 mm Inner Outer mm

Copper Conductor
RF6622-RHVMV-19/33KV-1G70SCU 1 x 70 8.0 1.2 2.2 41.0 2300
RF6622-RHVMV-19/33KV-1G95SCU 1 x 95 8.0 1.2 2.3 42.9 2650
RF6622-RHVMV-19/33KV-1G120SCU 1 x 120 8.0 1.2 2.3 44.5 3000
RF6622-RHVMV-19/33KV-1G150SCU 1 x 150 8.0 1.3 2.4 47.3 3500
RF6622-RHVMV-19/33KV-1G185SCU 1 x 185 8.0 1.3 2.5 49.3 4000
RF6622-RHVMV-19/33KV-1G240SCU 1 x 240 8.0 1.3 2.5 51.7 4650
RF6622-RHVMV-19/33KV-1G300SCU 1 x 300 8.0 1.4 2.6 54.4 5450
RF6622-RHVMV-19/33KV-1G400SCU 1 x 400 8.0 1.4 2.7 57.7 6350
RF6622-RHVMV-19/33KV-1G500SCU 1 x 500 8.0 1.5 2.8 61.1 7600
RF6622-RHVMV-19/33KV-1G630SCU 1 x 630 8.0 1.5 2.9 65.0 9150
RF6622-RHVMV-19/33KV-1G800SCU 1 x 800 8.0 1.6 3.0 71.6 11100
RF6622-RHVMV-19/33KV-1G1000SCU 1 x 1000 8.0 1.7 3.2 76.5 13400
RF6622-RHVMV-19/33KV-3G50SCU 3 x 50 8.0 1.8 3.4 78.2 9150
RF6622-RHVMV-19/33KV-3G70SCU 3 x 70 8.0 1.8 3.5 82.1 10300
RF6622-RHVMV-19/33KV-3G95SCU 3 x 95 8.0 1.9 3.6 86.1 11600
RF6622-RHVMV-19/33KV-3G120SCU 3 x 120 8.0 2.0 3.7 90.0 12800
RF6622-RHVMV-19/33KV-3G150SCU 3 x 150 8.0 2.0 3.8 93.2 14050
RF6622-RHVMV-19/33KV-3G185SCU 3 x 185 8.0 2.1 3.9 97.5 15650
RF6622-RHVMV-19/33KV-3G240SCU 3 x 240 8.0 2.2 4.1 103.3 18200
RF6622-RHVMV-19/33KV-3G300SCU 3 x 300 8.0 2.3 4.3 108.8 21100
RF6622-RHVMV-19/33KV-3G400SCU 3 x 400 8.0 2.4 4.5 116.1 24200
Aluminium Conductor
RF6622-RHVMV-19/33KV-1G70SAL 1 x 70 8.0 1.2 2.2 41.0 1850
RF6622-RHVMV-19/33KV-1G95SAL 1 x 95 8.0 1.2 2.3 42.9 2100
RF6622-RHVMV-19/33KV-1G120SAL 1 x 120 8.0 1.2 2.3 44.5 2250
RF6622-RHVMV-19/33KV-1G150SAL 1 x 150 8.0 1.3 2.4 47.3 2600
RF6622-RHVMV-19/33KV-1G185SAL 1 x 185 8.0 1.3 2.5 49.3 2850
RF6622-RHVMV-19/33KV-1G240SAL 1 x 240 8.0 1.3 2.5 51.7 3150
RF6622-RHVMV-19/33KV-1G300SAL 1 x 300 8.0 1.4 2.6 54.4 3600
RF6622-RHVMV-19/33KV-1G400SAL 1 x 400 8.0 1.4 2.7 57.7 4000
RF6622-RHVMV-19/33KV-1G500SAL 1 x 500 8.0 1.5 2.8 61.1 4500
RF6622-RHVMV-19/33KV-1G630SAL 1 x 630 8.0 1.5 2.9 65.0 5250
RF6622-RHVMV-19/33KV-1G800SAL 1 x 800 8.0 1.6 3.0 71.6 6150
RF6622-RHVMV-19/33KV-1G1000SAL 1 x 1000 8.0 1.7 3.2 76.5 7200
RF6622-RHVMV-19/33KV-3G50SAL 3 x 50 8.0 1.8 3.4 78.2 8300
RF6622-RHVMV-19/33KV-3G70SAL 3 x 70 8.0 1.8 3.5 82.1 9050
RF6622-RHVMV-19/33KV-3G95SAL 3 x 95 8.0 1.9 3.6 86.1 9800
RF6622-RHVMV-19/33KV-3G120SAL 3 x 120 8.0 2.0 3.7 90.0 10600
RF6622-RHVMV-19/33KV-3G150SAL 3 x 150 8.0 2.0 3.8 93.2 11350
RF6622-RHVMV-19/33KV-3G185SAL 3 x 185 8.0 2.1 3.9 97.5 12250
RF6622-RHVMV-19/33KV-3G240SAL 3 x 240 8.0 2.2 4.1 103.3 13700
RF6622-RHVMV-19/33KV-3G300SAL 3 x 300 8.0 2.3 4.3 108.8 15500
RF6622-RHVMV-19/33KV-3G400SAL 3 x 400 8.0 2.4 4.5 116.1 16750

PVC Sheath

Flame Retardant
NF C32-070-2.1(C2)
IEC 60332-1/EN 50265-2-1

Zero
LSZH Sheath

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 173


1800V DC Positive Traction Cables

ÔÔ Applications
These DC power cables are used for urban railways for 1800V DC traction
power system with feedback current and return current, suitable for fixed
installation. The cables are suitable for installations in ducts, tunnels, and cable
troughs or on the cable bridges etc.

ÔÔ Standard
● NR-PS-ELP-21101
● IEC60502-1
● BS 6883 Stranded Annealed Copper Conductor

ÔÔ Fire Performance PETP


EPR Insulation
● IEC60332-3-22
Themosetting LSZH Sheath
● IEC60754-1, IEC60754-2
● IEC61034-1, IEC61034-2

ÔÔ Construction
● Conductor: Stranded annealed bare or metal coated copper conductors to BS EN 60228:2005 (previously
BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Insulation: EPR, GP4 to BS 7655-1.2(formerly BS6889 GP2)
● Sheath: Thermosetting LSZH compound SW4 to BS 7655-2.6 (formerly BS 7655-2.5 LRS1)with enhanced oil
resistance, and minimum tear resistance.

ÔÔ Electrical Characteristics at 20° C


Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400 500
Assigned Continuous Current Rating A 330 400 464 530 612 648 853 1010 1195
Conductor Short Circuit Current 1s kA 10.0 13.5 17.1 21.4 26.4 34.3 42.9 57.2 71.5
Voltage Rating KV 1.8

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 8 x OD
● Temperature Range: -40℃ to +90℃ (during operation); -25℃ to +60℃ (during installation)

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ÔÔ Dimensions and Weight


No. of cores& Max. Resistance
Nominal No. & Nominal of Conductor at
Nominal Nominal Nominal
Conductor Nominal Weight 20°C/Ω/Km
Insulation Sheath Overall
Cable Code Cross Diameter kg/km
Thickness Thickness Diameter
Sectional of Strands Diameter
mm mm mm Metal
Area No/mm mm Plain
No. x mm2 Coated
Wires
Wires
Class 2 Conductor
RF6883-DZ1-U-1800P-1G70S 1 x 70 19/2.14 2.2 1.8 18.3 921 0.268 0.270
RF6883-DZ1-U-1800P-1G95S 1 x 95 19/2.52 2.4 1.8 18.7 934 0.193 0.195
RF6883-DZ1-U-1800P-1G120S 1 x 120 37/2.03 2.4 1.8 22.6 1529 0.153 0.154
RF6883-DZ1-U-1800P-1G150S 1 x 150 37/2.25 2.4 1.8 24.2 1828 0.124 0.126
RF6883-DZ1-U-1800P-1G185S 1 x 185 37/2.52 2.4 1.8 26.0 2233 0.0991 0.100
RF6883-DZ1-U-1800P-1G240S 1 x 240 61/2.25 2.4 1.8 28.7 2856 0.0754 0.0762
RF6883-DZ1-U-1800P-1G300S 1 x 300 61/2.52 2.4 2.0 31.5 3848 0.0601 0.0607
RF6883-DZ1-U-1800P-1G400S 1 x 400 61/2.85 2.6 2.1 35.1 4491 0.0470 0.0475
RF6883-DZ1-U-1800P-1G500S 1 x 500 91/2.65 2.8 2.9 40.2 5773 0.0366 0.0369
RF6883-DZ1-U-1800P-1G630S 1 x 630 127/2.52 2.8 2.9 44.2 7293 0.0283 0.0286
RF6883-DZ1-U-1800P-1G800S 1 x 800 127/2.85 2.8 2.9 48.5 9157 0.0221 0.0224
Class 5 Conductor
RF6883-DZ1-U-1800P-1G70S 1 x 70 360/0.5 2.2 1.8 18.3 921 0.272 0.277
RF6883-DZ1-U-1800P-1G95S 1 x 95 475/0.5 2.4 1.8 18.7 934 0.206 0.210
RF6883-DZ1-U-1800P-1G120S 1 x 120 608/0.5 2.4 1.8 22.6 1529 0.161 0.164
RF6883-DZ1-U-1800P-1G150S 1 x 150 756/0.5 2.4 1.8 24.2 1828 0.129 0.132
RF6883-DZ1-U-1800P-1G185S 1 x 185 925/0.5 2.4 1.8 26.0 2233 0.106 0.108
RF6883-DZ1-U-1800P-1G240S 1 x 240 1221/0.5 2.4 1.8 28.7 2856 0.0801 0.0817
RF6883-DZ1-U-1800P-1G300S 1 x 300 1525/0.5 2.4 2.0 31.5 3848 0.0641 0.0654
RF6883-DZ1-U-1800P-1G400S 1 x 400 2013/0.5 2.6 2.1 35.1 4491 0.0486 0.0495
RF6883-DZ1-U-1800P-1G500S 1 x 500 1769/0.6 2.8 2.9 40.2 5773 0.0384 0.0391
RF6883-DZ1-U-1800P-1G630S 1 x 630 2257/0.6 2.8 2.9 44.2 7293 0.0287 0.0292

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 175


Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

300V DC Negative Traction Cables

ÔÔ Applications
These DC power cables are used for urban railways for 1500V DC traction
power system with feedback current and return current, suitable for fixed installation. The cables are suitable for
installations in ducts, tunnels, and cable troughs or on the cable bridges etc. PETP Tape

Stranded Annealed Copper Conductor


ÔÔ Standard
● IEC60092 Themosetting LSZH Sheath
● BS7655
● IEC60502
● IEC60332-3
● IEC60754-2
● IEC61034
● BS 6883 Type 657 SW4

ÔÔ Construction
● Conductor: Class 2 stranded annealed bare copper conductors to BS EN 60228:2005 (previously BS6360).
● Core wrapping: PETP (Polyethylene Terephthalate).
● Sheath: Thermosetting LSZH compound SW4 to BS7655 / ICEA T- T-33-655 with enhanced oil resistance, and
minimum tear resistance.

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400 500
Maximum DC Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495 0.0391
Minimum Insulation Resistance MΩ.km 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Conductor Short Circuit Current 1s kA 10.0 13.5 17.1 21.4 26.4 34.3 42.9 57.2 71.5
Voltage Rating KV 0.3

176 www.caledonian-cables.co.uk
Caledonian Railway Cables RAILWAY POWER & CONTROL CABLES

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6 x OD
● Temperature Range: -40℃ to +90℃ (during operation); -25℃ to +60℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal No. & Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Insulation Overall
Cable Code Weight Polarity
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
RF6883-ES05Z1-U-300N-1G70S 1 x 70 19/2.14 4.0 19.4 1055 Negative
RF6883-ES05Z1-U-300N-1G95S 1 x 95 19/2.52 4.0 20.7 1307 Negative
RF6883-ES05Z1-U-300N-1G120S 1 x 120 37/2.03 4.0 22.6 1598 Negative
RF6883-ES05Z1-U-300N-1G150S 1 x 150 37/2.25 4.0 24.3 1913 Negative

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

UK Network Rail Standard 177


FIRERAIL TRACTION CABLES FOR
RAILWAY APPLICATIONS

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FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

RF6883-ES05Z1-U-300N-1G185S 1 x 185 37/2.52 4.0 26.3 2274 Negative


RF6883-ES05Z1-U-300N-1G240S 1 x 240 61/2.25 4.0 29.1 2893 Negative
RF6883-ES05Z1-U-300N-1G300S 1 x 300 61/2.52 4.0 32.3 3530 Negative
RF6883-ES05Z1-U-300N-1G400S 1 x 400 61/2.85 4.0 36.3 4532 Negative
RF6883-ES05Z1-U-300N-1G500S 1 x 500 91/2.65 4.0 40.3 5684 Negative
RF6883-ES05Z1-U-300N-1G630S 1 x 630 127/2.52 4.0 42.3 6400 Negative
RF6883-ES05Z1-U-300N-1G800S 1 x 800 127/2.85 4.0 46.5 8094 Negative

0.45/0.75KV Single Core Standard Wall


Traction Cables

ÔÔ Applications
Single core power and control cable
designed for protected, fixed installation inside
and outside railway vehicles for connecting Stranded Plain/Tinned Copper Conductor
fixed and moving parts.

Electron Beam Crosslinkable LSZH Insulation


ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound

ÔÔ Optional
FRA-SW-0.75S (Sheathed); FRA-SW-0.75S-OS (Screened & sheathed)
FRA-SW-0.75SU-FR (Fire resistant &
Unsheathed)
e

ÔÔ Electrical Characteristics at
20°C Impact Resistant Highly Flexible UV Resistant Oil Resistant Weather Resistant

Nominal Conductor Cross Section mm2 1.0 1.5 2.5 4.0 6.0 10 16
Maximum Conductor Resistance Ω/km 20 13.7 8.21 5.09 3.39 1.95 1.24
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 179


ÔÔ Dimensions and Weight
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
mm kg/km
No. x mm2 mm mm
FRA-SW-0.75SU-1C1S 1 x 1.0 32/0.2 0.8 3.9 28
FRA-SW-0.75SU-1C1.5S 1 x 1.5 30/0.25 0.8 4.2 34
FRA-SW-0.75SU-1C2.5S 1 x 2.5 50/0.25 0.8 4.6 41
FRA-SW-0.75SU-1C4S 1 x 4.0 56/0.3 0.8 5.2 64
FRA-SW-0.75SU-1C6S 1 x 6.0 84/0.3 0.9 6.4 93
FRA-SW-0.75SU-1C10S 1 x 10.0 80/0.4 0.9 7.5 141
FRA-SW-0.75SU-1C16S 1 x 16.0 126/0.4 1.1 8.6 203

0.45/0.75KV Multicore Standard Wall


Traction Cables
Stranded Plain/Tinned Copper Conductor

Electron Beam Crosslinkable LSZH Insulation


ÔÔ Applications
Electron Beam Crosslinkable LSZH Sheath
Multicore power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360
● Insulation: Electron beam crosslinkable standard wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound

ÔÔ Optional
FRA-SW-0.75M-OS (Screened);
FRA-SW-0.75M-FR (Fire resistant)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.0 1.5 2.5 4.0 6.0 10 16
Maximum Conductor Resistance Ω/km 20 13.7 8.21 5.09 3.39 1.95 1.24
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties

180 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)


● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
mm kg/km
No. x mm2 mm mm
FRA-SW-0.75M-2C1.5S 2 x 1.5 30/0.25 0.7 8.9 127
FRA-SW-0.75M-3C1.5S 3 x 1.5 30/0.25 0.7 9.6 144
FRA-SW-0.75M-4C1.5S 4 x 1.5 30/0.25 0.7 10.6 177
FRA-SW-0.75M-5C1.5S 5 x 1.5 30/0.25 0.7 11.6 186
FRA-SW-0.75M-7C1.5S 7 x 1.5 30/0.25 0.7 12.5 243
FRA-SW-0.75M-13C1.5S 13 x 1.5 30/0.25 0.7 17.0 411
FRA-SW-0.75M-19C1.5S 19 x 1.5 30/0.25 0.7 19.3 586
FRA-SW-0.75M-28C1.5S 28 x 1.5 30/0.25 0.7 23.6 901
FRA-SW-0.75M-37C1.5S 37 x 1.5 30/0.25 0.7 26.6 1068
FRA-SW-0.75M-2C2.5S 2 x 2.5 50/0.25 0.8 10.3 166

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 181


No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
mm kg/km
No. x mm2 mm mm
FRA-SW-0.75M-3C2.5S 3 x 2.5 50/0.25 0.8 11.1 201
FRA-SW-0.75M-4C2.5S 4 x 2.5 50/0.25 0.8 12.3 252
FRA-SW-0.75M-5C2.5S 5 x 2.5 50/0.25 0.8 13.4 282
FRA-SW-0.75M-7C2.5S 7 x 2.5 50/0.25 0.8 14.6 345
FRA-SW-0.75M-13C2.5S 13 x 2.5 50/0.25 0.8 20.0 616
FRA-SW-0.75M-19C2.5S 19 x 2.5 50/0.25 0.8 22.8 806
FRA-SW-0.75M-28C2.5S 28 x 2.5 50/0.25 0.8 28.2 1236
FRA-SW-0.75M-37C2.5S 37 x 2.5 50/0.25 0.8 31.7 1650

0.45/0.75KV Single Core Thin Wall


Traction Cables

ÔÔ Applications Stranded Plain/Tinned Copper Conductor

Single core power and control Electron Beam Crosslinkable LSZH Insulation
cable designed for protected, fixed Optional Copper Wire Screen
installation inside and outside railway
Optional Electron Beam Crosslinkable LSZH Sheath
vehicles for connecting fixed and
moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Screening(optional): Copper Wire Screen (for screened & sheathed cables)
● Outer sheath(optional): Electron beam crosslinkable LSZH compound (for screened & sheathed cables)

ÔÔ Optional
FRA-TW-0.75S (Sheathed)
FRA-TW-0.75SU-FR (Fire resistant & Unsheathed)

182 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section AWG 20 18 16 14 12 10
Maximum Conductor Resistance Ω/km 28.3 17.9 14.1 8.3 6.8 3.6
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-TW-0.75SU (Unsheathed)
Nominal Nominal
No. of cores& Nominal Nominal Diameter Nominal
Insulation Overall
Cable Code Conductor Cross Sectional Area of Strands Weight
Thickness Diameter
No. x AWG No/mm kg/km
mm mm
FRA-TW-0.75SU-1C20A 1 x 20 19/0.2 0.18 1.5 7
FRA-TW-0.75SU-1C18A 1 x 18 19/0.25 0.18 1.75 10

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 183


FRA-TW-0.75SU-1C16A 1 x 16 19/0.3 0.18 2.0 14
FRA-TW-0.75SU-1C14A 1 x 14 37/0.25 0.22 2.35 19
FRA-TW-0.75SU-1C12A 1 x 12 37/0.3 0.28 2.77 28
FRA-TW-0.75SU-1C10A 1 x 10 37/0.4 0.34 3.45 47

FRA-TW-0.75S-OS (Screened & Sheath)


No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
No/mm kg/km
No. x AWG mm mm
FRA-TW-0.75S-OS-1C20A 1 x 20 19/0.2 0.18 2.5 17
FRA-TW-0.75S-OS-1C18A 1 x 18 19/0.25 0.18 2.7 19.4
FRA-TW-0.75S-OS-1C16A 1 x 16 19/0.3 0.18 2.9 24.2

0.45/0.75KV Multicore Thin Wall Traction Cables

ÔÔ Applications
Multicore power and control cable Stranded Plain/Tinned Copper Conductor
designed for protected, fixed installation
Electron Beam Crosslinkable LSZH Insulation
inside and outside railway vehicles for
connecting fixed and moving parts. Electron Beam Crosslinkable LSZH Sheath

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound

ÔÔ Optional
FRA-TW-0.75M-OS (Screened);
FRA-TW-0.75M-FR (Fire resistant)

184 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section AWG 20 18 16 14 12 10
Maximum Conductor Resistance Ω/km 28.3 17.9 14.1 8.3 6.8 3.6
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 185


No. of cores& Nominal
Nominal Diameter Nominal Insulation Nominal Overall
Conductor Cross Nominal Weight
Cable Code of Strands Thickness Diameter
Sectional Area kg/km
No/mm mm mm
No. x AWG
FRA-TW-0.75M-2C20A 2 x 20 19/0.2 0.18 4.2 32
FRA-TW-0.75M-2C18A 2 x 18 19/0.25 0.18 4.6 39
FRA-TW-0.75M-2C16A 2 x 16 19/0.3 0.18 5.3 54
FRA-TW-0.75M-2C14A 2 x 14 37/0.25 0.22 6.1 66
FRA-TW-0.75M-2C12A 2 x 12 37/0.3 0.28 7.3 92
FRA-TW-0.75M-3C20A 3 x 20 19/0.2 0.18 4.4 46
FRA-TW-0.75M-3C18A 3 x 18 19/0.25 0.18 4.95 62
FRA-TW-0.75M-4C20A 4 x 20 19/0.2 0.18 4.65 59
FRA-TW-0.75M-4C18A 4 x 18 19/0.25 0.18 5.2 80
FRA-TW-0.75M-4C16A 4 x 16 19/0.3 0.18 6.0 104

0.6/1KV Single Core Medium Wall


Traction Cables
Stranded Plain/Tinned Copper Conductor

ÔÔ Applications Electron Beam Crosslinkable LSZH Insulation

Single Core power and control cable


designed for protected, fixed installation inside and outside railway vehicles for connecting fixed and moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound

ÔÔ Optional
FRA-MW-1S (Sheathed); FRA-MW-1S-OS (Screened & Sheathed)
FRA-MW-1SU-FR (Fire resistant & Unsheathed)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.75 1.0 1.5 2.5 4.0 6.0
Maximum Conductor Resistance Ω/km 40.1 26.7 20.0 13.7 8.21 5.09 3.39
Voltage Rating KV 0.6/1.0

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Nominal Conductor Cross Section mm2 10 16 25 35 50 70 95


Maximum Conductor Resistance Ω/km 1.95 1.24 0.795 0.565 0.393 0.277 0.21
Voltage Rating KV 0.6/1.0

Nominal Conductor Cross Section mm2 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 0.6/1.0

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


Nominal Nominal
No. of cores& Nominal Nominal Diameter Nominal
Insulation Overall
Cable Code Conductor Cross Sectional Area of Strands Weight
Thickness Diameter
No. x mm2 No/mm kg/km
mm mm
FRA-MW-1SU-1C0.5S 1 x 0.5 16/0.2 0.6 2.0 6
FRA-MW-1SU-1C0.75S 1 x 0.75 24/0.2 0.6 2.2 8
FRA-MW-1SU-1C1S 1 x 1.0 32/0.2 0.6 2.6 10
FRA-MW-1SU-1C1.5S 1 x 1.5 30/0.25 0.7 3.1 20
FRA-MW-1SU-1C2.5S 1 x 2.5 50/0.25 0.7 3.5 30
FRA-MW-1SU-1C4S 1 x 4.0 56/0.3 0.7 4.1 50

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 187


FRA-MW-1SU-1C6S 1 x 6.0 84/0.3 0.7 4.6 60
FRA-MW-1SU-1C10S 1 x 10 80/0.4 0.7 5.5 110
FRA-MW-1SU-1C16S 1 x 16 126/0.4 0.7 6.7 160
FRA-MW-1SU-1C25S 1 x 25 196/0.40 0.9 8.5 240
FRA-MW-1SU-1C35S 1 x 35 276/0.40 0.9 9.8 330
FRA-MW-1SU-1C50S 1 x 50 396/0.40 1.0 11.5 460
FRA-MW-1SU-1C70S 1 x 70 360/0.50 1.0 13.6 660
FRA-MW-1SU-1C95S 1 x 95 475/0.50 1.1 15.1 860
FRA-MW-1SU-1C120S 1 x 120 608/0.50 1.1 17.1 1080
FRA-MW-1SU-1C150S 1 x 150 756/0.50 1.4 19.1 1370
FRA-MW-1SU-1C185S 1 x 185 925/0.50 1.6 21.3 1690
FRA-MW-1SU-1C240S 1 x 240 1221/0.50 1.7 24.1 2230
FRA-MW-1SU-1C300S 1 x 300 1525/0.50 1.8 26.7 2780
FRA-MW-1SU-1C400S 1 x 400 2013/0.50 2.0 30.5 3740

0.6/1KV Multicore Medium Wall Traction Cables

Stranded Plain/Tinned Copper Conductor


ÔÔ Applications Electron Beam Crosslinkable LSZH Insulation
Multicore power and control cable Optional Copper Wire Screen
designed for protected, fixed installation
Electron Beam Crosslinkable LSZH Sheath
inside and outside railway vehicles for
connecting fixed and moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Screening (optional) : Copper Wire Screen(for screened cables)
● Outer sheath: Electron beam crosslinkable LSZH compound

ÔÔ Optional
FRA-MW-1M-FR (Fire resistant multicore)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.75 1.0 1.5 2.5 4.0 6.0

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Maximum Conductor Resistance Ω/km 40.1 26.7 20.0 13.7 8.21 5.09 3.39
Voltage Rating KV 0.6/1.0

Nominal Conductor Cross Section mm2 10 16 25 35 50


Maximum Conductor Resistance Ω/km 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 0.6/1.0

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-MW-1M (Multicore unscreened)
No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-1M-2C0.5S 2 x 0.5 16/0.20 0.6 5.9 48
FRA-MW-1M-4C0.5S 4 x 0.5 16/0.20 0.6 7.0 55
FRA-MW-1M-7C0.5S 7 x 0.5 16/0.20 0.6 9.1 72
FRA-MW-1M-18C0.5S 18 x 0.5 16/0.20 0.6 12.7 86
FRA-MW-1M-3C0.75S 3 x 0.75 24/0.20 0.6 6.8 70
FRA-MW-1M-5C0.75S 5 x 0.75 24/0.20 0.6 8.4 107
FRA-MW-1M-8C0.75S 8 x 0.75 24/0.20 0.6 10.9 147
FRA-MW-1M-12C0.75S 12 x 0.75 24/0.20 0.6 11.9 175
FRA-MW-1M-20C0.75S 20 x 0.75 24/0.20 0.6 15.2 350
FRA-MW-1M-2C1S 2 x 1.0 32/0.20 0.6 6.9 72
FRA-MW-1M-6C1S 6 x 1.0 32/0.20 0.6 10.0 160
FRA-MW-1M-9C1S 9 x 1.0 32/0.20 0.6 12.5 210
FRA-MW-1M-25C1S 25 x 1.0 32/0.20 0.6 18.7 519
FRA-MW-1M-2C1.5S 2 x 1.5 30/0.25 0.7 7.5 86
FRA-MW-1M-3C1.5S 3 x 1.5 30/0.25 0.7 8.0 90
FRA-MW-1M-5C1.5S 5 x 1.5 30/0.25 0.7 10.2 169
FRA-MW-1M-7C1.5S **7G 1.5 30/0.25 0.7 12.1 238
FRA-MW-1M-12C1.5S 12 x 1.5 30/0.25 0.7 14.2 313
FRA-MW-1M-36C1.5S 36 x 1.5 30/0.25 0.7 23 905
**G—yellow/green

FRA-MW-1M-OS (Multicore screened)


No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-1M-OS-2C0.5S 2 x 0.5 16/0.20 0.6 6.6 68
FRA-MW-1M-OS-4C0.5S 4 x 0.5 16/0.20 0.6 7.5 102
FRA-MW-1M-OS-7C0.5S 7 x 0.5 16/0.20 0.6 9.8 145
FRA-MW-1M-OS-15C0.5S 15 x 0.5 16/0.20 0.6 13.4 240
FRA-MW-1M-OS-9P0.5S 9 x 2 x 0.5 16/0.20 0.6 20.6 541
FRA-MW-1M-OS-3C0.75S 3 x 0.75 24/0.20 0.6 7.5 94
FRA-MW-1M-OS-6C0.75S 6 x 0.75 24/0.20 0.6 9.9 165
FRA-MW-1M-OS-9C0.75S 9 x 0.75 24/0.20 0.6 12.3 243
FRA-MW-1M-OS-16C0.75S 16 x 0.75 24/0.20 0.6 14.4 348
FRA-MW-1M-OS-5P0.75S 5 x 2 x 0.75 24/0.20 0.6 16.0 354

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 189


No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-1M-OS-4C1S 4 x 1.0 32/0.20 0.6 8.8 140
FRA-MW-1M-OS-7C1S 7 x 1.0 32/0.20 0.6 11.8 226
FRA-MW-1M-OS-3C1.5S 3 x 1.5 32/0.25 0.7 8.6 124
FRA-MW-1M-OS-5C1.5S 5 x 1.5 32/0.25 0.7 10.9 208
FRA-MW-1M-OS-9C1.5S 9 x 1.5 30/0.25 0.7 14.9 409
FRA-MW-1M-OS-16C1.5S 16 x 1.5 30/0.25 0.7 17.5 560
FRA-MW-1M-OS-6P1.5S 6 x 2 x 1.5 30/0.25 0.7 18.9 540

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Caledonian Railway Cables APPLICATIONS

No. of cores& Nominal Nominal Nominal


Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-1M-OS-2C2.5S 2 x 2.5 50/0.25 0.7 9.6 160
FRA-MW-1M-OS-4C2.5S 4 x 2.5 50/0.25 0.7 11.3 222
FRA-MW-1M-OS-7C2.5S 7 x 2.5 50/0.25 0.7 14.8 400
FRA-MW-1M-OS-3C4S 3x4 56/0.30 0.7 11.8 260
FRA-MW-1M-OS-5C4S 5x4 56/0.30 0.7 14.7 440
FRA-MW-1M-OS-3C6S 3x6 84/0.30 0.7 13.8 370
FRA-MW-1M-OS-5C6S 5x6 84/0.30 0.7 17.4 620
FRA-MW-1M-OS-3C10S 3 x 10 80/0.40 0.7 17.1 580
FRA-MW-1M-OS-4C10S 4 x 10 80/0.40 0.7 19.2 750
FRA-MW-1M-OS-5C10S 5 x 10 80/0.40 0.7 21.1 850
FRA-MW-1M-OS-3C16S 3 x 16 126/0.40 0.7 20.5 820
FRA-MW-1M-OS-2C25S 2 x 25 196/0.40 0.9 22.9 990
FRA-MW-1M-OS-3C35S 3 x 35 276/0.40 0.9 27.9 1600
FRA-MW-1M-OS-6C35S 6 x 35 276/0.40 0.9 39.7 3390
FRA-MW-1M-OS-2C50S 2 x 50 396/0.40 1.0 29.8 1760

Stranded Plain/Tinned Copper Conductor

0.6/1KV Single Core Electron Beam Crosslinkable LSZH Insulation


Thin Wall Traction
Cables

ÔÔ Applications
Single core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound

ÔÔ Optional
FRA-TW-1SU-FR (Fire resistant & Unsheathed)

ÔÔ Electrical Characteristics at 20°C

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 191


Nominal Conductor Cross Section mm2 0.5 0.6 0.75 1.0 1.2 1.5 2.0 2.5 4.0
Maximum Conductor Resistance Ω/km 40.1 33.4 26.7 20 16.3 13.7 11.2 8.21 5.09
Voltage Rating KV 0.6/1.0

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

192 www.caledonian-cables.co.uk
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Caledonian Railway Cables APPLICATIONS

ÔÔ Dimensions and Weight


No. of cores& Nominal
Nominal Diameter Nominal Insulation Nominal Overall Nominal
Conductor Cross Sectional
Cable Code of Strands Thickness Diameter Weight
Area
2 No/mm mm mm kg/km
No. x mm
FRA-TW-1SU-1C0.5S 1 x 0.5 19/0.18 0.3 1.4 5.8
FRA-TW-1SU-1C0.6S 1 x 0.6 19/0.20 0.3 1.5 7
FRA-TW-1SU-1C0.75S 1 x 0.75 19/0.22 0.3 1.6 8.4
FRA-TW-1SU-1C1S 1 x 1.0 19/0.26 0.3 1.75 10
FRA-TW-1SU-1C1.2S 1 x 1.2 19/0.28 0.3 2.0 13
FRA-TW-1SU-1C1.5S 1 x 1.5 19/0.30 0.3 2.15 16
FRA-TW-1SU-1C2S 1 x 2.0 37/0.25 0.4 2.4 19
FRA-TW-1SU-1C2.5S 1 x 2.5 19/0.40 0.4 2.75 26
FRA-TW-1SU-1C4S 1 x 4.0 56/0.30 0.4 3.35 40

Stranded Plain/Tinned Copper Conductor

0.6/1KV Multicore Thin Wall Traction Cables


Electron Beam Crosslinkable LSZH Insulation
Optional Copper Wire Screen

Electron Beam Crosslinkable LSZH Sheath


ÔÔ Applications
Multicore power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Screen(optional): Copper Wire Screen (for screened cable)
● Outer sheath: Electron beam crosslinkable LSZH compound.

ÔÔ Optional
FRA-TW-1M (Fire resistant)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.75 1.0 1.5 2.5
Maximum Conductor Resistance Ω/km 40.1 26.7 20 13.7 8.21
Voltage Rating KV 0.6/1.0

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 193


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-TW-1M (Multicore unscreened)
No. of cores& Nominal
Nominal Diameter Nominal Insulation Nominal Overall
Conductor Cross Nominal Weight
Cable Code of Strands Thickness Diameter
Sectional Area kg/km
No/mm mm mm
No. x mm2
FRA-TW-1M-2C0.5S 2 x 0.5 19/0.18 0.3 4.4 31
FRA-TW-1M-3C0.5S 3 x 0.5 19/0.18 0.3 4.6 36
FRA-TW-1M-4C0.5S 4 x 0.5 19/0.18 0.3 5.0 43
FRA-TW-1M-5C0.5S 5 x 0.5 19/0.18 0.3 5.5 53
FRA-TW-1M-6C0.5S 6 x 0.5 19/0.18 0.3 6.0 62
FRA-TW-1M-2P0.5S 2 x 2 x 0.5 19/0.18 0.3 6.5 58
FRA-TW-1M-4P0.5S 4 x 2 x 0.5 19/0.18 0.3 8.7 99
FRA-TW-1M-2C0.75S 2 x 0.75 19/0.22 0.3 4.75 35
FRA-TW-1M-3C0.75S 3 x 0.75 19/0.22 0.3 5.15 47
FRA-TW-1M-4C0.75S 4 x 0.75 19/0.22 0.3 5.6 57
FRA-TW-1M-6C0.75S 6 x 0.75 19/0.22 0.3 6.75 83
FRA-TW-1M-2P0.75S 2 x 2 x 0.75 19/0.22 0.3 7.75 81
FRA-TW-1M-2C1S 2 x 1.0 19/0.25 0.3 5.1 45
FRA-TW-1M-3C1S 3 x 1.0 19/0.25 0.3 5.4 54
FRA-TW-1M-4C1S 4 x 1.0 19/0.25 0.3 5.8 64
FRA-TW-1M-6C1S 6 x 1.0 19/0.25 0.3 7.3 98
FRA-TW-1M-10C1S 10 x 1.0 19/0.25 0.3 8.7 143
FRA-TW-1M-25C1S 25 x 1.0 19/0.25 0.3 12.8 324
FRA-TW-1M-2C1.5S 2 x 1.5 19/0.3 0.3 6.0 63
FRA-TW-1M-3C1.5S 3 x 1.5* 19/0.3 0.3 6.3 76
FRA-TW-1M-4C1.5S 4 x 1.5 19/0.3 0.3 6.9 94
FRA-TW-1M-5C1.5S 5 x 1.5* 19/0.3 0.3 7.8 116
FRA-TW-1M-6C1.5S 6 x 1.5 19/0.3 0.3 8.45 141
FRA-TW-1M-7C1.5S 7G 1.5 19/0.3 0.3 9.1 165
FRA-TW-1M-8C1.5S 8 x 1.5 19/0.3 0.3 10.3 201
FRA-TW-1M-10C1.5S 10 x 1.5 19/0.3 0.3 10.6 216
FRA-TW-1M-18C1.5S 18 x 1.5 19/0.3 0.3 13.4 374
FRA-TW-1M-25C1.5S 25G 1.5 19/0.3 0.3 15.5 494
FRA-TW-1M-2C2.5S 2 x 2.5 19/0.4 0.4 7.3 98
FRA-TW-1M-3C2.5S 3 x 2.5* 19/0.4 0.4 7.8 122
FRA-TW-1M-4C2.5S 4 x 2.5 19/0.4 0.4 8.7 152
FRA-TW-1M-5C2.5S 5 x 2.5 19/0.4 0.4 9.4 181
FRA-TW-1M-6C2.5S 6 x 2.5 19/0.4 0.4 10.6 223
*earth cable can be offered as an option
G:earth cable (yellow/green)

FRA-TW-1M-OS (Multicore screened)


No. of cores& Nominal Nominal Nominal Nominal
Conductor Cross Diameter of Insulation Overall Nominal Weight
Cable Code
Sectional Area Strands Thickness Diameter kg/km
No. x mm2 No/mm mm mm
FRA-TW-1M-OS-2C0.5S 2 x 0.5 19/0.18 0.3 4.8 42
FRA-TW-1M-OS-3C0.5S 3 x 0.5 19/0.18 0.3 5.3 51
FRA-TW-1M-OS-4C0.5S 4 x 0.5 19/0.18 0.3 5.4 56

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No. of cores& Nominal Nominal Nominal Nominal


Conductor Cross Diameter of Insulation Overall Nominal Weight
Cable Code
Sectional Area Strands Thickness Diameter kg/km
No. x mm2 No/mm mm mm
FRA-TW-1M-OS-6C0.5S 6 x 0.5 19/0.18 0.3 6.5 82
FRA-TW-1M-OS-15C0.5S 15 x 0.5 19/0.18 0.3 9.0 167
FRA-TW-1M-OS-2P0.5S 2 x 2 x 0.5 19/0.18 0.3 7.2 80
FRA-TW-1M-OS-3P0.5S 3 x 2 x 0.5 19/0.18 0.3 8.1 98
FRA-TW-1M-OS-4P0.5S 4 x 2 x 0.5 19/0.18 0.3 9.3 131
FRA-TW-1M-OS-12P0.5S 12 x 2 x 0.5 19/0.18 0.3 13.0 276
FRA-TW-1M-OS-2C0.75S 2 x 0.75 19/0.22 0.3 5.0 48
FRA-TW-1M-OS-4C0.75S 4 x 0.75 19/0.22 0.3 6.0 72
FRA-TW-1M-OS-6C0.75S 6 x 0.75 19/0.22 0.3 7.2 103
FRA-TW-1M-OS-10C0.75S 10 x 0.75 19/0.22 0.3 8.7 152
FRA-TW-1M-OS-18C0.75S 18 x 0.75 19/0.22 0.3 11.0 244
FRA-TW-1M-OS-3P0.75S 3 x 2 x 0.75 19/0.22 0.3 9.0 127
FRA-TW-1M-OS-2C1S 2 x 1.0 19/0.25 0.3 5.6 60
FRA-TW-1M-OS-3C1S 3 x 1.0 19/0.25 0.3 6.0 76
FRA-TW-1M-OS-4C1S 4 x 1.0 19/0.25 0.3 6.5 88
FRA-TW-1M-OS-6C1S 6 x 1.0 19/0.25 0.3 7.8 114
FRA-TW-1M-OS-8C1S 8 x 1.0 19/0.25 0.3 8.9 171

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 195


No. of cores& Nominal Nominal Nominal Nominal
Conductor Cross Diameter of Insulation Overall Nominal Weight
Cable Code
Sectional Area Strands Thickness Diameter kg/km
No. x mm2 No/mm mm mm
FRA-TW-1M-OS-25C1S 25 x 1.0 19/0.25 0.3 13.8 392
FRA-TW-1M-OS-2P1S 2 x 2 x 1.0 19/0.25 0.3 8.3 117
FRA-TW-1M-OS-2C1.5S 2 x 1.5 19/0.3 0.3 6.5 86
FRA-TW-1M-OS-3C1.5S 3 x 1.5 19/0.3 0.3 6.8 95
FRA-TW-1M-OS-4C1.5S 4 x 1.5 19/0.3 0.3 7.4 118
FRA-TW-1M-OS-6C1.5S 6 x 1.5 19/0.3 0.3 9.0 168
FRA-TW-1M-OS-18C1.5S 18 x 1.5 19/0.3 0.3 14.4 452
FRA-TW-1M-OS-2C2.5S 2 x 2.5 19/0.4 0.4 7.8 122
FRA-TW-1M-OS-4C2.5S 4 x 2.5 19/0.4 0.4 8.4 152
FRA-TW-1M-OS-6C2.5S 6 x 2.5 19/0.4 0.4 11.4 268

0.6/1KV Single Core Stranded Plain/Tinned Copper Conductor


Dual Wall Traction
Cables ELectron Beam Crosslinkable LSZH Insulation

ELectron Beam Crosslinkable LSZH Sheath

ÔÔ Applications
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation 1: Electron beam crosslinkable thin wall LSZH compound
● Insulation 2: Electron beam crosslinkable thin wall LSZH compound

ÔÔ Options
FRA-DW-1S (Sheathed); FRA-DW-1S-OS (Screened & sheathed);
FRA-DW-1SU-FR (Fire resistant & Unsheathed)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.6 0.75 1.0 1.2 1.5 2.5 3 4

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Maximum Conductor Resistance Ω/km 40.1 31.1 26.7 20 15.5 13.7 8.21 6.56 5.09
Voltage Rating KV 0.6/1.0

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 197


Nominal Nominal
No. of cores& Nominal Nominal Diameter Nominal
Insulation Overall
Cable Code Conductor Cross Sectional Area of Strands Weight
Thickness Diameter
No. x mm2 No/mm kg/km
mm mm
FRA-DW-1SU-1C0.5S 1 x 0.5 19/0.18 0.2 1.3 5.5
FRA-DW-1SU-1C0.6S 1 x 0.6 19/0.20 0.2 1.39 6.5
FRA-DW-1SU-1C0.75S 1 x 0.75 19/0.22 0.2 1.52 8
FRA-DW-1SU-1C1S 1 x 1.0 19/0.26 0.2 1.67 10
FRA-DW-1SU-1C1.2S 1 x 1.2 19/0.28 0.2 1.83 12
FRA-DW-1SU-1C1.5S 1 x 1.5 19/0.30 0.3 2.04 15
FRA-DW-1SU-1C2S 1 x 2.0 37/0.25 0.3 2.29 19
FRA-DW-1SU-1C2.5S 1 x 2.5 19/0.40 0.3 2.54 24
FRA-DW-1SU-1C3S 1 x 3.0 37/0.32 0.3 2.78 29
FRA-DW-1SU-1C4S 1 x 4.0 56/0.30 0.4 3.21 39

0.6/1KV Multicore Dual Wall Traction


Cables
Stranded Plain/Tinned Copper Conductor
ÔÔ Applications Electron Beam Crosslinkable LSZH Insulation
Multicore unscreened and screened Electron Beam Crosslinkable LSZH Insulation
power and control cable designed for Optional Copper Wire Screen
protected, fixed installation for connecting Electron Beam Crosslinkable LSZH Sheath
fixed parts inside equipment.

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation 1: Electron beam crosslinkable thin wall LSZH compound
● Insulation 2: Electron beam crosslinkable thin wall LSZH compound
● Screen (optional) : Copper Wire Screen ( screened cables )
● Outer sheath: Electron beam crosslinkable LSZH compound

ÔÔ Options
FRA-TW-1M-FR (Fire resistant )

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.25 0.5 0.75 1.0 1.5 2.5
Maximum Conductor Resistance Ω/km 88.5 40.1 26.7 20 13.7 8.21
Voltage Rating KV 0.6/1.0

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Caledonian Railway Cables APPLICATIONS

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-DW-1M (Multicore unscreened)
No. of cores& Nominal Nominal Nominal
Nominal Overall
Conductor Cross Sectional Diameter of Insulation Nominal Weight
Cable Code Diameter
Area Strands Thickness kg/km
mm
No. x mm2 No/mm mm
FRA-DW-1M-2C0.5S 2 x 0.5 19/0.18 0.2 4.0 24
FRA-DW-1M-3C0.5S 3 x 0.5 19/0.18 0.2 4.6 36
FRA-DW-1M-5C0.5S 5 x 0.5 19/0.18 0.2 5.0 43
FRA-DW-1M-9C0.5S 9 x 0.5 19/0.18 0.2 6.7 66
FRA-DW-1M-12C0.5S 12 x 0.5 19/0.18 0.2 6.9 89
FRA-DW-1M-16C0.5S 16 x 0.5 19/0.18 0.2 7.8 115
FRA-DW-1M-25C0.5S 25 x 0.5 19/0.18 0.2 9.5 170
FRA-DW-1M-30C0.5S 30 x 0.5 19/0.18 0.2 10.1 205
FRA-DW-1M-2P0.5S 2 x 2 x 0.5 19/0.18 0.2 5.8 50
FRA-DW-1M-2C0.75S 2 x 0.75 19/0.22 0.2 4.4 32
FRA-DW-1M-4C0.75S 4 x 0.75 19/0.22 0.2 5.0 49
FRA-DW-1M-9C0.75S 9 x 0.75 19/0.22 0.2 7.7 106
FRA-DW-1M-14C0.75S 14 x 0.75 19/0.22 0.2 8.4 140
FRA-DW-1M-27C0.75S 27 x 0.75 19/0.22 0.2 11.3 270
FRA-DW-1M-36C0.75S 36 x 0.75 19/0.22 0.2 12.8 360
FRA-DW-1M-3C1S 3 x 1.0 19/0.25 0.2 5.0 47
FRA-DW-1M-6C1S 6 x 1.0 19/0.25 0.2 6.6 88
FRA-DW-1M-14C1S 14 x 1.0 19/0.25 0.2 9.1 174
FRA-DW-1M-20C1S 20 x 1.0 19/0.25 0.2 11.2 256
FRA-DW-1M-50C1S 50 x 1.0 19/0.25 0.2 16.8 620
FRA-DW-1M-2C1.5S 2 x 1.5 37/0.22 0.3 5.4 55
FRA-DW-1M-5C1.5S 5 x 1.5 37/0.22 0.3 7.1 110
FRA-DW-1M-7C1.5S 7 x 1.5 37/0.22 0.3 8.4 150
FRA-DW-1M-10C1.5S 10 x 1.5 37/0.22 0.3 9.9 170
FRA-DW-1M-18C1.5S 18 x 1.5 37/0.22 0.3 12.4 350
FRA-DW-1M-30C1.5S 30 x 1.5 37/0.22 0.3 15.6 560
FRA-DW-1M-50C1.5S 50 x 1.5 37/0.22 0.3 20.1 870
FRA-DW-1M-3C2.5S 3 x 2.5 37/0.29 0.3 7.0 105
FRA-DW-1M-6C2.5S 6 x 2.5 37/0.29 0.3 9.6 200
FRA-DW-1M-12C2.5S 12 x 2.5 37/0.29 0.3 12.6 360
FRA-DW-1M-18C2.5S 18 x 2.5 37/0.29 0.3 15.3 545
FRA-DW-1M-24C2.5S 24 x 2.5 37/0.29 0.3 17.8 695
FRA-DW-1M-30C2.5S 30 x 2.5 37/0.29 0.3 19.3 870
FRA-DW-1M-36C2.5S 36 x 2.5 37/0.29 0.3 21.0 1050

FRA-DW-1M-OS (Multicore screened)


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-DW-1M-OS-2P0.25S 2 x 2 x 0.25 19/0.13 0.2 5.7 48.9
FRA-DW-1M-OS-3P0.25S 3 x 2 x 0.25 19/0.13 0.2 6.1 57.2
FRA-DW-1M-OS-4P0.25S 4 x 2 x 0.25 19/0.13 0.2 7.0 72
FRA-DW-1M-OS-7P0.25S 7 x 2 x 0.25 19/0.13 0.2 7.8 92
FRA-DW-1M-OS-25C0.25S 25 x 0.25 19/0.13 0.2 8.9 139
FRA-DW-1M-OS-2C0.5S 2 x 0.5 19/0.18 0.2 4.3 34
FRA-DW-1M-OS-3C0.5S 3 x 0.5 19/0.18 0.2 4.5 40
FRA-DW-1M-OS-4C0.5S 4 x 0.5 19/0.18 0.2 4.8 47
FRA-DW-1M-OS-5C0.5S 5 x 0.5 19/0.18 0.2 5.4 58
FRA-DW-1M-OS-6C0.5S 6 x 0.5 19/0.18 0.2 5.9 70
FRA-DW-1M-OS-7C0.5S 7 x 0.5 19/0.18 0.2 6.3 80

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 199


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-DW-1M-OS-8C0.5S 8 x 0.5 19/0.18 0.2 6.8 86
FRA-DW-1M-OS-9C0.5S 9 x 0.5 19/0.18 0.2 7.2 95
FRA-DW-1M-OS-10C0.5S 10 x 0.5 19/0.18 0.2 7.2 101
FRA-DW-1M-OS-12C0.5S 12 x 0.5 19/0.18 0.2 7.4 112
FRA-DW-1M-OS-15C0.5S 15 x 0.5 19/0.18 0.2 8.5 135
FRA-DW-1M-OS-16C0.5S 16 x 0.5 19/0.18 0.2 8.5 142
FRA-DW-1M-OS-18C0.5S 18 x 0.5 19/0.18 0.2 8.9 162
FRA-DW-1M-OS-20C0.5S 20 x 0.5 19/0.18 0.2 9.3 185
FRA-DW-1M-OS-22C0.5S 22 x 0.5 19/0.18 0.2 9.9 195
FRA-DW-1M-OS-25C0.5S 25 x 0.5 19/0.18 0.2 10.3 213
FRA-DW-1M-OS-27C0.5S 27 x 0.5 19/0.18 0.2 10.5 231
FRA-DW-1M-OS-30C0.5S 30 x 0.5 19/0.18 0.2 11.3 265
FRA-DW-1M-OS-36C0.5S 36 x 0.5 19/0.18 0.2 12.1 301
FRA-DW-1M-OS-42C0.5S 42 x 0.5 19/0.18 0.2 12.9 360
FRA-DW-1M-OS-48C0.5S 48 x 0.5 19/0.18 0.2 13.6 410
FRA-DW-1M-OS-50C0.5S 50 x 0.5 19/0.18 0.2 14.2 430
FRA-DW-1M-OS-2P0.5S 2 x 2 x 0.5 19/0.18 0.2 6.4 69
FRA-DW-1M-OS-3P0.5S 3 x 2 x 0.5 19/0.18 0.2 6.7 80
FRA-DW-1M-OS-4P0.5S 4 x 2 x 0.5 19/0.18 0.2 7.4 95
FRA-DW-1M-OS-5P0.5S 5 x 2 x 0.5 19/0.18 0.2 9.2 136
FRA-DW-1M-OS-6P0.5S 6 x 2 x 0.5 19/0.18 0.2 9.2 148
FRA-DW-1M-OS-8P0.5S 8 x 2 x 0.5 19/0.18 0.2 9.7 155
FRA-DW-1M-OS-10P0.5S 10 x 2 x 0.5 19/0.18 0.2 10.9 200
FRA-DW-1M-OS-12P0.5S 12 x 2 x 0.5 19/0.18 0.2 12.1 240
FRA-DW-1M-OS-15P0.5S 15 x 2 x 0.5 19/0.18 0.2 13.0 300
FRA-DW-1M-OS-16P0.5S 16 x 2 x 0.5 19/0.18 0.2 13.0 320
FRA-DW-1M-OS-20P0.5S 20 x 2 x 0.5 19/0.18 0.2 14.4 360
FRA-DW-1M-OS-2T0.5S 2 x 3 x 0.5 19/0.18 0.2 7.3 90
FRA-DW-1M-OS-2C0.75S 2 x 0.75 19/0.22 0.2 4.8 40
FRA-DW-1M-OS-3C0.75S 3 x 0.75 19/0.22 0.2 5.0 50
FRA-DW-1M-OS-4C0.75S 4 x 0.75 19/0.22 0.2 5.5 62
FRA-DW-1M-OS-5C0.75S 5 x 0.75 19/0.22 0.2 6.1 75
FRA-DW-1M-OS-6C0.75S 6 x 0.75 19/0.22 0.2 6.6 85
FRA-DW-1M-OS-7C0.75S 7 x 0.75 19/0.22 0.2 7.2 100
FRA-DW-1M-OS-8C0.75S 8 x 0.75 19/0.22 0.2 7.8 113
FRA-DW-1M-OS-10C0.75S 10 x 0.75 19/0.22 0.2 8.1 130
FRA-DW-1M-OS-12C0.75S 12 x 0.75 19/0.22 0.2 8.4 150
FRA-DW-1M-OS-14C0.75S 14 x 0.75 19/0.22 0.2 9.1 170
FRA-DW-1M-OS-16C0.75S 16 x 0.75 19/0.22 0.2 9.7 206
FRA-DW-1M-OS-18C0.75S 18 x 0.75 19/0.22 0.2 10.2 230
FRA-DW-1M-OS-20C0.75S 20 x 0.75 19/0.22 0.2 11.1 258
FRA-DW-1M-OS-24C0.75S 24 x 0.75 19/0.22 0.2 12.0 294
FRA-DW-1M-OS-25C0.75S 25 x 0.75 19/0.22 0.2 12.3 300
FRA-DW-1M-OS-2P0.75S 2 x 2 x 0.75 19/0.22 0.2 7.1 86
FRA-DW-1M-OS-3P0.75S 3 x 2 x 0.75 19/0.22 0.2 7.6 109
FRA-DW-1M-OS-4P0.75S 4 x 2 x 0.75 19/0.22 0.2 9.9 143
FRA-DW-1M-OS-5P0.75S 5 x 2 x 0.75 19/0.22 0.2 10.7 182
FRA-DW-1M-OS-6P0.75S 6 x 2 x 0.75 19/0.22 0.2 11.9 227
FRA-DW-1M-OS-7P0.75S 7 x 2 x 0.75 19/0.22 0.2 13.4 279
FRA-DW-1M-OS-8P0.75S 8 x 2 x 0.75 19/0.22 0.2 13.2 291
FRA-DW-1M-OS-10P0.75S 10 x 2 x 0.75 19/0.22 0.2 14.8 333
FRA-DW-1M-OS-3T0.75S 3 x 3 x 0.75 19/0.22 0.2 8.9 151
FRA-DW-1M-OS-5Q0.75S 5 x 4 x 0.75 19/0.22 0.2 12.8 290
FRA-DW-1M-OS-2C1S 2 x 1.0 19/0.25 0.2 5.0 50
FRA-DW-1M-OS-3C1S 3 x 1.0 19/0.25 0.2 5.5 60
FRA-DW-1M-OS-4C1S 4 x 1.0 19/0.25 0.2 5.8 72
FRA-DW-1M-OS-5C1S 5 x 1.0 19/0.25 0.2 6.6 88
FRA-DW-1M-OS-6C1S 6 x 1.0 19/0.25 0.2 7.3 114
FRA-DW-1M-OS-7C1S 7 x 1.0 19/0.25 0.2 7.9 134
FRA-DW-1M-OS-8C1S 8 x 1.0 19/0.25 0.2 8.5 150
FRA-DW-1M-OS-9C1S 9 x 1.0 19/0.25 0.2 8.9 160
FRA-DW-1M-OS-10C1S 10 x 1.0 19/0.25 0.2 8.9 168
FRA-DW-1M-OS-12C1S 12 x 1.0 19/0.25 0.2 9.2 188

200 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

No. of cores& Nominal Nominal Nominal Nominal


Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-DW-1M-OS-16C1S 16 x 1.0 19/0.25 0.2 10.5 250
FRA-DW-1M-OS-18C1S 18 x 1.0 19/0.25 0.2 11.2 275
FRA-DW-1M-OS-25C1S 25 x 1.0 19/0.25 0.2 12.7 357
FRA-DW-1M-OS-27C1S 27 x 1.0 19/0.25 0.2 13.3 395
FRA-DW-1M-OS-30C1S 30 x 1.0 19/0.25 0.2 13.8 450
FRA-DW-1M-OS-36C1S 36 x 1.0 19/0.25 0.2 15.2 530
FRA-DW-1M-OS-42C1S 42 x 1.0 19/0.25 0.2 16.3 605
FRA-DW-1M-OS-50C1S 50 x 1.0 19/0.25 0.2 17.8 690
FRA-DW-1M-OS-2P1S 2 x 2 x 1.0 19/0.25 0.2 7.9 107
FRA-DW-1M-OS-4P1S 4 x 2 x 1.0 19/0.25 0.2 9.4 128
FRA-DW-1M-OS-6P1S 6 x 2 x 1.0 19/0.25 0.2 11.6 240
FRA-DW-1M-OS-12P1S 12 x 2 x 1.0 19/0.25 0.2 14.3 400
FRA-DW-1M-OS-4T1S 4 x 3 x 1.0 19/0.25 0.2 11.5 230
FRA-DW-1M-OS-3Q1S 3 x 4 x 1.0 19/0.25 0.2 11.3 245
FRA-DW-1M-OS-4Q1S 4 x 4 x 1.0 19/0.25 0.2 12.5 267
FRA-DW-1M-OS-2C1.5S 2 x 1.5 37/0.22 0.3 5.8 70
FRA-DW-1M-OS-3C1.5S 3 x 1.5 37/0.22 0.3 6.1 81
FRA-DW-1M-OS-4C1.5S 4 x 1.5 37/0.22 0.3 6.7 100
FRA-DW-1M-OS-5C1.5S 5 x 1.5 37/0.22 0.3 7.7 135
FRA-DW-1M-OS-6C1.5S 6 x 1.5 37/0.22 0.3 8.3 155
FRA-DW-1M-OS-7C1.5S 7 x 1.5 37/0.22 0.3 9.1 184
FRA-DW-1M-OS-8C1.5S 8 x 1.5 37/0.22 0.3 10.3 222
FRA-DW-1M-OS-9C1.5S 9 x 1.5 37/0.22 0.3 10.5 234
FRA-DW-1M-OS-10C1.5S 10 x 1.5 37/0.22 0.3 10.5 240
FRA-DW-1M-OS-12C1.5S 12 x 1.5 37/0.22 0.3 10.9 268
FRA-DW-1M-OS-14C1.5S 14G 1.5 37/0.22 0.3 12.2 333
FRA-DW-1M-OS-16C1.5S 16 x 1.5 37/0.22 0.3 12.5 364
FRA-DW-1M-OS-18C1.5S 18 x 1.5 37/0.22 0.3 13.2 405
FRA-DW-1M-OS-25C1.5S 25 x 1.5* 37/0.22 0.3 15.8 562
FRA-DW-1M-OS-48C1.5S 48 x 1.5 37/0.22 0.3 20.7 989
FRA-DW-1M-OS-2P1.5S 2 x 2 x 1.5 37/0.22 0.3 9.2 153
FRA-DW-1M-OS-3P1.5S 3 x 2 x 1.5 37/0.22 0.3 9.8 205
FRA-DW-1M-OS-7P1.5S 7 x 2 x 1.5 37/0.22 0.3 12.6 330
FRA-DW-1M-OS-2C2.5S 2 x 2.5 37/0.29 0.3 7.0 105
FRA-DW-1M-OS-3C2.5S 3 x 2.5 37/0.29 0.3 7.6 130
FRA-DW-1M-OS-4C2.5S 4 x 2.5 37/0.29 0.3 8.4 170
FRA-DW-1M-OS-5C2.5S 5 x 2.5 37/0.29 0.3 9.4 190

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 201


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-DW-1M-OS-6C2.5S 6 x 2.5 37/0.29 0.3 10.4 225
FRA-DW-1M-OS-7C2.5S 7 x 2.5 37/0.29 0.3 11.4 270
FRA-DW-1M-OS-8C2.5S 8 x 2.5 37/0.29 0.3 12.6 343
FRA-DW-1M-OS-10C2.5S 10 x 2.5 37/0.29 0.3 13.2 370
FRA-DW-1M-OS-12C2.5S 12 x 2.5 37/0.29 0.3 13.6 420
FRA-DW-1M-OS-16C2.5S 16 x 2.5 37/0.29 0.3 15.7 560
FRA-DW-1M-OS-18C2.5S 18 x 2.5 37/0.29 0.3 16.6 620
FRA-DW-1M-OS-25C2.5S 25 x 2.5 37/0.29 0.3 19.3 835
FRA-DW-1M-OS-27C2.5S 27 x 2.5 37/0.29 0.3 20.5 870
FRA-DW-1M-OS-48C2.5S 48 x 2.5 37/0.29 0.3 25.7 1560
* earth cable (yellow/green) can be offered

1.8/3KV Single Core Standard Wall


Traction Cables Stranded Plain/Tinned Copper Conductor

Electron Beam Crosslinkable LSZH Insulation


ÔÔ Applications
Optional Electron Beam Crosslinkable LSZH Sheath
Single Core power and control
cable designed for protected, fixed installation inside and outside railway vehicles for connecting fixed and moving parts
in direct current and alternating voltage technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound
● Outer sheath (optional): Electron beam crosslinkable LSZH compound (for sheathed cables).

ÔÔ Optional
FRA-SW-3S-OS (Screened & sheathed);
FRA-SW-3SU-FR(Fire resistant & unsheathed)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50

202 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 1.8/3

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-SW-3SU (Unsheathed)
No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-SW-3SU-1C1.5S 1 x 1.5 30/0.25 2.5 6.8 70
FRA-SW-3SU-1C2.5S 1 x 2.5 50/0.25 2.5 7.2 90
FRA-SW-3SU-1C4S 1 x 4.0 56/0.30 2.5 7.8 110
FRA-SW-3SU-1C6S 1 x 6.0 84/0.30 2.5 8.3 130
FRA-SW-3SU-1C10S 1 x 10.0 80/0.40 2.5 9.2 190
FRA-SW-3SU-1C16S 1 x 16.0 126/0.40 2.5 10.3 250
FRA-SW-3SU-1C25S 1 x 25.0 196/0.40 2.5 11.8 330
FRA-SW-3SU-1C35S 1 x 35.0 276/0.40 2.5 13.1 430
FRA-SW-3SU-1C50S 1 x 50.0 396/0.40 2.5 14.6 570
FRA-SW-3SU-1C70S 1 x 70.0 360/0.50 2.7 16.4 760
FRA-SW-3SU-1C95S 1 x 95.0 475/0.50 2.7 18.4 980
FRA-SW-3SU-1C120S 1 x 120.0 608/0.50 2.7 20.1 1210
FRA-SW-3SU-1C150S 1 x 150.0 756/0.50 2.7 21.7 1500
FRA-SW-3SU-1C185S 1 x 185.0 925/0.50 2.7 23.5 1800
FRA-SW-3SU-1C240S 1 x 240.0 1221/0.50 2.7 26.2 2360
FRA-SW-3SU-1C300S 1 x 300.0 1525/0.50 2.7 28.6 2840
FRA-SW-3SU-1C400S 1 x 400.0 2013/0.50 2.9 32.4 3800

FRA-SW-3S (Sheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
2 No/mm kg/km
No. x mm mm mm
FRA-SW-3S-1C1.5S 1 x 1.5 30/0.25 1.3 7.3 80
FRA-SW-3S-1C2.5S 1 x 2.5 50/0.25 1.3 7.7 100
FRA-SW-3S-1C4S 1 x 4.0 56/0.30 1.3 8.3 120

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 203


FRA-SW-3S-1C6S 1 x 6.0 84/0.30 1.3 8.8 140
FRA-SW-3S-1C10S 1 x 10.0 80/0.40 2.2 11.5 250
FRA-SW-3S-1C16S 1 x 16.0 126/0.40 2.2 12.7 310
FRA-SW-3S-1C25S 1 x 25.0 196/0.40 2.2 14.1 410
FRA-SW-3S-1C35S 1 x 35.0 276/0.40 2.2 15.4 520
FRA-SW-3S-1C50S 1 x 50.0 396/0.40 2.2 17.0 660
FRA-SW-3S-1C70S 1 x 70.0 360/0.50 2.2 19.0 880
FRA-SW-3S-1C95S 1 x 95.0 475/0.50 2.4 21.0 1130
FRA-SW-3S-1C120S 1 x 120.0 608/0.50 2.4 22.9 1370
FRA-SW-3S-1C150S 1 x 150.0 756/0.50 2.4 24.7 1690
FRA-SW-3S-1C185S 1 x 185.0 925/0.50 2.4 26.1 2000
FRA-SW-3S-1C240S 1 x 240.0 1221/0.50 2.4 29.3 2620
FRA-SW-3S-1C300S 1 x 300.0 1525/0.50 2.4 31.9 3140
FRA-SW-3S-1C400S 1 x 400.0 2013/0.50 2.6 35.5 4140

1.8/3KV Single Core Medium Stranded


WallPlain/Tinned
Traction CopperCables
Conductor

Electron Beam Crosslinkable LSZH Insulation

ÔÔ Applications Optional Electron Beam Crosslinkable LSZH Sheath


Single core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts in direct current and alternating voltage technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Outer sheath: Electron beam crosslinkable LSZH compound (for sheathed cables).

ÔÔ Optional
FRA-MW-3S-OS (Screened & sheathed);
FRA-MW-3SU-FR(Fire resistant & unsheathed)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393

204 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Voltage Rating KV 1.8/3

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-MW-3SU (Unsheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Insulation Overall
Cable Code of Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-3SU-1C1.5S 1 x 1.5 30/0.25 2.0 5.8 50
FRA-MW-3SU-1C2.5S 1 x 2.5 50/0.25 2.0 6.2 60
FRA-MW-3SU-1C4S 1 x 4.0 56/0.30 2.0 6.8 80
FRA-MW-3SU-1C6S 1 x 6.0 84/0.30 2.0 7.3 100
FRA-MW-3SU-1C10S 1 x 10.0 80/0.40 2.0 8.2 150
FRA-MW-3SU-1C16S 1 x 16.0 126/0.40 2.0 9.3 220
FRA-MW-3SU-1C25S 1 x 25.0 196/0.40 2.0 10.8 290
FRA-MW-3SU-1C35S 1 x 35.0 276/0.40 2.0 12.1 390
FRA-MW-3SU-1C50S 1 x 50.0 396/0.40 2.0 13.6 530
FRA-MW-3SU-1C70S 1 x 70.0 360/0.50 2.0 15.4 720
FRA-MW-3SU-1C95S 1 x 95.0 475/0.50 2.2 17.4 940
FRA-MW-3SU-1C120S 1 x 120.0 608/0.50 2.2 19.1 1160
FRA-MW-3SU-1C150S 1 x 150.0 756/0.50 2.2 20.7 1440
FRA-MW-3SU-1C185S 1 x 185.0 925/0.50 2.4 22.7 1760
FRA-MW-3SU-1C240S 1 x 240.0 1221/0.50 2.4 25.6 2350
FRA-MW-3SU-1C300S 1 x 300.0 1525/0.50 2.4 27.9 2820
FRA-MW-3SU-1C400S 1 x 400.0 2013/0.50 2.6 31.7 3730

FRA-MW-3S (Sheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Insulation Overall
Cable Code of Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-MW-3S-1C1.5S 1 x 1.5 30/0.25 1.3 6.2 60
FRA-MW-3S-1C2.5S 1 x 2.5 50/0.25 1.3 6.5 70
FRA-MW-3S-1C4S 1 x 4.0 56/0.30 1.3 7.1 90

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 205


FRA-MW-3S-1C6S 1 x 6.0 84/0.30 1.3 7.6 110
FRA-MW-3S-1C10S 1 x 10.0 80/0.40 1.5 8.9 170
FRA-MW-3S-1C16S 1 x 16.0 126/0.40 1.5 10 240
FRA-MW-3S-1C25S 1 x 25.0 196/0.40 1.8 12.5 350
FRA-MW-3S-1C35S 1 x 35.0 276/0.40 1.8 13.8 450
FRA-MW-3S-1C50S 1 x 50.0 396/0.40 1.8 15.3 590
FRA-MW-3S-1C70S 1 x 70.0 360/0.50 1.8 17.2 790
FRA-MW-3S-1C95S 1 x 95.0 475/0.50 2.2 19.5 1050
FRA-MW-3S-1C120S 1 x 120.0 608/0.50 2.2 21.3 1270
FRA-MW-3S-1C150S 1 x 150.0 756/0.50 2.2 23.3 1590
FRA-MW-3S-1C185S 1 x 185.0 925/0.50 2.4 25.4 1900
FRA-MW-3S-1C240S 1 x 240.0 1221/0.50 2.4 28.1 2490
FRA-MW-3S-1C300S 1 x 300.0 1525/0.50 2.4 30.5 3010
FRA-MW-3S-1C400S 1 x 400.0 2013/0.50 2.6 34.7 3980

1.8/3KV Single Core Dual Wall Traction Cables


Stranded Plain/Tinned Copper Conductor
Electron Beam Crosslinkable LSZH Insulation
Electron Beam Crosslinkable LSZH Insulation
ÔÔ Applications Optional Copper Wire Screen
Optional Electron Beam Crosslinkable LSZH Sheath
Single core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts in direct current and alternating voltage technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation1: Electron beam crosslinkable thin wall LSZH compound
● Insulation2: Electron beam crosslinkable thin wall LSZH compound
● Screen(optional): Copper Wire Screen (for screened and sheathed cables)
● Outer sheath(optional): Electron beam crosslinkable LSZH compound (for screened and sheathed cables).

ÔÔ Optional
FRA-TW-3SU-FR(Fire resistant & unsheathed)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 1.8/3

206 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 1.8/3

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-DW-3SU (Unsheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-DW-3SU-1C1.5S 1 x 1.5 30/0.25 0.8 3.2 22
FRA-DW-3SU-1C2S 1 x 2.0 37/0.25 0.9 3.55 28
FRA-DW-3SU-1C2.5S 1 x 2.5 50/0.25 0.9 3.75 34
FRA-DW-3SU-1C4S 1 x 4.0 56/0.30 1.0 4.50 52
FRA-DW-3SU-1C6S 1 x 6.0 84/0.30 1.1 5.10 74
FRA-DW-3SU-1C10S 1 x 10.0 80/0.40 1.2 6.35 120
FRA-DW-3SU-1C16S 1 x 16.0 126/0.40 1.5 8.30 180
FRA-DW-3SU-1C25S 1 x 25.0 196/0.40 1.8 10.20 280
FRA-DW-3SU-1C35S 1 x 35.0 276/0.40 2.0 11.70 390
FRA-DW-3SU-1C50S 1 x 50.0 396/0.40 2.2 13.60 550
FRA-DW-3SU-1C70S 1 x 70.0 360/0.50 2.1 15.60 730
FRA-DW-3SU-1C95S 1 x 95.0 475/0.50 2.3 17.30 940
FRA-DW-3SU-1C120S 1 x 120.0 608/0.50 2.4 19.60 1180
FRA-DW-3SU-1C150S 1 x 150.0 756/0.50 2.6 21.90 1510
FRA-DW-3SU-1C185S 1 x 185.0 925/0.50 2.8 23.80 1800
FRA-DW-3SU-1C240S 1 x 240.0 1221/0.50 2.9 26.90 2290
FRA-DW-3SU-1C300S 1 x 300.0 1525/0.50 3.0 29.70 2910
FRA-DW-3SU-1C400S 1 x 400.0 2013/0.50 3.4 35.80 4040

FRA-DW-3S-OS (Screened & Sheathed)


No. of cores& Nominal Nominal Nominal
Nominal Diameter
Conductor Cross Insulation Overall Nominal Weight
Cable Code of Strands
Sectional Area Thickness Diameter kg/km
No/mm
No. x mm2 mm mm
FRA-DW-3S-OS-1C1.5S 1 x 1.5 30/0.25 0.8 5.2 48
FRA-DW-3S-OS-1C2.5S 1 x 2.5 50/0.25 0.9 5.8 63

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 207


FRA-DW-3S-OS-1C4S 1 x 4.0 56/0.30 1.0 6.7 89
FRA-DW-3S-OS-1C6S 1 x 6.0 84/0.30 1.1 7.4 120
FRA-DW-3S-OS-1C10S 1 x 10.0 80/0.40 1.2 9.0 180
FRA-DW-3S-OS-1C16S 1 x 16.0 126/0.40 1.5 11.2 280
FRA-DW-3S-OS-1C25S 1 x 25.0 196/0.40 1.8 13.4 400
FRA-DW-3S-OS-1C35S 1 x 35.0 276/0.40 2.0 14.8 510
FRA-DW-3S-OS-1C50S 1 x 50.0 396/0.40 2.2 16.8 700
FRA-DW-3S-OS-1C70S 1 x 70.0 360/0.50 2.1 19.0 920
FRA-DW-3S-OS-1C95S 1 x 95.0 475/0.50 2.3 20.7 1160
FRA-DW-3S-OS-1C120S 1 x 120.0 608/0.50 2.4 23.4 1450
FRA-DW-3S-OS-1C150S 1 x 150.0 756/0.50 2.6 25.9 1830
FRA-DW-3S-OS-1C185S 1 x 185.0 925/0.50 2.8 27.8 2130
FRA-DW-3S-OS-1C240S 1 x 240.0 1221/0.50 2.9 31.2 2910
FRA-DW-3S-OS-1C300S 1 x 300.0 1525/0.50 3.0 34.2 3370

3.6/6KV Single Core Standard Wall


Stranded Plain/Tinned Copper Conductor
Traction Cables
Electron Beam Crosslinkable LSZH Insulation

Electron Beam Crosslinkable LSZH Sheath


ÔÔ Applications
Single core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts in direct current and alternating voltage technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable standard wall LSZH compound.
● Outer sheath: Electron beam crosslinkable LSZH compound.

ÔÔ Optional
FRA-SW-6S-OS (Screened);
FRA-SW-6S-FR(Fire resistant)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50

208 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 3.6/6

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal
Nominal Diameter of Nominal
Conductor Cross Insulation Overall
Cable Code Strands Weight
Sectional Area Thickness Diameter
No/mm kg/km
No. x mm2 mm mm
FRA-SW-6S-1C2.5S 1 x 2.5 50/0.25 3.0 11.4 170

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 209


FRA-SW-6S-1C4S 1 x 4.0 56/0.30 3.0 12.0 190
FRA-SW-6S-1C6S 1 x 6.0 84/0.30 3.0 12.5 230
FRA-SW-6S-1C10S 1 x 10.0 80/0.40 3.0 13.4 300
FRA-SW-6S-1C16S 1 x 16.0 126/0.40 3.0 14.5 360
FRA-SW-6S-1C25S 1 x 25.0 196/0.40 3.0 16.0 450
FRA-SW-6S-1C35S 1 x 35.0 276/0.40 3.0 17.3 560
FRA-SW-6S-1C50S 1 x 50.0 396/0.40 3.0 19.0 720
FRA-SW-6S-1C70S 1 x 70.0 360/0.50 3.0 20.8 930
FRA-SW-6S-1C95S 1 x 95.0 475/0.50 3.0 22.6 1160
FRA-SW-6S-1C120S 1 x 120.0 608/0.50 3.1 24.7 1430
FRA-SW-6S-1C150S 1 x 150.0 756/0.50 3.1 26.3 1740
FRA-SW-6S-1C185S 1 x 185.0 925/0.50 3.2 28.5 2080
FRA-SW-6S-1C240S 1 x 240.0 1221/0.50 3.4 31.7 2730
FRA-SW-6S-1C300S 1 x 300.0 1525/0.50 3.4 34.2 3230
FRA-SW-6S-1C400S 1 x 400.0 2013/0.50 3.4 37.8 4210

3.6/6KV Single Core Medium Wall Traction Cables


Stranded Plain/Tinned Copper Conductor

ÔÔ Applications Electron Beam Crosslinkable LSZH Insulation

Single core power and control cable


Electron Beam Crosslinkable LSZH Sheath
designed for protected, fixed installation
inside and outside railway vehicles for connecting fixed and moving parts in direct current and alternating voltage
technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation: Electron beam crosslinkable medium wall LSZH compound.
● Outer sheath: Electron beam crosslinkable LSZH compound.

ÔÔ Optional
FRA-MW-6S-OS (Screened);
FRA-MW-6S-FR(Fire resistant)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393

210 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Voltage Rating KV 3.6/6

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-MW-6S-1C2.5S 1 x 2.5 50/0.25 2.6 9.4 120

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 211


FRA-MW-6S-1C4S 1 x 4.0 56/0.30 2.6 9.9 140
FRA-MW-6S-1C6S 1 x 6.0 84/0.30 2.6 10.4 165
FRA-MW-6S-1C10S 1 x 10.0 80/0.40 2.6 11.3 220
FRA-MW-6S-1C16S 1 x 16.0 126/0.40 2.6 12.5 290
FRA-MW-6S-1C25S 1 x 25.0 196/0.40 2.9 14.9 430
FRA-MW-6S-1C35S 1 x 35.0 276/0.40 2.9 16.2 540
FRA-MW-6S-1C50S 1 x 50.0 396/0.40 2.9 17.8 670
FRA-MW-6S-1C70S 1 x 70.0 360/0.50 2.9 19.6 880
FRA-MW-6S-1C95S 1 x 95.0 475/0.50 2.9 21.2 1100
FRA-MW-6S-1C120S 1 x 120.0 608/0.50 2.9 23.3 1380
FRA-MW-6S-1C150S 1 x 150.0 756/0.50 2.9 24.9 1660
FRA-MW-6S-1C185S 1 x 185.0 925/0.50 3.2 27.3 2010
FRA-MW-6S-1C240S 1 x 240.0 1221/0.50 3.4 30.7 2670
FRA-MW-6S-1C300S 1 x 300.0 1525/0.50 3.4 32.2 3170
FRA-MW-6S-1C400S 1 x 400.0 2013/0.50 3.4 36.6 4150

3.6/6KV Single Core Dual Wall Traction Cables

ÔÔ Applications
Stranded Plain/Tinned Copper Conductor
Single core power and control
Electron Beam Crosslinkable LSZH Insulation
cable designed for protected, fixed
Electron Beam Crosslinkable LSZH Insulation
installation inside and outside railway Optional Copper Wire Screen
vehicles for connecting fixed and Optional Electron Beam Crosslinkable LSZH Sheath
moving parts in direct current and
alternating voltage technology, especially converter technology

ÔÔ Standard
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Insulation1: Electron beam crosslinkable thin wall LSZH compound.
● Insulation2: Electron beam crosslinkable thin wall LSZH compound.
● Screen(optional): Copper wire screen (for screened and sheathed cables)
● Outer Sheath(optional): Electron beam crosslinkable LSZH compound. (for screened and sheathed cables)

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16 25 35 50

212 www.caledonian-cables.co.uk
FIRERAIL TRACTION CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24 0.795 0.565 0.393
Voltage Rating KV 3.6/6

Nominal Conductor Cross Section mm2 70 95 120 150 185 240 300 400
Maximum Conductor Resistance Ω/km 0.277 0.21 0.164 0.132 0.108 0.0817 0.0654 0.0495
Voltage Rating KV 3.6/6

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Temperature Range: -40℃ to +120℃

ÔÔ Dimensions and Weight


FRA-DW-6SU (Usheathed)
No. of cores& Nominal Nominal Nominal
Nominal Diameter Nominal
Conductor Cross Sectional Insulation Overall
Cable Code of Strands Weight
Area Thickness Diameter
2 No/mm kg/km
No. x mm mm mm
FRA-DW-6SU-1C1.5S 1 x 1.5 30/0.25 1.4 4.4 20
FRA-DW-6SU-1C2.5S 1 x 2.5 50/0.25 1.5 4.9 50
FRA-DW-6SU-1C4S 1 x 4.0 56/0.30 1.6 5.7 60
FRA-DW-6SU-1C6S 1 x 6.0 84/0.30 1.7 6.3 90
FRA-DW-6SU-1C10S 1 x 10.0 80/0.40 1.8 7.5 140
FRA-DW-6SU-1C16S 1 x 16.0 126/0.40 2.1 9.4 210
FRA-DW-6SU-1C25S 1 x 25.0 196/0.40 2.2 10.9 300
FRA-DW-6SU-1C35S 1 x 35.0 276/0.40 2.4 12.5 410
FRA-DW-6SU-1C50S 1 x 50.0 396/0.40 2.6 14.5 580
FRA-DW-6SU-1C70S 1 x 70.0 360/0.50 2.6 16.5 770
FRA-DW-6SU-1C95S 1 x 95.0 475/0.50 2.8 18.3 1000
FRA-DW-6SU-1C120S 1 x 120.0 608/0.50 2.9 20.6 1260
FRA-DW-6SU-1C150S 1 x 150.0 756/0.50 3.1 22.9 1610
FRA-DW-6SU-1C185S 1 x 185.0 925/0.50 3.3 24.8 1920
FRA-DW-6SU-1C240S 1 x 240.0 1221/0.50 3.4 27.8 2470
FRA-DW-6SU-1C300S 1 x 300.0 1525/0.50 3.6 30.8 3000
FRA-DW-6SU-1C400S 1 x 400.0 2013/0.50 3.7 36.5 4220

FRA-DW-6S-OS (Screened & Sheathed)


No. of cores& Nominal Nominal Nominal
Nominal Diameter
Conductor Cross Insulation Overall Nominal Weight
Cable Code of Strands
Sectional Area Thickness Diameter kg/km
2 No/mm
No. x mm mm mm

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 213


FRA-DW-6S-OS-1C1.5S 1 x 1.5 30/0.25 1.4 6.6 72
FRA-DW-6S-OS-1C2.5S 1 x 2.5 50/0.25 1.5 7.2 89
FRA-DW-6S-OS-1C4S 1 x 4.0 56/0.30 1.6 8.2 120
FRA-DW-6S-OS-1C6S 1 x 6.0 84/0.30 1.7 9.1 150
FRA-DW-6S-OS-1C10S 1 x 10.0 80/0.40 1.8 10.4 220
FRA-DW-6S-OS-1C16S 1 x 16.0 126/0.40 2.1 12.4 330
FRA-DW-6S-OS-1C25S 1 x 25.0 196/0.40 2.2 14.3 390
FRA-DW-6S-OS-1C35S 1 x 35.0 276/0.40 2.4 15.7 550
FRA-DW-6S-OS-1C50S 1 x 50.0 396/0.40 2.6 17.7 740
FRA-DW-6S-OS-1C70S 1 x 70.0 360/0.50 2.6 20.1 970
FRA-DW-6S-OS-1C95S 1 x 95.0 475/0.50 2.8 22.0 1240
FRA-DW-6S-OS-1C120S 1 x 120.0 608/0.50 2.9 24.7 1510
FRA-DW-6S-OS-1C150S 1 x 150.0 756/0.50 3.1 27.1 1900
FRA-DW-6S-OS-1C185S 1 x 185.0 925/0.50 3.3 29.1 2220
FRA-DW-6S-OS-1C240S 1 x 240.0 1221/0.50 3.4 32.3 2830
FRA-DW-6S-OS-1C300S 1 x 300.0 1525/0.50 3.6 35.6 3520

300/500V Single Core Stranded Plain/Tinned Copper Conductor


Thin Wall Fire Resistant Mica Tape
Traction Cables
Electron Beam Crosslinkable LSZH Insulation

ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387 e

ÔÔ Construction Impact Resistant Highly Flexible Weather Resistant Oil Resistant


UV Resistant
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape
● Insulation: Electron beam crosslinkable thin wall LSZH compound

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.75 1.0 1.5 2.5
Maximum DC Conductor Resistance Ω/km 40.1 26.7 20.0 13.7 8.21
Voltage Rating KV 0.45/0.75

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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ÔÔ Mechanical and Thermal Properties


● Miniumum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Operating Temperatures: -40 deg C to +120 deg C

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-TW-0.5SU-1C0.5S 1 x 0.5 16/0.20 0.30 2.0 8
FRA-TW-0.5SU-1C0.75S 1 x 0.75 24/0.20 0.30 2.25 11
FRA-TW-0.5SU-1C1S 1 x 1.0 32/0.2 0.35 2.50 14
FRA-TW-0.5SU-1C1.5S 1 x 1.5* 30/0.25 0.35 2.8 19
FRA-TW-0.5SU-1C2.5S 1 x 2.5* 50/0.25 0.35 3.2 29
*earth cable(coloured yellow/green)can be offered as an option.

Stranded Plain/Tinned Copper Conductor

300/500V Multicore Thin Wall Fire Resistant


Mica Tape
Traction Cables
Electron Beam Crosslinkable LSZH Insulation
Electron Beam Crosslinkable LSZH Sheath

ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape
● Insulation: Electron beam crosslinkable thin wall LSZH compound
● Sheath: Electron beam crosslinkable LSZH compound

ÔÔ Electrical Characteristics at 20°C


Nominal Conductor Cross Section mm2 0.5 0.75 1.0 1.5 2.5
Maximum DC Conductor Resistance Ω/km 40.1 26.7 20.0 13.7 8.21
Voltage Rating KV 0.45/0.75

ÔÔ Mechanical and Thermal Properties

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 215


● Miniumum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Operating Temperatures: -40 deg C to +120 deg C

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-TW-0.5M-FR-3C0.5S 3 x 0.5 16/0.20 0.56 5.8 41
FRA-TW-0.5M-FR-26C0.5S 26 x 0.5 16/0.20 0.56 14.7 297
FRA-TW-0.5M-FR-5P0.5S 5 x 2 x 0.5 16/0.20 0.56 12.9 178
FRA-TW-0.5M-FR-2C0.75S 2 x 0.75 24/0.20 0.58 5.9 40
FRA-TW-0.5M-FR-4C0.75S 4 x 0.75 24/0.20 0.58 7.05 75
FRA-TW-0.5M-FR-8C0.75S 8 x 0.75 24/0.20 0.58 9.3 125
FRA-TW-0.5M-FR-2C1S 2 x 1.0 32/0.20 0.63 6.5 61
FRA-TW-0.5M-FR-2C1.5S 2 x 1.5 30/0.25 0.66 7.1 81

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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No. of cores& Nominal Nominal Nominal Nominal


Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-TW-0.5M-FR-3C1.5S 3 x 1.5 30/0.25 0.66 7.7 99
FRA-TW-0.5M-FR-5C1.5S 5 x 1.5* 30/0.25 0.66 9.5 150
FRA-TW-0.5M-FR-6C1.5S 6 x 1.5 30/0.25 0.66 10.7 188
FRA-TW-0.5M-FR-7C1.5S 7 G 1.5 30/0.25 0.66 10.3 190
FRA-TW-0.5M-FR-12C1.5S 12 G 1.5 30/0.25 0.66 13.8 319
FRA-TW-0.5M-FR-20C1.5S 20 x 1.5 30/0.25 0.66 17.8 533
FRA-TW-0.5M-FR-25C1.5S 25 G 1.5 30/0.25 0.66 19.6 630
FRA-TW-0.5M-FR-37C1.5S 37 x 1.5 30/0.25 0.66 22.6 889
FRA-TW-0.5M-FR-3C2.5S 3 G 2.5 50/0.25 0.63 8.5 135
FRA-TW-0.5M-FR-12C2.5S 12 G 2.5 50/0.25 0.63 15.9 460
FRA-TW-0.5M-FR-25C2.5S 25 G 2.5 50/0.25 0.63 22.2 900
*green/yellow cables can be offered as an option
G:green/yellow cables

0.6/1KV Single Core Medium Wall Fire Resistant Traction


Cables
Stranded Plain/Tinned Copper Conductor

ÔÔ Application Mica Tape

Single Core power and control cable Electron Beam Crosslinkable LSZH Insulation
designed for protected, fixed installation
inside and outside railway vehicles for connecting fixed and moving parts

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape.
● Insulation: Electron beam crosslinkable medium wall LSZH compound.

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 217


ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Cross Section mm2 1.0 1.5 2.5 4.0 6.0 10 16
Maximum DC Conductor Resistance Ω/km 20 13.7 8.21 5.09 3.39 1.95 1.24
Voltage Rating KV 0.6/1

Nominal Conductor Cross Section mm2 25 35 50 70 95 150


Maximum DC Conductor Resistance Ω/km 0.795 0.565 0.393 0.277 0.210 0.132
Voltage Rating KV 0.6/1

ÔÔ Mechanical and Thermal Properties


● Miniumum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)
● Operating Temperatures: -40 deg C to +120 deg C

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Sectional Diameter of Insulation Overall
Cable Code Weight
Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-MW-1SU-FR-1C1S 1 x 1.0 32/0.2 0.55 3.15 18.8
FRA-MW-1SU-FR-1C1.5S 1 x 1.5 30/0.25 0.55 3.40 24
FRA-MW-1SU-FR-1C2.5S 1 x 2.5 50/0.25 0.60 4.05 36.6
FRA-MW-1SU-FR-1C4S 1x4 56/0.3 0.65 4.60 52.5
FRA-MW-1SU-FR-1C6S 1x6 84/0.3 0.70 5.30 73
FRA-MW-1SU-FR-1C10S 1 x 10 80/0.4 0.80 6.35 121
FRA-MW-1SU-FR-1C16S 1 x 16 126/0.4 0.90 8.15 181
FRA-MW-1SU-FR-1C25S 1 x 25 196/0.4 1.00 9.65 261
FRA-MW-1SU-FR-1C35S 1 x 35 276/0.4 1.10 10.80 365
FRA-MW-1SU-FR-1C50S 1 x 50 396/0.41 1.20 12.80 530
FRA-MW-1SU-FR-1C70S 1 x 70 360/0.50 1.30 15.10 730
FRA-MW-1SU-FR-1C95S 1 x 95 475/0.50 1.40 17.00 930
FRA-MW-1SU-FR-1C150S 1 x 150 756/0.50 1.60 21.30 1450

1.8/3KV Single Core


Medium Wall Fire Stranded Plain/Tinned Copper Conductor

Resistant Traction
Mica Tape

Electron Beam Crosslinkable LSZH Insulation


Cables Electron Beam Crosslinkable LSZH Sheath

ÔÔ Application
Single Core power and control cable designed for protected, fixed installation inside and outside railway vehicles for
connecting fixed and moving parts.

ÔÔ Standards
● BS 6853 -1a
● DIN 5510-1 1-4
● NFF 16-101 F0
● BS6387

ÔÔ Construction
● Conductors: Circular Class 5 stranded plain or tinned copper to BS EN 60228:2005 / BS6360.
● Flame Barrier: Mica tape
● Insulation: Electron beam crosslinkable medium wall LSZH compound
● Sheath: Electron beam crosslinkable LSZH compound

FIRERAIL TRACTION CABLES FOR RAILWAY APPLICATIONS 219


ÔÔ Electrical Characteristics at 20°C
Nominal Conductor Cross Section mm2 1.5 2.5 4.0 6.0 10 16
Maximum Conductor Resistance Ω/km 13.7 8.21 5.09 3.39 1.95 1.24
Voltage Rating KV 1.8/3

Nominal Conductor Cross Section mm2 25 35 50 70 95 120


Maximum Conductor Resistance Ω/km 0.795 0.565 0.393 0.277 0.21 0.164
Voltage Rating KV 1.8/3

ÔÔ Mechanical and Thermal Properties


● Miniumum Bending Radius: 3xOD(OD<12mm); 4xOD (OD>12mm)

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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FIRERAIL DATABUS CABLES FOR RAILWAY


APPLICATIONS

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 221


● Operating Temperatures: -40 deg C to +120 deg C

ÔÔ Dimensions and Weight


Nominal Nominal
No. of cores& Nominal Nominal Diameter Nominal
Insulation Overall
Cable Code Conductor Cross Sectional Area of Strands Weight
Thickness Diameter
No. x mm2 No/mm kg/km
mm mm
FRA-MW-3S-FR-1C1.5S 1 x 1.5 30/0.25 0.8 3.7 26
FRA-MW-3S-FR-1C2.5S 1 x 2.5 50/0.25 0.75 3.95 35
FRA-MW-3S-FR-1C4S 1x4 56/0.3 0.95 4.95 55
FRA-MW-3S-FR-1C6S 1x6 84/0.3 0.90 5.35 75
FRA-MW-3S-FR-1C10S 1 x 10 80/0.4 1.05 6.80 130
FRA-MW-3S-FR-1C16S 1 x 16 126/0.4 1.20 8.60 190
FRA-MW-3S-FR-1C25S 1 x 25 196/0.4 1.35 10.2 280
FRA-MW-3S-FR-1C35S 1 x 35 276/0.4 1.55 11.7 390
FRA-MW-3S-FR-1C50S 1 x 50 396/0.4 1.85 13.8 550
FRA-MW-3S-FR-1C70S 1 x 70 360/0.5 1.70 15.8 720
FRA-MW-3S-FR-1C95S 1 x 95 475/0.5 1.90 17.6 960
FRA-MW-3S-FR-1C120S 1 x 120 608/0.5 1.95 20.2 1180

WTB (Wired Train Stranded Tin Plated Copper Conductor


Foam Skin Insulation
Bus) Cables Plastic Tape
Tin Plated Copper Braid Screen
Cross-linked Oil Resistance LSZH Sheath
ÔÔ Applications
The cables are designed for permanent installation inside of rolling stock to connect fixed parts. A typical application
is a communication system in a locomotive. The system uses a wire backed bus system to the TCN standard for control
and instrumentation and for diagnostics. This bus system consists of the rail bus WTB (Wired Train Bus) and the road
bus MVB (Multifunction Vehicle Bus) which are connected via redundant gateways.

ÔÔ Standards
● DIN 5510-1

ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound

ÔÔ Electrical Characteristics at 20°C


Nominal Cross Section mm2 0.75
Maximum Conductor Resistance Ω/km 26.7

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[email protected] Ω 120+/-12
Maximum Attenuation @1MHz dB/km 10
Maximum Attenuation @1.5MHz dB/km 13
Maximum Attenuation @2MHz dB/km 14
Maximum Attenuation @3MHz dB/km 18
Maximum Transfer Impedance mΩ/m 30
Nominal Voltage Rating V 300

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 223


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 6xOD (single); 12xOD (multiple)
● Temperature Range: -40℃ to +100℃ (during operation); -20℃ +50℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-WTB-02YSCH-2C0.75S 2 x 0.75 19/0.22 1.4 8.3 97
FRA-WTB-02YSCH-1P0.75S 1 x 2 x 0.75 19/0.22 1.4 9.0 110

MVB (Multifunction
Cross-linked Oil Resistance LSZH Sheath
Vehicle Bus) Cables Tin Plated Copper Braid Screen
Plastic Tape
Foam Skin Insulation

ÔÔ Applications Stranded Tin Plated Copper Conductor

The cables are designed for transmission


of digital signals under baud rate of 10M inside of rolling stock to connect fixed parts. The communication system in a
locomotive uses a wire backed bus system to the TCN standard for control and instrumentation and for diagnostics. This
bus system consists of the rail bus WTB (Wired Train Bus) and the road bus MVB (Multifunction Vehicle Bus) which are
connected via redundant gateways.

ÔÔ Standards
● DIN 5510-1

ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound.

ÔÔ Electrical Characteristics at 20°C


Nominal Cross Section mm2 0.5

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Maximum Conductor Resistance Ω/km 41


Impedance @0.5-2MHz Ω 120+/-12
Maximum Attenuation @1MHz dB/km 12.5
Maximum Attenuation @1.5MHz dB/km 15
Maximum Attenuation @2MHz dB/km 18
Maximum Attenuation @3MHz dB/km 21
Maximum Transfer Impedance mΩ/m 20
Nominal Voltage Rating V 300

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 225


ÔÔ Mechanical and Thermal Properties
● Minimum Bending Radius: 5xOD (single); 10XOD (multiple)
● Temperature Range: -40℃ to +90℃ (during operation); -20℃ +50℃ (during installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-MVB-02YS(ST+C)H-1P0.5S+1C0.5S 1 x 2 x 0.5+1 x 0.5 19/0.18 1.2 6.8 62
FRA-MVB-02YS(ST+C)H -2P0.5S 2 x 2 x 0.5 19/0.18 1.2 8.3 100

Cross-linked Oil Resistance LSZH Sheath


Tin Plated Copper Braid Screen
MVB (Multifunction Plastic Tape

Vehicle Bus) Cables Stranded Tin Plated Copper Conductor


Foam Skin Insulation
(Redundant Version)

ÔÔ Applications e

The cables are designed for permanent


installation inside of rolling stock to connect Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant
fixed parts. A typical application is a communication system in a locomotive. The system uses a wire backed bus system
to the TCN standard for control and instrumentation and for diagnostics. This bus system consists of the rail bus WTB
(Wired Train Bus) and the road bus MVB (Multifunction Vehicle Bus) which are connected via redundant gateways.

ÔÔ Standards
● DIN 5510-2

ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Core Wrapping: Plastic tape(s).
● EMC Screen: Tin plated copper braid
● Outer Sheath :Cross-linked oil resistant LSZH compound.

ÔÔ Electrical Characteristics at 20°C


Nominal Cross Section mm2 0.5
Maximum Conductor Resistance Ω/km 41
Impedance @0.75-3MHz Ω 120+/-12

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

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Maximum Attenuation @1.5MHz dB/km 17


Maximum Attenuation @3MHz dB/km 25
Maximum Transfer Impedance mΩ/m 20
Nominal Voltage Rating V 300

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (single); 10XOD (multiple)
● Temperature Range: -40℃ to +100℃ (during operation); -20℃ +50℃ (during
installation)

ÔÔ Dimensions and Weight


No. of cores& Nominal Nominal Nominal Nominal
Nominal
Conductor Cross Diameter of Sheath Overall
Cable Code Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-MVB-02YS(ST+C)H-1Q0.5S+4C0.25S 1 x 4 x 0.5+4 x 1 x 0.25 19/0.18 1.2 7.9 95

WTB (Wired Train Bus)/ Cross-linked Oil Resistance LSZH Sheath

MVB (Multifunction
Plastic Tape
Stranded Tin Plated Copper Conductor

Vehicle Bus) Cables Aluminium Clad Polyester Foil


Plastic Tape
Foam Skin Insulation
Tin Plated Copper Braid Screen
ÔÔ Applications
The cables are used as connecting cables to transmit digital signals inside railway rolling stocks. The communication
system in a locomotive uses a wire backed bus system to the TCN standard for control and instrumentation and for
diagnostics. This bus system consists of the rail bus WTB (Wired Train Bus) and the road bus MVB (Multifunction Vehicle
Bus) which are connected via redundant gateways.

ÔÔ Standards
● DIN 5510-1

ÔÔ Construction
● Conductors: Stranded tin plated copper conductor according to IEC 60228 class 5.
● Insulation: Foam skin-composite PE made of inner cellular layer and outer solid skin
● Cable Element: Twisted pair
● Core Wrapping: Plastic tape(s).
● EMC Screen1: Aluminium clad polyester foil
● EMC Screen2: Tin plated copper braid
● Core Wrapping: Plastic tape(s).
● Outer Sheath :Cross-linked oil resistant LSZH compound.

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 227


ÔÔ Electrical Characteristics at 20°C
Nominal Cross Section/AWG mm2 0.62/20
Maximum Conductor Resistance Ω/km 33.1
Impedance @0.5-2MHz Ω 120+/-12
Maximum Attenuation @1MHz dB/km 10
Maximum Attenuation @2MHz dB/km 15
Nominal Voltage Rating V 300

ÔÔ Mechanical and Thermal Properties e

● Minimum Bending Radius: 6xOD (single); 12xOD (multiple)


● Temperature
Impact Resistant Range:
Highly -40℃ to UV
Flexible +100℃ (during Weather
Resistant operation); -20℃ +50℃
Resistant (during installation)
Oil Resistant

Zero
ÔÔ Dimensions and Weight
Flame Retardant Fire Retardant No.Halogen
Zero of cores&Low
Nominal
Smoke Emission Nominal
Nominal Low Toxicity
NominalLow Corrosivity
Nominal
NF C32-070-2.1(C2) Conductor
NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 Cross Diameter
IEC 61034/NFC20-902 of
EN 50267-2-2/NFSheath
C32-074 Overall
Cable Code
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453 Weight
Sectional Area Strands Thickness Diameter
kg/km
No. x mm2 No/mm mm mm
FRA-WTB/MVB--02YS(ST+C)H-1P20A 1 x 2 x 0.62 19/0.2 1.2 8.3 80

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Integrated 9/11/18/20 Cores 0.75mm sq UIC Databus Cables

ÔÔ Applications
The cables are used as connecting cables to transmit digital signals inside
railway rolling stocks.

ÔÔ Standards
● DIN 5510-1

ÔÔ Construction
For 9 cores UIC databus cables:
Cross-linked LSZH Sheath
● 4 cores: 10 mm2 stranded tinned
copper conductor with LSZH insulation. Combined Element
● Combined Element: 3 cores Plastic Foil(s)
(with Cu-strand 2 x 6mm2, 1 x 2.5mm2) 2x0.75mmsq Data Bus with Foam Skin Insulation
are twisted with a filling element
4x10mmsq with LSZH Insulation
to a combined element. Wrapping:
Overlapped plastic-foil(s). Elements
sheaths: TPE
● UIC Data Bus 0.75mm2: Two foam skin insulated tinned copper stranded conductors are twisted together with two
filling elements to a pair.
● Wrapping: Overlapped plastic-foil(s).
● Screen: Tinned copper wire braid screen
● Element sheaths: TPE.
● Wrapping: Overlapped plastic-foil(s).
● Stranding: 4 strands are twisted to a core together with 3 cored element, the UIC data bus and two fillers
● Core Wrapping: Overlapped plastic-foil(s).
● Outer Sheath :Cross-linked oil resistant LSZH compound.
For 11 cores UIC databus cables:
● 4 cores: 10 mm2 stranded tinned
copper conductor with LSZH insulation. Cross-linked LSZH Sheath
● Combined Element: 5 cores Combined Element
(with Cu-strand 2 x 6mm2, 1 x 2.5mm2 Plastic Foil(s)
and 2 x 1.0 mm2) are twisted with a
2x0.75mmsq Data Bus with Foam Skin Insulation
filling element to form a combined
element. 4x10mmsq with LSZH Insulation
● Wrapping: Overlapped plastic-
foil(s).
● Elements sheaths: TPE
● UIC Data Bus 0.75mm2: Two foam skin insulated tinned copper r stranded conductors are twisted together with two
filling elements to a pair.
● Wrapping: Overlapped plastic-foil(s).
● Screen: Tinned copper wire braid screen.
● Element sheaths: TPE.
● Wrapping: Overlapped plastic-foil(s).
● Stranding: 4 strands are twisted to a core together with 5 cored element, the UIC data bus and two fillers.
● Core Wrapping: Overlapped plastic-foil(s).

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 229


● Outer Sheath :Cross-linked oil resistant LSZH compound
For 18/20 cores UIC databus cables:
● Star Quad: Four LSZH insulated 1mm2 stranded tinned copper conductors are twisted to form a star quad.
● UIC Data Bus 0.75mm2: Two foam skin insulated tinned copper stranded conductors are twisted together with two
filling elements to form a pair.
● Wrapping: Overlapped plastic-foil(s)
● Screen: Tinned copper wire Cross-linked LSZH Sheath
braid screen Tinned Copper Wire Braid Screen
● Element sheaths: TPE.
Plastic Foil(s)
● Wrapping: Overlapped plastic-foil(s)
2x0.75mmsq Data Bus with Foam Skin Insulation
● Stranding: 4 star quads are
stranded together with 2 or 4 UIC data Star Quad
bus cable and several fillers.
● Core Wrapping: Overlapped
plastic-foil(s).
● Screen: Tinned copper-wire braid screen.
● Outer Sheath :Cross-linked oil resistant LSZH compound

ÔÔ Electrical Characteristics at 20°C


Nominal Cross Section mm2 0.75 1 2.5 6 10
No of Strand/Strand Diameter 19/0.22 19/0.25 37/0.29 84/0.3 80/0.4
Maximum Conductor Resistant Ω/km 26.7 20 8.21 3.39 1.95
[email protected] Ω 120+/-12 - - - -
Maximum Attenuation @1MHz dB/km 10 - - - -
Maximum Attenuation @1.5MHz dB/km 13 - - - -
Maximum Attenuation @2MHz dB/km 14 - - - -
Maximum Attenuation @3MHz dB/km 18 - - - -
Maximum Transfer Impedance mΩ/m 30 - - - -
Nominal Voltage Rating V 300 - - - -

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD (single); 12xOD (multiple)
● Temperature Range: -40℃ to +90℃ (during operation); -20℃ +50℃ (during installation)

ÔÔ Dimensions and Weight


Nominal Nominal
No. of cores& Nominal Conductor Nominal
Sheath Overall
Cable Code Cross Sectional Area Weight
Thickness Diameter
No. x mm2 kg/km
mm mm
FRA-UIC-4C10S+2C6S+1C2.5S+2C0.75S 4 x 10+2 x 6+1 x 2.5+2 x 0.75 1.8 25 917
FRA-UIC-4C10S+2C6S+1C2.5S+2C1S+2C0.75S 4 x 10+2 x 6+1 x 2.5+2 x 1.0+2 x 0.75 1.8 25 969
FRA-UIC-4Q1S+2C0.75S 4 x 4 x 1.0+ 2 x 0.75 1.8 18.5 498
FRA-UIC-4Q1S+2P0.75S 4 x 4 x 1.0+ 2 x 2 x 0.75 1.8 23 530

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

230 www.caledonian-cables.co.uk
FIRERAIL DATABUS CABLES FOR RAILWAY
Caledonian Railway Cables APPLICATIONS

Category 5E Databus Cables

ÔÔ Applications
The cables are designed for permanently protected installation, inside and
outside railway rolling stock, buses and other vehicles to connect fixed parts.
Ethernet based networks as: infotainment, multimedia, passenger information
system etc.

ÔÔ Standards
● DIN 5510-2
● EN 50228-2-2 Plastic Tape
● BS 6853 Electron Beam Crosslinkable LSZH Insulation

● EN 50306-3 par 4.8/4.9/4.10 Plastic Laminated Aluminium-tape


Tin Plated Copper Braid
Stranded Silver Plated Copper Conductor
ÔÔ Construction Electron Beam Crosslinkable LSZH Sheath

For 4 x 0.5, 4 x 22AWG cables:


● Conductors: Stranded tin plated copper conductor (for 0.5mm2 cables) or stranded silver plated copper conductor
(for 22AWG cables) according to IEC 60228 class 5.
● Insulation: Electron beam crosslinkable compound
● Cable Element: Individual conductor stranded together
● EMC Screen1: Plastic laminated aluminium-tape.
● EMC Screen2: Tin plated copper braid
● Separator (s) :Plastic tape.
● Outer Sheath :Electron beam crosslinkable compound
For 4 x 2 x 22AWG cables:
● Center: PE filler.
● 4 pairs 2 x 22AWG: Stranded tin plated copper conductor according to IEC 60228 class 5
● Insulation :Electron beam crosslinkable compound
● EMC Screen1 :Plastic laminated aluminium-tape.
● EMC Screen2: Tin plated copper braid
● Separator (s) :Plastic tape.
● Outer Sheath :Electron beam crosslinkable compound

ÔÔ Electrical Characteristics at 20°C


Nominal Cross Section mm2 0.5 -
AWG - 22
Nominal Conductor Resistance Ω/km 40.1 54.4
Maximum Resistance Unbalance Ω/km 1.1 1.1

FIRERAIL DATABUS CABLES FOR RAILWAY APPLICATIONS 231


Maximum Capacitance
core to core pF/m 65 65
Core to screen pF/m 100 100
Characteristic Impedance @100MHz Ω 100+/-5 100+/-5
Transfer Impedance f≤30MHz mΩ/m 200 200
Nominal Voltage Rating V 300 300

ÔÔ Mechanical and Thermal Properties


● Minimum Bending Radius: 6xOD
● Temperature Range: -40℃ to +90℃

ÔÔ Dimensions and Weight


Nominal Nominal Nominal
No. of cores& Nominal Conductor Nominal
Diameter of Sheath Overall
Cable Code Cross Sectional Area Weight
Strands Thickness Diameter
No. x mm2 kg/km
No/mm mm mm
FRA-Cat5E-4C0.5S 4 x 0.5 19/0.18 1.2 8.3 102
FRA-Cat5E-4C22A 4 x 22AWG 19/0.16 1.2 7.25 81
FRA-Cat5E-4P22A 4 x 2 x 22AWG 19/0.16 1.2 12.6 174

e

Impact Resistant Highly Flexible UV Resistant Weather Resistant Oil Resistant

Zero

Flame Retardant Fire Retardant Zero Halogen Low Smoke Emission Low Corrosivity Low Toxicity
NF C32-070-2.1(C2) NF C32-070-2.2(C1) IEC 60754-1/NF C20-454 IEC 61034/NFC20-902 EN 50267-2-2/NF C32-074
IEC 60332-1/EN 50265-2-1 IEC 60332-3/EN50266 EN 50267-2-1 EN 50268/NF C32-073 IEC 60754-2/NF C20-453

232 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION

ORDERING INFORMATION

ORDERING INFORMATION 233


Ordering Code for Railway Signalling Cables ( RAILSIG Series)

ÔÔ RSA/B-CDEFGHIJ-K-LMNO
A. Design Standard
107y: DLK 1.013.107y Standard
108y: DLK 1.013.108y Standard
109y: DLK 1.013.109y Standard
110y: DLK 1.013.110y Standard
00014: NR/PS/TEL/00014 Standard ( formerly RT/E/PS/00014)
27220: NR/PS/ELP/27220 Standard ( formerly RT/E/PS/0034)
1932: BR1932 Standard
7621A2/T1: LUL G7621 A2 Type 1 Standard (for PVC Sheath)
7621A2/T2: LUL G7621 A2 Type 2 Standard (for LSZH Sheath)
7622A1/T1: LUL G7622 A1 Type 1 Standard (for PVC Sheath)
7622A1/T2: LUL G7622 A1 Type 2 Standard (for LSZH Sheath)
7623A2: LUL G7623 A2 Standard
2029 :TR2029 Standard

B Basic Type
A- :Outdoor Cables
AJ- :Outdoor Cables with inductive protection
CV: Unsheathed Board Wiring Cables (French Railway Standard)
CV-S: Unsheathed Flexible Board Wiring Cables (French Railway Standard)
CVZ: Sheathed Board Wiring Cables (French Railway Standard)
CVZ-S: Sheathed Flexible Board Wiring Cables (French Railway Standard)
ZUG: Multipair Internal Equipment Cables (French Railway Standard)
ZUT: Multipair Screened Internal Equipment Cables (French Railway Standard)
SUG: Multicore Internal Equipment Cables (French Railway Standard)
SCG: Local Control Cables (French Railway Standard)
A1: Unsheathed EPR/LSZH Insulated Railway Signalling Cables (UK Network Rail Standard)
A2: EPR/LSZH Insulated & LSZH Sheathed Single Core Railway Signalling Cables (UK Network Rail Standard)
A3: EPR/LSZH Insulated & LSZH Sheathed Multicore Railway Signalling Cables (UK Network Rail Standard)
B1: EPR Insulated & HDPCP Sheathed Single Core Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
B2: EPR Insulated & HDPCP Sheathed Multicore Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
C1: EPR Insulated & HDPCP Sheathed Single Core Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)

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Caledonian Railway Cables ORDERING INFORMATION

C2: EPR Insulated & HDPCP Sheathed Multicore Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)
C3: EPR Insulated & HDPCP Sheathed Single Pair Screened Class 5 Stranded Railway Signalling Cables (UK
Network Rail Standard)
D1: EPR/LSZH Insulated & LSFROH Sheathed Single Core Class 2 Stranded Railway Signalling Cables (UK
Network Rail Standard)
D2: EPR/LSZH Insulated & LSZH Sheathed Multicore Class 2 Stranded Railway Signalling Cables (UK Network Rail
Standard)
E1: EPR/LSZH Insulated & LSZH Sheathed Single Core Class 5 Stranded Railway Signalling Cables (UK Network
Rail Standard)
E2: EPR/LSZH Insulated & LSZH Sheathed Multicore Class 5 Stranded Railway Signalling Cables (UK Network Rail
Standard)
EAPSP: Steel Tape Armoured Railway Signalling Cables (Spainish Railway Standard)
EAPSP-R: Steel Tape Armoured Jelly Filled Railway Signalling Cables (Spainish Railway Standard)
CCPSSP-FR0.3: Anti Induction PE Sheathed Railway Signalling Cables with Reduction Factor 0.3 (Spainish
Railway Standard)
CCPSSP-FR0.1: Anti Induction PE Sheathed Railway Signalling Cables with Reduction Factor 0.1 (Spainish
Railway Standard)
CCPSSP-R-FR0.1: Anti Induction PE Sheathed Jelly Filled Railway Signalling Cables with Reduction Factor 0.1
(Spainish Railway Standard)
CCTSST-FR0.1: Anti Induction FRNC-PE Sheathed Railway Signalling Cables with Reduction Factor 0.1 (Spainish
Railway Standard)
CCTSST-FR0.3: Anti Induction FRNC-PE Sheathed Railway Signalling Cables with Reduction Factor 0.3 (Spainish
Railway Standard)
ZPAU: Anti Induction PE Sheathed Copper Tape Screened Multipair Railway Signalling Cables (French Railway
Standard)
ZPFU: Anti Induction PE Sheathed Unscreened Multipair Railway Signalling Cables (French Railway Standard)
ZPGU: PE Sheathed Multipair Railway Signalling Cables (French Railway Standard)
ZCO3: Anti Induction PE Sheathed Multiquad Railway Signalling Cables (French Railway Standard)
K23: Anti Induction LSZH Sheathed Multiquad Subway Signalling Cables (French Railway Standard)
K24: LSZH Sheathed Multipair LSZH Sublway Signalling Cables (French Railway Standard)
K13: PVC Sheathed Multipair LSZH Sublway Signalling Cables (French Railway Standard)
DIG: Digicode 30KHz Indoor Signalling Cables ( French Railway Standard)
SXCAV & SXCAG: Switching Centre Signalling Cables ( Belgium Railway Standard)
SW: Switching Centre Signalling Cables (Swiss Railway Standard)
RT/F3-D type: Unarmoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-S type: Steel Tape Armoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-B type: Brass Tape Armoured PE/LSZH Sheathed Axle Counter Cables (UK Network Rail Standard)
RT/F3-R type: Ruggedised PE Sheahed Axle Counter Cables (UK Network Rail Standard)
RT/F3-S/E1: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.65 (UK Network Rail Standard)
RT/F3-S/E2: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.45 (UK Network Rail Standard)
RT/F3-S/E3: PE/LSZH Sheathed Axle Counter Cables Reduction Factor 0.2(UK Network Rail Standard)
SPFB: Speed Control System Balise Cables (French KVB System)
SIF: Speed Control Eurobalise Cables (European ERTMS System)
BGA: Speed Control Eurobalise Cables (European ERTMS System)

ORDERING INFORMATION 235


K27: Fire Resistant Silicon Rubber Insulated LSZH (1B… 0.5): One Layer of Helically Applied Steel Tape,
Sheathed Signalling Cables thickness of Steel Tape in 0.5 mm.
MD4 Fire Resistant Mica Tape Insulated LSZH (1B… 0.8): One Layer of Helically Applied Steel Tape,
Sheathed Railway Signalling Cables thickness of Steel Tape in 0.8 mm.
RT/ZHLS: LSZH Sheathed Trackside Telephone Cables (2B… 0.5): Two Layers of Helically Applied Steel
Tape, thickness of Steel Tape in 0.5 mm.
(2B… 0.8): Two Layers of Helically Applied Steel
C Insulation
Tape, thickness of Steel Tape in 0.8 mm.
02Y: Cellular PE
2Y: Solid PE
02YS: Foam Skin (Cellular / Solid PE Dual Layer)
I Armoring
Y: PVC b: Steel Tape Armoring
2G: Silicone Rubber SR- Corrugated Steel Tape Armouring
3G: EPR Blank: No Armour
H: LSZH

J Sheath
D Filling 2Y: PE
(F): Petroleum Jelly Filling 2Yv: Reinforced PE Sheath
Blank: Unfilled Y: PVC
H: LSZH
Hv: Reinforced LSZH Sheath
E Screening
5G: HDPCP
(St): Static shield of plastic-backed aluminium tape 4Y: PA Sheath
Blank: No screen

K No of Cores/ Pairs/Quads x Conductor


F Bedding Diameter / Number of Cores/Pairs/Quads x
2Y: PE Cross Section
Y: PVC
NC0.9: N Cores x 0.9mm
H: LSZH
NC1.4: N Cores x 1.4mm
(L)2Y: Aluminium/PE Laminated sheath
NC1.8: N Cores x 1.8mm
Blank: No Inner Sheath
NP0.9: N Pairs x 0.9mm
NP1.4: N Pairs x 1.4mm
G Electrostatic Shield NP1.8: N Pairs x 1.8mm
NQ0.9: N Quads x 0.9mm
D: Copper wire concentric screen
NQ1.4: N Quads x 1.4mm
(K): Copper tape screen
NQ1.8: N Quads x 1.8mm
C: Copper wire braid screen
NC0.5S: N Cores x 0.5 mm sq
(…Cu): Total cross section of copper shield in mm sq
NP1.0S: N Pairs x 1.0 mm sq
NQ1.5S: N Quads x 1.5 mm sq
H Electromagnetic Shield
B: Single / Double layer of Galvanised Steel Tape L Cable Category
Armor
S- Signal Cables

236 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION

M Types of Stranding
Bd: Twisted in layers R6: R601 Series (Reduction Factor 0.55)
Lg: Twisted in units

P Fire Retardance & Resistance Options


N Operating Capacity / Mutual Capacitance
I1: Fire propagation to IEC 60332-1
H145: Mutual Capacitance of 145nF/Km I3C: Fire propagation to IEC 60332-3C
H115: Mutual Capacitance of 115nF/Km E30: 30 mins Circuit integrity according to DIN 4102
H95: Mutual Capacitance of 95nF/Km Part 12
H45: Mutual Capacitance of 45nF/Km E60: 60 mins Circuit integrity according to DIN 4102
Part 12
E180: 180 mins Circuit integrity according to DIN
O Reduction Factor
4102 Part 12
R4: R401 Series (Reduction Factor 0.15) B6387CWZ: BS6387 CWZ
R5: R501 Series (Reduction Factor 0.35)

Ordering Code for Railway Control & Power Cables


(RAILFEEDER Series)
ÔÔ RFA/B-C-DEFG-HI-J
A. Design Standard
55625: NF F 55-625 Standard
21101: RT/E/S/21101 Standard
14025: EME-SP-14-025 / SE908Standard
14026: EME-SP-14-026 Standard
14027: EME-SP-14-027 Standard
14028: EME-SP-14-028 Standard
260: SE260 Standard
774: SE774 Standard
895: SE895 Standard
902: SE902 Standard
1047: SE1047 Standard
LU12: LU Section 12 Standard
880: BR880 Standard
40045: NR/S/ELP 40045 Standard
00008: NR/PS/00008 Standard
7835: BS 7835 Standard
6622: BS 6622 Standard
7655: BS 7655 Standard
31102: NR/PS/TEL/31102 (BR1817) Standard

ORDERING INFORMATION 237


B. Basic Types
K25: Class 2 plain copper conductor to IEC 60228, XLPE Insulated, steel tape armoured and low smoke halogen
free polyolefin sheathed trackfeeder cables
NSGAFOU: Single Core EPR insulated and PCP sheathed cable
H07RN-F: 450/750V EPR insulated and PCP sheathed cables
H01N2-D: 450/750V CSP sheathed welding cables, HOFR, heat resistant, oil resistant and flame retardant
VV-U: Class 2 plain copper conductor to IEC 60228, PVC insulated and PVC sheathed cables
VV-K: Class 5 flexible plain copper conductor to IEC 60228, PVC insulated and PVC sheathed cables
Z1Z1-U: Class 2 plain copper conductor to IEC 60228, low smoke halogen free polyolefin insulated and low smoke
halogen free polyolefin sheathed cables
Z1Z1-K: Class 5 flexible plain copper conductor to IEC 60228, low smoke halogen free polyolefin insulated and low
smoke halogen free polyolefin sheathed cables
RZ1-U(AS): Class 2 plain copper conductor to IEC 60228, XLPE insulated and low smoke halogen free polyolefin
sheathed safety cables
RZ1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, XLPE insulated and low smoke halogen free
polyolefin sheathed safety cables
ES07Z-U(AS): 450/750V Class 2 plain copper conductor to IEC 60228, low smoke halogen free polyolefin insulated
safety cables, unsheathed
ES07Z-K(AS): 450/750V Class 5 flexible plain copper conductor to IEC 60228, low smoke halogen free polyolefin
insulated safety cables, unsheathed.
DZ1-U(AS): Class 2 plain copper conductor to IEC 60228, EPR insulated and low smoke halogen free polyolefin
sheathed safety cables
DZ1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, EPR insulated and low smoke halogen free
polyolefin sheathed safety cables.
DOZ1-U(AS): Class 2 plain copper conductor to IEC 60228, EPR insulated, aluminum/polyester tape screened and
low smoke halogen free polyolefin sheathed high safety cables
DOZ1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, EPR insulated , aluminum/polyester tape
screened and low smoke halogen free polyolefin sheathed high safety cables
SZ1-U(AS+): Class 2 plain copper conductor to IEC 60228, silicon rubber insulated and low smoke halogen free
polyolefin sheathed high safety cables
SZ1-K(AS+): Class 5 flexible plain copper conductor to IEC 60228, silicon rubber insulated and low smoke halogen
free polyolefin sheathed high safety cables.
SOZ1-U PH90 (AS+): Class 2 plain copper conductor to IEC 60228, silicon rubber insulated, aluminum/polyester
tape screened and low smoke halogen free polyolefin sheathed high safety cables with fire resistance to EN 50200 PH 90
SOZ1-K PH 90 (AS+): Class 5 flexible plain copper conductor to IEC 60228, silicon rubber insulated , aluminum/
polyester tape screened and low smoke halogen free polyolefin sheathed high safety cables with fire resistance to EN
50200 PH 90
MICC: Solid plain annealed copper, magnesium oxide insulated and copper sheathed fire resistant cables.
RZ1MZ1-U (AS): Class 2 plain copper conductor to IEC 60228, XLPE Insulated. steel wire armoured and low smoke
halogen free polyolefin sheathed safety cables
RZ1MZ1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, XLPE Insulated, steel wire armoured and low
smoke halogen free polyolefin sheathed safety cables
RZ1MZ1-U MICA (AS+): Class 2 plain copper conductor to IEC 60228, MICA/XLPE Insulated., steel wire armoured
and low smoke halogen free polyolefin sheathed safety cables

238 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION

RZ1MZ1-K MICA (AS+): Class 5 flexible plain copper conductor to IEC 60228, MICA/XLPE Insulated, steel wire
armoured and low smoke halogen free polyolefin sheathed safety cables
RZ1F3Z1-U(AS): Class 2 plain copper conductor to IEC 60228, XLPE Insulated, steel tape armoured and low
smoke halogen free polyolefin sheathed safety cables
RZ1F3Z1-K(AS): Class 5 flexible plain copper conductor to IEC 60228, XLPE Insulated, .steel tape armoured and
low smoke halogen free polyolefin sheathed safety cables
VC4VV-U: Class 2 plain copper conductor to IEC 60228, PVC insulated, copper wire braided, PVC inner sheathed
and PVC over sheathed concentric cables
RC4Z1Z1-U: Class 2 plain copper conductor to IEC 60228, XLPE insulated, copper wire braided, low smoke
halogen free polyolefin inner sheathed and low smoke halogen free polyolefin over sheathed concentric cables
VC4VC4V-U: Class 2 plain copper conductor to IEC 60228, PVC insulated, copper wire spiral screened, PVC inner
sheathed, copper wire braided and PVC over sheathed concentric cables
RC4Z1C4Z1-U: Class 2 plain copper conductor to IEC 60228, XLPE insulated, copper wire spiral screened, low
smoke halogen free polyolefin inner sheathed, copper wire braided and low smoke halogen free polyolefin over sheathed
concentric cables
RHZ1 H16- Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, copper wire + copper tape screened and low smoke halogen free polyolefin sheathed
medium voltage cables
RHZ1MZ1: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated,
semi conducting insulation screen, individual and overall copper tape screened, low smoke halogen free polyolefin inner
sheathed, steel wire armoured and low smoke halogen free polyolefin sheathed medium voltage cables
RHVMV: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, individual and overall copper tape screened, PVC inner sheathed, steel wire armoured and
PVC sheathed medium voltage cables
XKDT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, copper wire screened, longitudinal watertight and PE sheathed medium voltage cables
XKDT-YT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, three twisted single core, copper wire screened, longitudinal watertight and HDPE sheathed
medium voltage cables
XKDT-FT: Class 2 plain copper conductor to IEC 60228, semi conducting conductor screen, XLPE insulated, semi
conducting insulation screen, three twisted single core, copper wire screened, galvanized steel flat wire armoured,
longitudinal watertight and PE sheathed medium voltage cables

C Voltage Rating
300/500V: 300/500V; 450/750V-450/750V; 0.6/1KV: 600/1000V; 300N-300V DC Negative; 1800P-1800V DC
Positive
6.35/11KV: 6.35/11KV; 11/33KV-11/33KV

H: No of Cores x Conductor Diameter / Number of Cores x Cross Section


3G0.5S: 3 Cores x 0.5 mm sq

ORDERING INFORMATION 239


I Conductor Type
AL: Aluminium CU: Copper

J Fire Retardance & Resistance Options


FR: Fire Resistant
I1: Fire propagation to IEC 60332-1
I3C: Fire propagation to IEC 60332-3C
E30: 30 mins Circuit integrity according to DIN 4102 Part 12
E60: 60 mins Circuit integrity according to DIN 4102 Part 12
E180: 180 mins Circuit integrity according to DIN 4102 Part 12
B6387CWZ: BS6387 CWZ

Ordering Code for Railway Traction Cables (FIRERAIL Series)


ÔÔ FRA-A-BC-D-E-F-G
A Wall Type D Insulation or Sheath Type
SW: Standard Wall U: Unsheathed
MW: Medium Wall SW: Standard Wall Sheath
TW: Thin Wall ESW: Exposed Standard Wall Sheath
HT: High Temperature RI: Reinforced Insulation

E Screen Type
B Voltage Type OS: Overall Screen
0.5: 300/500V IOS: Individual & Overall Screen
1: 0.6/1KV
3: 1.8/3KV
F Number of Cores and Pairs
6: 3.6/6KV
10C: 10 Cores

C Core Type
G: Cross Section Areas
S: Single Core
M: Multi Core 1.5S: 1.5mm2
MP: Multi Pair

240 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION

Ordering Code for Railway Fiber Optic Cables


(RAILOPTIC Series)
ÔÔ Central Loose Tube Cable

ÔÔ RO/A-CL-B-C-D-E-F-G-H-I-J-K
A; Cable Category
K209A/B: Railway Fiber Optic Cables B=Bronze armour, D=Fiber glass armour; TW= Steel
2328: SNCF CT2328 / SNCT CT 2329 tape + Steel wire armour
2513: SNCF CT2513-99 / SNCT CT 2513-99
2242: SNCF CT2242.6.1
G: Sheath
2Y=PE, Y=PVC, H=LSZH, 11Y=PU, A=Aluminium
B: Loose tube diameter moisture barrier,
A=2.1mm, B=2.5mm T=Anti-termite protection

C: Fiber type H: Water-blocking options for cable core


0=Fiber and copper conductors in cable X=No water-blocking; J= Water blocking gel in tubes;
4=50/125 multi-mode fiber (OM3) per ITU-T G.651 JD=Water-blocking gel in tubes + dry water blocking
5=50/125 multi-mode fiber (OM2) per ITU-T G.651 in cable core interstices;
6=62.5/125 multi-mode fiber (OM1) per ITU-T G.651 JJ= Water-blocking gel in tubes and cable core
7=NZDS SM fiber per ITU-T G.656. interstices.
8=NZDS SM fiber per ITU-T G.655.
9=Standard SM fiber per ITU-T G.652.D
I: Water-blocking options for cables with more
Ended with R=Ribbon type fiber ( Ex: 9R= SM fiber
per G.652.D ribbon type )
than one jacket
X=No water-blocking, J= Water blocking gel between
D: No. of fibers:
jackets;
1 to 24 D=Dry water-blocking between cable jackets;

E: Bedding J: Strength member


2Y=PE, Y=PVC, H=LSZH A=Aramid yarn, AG=Aramid yarn and fiberglass yarn,
G=Fiberglass yarn

F: Armour
Blank=No armour, T=Corrugated steel tape armour, K: General options
W=Steel wire armour SS=Fig-8 self-supporting

ORDERING INFORMATION 241


ÔÔ Multi Loose Tube Cable

ÔÔ RO/A-ML-B-C-DxE-F-G-H-IJ-K-
L-M
2Y=PE, Y=PVC, H=LSZH

A; Cable Category H: Armour


K209A/B: Railway Fiber Optic Cables Blank=No armour, STA=Corrugated steel tape
2328: SNCF CT2328 / SNCT CT 2329 armour, SWA=Steel wire armour
2513: SNCF CT2513-99 / SNCT CT 2513-99 B=Bronze armour, F=Fiber glass armour; TW= Steel
2242: SNCF CT2242.6.1 tape + Steel wire armour

B: Loose tube diameter I: Sheath


B=2.1mm, C=2.5mm, D=2.8mm, E=3.0mm, F=3.2mm 2Y=PE, Y=PVC, H=LSZH,
11Y=PU, A=Aluminium moisture barrier, T=Anti-

C: Fiber type termite protection

0=Fiber and copper conductors in cable J: Water-blocking options for cable core
4=50/125 multi-mode fiber (OM3) per ITU-T G.651 X=No water-blocking; J= Water blocking gel in tubes;
5=50/125 multi-mode fiber (OM2) per ITU-T G.651 JD=Water-blocking gel in tubes + dry water blocking
6=62.5/125 multi-mode fiber (OM1) per ITU-T G.651 in cable core interstices;
7=NZDS SM fiber per ITU-T G.656. JJ= Water-blocking gel in tubes and cable core
8=NZDS SM fiber per ITU-T G.655. interstices.
9=Standard SM fiber per ITU-T G.652.D
Ended with R=Ribbon type fiber ( Ex: 9R= SM fiber
per G.652.D ribbon type ) K: Water-blocking options for cables with
more than one jacket

D: No. of tubes: X=No water-blocking, J= Water blocking gel between


jackets;
1 to 36
D=Dry water-blocking between cable jackets;
E: No. of fibers per tubes:
2 to 12 L: Strength member
A=Aramid yarn, AG=Aramid yarn and fiberglass yarn,
F: Central member G=Fiberlass yarn

S=Solid steel, SR=Stranded steel, F=Fiber


Reinforced Plastic (FRP) M: General options
SS=Fig-8 self-supporting
G: Bedding

242 www.caledonian-cables.co.uk
Caledonian Railway Cables ORDERING INFORMATION

Ordering Code for Railway Coaxial Cables (RAILCOX Series)


ÔÔ RS/A-B
A Basic Type
K26: 50/75 Ohm Coaxial Cables

B Cable Category
HCAAYZ-50-6 (1/4”): Copper clad aluminium or copper (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1/4”foam dielectric flexible feeder coaxial cable
HCAAYZ-50-8 (3/8”): Copper clad aluminium or copper (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 3/8”foam dielectric flexible feeder coaxial cable
HCAAYZ-50-12 (1/2”): Copper clad aluminium (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1/2”foam dielectric flexible feeder coaxial cable
HCTAYZ-50-22 (7/8”): Copper tube (inner conductor) + annular corrugated copper tube (outer conductor) 50 Ohm
7/8”foam dielectric flexible feeder coaxial cable
HCTAYZ-50-32 (1'1/4): Copper tube (inner conductor) + annular corrugated copper tube (outer conductor) 50 Ohm
1'1/4 foam dielectric flexible feeder coaxial cable
HHTAYZ-50-42 (1'5/8): Helical corrugated copper tube (inner conductor) + annular corrugated copper tube (outer
conductor) 50 Ohm 1'5/8 foam dielectric flexible feeder coaxial cable
HRYZ-50-5 (1/4"SF): Copper wire (inner conductor) + helical corrugated copper tube (outer conductor) 50 Ohm 1/4”
foam dielectric super flexible feeder coaxial cable
HRCAYZ-50-7 (3/8”SF): Copper clad aluminium or copper (inner conductor) + helical corrugated copper tube (outer
conductor) 50 Ohm 3/8”foam dielectric super flexible feeder coaxial cable
HRCAYZ-50-9 (1/2”SF): Copper clad aluminium (inner conductor) + helical corrugated copper tube (outer
conductor) 50 Ohm 1/2”foam dielectric super flexible feeder coaxial cable
HRCTYZ-50-22 (7/8”SF): Copper tube (inner conductor) + helical corrugated copper tube (outer conductor) 50
Ohm 7/8”foam dielectric super flexible feeder coaxial cable
HRYZ-50-5 (1/4”XF) :Copper wire (inner conductor) + helical corrugated copper tube (outer conductor) 50 Ohm
1/4”foam dielectric extra flexible feeder coaxial cable
HRCAYZ-50-7 (3/8”XF):Copper clad aluminium or copper (inner conductor) + helical corrugated copper tube (outer

ORDERING INFORMATION 243


conductor) 50 Ohm 3/8”foam dielectric extra flexible feeder coaxial cable

Ordering Code Railway Databus Cables (FIRERAIL


DATABUS Series)

ÔÔ RD/A-BC-DEFGH 02YS: Foam Skin (Cellular / Solid PE Dual Layer)

A Basic Type
E Screening Material
L120: Railway F/FTP Data Cables
(St): Overall Shielded with Aluminium/Polyester Tape
K20: Steel Wire Braided Railway F/FTP Data Cables
Shielded
WTB: Wired Train Bus
C: Overall Shielded with Copper Wire Braid
MVB: Multifunction Vehicle Bus
PiC: Pairs Shielded with Copper Wire Braid
PiMF: Pairs Shielded with Aluminium/polyester Tape
B Construction Type
F/UTP: Overall Aluminium/Polyester Screening F Armoring
F/FTP: Individual Aluminium/Polyester Screening +
SWB: Steel Wire Braid Armoring
Overall Aluminium/Polyester Screening
SWA: Steel Wire Armoring
U/FTP: Individual Aluminium/Polyester Screening
STA: Steel Tape Armoring
Blank: No Armour
C Cable Category
Cat5E: Cat 5E Type G Sheath
Cat6: Cat6 Type
2Y: PE
Cat6A: Cat 6A Type
Y: PVC
RS485: RS 485 Type
H: LSZH

D Insulation H No of Pairs x Conductor Diameter


02Y: Cellular PE 4P0.56: 4 Pairs x 0.56mm
2Y: Solid PE 4P0.6: 4 Pairs x 0.6mm

244 www.caledonian-cables.co.uk
246 www.caledonian-cables.co.uk

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