SME - Unit 1 - Notes
SME - Unit 1 - Notes
Introduction:-
The basic natural resources available for power generation are hydel, thermal &
nuclear. These resources cannot be created newly but these should be used most
economically so that they can be used for longer time.
The cost of energy is increasing day by day due to increase in demand for better life,
increase in population & depletion of the existing resources like coal and oil.
The purpose of this unit is to discuss different methods for developing power using
available sources most economically and to study energy conversion devices.
The major energy sources we use today are classified into two broad groups
Renewable energy resource is energy which is generated from natural sources i.e. sun,
wind, rain, tides and can be generated again and again as and when required. They are
available in plenty and by far most the cleanest sources of energy available on this planet.
Energy: The capacity for doing work. It may exist in potential, kinetic, thermal, electrical,
chemical, nuclear, or other various forms.
Unit: The SI unit of energy is joules (J), which is named in honour of James Prescott Joule.
Power: Power can be defined as the rate at which work is done i.e. energy converted.
The formula for power is
P = W/t
Unit: The unit of power is watt (W).The watt unit is named after James Watt, the inventor of
the steam engine.
Units
1 W= 1 J/s
1055 Joule= 1 BTU
1 HP = 745.7 Watts
1 kW= 1000 W
1 MW= 106 W
1 Calorie = 4.184 J
Thermal Energy
Thermal energy is the internal energy of an object due to the kinetic energy of its
molecules. The atoms molecules of a hotter object have greater kinetic energy than those of a
colder one. A hot object has greater thermal energy than a cold object of the same type.
The energy that comes from the temperature of heated substance is called thermal
energy.
Thermal or steam power plant uses steam as a working fluid for power generation.
Generally thermal power plant consists of boiler, turbine, generator, and condenser.
Steam power plant:-
The block diagram of thermal power plant is given below,
Fig. Thermal Power Plant
It consists of,
1. Boiler: - It is a closed vessel made up of steel whose main function is to convert
water into steam by using heat energy obtained from combustion of fuel. In India coal
is used as a fuel. The boiler gives dry superheated high pressurised steam at the
required temperature through super heater. The input water to the boiler is supplied by
boiler feed pump through economiser where water gets heated using hot flue gases
generated during combustion of fuel which helps to increase efficiency of plant.
2. Steam Turbine: - In steam turbine the high pressurised steam is expanded on blades
of turbine which drives the turbine shaft.
3. Generator: - The shaft of steam turbine is coupled to the shaft of generator & the
mechanical energy of steam turbine is converted into electrical energy.
4. Condenser: - The exhaust steam from the turbine is allowed to condense into water
in condenser. The condensate from the condenser is passed into water well through
condensate extraction pump.
5. Boiler feed pump: - The collected water is again fed back to the boiler with the help
of boiler feed pump through economiser.
Advantages:
1. Fuel used is cheaper
2. Respond quickly to changing load
3. Less space
4. Portion of steam can be used for various process industries
5. Cost of electric power generation and initial cost is less
Disadvantages:
1. Operation and maintenance cost is high
2. Time required for mounting plant is more
3. Large quantity of water is needed
4. Coal and ash handling is difficult
5. Low efficiency
6. Pollution causes health problems to workers and habitant near power plant.
Hydropower energy
The energy obtained by potential energy of water is the hydropower energy.
Hydroelectric power plant
Disadvantages:
1. Depends on availability of water
2. Requires long transmission lines (power loss n cost increases)
3. Time required is more for mounting
Nuclear energy
During nuclear fission reaction tremendous amount of energy is generated. It is a
continues process so if it is controlled then it can be used for power generation.
Nuclear Chain Reaction:
Advantages:
1. Large quantity of energy is released with small amount of fuel.
2. Problem of fuel transportation and its storage is not needed
3. No air pollution
4. Less space
5. High performance
Disadvantages:
1. High capital cost
2. Skilled man power
3. Radioactive waste disposal
4. High degree of safety is required
Solar energy
The earth surface receives energy from Sun in the form of electromagnetic radiations.
It is about 1014 kW of solar energy which is 5 times greater than current used from all
sources.
Solar energy which falls on the earth is at considerably low density and hence it
cannot be used directly for power generation.
The energy has to be collected & converted so that it can be used to run turbine.
The device used to collect & concentrate the solar energy is called as Solar
Concentrating Collector. The collectors are flat plate collector & parabolic
collector.
a. Flat Plate Collector (Temp range 60 to 80 degree)
1) A transparent cover – one or more sheets of glass or radiation transmitting plastic film or
sheet are used to avoid losses through radiation.
2) Heat transfer medium:- Tubes, fins, passages or channels- integral with or connected to
the absorber plate & conduct the working fluid through the collector.
3) The absorber plate- normally metallic or with a black surface
4) Insulation – provided at the back & sides to minimize heat losses
5) Housing - encloses the other components & protects them from the weather.
2. Heat exchanger: - The heat exchanger acts as a boiler for this power plant. The heat
absorbed by the water in the reactor is transferred to the Freon (Low B.P.) & produces
Freon steam.
3. Turbine:- In steam turbine the high pressurised Freon steam is expanded on blades of
turbine which drives the turbine shaft.
4. Generator: - The shaft of turbine is coupled to the shaft of generator & the
mechanical energy of turbine is converted into electrical energy.
5. Condenser: - The exhaust Freon steam from the turbine is allowed to condense into
liquid Freon in condenser and it is fed back to heat exchanger with the help feed
pump.
6. Water feed pump: - The after transferring the heat in heat exchanger water is again
fed back to nuclear reactor with the help of water pump.
Advantages:
1. Renewable Source
2. Less maintenance
3. Simple in design
4. Pollution free
5. High performance
Disadvantages:
1. High initial costs
2. No solar power at night so there is a need for a large battery bank
3. Cloudy days do not produce much energy
Geothermal energy
It is known from many years that core of the earth is considerably hot (200 – 2500C).
It has also been found that the earth contains large reservoirs of steam. This naturally
available steam can be directly used in the steam power plant.
The ground storage contains large quantities of hot water at a considerably high
temperature. In this system hot water is indirectly used for generating steam at medium
pressure using thermal energy of hot water. The arrangement of the system is shown in
figure.
In this system the hot water from production well is circulated through heat exchanger
where heat gets exchanged between hot water & organic fluid having low boiling point
basically propane, Isobutene . The organic fluid converts into steam and this steam is
expanded on blades of turbine which rotates the generator shaft and produces electricity. The
steam at exit of turbine is passed to condenser where it is converted in to liquid and is
supplied to heat exchanger. The hot water at the exit of heat exchanger is pumped back in to
core of earth through injection well.
Advantages:
1. Reliable source
2. No harmful emissions
3. High Efficiency
4. Low maintenance
5. No external source required to keep plant running
6. Power stations are smaller
Disadvantages:
1. Possibility of depletion of geothermal sources
2. High Investment Cost, difficult in transportation
3. Source is close to volcanic activity, may stop working suddenly
Wind energy
Wind is air in motion. It is produced by the uneven heating of the earth’s surface by the sun.
Since the earth’s surface is made of various land and water formations, it absorbs the sun’s
radiation unevenly. Two factors are necessary to specify wind: speed and direction.
As the sun warms the Earth's surface, the atmosphere warms too. Some parts of the Earth
receive direct rays from the sun all year and are always warm. Other places receive indirect
rays, so the climate is colder. Warm air, which weighs less than cold air, rises. Then cool air
moves in and replaces the rising warm air. This movement of air is what makes the wind
blow.
Advantages:
1. Wind is available at no cost.
2. It does not cause any pollution.
3. Low maintenance
Disadvantages:
1. Low energy density
2. Initial cost of plant set up is high.
3. It is favourable in locations which are away from cities.
Hydrogen energy
Biomass energy
Biomass is organic material that comes from plants and animals, and it is a renewable source
of energy. Biomass contains stored energy from the sun. Plants absorb the sun's energy in a
process called photosynthesis. When biomass is burned, the chemical energy in biomass is
released as heat. Biomass can be burned directly or converted to liquid biofuels or biogas that
can be burned as fuels.
Examples of biomass and their uses for energy
1. Wood and wood processing wastes—burned to heat buildings, to produce process
heat in industry, and to generate electricity
2. Agricultural crops and waste materials—burned as a fuel or converted to liquid
biofuels
3. Food, yard, and wood waste in garbage—burned to generate electricity in power
plants or converted to biogas in landfills
4. Animal manure and human sewage—converted to biogas, which can be burned as a
fuel
Fig. Biomass
1. Combustion
The direct combustion of biomass in presence of oxygen to produce heat. This heat
energy is used for various applications like space heating or cooling, power generation,
process heating in industries etc. The moisture content in biomass produces low calorific
value of fuel.
2. Pyrolysis
It is the heating of biomass in a closed vessel at temperature range of 5000c to 9000c in
the absence of oxygen with steam. It produces solid, liquid & gases. This process includes
all type of organic materials with plastic & rubber. The gases produced by this process
include mixture of CO, CH4, N2, H2, CO2 & other hydrocarbons. The liquids produced are
oil like materials & solids produced are similar to pure carbon charcoal.
3. Anaerobic-Digestion
Biogas is produced when wet sewage sludge, animal dung or green plants are allowed to
decompose in a sealed tank under anaerobic (oxygen-free) conditions.
4. Fermentation
If the biomass used is (or can be converted into) mostly sugar, then yeast can be added. The
fermentation that follows produces alcohol which is a very high energy fuel that makes it
very practicle for use in cars. This has been tried successfully in Brazil.
Biomass systems range from small stoves used in homes for heating or cooking to large
power plants used by centralized utilities to produce electricity.
In residential applications, biomass can be used for space heating or for cooking. Wood is the
most common source of fuel, although many different materials are used. New designs for
woodstoves can improve the efficiency of the cooking or heating system, decreasing the
amount of fuel that is needed.
Industry and businesses use biomass for several purposes including space heating, hot water
heating, and electricity generation. Many industrial facilities, such as lumber mills, naturally
produce organic waste.
Photovoltaic cell
In this cell, the light energy coming from sun is directly converted into electrical energy. This
conversion is due to quantum interaction between radiated photons & electronic structure of
cell material. The photons have a quantum of energy & when it is lost falling on the cell, it
comes out in the other form of energy that is electrical energy.
The efficiency of this system lies between 8 to 15 % with the use of best material.
For appreciable power output, a large number of individual cells are connected electrically to
produce desired power.
Advantages:-
1. It coverts solar energy directly into electrical energy without going through thermal
mechanical link, it has no moving parts.
2. Solar PV systems are reliable, modular, durable & generally maintenance free.
3. These systems are quiet, compatible with almost all environments, expected life span
of 20 years or more.
4. It can be located at the place of use and hence no distribution network is required.
Disadvantages:
2. Solar panels efficiency levels are relatively low (between 14%-25%) compared to the
efficiency levels of other renewable energy systems.
3. The efficiency of solar panels is low compared to other renewable sources of energy.
Tidal energy
Tides are the rise and fall of sea levels caused by the combined effects of the gravitational
forces exerted by the Moon and the Sun, and the rotation of the Earth.
Tidal power or tidal energy is the form of hydropower that converts the energy obtained from
tides into useful forms of power, mainly electricity. Although not yet widely used, tidal
energy has potential for future electricity generation. Tides are more predictable than the
wind and the sun.
During high tide the water level in sea is higher than basin water level so water flows from
sea to tidal basin through reversible water turbine & turbine rotates. The shaft of turbine &
shaft of generator are coupled with each other produces electricity.
During low tide the basin water level is higher than sea water level so water flows from basin
to sea through reversible turbine & turbine rotates. The shaft of turbine & shaft of generator
are coupled with each other produces electricity.
Advantages:-
4. No fuel is required.
Disadvantages:
1. There are only a few suitable places for tidal energy projects.
High-Grade Energy
Electrical and chemical energy are high-grade energy, because the energy is concentrated in a
small space. Even a small amount of electrical and chemical energy can do a great amount of
work. The molecules or particles that store these forms of energy are highly ordered and compact
and thus considered as high grade energy. High-grade energy like electricity is better used for
high grade applications like melting of metals rather than simply heating of water.
Low-Grade Energy
Heat is low-grade energy. Heat can still be used to do work (example of a heater boiling
water), but it rapidly dissipates. The molecules, in which this kind of energy is stored (air and
water molecules), are more randomly distributed than the molecules of carbon in a coal. This
disordered state of the molecules and the dissipated energy are classified as low-grade
energy.
Impeller
It is a wheel or rotor which is provided with a series of backward curved blades or
vanes. It is mounted on a shaft which is usually coupled to motor. The motor provides the
required input energy to rotate the impeller.
Casing
The impeller is enclosed in watertight casing with delivery pipe on one side and
suction pipe on suction side which are connect by eye of empeller.
It is designed in such a way that it helps in converting the K.E. of liquid into pressure
energy.
Suction pipe
The pipe which connect sump to eye of impeller is called suction pipe. The sump
carries liquid to be lifted by the pump. The suction pipe at its inlet is provided with strainer &
foot valve. The function of strainer is to prevent the entry of any waste material like sand,
leaves from water into suction pipe. The foot valve is non return valve which allows the flow
of water only in upward direction.
Delivery pipe
The pipe which connects the outlet of pump to delivery point is called delivery pipe.
A delivery valve is provided to regulate the supply of liquid from pump to delivery pipe.
Working:-
Priming is the most basic and first step in the working of centrifugal pump. The process of
filling the casing, suction pipe and delivery pipe up to the delivery valve before starting the
pump is known as priming. In order to remove the air gap present in pump, it is filled by
liquid.
1. First priming is done before starting the pump. Delivery valve is still kept closed.
2. Now the motor starts. The rotation of impeller in the casing full of liquid accelerates
liquid and there is generation of powerful centrifugal force which results in
enhancement in liquid pressure.
3. This increase in pressure is directly proportional to the square of angular velocity and
distance of point from the axis.
4. Therefore, if the impeller rotates with faster speed, there is greater amount of
production of required pressure energy.
5. Now the delivery valve open and allow liquid to flow at desired location.
Advantages:
1. Centrifugal pumps don’t have any leakage issue.
2. They are able to pump hazardous as well as sensitive fluids.
3. There is also no problem of heat transfer as the space between the motor and chamber
is sufficiently large.
4. There is no loss of power due to friction and they are very simple in structure and
easy in handling.
Disadvantages:
1. Magnetic resonance in centrifugal pump results in small loss of energy.
2. The risk of the clogging of pipe may arise due to particle attractive nature of magnetic
drive.
3. Vibrations due to surrounding atmosphere can damage these pumps.
4. The risk of cavitations is always there.
Applications:
1. These pumps are used in buildings for pumping the regular water.
3. Centrifugal pumps are used to transfer lactose and other drugs in pharmaceutical
industry.
Compressor
It is a device that compresses the atmospheric air (any gas) to a higher pressure at the
expense of external work supplied either by a prime mover.
Compressed air is supplied and stored in a closed vessel, from which it is further
supplied to point of application.
Classification
Reciprocating Compressor
The fig shows the cross section of single acting reciprocating air compressor.
It consists of piston which reciprocates in a cylinder. The piston is driven through connecting
rod and crank. The crankshaft is driven by an electric motor.
The suction valve and delivery valve are mounted on the cylinder head. The valves
are automatically opened and closed depending upon pressure difference across the valve.
Fig. Reciprocating Compressor
Working
Suction stroke:-
When piston is moving downwards, the delivery valve is closed. When the pressure
inside the cylinder falls below the atmosphere pressure and suction valve opens. The
atmospheric air is sucked inside the cylinder up to the end of suction stroke.
Advantages:
1. It is used to produce high pressure gas.
2. High efficiency and flexibility
Disadvantages:
1. The size of compressor is very large for given capacity.
2. High vibrations and noise.
3. Part of work input is lost due to frictional resistance between piston & cylinder.
4. The risk of cavitations is always there.
Applications:-
1. It is used to produce high pressure gas output.
2. It is used in refrigeration cycle.
3. It is used in oil refineries, gas pipelines, natural gas processing units, chemical plants
etc.
4. It is also used in blowing of the plastic bottles.
Hydraulic Turbines
It is a machine which converts pressure & kinetic energy of water into mechanical
energy. The mechanical energy is further converted into electrical energy through generator.
Pelton Wheel
1. The water stored at high head is made to flow through the penstock and reaches the
nozzle of the Pelton turbine.
2. The nozzle increases the K.E. of the water and directs the water in the form of jet.
3. The jet of water from the nozzle strikes the buckets (vanes) of the runner. This made
the runner to rotate at very high speed.
4. The quantity of water striking the vanes or buckets is controlled by the spear present
inside the nozzle.
5. The generator is attached to the shaft of the runner which converts the mechanical
energy ( i.e. rotational energy) of the runner into electrical energy.
Numerical on Efficiency calculation of Thermal Power Plant
1. A Steam Power Plant has Coal Consumption of 165 Tons Per Hour. Calorific Value of
Coal is 3500 kcal/kg. If the power generation is 250 MW, find overall efficiency of the
plant. Use relation 1 kcal = 4.18 kJ.
2. A small generating plant of 100 KW capacity uses gas of a calorific value of 4000
3
KJ/m .The volume of gas required per hour when the plant is running at full load
3
condition is 450 m / hr. Find: (a) Input Power and (b) Overall Efficiency of the plant.
3. A Steam Power Plant has Coal Consumption of 16200 Kg/hr with Calorific Value of Coal
as 17793.9 kJ/kg. If the speed of steam turbine is 1000 rpm and generated torque is
477464.8293 Nm. Find: (a) Input Power, (b) Output Power and (c) Efficiency.
4. A Steam Power Plant has Coal Consumption of 16300 Kg/hr with Calorific Value of Coal
as 17793.9 kJ/kg. If the speed of steam turbine is 1100 rpm, radial distance is 1.5m and
generated force is 318309.8862 N. Find: (a) Generated Torque, (b) Input Power , (c)
Output Power and (d) Efficiency.
5. For a thermal power plant efficiency is 38 %. The workdone by turbine is 1 Kj/kg and
amount of heat supplied by the boiler is 2.2 Kj/kg. Find work consumed by the pump .
6. In a steam power plant the heat supplied by boiler is 2900 J/kg. For this amount of heat
supplied, the turbine work is 900 J/kg and pump work is 100 J/kg. Find effiieny of the
plant. If it is required to increase efficiency by 3 % for the same amount of heat supplied
and turbine work then what will be the pump work?
7. The coal consumption in a steam power plant is 100 tonnes per day having calorific value
of 21000KJ/kg. Average power output per day from the plant is 5800 KW. Find overall
efficiency of plant.
8. Determine the power in the wind if the wind speed is 20 m/s and blade length is 50 Air
3
density ρ = 1.23 kg/m .